SMK ULTRASONIC WELDING SMK1518 ULTRASONIC WELDING MACHINE (15KHz./1800W) AUTOMATIC CONTROLLER

SMK Ultrasonic welding Machine We have a complete line of ultrasonic welders combining high pressure and ultra high frequency vibration for all of your plastic to plastic joining needs. Repeatable results, quick cooling and easy hermetic sealing are just some of the advantages of our line of ultrasonic welding tools. Frequencies available include 15kHz, 20kHz, 28kHz for any size job, from the smallest electronic components to large scale instrument panels in the automotive industry. Whether you're assembling small

appliances, toys or complex medical equipment, SMK has the ultrasonic welding tools you need.

smk offers everything you need for ultrasonic welding from start to finish, including:    

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Ultrasonic Hand Guns Bench Top Integrated Ultrasonic Welders Automation Ultrasonic Actuator Heads and Modular Power Supplies Closed Loop Process Controls: Energy Welding, Distance Welding, Time Welding, Force Welding, Automatic Frequency Tuning, and Variable Amplitude Output Control Microprocessor and Standard Time models available Tooling - Ultrasonic Horns, Fixtures, Converters and Boosters for all makes, models, and brands of Ultrasonic Welders

Uses for our ultrasonic welding machines include:          

Automotive Applications Cosmetics Computers Domestic Appliances Toy Industry Medical Electronics Textiles Packaging Food Industry

ULTRASONIC WELDING MACHINE MODEL PSW1526 (FREQUEERCY 15KHz. / 2600W)

ULTRASONIC WELDING MACHINE MODEL PSW1532 FREQUERCY 15KHZ./3200WATT (PLC.SERVO CONTROLLER)

ULTRASONIC WELDING MACHINE MODEL PSW1542 FREQUERCY 15KHZ./4200W. (PLC.SERVO.CONTROLLER)

Hot plate welder Machine

SMK-HV-15: hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts. Standard Features:    

Compact design -- small footprint minimizes floor space requirement Interlocked safety doors with full guarding for maximum operator safety Heavy duty construction, THK bearing system provides consistent alignment of tools/platen Misubishi fx-3u series for precise machine control with easy cycle parameter modification

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Touch screen interface -- quick, easy parameter input and adjustment Automatic cycle start upon manual door closure enables increased production rates Single zone temperature controller allows for precise temperature control Digital temperature controller for ease of setup Quick change tooling capable -- reduces downtime during tooling changeover Vacuum and mechanical part clamping circuits provide setup versatility

SMK-HV-42a: Branson’s HV-42a is a vertical hot plate welder that is a complete assembly system designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. Standard Features:      

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Touch panel human-machine interface - for quick setup and user friendly operation Interlocked safety doors with full guarding provide maximum operator safety Heavy duty construction for consistent alignment of tools/platen Allen-Bradley SLC-500 - provides precise machine control with easy cycle parameter modification Automatic cycle start for increased production rates Independent zone temperature controllers (number based on individual model) -- allows for uniform temperature control over entire platen Digital temperature controllers for precise temperature control over entire platen Linear displacement transducer for platen and carriage position -- eliminates limit switches, improves position and speed control Hydraulic proportional valves provide smooth, precise motion resulting in consistent parts.

Vibration welding Machine

SMK produces large part vibration welders in many configurations. Single and double vibrator head machines are produced to customer specifications to meet their unique needs. Typical applications handled by these welding systems include:     

Instrument panels Structural cross-car beams/ducts (eliminates steel beams) Bumper reinforcements in bumper fascia Spoilers Load floors Tail and lift gate assemblies

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TOOLING

Tooling quick change Tooling quick change cart system Loading table Air powered socket wrench Air nozzle for blow-off

Theory

Heat staking Machine

SMK Thermal Processing Systems are designed for heat staking, thermal insertion, swaging, degating and date stamping. This process can be used as an alternative to welding when the two parts to be assembled consist of dissimilar materials which cannot be welded or when simple mechanical retention of one part relative to another is adequate (as opposed to molecular bonding). SMK offers two types of Thermal Processing: Staking and Insertion. Standard Features:     

Unitronics operator interface/controller Discrete, full-function temperature controllers with ramp and soak and self-teach mode Temperature control monitoring and alarm Post cooling Dual palm buttons with two hand anti-tie-down

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Two 2" bore cylinders, 4" stroke with two Frelon bushings with hardened steel shafts, including fine adjustment features for platen height 18-½" maximum working height without upper and lower tooling Macro and micro adjustment for platen height Adjustable hydraulic rate control for end of travel, adjustable from 0 to 0.5" 

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regulator, gauge and filter with lock out/tag-out Full positional feedback for software control of beginning and end of stroke signals

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