WORLD MARKET FOR METALLURGICAL COAL
L. F. SARCINELLI GARCIA CARLOS HEITOR M. DE FARIA SAGE CONSULTORIA TÉCNICA LTDA.
BELO HORIZONTE, MG, BRAZIL SEPTEMBER 2013
Coal proved reserves at the end 2012 The coal reserves are distributed in the five continents.
USA
237,295
27.6%
Russia
157,010
18.2%
China
114,500
13.3%
India
60,600
7.0%
Australia
76,400
8.9%
Ukraine
33,873
3.9%
Kazakhstan
33,600
3.9 %
75% of the reserves are located in five countries: USA, Russia, China, India and Australia. Around 50% of the coal reserves are of bituminous coals and anthracites, and the balance 50% are of low rank coals: lignite and subbituminous. Considering the current production level the reserves guarantee 109
South Africa
30,160
3.5%
years of production.
Poland
5,709
0.7%
Brazil
4,559
0.5%
Total
860,938
100.0%
Countries
Source: BP 2013
Reserves (billion t)
Share of Total
World coal production 1995-2012e (billion t) Expected increase of coal production Annual average 2010-40: 1.2% a.a. Source: U.S. Energy Information Administration - EIA
6,84
7,21
7,61
7,83
2011
2012e
6,01 4,57
4,65
1995
2000
2005
Source: International Energy Agency - IEA
2009
2010
Major coal production countries Coal production in 2012e (million t)
3.549 Between 2010 and 2012, China increased coal production in around 410 million t
935 595
China Source: IEA
USA
India
443
Indonesia
421
354
Australia
Russia
259 South Africa
Coal participation on electric generation in selected countries - 2008/09. Several countries in the world are heavily dependent on coal for electricity 93%
90%
79%
76% 69% 45%
South Africa
Poland
Source: World Coal Association
P. R. China
Australia
India
USA
Major steel production countries Crude steel production in 2012 (million t) 709
107
China
Japan
Source: World Steel Association
89
USA
77
71
69
India
Russia
Korea
43 Germany
Major pig iron/blast furnace iron production countries Pig iron/blast furnace iron production in 2012 (million t) 654
81
China
Japan
Source: World Steel Association
51
42
42
32
27
Russia
India
Korea
USA
Germany
Major coking coal production countries Coal production in 2012e (million t)
510
Total coking coal production : 983.8 million t
147 81
75 47
Source: IEA
China
Australia
USA
Russia
India
31
21
Canada
Mongolia
Major coal export countries Exports in 2012e (million t) Total coal exports: 1,255.3 million t Steam coal exports: 962.7 million t Coking coal exports : 290.1 million t
383 302
134
114 82
74 35
Source: IEA
Major coking coal export countries Exports in 2012e (million t) Total coking coal exports : 290.1 million t
142
63
31
Source: IEA
19
18
3
3
Major coal import countries Imports in 2012e (million t)
289
Total coal imports: 1,276 million t
184 160 126 65
Source: IEA
45
45
Major coking coal consuming countries Consumption in 2012e (million t) Total consumption of coking coal: 976.2 million t
579
84
Fonte: EIA
56
52
32
27
19
Major PCI coal consuming countries Consumption in 2012e (thousand t) Total consumption of PCI coal: 43,468 thousand t
12593 9310
