Water & Wastewater Services

27 75 GRIFFIN RD 84 TURNPIKE EXTENSION MIRAMAR PKWY BLVD HOLLYWOOD BROWARD BLVD BLVD SUNRISE COMMERCIAL BLVD BLVD STIRLING RD 441 95 C...
Author: Elinor Sanders
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27

75

GRIFFIN RD

84

TURNPIKE EXTENSION

MIRAMAR PKWY

BLVD

HOLLYWOOD

BROWARD BLVD

BLVD

SUNRISE

COMMERCIAL BLVD

BLVD

STIRLING RD

441

95

COPANS RD

HALLANDALE BCH BLVD

441

PARK

IC

ATLANT

OAKLAND

DR

GENERAL LOCATION MAP

S

E

FLORIDA'S TURNPIKE

W

UNIVERSITY

SAMPLE RD

SAWGRASS EXWY

US 1

BLVD

95

1

US 1

2555 WEST COPANS ROAD POMPANO BEACH, FL 33069

WATER & WASTEWATER SERVICES ENGINEERING DIVISION

JANUARY 2012

WWS FACILITIES LOCATION 2555 W. COPANS ROAD POMPANO BEACH, FLORIDA

DRAWING INDEX

E-1 E-2 E-3 E-4 E-5 E-6 E-7

SHEET DESIGNATION

CONTROL PANEL BID 2012

COVER SHEET MASTER ELECTRICAL NOTES DUPLEX CONTROL PANEL DUPLEX CONTROLS SCHEMATIC TRIPLEX CONTROL PANEL TRIPLEX CONTROLS SCHEMATIC POWER PANELS DETAILS

DESCRIPTION

FABRICATE AND REFURBISH LIFT STATION CONTROL PANELS DRAWINGS

AIA

IA A

OCEAN

ATLAN TIC

N

POWERLINE RD

Public Works Department Water & Wastewater Services

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

24. BUBBLER COMPRESSOR SHALL BE A MEDO TYPE AC0105 DELIVER 5.5 PSI MIN. EQUAL.

7. CONTROL PANEL SHALL CONTAIN A CONTROL CIRCUIT PROVIDED BY THE MANUFACTURER TO ALTERNATE THE DUPLEX AND TRIPLEX PUMP OPERATION AND OPERATE THE LIFT STATION BASED ON A FOUR POINT CONTROL WITH EMERGENCY BACKUP AS DESCRIBED IN BROWARD COUNTY SPECIFICATIONS.

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

DATE:

BY:

REVISION DESCRIPTION

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

18. ALL WIRES ON THE REAR SIDE OF THE DEAD FRONT HINGED PANEL SHALL BE NEATLY LACED TOGETHER INTO A HARNESS AND TERMINATED INTO A TERMINAL STRIP

17. EACH DEVICE IN THE CONTROL CIRCUIT SHALL BE IDENTIFIED WITH THE PROPER CONTROL CIRCUIT ABBREVIATION AS SHOWN IN THE TABLE AND ON THE SCHEMATIC

16. ALL CONTROL CIRCUIT WIRES SHALL BE TERMINATED WITH FORK TYPE CRIMP ON CONNECTORS AND SHALL HAVE A NUMBER TAPE ADJACENT, AND EACH CONNECTOR WITH NUMBERS AS INDICATED ON THE SCHEMATIC. NO CONCEALED WIRING SHALL BE PERMITTED BEHIND THE SUB PANEL

15. ALL LAMP HOLDERS SHALL BE ALLEN BRADLEY PILOT LIGHT ASS'Y BULLETIN # 800H CAT # 800 H-Q 10R SERIES C OR APPROVED EQUAL.

14. CONTROL CIRCUIT FUSES SHALL BE MOUNTED IN BUS FUSE HOLDERS. LAMP INDICATING TYPE WITH CLEAR LENS WHEN CONTROL CIRCUIT TRANSFORMER IS REQUIRED TO SUPPLY THE 120 VAC CONTROL CIRCUIT VOLTAGE. THE SECONDARY SHALL BE FUSED USING THE ABOVE TYPE FUSE HOLDERS AND LAMPS. ALL FUSE HOLDERS OF THIS TYPE SHALL BE NEATLY GROUPED TOGETHER ON THE CONTROL PANEL

13. ALL RELAY CONTACTS SHALL BE RATED 10 AMP NON-INDUCTIVE LOAD OR LARGER.

12. ELECTONIC PLUG IN ALTERNATOR SHALL BE PROVIDED WITH CONTACTS RATED FOR 10A @ 120 V RESISTIVE.

11. POWER AND PHASE MONITOR OF APPROPRIATE VOLTAGE SHALL BE INSTALLED AS SHOWN ON ELECTRICAL DRAWINGS.

10. PRESSURE SWITCHES SHALL BE ALLEN BRADLEY DIFFERENTIAL PRESSURE SWITCH, 836-C2.

CONTROL PANELS FOR DUPLEX INSTALLATIONS SHALL BE 36" WIDE AND PANELS FOR TRIPLEX INSTALLATIONS SHALL BE 42" WIDE.

