The future of manufacturing is with smart factory (Industry 4.0) Korea Institute of Industrial Technology Yongju Cho
2015. 12. 09. 1
Cho, Yong Ju, Ph.D. • Principal Researcher, KITECH (1995 ~ now) •
[email protected] • +82-10-5240-1030 / +82-41-589-8350 • Ph.D. Industrial Eng., Yonsei Univ. (2006) • Six Sigma MBBc (2006 ~ now)
Research Field • Production Management.(FOPIS) - MES, Process Simulation, Quality - Manufacturing Assessment • Smart Factory 2
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I. Strategies and status of the CSF project 1. Strategies 2. Status 3. Vision and benefits
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1. Strategies
[Testbed ?] 1. Experimental factory for validation of CSF core technology 2. Bridges connecting the supply industry and demand industry
[Testbed project ?] 1. Lab rental service that can be used by all users 2. Project to support the certification and commercialization of core technologies
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1. Strategies
“8 smart manufacturing technology” (End-to-End Engineering)
CSF Testbed
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1. Strategies
Supplier
Total
Model
Open Replaceable
Approved 8
1. Strategies
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1. Strategies
FaaS Platform
CPPS Platform
Inter-Factory platform CPPS
Smart Work Cap FaaS validation Open process simulator
Virtual testbed
Open MES(Manufacturing Execution System) Smart Energy Mana. Tech.
Quality predictive tech.
Live Manual Tech.
Reconfigurable tech.
Industrial IoT Open Device, Control technology Testbed H/W
Gumi 10
Ulsan
Cheonan
2. Status
CSF AS-IS Supply Technology 1. Testbed H/W tech. 2. Device and control tech. 3. Industrial IoT tech. (sensor & communication) Precision Motor
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2. Status
Inter communication (factory to factory)
Intra communication (In-factory)
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2. Status
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2. Status
Process Simulator
Decision making system
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2. Status
v Establishment of a CSF testbed Through the connection of real factory and virtual factory v Establishment of a hybrid smart factory testbed • Establishment of a Virtual testbed
Virtual Factory
• Establishment of a hybrid testbed between virtual and real factory
Hybrid Factory
• Real Testbed
Real Factory
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2. Status
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3. Vision
Demand Industry Manufacturing Innovation 3.0 Supply Industry Application into real factory
Korean-style Smart Factory
ü How do we create a smart factory ? If we use a global supplier technology…
Supply Industry TB Model factory for assembly product
ü Development of competitive domestic enterprises with CSF core technology
(‘15 ~ ‘18) 17
3. Vision
Follower
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Creator
3. Vision
www.humanfactory.org
Exhibition
Forum
Solution (H/W, S/W)
Model Factory Gumi, Korea
Ulsan, Korea KITECH/UNIST Ver 0.1 8 Smart Manufacturing Tech.
Textile Industry Model Factory
Virtual Smart Factory
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SF Analysis Report
SF Coalition Supply Company (LG Innotek, LGU+, Duzon, Autonics, Hansol NexG etc) Demand Company (Samsung Electromechanics, Hyosung Power & Industrial Systems, )
Consulting/ Edu. Consulting Firm, University
3. Vision
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Case studies of a smart factory and Industry 4.0 1. Overseas case studies 2. Domestic case studies
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1. Overseas case studies
(Source : MarketsandMarkets, 2013)
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1. Overseas case studies
(Source : MarketsandMarkets, 2013)
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1. Overseas case studies
continuous flow process
discrete handling process
colored soap production
bottling, handling, labeling, QC, packaging…
Live-Webcam: http://www.smartfactory.de/webcam.de.htm 24
1. Overseas case studies
assembly process
augmented reality
Key finder production
Information, maintenance and control
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1. Overseas case studies
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1. Overseas case studies
Vision Inspection Tech.
Laser Marking
Interoperability Tech.
Chip Mounting
Engraving Tech.
Equipment Provider
Card Holder
[Source] http://www.dfki.de/web/living-labsen/living-lab-smartfactory
Solution Provider Workstation Tech.
Industrial Comm.
Wired and wireless Comm.
ERP System
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PLM System
1. Overseas case studies
Participating companies CISCO
FESTO
HARTING
Applied Technology CISCO provides a complete and unique breadth of infrastructure including wired and wireless routing and switching, Festo joined the manufacturer independent technology initiative SmartFactory KL e.V. in 2013. Harting provides the interoperability between different automation modules
Role Connected Factory
Module Engraving
Module Force Fitting
HIRSCHMANN and LUMBERG AUTOMATION as the world leading manufacturers of HIRSCHMANN
innovative security technologies for distribution and processing of industrial
Connected Security
communication ensure the reliable operation of the SmartFactoryKL -Demonstrator. LAPPKABEL
MINITEC PHOENIX CONTACT PROALPHA
As a solution provider of cabling and connecting systems for industrial automation technologies The Manual Workstation is a height-adjustable, ergonomically designed system workplace consisting of MiniTec aluminum profiles. The Rexroth module Clip Mounting reads the product memory via RFID
ERP system
REXROTH
RFID를 통한 제품 메모리 read
SIEMENS
PLM system
Module Quality Control
Manual Workstation
Module Laser Marking
ERP System
Module Clip Mounting
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Product Lifecycle Mana gement
1. Overseas case studies
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2. Domestic case studies
Transfer Module
Assembly Module
IoT & Sensor Tech.
Control & device Tech.
System Integration
Equipment Provider
Manual Transmission for car
MES
Energy Optimization
IoT
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CPPS
Data Mining
Solution Provider
2. Domestic case studies
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2. Domestic case studies
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2. Domestic case studies
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2. Domestic case studies
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