ISO9001/14001
Electromagnetic c Wave Absorber
Roll type EMI Absorber IDA-SDS IDA-P IDA-L IDA-N
High thermal resistance type EMI Absorber IDSOB series High frequency band EMI Absorber IDCI series Double and Wide band EMI Absorber IDCIM series RFID Absorber HF Absorber UHF Absorber Hybrid type EMI Absorber RF tape series
Our Absorbers effectively suppress radiated d noise on various frequency ranges. These Series improve distance of electroma agnetic signal recognition. These Products meet the design on frequency range and absorbing rate. Various shapes & sizes are available on requests.
6
ISO9001/14001
Introduction The compatibility of electronic devices with varrious electromagnetic environment has become an important issue in recent years. Doo Sung has developed the IDA-series Absorbers, manufactured based on our technologies and know-how accumulated. They have the light-weight and flexibility. Much absorption loss provides you with many applications in EMI/EM MC field such as mobile phones, LCD cables, military applications and the SAR issues.
Applications
Suppressing radiated noise and its internal innterference of electronic devices. Intra-system application to suppress noise inn quasi-microwave range. Improving the distance of electromagnetic signal recognition and preventing interference between loop antennas and adjacent metal objects. o
Communication devices, office electronics, coomputers, home appliances, and devices mounted on automobiles, radar’s and TV gho ost measures, ETC (the electronic toll collection system), wireless equipment, milittary, etc.
Features
E Excellent ll t electromagnetic l t ti absorption b ti perform f mance in i the th microwave i ranges.
Thin, lightweight, flexible; reliable to apply in wide applications.
High permeability which can be realized an excellent e performance in noise suppression.
The applicable frequency range; quasi-micro owave band, C(4~8GHz), X(8~12GHz), Ka, K band.
High electrical resistance.
Various shapes and sizes are available on re equests.
7
ISO9001/14001
Effect Concept of RF Absorber EMI Absorber Small Penetration Wave
IDA-Series absorbers are to absorb the energy of electromagnetic noises and to transfer them into
RF WAVE
heat.
Small Reflection Wave
Small Reflection Wave
Electromagnetic Shield Absorber can prevent interactive interferences bettween the neighboring PCBs and/or FPCBs PCB or FPCB
Current line
PCB or FPCB
Shielding layer Absorbing layer RF tape
Noise source
Noise flux
Noise flux
RFID Application HF RFID – Mobile RFID
UHF RFID – Metal Tag Loop Antenna
UHF RFID Tag
Adhesive tape Absorbing layer Ⅱ HF Absorber Adhesive Tape
Insulation & Cushion layer Absorbing layer Ⅰ
Loop Antenna
Adhesive layer
Chip Tag Antenna RF Spacer Battery cell (Metal Product)
HF Absorber
PCM
Metal Products
8
ISO9001/14001
IDA series -
Roll type EMI Absorber Features •R Roll type product filling with high efficiency metal excellent function of absorption and suppression of electron wave noise •F Feasible to cope product by p with optimal p p y frequency q y band as application of various filler. •T Thin, lightweight, flexible; reliable to apply in wide applications. •P Possible to supply eco-friendly products as developing o of halogen free product.
S Structure Absorbing Layer Adhesive Tape
Specifications IDA series
Item Content
Target frequency
SDS
L
P
N
Standard
gh Frequency for Hig
for Low Frequency
Halogen Free
500MHz ~ 2GHz
1GH Hz ~ 2GHz
10MHz ~ 1GHz
10MHz ~ 2GHz
Material
Microwave ab bsorbing material + Thermoplastic elastomer
Thickness (mm)
0.2 ~ 1.0
Standard size
0.0 05 ~ 1.00
Roll type : 240mm m X Length
0.1 ~ 0.5
0.1 ~ 1.0
Sheet type : 210mm X 300mm
Surface Resistance (Ω)
Min 1.0×104
Min n 1.0×109
Min 1.0×109
Min 1.0×109
Hardness (Shore A)
70
80
80
80
Density (g/cm3)
3.4
3.2
3.4
3.2
-25 ~ 85
Service Temp. (℃)
-25 ~ 90
How to Order P/N : IDA - AAA - BBB - CCC - DDD – EEE - FFF F (1)
(2)
(3)
(4)
(5)
(6)
(1) Serial Number : SDS, P, L, N (2) Thickness (mm) : 100 means 1.00mm (3) Width (mm) (4) Length (mm) (5) Tape Type : A(100㎛), A1(50㎛), A2(30㎛), A3(20㎛ ㎛), C(none) (6) Non : Rectangular type, S : Shape type
9
ISO9001/14001
IDSOB series
- High thermal resistancce type EMI Absorber Features • A composite body in the form of sheet made by blending and dispersing micron-sized magnetic fillers in a polymeric binder system. • The applicable frequency range is from 10MHz to 18GHz, or so. • Electromagnetic noise reduction for electric equipment internal EMI and resonance reduction.
Structure Absorbing Layer Adh i Adhesive T Tape
Specifications IDSOB series Item
V2 (for 2.5GHz)
V1 (for 1.5GHz)
V0 (for 800MHz)
Content
V3 (for 3.5GHz)
These frequencies can be applied at 1.0mm thick of respective absorbers. Material
Microwave absorbing material + Elastomer (High thermal resistance type)
Thickness (mm)
0.15 ~ 10.0
Frequency Range
400MHz ~ 6GHz
Standard Size (mm × mm)
(If you want differen nt thickness and shape of IDSOB, please contact us)
Surface Resistance (Ω)
Min 1.0×103
Hardness (Shore A)
85 (±5)
Density
210 X 300
(g/cm3)
3.8 (±0.5)
Service Temp. (℃)
-30 ~ 150
Tensile Strength (kgf/cm2 / psi)
VO (20 / 284.2), 2 V1 (28 / 397.9), V2 (35 / 497.4)
Flammability
Non Flammable
Option
hesive Tape / Conductive Mesh Tape Adh
How to Order / : IDSOB - AAA - BBB - CCC - DDD – EEE E - FFF P/N (1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Serial Number (2) Thickness (mm) : 100 means 1.00mm (3) Frequency : VO(800MHz), V1(1.5GHz), V2(2.5GHz z), V3(3.5GHz) (4) Width (mm) (5) Length (mm) (6) Tape Type : A(100㎛), A1(50㎛), C(none) (7) Non : Rectangular type, S : Shape type
10
ISO9001/14001
IDCI series
- High frequency band EMI Absorber F Features • The frequency range : (0.5~8GHz), X(8~12GHz), Ka, K band • Excellent absorbing performance at the wide frequency. • Flexible and easy to apply
S Structure Absorbing Layer Adhesive Tape p
Specifications IDCI series
Item Content
IDCI-100
IDCI-150
ID DCI-200
IDCI-250
IDCI-300
IDCI-350
IDCI-400
Thickness (mm)
1.0 (±0.1)
1.5 (±0.2)
2.0 0 (±0.2)
2.5 (±0.3)
3.0 (±0.3)
3.5 (±0.4)
4.0 (±0.4)
Frequency Range
5GHz ~ 20GHz
500MHz ~ 5GHz
Hardness (Shore A)
70 ± 10 (for Standard type)
Service Temp. (℃)
- 30 ~ 150
Standard Size
210mm X 300mm
Flammability
Non Flammable
Surface Resistance (Ω)
Min 1.0×108
Density (g/cm3)
3.8 ± 0.5 (for Standard type)
How to Order P/N : IDCI - AAA - BBB - CCC - DDD – EEE - FFF F (1)
(2)
(3)
(4)
(5)
(6)
(7)
[ For Example ] IDCI-150-8G-210-300-A-S
(1) Serial S i l Number N b
▶ Thickness hi k : 1.5mm
(2) Thickness (mm) : 100 means 1.00mm
▶ Frequency : 8GHz
(3) Frequency : required to have working frequency ra anges
▶ Width : 210mm
(4) Width (mm)
▶ Length : 300mm
(5) Length (mm)
▶ Tape Type : A
(6) Tape Type : A(100㎛), A1(50㎛), C(none)
▶ S : Shape type
(7) Non : Rectangular type, S : Shape type
11
ISO9001/14001
IDCIM series
- Double and Wide band type t EMI Absorber
Features • IDCIM Series is a multi-layered absorber compos sed of at least two sheets of soft magnetic material. d, • In broadband, narrowband and double wide band reflection reduction is occurred. • The Th application li ti ffrequency range; C(4 ~ 8GH 8GHz), ) X(8 ~ 12GHz), Ka, K band. • It is possible to add thermal conductive property on IDCIM series.
Structure T i le Layer Triple La e
Do ble Layer Double La e Absorbing Layer Absorbing Layer
Absorbing Layer
Absorbing Layer
Absorbing Layer
Adhesive Tape
Adhesive Tape
Specifications IDCIM series
Item IDCIM - 075
Content
Thickness ((mm))
IDCIM - 100
ID DCIM - 150
IDCIM - 200
IDCIM - 300
IDCIM - 400
IDCIM - 500
0.75
1.00
1.50
2.00
3.00
4.00
5.00
(±0.05)
(±0.10)
(± ±0.20)
(±0.20)
(±0.30)
(±0.40)
(±0.50)
Frequency Range
6GHz ~ 20GHz
500MHz ~ 6GHz
Hardness (Shore A)
80 ± 5 (for Standard type)
Service Temp. (℃)
- 30 ~ 150
Standard Size
210mm X 300mm
Fl Flammability bili
N Non Fl Flammable bl
Surface Resistance (Ω)
Min 1.0×106
Density (g/cm3)
3.6 ± 0.5 (for Standard type)
How to Order P/N : IDCIM - AAA - BBB - CCC - DDD – EEE - FFF (1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Serial Number (2) Thickness (mm) : 100 means 1.00mm (3) Frequency : required to have working frequency ranges (4) Width (mm) (5) Length (mm) (6) Tape Type : A(100㎛), A1(50㎛), C(none) (7) Non : Rectangular type, S : Shape type
[ For Example ] IDCIM-300-8G-210-300-A-S ▶ Thickness : 3.0mm ▶ Frequency : 8GHz ▶ Width : 210mm ▶ Length : 300mm ▶ Tape Type : A ▶ S : Shape type
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ISO9001/14001
HF Absorber
– 13.56MHz RFID Absorb ber
Features • Improving the distance of electromagnetic signal recognition and preventing interference between loop antennas and adjacent metal objects. ght • Easy to handle and shape due to its thin, lightweig and flexible properties.
HF RFID Absorber
• High electric resistance (Min. 1.0 x 109)
Structure Absorbing Layer Adhesive Tape
Specifications HF Absorber
Item
IDA-N-R
IDA-P--R
Content
(Halogen free type)
frequency
13.56MHz
M t i l Material
Mi Microwa ve absorbing b bi material t i l + Thermoplastic Th l ti elastomer l t
Thickness (mm)
0.1 ~ 0.5
Standard size
Roll type : 24 40mm X Length
0.1 ~ 0.5 Sheet type : 210mm X 300mm
Surface Resistance (Ω)
Min 1.0×109
Min 1.0×109
Hardness (Shore A)
80
80
3.4
3 3.2
8 -25 ~ 85
-25 ~ 90
Density
(g/cm3)
Service Temp. (℃)
How to Order / : IDA - AAA - BBB - CCC - DDD – EEE - R P/N (1)
(2)
(3)
(4)
(5)
(6)
(1) Serial Number : P, N (2) Thickness (mm) : 035 means 0.35mm (3) Width (mm) (4) Length (mm) (5) Tape Type : A(100㎛), A1(50㎛), A2(30㎛), A3(20㎛), C(none) (6) R : For RFID
13
ISO9001/14001
UHF Absorber
– 900MHz RFID Absorrber
Features • Easy to manufacture metal tags as adjusting 900M MHz ready-made product • Multi structures with each different function guara antee stable rate and distance of recognition • Superior shock absorptiveness protects tag chip’s chip s damage and secession by external shock • Contrary to other metal tags, possible to adjust to o rugged surface due to flexible material • Possible to process into various shapes and sizes due d to flexible material
Structure UHF RFID Tag Absorbing layer Ⅱ Insulation & Cushion layer Absorbing layer Ⅰ Adhesive layer (option) Chip
Tag Antenna RF Spacer Metal products
Specifications UHF Absorber
Item Content
RF Spac cer - 220
RF Spacer - 160
2.2 20
1.60
Total thickness (mm) Thickness tolerance (%)
± 10
Frequency range (MHz)
860 ~ 960
Hardness (Shore A) Density
55
(g/cm3)
62
1.6 65
Surface resistance (Ω)
1.55 Min 1 Min. 1.0 0X
109
(Min ) (Min.)
Service Temp. (℃)
- 25 ~ 85
Standard size (mm)
210 X 300
Adhesive tape (Option)
A (100㎛), A1 (50㎛)
How to Order P/N : RF Spacer - AAA - BBB - CCC - DDD (1)
(2)
(3)
(4)
(1) Thickness : 2.2mm, 1.6mm (2) Width (mm) (3) Length (mm) (4) Tape Type : A(100㎛), A1(50㎛), C(none)
14
ISO9001/14001
RF tape series
- Hybrid type EMI Absorrber (Absorbing + Shielding)
Features • Slim type RF-Tape is composed of multi layers (insulated, conductive and absorbing layer, respecttively) • The applicable frequency range is from 10MHz to 18GHz.
Structure A type
C type
M type
S type Insulated Layer Shielding Layer Absorbing Layer Adhesive Tape
Specifications A type
Item Content Thickness (mm)
C type
S type
RFS -008-A
RFS -012-A
RFS S -011--C
RFS -015-C
RFS -011-M
RFS -015-M
RFS-005-S
0.08
0.12
0.11 1
0.15
0.11
0.15
0.05
Tolerance (mm) Structure
M type
Thickness ± 0.02 Absorbing + Insulated
Absorbing + Shielding + Insulated
Frequency Range
10MHz ~ 18GHz
Resistance (Ω)
Min 1.0×1012 (Insulator)
SE (dB) 30MHz ~ 1GHz
Shielding + Insulated
Min. 40
-
Standard Size
210mm X 300mm
Adhesive Tape
00㎛), A1(50㎛), A2(30㎛), A3(20㎛) A (10
How to Order P/N : RFS - AAA - BBB - CCC - DDD - EEE - FF FF - GGG (1)
(2)
(3)
(4)
(5)
(6)
7) (7
(8)
(1) Serial Number (2) Thickness (mm) : 010 means 0.10mm (3) RF Tape Type (C, M, S, A) (4) Insulated layer : N(not insulated), E(insulated) (5) Width (mm) (6) Length (mm) (7) Tape Type : A(100㎛), A1(50㎛), A2(30㎛), A3(20 0㎛), C(none) (8) Non : Rectangular type, S : Shape type
15
ISO9001/14001
Thermal Interrface Material
Gel type IDHT--G1 IDHT IDHT--G1560 IDHT
Sheet type IDHT--S1 IDHT
In-Plane type IDT--P IDT
Hybrid type ID--APA01 ID
16
ISO9001/14001
Why is Heat Transfer important?
