Quick Start Guide – RIVA/Vi-PEC V88R ECU PART# - RS11890-ECU-DC

APPLICATION(S): Sea-Doo 260/255/215hp iControl Models

RIVA/Vi-PEC ECU Manager Web Site: http://www.rivavipec.com

NOTE: YOU MUST PERFORM PHYSICAL INSTALLATION BEFORE PROCEEDING. PLEASE REFER TO INSTALLATION INSTRUCTIONS SUPPLIED WITH YOUR ECU. Table of Contents by Section 1. Required RIVA engine parts 2. Software and Computer Requirements 3. Install V88 Calibration Software 4. Connecting to ECU 5. Pre-Start Check List 6. Dash Function Info/Guide 7. Support

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1. Required RIVA Engine Parts 1.1 RIVA/Vi-PEC V88R ECU must be physically installed in craft prior to proceeding. Click here to download the installation instructions. 1.2 In order to achieve optimal performance gains you will need to install the following RIVA Performance Products: 

RIVA Power Filter Kit: Stage 2, 3, & 4



Supercharger Upgrade ◦

RIVA XX-Charger: Stage 3



RIVA XXX-Charger: Stage 4



RIVA ‘GEN-3’ Power Cooler & Tube Upgrade Kit : Stage 4



RIVA Intake Manifold Upgrade Kit: Stage 2, 3, & 4



RIVA Fuel Pressure Regulator: Stage 2, 3, & 4



RIVA 100lb Pro-Series Fuel Injectors: Stage 3 & 4



RIVA Pro-Series Water Box & Rear Exhaust Outlet: Stage 4



RIVA Valve Train Upgrade Kit: Stage 3 & 4



Engine Cooling Upgrade





RIVA Thermostat Kit: Stage 3



RIVA Open Loop Cooling Kit: Stage 4

‘R’ Series Pump Impeller: Stage 2, 3, & 4

Along with the above components we recommend many others that will compliment the RIVA/Vi-PEC V88R ECU providing improved performance in acceleration, handling and top speed. Please visit www.rivaracing.com/kits to review the complete list.

2. Software and Computer Requirements

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Platform:

PC

Operating System:

Windows XP or newer

Hard Drive Space:

Minimum of 20mb free space.

Connection Port(s):

USB (1)

3. Install V88 Calibration Software To ensure you have the most current version we are providing the calibration software online only. Click here to download the software from the RIVA/Vi-PEC V88R ECU Manager web site.

WARNING: Use only the Calibration Software provided on the RIVA ECU Manager web site. Figure 3.1:

Navigate to the installation file on your Desktop and double left click to start the installation process. A dialog window will appear. Click ‘Next’.

Figure 3.2:

A dialog window will open for ‘Select Destination Location’. The default installation directory is 'C:\ViPEC'. Do not change this location. Click ‘Next’.

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Figure 3.3:

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This message box will appear only if you previously installed the Vi-PEC calibration software. Click ‘Yes’. Original calibration files will be overwritten.

Figure 3.4:

Start Menu Folder location window will appear. Click ‘Next’.

Figure 3.5:

Summary of software installation locations. Click ‘Install’.

Figure 3.6:

Installation progress window will appear. Allow to run.

Figure 3.7:

After installation is completed the ‘Vi-PEC ECU USB Driver Installer’ window will open. The installation location needs to remain the default location: 'C:\Program Files\ViPEC\USBDrivers’. Click ‘Install’ to begin USB Driver Installation.

Figure 3.8:

This message box is displayed if an older version of the Vi-PEC Calibration Software was previously installed. Otherwise you will be taken to ‘Figure 3.8’. Click 'OK' to continue. This will complete the installation process. See ‘Figure 3.13’.

Figure 3.9:

Driver installation checking for previously installed Vi-PEC software.

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Figure 3.10:

This message box is displayed if you are installing the Vi-PEC Calibration Software on a PC that is running ‘Windows XP'. Click 'Continue Anyway' to install USB Drivers.

Figure 3.1:

This message box is displayed if you are installing the Vi-PEC Calibration Software on a PC that is running ‘Windows Vista'. Click ‘Install this driver software anyway’ to install USB Drivers.

Figure 3.2:

After USB drivers are installed a successful installation message will appear. Click ‘OK’.

Figure 3.3:

The Installation is complete and the Vi-PEC Calibration Software is ready to run. Click ‘Finish’.

