27
75
GRIFFIN RD
84
TURNPIKE EXTENSION
MIRAMAR PKWY
BLVD
HOLLYWOOD
BROWARD BLVD
BLVD
SUNRISE
COMMERCIAL BLVD
BLVD
STIRLING RD
441
95
COPANS RD
HALLANDALE BCH BLVD
441
PARK
IC
ATLANT
OAKLAND
DR
GENERAL LOCATION MAP
S
E
FLORIDA'S TURNPIKE
W
UNIVERSITY
SAMPLE RD
SAWGRASS EXWY
US 1
BLVD
95
1
US 1
2555 WEST COPANS ROAD POMPANO BEACH, FL 33069
WATER & WASTEWATER SERVICES ENGINEERING DIVISION
JANUARY 2012
WWS FACILITIES LOCATION 2555 W. COPANS ROAD POMPANO BEACH, FLORIDA
DRAWING INDEX
E-1 E-2 E-3 E-4 E-5 E-6 E-7
SHEET DESIGNATION
CONTROL PANEL BID 2012
COVER SHEET MASTER ELECTRICAL NOTES DUPLEX CONTROL PANEL DUPLEX CONTROLS SCHEMATIC TRIPLEX CONTROL PANEL TRIPLEX CONTROLS SCHEMATIC POWER PANELS DETAILS
DESCRIPTION
FABRICATE AND REFURBISH LIFT STATION CONTROL PANELS DRAWINGS
AIA
IA A
OCEAN
ATLAN TIC
N
POWERLINE RD
Public Works Department Water & Wastewater Services
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
24. BUBBLER COMPRESSOR SHALL BE A MEDO TYPE AC0105 DELIVER 5.5 PSI MIN. EQUAL.
7. CONTROL PANEL SHALL CONTAIN A CONTROL CIRCUIT PROVIDED BY THE MANUFACTURER TO ALTERNATE THE DUPLEX AND TRIPLEX PUMP OPERATION AND OPERATE THE LIFT STATION BASED ON A FOUR POINT CONTROL WITH EMERGENCY BACKUP AS DESCRIBED IN BROWARD COUNTY SPECIFICATIONS.
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
DATE:
BY:
REVISION DESCRIPTION
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
18. ALL WIRES ON THE REAR SIDE OF THE DEAD FRONT HINGED PANEL SHALL BE NEATLY LACED TOGETHER INTO A HARNESS AND TERMINATED INTO A TERMINAL STRIP
17. EACH DEVICE IN THE CONTROL CIRCUIT SHALL BE IDENTIFIED WITH THE PROPER CONTROL CIRCUIT ABBREVIATION AS SHOWN IN THE TABLE AND ON THE SCHEMATIC
16. ALL CONTROL CIRCUIT WIRES SHALL BE TERMINATED WITH FORK TYPE CRIMP ON CONNECTORS AND SHALL HAVE A NUMBER TAPE ADJACENT, AND EACH CONNECTOR WITH NUMBERS AS INDICATED ON THE SCHEMATIC. NO CONCEALED WIRING SHALL BE PERMITTED BEHIND THE SUB PANEL
15. ALL LAMP HOLDERS SHALL BE ALLEN BRADLEY PILOT LIGHT ASS'Y BULLETIN # 800H CAT # 800 H-Q 10R SERIES C OR APPROVED EQUAL.
14. CONTROL CIRCUIT FUSES SHALL BE MOUNTED IN BUS FUSE HOLDERS. LAMP INDICATING TYPE WITH CLEAR LENS WHEN CONTROL CIRCUIT TRANSFORMER IS REQUIRED TO SUPPLY THE 120 VAC CONTROL CIRCUIT VOLTAGE. THE SECONDARY SHALL BE FUSED USING THE ABOVE TYPE FUSE HOLDERS AND LAMPS. ALL FUSE HOLDERS OF THIS TYPE SHALL BE NEATLY GROUPED TOGETHER ON THE CONTROL PANEL
13. ALL RELAY CONTACTS SHALL BE RATED 10 AMP NON-INDUCTIVE LOAD OR LARGER.
12. ELECTONIC PLUG IN ALTERNATOR SHALL BE PROVIDED WITH CONTACTS RATED FOR 10A @ 120 V RESISTIVE.
11. POWER AND PHASE MONITOR OF APPROPRIATE VOLTAGE SHALL BE INSTALLED AS SHOWN ON ELECTRICAL DRAWINGS.
10. PRESSURE SWITCHES SHALL BE ALLEN BRADLEY DIFFERENTIAL PRESSURE SWITCH, 836-C2.
CONTROL PANELS FOR DUPLEX INSTALLATIONS SHALL BE 36" WIDE AND PANELS FOR TRIPLEX INSTALLATIONS SHALL BE 42" WIDE.
9. THE PUMP CONTROL BACK PANEL SHALL BE SPLIT INTO TWO SEPARATE PANELS. ONE PANEL SHALL HOUSE ALL OF THE POWER COMPONENTS AND THE OTHER SHALL HOUSE ALL OF THE CONTROL COMPONENTS. THE CONTROL COMPONENT BACK PANEL SHALL BE SIZED TO FIT INTO ANY CONTROL PANEL CONFIGURATION. THE POWER COMPONENT BACK PANEL SHALL BE SIZED TO ACCOMMODATE THE REQUIRED COMPONENTS FOR THE SPECIFIC CONFIGURATION.