In these days, a lot of electronic devices demand very high levels of thermal management. The objective of all thermal control programs in electronic packaging is the efficient removal of heat f from device d i junctions j ti to t the th ambient bi t environment. i t And packaging of portable electronics is slim, which means that components are more closely packed together, so the amount of heat is increased. Clock speed of processor and overall power density are increasing, which means that more heat must be dissipated per volume of electronic equipment than ever before.
Achieving this goal is required a thorough
IDT Series is DooSung’s trademark, thermal management materials combine high thermal conductivity and superior flame-retardancy with specific organic properties of heat resistance and electrical insulation. If you focus to maximizing the heat transfer, IDT Series S i suits it th the purpose. It h has gott UL approvall for 94V-0 flame class.
Properties of Thermal Interface Materials
understanding of heat transfer fundamentals as well as knowledge of available interface materials, and how
Thermal impedance is the measure of the total
their key physical properties affect the heat transfer
resistance to the flow of heat from a hot surface
process.
through an interface material into a cold surface. It is
Attaching heat sink to a semiconductor package
measured according to the ASTM D5470 test method.
surface requires that two commercial grade surfaces
Although the current version of this method is specific
to be brought into intimate contact. These surfaces
to high durometer insulating pad materials tested at
are usually characterized by a microscopic surface
high clamping forces, the method has been
roughness superimposed macroscopic non-planarity
successfully adapted for use with low durometer
that can give the surfaces a concave, convex or twist
materials as well as fluid compounds.
shape. When two such surfaces are joined, contact occurs only at the high points. The low points form air-filled air filled voids. voids Typical contact area can consist of more than 90percent air voids, which represents a significant resistance to heat flow. IDT Series is used to eliminate these interstitial air gaps from the interfaces. Because the material has a greater thermal conductivity than through air it replaces, the resistance across the joints decreases, while the component junction temperature will be reduced.
17
ISO9001/14001
IDHT--G series IDHT
- Gel type TIM
Features • IDHT-G series is very soft, freestanding gap filler that is more compressible than any other gap fille er. • IDHT-G series has not only good thermal conductivity of 1.5W/m·K 1 5W/m·K but high compressibility y, y which leads to low thermal impedance. • IDHT-G series is inherently sticky, so not necessary to use additional adhesive coating which deteriorates thermal performance. • IDHT-G series is electrically insulated and stable f from –30℃ 30℃ to 200℃. 200℃
Applications • Cooling Components to the Chassis or Frame
• Thermal Solution for Heat Pipe
• High Speed Mass Storage Drives
• Automotive Engine Control Units
• RDRAM Modules
• Telecommunication Hardwares
• Micro Mi Processors, P Memory M Chips Chi and d Chi Chipsets t
Specifications IDHT-G series
Item
Content
IDHT-G1 I Color
IDHT-G1560 Gray
Thickness (mm)
0 ~ 10.0 0.5
0.2 ~ 10.0
Hardness (Shore 00)
< 40
60
Specific Gravity
2.5
1.8
Thermal Conductivity (W/m·K)
2.0
1.5
Volume Resistivity (Ω·cm)
1.0×1011
1.0×1011
Voltage Breakdown (kV)
>6
5.1
Service Temp. (℃)
- 30 ~ 200
- 30 ~ 200
How to Order P/N : IDHT - AAA – G BBB - CCC - DDD – EEE - FFF (1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(1) Heat Transfer (2) Thickness (mm) : 100 means 1.0mm (3) Type (G : gel type) (4) Powder Filler (1 & 1560) (5) Width (mm) (6) Length (mm) (7) Tape type (8) S : Press, N : None Press
18
ISO9001/14001
IDHT--S series IDHT
- Sheet type TIM Features • IDHT-S1 has high thermal conductivity of 4.0W/m·K to produce low thermal impedance. • IDHT-S1 is electrically insulating, stable from –30℃ to 200℃. • Available in various thickness from 0.1mm to 0.35mm. • IDHT-S1 does not require reinforcement. • Not only the lowest thermal resistance but the hi h highest di dielectric l i strength h are the h di distinctive i i characteristics of IDHT-S1.
Applications • CPU / Heat Sink
• PCB / Case or Chassis
• Power Devices, Voltage Regulators / Heat Sink
• CD ROM drive / Case
• PCB / Heat Sink
• PCB / PCB
Specifications Content
IDHT-S1
Color
White
Thickness (mm)
0.1 ~0.35
Hardness (Shore A)
60
Specific Gravity
2.7
Thermal Conductivity (W/m·K)
4.0
Volume Resistivity (Ω·cm)
1.0×1011
Voltage Breakdown (kV)
5.1
Tensile Strength (Mpa)
15
Service Temp. (℃)
- 30 ~ 200
How to Order P/N : IDHT - AAA – S (1)
(2)
D – EEE 1 - BBB - CCC - DDD
(3) (4)
(5)
(6)
(7)
(8)
(1) Heat Transfer (2) Thickness (mm) : 010 means 0.10mm (3) Type (S : sheet type) (4) Powder Filler (5) Width (mm) (6) Length (mm) (7) Tape type (8) S : Press, N : None Press
19
ISO9001/14001
IDT--P series IDT
- In In--Plane type TIM Fe eatures •S Spread the heat to horizontally by Intercept the heat to flow vertical direction. •E Easy y to apply pp y on varies area due to the thin/flexible. •G Good flexibility •N No particle dropping
Structure
P Principle Insulated layer (PET film)
Insulated layer
Thermal Spread layer (In-Plane sheet)
Thermal Spread layer
Adhesive layer
Adhesive layer HEAT AREA
Specifications IDT-P
Item
Content
Thickness (mm)
013-P IDT-0
IDT-016-P
IDT-018-P
0.13 ±0 02) ±0.02) 0 13 (±
0 16 (±0.02) 0.16 (±0 02)
0 18 (±0.02) 0.18 (±0 02)
Type
IN-PLANE
Standard Size
Roll type t : 500mm X 25m
Sheet type : 210mm X 300mm
Color
Black
Vertical Thermal Conductivity (W/m·K)
Max. 0.5
Horizontal Thermal Conductivity (W/m·K)
Max. 8.0
Specific Gravity
1 2 ~ 1.4 1.2 14
Service Temp. (℃)
- 10 ~ 120
RoHS & Halogen Free
N.D
How to Order P/N : IDT - AAA – P - BBB - CCC – DDD - EEE (1)
(2)
(3)
(4)
(5)
(6)
(7 7)
(1) Serial Number (2) Thickness (mm) : Adhesive layer is not included. EX) 013 means 0.13mm (3) Thermal Pad type : P (4) Width (mm) (5) Length (mm) (6) Adhesive Tape Type : A(100㎛), A2(30㎛), A3(20㎛ ㎛), AT(ID-AT11-0.05T) (7) None : Rectangular type, S : Shape type
20
ISO9001/14001
ID--APA01 series ID
- Hybrid type (Thermaal & Electric)
Features • Good thermal and electric conductivity. xible. • Easy to apply on varies area due to the thin/flex • Good flexibility y
Structure Aluminum Foil PET Film Conductive Adhesive Release Paper
Characteristics ID-APA01 series Adhesive Strength (180o peel)
Unit
Spec.
Reference
gf/25mm
Min. 1500
PET Film (25㎛) / SUS 304 Plate
Electric
Horizontal
Ω
Max. 0.05
Top side / MIL-G-83528
Conductivity
Vertical
Ω/in2
Max. 0.3
1Kg Pressure
Thermal
Horizontal
Min. 100
ASTM E - 1461
Conductivity
Vertical
Min. 0.5
ASTM E - 1461
W/m·K
RoHS o S & Halogen a oge free ee Item
Unit
Results
Item
Unit
Results
Pb
ppm
N.D
Cr+6
ppm
N.D
Cd
ppm
N.D
Br
ppm
N.D
Hg
ppm
N.D
Cl
ppm
N.D
How to Order P/N : ID – APA01 – 0065T - AAA (1)
(2)
(3)
(1) Serial Number (2) Thickness (mm) : 0065T means 0.065mm (3) Width (mm)
21
ISO9001/14001
Conductive e Elastomer
Conductive Silicone Mold M ld type t Extrusion type
Roll type Conductive Silicone IDCS series
22
ISO9001/14001
Conductive Silicone In ntroduction T The Conductive Silicone is filled with metal filler. Itt provides high electric conductivity, shielding a and moisture sealing. This item is manufactured in n sheets, molded type, extrusion type and film ty ype according to Customers’ request.
Applications This Gasket can be used in applications pp where it is needed for excellent Shielding, g, high g Conductivity y and long term Stability. For example, telecommunic cation, information technology, medical and industrial electronic equipment markets are major applicable a fields.
Specifications ductive Silicone Electrically Cond Conductive Filler
SC
SA
NC
Binder
Silicone
Silicone
Silicone
Electrical
Volume Resistivity (Ω·cm)
0.02
0.08
0.10
Properties
Shielding Effectiveness (dB)
> 60
> 60
> 40
Specific Gravity
3.7 (±0.3)
1.8 (±0.3)
2.0 (±0.3)
Hardness (Shore A)
65 (±5)
65 (±5)
60 (±5)
Physical
Tensile Strength (kgf/㎠)
30 (430psi)
20 (285psi)
20 (285psi)
Properties
Tear Strength (kN/m)
6
5
6
Elongation (%)
200
200
200
Service Temp. (℃)
- 50 ~ 120
- 50 ~ 120
- 50 ~ 120
e. * The values in this table are properties of only conductive silicone * Material
• SC : Silver coated Copper • SA : Silver coated Aluminum • NC : Nickel coated Graphite
Quality Performance (SE) Conductive Silicone Sh hielding Effectiveness (dB)
Sh hielding Effectiveness (dB)
Conductive Silicone with Conductive mesh tape
100
100
SC Product 80
60
NC Product 40
20
0
NC product + Conductive Mesh Tape 80
60
40
Conductive Mesh Tape
Only NC Product 20
0 0
100
200
300
400
500
600
Frequency (MHz)
700
800
900
1000
0
100
200
300
400
500
600
700
800
900
1000
Frequency (MHz)
23
ISO9001/14001
Conductive Silicone Mold Type
Sheet Gasket P/N : IDSG - AAA - BBB - CCC - DDD - EEE - FFF (1) t
(1) (2) (3) (4) (5) (6) (7)
L W
(2)
(3)
(4)
(5)
(6)
(7)
Serial Nu umber Thicknes ss : mm Material : SC, SA, NC Outer Size (mm) or Width (mm) - sheet type Inner Siz ze (mm) or Length (mm) - sheet type Tape (sh heet type ) : D (Silicone Mesh tape) S : Refer to Drawing
O-Ring Gasket Ⅰ P/N : IDOG - AAA - BBB - CCC - DDD - EEE
E(Ø)
d
(1) (1) (2) (3) (4) (5) (6)
D
(2)
(3)
(4)
(5)
(6)
Serial Nu umber Thicknes ss (mm) or Diameter (Ø) Material : SC, SA, NC Outer Siz ze (mm) Inner Siz ze (mm) S : Referr to Drawing
O-Ring Gasket Ⅱ P/N : IDDG - AAA - BBB - CCC - DDD - EEE
d
E
(1) (1) (2) (3) (4) (5) (6)
D
(2)
(3)
(4)
(5)
(6)
Serial Number Thicknes ss (mm) or Diameter (Ø) Material : SC, SA, NC Outer Size (mm) Inner Siize (mm) S : Refe er to Drawing
Washer Gasket P/N : IDWG - AAA - BBB - CCC - DDD - EEE - FFF (1)
d E
D
(1) (2) (3) (4) (5) (6) (7)
(2)
(3)
(4)
(5)
(6)
(7)
Serial Numb ber Thickness (mm) S SA, NC Material : SC, Outer O t Size Si (mm) ( ) or Width (mm) ( ) - sheet h t type t Inner Size (mm) ( or Length (mm) - sheet type Tape (sheett type ) : D (Silicone Mesh tape : ID-20N41) S : Refer to o Drawing
24
ISO9001/14001
Conductive Silicone Extrusion Type O-Strips P/N : IDCSO - AAA - BBB (1)
w D
(2)
(3)
(1) Serial Number (2) Size (mm) (3) Material : SC, SA, NC
Substrate Unit : mm P/N
Nominal Diameter
IDCSO-071
Groove W
D
0.71
1.40
0.46
IDCSO-081
0.81
1.42
0.56
IDCSO-102
1.02
1.59
0.89
IDCSO-122
1.22
1.65
0.94
IDCSO-135
1.35
1.78
1.40
IDCSO-157
1.57
1.70
1.32
IDCSO-178
1.78
2.13
1.42
IDCSO-188
1.88
2.21
1.52
IDCSO-191
1.91
2.21
1.55
IDCSO-203
2.03
2.16
1.65
IDCSO-216
2.16
2.46
1.75
IDCSO-229
2.29
2.59
1.85
IDCSO-236
2.36
2.49
1.91
IDCSO-254
2.54
2.79
2.08
IDCSO-262
2.62
2.90
2.13
IDCSO-284
2.84
2.97
2.29
IDCSO-302
3.02
3.15
2.44
IDCSO-318
3.18
3.43
2.59
IDCSO-330
3.30
3.51
2.72
IDCSO-340
3.40
3.63
2.79
IDCSO-353
3.53
3.73
2.90
IDCSO-373
3.73
3.96
3.05
IDCSO-401
4.01
4.22
3.28
IDCSO-432
4.32 32
4 52 4.52
3 53 3.53
IDCSO-478
4.78
4.92
3.91
IDCSO-495
4.95
5.11
4.06
25
ISO9001/14001
Conductive Silicone Extrusion Type
D-Strips
P/N : IDCSD - AAA - BBB
w
R
(1)
D H
(2)
(3)
(1) Serial Number (2) Size (mm)
W
(3) Material : SC, SA, NC
Substrate
Unit : mm Nominal Dimension D
Groove Dim
P/N W
H
R
W
D
IDCSD-140
1.62
1.4 40
0.81
2.57
1.12
IDCSD-163
1.40
1.6 63
0.70
1.96
1.32
IDCSD-173
1.57
1.73
0.79
2.13
1.42
IDCSD-178
2.03
1.78
1.02
2.95
1.47
IDCSD-190
1.52
90 1.9
0.76
2.26
1.57
IDCSD-198
2.39
1.9 98
1.19
2.92
1.65
IDCSD-206
2.23
2.0 06
1.12
3.12
1.73
IDCSD-216
1.57
2.16
0.78
2.23
1.83
IDCSD-226
1.98
2.26
0.99
2.57
1.88
IDCSD-239
2.39
2.39
1.19
3.25
2.03
IDCSD-241
1.78
41 2.4
0.89
2.46
2.06
IDCSD-254
1.57
2.54
0.79
2.06
2.16
IDCSD 279 IDCSD-279
3 81 3.81
2 79 2.