4. Connecting to RIVA/Vi-PEC V88R ECU Your ECU is preloaded with our Primary Map (see below). If your craft’s configuration matches the Primary Map specifications proceed to Section 5 (Pre-start Checklist). Optional maps are available on the RIVA ECU Manager web site. See below (4.2-Optional Base Maps and 4.3-Send a New Map to ECU) for more information on additional maps. 4.1 Primary Map Stage 4 / 91~93 octane pump fuel / Boost up to 18lbs Required RIVA Parts:  RIVA Power Filter Kit  RIVA Intake Manifold Upgrade Kit  RIVA XXX-Charger  RIVA GEN-3 Power Cooler  RIVA Fuel Pressure Regulator Kit (set at 58lbs static, non-rising rate)  RIVA 100lb Fuel Injectors  RIVA Valve Train Upgrade Kit  RIVA Pro-Series Water Box & Rear Exhaust  RIVA Open Loop Cooling Kit  Stock Engine Sensor Calibrations FUEL

BOOST

91~93

Up to

Octane

18lbs

LIMITS Rev Limit Boost Limit

VALUES 4000rpm > 100°C Engine Temp 9000rpm < 99°C Engine Temp

OFF

231kpa > 30°C Engine Temp 231kpa < 100°C Engine Temp

Rev Thermo Limit

4000rpm (Active @ < 128kpa Oil Pressure) 4000rpm (Active @ > 100°C Engine Temp)

Reverse Limit

4000rpm (Active @ Reverse Lever)

Rev Oil Pressure Limit

KNOCK

TARGET PROP RPM 8800

4.2 Optional Base Maps If your craft’s configuration does not match the Primary Map specifications please go to www.rivavipec.com > ‘Base Maps’ page. Locate the map applicable to your configuration and click on the map name to expand. Locate and click on the download icon ( ) in the lower left corner of that map. Save the file to your ‘Desktop’. See next section to send new map to your ECU.

Proceed to next page.

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Send a New Map to ECU 4.3.1 Remove lanyard from D.E.S.S. post. 4.3.2

Connect supplied communication cable to ECU connector with Orange O-ring (Figure 1). NOTE: Communication cable is keyed and will only connect to ECU’s USB connector one way and should not be forced. Connect opposite end of cable to USB port on the PC. Figure 1

‘MAIN’ USB Communication Port on ECU (no color band)

‘EXP 2’ (Pink Band)

‘EXP 1’ (Yellow Band)

4.3.3

Power up ECU by connecting lanyard.

4.3.4

Open Vi-PEC Calibration Software on your PC. Press the ‘F3’ Key on the keyboard. Calibration Software should now be connected to the ECU. In the upper right hand corner of the screen ‘ONLINE’ should be visible (Figure 2). If ‘OFFLINE’ is displayed no connection is active. Repeat this step again. Figure 2

Vi-PEC Calibration Software – ONLINE/OFFLINE Status Indicator Location

NOTE: A fault code may or may not be displayed at start up. If a fault code is displayed continue to next step. The fault code will be cleared in a later section of the Quick Start Guide.

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4.3.5

In upper left-hand corner left click ‘File’ and then ‘Open’ (Figure 3). Figure 3 File

Open

4.3.6

A new window will open to allow you to select the file you wish to send to the ECU (Figure 4). Navigate to the file. Select the file (single left click) and select ‘Open’. Figure 4

Current Working Directory

File Name Selected to Open

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Open

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4.3.7

A confirmation window will open to verify that you want to send the file to the ECU. Selecting ‘YES’ will send the new file to the ECU and overwrite ANY information currently in ECU with the file selected.

4.3.8

A window will open displaying ‘Downloading Data to ECU’ while the file is being sent. Allow to run.

4.3.9

When completed a new window will open confirming the file was opened and downloaded successfully. Select ‘YES’ to ‘Store’ the new file in the ECU. NOTE: A ‘Store’ MUST be completed to save changes made to ECU.

4.3.10 Because you have sent a NEW Calibration file to the ECU you must power cycle the ECU before continuing. If a power cycle is not performed the process detailed below will not complete successfully. Power cycle the ECU by removing the Brown/Yellow ground wire from the engine and replace shrink wrap cover making sure exposed wire is protected. With lanyard disconnected depress ‘Stop’ button on start/stop switch for two seconds to complete process.

This space left blank intentionally.

Proceed to next page.

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5. Pre-Start Checklist 5.1 Clear Installation Fault Codes: 5.1.1 Disconnect wrist lanyard from start/stop switch. 5.1.2

Connect supplied communication cable to ECU connector with Orange O-ring (Figure 1). NOTE: Communication cable is keyed and will only connect to ECU’s USB connector one way and should not be forced. Connect opposite end of cable to USB port on the PC. Figure 1

‘MAIN’ USB Communication Port on ECU (no color band)

‘EXP 2’ (Pink Band)

‘EXP 1’ (Yellow Band)

5.1.3

Power up ECU by connecting lanyard.

