Robotic Cable managment systems Protective Products Responsive Service © FANUC Robotics

1-800-841-5804 Automation and Hi-Tech Cable Protection Systems Reiku North AmErica www.reikuna.com

Proud Member Of

Reiku Dressout Components 2 www.reikuna.com

Connection Joint

PA VGB-70

1

Options for termination

1

2

3

4

5

6

P

Gripping Clamp

PA ssb

2

llll

l l l l l l llllllllllllll

lllllllllllllllllllll

l

l l l l l l l l l 1 l lll l l l ll

lllllllllllllllllllllllllllllll

Options for mid-arm

7 Jaw Options

PA mbb PA ebb PA glb PA kmb Cablestar

tkksb

3

8

9 11

Options for termination

2

3

4

5

6

Complete line of smaller diameter vision systems components available.

6

4

Comb Jaw

PA kkb

2 Ball Joint

PA kgb

P

5

1-800-841-5804

Conduit Protector

PA PRB

Blick

e Sight

Options for mid-arm

9 11

Spring Assembly

8

Trumpet Spring Assembly

PA fhb

llll

ll l l l l l l l l l l l l l l l l l l l l l l l l l llll l l l ll l l

8

7

lllll

ll l l l l l l l l l l l l l l l l 8

l l l l l l l lllll

7

P

PA ftb

9 11

9

Rotary Fork Assembly

PA dgb 2

Options for termination

2

3

4

5

6

10

Rotary Base

11

Ball Joint (Mid Arm)

PA dfb

l

ll l l l l l l l

l l lllllllllllllllllllll

PA KGB Proud Member Of

For dress-out engineering and design options contact: [email protected]

1-800-841-5804

www.reikuna.com

7

3

Reducing Downtime In Robotics And Automation www.reikuna.com

4

Almost 85 % of Robotics and Automation “downtime” can be directly attributed to cable or hose failure. One element in automation that has historically been ­overlooked is the use of specifically designed Hi Tech Cable and Hose Management Systems or “dress-out”. With the high dynamic expectations in today’s’ automated applications, manufacturers and integrators are forced to use very flexible wires, cables and hoses. This generally translates to lower tensile strengths, which now combined with repetitive flexing, plus added mechanical and torsional stresses, failures are almost always imminent. The cost of downtime and the eventual replacement of failed cables and hoses could dramatically be reduced by the implementation of an inexpensive “dress-out” system. REIKU offers easy to use

“dressout” components that offer, “customer oriented system solutions” for most applications. REIKU components have been tested to withstand up to 15 million dynamic cycles.

REIKU works closely with our customers to design solutions that meet their needs. “Customer-oriented system solutions.”

1-800-841-5804

Conduit Selection

Blick

5

e Sight

REIKU’s patented conduit profile allows for a smaller bending radius without having the actual convolutes interfering with one another or reducing the inside diameter of the conduit. An independent detailed analysis report is available upon request comparing REIKU’s conduit to it’s leading competitors. The proper conduit diameter selection should be based on the area that is required to fit all of the cables and hose O.D.’s used in the application. REIKU recommends that a maximum, of 75% conduit capacity fill be considered in order to prevent the potential chaffing of cables and hoses inside the conduit and also to allow for “future use” potential. REIKU conduit part numbers contain the Inside Diameter or I.D. of the conduit as a suffix. For assistance in calculating the area requirements for your project please contact [email protected] Please be advised that adding all of the cable and hose O.D.’s together will not provide the correct area requirement.