9. THE PUMP CONTROL BACK PANEL SHALL BE SPLIT INTO TWO SEPARATE PANELS. ONE PANEL SHALL HOUSE ALL OF THE POWER COMPONENTS AND THE OTHER SHALL HOUSE ALL OF THE CONTROL COMPONENTS. THE CONTROL COMPONENT BACK PANEL SHALL BE SIZED TO FIT INTO ANY CONTROL PANEL CONFIGURATION. THE POWER COMPONENT BACK PANEL SHALL BE SIZED TO ACCOMMODATE THE REQUIRED COMPONENTS FOR THE SPECIFIC CONFIGURATION.

FOR THE 430v SERVICE THE GENERATOR PLUG SHALL BE 200 AMP. FOR THE 230v SERVICE IT SHALL BE 100 AMP. CONNECTOR SHALL BE FEMALE REVERSE, ANGLE ADAPTER SHALL BE 45 DEGREES

WHEN THE TOTAL FULL LOAD CURRENT OF THE PUMPS EXCEEDS THE AMPERAGE RATING OF THE EMERGENCY RECEPTACLE, A MANUAL SWITCH IS TO BE INSTALLED IN THE CONTROL PANEL TO LIMIT ONLY ONE PUMP TO BE RUN ON EMERGENCY POWER. CURRENT RATING OF ECB SHALL EQUAL THAT OF THE MCB.

8. A 3 PHASE EMERGENCY GENERATOR RECEPTACLE WITH ANGLE ADAPTER SHALL BE PROVIDED.

3 16"

PLEXIGLAS

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

PROJECT NO

N/A

DWG NO

N/A

MASTER ELECTRICAL NOTES

4. 277/480V, 4-WIRE-BROWN, ORANGE, YELLOW AND WHITE, WHITE WHEN THE NEUTRAL IS PRESENT. IF THE NEUTRAL IS ABSENT, A-B-C WILL CONSTITUTE CLOCKWISE ROTATION OF ALL THREE PHASE MOTORS. THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.

3. 120/208V, 4 WIRE, THREE PHASE SHALL BE BLACK, WHITE, RED, AND BLUE WHERE THE NEUTRAL IS PRESENT. IF THE NEUTRAL IS ABSENT, BLACK, RED, AND BLUE AND/OR A-B-C WILL CONSTITUTECLOCKWISE ROTATION OF ALL THREE PHASE MOTORS, THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.

2. THREE PHASE 120/240V 4 WIRE-HI LEG CENTER AND ORANGE, WHENEVER NEUTRAL IS PRESENT. IN THE ABSENCE OF NEUTRAL, THEY WILL BE MARKED BLACK, RED, AND BLUE AND/OR A-B-C AND WILL CONSTITUTE CLOCKWISE ROTATION OF ALL 3-PHASE MOTORS. THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.

1. SINGLE PHASE 120/240V-BLACK, WHITE, AND RED.

COLOR CODING:

38. DATALOGGER/CONTROLLER SHALL BE DFS PART NO. DFS-00505-008-01 (TYPICAL FOR BCWWS)

37. TUBING FITTINGS SHALL BE SWAGELOK BRASS FITTING OR EQUAL

36. BUBBLER TUBING SHALL BE CLEAR.

35. ALL CONTROL PANELS SHALL BE PROVIDED WITH PROPER SURGE PROTECTION.

2

E-1

DESIGNATION

SHEET NO ___ OF ___

34. OVERLOAD STARTER PROTECTION AMBIENT TEMPERATURE CORRECTED TO 70 DEGREES CELSIUS MUST BE A CLASS 10 DIFFERENTIAL OVERLOAD BIMETALLIC TYPE RELAY AS MANUFACTURED BY SQ D # 8536 SERIES (NEMA RATED) OR EQUAL

33. PUMP RUN TIME ELAPSED HOUR METERS TO EITHER "DATCON- # 56261-04" OR ENGLER # 200-10N-G7" OR APPROVED EQUAL.

32. SCHEMATIC DRAWINGS TO BE PLACED IN PANEL DOOR ARE TO BE ENCASED BETWEEN TWO PIECES OF

31. PRESSURE TRANSDUCERS SHALL BE COMPATIBLE WITH DFS CONTROLLER. LEVEL TRANSDUCER SHALL BE O-10 PSI RANGE, FORCE MAIN PRESSURE TRANSDUCER SHALL BE 0-100 PSI RANGE.

30. ALL BRANCH CIRCUITS SHALL HAVE PROPER SIZE WIRING.

29. IF MOTOR STARTERS REQUIRE MORE THAN 10 AMPS TO OPERATE, USE SUITABLE INTERPOSING RELAYS IN CONJUNCTION WITH CONTROL CIRCUITS.

28. A TERMINAL STRIP WITH TWENTY TERMINALS (AS SHOWN ON DRAWING) WILL BE REQUIRED FOR ALL CONTROL PANELS.

27. A GENERAL PURPOSE G.F.I. DUPLEX RECEPTACLE 120 V 20A IS TO BE MOUNTED ON THE UNDERSIDE OF UPPER CONTROL CABINET FACING INTO THE LOWER AIR SPACE IN A BELL BOX WITH A WEATHER PROOF SNAP COVER FACING THE FRONT OF THE CABINET.

26. ON ALL CONTROL PANEL DOORS, FRONT AND BACK, ALL LIVE ELECTRICAL TERMINAL POINTS ON DEVICES ARE TO BE PROTECTED IN A MANNER PREVENTING PERSONNEL FROM COMING IN CONTACT WITH THEM

25. RECEPTACLES CONNECTED TO CIRCUITS HAVING DIFFERENT VOLTAGES, FREQUENCIES OR TYPES OF CURRENT (AC OR DC) SHALL BE OF SUCH DESIGN THAT THE ATTACHMENT PLUGS USED ON THESE CIRCUITS ARE NOT INTERCHANGEABLE.