5.1.4

Open Vi-PEC Calibration Software on your PC. Press the ‘F3’ Key on the keyboard. Calibration Software should now be connected to the ECU. In the upper right hand corner of the screen ‘ONLINE’ should be visible (Figure 2). If ‘OFFLINE’ is displayed no connection is active. Repeat this step again. Figure 2

Vi-PEC Calibration Software – ONLINE/OFFLINE Status Indicator Location

NOTE: A ‘Fault Code’ and/or ‘Error Message’ may or may not be displayed at start up. Proceed to next step.

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5.1.1

When ECU is “ONLINE” press ‘F12’ on keyboard. Select ‘ECU Status’ tab (Figure 3) to display fault codes in the Vi-PEC Tuning Software. Figure 3

Fault Codes

ECU Status Fault Code Count

5.1.2

Error messages are displayed at the top of the Vi-PEC Calibration Software window (Figure 4). The error messages displayed are intended to quickly show ‘ECU Errors’ and ‘Fault Codes’ to the operator. Pressing the ‘ESC’ key on the keyboard will clear the displayed error message(s) only. Figure 4

Error Message

NOTE: Clearing an error message while a fault code(s) is still present will remove only the error message for a short period of time. The error message will be displayed again if the fault code is not corrected.

Proceed to next page.

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5.1.3

If a Fault Code is active, clear it by selecting ‘Clear Fault Codes’ in the ‘ECU Controls’ drop down menu (Figure 5). Figure 5

ECU Controls Menu

Clear ECU Fault Codes

5.2 Calibrate TPS and FPS:

WARNING: The Following Steps MUST BE Completed!

5.2.1



Read through these instructions entirely before performing work.



DO NOT attempt to start the motor during TPS & FPS Calibration process.



The motor must NOT be running during this process.



Personal injury may result if the Calibration Process is not completed properly.



DO NOT modify ANY settings other than those discussed below. Doing so may result in an uncontrollable throttle condition.



DO NOT perform this process with the craft in the water. Remove craft from water and perform Calibration Process on a trailer or work stand.



DO NOT perform this process if your throttle cable is damaged and/or sticking.



DO NOT perform this process if your hand throttle or throttle body has been modified. This includes electrical wiring. Contact RIVA Racing for more information.

If you have sent a NEW Calibration file to the ECU and the ECU is still ‘ONLINE’ you must power cycle the ECU before continuing. If a power cycle is not performed the process detailed below will not complete successfully. Power cycle the ECU by pressing the ‘F4’ key to make sure a ‘Store’ has been performed. Remove the Brown/Yellow ground wire from the engine and replace shrink wrap cover making sure exposed wire is protected. With lanyard disconnected depress ‘Stop’ button on start/stop switch for two seconds to complete process.

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5.2.2

Ensure wrist lanyard is not connected to start/stop switch.

5.2.3

Reconnect exposed end of Brown/Yellow wire to engine block or valve cover. NOTE: DO NOT CONNECT TO BATTERY. This wire, once grounded, will enable you to access the ECU via your PC with the engine off.

5.2.4

Calibration Software should now be connected to the ECU. In the upper right hand corner of the screen ‘ONLINE’ should be visible. If ‘OFFLINE’ is displayed no connection is active. Disconnect Brown/Yellow ground wire for 2 seconds and reconnect. Press ‘F3’.

5.2.5

In the upper left-hand corner of the Vi-PEC Calibration Software locate the ECU Settings Tab (Figure 1). Scroll down to ‘Electronic Throttle’ and expand folder (single left click ‘+’ symbol). Figure 1

ECU Settings Tab

Electronic Throttle

5.2.6

Select ‘E-Throttle Setup’ (single left click - Figure 2). Figure 2

E-Throttle Setup

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5.2.7

E-Throttle Window displays E-Throttle Mode (Figure 3). Figure 3

E-Throttle Setup

5.2.8

Expand drop down menu (single left click arrow) to expose options (Figure 4). Select ‘ON – Setup Mode’ (single left click). Figure 4

E-Throttle Setup Select ‘ON – Setup Mode’

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5.2.9

Warning window will appear (Figure 5). Click ‘OK’ to continue. Figure 5

Click ‘OK’

5.2.10 Select ‘FPS Calibration’ (single left click) to start FPS Calibration process (Figure 6). Figure 6

FPS Calibration

Proceed to next page.

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5.2.11 Warning window will appear (Figure 7). Select ‘OK’ (single left click) to continue. Figure 7

Click ‘OK’

5.2.12 A new window will open with the text ‘Press Pedal Down’ (Figure 8). Pull the throttle trigger in (to the hand grip) completely. Select ‘Next’ (single left click) to continue. Figure 8

Click ‘Next’

Proceed to next page.