REIKU Robotic Conduit Materials PA RAB Nylon 12 conduit is used in upwards of 75% of all Robotic applications. This proprietary Nylon 12 polymer offers an operating range of-50 degreeC up to +150 degree C with superior chemical and abrasion resistance properties. Tested to withstand in excess of 15,000,000 repetative cycles. PA RRB is a “Heavy” Nylon 12 conduit for applications that require extreme mechanical protection or more integral wall thickness to support heavier cable and hose contents. PA RFB is a “Crushproof” Nylon 12 conduit for applications that require additional mechanical protection or more integral wall thickness to support heavier cable and hose contents. PU RVB “Heavy” Polyurethane conduit is used in Robotic applications that have extreme dynamic requirements. This “softer” compound offers an operating range of -05 degreeC up to +105 degree C with lower chemical and abrasion resistance properties than the Nylon 12 conduits. PU RXB is REIKU’s “Heaviest” polyurethane conduit for applications that require additional mechanical protection or more integral wall thickness to support heavier cable and hose contents. REIKU also manufactures conduits designed specifically for use in extreme cold applications.

PA polyamide R R F A B G 10 F G

corrugated tubing robot version vehicle version automation black grey nominal width fine profile broad profile

PA R R G - 10 F

PA R A B Polyamide 12, black Part Number NW Black mm PA R A B-23G PA R A B-29G PA R A B-36G PA R A B-42M PA R A B-48G PA R A B-52G PA R A B-70G PA R A B-95G

for d2 M/PG O.D.

23 32/21 29 40/29 36 50/36 42 50/42 48 63/48 52 70 90

28.0 34.0 42.0 49.0 54.0 62.8 82.5 105.5

d1 Radius mm kg/100m I.D. (stat.) (dyn) Pkg Qty Meters 22.3 28.2 35.9 40.7 46.5 52.0 70.0 87.5

40 100 50 120 60 180 65 190 70 200 125 300 150 (350) 170 (400)

1-800-841-5804

9.2 12.0 16.0 17.7 22.0 36.5 51.0 85.0

50 50 30 30 30 10/30 10/30 10/30

www.reikuna.com

All conduits are not created equal

Clamp Selection 6

Gripping Clamps

Available with metal, nylon or screw type fasteners. Used in conjunction with either middle, end, sliding or combi jaw components listed below.

www.reikuna.com

Part No. PA SSB-29K PA SSB-36K PA SSB-36S PA SSB-52M PA SSB-52K PA SSB-70M PA SSB-70K PA SSB-70S PO SSB-90K PO SSB-90M

Pkg Qty with nylon fastener with nylon fastener with screw fastener with metal fastener with nylon fastener with metal fastener with nylon fastener with screw fastener with nylon fastener with metal fastener

25 10 10 10 10 10 10 10 10 10

Middle-and End Jaws

Used in conjunction with gripping clamps,these jaws have ridges to hold conduits rigid

Part No.

Pkg Qty

PA MBB-23 F/G Middle Jaw PA MBB-29 F/G Middle Jaw PA KMB-36/36 Middle/Combi- Jaw PA MBB-42 Middle Jaw PA MBB-48 F/G Middle Jaw PA MBB-52 Middle Jaw PA KMB-68 Middle/Combi -Jaw PA MBB-70 Middle Jaw PA EBB-70 End Jaw PO KMB-90 Middle/Combi -Jaw

25 25 10 10 10 10 10 10 10 10

Sliding Jaws

Used in conjunction with gripping clamps these jaws have no ridges allowing conduit to slide freely

Part No.

Pkg Qty

PO FHB-23/29 Spring Holder Trumpet25 PA GLB-36 Sliding Jaw PA GLB-48 Sliding Jaw PA GLB-52 Sliding Jaw PO GTB-70 Trumpet PA GLB-70 Sliding Jaw

10 10 10 10 10

Combi-Jaw

This over-sized middle jaw enables connection of one conduit with one cable star.

Part No.

Pkg Qty

PA KMB-36/36 Middle/Combi- Jaw PA MBB-52 Middle/Combi- Jaw PA KMB-68 Middle/Combi -Jaw PA KMB-70 Middle/Combi -Jaw PO KMB-90 Middle/Combi -Jaw

10 10 10 10 10

All jaws listed above rotate radially 360˚ inside gripping clamps. Middle jaws have a ridge to prevent lateral movement of conduit. Sliding jaws have no ridge and allow lateral movement of conduit.

