Technologies
Based on renewable resources USA / Asia: Europe:
[email protected] [email protected]
Furfural –from renewable resources
H
CORN COBS SUGAR CANE BAGASSE HEMICELLULOSE
O H
H H
H
OH
HO
OH OH
O
CHO
H
Five carbon sugars
furfural
•
Furfural is produced from agricultural by-products, not food products
•
Lower variance with oil price
•
Historically, all of Penn’s specialty products have been based on furfural
Technology Overview Our chemistry expertise includes…
• Catalytic Processes - Vapor and Liquid Phase Hydrogenation - Hydrogenolysis - Decarbonylation - Reductive Amination - Oxidation Chemistry
• Ring Transformation Processes - Thermolytic Rearrangements - Heterocyclization Reactions
Our product trees are derived from these C4 and C5 building blocks…
• Diels Alder Chemistry
2,3-Dihydrofuran
Furan
• Acylations and Alkylations - Friedel-Crafts Reactions - Hydroxymethylation, Mannich Reaction - Alcohol Etherification
O
O
O Furfural
CHO
O
CH3
2-Methylfuran
Furfural Reduction Chemistry O
Hydrolytic Ring cleavage
O
CO2 H
O
α-Angelica lactone
Levulinic acid
Reduction
Reduction
O
CHO
Hydroxymethylation, Mannich reaction
HO
Dehydration and Isomerization
Hydrogenation
OH
O
CH2 OH
O
DHP
THFA O
OH O
O
Reduction
Isomerization
N
OH
Ether cleavage chemistry OH
Etherification
OH
Hydroxycyclopentenone HO
THFA is a biodegradable solvent for Agrochemical formulations and Cleaning applications
OH
OEt OH
O HO
OH
Furan Tree HO(CH2CH2CH2CH2)nOH O
Decarbonylation
polyTHF
“eco”THF
H3 C
CH3
Alkylation O
O
O
Ditetrahydrofuryl propane (DTHFP)
Friedel-Crafts acylation
Diels Alder reaction
O O
O
Ring Cleavage
RO2C
CO2R
R
O
O
HO2 C
O
Brominationdehydrobromination
O
2-Acyl furans
Br
DTHFP is a catalyst modifier in anionic polymerizations
CO2 H
O
3-Bromofuran
B(OH)2
O
Oxidation Chemistry Furoic acid R R'
O
OH
R2
Tetrahydrofuroates
t-BuOOH VO(acac)2
O
CO2R
O
O2 catalyst
O R1
CO2H
O
H2O2 V2O5
O
CH2 OH
CHO
O
O
O
OH
Hydroxyfuranone
OH H2O2 HCO2H
Pyranone
O
O
Furanone
Highly versatile building blocks from oxidation of furfural and furfuryl alcohol derivatives
2-Methylfuran Tree Cyclization
O OH
Reductive Ring cleavage
O
CH3
Friedel-Crafts acylation
O
Methyldihydrofuran
Acetylpropanol
OH
NH3 CH3
O
N O
2-Ethyl-5-methyl-3-pyridinol HCHO
Hydrogenation CH3
O
CH2 OH
O
Hydrogenolysis CH3
CH3
Oxidation
CH3
2-MethylTHF
O CH3
MethylTHF is becoming increasingly important as a Green solvent of choice
O
O OH
Pyranone
N H
CH3
2,5-Dimethylpyrrole
Dihydrofuran Tree H2O2 MeOH
OH
O
O
OCH3
CH(OMe)3 BF3.OEt2
3-Substituted Furans H3CO
Thermolytic rearrangement
CHO
OCH3
O
CHO
OCH3
O
Hydrolysis
O
O
CH2 OH
CH2 Cl
Cyclopropanes
HO O
N
CN
CH2 Br
O
N R
CHO CHO
CH3
Hydroxyethyl Heterocyclics HO
HO
CH2 OH
CO2H
HO
N HO
N N
R
N R
Facilities • Extensive multi functional facilities – Large scale, efficient Hydrogen generation – Mix of large capacity continuous production units as well as smaller, flexible multi purpose batch production – Batch and continuous distillation units
• Fully equipped R&D resources • Pilot plant capable of kilo to ton quantity production – 6 Reactors varying from 15-400 gallon
• Manufacturing facility (100 – 10,000 MT)
Product List-1 Mono-substituted Furans
O
CO2H
2-Furoic acid: C CAS No. 88-14-2
CO2 CH3
O
Methyl 2-furoate: C CAS No. 611-13-2
N
O
2-Furonitrile: L CAS No. 617-90-3
(CH2 )4 CH3
O
O OAc
Ethyl furfuryl ether: C CAS No. 6270-56-0
Furfuryl diacetate: L CAS No. 613-75-2