FOR THE 430v SERVICE THE GENERATOR PLUG SHALL BE 200 AMP. FOR THE 230v SERVICE IT SHALL BE 100 AMP. CONNECTOR SHALL BE FEMALE REVERSE, ANGLE ADAPTER SHALL BE 45 DEGREES
WHEN THE TOTAL FULL LOAD CURRENT OF THE PUMPS EXCEEDS THE AMPERAGE RATING OF THE EMERGENCY RECEPTACLE, A MANUAL SWITCH IS TO BE INSTALLED IN THE CONTROL PANEL TO LIMIT ONLY ONE PUMP TO BE RUN ON EMERGENCY POWER. CURRENT RATING OF ECB SHALL EQUAL THAT OF THE MCB.
8. A 3 PHASE EMERGENCY GENERATOR RECEPTACLE WITH ANGLE ADAPTER SHALL BE PROVIDED.
3 16"
PLEXIGLAS
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
PROJECT NO
N/A
DWG NO
N/A
MASTER ELECTRICAL NOTES
4. 277/480V, 4-WIRE-BROWN, ORANGE, YELLOW AND WHITE, WHITE WHEN THE NEUTRAL IS PRESENT. IF THE NEUTRAL IS ABSENT, A-B-C WILL CONSTITUTE CLOCKWISE ROTATION OF ALL THREE PHASE MOTORS. THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.
3. 120/208V, 4 WIRE, THREE PHASE SHALL BE BLACK, WHITE, RED, AND BLUE WHERE THE NEUTRAL IS PRESENT. IF THE NEUTRAL IS ABSENT, BLACK, RED, AND BLUE AND/OR A-B-C WILL CONSTITUTECLOCKWISE ROTATION OF ALL THREE PHASE MOTORS, THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.
2. THREE PHASE 120/240V 4 WIRE-HI LEG CENTER AND ORANGE, WHENEVER NEUTRAL IS PRESENT. IN THE ABSENCE OF NEUTRAL, THEY WILL BE MARKED BLACK, RED, AND BLUE AND/OR A-B-C AND WILL CONSTITUTE CLOCKWISE ROTATION OF ALL 3-PHASE MOTORS. THIS IS TO ASSURE PHASE ROTATION THROUGHOUT THE SYSTEM.
1. SINGLE PHASE 120/240V-BLACK, WHITE, AND RED.
COLOR CODING:
38. DATALOGGER/CONTROLLER SHALL BE DFS PART NO. DFS-00505-008-01 (TYPICAL FOR BCWWS)
37. TUBING FITTINGS SHALL BE SWAGELOK BRASS FITTING OR EQUAL
36. BUBBLER TUBING SHALL BE CLEAR.
35. ALL CONTROL PANELS SHALL BE PROVIDED WITH PROPER SURGE PROTECTION.
2
E-1
DESIGNATION
SHEET NO ___ OF ___
34. OVERLOAD STARTER PROTECTION AMBIENT TEMPERATURE CORRECTED TO 70 DEGREES CELSIUS MUST BE A CLASS 10 DIFFERENTIAL OVERLOAD BIMETALLIC TYPE RELAY AS MANUFACTURED BY SQ D # 8536 SERIES (NEMA RATED) OR EQUAL
33. PUMP RUN TIME ELAPSED HOUR METERS TO EITHER "DATCON- # 56261-04" OR ENGLER # 200-10N-G7" OR APPROVED EQUAL.
32. SCHEMATIC DRAWINGS TO BE PLACED IN PANEL DOOR ARE TO BE ENCASED BETWEEN TWO PIECES OF
31. PRESSURE TRANSDUCERS SHALL BE COMPATIBLE WITH DFS CONTROLLER. LEVEL TRANSDUCER SHALL BE O-10 PSI RANGE, FORCE MAIN PRESSURE TRANSDUCER SHALL BE 0-100 PSI RANGE.
30. ALL BRANCH CIRCUITS SHALL HAVE PROPER SIZE WIRING.
29. IF MOTOR STARTERS REQUIRE MORE THAN 10 AMPS TO OPERATE, USE SUITABLE INTERPOSING RELAYS IN CONJUNCTION WITH CONTROL CIRCUITS.
28. A TERMINAL STRIP WITH TWENTY TERMINALS (AS SHOWN ON DRAWING) WILL BE REQUIRED FOR ALL CONTROL PANELS.
27. A GENERAL PURPOSE G.F.I. DUPLEX RECEPTACLE 120 V 20A IS TO BE MOUNTED ON THE UNDERSIDE OF UPPER CONTROL CABINET FACING INTO THE LOWER AIR SPACE IN A BELL BOX WITH A WEATHER PROOF SNAP COVER FACING THE FRONT OF THE CABINET.
26. ON ALL CONTROL PANEL DOORS, FRONT AND BACK, ALL LIVE ELECTRICAL TERMINAL POINTS ON DEVICES ARE TO BE PROTECTED IN A MANNER PREVENTING PERSONNEL FROM COMING IN CONTACT WITH THEM
25. RECEPTACLES CONNECTED TO CIRCUITS HAVING DIFFERENT VOLTAGES, FREQUENCIES OR TYPES OF CURRENT (AC OR DC) SHALL BE OF SUCH DESIGN THAT THE ATTACHMENT PLUGS USED ON THESE CIRCUITS ARE NOT INTERCHANGEABLE.