1 91 1.91
4 19 4.19
2 41 2.41
IDCSD-292
2.60
92 2.9
1.30
3.40
2.51
IDCSD-318
3.18
3.18
1.57
4.09
2.74
IDCSD-345
3.15
45 3.4
1.55
3.44
3.01
IDCSD-396
3.96
3.9 96
1.98
4.93
3.48
IDCSD-445
4.52
4.4 45
2.26
4.83
3.86
26
ISO9001/14001
Conductive Silicone Extrusion Type O-Strips Tubing P/N / : IDCSOO - AAA - BBB (1)
(2)
(3)
(1) Serial Number
O.D.
I.D.
(2) Size (mm) (3) Material : SC, SA, NC Unit : mm Nominal Dimension
P/N
O.D
I.D
IDCSOO-152
1.52
0.51
IDCSOO-185
1.85
IDCSOO-198
Nominal Dimension
P/N
O.D
I.D
IDCSOO-310
3.10
1.30
0.51
IDCSOO-318
3.18
1.14
1.98
0.71
IDCSOO-330
3.30
1.14
IDCSOO-229
2 29 2.29
1 02 1.02
IDCSOO-343
3 43 3.43
1 60 1.60
IDCSOO-262
2.62
1.02
IDCSOO-368
3.68
1.50
IDCSOO-279
2.79
1.14
IDCSOO-396
3.96
1.27
IDCSOO-300
3.00
1.40
IDCSOO-457
4.57
2.00
D-Strips Tubing
P/N : IDCSDO - AAA - BBB (1)
(2)
(3)
(1) Serial Number (2) Size (mm)
W
(3) Material : SC, SA, NC
r
Unit : mm
H
Nominal Dimension
P/N
t
IDCSDO-396
W
H
r
t
3.96
1.98
1.98
1.14
Hollow Rectangular Strips P/N : IDCSRO - AAA - BBB (1)
(2)
(3)
(1) Serial Number (2) Size (mm) (3) Material : SC, SA, NC Unit : mm
H
r
P/N
W
IDCSRO-953
Nominal Dimension W
H
r
9.53
9.53
4.78
27
ISO9001/14001
IDCS series
- Roll type Conductive Siliccone
Introduction Roll type conductive silicone characteristic which ha ave thermal resistance and good electrical feature with the complex of metal powder and silicone binde er. Using the advanced filler, it has the characteristic off good electromagnetic waves noise shielding and good electrical conductivity on the electronic equipm ments. Using the roll type, it will help to increase the produ uction and processing of manufacturing, and to have varies shape from the flexibility. Own method of molding process to have an excellen nt comparability.
Applications pp Shielding application on portable and digital products to reduce the electromagnetic waves noise. ystems, Mobile phones, Digital cameras, car navigations sy c. desk top / lap top PCs, PDAs, DTV set-top box, etc
Specifications Content
IDCS series
Conductive Filler
Nickel coated Graphite
Binder
Silicone
Thickness (mm)
0.25 ~ 1.50
Standard Size
: 150mm x 50m or 250mm x 50m
Sheet type : 210mm x 300mm
Surface Resistance (Ω)
Max. 0.5 (with PSA : Max. 0.2)
Shielding Effectiveness (dB)
Min. 50
Hardness (Shore A)
65 (±5)
Specific Gravity
1.3 (±0.1)
Quality Performance (SE) Sh hielding Effectiveness s (dB)
Roll type
How to Order P/N : IDCS - AAA – BBB - CCC – DDD – EEE - FFF (1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Serial Number (2) Thickness (mm) : 100 means 1.00mm (3) Material : NT (nickel coated graphite) (4) Width (mm) (5) Length (mm) (6) Tape Type : B0(ID-23N41), B1(ID-20N41), N(None) Frequency (Hz)
(7) None : Rectangular type, S : Shape type
28
ISO9001/14001
Conductiive Paste Conductive Silicone Sealant Dispensing Gasket
Conductive
Paste
IDP series
29
ISO9001/14001
Conductive Silicone Sealant
– for EMI E dispensing gasket
Introduction Conductive Silicone Sealant developed by Doo Sung g is a conductive product which contains silver coated copper & nickel coated graphite filler with hig gh electric conductivity. Due to its inherent properties of silicone contained metal m filler, it provides not only excellent electric conductivity d ti it b butt also l strong t adhesive dh i strength t th to t wiide id i substrates. b t t Also ID-CSS series is odorless and environment-frie endly due to Low-VOC (Volatile Organic Compound) type. ID-CSS-AS has excellent adhesion for metal deposition or plated metal.
Features • RTV (Room Temperature Vulcanizing) sealant l ( l ) conductive d • High shielding effectiveness : 70~100 dB • Odorless and environment friendly due to Low-VO OC type • Immediately workable due to packing method in a syringe • Good adhesion properties on various substrates - Silver or/and Silver coated Copper paint / pp filled p - Aluminum and other casting alloys - Nickel or/and Copper plating
Applications • Mobile Phones,, Especially p y DMB (Digital Multimedia Broadcasting) Phones • Computer Peripherals
• PDA ((Personal Digital g Assistants)) • Military Equipment • Material of Conductive Joint, Bonding & Packing
Curing Conditions It takes maximum 24 hours for complete curing att the room temperature. ours at the high temperature (30~50℃) and However, curing time will be reduced to about 8 ho high humidity (50~70%).
Handling Cautions sphere, a high attention should be paid to handling For it reacts with the moisture and oxygenic atmos this product and the handling cautions are; (1) Curing time will be dependent on humidity and d temperature. (2) Prolonged storage at room temperature should d be avoided. (3) Prolonged exposure to high temperature (abov ve 30℃) should be prohibited. (4) The adhesion strength will be changed accordin ng to the material of substrate and / or coating. (5) Shelf life is 4 weeks after manufacturing data at a storage temperature (1~ 10℃).
30
ISO9001/14001
Conductive Silicone Sealant
– for EMI E dispensing gasket
Specifications : ID-CSS-A series
ID-CSS A series
Material
Unit
Properties ID-CSS-A
ID-CSS-AS
Base Material
-
Silicone
Filler
-
Silver coated Copper
Color
-
Beige
Density (Before Curing)
g/cm3
2.1 (±0.2)
Surface dry/Tack- Free Time
Min n. (Ø=0.5mm)
2~3
1~2
As
Cure Time1)
Hrr. (Ø=0.5mm)
12~24
8~24
S Supplied li d
Operating Temp.
℃
-50 ~ +120
Storage Temp.
℃
1 ~ +10
Shelf Life (at, 1~10℃)
Weeks
Hardness
Shore A
60 (±5)
Ω·cm
Max. 0.03
Density
g/cm3
2.6 (±0.2)
Adhesion on metal deposition
Kgf/cm2
Min. 20
Description
Cured
Volume
Characteristics
Resistivity2)
4
3
Note : 1) Time for complete curing is determined under given conditions. Recommend curing condition : 30℃. 50% RH 2) Volume resistivity (MIL-G-83528)
Specifications : ID-CSS-N series ID-CSS-N series
Material
Cured
ID-CSS-N
ID-CSS-NS
Base Material
-
Silicone
Filler
-
Nickel coated Graphite
-
Dark Gray
Density (Before Curing)
g/cm3
2.1 (±0.2)
Tack- Free Time
Min n. (Ø=0.5mm)
3~5
Handling Time
Hrr. (Ø=0.5mm)
6
Full Cure Time
Hrr. (Ø=0.5mm)
24
Storage Temp.
℃
1 ~ +10
Shelf Life (at (at, 1~10℃)
Weeks
Hardness
Shore A
65 (±5)
Ω·cm
Max. 0.1
Shielding Effectiveness
dB
60 ~ 70
Adhesion on Aluminum
Kgf/cm2
Min. 12
Cure Time1)
Supplied
Characteristics
Properties
Color
Description
As
Unit
Volume
Resistivity2)
4
3
Note : 1) Time for complete curing is determined under given conditions. nditions Recommend curing condition : 30℃. 50% RH 2) Volume resistivity (MIL-G-83528)
31
ISO9001/14001
Conductive Silicone Sealant
– for EMI E dispensing gasket
Cartridge packaging
▶ Al cartridge
▶ Injecting time
① Shelf Sh lf life lif extended t d d (2 Mo Month) th)
t barrel to b l 20sec 20
② Less damage risk ③ Content 600g [app 310ccc] * PE cartridge is also availa able
Ca dge
jec o
* Supplied barrels for cartridge type’s order, injector which made by DSIC supplied with extra charge. Supplied cleaner for injector purchaser.
[Standard size of packaging box] No.
Contents
Material
ⓐ
Inner box
ⓑ
Carton box
ension (mm) Dime b
I
T
PU foam
345
340
230
SK3SA
355
350
250
Standard Quantity of Cartridge
16 Cartridge
How to order P/N : ID - CSS - AAA - **g - BBB (1)
(2)
(3)
(4)
(1) Serial Number (2) Type : A, AS, N, NS (3) Needed Weight 1> Syringe type : order in a barrel by 100g
ex) 100g, 200g,··········, 5000g, etc
2> Cartridge type : order in a cartridge by 600g
e 600g, 1200g, ··········, 4800g, etc ex)
(4) Packing type None : Syringe type CT : Cartridge type
32
ISO9001/14001
Method of Dispensing Gasket Features ed, gives excellent Doo Sung ‘s Dispensing Gasket, has newly upgrade erproof and general EMI Shielding effect, good electric grounding, wate environment sealing in many applications. Dispensing machine This Dispensing Gasket is manufactured by Auto-D attached tt h d tto CNC-Robot CNC R b t (X (X-Y-Z Y Z axis). i ) This Gasket is inherently a custom process that is suitable s for costdown in mass production, and Doo Sung can provid de the precision CNC-Robot with fixture and the 1-Part Conductive Silicone, which is made of silver and silicone, on the basis of Turnkey y sales, including know-how.
The Variable Affecting g the Q Quality y of o Dispensing p g Gaskets - Conditions • Constant pressure applied
• Material of substrate
• Moving speed
• Material of sealants
• Surface of substrates
• Size of nozzle
Moving Speed is reasonable
Moving Spe eed is too fast
Moving Speed is too slow
Good Result
Poorr Result
Poor Result
Structure and Design Application
Shape EMI Dispensing Gasket Enlarge
Conductive Paint Plastic Substrate
PC CB R RIB
Plastic Body
Conductive Surface
Design of Rib and Gasket Division
B B'
B"
c" c c '
A' A
A: Rib width
Min 0.5
A’: Gasket width before pressing
Min 0.4 (Max 80% of A)
B: Gasket width after pressing
Max A
B”: Gasket width after pressing - Gasket width before pressing C: Gasket height before pressing
a a. b. c.
10~20% 10 20% pressing p essing of gasket is recommended ecommended for ideal EMI Shielding Effect. B' is dependent on desired cross section of gasket when it is pressed. If C'=0.3, C=0.38~0.45 and if C'=0.4, C=0.48~0.52.
Specification
C’: Gasket height after pressing C”: Gasket height before pressing - Gasket height after pressing
Max 2B’ + B < A
Max A’, Min. 50% of A' Min 90% of C C”= Min 10% of C
33
ISO9001/14001
Conductive Paste Introd duction Doo Sung has developed conductive paste that is designed to provide EMI/RFI shielding on the insulation substrates. Doo Sung ’s conductive paste is composed of high electric conducttive silver filler. This pro oduct is formulated in low VOC that can prevent sensitiv ve substrates such as polycarbonate (PC) to solvent from atttacking.
Features Excellent Shielding Performance
Low Resistivity at thin Film Build
Excellent Adhesive Characteristics to most
Excellent Film Cohesion
Plastic Substrate (especially PC and PC alloys)
Sprayable and Brushable in Applications
Applications • Mobile Phones
• Industrial / Auto Control System
• RF Amplifier Modules
• Antennas
• Automobile Applications
• Computer Peripherals
• Medical Equipments
• Military Equipments
• Test Instruments, Monitors
Specifications Content
Properties
Characteristics
IDP-01S Resin
Polyurethane
Filler
Silver
System
Solvent-based
Solid Content
46.0 ± 1.5 wt%
Specific Gravity
1.40 ± 0.05
Viscosity
14.0 ± 2.0 sec
Recommended Thickness
12.5 ㎛ (Dry film)
Volume Resistivity
Max. 10×10-5 Ω·cm
Shielding Effectiveness
Min. 70 dB [30MHz~1GHz]
Diluent
EtOH, Acetone (Especially, EtOH : paste=1 :1 at volume ratio is recommended)
Drying Time
15 min at 60℃
Shelf Life (unopened)
6 months
34
ISO9001/14001
Conductive Paste Test Method
Quality Performance (SE)
Surface Resistivity
Point-to-point method
SE
ASTM D4935
Shielding Effectiveness s (dB)
Thickness : 12.5 ㎛
#2 EZ Zahn Cup Viscosity
(EtOH : paste=1 : 1 at volume ratio)
100 90 80 70 60 50 40 30 20 10 0 0
200
400
600
800
1000
F Frequency (MH (MHz) )
Application Parameters Spray Gun
HVLP (High Volume Low Pressure) gun
Pressure
2kgf/cm2 (28 psi)
under mechanical mixing at medium speed. Doo Sung paste must be homogenized carefully before use, u During the application, it is necessary to mix the paint from time to time to avoid sedimentation.