(RATED CONTINUOUS DUTY) OR APPROVED

23. PANEL TROUBLE LIGHT TO BE A MINIMUM OF 17W FLUORESCENT STRIP.

6. ALL ENCLOSURES SHALL BE 316 STAINLESS STEEL WATERTIGHT NEMA 3R RIGHT SIDE OPENING WITH GASKET

5. ALL SERVICE CONDUCTORS SHALL BE STRANDED COPPER TYPE THWN.

22. ALL MOTOR CONTROL STARTERS AND BREAKERS SHALL BE SQUARE "D", OR APPROVED EQUAL. STARTER SIZES SHALL BE SELECTED SO THAT THE FULL LOAD CURRENT RATING OF THE MOTOR IS NOT MORE THAN 80% OF MAXIMUM STARTER CAPACITY FOR THE VOLTAGE USED. ALL PORTIONS OF STARTERS AND BREAKERS INCLUDING LUGS TO BE COPPER, ALUMINUM IS UNACCEPTABLE.

21. STARTER OVERLOAD RESET BUTTONS SHALL BE ACCESSIBLE THROUGH THE FACE OF THE PLEXIGLAS COVER OR DEAD FRONT DOOR

20. NEUTRAL PHASE WIRES CONNECTED TO THE GENERATOR PLUG SHALL BE THE SAME WIRE SIZE AND CURRENT RATED, NOT LESS THAN THE GENERATOR PLUG OR THE INCOMING SERVICE, WHICHEVER IS LARGER. A BUSHING SHALL BE INSTALLED WHERE THE GENERATOR WIRES PASS FROM THE GENERATOR PLUG THROUGH THE INTERIOR OF THE CONTROL CABINET

4. ALL ELECTRICAL INSTALLATION SHALL BE IN ACCORDANCE WITH THE NEC AND SHALL COMPLY WITH ALL NATIONAL AND LOCAL RULES, ORDINANCES, AND CODES AT TIME OF INSTALLATION

3. CONTROL PANEL ELECTRICAL SYSTEM SHALL BE COMPLETELY AND EFFECTIVELY GROUNDED AS REQUIRED BY NEC

2. ALL CONTROL PANELS MUST HAVE UL APPROVAL AND ALL COMPONENTS OF THE PANELS MUST BE UL APPROVED COMPONENTS, AS REQUIRED BY THE NATIONAL ELECTRIC CODE AND LOCAL BUILDING CODES.

1. PUMPING STATION CONTROL PANEL SHALL BE COMPLETELY FACTORY WIRED WITH ALL NECESSARY MOTOR STARTERS, CIRCUIT BREAKERS, ETC, FOR COMPLETE OPERATION OF THE STATION AND SHALL INCLUDE A POCKET FOR THE SCHEMATIC DRAWINGS.

19. PUMP RUN LIGHTS SHALL BE RED.

MASTER ELECTRICAL NOTES

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

68

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

N

120V FROM F6

6

ON LEVEL

FR2

SEAL T-STAT IN PUMP 1

SEAL T-STAT IN PUMP 2

DATE:

BY:

REVISION DESCRIPTION

218 A

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

RAIN HATCH FM PRESS GAUGE COVER

S 212 213 216 213 218

ELECTRICIAL INPUT CONNECTION BLOCK

OFF LEVEL

FR1

10 26 30 41 43 43 44 41 70 41 71 41 74 41 75

SCREENED LOUVERS BOTH SIDES 3 AREAS

BELL-EDWARDS ADAPTABELL HEAVY DUTY BELL, 4", CAT NO. 340-4N5 120V 60 Hz, UL APPROVED OR APPROVED EQUAL

12

0

HORN

ENCLOSURE SIZE : 66" x 36" x 10" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL

PROJECT NO

12V BATT

AIR COMPRESSOR

W/OUT DEAD FRONT

N/A

DWG NO

N/A

2

3

4

5

OUTPUT

1

1

2

3

5

3

SHEET NO ___ OF ___

E-2

DESIGNATION

PHASE MONITOR 1A FUSES DATAFLOW 47K RESISTOR TERMINALS DATAFLOW TFS

A/C RECEPT.

4

INPUT

TFS001-02

TIMERS

LEVEL TRANS PRESSURE SW

RELAY

RELAY

RELAY

RELAY

PHASE MONITOR

DUPLEX CONTROL PANEL CONTROL PANEL BID 2012

DUPLEX CONTROL PANEL LAYOUT

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

W/DEAD FRONT

9

3

PURGE VALVE

TROUBLE

HOA

HOA

6

ON

ON

LEVEL GAUGE

NEMA RATED STARTERS

CIRCUIT BREAKERS

NEMA RATED STARTERS

FAIL RESET

AIR COMP

TEMP SEAL FAIL FAIL

PUMP 2

GND

SURGE SUPPRESSOR

TEMP SEAL FAIL FAIL

PUMP 1

ELAPSED TIME METERS

POWER BLOCK

FLORESCENT TROUBLE LIGHT

SURGE SUPPRESSOR

CIRCUIT BREAKERS

GND

POWER BLOCK

F1 F2 F3 F4 F5 F6 F7 F8

3" RUBBER GASKET SEALED WITH SILICONE

MICRO STROBE ALARM LIGHT

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

61

61

61

61

2A

F5

71

3

1

R3

PUMP 2 CONTROL

PUMP 1 CONTROL

BACKUP PUMP CONTROL

71

71

68

OX

SILENCE

ALARM LIGHT

R

67

PUMP CONTROL 10A C/B

71

71

F6 2A

RTU 10A C/B

HORN

213

N

CONTROL 30A C/B

120VAC FROM MAIN POWER CIRCUIT

2

3

1

2

3

4

5

DATE:

BY:

1A

4

5

F7

1A

204 205

F8

3

3

5

PHASE MONITOR

1

SPARE (NC)

AC POWER

AC NEUTRAL

EARTH GROUND

BATTERY +

BATTERY -

4

5

6

7

8

9

5

INPUT COM 1

1

T3

28

29

71

71

71

8

71 9

71

71

O

OOX

A XOO

O

OOX

A XOO

OOX PUMP 2

H

R2 1 3

5

25

25

25

22

OOX PUMP 1

H

R1 2 1 3

MOTOR 1 RUN

24 STARTER POWER

5

O/L

2M

2M

25

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

81

21

CHECK BY:

DRAWN BY:

SCALE:

6

6

R7 7

7

R5

229

1M

2M

218 219

+

MCP2 227

HATCH

6

7

R4

6

R6 7

2 R2 7

81A

2 R1 7

80A

+

CRAC 8 6

R3 11 9

N

N

N

N

N

N

41

64

62

BACKUP FLOATS

AIR COMPRESSORS

F2 2A

LIGHTING

F1 20A

91

91

91

91

91

91

91

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

95

LOW VOLTAGE POWER 24VAC XFORMER 71

71

71

71

71

71

71

61

61

61

ELECTRICIAL CONTROLS CIRCUIT(DUPLEX)

ETM

RUN

PM 9 8

ETM

RUN

R5 R4 11 9 232 9 11

213

213

213

213

213

213

213

213

FORCE MAIN PRESSURE TRANSDUCER

PM 12 11 R7 R6 11 9 228 9 11

218A

80B

TOP DOOR

MCP1 230 231

226

-

RAIN GAUGE

217 BOTTOM DOOR

OXX 216

218B

215

225

80

1

-

TO BUBBLER SYSTEM

L2 FROM MAIN POWER L1 CIRCUIT

L3

ON OFF SIL

214 220

211 212 S

210

DESIGN BY:

DATE:

1A

1A

1A

LEVEL TRANSDUCER

F10

F11

F12

FIELD BY:

O/L

M2 STARTER

1M

1M

M1 STARTER

MOTOR 2 RUN

MOTOR 3 RUN

23 MOTOR 1 STARTER

22 MOTOR 2 STARTER

EXTERNAL P.M.

20 AUX POWER

21 MOTOR 3 STARTER

LOW LEVEL

AIR COMP FAIL

19 AUX OUTLET

18 ALARM POWER

PNL ENTERED

LAG 1 LEVEL

16 ALARM HORN OUT

17 ALARM LIGHT OUT

LAG 2 LEVEL

15 TELEMETRY RTS

HIGH LEVEL

AUX INPUT

13 TELEMETRY RXD

14 TELEMETRY TXD

ALARM SILENCE

INPUT COM 2

ISO GND

ISO +24VDC

RS-232 TXD

RS-232 RXD

RS-232 GND

CABLE SHIELD

ANALOG 2+

ANALOG 1+

ANALOG -

SHUNT

P2

12 TELEMETRY CTS

11 TELEMETRY PWR

10 TELEMETRY GRD

PHASE A

PHASE B

2

3

PHASE C

1

P1

DFS TCU PUMP CONTROLLER

2L1

3L1

REVISION DESCRIPTION

208 209

{

4L3 4L2 4L1

TO/FROM TAC II TELEMETRY

201 N2

12V BACKUP 202 203

65 F3 1A 66 F4 1A

41

1

UNPROTECTED INPUT DATAFLOW TFS PROTECTED OUTPUT

200

2L2

2L3

3L2

3L3

DATAFLOW 47K RESISTORS

N

ON

1

R5

1

PUMP 1 MOISTURE

R7 4 1

R6 4 1

4

4

R4

PUMP 2 T'STAT

77

76

73

72

FR2

7

PROJECT NO

PUMP 2 MOISTURE

PUMP 1 T'STAT

BACKUP FLOATS

OFF

FR1

43

6

R3

98

97

96

95

94

93

44

PUMP 2

64

64

10 FR2

10 FR1

64D

64A

A/C RESET 2

CR AC

7

NORMAL

PUMP 2 TIME DELAY

PUMP 2 THERMO. FAIL

PUMP 2 SEAL. FAIL

PUMP 1 THERMO. FAIL

PUMP 1 SEAL. FAIL

2 R3 10

2 T3 7

N/A

DWG NO

N/A

63

SITE LIGHT

EMERGENCY

AIR COMP. RECEPT.