2-Pentylfuran: L CAS No. 3777-69-3
2-Furoic hydrazide: L CAS No. 3326-71-4
2-Furanboronic acid: L CAS No. 13331-23-2
3-Bromofuran: C CAS No. 22037-28-1
B(OH)2
O
3-Furanboronic acid: L CAS No. 55552-70-0
O
3-Furaldehyde: L CAS No. 498-60-2
2-Acetylfuran: C CAS No. 1192-62-7
NH2 O
O
Furfurylamine: C CAS No. 617-89-0
Br
2-Bromofuran: L CAS No. 584-12-3 CO2 H
CH2OH
B(OH)2
O
O O
O
CHO
Br O
O
OAc
OCH2 CH3 O
H N NH 2
O
O
3-Furanmethanol: L CAS No. 4412-91-3
3-Furoic acid: L CAS No. 488-93-7
CN
O
O
CH(OEt)2
3-Furonitrile: L Furfural diethyl acetal: L CAS No. 30078-65-0 CAS No. 13529-27-6
CN
CO2H O
(2-Furyl)acrylic acid: L CAS No. 539-47-9
O
(2-Furyl)acrylonitrile: L CAS No. 7187-01-1
C: Commercial scale, P: Pilot scale, L: Laboratory scale
Product List-2 Di- and tri-Substituted Furans
CH3
O
CH3
2,5-Dimethylfuran: C CAS No. 625-86-5
CH3
CH3
CH2OH
O
5-Methyl furfuryl alcohol: C CAS No. 3857-25-8
O
CHO
CH3
O O
5-Methyl furfural: P CAS No. 620-02-0
2-Acetyl-5-methylfuran: L CAS No. 1193-79-9 Br
Br
HOCH2
O
CH2 OH
O
2,5-Furandimethanol: L CAS No. 1883-75-6
Br
Br
2,3-Dibromofuran: L CAS No. 30544-34-4
O
Br
2,5-Dibromofuran: L CAS No. 32460-00-7
CHO
O
3-Bromofurfural: L CAS No. 14757-78-9 O
Br Br
O
CO2 H
5-Bromo-2-furoic acid: L CAS No. 585-70-6
Br
O
CH3
CO2H
O O
4,5-Dibromo2-furoic acid: L CAS No. 2434-03-9
2-Methyl-5-propionylfuran: C CAS No. 10599-69-6
CH3
O
CH3
3-Acetyl-2,5-dimethylfuran: L CAS No10599-70-9
C: Commercial scale, P: Pilot scale, L: Laboratory scale
Product List-3 Dihydro- and Tetrahydrofuran Derivatives OH O
CO2H
O
Tetrahydrofurfuryl alcohol: C CAS No. 97-99-4
CO2 CH3
O
Tetrahydrofuroic acid: C CAS No. 16874-33-2
Methyl tetrahydrofuroate: C CAS No. 37443-42-8
O
2-MethylTHF: C CAS No. 96-47-9
O
O
O
O O
O
O O
2,3-Dihydrofuran: P CAS No. 1191-99-7
2,3-Dihydro-5-methylfuran: L CAS No. 1487-15-6
O
O
2-Methyl-tetrahydro3-furanone: L CAS No. 3188-00-9
exo-3,6-Epoxy-1,2,3,6-Tetrahydrophthalic Anhydride: C CAS No. 6118-51-0 OH
OH
O
OCH3
O
3-Hydroxy-2-methoxytetrahydrofuran: P CAS No. 33691-67-7
3-Hydroxy-tetrahydrofuran: L CAS No. 453-20-3
Tetrahydro-3-furanone: L CAS No. 22929-52-8
H3 C
O
CH3
O
2,2-Ditetrahydrofuryl propane: C CAS No. 89686-69-1
C: Commercial scale, P: Pilot scale, L: Laboratory scale
Product List-4 Non-furan compounds derived from furan precursors OH CH3
N H
N
2-Ethyl-6-methyl-3-pyridinol: C CAS No. 2364-75-2
H N
CH3
2,5-Dimethylpyrrole: C CAS No. 625-84-3
3,4-Dihydro-2H-pyran: C CAS No. 110-87-2
HO
OH
OH
CHO
Acetopropanol: P CAS No. 1071-73-4 O
OH
1,2-Pentanediol: P CAS No. 5343-92-0
HO
OH
1,5-Pentanediol: P CAS No. 111-29-5
O
OH
CO2 H
O
1,2,4-Butanetriol: P CAS No. 3068-00-6
2-(1H-Pyrazol-4-yl)-ethanol: L CAS No. 180207-57-2
OH
O
Cyclopropane carboxaldehyde: P CAS No. 1489-69-6
OH
N
O
Acetonyl acetone: C CAS No. 110-13-4
Levulinic acid: P CAS No. 123-76-2
O
O
α-Angelica lactone: P CAS No. 591-12-8
C: Commercial scale, P: Pilot scale, L: Laboratory scale
Contact United States & Asia Steve Prescott
Europe Bogdan Comanita
Sales Division Penn A Kem, LLC 3324 Chelsea Avenue Memphis, TN 38108
Sales Division Penn A Kem, LLC 805 McKnight Park Drive Pittsburgh, PA 15237
Phone: (901) 320-4091 Cell: (901) 832-2929 Fax: (901) 320-4006 Email:
[email protected]
Phone: (647) 344-4645 Cell: (647) 924-7298 Email:
[email protected]
Customer Service and Samples Ms. Jennifer Saylor Toll Free: (877) 895-PENN (7366) Phone: (901) 320-4018 Fax: (901) 320-4002 Email:
[email protected]