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5.2.13 After registering ‘full throttle’ a new window appears with the text ‘Release Pedal’ (Figure 9). Release throttle trigger completely and select ‘Next’ (single left click) to continue. Figure 9

Click ‘Next’

5.2.14 After registering ‘throttle trigger release’ a new window appears with the text ‘Release pedal’ (Figure 10). Select ‘Done’ (single left click) to continue. Figure 10

Click ‘Done’

5.2.15 Select ‘TP Calibration’ (single left click) to start TP Calibration process (Figure 11). Figure 11

TP Calibration

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5.2.16 Warning window will appear. Select ‘OK’ (single left click) to continue (Figure 12). Figure 12

Click ‘OK’

5.2.17 A new window will open with the text ‘Calibrating TPS (Main) …Moving throttle plate (Figure 13). DO NOT INTERRUPT. Calibration is an automated 3-step process. Figure 13

Step 1

Step 2

Step 3 3-step Calibration Process Complete

Click ‘OK’

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5.2.18 A new window will appear with the text ‘TP Cal Finished’. Select ‘Close’ (single left click) to continue. Figure 14

Click ‘Close’

5.2.19 Expand drop down menu (single left click arrow) to expose options (Figure 15). Select ‘ON’ (single left click). Figure 15

E-Throttle Setup Select ‘ON’

5.2.20 Press ‘F4’ on the keyboard to store the settings. NOTE: This step must be completed to save the values or the changes made will be lost. If any of these steps are skipped or completed out of order return to beginning of Section 5.2 and repeat entire process. 5.2.21 While the Brown/Yellow ground wire is connected to the motor connect the lanyard to the start/stop switch. 5.2.22 With craft out of water start the engine and allow craft to idle. Blip the throttle several times - each time allowing it to return to idle for 2~3 seconds. Verify the motor returns to idle each time. If at any point the motor revs uncontrollably or idles excessively high remove the lanyard, return to step #5.2.1 and repeat. If more than two attempts have been made with both resulting in incorrect throttle settings stop the engine. Do not attempt to ride craft. Contact RIVA Technical Support.

WARNING:

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DO NOT ATTEMPT TO RIDE CRAFT UNTIL COMPLETING SECTION 5.3 ‘CALIBRATE MAP SENSOR’.

5.3

Calibrate Map Sensor: 5.3.1

Disconnect wrist lanyard from start/stop switch.

5.3.2 In the upper left hand corner, left click ‘Options’ then ‘MAP sensor calibration’ (Figure 1). Figure 1

Options

MAP Sensor Calibration

5.3.3 A new window will open to confirm the calibration process. Select ‘Yes’ to continue (Figure 2). Figure 2

Click ‘Yes’

5.3.4 A new window will open stating Calibration of the MAP Sensor has completed successfully (Figure 3). Click ‘OK’. Figure 3

Click ‘OK’

5.3.5 Press ‘F4’ on the keyboard to store the settings. NOTE: This step must be completed to save the values or the changes will be lost.

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5.4 Save Map from ECU to PC: 5.4.1

Disconnect wrist lanyard from start/stop switch.

5.4.2

Calibration Software should now be connected to the ECU. In the upper right hand corner of the screen ‘ONLINE’ should be visible (Figure 1). If ‘OFFLINE’ is displayed no connection is active. Disconnect Brown/Yellow ground wire for 2 seconds and reconnect. Press ‘F3’. Figure 1

Vi-PEC Calibration Software – ONLINE/OFFLINE Status Indicator Location

5.4.3

In the upper left-hand corner left click ‘File’ and then ‘Save As’ (Figure 2). Figure 2 File

Save As

5.4.4

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A new window will open to allow you to select the file you wish to save to the PC (Figure 3). Select the file (single left click) and select ‘Save’ on the window. Always save the file in the default directory ‘C:\ViPEC\VTS’.

Figure 3

Current Working Directory

Save Enter File Name

5.4.5

When completed a message window will open confirming the file was saved successfully. A copy of the calibration file stored in the ECU has been saved to your PC.

5.4.6

After confirming correct throttle response and correct idle the craft is now ready to ride. Make several test runs on a wide open body of water to verify proper operation.

5.4.7

Press the ‘F3’ key on your PC to disconnect the ECU. In the upper right hand corner of the screen ‘OFFLINE’ should be visible; no connection is active.

5.4.8

Disconnect the Brown/Yellow ground wire. Replace sheathing over exposed wire.

WARNING: Never test craft alone. Always wear proper safety equipment and obey all local laws.

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6. Dash Function Info/Guide Retained OEM Functions:

Dash Alarms Engine Temperature Alarms RPM Limiter (map dependent) Reverse RPM Limit

Lost OEM Functions:

Cruise Assist No Wake Mode Eco Mode D.E.S.S. Off Throttle Assisted Steering

7. Support Contact Info

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P: (954) 247-0705 E: [email protected] F: (954) 785-2535