Data for China not available
4604
3772
2877 1808
Source: IEA
1479
World coal flows by import regions 2011-2040 (million t)
Year 2011 2040
Europe million t 223.1 248.2 (+11%)
Americas Year million t 2011 55.0 2040 115.8(+111%)
TOTAL Year 2011 2040
million t 1027.0 1593.7 (+55%)
Year 2011 2040
Source: EIA
Asia million t 738.0 1229.7 (+67%)
World coking coal flows by import regions 2011-2040 (million t)
Year 2011 2040
Europe milion t 60.5 60.2 (-0.4%)
Americas Year million t 2011 21.0 2040 45.6(+117%)
TOTAL Year 2011 2040
million t 258.6 395.4(+53%)
Year 2011 2040
Source: EIA
Asia million t 173.2 289.6 (+67%)
World coal flows by export regions 2011-2040 (million t)
Canada Year millions t 2011 33.4 2040 47.2 (+41%)
USA Year million t 2011 97.3 2040 153.5 (58%)
Colombia + Venezuela Year million t 2011 71.7 2040 101.9(+42%)
Total Year 2011 2040
million t 1027.0 1593.7 (+55%)
Source: EIA
Poland + Eurasia Year million t 2011 87.5 2040 133.4 (+52%)
Year 2011 Southern Africa 2040 Year million t 2011 70.0 2040 127.5 (+82%)
China + Vietnan Year million t 2011 39.6 2040 22.0 (-44%) Indonesia million t 337.6 416.2 (+23%)
Year 2011 2040
Australia million t 281.6 508.7 (+81%)
World coking coal flows by export regions 2011-2040 (million t)
Canada Year millions t 2011 27.7 2040 38.4 (+39%)
USA Year million t 2011 63.1 2040 60.7 (-0,4%)
Poland + Eurasia Year million t 2011 11.1 2040 23.0 (+107%)
Year 2011 Southern Africa 2040 Year million t 2011 0.9 2040 30.5 (+3260%)
Total Year 2011 2040
million t 258.6 395.4 (+53%)
Source: EIA
China + Vietnan Year million t 2011 3.6 2040 1.1 (-70%) Indonesia million t 19.1 19.1 (0%)
Year 2011 2040
Australia milion t 133.3 222.6(+67%)
Source: OCDE – An assessement of the supply-demand balance for the main steelmaking raw materials – 74th Steel Committe Meeting – July 2013
COKING COAL – PRICE EVOLUTION
Source: TSI
Source: OCDE – An assessement of the supply-demand balance for the main steelmaking raw materials – 74th Steel Committe Meeting – July 2013
BRAZIL – Existing steel plants based on coke blast-furnaces/BOF Plant
Location City/State
Crude Steel Production Capacity /year (103 mt)
Remarks
-
Blast furnaces operating only with charcoal since January 2011.
Aperam
Timoteo/MG
ArcelorMittal Monlevade
J. Monlevade/ MG
1,200
No coke batteries.
ArcelorMittal Tubarão
Serra/ ES
7,500
Includes SOL COQUERIA
Gerdau AÇOMINAS
Ouro Branco/MG
4,500
USIMINAS Ipatinga
Ipatinga/ MG
5,000
USIMINAS Cubatão
Cubatão/ SP
4,500
CSN
Volta Redonda/ RJ
5,600
CSA
Rio de Janeiro/ RJ
5,000
TOTAL
Sources: BSM and SAGE
33,300
JV TKS(73,13%) Vale (26,8%) Start-up: 2nd Half 2010 (BF#1)
BRAZIL - Existing coke plants Production capacity/year – ROO dry basis
Plant
Nominal Production Capacity /year (103 mt)
ArcelorMittal Tubarão
3,250
Gerdau AÇOMINAS
1,811
USIMINAS Ipatinga
1,874
USIMINAS Cubatão
1,700
CSN
1,655
CSA
2,000
TOTAL
12,290
Sources: BSM and SAGE
Remarks
Includes SOL COQUERIA (heat recovery)
Production capacity estimated for 2015 after revamping coke plant #2.