Safety Data General precaution in use for the application of paints containing solvents.
Precaution
Flammable product. Therefore e never handle near a flame. Part No., Lot No., Manufacture Date, Quantity, Manufacturer
Labeling Documentation
Outgoing Inspection Sheet Product shelf life is 6 months from the date of manufacture
Storage
eal. while stored under original se Store in a cool, dry location at a temperatures between 15 ~ 20℃
How to Order P/N :
IDP — AAA (1)
(2)
(1) Serial Number (2) Materials Type − 01S : solvent-based system
35
ISO9001/14001
Shielding g Gasket
Fabric Gasket & Gold Gasket
Cushion Gasket
36
ISO9001/14001
Introduction Nowadays, with the rapid development of mobile com mmunication technologies, we are facing a lot of serious problems related to electromagnetic waves frrom IT products. To cope with these problems, it is necessary to use the EMI Shielding products. Doo Sung g manufactures a wide range g of EMI Shieldiing g and Conductive Products,, related to the computer, telecommunications, military equipment, general g electronics, medical equipments and automotive industries. These include Fabric Gasket, Gold Gasket and Cushion Gasket. Doo Sung EMI Shielding Products has been award ded ISO 9001 and 14001 certification and has patents unique designed to perform good shielding effects. e And they have meet UL requirements. This catalogue is designed to provide technical speciffications and material characteristics for all categories of shielding gaskets and conductive produ ucts available from Doo Sung. These products list is as follows.
Fabric Gasket / Gold Gasket DooSung’s ID Series, Fabric Gaskets consist of an electrically conductive fabrics on a highly compressed d elastomer foam core. These have been designed to meet m commercial EMI Shielding applications where wide tolerance exist. Especially, p y, the new Gold Fabric Gaskets which are us sing g Gold plated fabric(24Kdex®) can provide better conductivity, minimum oxidation and no allergy to st human body. So, DooSung Fabric Gasket has the bes quality for various applications.
Cushion Gasket Doo oSung has developed EMI Cushion Gasket, NEF Series, NES S Series which is composed of a conductive foam and a co onductive PSA tape. The innumerable cells of foam are plated with Cu-Ni and it is very flexible and provide good SE (shielding effectiveness). It is very easy to mou unt on the substrates due to conductive tape attached to the rear side of Cushion Gasket. So it can be wide applied because various shapes are available.
37
ISO9001/14001
Fabric Gasket / Gold Gasket Applications • EMI Countermeasures for PC and etc.
• Shielding for Electronic Casings & Frames
Features
Excellent EMI Shielding Effectiveness Good electric contact due to using of adhesive tap pe Grounding effect owing to direct contact with conductive fabric in embossing type Reasonable cost
Specifications (Standard Type of Fabrric Gasket) • Elastomer Content
Specification
Remarks
Raw Material
U (polyurethane) Foam PU
Density (kg/m3)
32±3
45±3
Tensile Strength (kgf/cm2 [psi])
≥ 0.8 [11.4 4]
≥ 1.0 [14.2]
Elongation (%)
≥ 150
≥ 100
Tear Strength (N/m)
≥ 0.4
≥ 1.0
Compression Set (%)
≤ 20
≤ 20
Flammability
Non-Flammable
Non-Flammable
Halogen-Free
ASTM D395B
• Pressure Sensitive Adhesive (PSA)
Type
Thickness (mm)
Contact Resistivity (Ω/□)
Serrvice Temp. (℃)
Adhesive Strength (gf/25mm) [180 Peel-off, @ 300mm/min]
Remarks
Conductive
0.11
0.05
≤ 105
≥ 1000
ID-23N11
Non-conductive
-
-
≤ 105
≥ 1500
38
ISO9001/14001
Fabric Gasket / Gold Gasket • Conductive Fabrics
P/N
Structure of PET / Plating Metal
ness Thickn (mm m)
Surface Resistivity (Ω/□)
SE (dB) [30MHz~1GHz]
IDF NR IDF-NR
Ripstop / Ni + Cu + Ni
0 10 0.10 0
≤ 0.08 0 08
≥ 60
IDF-NK
Woven / Ni + Cu + Ni
0.10 0
≤ 0.08
≥ 60
IDF-GK
Woven / Ni + Cu + Ni + Au
0.10 0
≤ 0.07
≥ 65
IDF-NW
Non-Woven/Ni+Cu+Ni
0.08 8
≤ 0.08
≥ 60
IDF-NL
Woven / Ni + Cu + Ni
0.08 8
≤ 0.03
≥ 60
Quality Performance • Flammability
• SE* Shielding S Effectiveness Shielding Effectiveness(dB) ))) (dB)
100 71TS Series_CNK Nickel Fabric 71TS Series_CNG Gold Fabric
90 80
Product Name
UL94 Flame Class
UL File No.
Gold Gasket
V-0, HF-1
E311094
Fabric Gasket
V-0, HF-1, HBF
E311094
70 60 50 40 30 20 10 0 0
100
200
300
400
500
600
700
800
900
1000 0
Frequency(MHz)
Frequency (MHz)
How to Packing Doo Sung’s unique packing methods provide
Fabric Gasket
customers with very good producibility and Release Paper Fabric Gasket
inventory stock control. This method is applicable to small and big in
Adhesive Tape
mass production. And we also provide 1000mm per a piece as standard length for
Release Paper
[Small Sizes]
[Big Sizes]
customer inventory.
39
ISO9001/14001
Fabric Gasket / Gold Gasket How to Order • Standard Products P/N : ID – 45Q (1)
(2)
NK Z – XX – RS YY – ZZ – 23 2 –C (3) (4)
(5)
(6) (7)
(8)
( (9)
08 - S
(10) (11) (12)
(1) Serial Description (2) Type of Sponge
Sponge Part No
Description
Sponge Part No
Description
32B
32kg/㎥ PU Foam Black
45G
45kg/㎥ PU Foam Gray (Halogen-Free)
45B
45kg/㎥ PU Foam Black
32Q
32kg/㎥ PU Foam Brown (Halogen-Free)
45W
45kg/㎥ PU Foam White
45Q
45kg/㎥ PU Foam Brown (Halogen-Free)
32G
32kg/㎥ PU Foam Gray (Halogen-Free)
EP30B
Eco-EPDM Sponge (Halogen-Free)
(3) Type of Fabric
Fabric Part No
Description
Fabric Part No
Description
GK
Gold Fabric
NK
Nickel Fabric (Plain Woven)
NR
Nickel Fabric (Ripstop)
PR
Non Conductive Fabric (Ripstop)
CK
Carbon Coated Fabric (Plain Woven)
PK
Non Conductive Fabric (Plain Woven)
NW
Nickel Fabric (Non-Woven , Thickness80㎛))
A
Al Fabric(ALH3)
NF
Nickel Fabric (Thickness:50㎛)
A2
Al Fabric(ALH2)
NL
Nickel Fabric (Low Resistivity)
None
SR NCD
Silver Coated Fabric (Ripstop) Nickel/Cobalt Fabric
Non Fabric (Only Sponge)
(4) Type of Hotmelt
Hotmelt Part No
Description
Hotmelt Part No
Description
H
Hotmelt (Normal)
Z
Flame Retardant Hotmelt (Halogen-Free)
F
Flame Retardant Hotmelt
E
EVA Hotmelt
(5) Width of Fabric Gasket (mm) (6) Type of Fabric Gasket Shape None : Rectangular Type (Standard), RN, RS, N, LS, LN, LT, LR R, P, PP, U, W, RR, F, OE, IE, SE (7) Height H i ht off Fabric F b i Gasket G k t (mm) ( ) (8) Length of Fabric Gasket (mm) (9) Type of Pressure Sensitive Adhesive (PSA)
PSA Part No
Description
PSA Part No
Description
PSA Part No
Description
00
110QJ
23Z
ID-23NZ33
2000
ID-20N11+110QJ
01
Nitto 5000NS
AF
ID-A33
2300
ID-23N11+110QJ
20
ID-20N11
AZ
ID-AZ33
A00
ID-A11+110QJ
23
ID-23N11
A
23F
ID-23N33
NC
ID-A11
N
Without PSA
Non-Carrier PSA
(10) Position of PSA
Part No
Description
Part No
C
Center(Standard)
UL
B
Dual Side
D
S
Side
Description Double Side Refer to Drawing
(11) Width Dimension of PSA (※None : Standard) (12) S : Press, None : Non Press
40
ISO9001/14001
Fabric Gasket / Gold Gasket • Building B ildi a Part P t Number N b (1) Rectangular
P/N : ID - 45W NK K (1)
(1) (3) (5) (7) (9) (2) “RN”
(2)
F - 10 - 5 - 1000 - 00 - C
(3)) (4)
(5) (6)
Serial No Ni plated Woven Fa abric, Width : 10mm, Length : 1,000mm 1 000mm m Position of PSA : Center C
P/N : ID – 45W GK K (1)
(2)
(7)
(2) (4) (6) (8)
(5)
(6)
(9)
45kg/㎥ White Sponge Flame Retardant Hotmelt Height : 5mm, Non Conductive Tape Non-Conductive
F - 10 – RN
(3 3) (4)
(8)
5 - 500 - 23 – C (7)
(8)
(9)
9
(10) (11)
(2) 45kg/㎥ White Sponge (1) Serial No (4) Flame Retardant Hotmelt (3) Au plated Woven Fabric (6) Shape (5) Width : 10mm (8) Length : 500mm (7) Thickness : 5mm (10) Position of PSA : Center (9) Conductive Tape (11) Width Dimension of PSA : 9mm
(3) “RS” (with support)
(4) “N” (nothing inside)
(5) “LS”
Metal Clip for “LS” Shape
(6) “LN”
(7)“LT”
(8) “L LR”
(11) “U”
(12) “W”
(13) “RR”
(15) “OE”
(16) “IE”
(17) “SE”
(9) “P”
(10) “PP”
(14) “F”
(18) “D-Sub”
41
ISO9001/14001
Cushion Gasket
- NEF series & NES S series
Applications • Display Part of Mobile Phones
• Speaker S Ear Hole for Mobile Phones
NEF Series
N Series NES
NEF Series • Material & Structure · · · · · · · · · ·
PU Coating Ni Cu Ni Polyolefine Ni Cu Ni PU Coating Conductive Tape
• Characteristics Part No
Thickness
Contact Resistivity
Adhesive Strenght
Shielding Effectiveness
Tape Type
Unit
mm
Ω
gf/25mm
dB
-
NEF01
0.5, 0.7, 0.9, 1.0, 1.2, 1.7
Max0.1
Min1,000
Min60
ID-NW11
23NEF01
0.4, 0.6, 0.8, 0.9, 1.1, 1.6
Max0.1
Min1,000
Min60
ID-23N11
• How to order ¾ Order by Shape or Sheet Type
¾ Order by Roll Type
P/N : ID – NEF01 – 0.5 t – 210 – 300 - S (1) (1) (2) (3) (4) (5) (6)
(2)
(3)
Serial Number Part Number Thickness (mm) Width (mm) Length (mm) Type : S (Shape) D (Refer to drawing) None (Rectangular)
(4)
(5)
P/N : ID – NEF01 – 0.5 t – 500 – 50m
(6)
(1) (1) (2) (3) (4) (5)
(2)
(3)
(4)
(5)
Serial Number Part Number Thickness (mm) Width (mm) Length (m)
42
ISO9001/14001
Cushion Gasket
- NEF series & NES S series
NES Series • Material & Structure g ·PU Coating · Ni · Cu · Ni · Polyuretha ane · PET · Ni · Cu · Ni · PU Coating g · Conductive e Tape
• Characteristics Part No
Thickness
Contact Resistivity
Adhesive Strenght
Shielding Effectiveness
Tape Type
Unit
mm
Ω
gf/25mm
dB
-
NES01
0.2, 0.3, 0.4, 0.5, 0.7, 0.8, 1.0
Max0.1
Min1,000
Min60
Non-carrier Conductive Adhesive
23NES01
0.3, 0.4, 0.5, 0.6, 0.8, 0.9, 1.1
Max0.1
Min1,000
Min60
ID-23N11
• How to order ¾ Order by Shape or Sheet Type P/N : ID – NES01 – 0.5 t – 210 0 – 300 - S (1) (1) (2) (3) (4) (5) (6)
(2)
(3)
(4)
(5)
(6)
Serial Number Part Number Thickness (mm) Width (mm) Length (mm) Type : S (Shape), D (Refer to dra awing), None (Rectangular)
¾ Order by Roll Type P/N : ID – NES01 – 0.5 0 5 t – 500 0 – 25m (1) (1) (2) (3) (4) (5)
(2)
(3)
(4)
(5)
Serial Number Part Number Thickness (mm) Width (mm) Length (m)
43
ISO9001/14001
Conductive Fabric F & Tape
■ Conductive Fabric
■ Conductive Tape
44
ISO9001/14001
Introduction Nowadays, with the rapid development of mobile com mmunication technologies, we are facing a lot of serious problems related to electromagnetic waves frrom IT products. To cope with these problems, it is necessary to use the EMI shielding products. Doo Sung manufactures a wide range of EMI Shield ding and Conductive Products, related for the computer, telecommunications, military, general elec ctronics, medical equipments and automotive industries These include Conductive Fabric and Co industries. onductive Tape. Tape Doo Sung EMI Shielding Products has been awarded ISO 9001 and 14001 certification and has patents unique designed to perform good shielding effects. And they have meet UL requirements. This catalogue is designed to provide technical speciffications and material characteristics for all categories of Conductive Fabric and Conductive Tape availab ble from Doo Sung. These products list is as follows.