(RATED CONTINUOUS DUTY) OR APPROVED
23. PANEL TROUBLE LIGHT TO BE A MINIMUM OF 17W FLUORESCENT STRIP.
6. ALL ENCLOSURES SHALL BE 316 STAINLESS STEEL WATERTIGHT NEMA 3R RIGHT SIDE OPENING WITH GASKET
5. ALL SERVICE CONDUCTORS SHALL BE STRANDED COPPER TYPE THWN.
22. ALL MOTOR CONTROL STARTERS AND BREAKERS SHALL BE SQUARE "D", OR APPROVED EQUAL. STARTER SIZES SHALL BE SELECTED SO THAT THE FULL LOAD CURRENT RATING OF THE MOTOR IS NOT MORE THAN 80% OF MAXIMUM STARTER CAPACITY FOR THE VOLTAGE USED. ALL PORTIONS OF STARTERS AND BREAKERS INCLUDING LUGS TO BE COPPER, ALUMINUM IS UNACCEPTABLE.
21. STARTER OVERLOAD RESET BUTTONS SHALL BE ACCESSIBLE THROUGH THE FACE OF THE PLEXIGLAS COVER OR DEAD FRONT DOOR
20. NEUTRAL PHASE WIRES CONNECTED TO THE GENERATOR PLUG SHALL BE THE SAME WIRE SIZE AND CURRENT RATED, NOT LESS THAN THE GENERATOR PLUG OR THE INCOMING SERVICE, WHICHEVER IS LARGER. A BUSHING SHALL BE INSTALLED WHERE THE GENERATOR WIRES PASS FROM THE GENERATOR PLUG THROUGH THE INTERIOR OF THE CONTROL CABINET
4. ALL ELECTRICAL INSTALLATION SHALL BE IN ACCORDANCE WITH THE NEC AND SHALL COMPLY WITH ALL NATIONAL AND LOCAL RULES, ORDINANCES, AND CODES AT TIME OF INSTALLATION
3. CONTROL PANEL ELECTRICAL SYSTEM SHALL BE COMPLETELY AND EFFECTIVELY GROUNDED AS REQUIRED BY NEC
2. ALL CONTROL PANELS MUST HAVE UL APPROVAL AND ALL COMPONENTS OF THE PANELS MUST BE UL APPROVED COMPONENTS, AS REQUIRED BY THE NATIONAL ELECTRIC CODE AND LOCAL BUILDING CODES.
1. PUMPING STATION CONTROL PANEL SHALL BE COMPLETELY FACTORY WIRED WITH ALL NECESSARY MOTOR STARTERS, CIRCUIT BREAKERS, ETC, FOR COMPLETE OPERATION OF THE STATION AND SHALL INCLUDE A POCKET FOR THE SCHEMATIC DRAWINGS.
19. PUMP RUN LIGHTS SHALL BE RED.
MASTER ELECTRICAL NOTES
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
68
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
N
120V FROM F6
6
ON LEVEL
FR2
SEAL T-STAT IN PUMP 1
SEAL T-STAT IN PUMP 2
DATE:
BY:
REVISION DESCRIPTION
218 A
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
RAIN HATCH FM PRESS GAUGE COVER
S 212 213 216 213 218
ELECTRICIAL INPUT CONNECTION BLOCK
OFF LEVEL
FR1
10 26 30 41 43 43 44 41 70 41 71 41 74 41 75
SCREENED LOUVERS BOTH SIDES 3 AREAS
BELL-EDWARDS ADAPTABELL HEAVY DUTY BELL, 4", CAT NO. 340-4N5 120V 60 Hz, UL APPROVED OR APPROVED EQUAL
12
0
HORN
ENCLOSURE SIZE : 66" x 36" x 10" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL
PROJECT NO
12V BATT
AIR COMPRESSOR
W/OUT DEAD FRONT
N/A
DWG NO
N/A
2
3
4
5
OUTPUT
1
1
2
3
5
3
SHEET NO ___ OF ___
E-2
DESIGNATION
PHASE MONITOR 1A FUSES DATAFLOW 47K RESISTOR TERMINALS DATAFLOW TFS
A/C RECEPT.