1-800-841-5804

Service Loop Retractor System

Blick

7

Spring Options

e Sight

PART NO.

LENGTH

29 OR 36

36”

*DFST-52STR 52

24”

**DFST5270 52

30”

DFST-30 70 30” DFST237695 70

46”

* used with no spring holder as floating spring ** used with any 70 mm spring holder system

© KUKA Robotics

Trumpet for Spring -Service loop auto-retract systems Example of Assembly PARAB-70G Tubing NW70 PAFHB-70 Spring Holder PASSB-70M Gripping Clamp PAPRB-70 Protector Allows lateral movement of conduit only. Example of Assembly PARAB-70G Tubing NW70 PAFTB-70 Spring Holder PADGB-70 Gripping Clamp PAPRB-70 Protector Allows both lateral movement of conduit combined with pitch and yaw mobility

Trumpet Part No.

Pkg Qty

PO FHB-36/36* Spring Holder PO GTB-70** Sliding Trumpet

25 10

*Used in conjunction with Gripping Clamp PASSB-36/36K/S **Used in conjunction with Gripping Clamp POSSB-90K/M.

Spring Globe Part No.

Pkg Qty

PA F K B-70 Spring Globe (without Spring Holder)

10

Used in conjunction with gripping clamp, as slidings jaws,and globe with spring retainer on both sides For 52mm conduit applications 70mm spring holder assemblies are used with DFST-5270 Conical Spring.

1-800-841-5804

www.reikuna.com

DFST-36NEW

NW

Rotary Flange & Conduit Protectors

www.reikuna.com

8

PA dfb Rotary Base

Pkg Qty 10

The PA DFB-52 and larger PA DFB-70 Rotary Flange act like a “Lazy Susan” and can be added under most REIKU components allowing the assembly to now rotate on it’s base axis.

PA PRB Series Conduit Protectors Provides shock and abrasion protection for conduits.Ideal for repairs and splicing different types of conduits together.

Part No.

NW

Pkg Qty

PA PRB-23 F/G 23 25 PA PRB-29 F/G 29 25 PA PRB-36 F 36 10 PA PRB-36 G 36 10 PA PRB-42 42 10 PA PRB-48 F/G 48 10 PA PRB-52 52 10 PA PRB-52BL* 52 10 PA PRB-68 68 10 PA PRB-70 70 10 PA RB-70BL* 70 10 PA PRB-90 90 10 *Blue protectors are used to indicate where there is a splice or where two different conduit materials are joined.

PA DPB Series Rotary Protectors Part No. PA DPB-52 PA DPB-70

52 70

Pkg Qty 10 10

The Rotary Protector has only one central rib and does not restrict the bend radius of the conduit like the multi-ribbed PA PRB versions can. The single rib also allows the Protector to rotate or spin freely around the conduit.

PA PKB Series Cable Tie Protectors Part No. PA PKB-29 PA PKB-36

29 36

Pkg Qty 25 10

1-800-841-5804

Blick

Mid Arm Support & Termination Options Ball Joint Assemblies for 36, 52 & 70 mm conduit

e Sight

36 mm Assembly

52 mm Assembly

70 mm Assembly

PA KGB-36 Ball Joint Jaw

PA KGB-52 Ball Joint Jaw

PO KGB-70 Ball Joint Jaw

PA PRB-36 Protector

PA PRB-52 Protector

PA GGB-70i

PA SSB-52 K/M Clamp

PA SSB-70 K/M/S Clamp

PO SSB-90 K/M Clamp

PA GGB-70 Globus Assembly

Pkg Qty 10

This two-piece ball and socket type of assembly “interrupts” the conduit run and offers complete torsion load relief. Especially effective for long and/or heavy 70 mm conduit runs.