64B

AIR COMP. FAILURE A

TROUBLE LIGHT 63

DUPLEX CONTROLS SCHEMATIC CONTROL PANEL BID 2012

2 R7 10

2 R6 10

2 R5 10

2 R4 10

2

2

CRAC 1 4

CRAC 1 3

PS1

AIR LOSS PRESS. SW. 64 64A

62 GFI RECEPT.

62

TROUBLE SWITCH

4

E-3

DESIGNATION

FLOAT BACK-UP

PUMP 2 DELAY ON TIMER

SHEET NO ___ OF ___

N

N

N

N

N

N

N

N

N

N

N

N

N

N

N

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

CHECK VALVE 3 LIMIT SWITCH

TEMP

SENSOR

IN PUMP 3

PUMP

SEAL

41 78 41 79

CHECK VALVE 2 LIMIT SWITCH

OFF LEVEL

FR1

ON LEVEL

FR2

FORCE MAIN PRESS. XDUCER

RAIN GAUGE

218 A

HATCH COVER SWITCH

S 212 213 216 213 218

TEMP

PUMP

IN PUMP 2

TEMP

IN PUMP 1

SEAL

SENSOR

PUMP

SEAL

SENSOR

10 25 30 35 40 41 43 43 44 41 70 41 71 41 74 41 75

CHECK VALVE 1 LIMIT SWITCH

5

DATE:

BY:

REVISION DESCRIPTION

TRIPLEX ELECTRICIAL INPUT CONNECTION BLOCK

68

BAR IS 1" ON ORIGINAL DRAWING.

N

120V FROM F5

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

SHUT OFF VALVE

GND

NEMA RATED STARTERS

CIRCUIT BREAKERS

SURGE SUPPRESSOR

PHASE MONITOR PUMP 2

PUMP 3

HOA

HOA

RESET

FAIL

F9

SHUT OFF VALVE

GND

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

TRIPLEX CONTROL PANEL LAYOUT

PROJECT NO

NEMA RATED STARTERS

CIRCUIT BREAKERS

SURGE SUPPRESSOR

PHASE MONITOR

12V BATT.

2

3

4

OUTPUT

1

5

1

2

3

5

N/A

DWG NO

N/A

TRIPLEX CONTROL PANEL CONTROL PANEL BID 2012

GFI RECEPT.

5

SHEET NO ___ OF ___

E-4

DESIGNATION

SCREENED LOUVRES BOTH SIDES 3 AREAS

BELL-EDWARDS ADAPTABELL HEAVY DUTY BELL, 4", CAT NO. 340-4N5 120V 60 Hz, UL APPROVED OR APPROVED EQUAL

PHASE MONITOR 1A FUSES DATAFLOW 47K RESISTOR TERMINALS DATAFLOW TFS

A/C RECEPT.

PRES SW

4

INPUT

TFS001-02

RELAY

AIR COMPRESSORS

LEVEL TRANS.

RELAY

RELAY

RELAY

RELAY

TIMERS

FLORESCENT TROUBLE LIGHT

TRANSFORMER POWER POWER BLOCK TERMINALS

ENCLOSURE SIZE : 66" x 42" x 12" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL

GFI RECEPT.

TROUBLE HORN LIGHT ON/OFF/SIL PURGE VALVE

HOA

PUMP 3 ON

LEVEL GAUGE

PUMP 2 ON

PUMP 1 ON

BACK-UP SEQ.

AIR COMP

TEMP SEAL TEMP SEAL TEMP SEAL FAIL FAIL FAIL

PUMP 1

FLORESCENT TROUBLE LIGHT TRANSFORMER F1 F2 F3 F4 F5 F6 F7 F8 POWER POWER BLOCK TERMINALS ELAPSED TIME METERS

3" RUBBER GASKET SEALED WITH SILICONE

MICRO STROBE ALARM LIGHT

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

61

61

61

61

F5 15A

N

N

RTU 10A C/B 200

F6 2A

2A AIR COMPRESSORS

F2

F1 20A LIGHTING

R

67

DATE:

68

BY:

65

2L3

202 203

201 N2

4L3 4L2 4L1

71

64

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3

4

64D

64A

64A

RAIN GAUGE

OXX

227

N

7

CRAC

A/C FAIL

GFI RECP.

NORMAL

AIR COMP RECP. EMERGENCY

64B 2

62

63

N

N

N

N

N

N

OXX

XXO

OOX

XOO

91

91

91

91

91

91

91

1

R5

4

ON

TEMP P3

MOISTURE P3

TEMP P2

MOISTURE P2

TEMP P1

MOISTURE P1

OFF

95

1

R10

R9 4 1

R8 4 1

R7 4 1

79

78

75

74

71

70

94

93

81

80

77

76

73

72

207 208 209

R6 4 1

4

BACK-UP FLOAT SEQ. 2-3 1-3 1-2

24VAC XFORMER

82

91

MCP2

71

1

TROUBLE LIGHT TROUBLE SW SITE LIGHT

226

222

213

213

PM 12 11 R10 R9 223 11 9 224 9 11

213

CRAC 8 6

71

71

71

71

71

3

T4

LAG PUMP TIME DELAY

1 83

R4

91

2M

3M

MCP3

HATCH COVER 218A

TOP DOOR

213

R4 9 11 213

213 213

213

213

FM PRESS XDUCER

71

71

71 3

71

71

R7 228 R8 213 11 9 9 11 1M R5 232 R6 229 230 MCP1231 213 11 9 9 11

225

221

218 219 220

+ -

ON/OFF/SIL

217 BOTTOM DOOR

215 216

218B

A/C RESET

211 212 S

210

LEVEL XDUCER + -

TO BUBBLER SYSTEM

N

N

PUMP CONTROL 10A C/B

207

208

209

71

71 FR1

OFF

F9 1A

F8 1A

F7 1A

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

ELECTRICIAL CONTROLS CIRCUIT (TRIPLEX)

1

CRAC

1

CRAC

PS3

AIR LOSS PRESS. SW.