4
INPUT
TFS001-02
TIMERS
LEVEL TRANS PRESSURE SW
RELAY
RELAY
RELAY
RELAY
PHASE MONITOR
DUPLEX CONTROL PANEL CONTROL PANEL BID 2012
DUPLEX CONTROL PANEL LAYOUT
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
W/DEAD FRONT
9
3
PURGE VALVE
TROUBLE
HOA
HOA
6
ON
ON
LEVEL GAUGE
NEMA RATED STARTERS
CIRCUIT BREAKERS
NEMA RATED STARTERS
FAIL RESET
AIR COMP
TEMP SEAL FAIL FAIL
PUMP 2
GND
SURGE SUPPRESSOR
TEMP SEAL FAIL FAIL
PUMP 1
ELAPSED TIME METERS
POWER BLOCK
FLORESCENT TROUBLE LIGHT
SURGE SUPPRESSOR
CIRCUIT BREAKERS
GND
POWER BLOCK
F1 F2 F3 F4 F5 F6 F7 F8
3" RUBBER GASKET SEALED WITH SILICONE
MICRO STROBE ALARM LIGHT
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
61
61
61
61
2A
F5
71
3
1
R3
PUMP 2 CONTROL
PUMP 1 CONTROL
BACKUP PUMP CONTROL
71
71
68
OX
SILENCE
ALARM LIGHT
R
67
PUMP CONTROL 10A C/B
71
71
F6 2A
RTU 10A C/B
HORN
213
N
CONTROL 30A C/B
120VAC FROM MAIN POWER CIRCUIT
2
3
1
2
3
4
5
DATE:
BY:
1A
4
5
F7
1A
204 205
F8
3
3
5
PHASE MONITOR
1
SPARE (NC)
AC POWER
AC NEUTRAL
EARTH GROUND
BATTERY +
BATTERY -
4
5
6
7
8
9
5
INPUT COM 1
1
T3
28
29
71
71
71
8
71 9
71
71
O
OOX
A XOO
O
OOX
A XOO
OOX PUMP 2
H
R2 1 3
5
25
25
25
22
OOX PUMP 1
H
R1 2 1 3
MOTOR 1 RUN
24 STARTER POWER
5
O/L
2M
2M
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
81
21
CHECK BY:
DRAWN BY:
SCALE:
6
6
R7 7
7
R5
229
1M
2M
218 219
+
MCP2 227
HATCH
6
7
R4
6
R6 7
2 R2 7
81A
2 R1 7
80A
+
CRAC 8 6
R3 11 9
N
N
N
N
N
N
41
64
62
BACKUP FLOATS
AIR COMPRESSORS
F2 2A
LIGHTING
F1 20A
91
91
91
91
91
91
91
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
95
LOW VOLTAGE POWER 24VAC XFORMER 71
71
71
71
71
71
71
61
61
61
ELECTRICIAL CONTROLS CIRCUIT(DUPLEX)
ETM
RUN
PM 9 8
ETM
RUN
R5 R4 11 9 232 9 11
213
213
213
213
213
213
213
213
FORCE MAIN PRESSURE TRANSDUCER
PM 12 11 R7 R6 11 9 228 9 11
218A
80B
TOP DOOR
MCP1 230 231
226
-
RAIN GAUGE
217 BOTTOM DOOR
OXX 216
218B
215
225
80
1
-
TO BUBBLER SYSTEM
L2 FROM MAIN POWER L1 CIRCUIT
L3
ON OFF SIL
214 220
211 212 S
210
DESIGN BY:
DATE:
1A
1A
1A
LEVEL TRANSDUCER
F10
F11
F12
FIELD BY:
O/L
M2 STARTER
1M
1M
M1 STARTER
MOTOR 2 RUN
MOTOR 3 RUN
23 MOTOR 1 STARTER
22 MOTOR 2 STARTER
EXTERNAL P.M.
20 AUX POWER
21 MOTOR 3 STARTER
LOW LEVEL
AIR COMP FAIL
19 AUX OUTLET
18 ALARM POWER
PNL ENTERED
LAG 1 LEVEL
16 ALARM HORN OUT
17 ALARM LIGHT OUT
LAG 2 LEVEL
15 TELEMETRY RTS
HIGH LEVEL
AUX INPUT
13 TELEMETRY RXD
14 TELEMETRY TXD
ALARM SILENCE
INPUT COM 2
ISO GND
ISO +24VDC
RS-232 TXD
RS-232 RXD
RS-232 GND
CABLE SHIELD
ANALOG 2+
ANALOG 1+
ANALOG -
SHUNT
P2
12 TELEMETRY CTS
11 TELEMETRY PWR
10 TELEMETRY GRD
PHASE A
PHASE B
2
3
PHASE C
1
P1
DFS TCU PUMP CONTROLLER
2L1
3L1
REVISION DESCRIPTION
208 209
{
4L3 4L2 4L1
TO/FROM TAC II TELEMETRY
201 N2
12V BACKUP 202 203
65 F3 1A 66 F4 1A
41
1
UNPROTECTED INPUT DATAFLOW TFS PROTECTED OUTPUT
200
2L2
2L3
3L2
3L3
DATAFLOW 47K RESISTORS
N
ON
1
R5
1
PUMP 1 MOISTURE
R7 4 1
R6 4 1
4
4
R4
PUMP 2 T'STAT
77
76
73
72
FR2
7
PROJECT NO
PUMP 2 MOISTURE
PUMP 1 T'STAT
BACKUP FLOATS
OFF
FR1
43
6
R3
98
97
96
95
94
93
44
PUMP 2
64
64
10 FR2
10 FR1
64D
64A
A/C RESET 2
CR AC
7
NORMAL
PUMP 2 TIME DELAY
PUMP 2 THERMO. FAIL
PUMP 2 SEAL. FAIL
PUMP 1 THERMO. FAIL
PUMP 1 SEAL. FAIL
2 R3 10
2 T3 7
N/A
DWG NO
N/A
63
SITE LIGHT
EMERGENCY
AIR COMP. RECEPT.