Conductive Fabric Conductive Fabric is manufactured by Ni and Cu pla ating on polyester fabrics. The base layer is the highly conductive Cu, with or without an outer layer of o Ni for corrosion resistance. Ni/Cu/Ni coated polyester fabrics offer excellent electtric conductivity, SE and anticorrosion for a diverse range of requirements.
Conductive Tape Conductive Tapes are composed of a conductive su ubstrate and adhesive. These products have been designed to meet commercial EMI shielding and grou unding properties. Further more, these can offer inflammability and durability in a thin, lightweight and flexible shielding design.
45
ISO9001/14001
Conductive Fabric Applications • Shield Screen • Shield Gasket • Shield Tape
• Cable Shield • Radar Reflection • Shield Window and etc. etc
et • ESD Shee • Clothes • Tempest Room R
Structure (Woven & Nonwoven Fab bric)
• Polyester
• Polyester
• Ni Plating
• Ni Plating
• Cu Plating
• Cu Plating
• Ni Plating
• Ni Plating
• Au Plating
• Au Plating • Hotmelt
[Woven : Gold Fabric + Hotmelt]
[Woven : Gold Fabric]
• Polyester
• Polyester
• Ni Plating
• Ni Plating
• Cu Plating
• Cu Plating
• Ni Plating
• Ni Plating
• Carbon
[Woven]
Coating
[Non-Woven]
46
ISO9001/14001
Conductive Fabric Conductive Fabrics(Base Material : Polyeste er)
P/N
Structure of PET Plating Metal
Width (mm)
ness Thickn (mm m)
Surface Resistivity (Ω/□)
Shielding Effectiveness (dB)
Remarks
IDF-NR
NI+Cu+Ni
1000
0.100
≤ 0.08
≥ 60
Ripstop
IDF-NK
Ni+Cu+Ni
1000
0.100
≤ 0.08
≥ 60
Woven
IDF-GK
Ni+Cu+Ni+Au
1000
0.100
≤ 0.07
≥ 65
Woven
IDF-NW(0.08t)
Ni+Cu+Ni
1000
0.080
≤ 0.08
≥ 60
Non-Woven
IDF-NW(0.18t)
Ni+Cu+Ni
1000
0.180
≤ 0.08
≥ 60
Non-Woven
IDF-NWA IDF NWA
Ni+Cu+Ni
1000
0 035 0.03
≤ 0.08 0 08
≥ 60
Non-Woven Non Woven
IDF-NWB
Ni+Cu+Ni
1000
0.050
≤ 0.08
≥ 60
Non-Woven
IDF-NWC
Ni+Cu+Ni
1000
0.030
≤ 0.10
≥ 60
Non-Woven
IDF-23N
Ni+Cu+Ni
1000
0.080
≤ 0.08
≥ 60
-
IDF-20N
Ni+Cu+Ni
1000
0.080
≤ 0.10
≥ 60
Mesh
IDF-13N
Ni+Cu+Ni
1000
0.080
≤ 0.20
≥ 45
Mesh
IDF-ND
Ni+Cu+Ni
1000
0.130
≤ 0.08
≥ 60
DTY
IDF-CK
Ni+Cu+Ni+Carbon
1000
0.100
≤ 0.08
≥ 60
Carbon Coating
IDF-SR(T)
Ni+Cu+Ni+Silver
1000
0.110
≤ 0.16
≥ 60
Silver Coating
IDF-NF
Ni+Cu+Ni
1000
0.050
≤ 0.08
≥ 60
-
IDF-GF
Ni+Cu+Ni+Au
1000
0.050
≤ 0.07
≥ 65
-
IDF-NFR
Ni+Cu+Ni
1000
0.040
≤ 0.08
≥ 60
-
IDF-NL
Ni+Cu+Ni
1000
0.080
≤ 0.03
≥ 60
-
IDF-NCD
Ni+Cu+Ni-Co
1000
0.110
≤ 0.08
≥ 60
DTY
• Conductive Fabrics with Hotmelt Film bric Conductive Fab and Insulation) Hotmelt (For Adhesive A
How to Order P/N : IDF – NR (1)
(2)
Z – 1000 – 50m 50 (3)
(4)
(5)
(1) Serial Number (2) Part Number (3) Hotmelt Type · None : Without Hotmelt · H : Hotmelt (Normal) · F : Flame Retardant Hotmelt · Z : Flame Retardant Hotmelt (Halogen-Free) (4) Width (mm) (5) Length (m)
47
ISO9001/14001
Conductive Fabric Conductive Fabrics(Base Material : Polyoleffine or Polyurethane)
E-Foam Series • Material & Structure · · · · · · · · ·
PU Coating Ni Cu Ni Polyolefine Ni Cu Ni PU Coating
The base layer is the highly conductive copper copper, with an outer nickel for corrosion resistance. Nickel/Copper coated Polyolefine offer excellent surface conductivity, shielding effectiveness, And corrosion resistance for variety of application. ■ E-Foam is conductive cushion with great Restitution and elasticity. ■ E-Foam is treated of PU Coating contact strength And anti-finger printing
• Characteristics Part No
Thickness
Surface Resistivity
Adhesive Strength
Shielding Effectiveness
Unit
mm
Ω
Ω/inch2
dB
Max 0.07
Max 0.02
Min60
E-Foam
0.3, 0.5, 0.8, 1.0, 1.5
E-SEL Series • Material & Structure · · · · · · · · · ·
g PU Coating Ni Cu Ni Polyuretha ane PET Ni Cu Ni PU Coating g
E-SEL is a highly density polyurethane Conductive foam on the surface and volume. It has excellent compression and slow recovery Ratio, and 25% CFD(compressed force dimension) Value compare against the existing conductive Cushion foam with polyolefine or Polyethylene Materials.
• Characteristics Part No
Thickness
Surface Resistivity
Adhesive Strength
Shielding Effectiveness
Unit
mm
Ω
Ω/inch2
dB
E-SEL
0.2, 0.3, 0.4, 0.5, 0.7, 0.8, 1.0
Max 0.07
Max 0.02
Min60
48
ISO9001/14001
Conductive Tape Applications • Wire Harness • Special Type Gasket • Washer
• Grounding • Various Shielding and etc.
How to Order ¾ Order by Shape or Sheet Type
¾ Order by Roll Type
P/N : ID – GK01 – 0.13 t – 210 – 300 - S (1) ((1)) (2) (3) (4) (5) (6)
(2)
(3)
Serial Number Part Number Thickness (mm) Width (mm) Length (mm) Type : S (Shape) D (Refer to drawing) None (Rectangular)
(4)
(5)
P/N : ID – GK01 – 0.13 t – 1000 – 50m (1)
(6) ( ) (1) (2) (3) (4) (5)
(2)
(3)
(4)
(5)
Serial Number Part Number Thickness (mm) Width (mm) Length (m)
49
ISO9001/14001
Conductive Tape Specifications • Metal Foil Tape Series
P/N
ID-A01 (100)
ID-AT01 (T100)
Structure & Dimension
T (mm)
W (mm)
L (M)
Contact Resistivity (Ω)
Adhesive Strength (gf/25mm)
0.070
500
50
≤ 0.1
≥ 1,000
0.055
500
50
≤ 0.05
≥ 1,000
0.090
500
50
≤ 0.1
≥ 1,000
0.050
500
50
≤ 0.1
≥ 1,000
0.07
500
50
-
≥ 1,800
0.10
500
50
-
≥ 1,000
0.09
500
50
≤ 0.2
≥ 1,000
Flame Retardant
0.08
500
50
≤ 0.2
≥ 1,000
Flame Retardant (HalogenFree)
0.07
650
25
≤ 0.1
≥ 1,000
0.075
650
25
-
≥ 1000
0.100
650
25
≤ 0.1
≥ 1,000
Remarks
Al Foil Conductive Adhesive Release Paper
Al Foil Conductive Adhesive Release Paper Conductive Adhesive
ID-A11 (104)
Al Foil Conductive Adhesive R l Release P Paper Conductive Adhesive
ID-AT11 (T104)
Al Foil Conductive Adhesive Release Paper Polyester Film
ID-A2P1 (103A)
Al Foil Conductive Adhesive Release Paper
ID-A02 (1000)
Al Foil Non-Conductive Adhesive Release Paper Conductive Adhesive
ID-A33 (1046)
Al Foil Conductive Adhesive Release Paper Conductive Adhesive
ID-AZ33
Al Foil Conductive Adhesive Release Paper
ID-C01 (101)
ID-C02 (1010)
Cu Foil Conductive Adhesive Release Paper
Cu Foil Non-Conductive Adhesive Release Paper
Conductive Adhesive
ID-C11 (1047)
Cu Foil Conductive Adhesive Release Paper
50
ISO9001/14001
Conductive Tape Specifications • Conductive Fabric Tape (Single Side Serries) Ⅰ
P/N
ID-NR01 (102)
ID-NR02 (1020)
Structure & Dimension
T (mm)
W (mm)
L (M)
Contact Resistivity (Ω)
Adhesive Strength (gf/25mm)
12 0.1
1000
50
≤ 0.1
≥ 1,000
12 0.1
1000
50
-
≥ 1,500
17 0.1
1000
50
-
≥ 1,000
0 14 0.1 1
1000
50
≤ 0.2 02
≥ 1,000 1 000
Flame Retardant Flame Retardant (HalogenFree)
Remarks
Conductive Fabric (IDF-NR) Conductive Adhesive Release Paper
Conductive Fabric (IDF-NR) Non-Conductive Adhesive Release Paper Polyester Film
ID-NR5P1 (1021C)
Conductive Fabric (IDF-NR) Conductive Adhesive Release Paper
ID-NR03 (1026)
Conductive Fabric (IDF-NR) Conductive Adhesive Release Paper
Conductive Fabric (IDF-NR)
ID-NRZ03
Conductive Adhesive
0.1 13
1000
50
≤ 0.1
≥ 1,000
0 20 0.2 2
500
25
≤ 0.1 01
≥ 1,000 1 000
13 0.1
1000
50
≤ 0.1
≥ 1,000
13 0.1
1000
50
-
≥ 1,500
14 0.1
1000
50
≤ 0.2
≥ 1,000
Flame Retardant Flame Retardant (HalogenFree)
Release Paper Conductive Fabric (IDF-NR)
ID-23N1R1 (102M)
Conductive Adhesive C d ti F Conductive Fabric bi Conductive Adhesive Release Paper
ID-NK01 (K102)
ID NK02 ID-NK02 (K1020)
ID-NK03 (K1026)
Conductive Fabric (IDF-NK) Conductive Adhesive Release Paper
Conductive Fabric (IDF-NK) Non-Conductive Adhesive Release Paper
Conductive Fabric (IDF-NK) Conductive Adhesive Release Paper
Conductive Fabric (IDF-NK)
ID NKZ03 ID-NKZ03
Conductive Adhesive
0 13 0.1 1
1000
50
≤ 0.1 01
≥ 1,000 1 000
20 0.2
500
25
≤ 0.1
≥ 1,000
25 0.2
500
25
≤ 0.1
≥ 1,000
Release Paper Conductive Fabric (IDF-NK)
ID-23N1K1 (K102M)
Conductive Adhesive Conductive Fabric Conductive Adhesive Release Paper Conductive Fabric (IDF-NK)
ID-ND1K1 (K102MM)
Conductive Adhesive Conductive Fabric (IDF-ND) Conductive Adhesive Release Paper
51
ISO9001/14001
Conductive Tape Specifications • Conductive Fabric Tape (Single Side Serries) Ⅱ
P/N
ID-GK01 (G102)
Structure & Dimension
T (mm)
W (mm)
L (M)
Contact Resistivity (Ω)
Adhesive Strength (gf/25mm)
0.13
1000
50
≤ 0.1
≥ 1,000
0.2 20
500
25
≤ 0.1
≥ 1,000
0.2 25
500
25
≤ 0.1
≥ 1,000
0.13
1000
50
≤ 0.1
≥ 1,000
0.15
1000
50
≤ 0.1
≥ 1,000
0.0 06
1000
50
≤ 0.05
≥ 1,000
0.18 0.2 28
1000
50
≤ 0.1
≥ 1,000
07 0.0
1000
50
≤ 0.03
≥ 1,000
0.0 07
1000
50
≤ 0.01
≥ 1,000
08 0.0
1000
50
≤ 0.03
≥ 1,000
Remarks
Conductive Fabric (IDF-GK) Conductive Adhesive Release Paper Conductive Fabric (IDF-GK)
ID-23N1G1 (G102M)
Conductive Adhesive Conductive Fabric Conductive Adhesive Release Paper Conductive Fabric (IDF-GK)
ID-ND1G1 (G102MM) ( )
Conductive Adhesive Conductive Fabric (IDF-ND) C d i Adhesive Conductive Adh i Release Paper
ID-CK01 (C102)
ID-ND01 (D102)
Conductive Fabric (IDF-CK) Conductive Adhesive Release Paper
Conductive Fabric (IDF-ND) Conductive Adhesive Release Paper
Conductive Fabric (IDF-NWB)
ID-NWB01
Conductive Adhesive Release Paper
ID NW01 ID-NW01 (106)
ID-NF01 (MD102)
ID-GF01 (MD102G)
Conductive Fabric (IDF-NW) C d ti Adhesive Conductive Adh i Release Paper
Conductive Fabric (IDF-NF) Conductive Adhesive Release Paper
Conductive Fabric (IDF-GF) Conductive Adhesive Release Paper Top Coating
ID-NS(T)01 (EK102(T))
Conductive Fabric (IDF-NS(T)) Conductive Adhesive Release Paper
52
ISO9001/14001
Conductive Tape Specifications eries) • Conductive Fabric Tape (Double Side Se
P/N
Structure & Dimension
T (mm)
W (mm)
L (M)
Contact Resistivity (Ω)
Adhesive Strength (gf/25mm)
08 0.0
500
50
≤ 0.03
≥ 1,000
06 0.0 5
500
50
≤ 0.03
≥ 1,000
05 0.0
1000
50
≤ 0.03
≥ 1,000
11 0.1
1000
50
≤ 0.05
≥1,000
20 0.2
500
25
≤ 0.10
≥ 1,000
08 0.0
1000
50
≤ 0.07
≥ 1,000
11 0.1
1000
50
≤ 0.10
≥ 1,000
08 0.0
1000
50
≤ 0.07
≥ 1,000
0.0 05
1000
50
≤ 0.05
≥1,000
0.1 11
1000
50
≤ 0.2
≥1,000
Flame Retardant
0 11 0.1 1
1000
50
≤ 0.05 0 05
≥1 000 ≥1,000
Flame Retardant (HalogenFree)
Remarks
Conductive Adhesive
ID-NF11 (EH1045)
Conductive Fabric (IDF-NF) Conductive Adhesive Release Paper Conductive Adhesive
ID-NFR11 (SF1045)
Conductive Fabric (IDF-NFR) Conductive Adhesive Release Paper Conductive Adhesive
ID-NFRT11 (FT1045)
Conductive Fabric (IDF-NFR) Conductive Adhesive Release Paper Conductive Adhesive
ID-23N11 ID 23N11 (1045)
Conductive Fabric Conductive Adhesive Release Paper Conductive Adhesive Conductive Fabric
ID-D23N11 (1045M)
Conductive Adhesive Conductive Fabric Conductive Adhesive Release Paper Conductive Adhesive
ID-23NT11 (T1045)
Conductive Mesh Conductive Adhesive Release Paper Conductive Adhesive
ID-20N11 (1042)
Conductive Mesh Conductive Adhesive Release Paper Conductive Adhesive
ID-13N11 (T1042)
Conductive Mesh Conductive Adhesive Release Paper Conductive Adhesive
ID-NWC11
Conductive Fabric(ID-NWC) Conductive Adhesive Release Paper
Conductive Adhesive
ID-23N33
Conductive Fabric Conductive Adhesive Release Paper
Conductive Adhesive
ID 23NZ33 ID-23NZ33
Conductive Fabric Conductive Adhesive Release Paper
53
ISO9001/14001
Metall Clip Finger Strip Doo Sung’s Finger Strip made of Stainless Steel or Phosphor Bronze, Beryllium Copper. It depends on the Customers’ demand about the plating metal such as Nickel, Tin or Gold. Finger Strip provides excellent EMI Shielding g due to its high electric conductivity and strong elastic property as a gasket.