62

DFS TCU PUMP CONTROLLER P1 SHUNT 24 PHASE C ANALOG - 23 PHASE B ANALOG 1+ 22 PHASE A ANALOG 2+ 21 SPARE (NC) CABLE SHIELD 20 AC POWER RS-232 GND 19 AC NEUTRAL RS-232 RXD 18 EARTH GND RS-232 TXD 17 BATTERY + ISO +24VDC 16 BATTERY ISO GND 15 TELEMETRY GND TELEMETRY PWR INPUY COM 2 14 TELEMETRY CTS ALARM SILENCE 13 AUX INPUT 12 TELEMETRY RXD TELEMETRY TXD HIGH LEVEL 11 LAG 2 LEVEL 10 TELEMETRY RTS LAG 1 LEVEL 9 ALARM HORN PNL ENTERED 8 ALARM LIGHT ALARM POWER AIR COMP FAIL 7 LOE LEVEL 6 AUX OUTLET INPUT COM 1 5 AUX POWER MOTOR 3 START EXTERNAL PM 4 MOTOR 2 START MOTOR 3 RUN 3 MOTOR 1 START MOTOR 2 RUN 2 MOTOR 1 RUN 1 STARTER PWR

REVISION DESCRIPTION

207 208 209 71

207 208 209

204 205

{

TO/FROM TAC II TELE.

PHASE MONITOR

DATAFLOW 47K RESISTORS

F10

1 2 3 4 5 UNPROTECTED PROTECTED 1 2 3 4 5

F3 1A OXX F4 66 1A

SILENCE

12V BACKUP

DATAFLOW TFS

HORN

CONTROL 30A C/B

3L3

F12

3L2

120VAC FROM MAIN POWER CIRCUIT

F11

L3 L2 L1

FROM MAIN POWER CIRCUIT

2L2 2L1

1A 1A 1A

3L1

61

2

2

2

2

2

2

OOX

XOO

3

XOO

3

OOX

OOX

HOA

1

R3

PUMP 2

OOX

OOX

HOA

1

R2

PUMP 1

R9

R8

R7

R6

R5

10

10

10

10

10

10

10 FR2

10 FR1

R10

2

2

XOO OOX

HOA

3

35

35

35

32

25

25

25

22

5

5

5

2

FR2

R4 6 7 ON

PUMP 3

43

38

39

71

71

71

28

29

71

71

71

8

9

71

1

R1

71

6

44

3M

3M

7

T2

O/L

27

91 6

7

R8

7

95

95

95

95

95

95

95

95

35

35

O/L

7

92

37

6

7

R10

PROJECT NO

2 R410

2 T4 7

CHECK VALVE

6

T3

31

7

2 T3 7

90B 9

8

PM

N

N

N

N

N

N

N

N

N

N

N

N

N

N

N

N

PUMP 3 FAIL TIMER

PUMP 3

PUMP 2 FAIL TIMER

PUMP 2

PUMP 1 FAIL TIMER

PUMP 1

N/A

DWG NO

N/A

TRIPLEX CONTROLS SCHEMATIC CONTROL PANEL BID 2012

R

TEMP FAIL P3

R

MOISTURE FAIL P3

R

TEMP FAIL P2

R

MOISTURE FAIL P2

R

TEMP FAIL P1

R

MOISTURE FAIL P1

40

6

R9

2 R3 7

92A

ET

G

2 T2 7

2 R2 7

R7 6 7

ET

G

2 T1 7

91A

10

R5 6 7

ET

G

2 R1 7

90A

25 CHECK VALVE 30

25

21

M3 STARTER

2M

2M

7

6

R6

CHECK VALVE

7

90

1

T1 6

O/L

M2 STARTER

1M

1M

M1 STARTER

SHEET NO ___ OF ___

6

E-5

DESIGNATION

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

DATE:

NO 6 BC MIN. TO SERVICE GROUND

GENERATOR RECEPTACLE

GROUND BUSS IN TRANSFER PANEL

LIGHTENING ARRESTOR

BY:

NEUTRAL BUSS IN TRANSFER PANEL

NEUTRAL BUSS IN TRANSFER PANEL

B

B

F15

F14

F13

L3

L2

L1

C

NO

B

>>

>>

>>

>>

>>

CONTROL PANEL

B

>>

>>

>>

>>

>>

>>

>>

L3

L2

L1

L2

L3

NEUTRAL BUSS IN CONTROL PANEL

GROUND BUSS IN CONTROL PANEL

120V TO CONTROL CIRCUITS

L1

L2

L3

N

A

PUMP 2

PUMP 1

SURGE ARRESTER LEADS TO BE ATTACHED TO THE MCB AS PER MOST RECENT NEC ARTICLE # 280

LIGHTENING ARRESTOR

CIRCUIT BREAKER HANDLES THROUGH INNER DOOR

CIRCUIT BREAKER INTERLOCK

N

GROUND BUSS IN CONTROL PANEL

NEUTRAL BUSS IN CONTROL PANEL

A

120V TO CONTROL CIRCUIT

>>

B

FPL PRESENT LIGHT

A

PUMP 2

PUMP 1

SURGE ARRESTER LEADS TO BE ATTACHED TO THE MCB AS PER MOST RECENT NEC ARTICLE # 280

LIGHTENING ARRESTOR

CIRCUIT BREAKER HANDLES THROUGH INNER DOOR

CIRCUIT BREAKER INTERLOCK

FPL PRESENT LITE

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

FUSE HOLDER

FUSE HOLDER

MCB AND ECB ARE TO BE SUITABLE FOR USE AS SERVICE EQUIPMENT ARE TO BE PERMANENTLY IDENTIFIED AS SERVICE DISCONNECTS, ARE TO BE CAPABLE OF BEING OPERATED WITHOUT EXPOSING OPERATOR TO CONTACT WITH LIVE PARTS. GROUND FAULT PROTECTION-65000 IC AT 240 V, 35000 IC AT 480 V.

NOTES: ENCLOSURE SIZE : 30" x 20" x 8" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL

GENERATOR RECEPTACLE

MCB AND ECB ARE TO BE SUITABLE FOR USE AS SERVICE EQUIPMENT ARE TO BE PERMANENTLY IDENTIFIED AS SERVICE DISCONNECTS, ARE TO BE CAPABLE OF BEING OPERATED WITHOUT EXPOSING OPERATOR TO CONTACT WITH LIVE PARTS. GROUND FAULT PROTECTION-65000 IC AT 240 V, 35000 IC AT 480 V.

NOTES: ENCLOSURE SIZE : 30" x 20" x 8" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL

GENERATOR RECEPTACLE

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

EMERGENCY TRANSFER SWITCH PANEL(480V)

CONTROL PANEL

C

NO

PHASE MONITOR

L1

B

FPL PRESENT LIGHT

EMERGENCY TRANSFER SWITCH PANEL (230V)

TRANSFER SWITCH

TRANSFER SWITCH

1A

1A

1A

F15

F14

F13

REVISION DESCRIPTION

TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT

POWER METER

NO 6 BC MIN. TO SERVICE GROUND

GENERATOR RECEPTACLE

GROUND BUSS IN TRANSFER PANEL

LIGHTENING ARRESTOR

POWER METER

1A

1A

1A

PHASE MONITOR

FPL PRESENT LITE

POWER SUBFEEDER TERM BLK

GROUND

PHASE MONITOR

GENERATOR RECEPTACLE

GENERATOR RECEPTACLE

PROJECT NO

N/A

DWG NO

N/A

POWER PANELS CONTROL PANEL BID 2012

LIGHTENING ARRESTOR

GROUND

TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT

POWER SUBFEEDER TERM BLK

CIRCUIT BREAKERS

CIRCUIT BREAKER INTERLOCK

FPL PRESENT LITE

TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT

LIGHTENING ARRESTOR

PHASE MONITOR

CIRCUIT BREAKERS

CIRCUIT BREAKER INTERLOCK

FPL PRESENT LITE

7

SHEET NO ___ OF ___

E-6

DESIGNATION

BID NO. Y0976804B1 ATTACHMENT "O"

l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM

STARTER SIZE

1 1 1 2 2 2 2 3 3 4 4 4

MOTOR AMP (I)

5 8 11 14 21 27 34 40 52 65 77 96

HP

3 5 7.5 10 15 20 25 30 40 50 60 75

1

IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.

0

BAR IS 1" ON ORIGINAL DRAWING.

4 4

68 80

25 30

CONDUCTOR (A) 12 12 12 12 10 10 8 6 4 4 3 1

4 3

300 300

175 200

15 15 20 30 50 60 90 100 150 175 200 250

PUMP CB

00(165A) 00(195A)

1 (44A) 1 (58A) 1 (75A) 1 (90A) 0 (125A) 0 (155A)

100 100 100 100 125 125 150 150 225 250 300 350

1 (32.5A) 1 (40A) 1 (47.5A) 1 (55A) 1 (72.5A) 1 (87.5A) 1 (105A) 1 (120A) 0 (150A) 00 (182.5A) 000 (212.5A) 0000 (260A)

MAIN/EMER CB CONDUCTOR (B)

480 VOLT

100 100 125 125 175 225

MAIN/EMER CB CONDUCTOR (B)

DATE:

BY:

REVISION DESCRIPTION

* GENERATOR PLUGS SIZED TO MATCH GENERATOR CORD, NOT ELECTRIC SERVICE

SCALE:

DATE:

CHECK BY:

DRAWN BY:

DESIGN BY:

FIELD BY:

GENERATOR PLUG* 200 200 200 200 200 200 200 200 200 200 200 200

100 100

GENERATOR PLUG* 100 100 100 100 100 100

LIGHTENING ARRESTOR LINE NUMBER PHASE IDENTIFICATION MOTOR STARTER COIL PHASE MONITOR PUMP SWITCH NO CONNECTION RELAY

20 40 50 70 100 150

PUMP CB

240 VOLT

LA L# A M PM P# SW NC R#

THE ABOVE TABLE COMPILED PER CURRENT NATIONAL ELECTRIC CODE SECTION 430 TABLE 430.250 GROUNDING ELECTRODE SIZED PER NATIONAL ELECTRIC CODE CONDUCTOR B IS MOTOR CIRCUIT FEEDER RATED AT 90 C SIZED FOR TWO PUMPS AT 125% OF FULL LOAD PLUS A 20 AMP GENERAL LOAD