64B
AIR COMP. FAILURE A
TROUBLE LIGHT 63
DUPLEX CONTROLS SCHEMATIC CONTROL PANEL BID 2012
2 R7 10
2 R6 10
2 R5 10
2 R4 10
2
2
CRAC 1 4
CRAC 1 3
PS1
AIR LOSS PRESS. SW. 64 64A
62 GFI RECEPT.
62
TROUBLE SWITCH
4
E-3
DESIGNATION
FLOAT BACK-UP
PUMP 2 DELAY ON TIMER
SHEET NO ___ OF ___
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
CHECK VALVE 3 LIMIT SWITCH
TEMP
SENSOR
IN PUMP 3
PUMP
SEAL
41 78 41 79
CHECK VALVE 2 LIMIT SWITCH
OFF LEVEL
FR1
ON LEVEL
FR2
FORCE MAIN PRESS. XDUCER
RAIN GAUGE
218 A
HATCH COVER SWITCH
S 212 213 216 213 218
TEMP
PUMP
IN PUMP 2
TEMP
IN PUMP 1
SEAL
SENSOR
PUMP
SEAL
SENSOR
10 25 30 35 40 41 43 43 44 41 70 41 71 41 74 41 75
CHECK VALVE 1 LIMIT SWITCH
5
DATE:
BY:
REVISION DESCRIPTION
TRIPLEX ELECTRICIAL INPUT CONNECTION BLOCK
68
BAR IS 1" ON ORIGINAL DRAWING.
N
120V FROM F5
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
SHUT OFF VALVE
GND
NEMA RATED STARTERS
CIRCUIT BREAKERS
SURGE SUPPRESSOR
PHASE MONITOR PUMP 2
PUMP 3
HOA
HOA
RESET
FAIL
F9
SHUT OFF VALVE
GND
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
TRIPLEX CONTROL PANEL LAYOUT
PROJECT NO
NEMA RATED STARTERS
CIRCUIT BREAKERS
SURGE SUPPRESSOR
PHASE MONITOR
12V BATT.
2
3
4
OUTPUT
1
5
1
2
3
5
N/A
DWG NO
N/A
TRIPLEX CONTROL PANEL CONTROL PANEL BID 2012
GFI RECEPT.
5
SHEET NO ___ OF ___
E-4
DESIGNATION
SCREENED LOUVRES BOTH SIDES 3 AREAS
BELL-EDWARDS ADAPTABELL HEAVY DUTY BELL, 4", CAT NO. 340-4N5 120V 60 Hz, UL APPROVED OR APPROVED EQUAL
PHASE MONITOR 1A FUSES DATAFLOW 47K RESISTOR TERMINALS DATAFLOW TFS
A/C RECEPT.
PRES SW
4
INPUT
TFS001-02
RELAY
AIR COMPRESSORS
LEVEL TRANS.
RELAY
RELAY
RELAY
RELAY
TIMERS
FLORESCENT TROUBLE LIGHT
TRANSFORMER POWER POWER BLOCK TERMINALS
ENCLOSURE SIZE : 66" x 42" x 12" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL
GFI RECEPT.
TROUBLE HORN LIGHT ON/OFF/SIL PURGE VALVE
HOA
PUMP 3 ON
LEVEL GAUGE
PUMP 2 ON
PUMP 1 ON
BACK-UP SEQ.
AIR COMP
TEMP SEAL TEMP SEAL TEMP SEAL FAIL FAIL FAIL
PUMP 1
FLORESCENT TROUBLE LIGHT TRANSFORMER F1 F2 F3 F4 F5 F6 F7 F8 POWER POWER BLOCK TERMINALS ELAPSED TIME METERS
3" RUBBER GASKET SEALED WITH SILICONE
MICRO STROBE ALARM LIGHT
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
61
61
61
61
F5 15A
N
N
RTU 10A C/B 200
F6 2A
2A AIR COMPRESSORS
F2
F1 20A LIGHTING
R
67
DATE:
68
BY:
65
2L3
202 203
201 N2
4L3 4L2 4L1
71
64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
3
4
64D
64A
64A
RAIN GAUGE
OXX
227
N
7
CRAC
A/C FAIL
GFI RECP.
NORMAL
AIR COMP RECP. EMERGENCY
64B 2
62
63
N
N
N
N
N
N
OXX
XXO
OOX
XOO
91
91
91
91
91
91
91
1
R5
4
ON
TEMP P3
MOISTURE P3
TEMP P2
MOISTURE P2
TEMP P1
MOISTURE P1
OFF
95
1
R10
R9 4 1
R8 4 1
R7 4 1
79
78
75
74
71
70
94
93
81
80
77
76
73
72
207 208 209
R6 4 1
4
BACK-UP FLOAT SEQ. 2-3 1-3 1-2
24VAC XFORMER
82
91
MCP2
71
1
TROUBLE LIGHT TROUBLE SW SITE LIGHT
226
222
213
213
PM 12 11 R10 R9 223 11 9 224 9 11
213
CRAC 8 6
71
71
71
71
71
3
T4
LAG PUMP TIME DELAY
1 83
R4
91
2M
3M
MCP3
HATCH COVER 218A
TOP DOOR
213
R4 9 11 213
213 213
213
213
FM PRESS XDUCER
71
71
71 3
71
71
R7 228 R8 213 11 9 9 11 1M R5 232 R6 229 230 MCP1231 213 11 9 9 11
225
221
218 219 220
+ -
ON/OFF/SIL
217 BOTTOM DOOR
215 216
218B
A/C RESET
211 212 S
210
LEVEL XDUCER + -
TO BUBBLER SYSTEM
N
N
PUMP CONTROL 10A C/B
207
208
209
71
71 FR1
OFF
F9 1A
F8 1A
F7 1A
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
ELECTRICIAL CONTROLS CIRCUIT (TRIPLEX)
1
CRAC
1
CRAC
PS3
AIR LOSS PRESS. SW.