SMD Finger SMD Finger is recently developed for the use e of PCB grounding. It shows excellent resilience and electrical properties. Plated Go old, it has tremendous conductivity, so it is eventually suitable for grounding of various PCBs. P
54
ISO9001/14001
Finger Strip Applications • Front Panel Handles • Chassis Covers
• Plug-in P Units • Back B Planes
Specifications • BeCu Alloy (C17200) & PSA Tape
Chemical Composition
Be
Mechanic cal & Electrical Properties
PSA
1.8 ~ 2.0 % Tensile Strengtth
1220 ~ 1480 kgf/cm2 [171 ~ 206 ksi]
Co + Ni
≥ 0.2 %
Co + Ni + Fe
≤ 0.6 %
h Yield Strength
2860 ~ 3570 kgf/cm2 [400 ~ 508 ksi]
Pb
≤ 0.02 %
Hardness
Rockwell C 36~ 43
Cu
Balanced
Temp. Range
-30 ~ 105℃
Acrylic Adhesive
• Plating Finish with Type of Surface
Finish Plating
Recommended Mating and Mounting Surface
Cu
Brass, Cu, Ni-Cu Allo oy, Monel, Stainless Steel, Ag
Ni
Brass, Carbon Steell, Cu, Fe, Ni, Stainless steel, Sn
Sn
Al, Al alloy, Be, Carb bon Steel, Ni, Sn, Zn
55
ISO9001/14001
Finger Strip Galvanic Potential Difference betwe een Plating Metals
(Unit: V)
ANODE Content
C A T H O D E
Mg
Zn
Al
Cd
Sn
Iron, Steel
Cr
Cu, Bronze
Brass
Ni, Monel
Zn
0.75
Al
1.05
0.029
Cd
1.05
0.029
0.01
Sn
1.36
0.060
0.31
0.31
Iron, Steel
1.30
0.029
0.32
0.32
0.01
Cr
1.39
0.65
0.34
0.34
0.03
0.02
Brass
1.54
0.78
0.50
0.50
0.22
0.20
0.02
Cu, Bronze
1.58
0.82
0.55
0.55
0.24
0.23
0.11
0.02
Ni, Monel
1.58
0.82
0.56
0.56
0.25
0.25
0.12
0.03
0.01
SUS
1.67
0.91
0.64
0.64
0.35
0.32
0.20
0.11
0.02
0.08
Ag
1.78
1.02
0.75
0.75
0.44
0.43
0.31
0.22
0.21
0.19
SUS
→ Recommended in the p presence of salts and other electrolytes. y → Preferred, in high humidity environment.
Design concept
0.11
How to Fix Finger Strip on Hardware
Doo Sung’s Finger Strip’s Shielding design incorporate two types, namely 3 Points and 2 Points Contact. Content
3 Points Contact
2 Points Contact
Structure
Application
Temp. Range (℃)
Correct Applications For area where both surfaces can be connected by contact at least one point of the shielding gasket profile on each surface
INCORRECT
-30 ~ 105 ℃
H How tto Order O d
Q lit Performance Quality P f Compression - Deflection Compressio on Force (kgf)
CORRECT
For area where both surfaces can be connected by contact at least one point of the shielding gasket profile on one side and the conductive adhesive on the other
P/N : IDFg – AAA – BBB – CCC – DDE – EEE (1)
IDFg-0015
IDFg-0014 IDFg-0013
Deflection Length (cm)
(2)
(3)
(4)
(5)
(1) (2) (3) (4)
Serial Number Length (mm) / Pin Plating (00 : None, 11 : Tin, 22 : Gold, 33 : Nickel) Tape (00 : Double Side Non-Conductive Adhesive, 11: ID-A11, 22 : ID-A11 + Double Side Non-Conductive Adhesive, 33 : None) (5) Width of Tape (mm)
56
ISO9001/14001
Finger Strip Structure & Dimensions
PART NO.
mm) ) Cross Section and Dimensions ( (m
IDFg – 001 (A : 8.0mm) IDFg – 002 (A : 11.7mm)
Standard Fixing Method
• CLIP
• CLIP
IDFg – 006
Standard Plating g Standard Length Standard Material
• None • 405mm/27Pins • SUS 301
• Gold/None • 200mm/27Pins • BeCu
IDFg – 007
• Adhesive Tape
• Gold/None • 405mm/162Pins • BeCu
IDFg – 008
• Push Rivet
• • • •
• CLIP
• Nickel • 600mm/80Pins • BeCu
Nickel 456mm/96Pins BeCu Brass
Very Simple and Economic
IDFg – 0010-1
IDFg – 0010
• CLIP
• Nickel • 600mm/80Pins • Phosphor Bronze
57
ISO9001/14001
Finger Strip
Standard Fixing Method
Standard Plating Standard Length Standard Material
• Adhesive Tape • Clip gap (panel thickness : 0.8 ~ 1.2mm)
• None • 1536mm/128Pins • SUS 304
IDFg – 0012-1
• Adhesive Tape
• • • •
IDFg – 0012-2
• Adhesive Tape
• Tin • 406mm/64Pins • BeCu
IDFg – 0012-3
• Adhesive Tape
• Tin • 400mm/42Pins • BeCu
PART NO.
IDFg – 0011
Cross Section and Dimensions (m mm)
Gold Tin 406mm/85Pins BeCu
58
ISO9001/14001
Finger Strip
Standard Fixing Method
Standard Plating Standard Length Standard Material
IDFg – 0013
• Adhesive Tape
• Gold • 394mm/31Pins • BeCu
IDFg – 0014
• Clip
• Tin • 394mm/30Pins • BeCu
IDFg – 0015
• Clip
• Tin • 400mm/42Pins • BeCu
IDFg – 0016
• Clip
• Tin • 406mm/22Pins • BeCu
IDFg – 0017
• Adhesive Tape
• Tin • 400mm/86Pins • BeCu
IDFg – 0017-1
• Adhesive Tape
• Tin • 400mm/86Pins • BeCu
PART NO.
Cross Section and Dimensions (m mm)
59
ISO9001/14001
Finger Strip
PART NO.
Cross Section and Dimension (m mm)
Standard Fixing Method
Standard Plating Standard Length Standard Material
IDFg – 0018
• Clip
• Tin • 408mm/12Pins • BeCu
IDFg – 0020
• Adhesive Tape Slot Mount
• Nickel • 190mm/40Pins • BeCu
IDFg – 0020-1
• Adhesive Tape
• Tin • 6.13mm(1Pin) •BeCu
• Adhesive Tape
• Nickel • 15mm(1PIN) • BeCu
IDFg – 0020-3
• Adhesive Tape
• Tin • 14mm(3PIN) • BeCu
IDFg – 0022-1
• Cilp
• Nickel • Roll Type • Phosphor Bronze
3.6 15.2 5 IDFg – 0020-2
15.2 5 6.36 7.16
0.8
3.6 5.60
60
ISO9001/14001
Finger Strip
Standard Fixing Method
Standard Plating Standard Length Standard Material
IDFg – 0024
•Adhesive Tape
• None • 61mm • BeCu
IDFg – 0025
• Adhesive Tape
• Nickel • 31.5mm(1Pin) •BeCu
IDFg – 0026
• Clip
• Gold • 3.5mm(1Pin) • BeCu
IDFg – 0027
• Adhesive Tape
IDFg – 0028
• Clip
• None • 10mm(1Pin) • BeCu
IDFg – 0030
• Clip
• Gold • 1Pin • BeCu
PART NO.
Cross Section and Dimension (m mm)
• None • 37mm(1Pin) • BeCu
61
ISO9001/14001
Finger Strip
Standard Fixing Method
Standard Plating Standard Length Standard Material
IDFg – 0031
• Clip
• Gold(0.3㎛) • 1Pin • BeCu
IDFg – 0032-1
• Clip
• Gold • 4.8mm(1Pin) • BeCu
IDFg – 0032 0032-2 2
• Clip
• Gold • 8.4mm(2Pin) 8 4mm(2Pin) • BeCu
IDFg – 0032-3
• Clip
• Gold • 12mm(3Pin) • BeCu
•Adhesive Tape
• None • 25mm(1Pin) • BeCu
PART NO.
IDFg – 0033
Cross Section and Dimension (mm) (
62
ISO9001/14001
SMD Finger Applications • Grounding • Fixing the Shield Can • Battery Contacts
Shape and Description
Unit : mm
IDFg-0023-01~05
P/N
IDFg-0023-06~08/12~14
IDFg-0023-09
IDFg-0023-10
a
b
c
d
e
t
plating
Base Material
IDFg-0023-01
5.24 3.0
1.8
3.7
2.9
0.1
Au
BeCu/SUS
IDFg-0023-02
3.94 2.0
1.6
3.1
2.4
0.1
Au
BeCu/SUS
IDFg-0023-03
3.74 2.0
1.2
1.5
2.4
0.1
Au
BeCu
IDFg-0023-05
5.78 3.0
1.8 5.55 2.9
0.1
Au
SUS
IDFg-0023-06
3.8
2.7
2.1
2.0
2.2
0.1
Au
BeCu
IDFg-0023-07
5.2
3.4
2.8
4.0
3.2
0.1
Au
BeCu
IDFg-0023-08
5.24 3.0
1.8
3.7 3.07 0.1
Au
SUS
IDFg 0023 09 IDFg-0023-09
1 17 3.5 1.17 35
20 2.0
-
0 15 0.15
Au
BeCu
5.0 0.05
Au
BeCu
-
IDFg-0023-10
2.4
5.0
8.0
2.1
IDFg-0023-12
5.1
3.4
2.8
5
2.4
0.1
Au
BeCu
IDFg-0023-13
5.1
3.4
2.8
6.5
2.4
0.1
Au
BeCu
IDFg-0023-14
3.5
2.7
2.4
3.0
1.8
0.1
Au
BeCu
Standard Land Dimension Unit : mm P/N
a
b
c
d
e
Lh
Lw
IDFg-0023-01
1.60
3.00
2.00
1.74
5.24
3.20
5.20
IDFg-0023-02
1.00
2.00
1.35
1.24
3.94
2.20
4.00
IDFg-0023-03
1.00
2.00
1.35
1.24
3.74
2.20
3.70
IDFg-0023-05
1.60
3.00
2.00
2.01
5.78
3.20
5.70
IDFg-0023-06
2.10
2.70
0.60
1.72
3.80
2.90
4.00
IDFg-0023-07
2.60
3.40
0.80
2.22
5.20
3.60
5.40
IDFg-0023-08
1.60
3.00
2.00
1.74
5.24
3.20
5.20
IDFg-0023-12
2.6
3.4
0.8
1.81
5.2
3.7
5.5
IDFg-0023-13
2.6
3.4
0.8
1.81
5.2
3.7
5.2
IDFg-0023-14
2.6
3.4
0.8
2.2
5.2
3.2
5.4
Characteristics (Be-Cu) Contents
Properties
Tensile Strength (kgf/㎠)
530~632 (7.53~8.98 ksi)
Yield Strength (kgf/㎠)
430~580 (6.11~8.24 ksi)
Elongation (%)
20 ~ 45
BeCu
63
ISO9001/14001
Metal Gasket G Knitted Wiire Gasket Seal and Sh hield Gasket Soft Gasket G
Seal and Shield Gasket
Knitted Wire Gasket
Elastomer (silicone/Neoprene) BBB
Adhesive Tape AAA
Soft Gasket
Width Knitted wire Height
Urethane Sponge
Adhesive Tape
64
ISO9001/14001
Knitted Wire Gasket Introduction Wire Gaskets are resilient knitted wire mesh strips nts used EMI gasket to provide EMI shielding at the join and seams of electronic enclosures. Any metal can be b produced in the form of strip gasket, but standard material is Monel wire. To get good shielding effectiveness, the gasket should be deflected Min. 5%. 5
Structures Item
Structure
M Type
All Metal
SM Type
Metal + Silicone Tube
WM Type
Metal + Silicone
Shape
Metal
Metal Silicone Tube
Silicone Tube or Sponge Metal
Shielding Effectiveness
Design
ID43SM32 ID43SM24 ID47M32 ID47M23
65
ISO9001/14001
Knitted Wire Gasket ¾ M Type Two Round with fin
Round Type with fin
Rectangular type
H
D
D W
W
W Unit : mm
Unit : mm P/N
D
Unit : mm
W
P/N
D
W
P/N
H
W
ID46M15-15
1.5
1.5
ID48M15-95
1.5
9.5
ID49M19-126
1.9
12.6
1.5
12.6
ID49M19-158
1.9
15.8
ID49M19-190
1.9
19.0
ID49M19-222
1.9
22.2
ID49M32-158
3.2
15.8
ID49M32-190
3.2
19.0
ID49M32-222
3.2
22.2
ID49M32-254
3.2
25.4
ID49M47 190 ID49M47-190
47 4.7
19 0 19.0
ID49M47-222
4.7
22.2
ID49M47-254
4.7
25.4
ID46M15-31
1.5
3.1
ID48M15-126
ID46M15-47
1.5
4.7
ID48M15-158
1.5
15.8
ID46M15-63
1.5
6.3
ID48M23-126
2.3
12.6
ID46M23-23
2.3
2.3
ID48M32-126
3.2
12.6
ID46M23-31
2.3
3.1
ID48M32-158
3.2
15.8
ID46M23-47
2.3
4.7
ID48M39-127
3.9
12.7
ID46M23-63
2.3
6.3
ID48M47-158
4.7
15.8
ID46M32-32
3.2
3.2
ID48M47-190
4.7
19.0
ID46M32-39
3.2
3.9
ID48M63-158
6.3
15.8
6.3
19.0
ID46M32-47
3.2
4.7
ID48M63-190
ID46M32-63
3.2
6.3
ID48M79-190
7.9
19.0
ID46M32-79
3.2
7.9
ID48M95-190
9.5
19.0
ID49M63-222
6.3
22.2
ID46M39-39
3.9
3.9
ID48M95-222
9.5
22.2
ID49M63-254
6.3
25.4
7.6
28.0
9.5
31.7
ID46M39-47
3.9
4.7
ID48M111-222
11.1
22.2
ID49M76-280
ID46M47-47
4.7
4.7
ID48M127-222
12.7
22.2
ID49M95-317
ID46M47-63
4.7
6.3
ID46M47-79
4.7
7.9
ID46M63-63
6.3
6.3
ID46M63-79
6.3
7.9
ID46M63-95
6.3
9.5
ID46M79-79
7.9
7.9
ID46M95-95
9.5
9.5
Round Type Unit : mm
How to Order P/N : ID AAA - BBB (1)
(2)
(1) Series Number: ex) ID47M15 ID47M15-15 ID47M15-95 ID47M15-92 (2) Metal Material (MN : Monel wire, SU : Stainless steel wire) Other sizes will be available on request.