1 1 2 2 3 3

9.6 15.2 22 28 42 54

3 5 7.5 10 15 20

STARTER SIZE

MOTOR AMP (I)

HP

CONDUCTOR (A) 12 10 10 8 6 4

A/C AIR COMPRESSOR PS1 PRESSURE SWITCH LG1 LEVEL GAUGE CRAC A/C FAILOVER RELAY CO CONVIENCE OUTLET ET ELAPSED TIME METER OL OVERLOAD CONTACTS AL ALTERNATOR RELAY F FUSE LS LIMIT SWITCH TS TEST SWITCH PB PUSH BUTTON SWITCH ECB EMERGENCY CIRCUIT BREAKER MCB MAIN CIRCUIT BREAKER HOA HAND/OFF/AUTO SWITCH CB CIRCUIT BREAKER RL RUN LIGHT HAR HIGH ALARM RELAY

SERVICE RACEWAY 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 2" 2" 2"

2 2

SERVICE RACEWAY 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2"

FPL PRESENT LITE - 120V LED W/BLUE LENS LEDTRONICS S100-1PB-120A (OR EQUAL) MOUNT AS REQUIRED TO BE VISIBLE FROM STREET

MICRO STROBE LIGHT BY TOMAR ELECTROINICS PART NO. 495-120 RED/POT, MALE PIPE THREAD MOUNT ( OR EQUAL)

6" MIN.

ALUM CONDUIT

A/C#2

A/C#1

(D)

(A)

(D)

(A)

PS1

(A) (B)

WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069

PROJECT NO

(E)

BY OTHERS

TO WETWELL

(C)

N/A

DWG NO

N/A

1 1/2" SS UNISTRUT (TYP)

8

SHEET NO ___ OF ___

E-7

DESIGNATION

NOT IN CONTRACT

DETAILS CONTROL PANEL BID 2012

(A)

LG-1

E-5

6" MIN.

RAIN GAUGE

NOT IN CONTRACT

3

BACK VIEW

3" ID PIPE CUP

THE ABOVE DEPICTS A TYPICAL CONTROL PANEL INSTALLATIONTHIS WORK IS NOT INCLUDED IN THIS CONTRACTTHIS DETAIL IS PROVIDED TO ASSIST THE BIDDER IN UNDERSTANDING HOW THE CONTROL PANELS WILL BE USED

BUBBLER SYSTEM SCHEMATIC

E. SHUT-OFF VALVE

D. CHECK VALVE

C. BULKHEAD FITTING

B. CONTROL VALVE

4"

5/8" DIA X 10' COPPER CLAD STEEL GROUND ROD- 10 OHMS OR LESS TO GROUND, USE ADDITIONAL RODS TO REDUCE RESISTANCE

3

4" X 4" ALUMINUM POST FILLED WITH CONCRETE (TYP)

3/4" PVC CONDUIT AND CLAMP FOR GROUND WIRE

3 KVA, 480:120 VOLT CONTROL TRANSFORMER TO BE MOUNTED IN VENTED S.S. NEMA 3R ENCLOSURE IN POSITION ON RACK (IF REQUIRED)

SCREENED LOUVERS IN CONTROL PANEL AND LOWER ENCLOSURE 2- 1/ 2" ALUMINUM PIPE-POLE FOR ANTENNA TYPE 6061-T6 STANDARD (20' LENGTH)

LIGHTNING ARRESTER GENERAL ELECTRIC TRANQUELL ARRESTER MODEL 9L15E CC001 520V AC 3 POLE LOWER PORTION OF POST NOT SHOWN FOR CLARITY

14 GAUGE 316 SS NEMA 3R ENCLOSURE PROVIDED BY COUNTY FOR INSTALLATION BY CONTRACTOR

USE SEALING LOCKNUTS ON ALL PANEL PENETRATIONS. MYERS HUBS OR EQUAL

FEMALE REVERSE-CROUSE HINDS 100 AMP AREA- 1042-S22-M72 OR 200 AMP AREA- 2042-S22-81 OR APPROVED EQUAL

100 AMP-RUSSEL-STOHL JAAB 10-30 OR 200 AMP-AJI

A. MALE BRANCH TEE

LEGEND:

NOT IN CONTRACT

SIDE VIEW

SERVICE CONDUIT FROM ELEC METER

3" ID PIPE CUP (ANTENNA MOUNTING HOLE)

CONCRETE SLAB DOWEL INTO TOP SLAB OF WETWELL #5 @ 12"OC

LOUVERED ENCLOSURE UNDER PANEL

CONTROL PANEL -BEHIND (PROVIDED BY WWS)

TRANSFER SWITCH PANEL (PROVIDED BY WWS) MAY BE MOUNTED ON EITHER END BUT GENERATOR RECEPTACLE MUST BE ON OUTSIDE. (STATE LEFT OR RIGHT SIDE GEN. RECPT. WHEN ORDERING.)

FLOODLIGHT WITH GUARD MOUNT 10' ABOVE SLAB

NOT IN CONTRACT

ANTENNA MAST FOR RADIO MONITORING 18' ABOVE TOP OF SLAB MINIMUM (TO BE WIRED TO GROUND ROD)

66" 2' MIN. 6" MIN.

LEGEND

BID NO. Y0976804B1 ATTACHMENT "O"

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