62
DFS TCU PUMP CONTROLLER P1 SHUNT 24 PHASE C ANALOG - 23 PHASE B ANALOG 1+ 22 PHASE A ANALOG 2+ 21 SPARE (NC) CABLE SHIELD 20 AC POWER RS-232 GND 19 AC NEUTRAL RS-232 RXD 18 EARTH GND RS-232 TXD 17 BATTERY + ISO +24VDC 16 BATTERY ISO GND 15 TELEMETRY GND TELEMETRY PWR INPUY COM 2 14 TELEMETRY CTS ALARM SILENCE 13 AUX INPUT 12 TELEMETRY RXD TELEMETRY TXD HIGH LEVEL 11 LAG 2 LEVEL 10 TELEMETRY RTS LAG 1 LEVEL 9 ALARM HORN PNL ENTERED 8 ALARM LIGHT ALARM POWER AIR COMP FAIL 7 LOE LEVEL 6 AUX OUTLET INPUT COM 1 5 AUX POWER MOTOR 3 START EXTERNAL PM 4 MOTOR 2 START MOTOR 3 RUN 3 MOTOR 1 START MOTOR 2 RUN 2 MOTOR 1 RUN 1 STARTER PWR
REVISION DESCRIPTION
207 208 209 71
207 208 209
204 205
{
TO/FROM TAC II TELE.
PHASE MONITOR
DATAFLOW 47K RESISTORS
F10
1 2 3 4 5 UNPROTECTED PROTECTED 1 2 3 4 5
F3 1A OXX F4 66 1A
SILENCE
12V BACKUP
DATAFLOW TFS
HORN
CONTROL 30A C/B
3L3
F12
3L2
120VAC FROM MAIN POWER CIRCUIT
F11
L3 L2 L1
FROM MAIN POWER CIRCUIT
2L2 2L1
1A 1A 1A
3L1
61
2
2
2
2
2
2
OOX
XOO
3
XOO
3
OOX
OOX
HOA
1
R3
PUMP 2
OOX
OOX
HOA
1
R2
PUMP 1
R9
R8
R7
R6
R5
10
10
10
10
10
10
10 FR2
10 FR1
R10
2
2
XOO OOX
HOA
3
35
35
35
32
25
25
25
22
5
5
5
2
FR2
R4 6 7 ON
PUMP 3
43
38
39
71
71
71
28
29
71
71
71
8
9
71
1
R1
71
6
44
3M
3M
7
T2
O/L
27
91 6
7
R8
7
95
95
95
95
95
95
95
95
35
35
O/L
7
92
37
6
7
R10
PROJECT NO
2 R410
2 T4 7
CHECK VALVE
6
T3
31
7
2 T3 7
90B 9
8
PM
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
PUMP 3 FAIL TIMER
PUMP 3
PUMP 2 FAIL TIMER
PUMP 2
PUMP 1 FAIL TIMER
PUMP 1
N/A
DWG NO
N/A
TRIPLEX CONTROLS SCHEMATIC CONTROL PANEL BID 2012
R
TEMP FAIL P3
R
MOISTURE FAIL P3
R
TEMP FAIL P2
R
MOISTURE FAIL P2
R
TEMP FAIL P1
R
MOISTURE FAIL P1
40
6
R9
2 R3 7
92A
ET
G
2 T2 7
2 R2 7
R7 6 7
ET
G
2 T1 7
91A
10
R5 6 7
ET
G
2 R1 7
90A
25 CHECK VALVE 30
25
21
M3 STARTER
2M
2M
7
6
R6
CHECK VALVE
7
90
1
T1 6
O/L
M2 STARTER
1M
1M
M1 STARTER
SHEET NO ___ OF ___
6
E-5
DESIGNATION
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
DATE:
NO 6 BC MIN. TO SERVICE GROUND
GENERATOR RECEPTACLE
GROUND BUSS IN TRANSFER PANEL
LIGHTENING ARRESTOR
BY:
NEUTRAL BUSS IN TRANSFER PANEL
NEUTRAL BUSS IN TRANSFER PANEL
B
B
F15
F14
F13
L3
L2
L1
C
NO
B
>>
>>
>>
>>
>>
CONTROL PANEL
B
>>
>>
>>
>>
>>
>>
>>
L3
L2
L1
L2
L3
NEUTRAL BUSS IN CONTROL PANEL
GROUND BUSS IN CONTROL PANEL
120V TO CONTROL CIRCUITS
L1
L2
L3
N
A
PUMP 2
PUMP 1
SURGE ARRESTER LEADS TO BE ATTACHED TO THE MCB AS PER MOST RECENT NEC ARTICLE # 280
LIGHTENING ARRESTOR
CIRCUIT BREAKER HANDLES THROUGH INNER DOOR
CIRCUIT BREAKER INTERLOCK
N
GROUND BUSS IN CONTROL PANEL
NEUTRAL BUSS IN CONTROL PANEL
A
120V TO CONTROL CIRCUIT
>>
B
FPL PRESENT LIGHT
A
PUMP 2
PUMP 1
SURGE ARRESTER LEADS TO BE ATTACHED TO THE MCB AS PER MOST RECENT NEC ARTICLE # 280
LIGHTENING ARRESTOR
CIRCUIT BREAKER HANDLES THROUGH INNER DOOR
CIRCUIT BREAKER INTERLOCK
FPL PRESENT LITE
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
FUSE HOLDER
FUSE HOLDER
MCB AND ECB ARE TO BE SUITABLE FOR USE AS SERVICE EQUIPMENT ARE TO BE PERMANENTLY IDENTIFIED AS SERVICE DISCONNECTS, ARE TO BE CAPABLE OF BEING OPERATED WITHOUT EXPOSING OPERATOR TO CONTACT WITH LIVE PARTS. GROUND FAULT PROTECTION-65000 IC AT 240 V, 35000 IC AT 480 V.