D
P/N
D
ID47M15
1.5
ID47M20
2.0
ID47M23
2.3
ID47M28
2.8
ID47M32
3.2
ID47M35
3.5
ID47M39
3.9
ID47M47
4.7
ID47M63
6.3
ID47M79
79 7.9
ID47M92
9.2
66
ISO9001/14001
Knitted Wire Gasket ¾ SM - Type (Metal + Silicone gasket ) Round type Unit : mm
D
Unit : mm
P/N
D
P/N
D
W
ID43SM15
1.5
ID56SM15-95
1.5
9.5
ID43SM20
2.0
ID56SM15-126
1.5
12.6
ID43SM24
2.4
ID56SM25-126
2.5
12.6
D
W
ID43SM32
3.2
ID56SM32-126
3.2
12.6
ID43SM35
3.5
ID56SM32-158
3.2
12.8
ID43SM40
4.0
ID56SM40-126
4.0
12.6
ID43SM65
6.5
ID56SM65-190
6.5
19.0
ID43SM70
70 7.0
ID56SM80-220
80 8.0
22 0 22.0
ID43SM80
8.0
ID56SM95-254
9.5
25.4
ID43SM90
9.0
ID56SM110-254
11.0
25.4
ID43SM100
10.0
ID56SM126-254
12.6
25.4
ID43SM125
12.5
¾ WM-Type
How to Order
(All Metal + Silicone or Sponge gasket ) P/N :
ID AAA (1)
-
BBB
-
(2)
CCC
-
DDD
(3)
(4)
H (1) Serial Number (EX. ID43SM15 or ID56SM15-95 or ID50WM15-63)
W’
(2) Metal Material
W
Unit : mm
P/N
H
W
W’
ID50WM15-63
1.5
6.3
3.1
((MN : Monel wire,, SU : Stainless steel wire)) (3) Silicone Material (TU : Tube with hole, SP : Sponge, SL: Solid)
ID50WM23-95
2.3
9.5
3.1
(4) No. of the Layer of Metal Gasket
ID50WM23-127
2.3
12.7
3.1
ID50WM32-127
3.2
12.7
3.9
Other sizes will be available on request.
ID50WM39-127
3.9
12.7
4.7
ID50WM47-158
4.7
15.8
6.3
Knitted Mesh Tape Made of metal wire mesh knitted in tube form and compressed to flat tape shape. It is very flexible due to knitted structure and exce ellent in corrosion resistance.
Standard Product
How w to Order
P/N
Tape width (mm)
IDMT-20
20
IDMT-25
25
IDMT-35
35
IDMT-50
50
IDMT 80 IDMT-80
80
IDMT-90
90
IDMT-140
140
P/N N : ID AAA – BBB (1)
(2)
(1) Serial Number (2) Metal material CU : Copper wire with tin coating SU : Stainless steel wire
67
ISO9001/14001
Seal and Shield Gasket Introduction Seal and Shield Gasket performs not only as atmospheric seal against moisture or gas but also as EMI shielding. This gasket is excellent with endurance to o various weather conditions, resistance to moisture and sealing.
Structure
Elastomer ( l (silicone/Neoprene) / )
BBB
Adhesive Tape
EMI Gasket
Panel
AAA
Standard Products P/N
AAA
BBB
P/N
AAA
BBB
IDTO-130-015
13
1.5
IDTO-190-039
19
3.9
IDTO-160-015
16
1.5
IDTO-160-047
16
4.7
IDTO 130 020 IDTO-130-020
13
2.0 20
IDTO 190 047 IDTO-190-047
19
47 4.7
IDTO-160-020
16
2.0
IDTO-190-063
19
6.3
IDTO-130-023
13
2.3
IDTO-225-063
22.5
6.3
IDTO-160-023
16
2.3
IDTO-250-063
25
6.3
IDTO-160-032
16
3.2
IDTO-190-079
19
7.9
IDTO-190-032
19
3.2
IDTO-225-079
22.5
7.9
IDTO-160-039
16
3.9
IDTO-250-079
25
7.9
IDTO-190-039
19
3.9
IDTO-250-079
25
9.5
Material of Elastomer
Material of Wire Gasket
· 48M and 56SM type of knitted wire g gasket.
Silicone (46M, 47M,43SM type) or Neoprene
· 48M type : Round shape with fin (All metal gasket) · 56SM type : Round shape with fin (Metal + Silicone Gasket)
How to Order P/N : IDTO – AAA – BBB – CCC - DDD
((1)) (1) (2) (3) (4) (5)
((2))
(3)
((4))
(5)
Series Number Width (mm) Thickness (mm) Material of Elastomer (SI : Silicone, NE : Neoprene) Material of Wire Gasket
Other size can be available
68
ISO9001/14001
Soft Gasket Introduction mesh for conductive Doo Sung’s Soft Gasket is composed of the knitted wire w d pressure sensitive material and polyurethane sponge for resilience and adhesive tape. It is designed for EMI shielding applications requiring low compression force or exiting of unusually wide tolerance gaps.
Structure Constructions
Characteristics
Metal knitted wire mesh
Width
◈ Good corrosion resistance ◈ Very Flexible ◈ Conductive resistance Max. 0.03 3Ω
Knitted wire Height
◈ Good resilient property ◈ Very speedy recover after removing compression force ◈ 30 PPI in density
Polyurethane sponge
Adhesive tape
Urethane Sponge Adhesive Tape
Pressure sensitive adhesive
Quality Performance
Compression n Force (kgf)
70
S h i e l d i n g Efffe c ti ve n e s s ( d B )
60
ID43SOFT13-13-TW ID43SOFT9-6-TW
50 40 30 20 10 0 0
100
Deflection (mm)
200
300
400
500
600
700
800
900
1000
Frequency (MHz)
Service Temp. : -40℃ 40℃ ~ 80℃
Shielding Effectiveness (25% compressed )
Maximum compression for normal usage
Telecommunication rack & cabinet /CATV/
: 20% of original thickness.
cordless phone systems/radar cabinet
How to Order Unit : mm
P/N : ID43SOFT AAA
–
Series Number
BBB
–
CCC
Height (mm)
–
DDD D
No. of the layer of wire gasket
Width (mm)
andard) Wire Material (TW is Sta
Remark cial (1) When we supply Soft Gasket in cut length, spec treatment not to fray of wire will be applied. (2) Soft Gasket without Adhesive tape can be supp plied by request. (3) Material of wire mesh ⇒ TW (Tinsel Wire)
P/N
Width
Height
ID43 SOFT 7 7-5-TW 5 TW
7
5
ID43 SOFT 8-8-TW
8
8
ID43 SOFT 9-3-TW
9
3
ID43 SOFT 9-6-TW
9
6
ID43 SOFT 10-5-TW
10
5
ID43 SOFT 13-6-TW
13
6
ID43 SOFT 13-10-TW
13
10
ID43 SOFT 13-13-TW
13
13
69
ISO9001/14001
Shield Window Window (For Various V Display)
70
ISO9001/14001
Window Features Window is specially designed to feature Optical Transmission and EMI SE. It consists of two layers s of optical substrates with a layer of conductive wire me esh between them. So it shows remarkable EMI SE and Transparency in any environment. Doo Sung’s play Window can be economically matched to most disp units to minimize image distortion and to maximize SE.
Applications pp • • • •
Control Panels Printers Peripheral Equipments Large Electrode Displays
Specifications • Transparent Substrate Properties
Materials Acrylic
Transmission
92%
Bending Strength
120 kgf/cm2 [1.71 ksi]
Temp. Rating
Condition in RH. 65%
85℃
• Conductive Mesh
Mesh Count
Color
Available
Gloss Value (%)
Clear
O
55
Smoke Gray
O
55
Red
O
55
Green
O
55
Remark
• Grounding Bus Materials
Grounding
Surface Resistivity
Usage
Blackened Cu + Ni Plated Woven #80
O
Silver Plating
≤ 0.5Ω/□
Small size window
Woven #135
O
Copper Plating
≤ 1.0Ω/□
Big size window
Structure
How to Fix Window on Hardware Grounding Bus (4) EMI Gasket (option)
EMI Gasket (option) Window
(2) Conductive Mesh (3) Grounding Bus
(1) Optical Transparent Substrate (AR, ITO, Hard Coating)
Conductive Mesh Metal Frame
71
ISO9001/14001
Window Quality Performance (SE)
Grounding Method Grounding “U” Bus7
Grounding “L” Bus
Grounding “Z” Bus
Mesh
Method #1 Grounding “Z” Bus
Method #4
How to Order
Method #2
Method #3
Combination Conductive and Environmental gasket
Method #5
Method #6
Grounding “P” Bus
Method #7
Grounding Bus in Machined Groove
P/N: / IDW – AAA – BBB – CCC – DDD – EEE – FFF - GGG (1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Serial Number
(8)
For Example
(2) Width of Window (mm) (3) Height of Window (mm)
5 mm
(4) Thickness of Window (mm) (5) Numbers of Mesh Count & Mesh angle, 1000 mm
or ITO Coating (6) Coating option : AR, AG, None:N (7) Color of Window (8) Grounding method
Option AR (Anti-Reflection) Coating To minimize the glare, AR treatment on the substrate may be done. Right data have shown the transparency only for the AR acrylic sheet without conductive mesh. I case off using In i conductive d ti mesh, h the th data d t will ill be changed
ITO Coating ITO coating proved a good EMI Shielding and optical transparency. The electric conductivity is 2000Ω/cm. No moire type. Maximum operating temperature is about 80℃. Total light transparency is 75% approximately.
500 mm
·Color: Gray ·Mesh Count: 135 ·Mesh Angle : 45˚ ·Coating option : None ·Grounding Method : #2 ☞ IDW-500-1000-5-13545-N-Gray-#2 ·Color : Gray Mesh Count : 80 ·Mesh ·Mesh Angle : 90˚ ·Coating : AR ·Grounding Method : #2 ☞IDW-500-1000-5-08090-AR-Gray-#2 ·Color : Gray ·Mesh Count : None Mesh Angle : None ·Mesh ·ITO Coating ·Coating option : AR ·Grounding Method : #2 ☞IDW-500-1000-5-ITO-AR-Gray-#2
The coating thickness of ITO is 500 ~ 600Å.
72
ISO9001/14001
EMI Air Vent V Filter Air Vent Filter-Woven Mesh Typ pe
Airr Vent Filter-Honey Comb Type
Woven Mesh Filter Honey Comb Filter (Al) For Ventilating Openings
73
ISO9001/14001
EMI Air Vent Filter Features EMI Air Vent Filter plays roles of both ventilation (heat discharge) and countermeasure against EMI in shielld room chambers The room, chambers, electronic enclosures and so on on. T y choice of material for EMI Air Vent Filter is greatly determined by EMI SE, performance of heat discharrge and dimension of devices.
Applications • Network Server • Personal Computer • Cooling Fan Cover • Access Equipment • High Speed Routers • Storage Cabinets
Characteristics 1. Honeycomb Type omated Extrusion Aluminum Chro
Frame EMI Filter
Honeycomb/Aluminum MIIL C 7438 Alloy 5052
EMI Gasket
Option
• Structure & Dimensions
• Properties of Air Flow The figure shows data on air flow characteristics of
W (mm)
L (mm)
T (mm)
Material
3.18
12.7
0.05
Aluminum
3.18
6.4
0.05
Aluminum
Static pressure drop (in n water)
Honeycomb.