Heat recovery
BRAZIL 2009/2011 Coking coal and PCI Coal consumption(103 mt) 2009
2010
2011
- Coking coal
10,575
12,450
11,724
- PCI coal
2,307
3,178
2,696
Total metallurgical coal
12,882
15,628
14,420
Remarks: All coal consumed by the Brazilian Steel Mills (BSM) is imported. During this period, some mills consumed pet coke; in 2011, BSM consumed around 1 million mt of pet coke - coke blend and for injection in BFs. During this period , there were imports of coke; In 2011, CSN imported around 550,000 mt of BF coke. Sources: BSM; IABr; SAGE
BSM with coke blast furnaces/BOF 2011 crude steel and coke production and coal consumption (103 mt) Plants
Coke Production ROO
Metallurgical coal consumption/ year (e) 1
PCI coal consumption/ year (e)
739
-
-
-
AM Monlevade
1,145
-
-
90
AM Tubarão 3
5,354
2,870
3,837
637
Gerdau AÇOMINAS
3,740
1,475
1,911
476
USIMINAS Ipatinga
3,688
1,509
1,470
364
USIMINAS Cubatão
3,008
1,520
1,435
369
CSN
4,874
1,531
1,950
595
CSA
3,147
801
1,121
TOTAL
25,695
9,706
11,724
Aperam
Crude Steel Production
1
1, 2
(e)
165 2,696
USIMINAS (Ipatinga and Cubatão) and G. Açominas consumed pet coke in the coke blend and for injection. 2 Including anthracite fines injection. 3 Including Sol Coqueria
Sources: BSM; IABr;SAGE
(e)
BSM with coke blast furnaces/BOF Estimated coking coal and PCI coal consumption When operating at nominal capacity(103 mt) 2009
2010
2011
Operating at nominal capacity
- Coking coal
10,575
12,450
11,724
16,517
- PCI coal
2,307
3,178
2,696
5,484
Total metallurgical coal
12,882
15,628
14,420
22,001
At this stage it was considered that when operating at nominal capacity, BSM would consume around 760,000 mt of pet coke.
Sources: BSM; SAGE
BSM with coke blast furnaces/BOF Current production capacity and estimated coal consumption when operating at nominal capacity (103 mt) Plants
Coking coal consumption/ year(e)
PCI coal consumption/ year (e)
Crude Steel Production Capacity /year
Coke Production Capacity/year ROO
AM Monlevade 1
1,200
-
AM Tubarão
7,500
3,250
4,592
1,391
Gerdau AÇOMINAS
4,500
1,811
2,491
657
USIMINAS Ipatinga
5,000
1,850
2,369 2
743
USIMINAS Cubatão
4,500
1,700
1,900
654
CSN
5,600
1,655
2,339
936
CSA
5,000
2,000
2,826
922
TOTAL
33,300
12,266
16,517
5,484
1
Only PCI coal - coke supplied by AM Tubarão
2
2013
181
Source: BSM; SAGE
BRAZIL- steel production expansion programs Steel mills with coke blast furnaces/BOF Estimated coal consumption Selected projects (I)
Project under construction Plants
C. S. PECEM2
GF
Crude Steel Production Capacity /year (103 mt)
Coking coal consumption/ year(e) (103mt) 1
PCI coal consumption/ year(e) (103mt) 1
Estimated Start-up
3,000
1,830
550
2015
GF - Green Field 1
Consumption based on the production capacity. No utilization of pet coke. 2 Joint venture Vale, Posco and Dongkuk
BRAZIL - steel production expansion programs Steel mills with coke blast furnaces/BOF Estimated coal consumption Selected projects (II)
Projects under analysis Plants
AM Monlevade 1
BF
Crude Steel Production Capacity /year (103 mt)
Coking coal consumption/ year(e) (103mt)
PCI coal consumption/ year(e) (103mt) 1
1,200
-
180
BF – Brown Field 1
Additional capacity.
BRAZIL - steel production expansion programs Steel mills with coke blast furnaces/BOF Estimated coal consumption Selected projects (III)
Coke plants under analysis Plants
CSN 2, 3
BF
Coke Production Capacity /year - ROO (103 mt)
Coking coal consumption/ year(e) (103mt) 1
550
720
BF – Brown Field 1
Consumption based on the production capacity. No utilization of pet coke. 2 Additional capacity. 3 Revamping of CSN coke plant #3
BSM potential coal consumption (103 mt) Coking coal
PCI coal
Total
Existing mills operating at nominal capacity
16,517
5,484
22,001
Project under construction
1,830
550
2,380
-
180
180
720
-
720
19,067
6,214
25,281
Projects under analysis CSN coke plant TOTAL
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