NOTES: ENCLOSURE SIZE : 30" x 20" x 8" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL
GENERATOR RECEPTACLE
MCB AND ECB ARE TO BE SUITABLE FOR USE AS SERVICE EQUIPMENT ARE TO BE PERMANENTLY IDENTIFIED AS SERVICE DISCONNECTS, ARE TO BE CAPABLE OF BEING OPERATED WITHOUT EXPOSING OPERATOR TO CONTACT WITH LIVE PARTS. GROUND FAULT PROTECTION-65000 IC AT 240 V, 35000 IC AT 480 V.
NOTES: ENCLOSURE SIZE : 30" x 20" x 8" RATING: NEMA 3R MATERIAL: 316 STAINLESS STEEL
GENERATOR RECEPTACLE
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
EMERGENCY TRANSFER SWITCH PANEL(480V)
CONTROL PANEL
C
NO
PHASE MONITOR
L1
B
FPL PRESENT LIGHT
EMERGENCY TRANSFER SWITCH PANEL (230V)
TRANSFER SWITCH
TRANSFER SWITCH
1A
1A
1A
F15
F14
F13
REVISION DESCRIPTION
TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT
POWER METER
NO 6 BC MIN. TO SERVICE GROUND
GENERATOR RECEPTACLE
GROUND BUSS IN TRANSFER PANEL
LIGHTENING ARRESTOR
POWER METER
1A
1A
1A
PHASE MONITOR
FPL PRESENT LITE
POWER SUBFEEDER TERM BLK
GROUND
PHASE MONITOR
GENERATOR RECEPTACLE
GENERATOR RECEPTACLE
PROJECT NO
N/A
DWG NO
N/A
POWER PANELS CONTROL PANEL BID 2012
LIGHTENING ARRESTOR
GROUND
TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT
POWER SUBFEEDER TERM BLK
CIRCUIT BREAKERS
CIRCUIT BREAKER INTERLOCK
FPL PRESENT LITE
TRANSFER SWITCH MUST BE RATED AS SERVICE ENTRANCE EQUIPMENT
LIGHTENING ARRESTOR
PHASE MONITOR
CIRCUIT BREAKERS
CIRCUIT BREAKER INTERLOCK
FPL PRESENT LITE
7
SHEET NO ___ OF ___
E-6
DESIGNATION
BID NO. Y0976804B1 ATTACHMENT "O"
l:\eed_design_data\standards\wws lift stations\control panels\control panel bid 2010.dwg, 2/22/2005 2:56 PM
STARTER SIZE
1 1 1 2 2 2 2 3 3 4 4 4
MOTOR AMP (I)
5 8 11 14 21 27 34 40 52 65 77 96
HP
3 5 7.5 10 15 20 25 30 40 50 60 75
1
IF NOT 1" ON THIS SHEET ADJUST SCALES AS REQUIRED.
0
BAR IS 1" ON ORIGINAL DRAWING.
4 4
68 80
25 30
CONDUCTOR (A) 12 12 12 12 10 10 8 6 4 4 3 1
4 3
300 300
175 200
15 15 20 30 50 60 90 100 150 175 200 250
PUMP CB
00(165A) 00(195A)
1 (44A) 1 (58A) 1 (75A) 1 (90A) 0 (125A) 0 (155A)
100 100 100 100 125 125 150 150 225 250 300 350
1 (32.5A) 1 (40A) 1 (47.5A) 1 (55A) 1 (72.5A) 1 (87.5A) 1 (105A) 1 (120A) 0 (150A) 00 (182.5A) 000 (212.5A) 0000 (260A)
MAIN/EMER CB CONDUCTOR (B)
480 VOLT
100 100 125 125 175 225
MAIN/EMER CB CONDUCTOR (B)
DATE:
BY:
REVISION DESCRIPTION
* GENERATOR PLUGS SIZED TO MATCH GENERATOR CORD, NOT ELECTRIC SERVICE
SCALE:
DATE:
CHECK BY:
DRAWN BY:
DESIGN BY:
FIELD BY:
GENERATOR PLUG* 200 200 200 200 200 200 200 200 200 200 200 200
100 100
GENERATOR PLUG* 100 100 100 100 100 100
LIGHTENING ARRESTOR LINE NUMBER PHASE IDENTIFICATION MOTOR STARTER COIL PHASE MONITOR PUMP SWITCH NO CONNECTION RELAY
20 40 50 70 100 150
PUMP CB
240 VOLT
LA L# A M PM P# SW NC R#
THE ABOVE TABLE COMPILED PER CURRENT NATIONAL ELECTRIC CODE SECTION 430 TABLE 430.250 GROUNDING ELECTRODE SIZED PER NATIONAL ELECTRIC CODE CONDUCTOR B IS MOTOR CIRCUIT FEEDER RATED AT 90 C SIZED FOR TWO PUMPS AT 125% OF FULL LOAD PLUS A 20 AMP GENERAL LOAD
1 1 2 2 3 3
9.6 15.2 22 28 42 54
3 5 7.5 10 15 20
STARTER SIZE
MOTOR AMP (I)
HP
CONDUCTOR (A) 12 10 10 8 6 4
A/C AIR COMPRESSOR PS1 PRESSURE SWITCH LG1 LEVEL GAUGE CRAC A/C FAILOVER RELAY CO CONVIENCE OUTLET ET ELAPSED TIME METER OL OVERLOAD CONTACTS AL ALTERNATOR RELAY F FUSE LS LIMIT SWITCH TS TEST SWITCH PB PUSH BUTTON SWITCH ECB EMERGENCY CIRCUIT BREAKER MCB MAIN CIRCUIT BREAKER HOA HAND/OFF/AUTO SWITCH CB CIRCUIT BREAKER RL RUN LIGHT HAR HIGH ALARM RELAY
SERVICE RACEWAY 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 2" 2" 2"
2 2
SERVICE RACEWAY 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2" 1 1 2"
FPL PRESENT LITE - 120V LED W/BLUE LENS LEDTRONICS S100-1PB-120A (OR EQUAL) MOUNT AS REQUIRED TO BE VISIBLE FROM STREET
MICRO STROBE LIGHT BY TOMAR ELECTROINICS PART NO. 495-120 RED/POT, MALE PIPE THREAD MOUNT ( OR EQUAL)
6" MIN.