Air flow (CFM) in 18”, diameter duct
74
ISO9001/14001
EMI Air Vent Filter • Properties of Alloy 5052 - Features: Elevated Use Temp., High Thermal Conductivity, Flame F Retardant, Excellent Moisture and Corrosion Resistance, Fung gi Resistance, Low Weight, High Strength - Typical Properties [T : 0.05mm] Honeycomb Designation
Bre. Compressio on
Plate Shear
Cell Size (mm)
Foil Thickness (mm)
Density (kg/cm3)
Strength (kgf/cm2) [psi]
Modulus cm2) (kgf/c [ks si]
Strength [“A”] (kgf/cm2) [psi]
Strength [“B”] (kgf/cm2) [psi]
Modulus [“A”] (kgf/cm2) [ksi]
Modulus [“B”] (kgf/cm2) [ksi]
3.18
0.05
2
10 0 10.0 [142.1]
2511 [35.68]
5 20 5.20 [73.9]
3 27 3.27 [46.5]
968 [13.8]
388 [5.5]
2. Wire Mesh Type Frame
Extrrusion Aluminum Chromate B Type
A Type Expanded Metal (Al) Wire Mesh Gasket
EMI Filter
Expanded Metal (Al)
EMI Gasket
Option
Structure (Expanded Expanded Metal over Honeycomb or Wire Mesh Filter is Option)
Quality Performance (SE) • Refer to the SE Curve Shown on the Left. • The type e is Aluminum Honeycomb. • Dimension W=3.18m mm, L=12.7mm, T=0.05mm W : Cell diameter,, H : Cell Height, g , T : Honeycomb y Thickness
75
ISO9001/14001
EMI Air Vent Filter Standard Products
IDHCFS
IDWMFS
IDWMFL
IDHCFL
• Standard (1) Without With t Gasket G k t (2) No Hole
Unit: mm XXX
ZZZ
150 200
(3) Expanded Metal Attached (for Wire Mesh)
9.6 200
(4) Dimension: Listed in the Right Table (5) Plating: Chromate
YYY
300 300
16 400
• Option (1) Type and Location of EMI Gasket (2) Existence of Hole (3) Attachment of Expanded Metal (4) Various Dimensions
Attention Increase of mesh count or reduction of cell size of o Honeycomb core may deteriorate heat discharge (radiation) of device. That s why EMI SE influences the performance off heat discharge. discharge That’s
76
ISO9001/14001
EMI Air Vent Filter
How to Order
P/N / : IDHC – AAA – BBB – CCC – DDD – EEE - FF FF (1)
(2)
(3)
(4)
(5)
(6)
(7 7)
(1) Serial Number: HC (Honeycomb) (2) Frame: FL, FS, None (No Frame) (3) Material: Al (Aluminum) (4) XXX size (mm) (5) YYY size (mm) (6) ZZZ size (mm) (7) EMI Gasket Option
For Example : IDHC-FL-AL-200-150-9.6-Wire Gasket (Monel) [Frame Type] IDHC-AL-200-150-9.6 [No Frame]
P/N : IDWM – AAA – BBB – CCC – DDD – EEE - FFF F ((1))
((2))
((3))
((4))
((5))
((6))
((7))
(1) Serial Number: WM (Wire Mesh) (2) Frame: FL, FS, None (No Frame) (3) Layer: A Type (3 Layers), B Type (2 Layers) (4) XXX size (mm) (5) YYY size (mm) (6) ZZZ size (mm) (7) EMI Gasket Option
For Example : IDWM-FS-B-200-150-9.6-Wire Gasket (Monel) [Frame Type] IDWM-A-200-150-9.6-Wire Gasket (Monel) [No Frame]
77
ISO9001/14001
Shield Tub be & Cable General Expander
Zipper Tubing
Shield Expander
Shield Cable Cover
Heat Shrinkable Shield Tube
Expander
Shield Expander
Heat Shrinkable Shield d Tube
Zi Zipper Tubing T bi
Shield Cable Cover
78
ISO9001/14001
Shield Tube & Cable Introduction Today’s computer and telecommunications circuit cards c demand increased EMI performance. EMI Shielding is the use of conductive materials to red duce radiated EMI by reflection. Shielding can be applied to different areas of the electronic package e from equipment enclosures to individual circuit boards or devices. Doo Sung’s various EMI Shielding Products are closely related to the computer, telecommunications, military, general electronics, medical equipments and automotive industries. hrinkable Shield Tube, and Zipper Tubing for There are Expander, Shield Expander, Heat Sh total EMI Shielding Solution.
General Expander General Expander is braided from polyester yarn, and its general purpose is industrial/commercial sleeve that balances the mechanical and thermal properties economically. It is very easy to sleeve for protecting and dressing wire and cable assemblies. It also increases cut-thru and abrasion resistance of both dielectric and thermal insulation surface. surface Because of its open woven structure, each size of Expander is enlarged 3 times of initial diameter approximately. Furthermore, it is enable to encase various elements and apply many applications without size-change. All braided products have some tendency to fray at the ends when they are handled during assembly process. Either of 2 methods will eliminate this problem. [1] Cut and Fuse & [2] Folded End
Shield Expander
Heat Shrinkable Shield Tube Doo Sung’s unique Heat Shrinkable Shield Tube (SS Tube) has 2 layers. Outer layer is a heat shrinkable tube for insulation, and inner layer is a flexible shielding material. So. SS Tube shows a good SE, flexibility and proper physical properties for any environment.
Zipper Tubing It is a zip-on type tube, so it is easy to close and open by using specially designed pliers tool. Various sizes are available and can be properly fitted to most cables. Made of soft materials, it can be fitted to any shape and makes a smart appearance. It is easy to inspect and maintain at work. The installation work can be done at the final stage after completing various processes. There will be no need of concern for stocking space at workplace. Various types of materials are prepared and best fitting material can be selected according to the purpose and application required.
It is very easy to sleeve for protecting and dressing wire and cable assemblies. Because of its open woven structure, each size of Expander is enlarged 3 times of initial diameter approximately. The basic material of filaments is composed of tin plated fat copper wire and glass fibers. The copper wire wrap the fiber helically. So, it provides excellent SE and flexibility in wire assembly. The SE characteristics is controllable with the rate of shrinking of Shield Expander.
Shield Cable Cover Cable Cover offers excellent EMI shielding. The installation work can be done at the last stage after completing various process.
79
ISO9001/14001
Expander Applications • Mechanical Protection of Wires & Cables • Assembly of Wires & Cables
Characteristics
Specifications
• Very Flexible • Widely Applicable
Content
Results (Avg.)
Material
PET Monofilament
Service Temp. (℃)
-65 ~ 125
Density (g/cm3)
1.40
O/D (mm)
0.25
Tensile Strength
645.7 (kgf/cm2) [9.2 ksi]
Elongation (%)
20
Melting Point (℃)
255
• Highly Protective
How to Order P/N: IDEP – XXXX – YY (2)
(1) (1) Serial Number
(2) Color: B (Black), W (White) BW (Black with White Line) R (Red), BL (Blue)
P/N : IDEP(F) – XXXX (1)
Self-extinguishable in case of encasing typical nonflammable wire & cable
Flammability
(2)
((1)) Serial Number [( [(F): ) Flame Retardant]] (2) Color: B (Black), W (White) BW (Black with White Line) R (Red), BL (Blue)
Application Range (in) P/N
Size (i ) (in)
Min Min.
Max Max.
Length ( ) (m)
IDEP-0014(1)
1/4
1/8
1/2
1000
IDEP-0014(3)
1/2
1/8
3/8
300
IDEP-0038
3/8
3/16
1/2
300
IDEP-0012
1/2
1/4
3/4
300
IDEP-0034
3/4
1/2
1
3/4
1
IDEP-0114 IDEP-0112
1 1
1/₄ 1/ 2
1
1/₄
2
1/₄
150
1/ 2
100
1/₄
100
80
ISO9001/14001
Shield Expander Applications • Wire & Cable Assemble for EMI Shielding & Groun nding • Mechanical Protection of Wires & Cables
Characteristics
Quality Performance (SE) Frequency (MHz)
SE (dB)
• Easily Applicable
1
50
• Highly Protective
10
63
• Excellent SE
50
64
100
65
500
73
1000
60
• Very Flexible
• Non-Flammable
Specifications Content
Results (Avg.)
Material
Sn Plated Flat Cu Wire on the Glass Fiber
Service Temp. (℃)
-70 ~ 125
Color
Silver
Flammability
Non-Flammable
Surface Resistivity (Ω/□)
0.02
How to Order P/N: IDSE – XXXX (1) (1) Serial Number
For Example : IDSE-0012 IDSE 0012 [1/2” size]
P/N
Size (in)
IDSE-00141
Application pp Range g ( (in) ) Min.
Max.
Length (m)
1/4
1/8
1/2
300
IDSE-00143
1/2
1/8
3/8
300
IDSE-0038
3/8
3/16
1/2
200
IDSE-0012
1/2
1/4
3/4
200
3/4
IDSE-0034 IDSE 0034 IDSE-0114
1
1/₄
1/2 3/4
1 1
1/₄
100
1/ 2
100
81
ISO9001/14001
Heat Shrinkable Shield Tube Applications • EMI/RFI Cable Shielding • Various Shielding
Characteristics Content
Results
Operating Temp. Temp (℃)
105 @300V
Shrinkage Rate (%)
50 or more in the radial direction 10 or less in the longitudinal direction
Temp. of Shrinkage (℃)
60 (Approximately)
SE (dB)
Min. 60
St Structure t & Specifications S ifi ti RFI Hot air
Out : O t layer l Heat Shrinkable Tube
* 100% shielding coverage
Outer Layer
Flame Retardant Heat Shrinkable Tube (105 UL or MIL. Approved)
Inner Layer
Conductive Foil (Max. 0.1 Ω/□)
Drain Wire (Option) (
Sn Plated Cu Wires
Inner layer : Conductive Fabric
Schematic Diagram of Operating
How to Order P/N
Size before Shrinkage (mm))
Size after Shrinkage (mm)
Inner φ
Thickn ness
Inner φ
Thickness
IDSST-4
3.8
0.2 27
1.8
0.46
IDSST-6
5.8
0.2 27
2.9
0.58
IDSST-7
6.8
0.2 27
3.4
0.58
IDSST-8
7.8
0.2 27
3.8
0.58
IDSST-10
9.8
0.2 27
4.8
0.58
IDSST-12
11.8
0.2 27
5.8
0.58
IDSST-15
14.8
0.3 32
7.4
0.72
IDSST-18
17.8
0.3 37
8.8
0.80
Remark ▶ Standard length is 1000mm.
82
ISO9001/14001
Zipper Tubing Applications • • • •
• Analyzing Machine • Automatic Vending Machine • Medical Equipment
Computers & Terminal Equipment Communication Equipment Receiver Switchboard Control Box
Specifications
Type
OTG
Diameter (mm)
Length (M)
10 15, 10, 15 20, 20 25, 25 30, 30 40, 50, 70
50
100
Color
Gray
50
15, 20, 25, 30, 40, 50
50
70 100 70,
25
YZTA
15, 20, 25, 30, 40, 50, 70, 100
25
Black
YZTM
15, 20, 25, 30, 40, 50, 70, 100
25
Black
YZT
Unit: kg/cm
Temp (℃)
Black
10, 15, 20, 25, 30, 40, 50, 70, 100
OTF
• Biting Strength
Quality Performance (SE)
Black
Black
P/N Series
GPJ / SHX2
10
7.20
20
6.47
30
4.87
40
3.11
How to Order P/N: Type - XXX (1)
(2)
(1) Serial Number according to Type (2) Diameter (mm) YTA YZTM4 YZTM
For Example : (1) OTG-10: Button Tube Type, Diameter 10mm (2) OTF-50: Shield Button Tube Type, Diameter 50mm (3) YZT-25: GPJ Type, Diameter 25mm (4) YZTA-70: SHNF Type, Diameter 70mm (5) YZTM-15: SHX2 Type, Type Diameter 15mm
83
ISO9001/14001
Zipper Tubing Characteristics 1. OTG (Button Tube) Type
Leng gth (m)
Color
Materials
Gray
Polyester fabric reinforced PVC sheet flame retardant grade Press-Button : Polyacetal resin
Black
Nylon fabric reinforced PVC flame retardant grade
5 50
2. OTF (Shield Button) Type
3. YZT Type
Length (m)
Color
5 50
Black Only
4. YZTA Type e
Color
Black
Materials
Black: Nylon fabric reinforced PVC flame retardant grade Gray: Polyester fabric reinforced PVC sheet flame retardant grade Thickness : 0.35mm Rubbing Resistance: 1kg/1000times
Color
Materials
5. YZTM Type
Black
Flame retardant grade PVC sheet + Al Foil (10μm) + braided wire for grounding
Color
Materials
Black Nylon fabric reinforced PVC sheet (0.35mm) + Sn coated Cu wire mesh (wire φ 0.12mm) + braided wire for grounding
84
ISO9001/14001
Cable Cover Applications • Cable Shield and etc.
Characteristics Shielding Effectiveness [30MHz ~1GHz]
Min. Mi 60dB ffor IDID NK
Shielding Effectiveness [30MHz ~ 1GHz]
Min 37dB for #80 Min. Mesh
Surface Resistivity (Ω/□)
≤ 0.08
Surface Resistivity (Ω/□)
≤ 0.1
Contact Resistivity (Ω/□)
≤ 0.4
Contact Resistivity (Ω/□)
≤ 0.5
Service Temp. (℃)
~ 90
Service Temp. (℃)
~ 90
Structure (Circular & Rectangular Type)
C d ti Conductive Fabric F b i
Shielding Effectiveness s (dB)
Shielding Effectiveness s (dB)
Quality Performance (SE)
Frequency (MHz)
C d ti Conductive Mesh M h
Frequency (MHz)
How to Order P/N : IDCV - AAA - BBB – CCC – DDD (1)
(2)
(3)
(4)
(5)
(1) Serial Number (2) Raw Material (Fabric & Mesh) (3) Width (mm) : Rectangular Type / Inside Diameter (mm) : Circular Type (4) Height (mm) : Rectangular Type / Inside Diameterr (mm) : None (5) Length (mm) : Rectangular & Circular Type
85
ISO9001/14001
How To Find Doo Sung
Head Quarter & Ansan Factory
SK주유 S 소
안산1대학
안산장례식장
인천/ 안산시청
수원 수인산업도로 상록수역
가구거리 동해물약국
두성산업㈜ 본사공장
안산여자 정보고교
등학교 각골초등
현대 자동차정비
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