Table of Contents Portable Hydraulic Testers General Design Features Flo-Check ® USB Hydraulic System Analyzer PFM6 Series Portable Hydraulic Tester PFM6BD Series Bi-directional Tester PFM8 Series Digital Tester and Dynamometer F6100 Series Sensor Arrays with Load Valve Pressure Drop Charts for Testers
Turbine Flow Sensors General Design Features Activa™ Sensor Arrays Ultima Sensor Arrays Classic Turbine Flow Sensors Quad Series Turbine Flow Sensors Pressure Drop Charts for Turbine Flow Sensors
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Accessories K-Factor Scaler Pressure Sensor Temperature Sensor Cable Assemblies
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Diagnostic Test Equipment
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MC4000
Hydraulic Formulas & Viscosity Information Contact Us: Telephone:
262-639-6770 800-HEDLAND 800-433-5263
Fax:
262-639-2267 800-CHK-FLOW 800-245-3569
E-mail:
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Website:
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1 – Housing 2 – Turbine Rotor 3 – Rotor Supports 4 – Magnetic Pick-up 5 – Loading Valve 6 – Pressure Sensor 7 – Temperature Sensor 8 – Internal Pressure Relief not illustrated. Located on back of housing.
Operating Principle
Pressure: Pressure is provided in either analog RU GLJLWDO IRUPDW GHSHQGLQJ RQ WKH PRGHO RI WKH WHVWHU3)0DQG3)0%'WHVWHUVDUHHTXLSSHGZLWK KHOLFDOW\SHSUHVVXUHJDXJHVZKLOHWKH3)0WHVWHU includes a silicon strain gauge pressure sensor and the Flo-Check USB tester utilizes a piezoelectric SUHVVXUHVHQVRU
Flo-tech’s portable hydraulic testers simultaneously PHDVXUH WKH ÀRZ UDWH WHPSHUDWXUH SUHVVXUH DQG RSWLRQDOO\ SRZHU RI K\GUDXOLF ÀXLG 'HVLJQHG IRU WHVWLQJSXPSVYDOYHVF\OLQGHUVPRWRUVK\GURVWDWLF RU SRZHU VKLIW WUDQVPLVVLRQV DQG SRZHU VWHHULQJ V\VWHPV LQ ERWK PRELOH DQG VWDWLRQDU\ DSSOLFDWLRQV WKHVH FRPSDFW XQLWV XWLOL]H WXUELQH ÀRZ PHWHU Power: Power measurements are derived from WKH SURGXFW RI ÀRZ DQG SUHVVXUH 7KH )OR&KHFN WHFKQRORJ\ USB and the PFM8 are designed to calculate this Flow:$VIOXLGSDVVHVWKURXJKWKHWHVWHULWWXUQV measurement and display the results in either WKH WXUELQH URWRU$V HDFK WXUELQH EODGH SDVVHV WKH KRUVHSRZHU RU NLORZDWWV :KHQ XVLQJ WKH 3)0 PDJQHWLF SLFNXS DQ HOHFWULFDO VLJQDO LV JHQHUDWHG RU 3)0%' SRZHU FDQ EH FDOFXODWHG XVLQJ WKH 7KLV IUHTXHQF\ VLJQDO LV SURSRUWLRQDO WR WKH ÀRZ following formulas: rate and is transmitted to the tester’s electronics for display on a PC screen or the front panel LCD of the WHVWHU¶VHOHFWURQLFFDVH Temperature: All testers contain an internal temperature sensor for measuring the temperature RIWKHÀXLGDVLWSDVVHVWKURXJKWKHÀRZPHWHUERG\
Flo-Check ® USB Hydraulic System Analyzer 6LPXOWDQHRXVO\0HDVXUHV)ORZ3UHVVXUHDQG7HPSHUDWXUH SPECIFICATIONS Performance