ALUM CONDUIT
A/C#2
A/C#1
(D)
(A)
(D)
(A)
PS1
(A) (B)
WATER & WASTEWATER SERVICES PUBLIC WORKS DEPARTMENT 2555 W. COPANS ROAD POMPANO BEACH, FL 33069
PROJECT NO
(E)
BY OTHERS
TO WETWELL
(C)
N/A
DWG NO
N/A
1 1/2" SS UNISTRUT (TYP)
8
SHEET NO ___ OF ___
E-7
DESIGNATION
NOT IN CONTRACT
DETAILS CONTROL PANEL BID 2012
(A)
LG-1
E-5
6" MIN.
RAIN GAUGE
NOT IN CONTRACT
3
BACK VIEW
3" ID PIPE CUP
THE ABOVE DEPICTS A TYPICAL CONTROL PANEL INSTALLATIONTHIS WORK IS NOT INCLUDED IN THIS CONTRACTTHIS DETAIL IS PROVIDED TO ASSIST THE BIDDER IN UNDERSTANDING HOW THE CONTROL PANELS WILL BE USED
BUBBLER SYSTEM SCHEMATIC
E. SHUT-OFF VALVE
D. CHECK VALVE
C. BULKHEAD FITTING
B. CONTROL VALVE
4"
5/8" DIA X 10' COPPER CLAD STEEL GROUND ROD- 10 OHMS OR LESS TO GROUND, USE ADDITIONAL RODS TO REDUCE RESISTANCE
3
4" X 4" ALUMINUM POST FILLED WITH CONCRETE (TYP)
3/4" PVC CONDUIT AND CLAMP FOR GROUND WIRE
3 KVA, 480:120 VOLT CONTROL TRANSFORMER TO BE MOUNTED IN VENTED S.S. NEMA 3R ENCLOSURE IN POSITION ON RACK (IF REQUIRED)
SCREENED LOUVERS IN CONTROL PANEL AND LOWER ENCLOSURE 2- 1/ 2" ALUMINUM PIPE-POLE FOR ANTENNA TYPE 6061-T6 STANDARD (20' LENGTH)
LIGHTNING ARRESTER GENERAL ELECTRIC TRANQUELL ARRESTER MODEL 9L15E CC001 520V AC 3 POLE LOWER PORTION OF POST NOT SHOWN FOR CLARITY
14 GAUGE 316 SS NEMA 3R ENCLOSURE PROVIDED BY COUNTY FOR INSTALLATION BY CONTRACTOR
USE SEALING LOCKNUTS ON ALL PANEL PENETRATIONS. MYERS HUBS OR EQUAL
FEMALE REVERSE-CROUSE HINDS 100 AMP AREA- 1042-S22-M72 OR 200 AMP AREA- 2042-S22-81 OR APPROVED EQUAL
100 AMP-RUSSEL-STOHL JAAB 10-30 OR 200 AMP-AJI
A. MALE BRANCH TEE
LEGEND:
NOT IN CONTRACT
SIDE VIEW
SERVICE CONDUIT FROM ELEC METER
3" ID PIPE CUP (ANTENNA MOUNTING HOLE)
CONCRETE SLAB DOWEL INTO TOP SLAB OF WETWELL #5 @ 12"OC
LOUVERED ENCLOSURE UNDER PANEL
CONTROL PANEL -BEHIND (PROVIDED BY WWS)
TRANSFER SWITCH PANEL (PROVIDED BY WWS) MAY BE MOUNTED ON EITHER END BUT GENERATOR RECEPTACLE MUST BE ON OUTSIDE. (STATE LEFT OR RIGHT SIDE GEN. RECPT. WHEN ORDERING.)
FLOODLIGHT WITH GUARD MOUNT 10' ABOVE SLAB
NOT IN CONTRACT
ANTENNA MAST FOR RADIO MONITORING 18' ABOVE TOP OF SLAB MINIMUM (TO BE WIRED TO GROUND ROD)
66" 2' MIN. 6" MIN.
LEGEND
BID NO. Y0976804B1 ATTACHMENT "O"