PA DGB-70 Rotary Fork

Pkg Qty 10

Has a central pivot point that allows its’ “jaws” to have a pitch and yaw mobility.

PA TTB-70 Trumpet

Pkg Qty 10

Jaw is a two piece jaw set that inserts into the Rotary Fork. The Trumpet Jaw has no inner ridges and allows the conduit to move laterally through the assembly

PA MBB-70 Middle Jaw

Pkg Qty 10

For Rotary Fork is similar to the Trumpet Jaw above however the Middle Jaw has ridges that restrict the conduit from moving laterally through the assembly.

1-800-841-5804

www.reikuna.com

The Ball Joint offers +/- 12 degree orbital mobility to the conduit for a full 360 degrees. Generally used at termination areas but can also be used in mid-arm locations.

9

Termination Options

www.reikuna.com

10

The use of REIKU cablestars is crucial in creating an optimal cable managment system TKKSB-23 , TKKSB- 36 , TKKSB-52 and TKKSB-70 CABLESTARS CABLESTARS are soft rubber “grommets” that are used at the termination areas of the conduit runs. These cablestars are custom prepared for the customer’s application.Each hole I.D. is precision water-jet bored to be MINUS 0.50 mm from the O.D of each individual cable and hose . This ensures that the cables and hoses are secured from moving laterally and reduces the strain from connection points. The cablestars also seal the conduit to prevent foreign materials from entering inside the tubes.

PAPRB Style Protectors for sizes 23, 29, 36, 52 & 70 mm Cablestars

See page 6 for Gripping Clamp and Middle Jaw/Combi Jaw configurations

PA KKB-70 Comb Jaw

PA GOB/G-52 or PA GOB/G-70 Straight Flange available in 52 & 70 mm only

Pkg Qty 10

The Comb Jaw offers a series of splines around the perimeter that cables and hoses can be secured to with the use of cable ties. * Recommended for static applications only

PA VGB-70 Connection Joint

Pkg Qty 10

The Connection Joint offers 360 degree orbital rotation to release torsion load and also offers +/- 12 degree ball joint mobility. The Connection Joint has a corrugations at both ends one to hold the conduit termination and one to hold a Cablestar.

PA KTB-70 Trumpet Ball

Pkg Qty 10

The Trumpet Ball offers the same 360 degree orbital rotation and ball joint mobiilty as the Connection Joint. The Trumpet Ball has corrugations at one end to terminate the conduit but the opposite end has no ridges instead it has a smooth radius edge for the cables and hoses to exit the assembly without the risk of chaffing.

1-800-841-5804

See ball joint assembly options for 36 , 52 and 70 mm on page 11

Pre Engineered Solutions

Blick

e Sight

REIKU offers pre-engineered Robotic Cable Management Systems for most models of robots used in today’s automated manufacturing world. We also offer custom designed solutions for your specific applications.

11

Please contact our office or visit www.reikuna.com for further details.

© ABB Robotics

AFTER

© ABB Robotics

© MOTOMAN Robotics

© FANUC Robotics

© FANUC Robotics

© FANUC Robotics

BEFORE 1-800-841-5804

AFTER

www.reikuna.com

BEFORE

additional reiku hi-tech cable protection product lines REIKU GL HEAT PROTECTION HIGH TEMPERATURE MATERIALS

REIKU electrical conduit and connector systems

REIKU Zippered cable bundling systems

REIKU EMI and fine braided materials

For information or product catalog on REIKU® in North America contact:

Drossbach LLC

1500 Commerce Drive Stow, OHIO 44224 Toll Free: 1-800-841-5804 Fax: 330-688-8460 Drossbach N.A. Inc. P.O. Box 2000, 157 North Murray Street Trenton, Ontario K8V 6G7 Tel: 613-394-4817 • Fax: 613-394-5516

Email: [email protected] www.reikuna.com

Exclusive Partner of REIKU ® in North America

www.drossbach.com