Flow accuracy ±1% of reading @ 32 cSt Field selectable US or metric readings +LJKDQGORZVHWSRLQWDODUPVIRUÀRZSUHVVXUHDQG temperature &DSWXUHVSUHVVXUHVSLNHVXSWR36, PLOOLVHFRQGVGXUDWLRQ ([SRUWVVDYHGGDWDWR0LFURVRIW([FHO® and other spreadsheet programs USB powered (DV\WRXVHSOXJDQGSOD\ Calculates hydraulic power Select continuous monitoring or capture data manually Logs up to 12 hours Records alarm history The Flo-Check Hydraulic System Analyzer can be used as a stationary or portable tester for both industrial and PRELOH K\GUDXOLF V\VWHP GLDJQRVWLFV DQG DQDO\VLV RI WKH prognostic KHDOWK RI D K\GUDXOLF V\VWHP ,W IHDWXUHV ÀRZ pressure and temperature sensors that are monitored by a GDWDDFTXLVLWLRQPRGXOH7KLVPRGXOHUHFRUGVWKHRSHUDWLQJ parameters of the system and transfers them to the user’s ODSWRSYLDWKH86%SRUW The custom software utility is a Windows®-based application which is compatible with Windows Vista® :LQGRZV ;3 :LQGRZV DQG :LQGRZV 7KLV LQWXLWLYH VRIWZDUH FRQ¿JXUHV WKH GLVSOD\HG LQIRUPDWLRQ LQWR XVHUVHOHFWHG engineering units and provides real-time graphics with instantaneous readings and trends for all three measurement SDUDPHWHUV7KHVRIWZDUHDOVRSHUPLWVWKHGDWDWREHVDYHG IRUH[SRUWLQWRDVSUHDGVKHHWSURJUDP The Hydraulic System Analyzer is powered through the USB SRUWRID3&PDNLQJLWHDV\WRVHWXSDQGLGHDOIRUSRUWDEOH DSSOLFDWLRQV,QWHUIDFHGWRWKH3&DSSOLFDWLRQWKH+\GUDXOLF Analyzer offers a straightforward method of monitoring V\VWHPSDUDPHWHUVFRPSOHWHZLWKGDWDDFTXLVLWLRQ
3UHDPSOL¿HUIRUORZOHYHOWXUELQHPHWHU ,QWHUIDFHIRUSXOVHRXWSXWGHYLFHVWR3/&5783& data acquisition card or similar devices Scale turbine meter output to desired engineering units On board microcontroller ,QWHUQDORUH[WHUQDOSXOOXSUHVLVWRU &RPSDFW$%6HQFORVXUHZLWKPRXQWLQJÀDQJHV Field adjustable (with optional software) .IDFWRUUDQJH
7KH.)DFWRU6FDOHULVD¿HOGDGMXVWDEOHIUHTXHQF\GLYLGHU that converts the low level frequency output from a turbine PHWHU LQWR D VFDOHG VTXDUH ZDYH RXWSXW VLJQDO 7KLV DPSOL¿HG VTXDUH ZDYH RXWSXW VLJQDO ZLOO LQWHUIDFH ZLWK DQ\IUHTXHQF\RUFRXQWHULQSXWGDWDFROOHFWLRQGHYLFH Due to the low level frequency signal of the FSC-375 and WKH8OWLPD))DQG))VHULHVWXUELQHPHWHUVWKH K-Factor Scaler is required to amplify the signal of these turbine meters for transmission to the Flo-tech F6600 and )6HULHVGLJLWDOGLVSOD\V The K-Factor Scaler is also capable of converting the frequency output of a turbine meter into a different IUHTXHQF\UHSUHVHQWLQJDQRWKHUXQLWRIPHDVXUHVXFKDV OLWHUV EDUUHOV FXELF IHHW HWF 7KLV UHTXLUHV WKH RSWLRQDO programming software kit and the K-factor information XQLTXHWRWKHWXUELQHPHWHU
ORDERING INFORMATION MODEL
PART NUMBER
K-Factor Scaler
F5140
Programming Software Kit
F5141
Fax: 800-245-3569 25
Pressure Sensor F6301 Series With 4-20 mA Output 4-20 mA electrical output Long-term stability & repeatability Wide range of pressure ratings 6WDLQOHVVVWHHO1(0$;HQFORVXUH The F6301 Pressure Sensors utilize polysilicone strain resistors to create very low noise levels with very high VLJQDO RXWSXW 7KH PHWDO GLDSKUDJP DQG SRO\VLOLFRQH EULGJH DUH XQDIIHFWHG E\ VKRFN YLEUDWLRQ RU PRXQWLQJ SRVLWLRQ
SPECIFICATIONS Overpressure: Full scale in PSI Proof Burst Accuracy: 1RQOLQHDULW\ +\VWHUHVLV 1RQUHSHDWDELOLW\ Durability:
Power Requirements: 0-15 to 0-3000 to 0-6000 to 200% 150% 120% 800% 300% 150% ±1% of full scale 108 cycles 20/80% full scale with negligible performance change