PUK-Solarline. Mounting system for Photovoltaic installations

Phone: Fax: E-mail: Internet: +49 30 682 83 - 01 +49 30 682 83 - 266 [email protected] www.puk.com Errors and technical modification subject to change, rep...
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Phone: Fax: E-mail: Internet: +49 30 682 83 - 01 +49 30 682 83 - 266 [email protected] www.puk.com Errors and technical modification subject to change, reproduction as well as electronic duplication only with our written permission. With appearance of this print all preceding documents lose their validity.

PUK-WERKE KG Kunststoff-Stahlverarbeitung GmbH & Co. Nobelstr. 45-55 12057 Berlin Germany © PUK-WERKE KG · PUK-KAT SOLAR 2010-05 EN · TOPP · 1000 · 2010-05-17

PUK-Solarline

Mounting system for Photovoltaic installations

PUK-Solarline

PUK-WERKE KG

PUK-WERKE KG Kunststoff-Stahlverarbeitung GmbH & Co. PO Box 440260 12002 Berlin Germany Headquarters and Plant Berlin Nobelstr. 45-55 12057 Berlin Germany Phone: Fax:

+49 30 - 682 83 - 01 +49 30 - 682 83 - 266 - 261 - 265 - 267

E-mail: [email protected] Internet: www.puk.com

Your contact person Harald Dahlmann Product manager Solar systems Phone: Fax:

+49 30 - 682 83 - 241 +49 30 - 682 83 - 261

E-mail:

[email protected]

(as of 2010-05-17)

Plant Schönecken Industriestr. 1 54614 Schönecken Germany Phone: Fax:

+49 6553 - 92 02 - 0 +49 6553 - 92 02 - 30

Head of Sales Sales Project Management Technical Consulting Service

PUK-Solarline

PUK-Solarline

Notes

Legend A

cross-section

d

diameter

D

diameter

G

weight

H

height

Iy

axial angular impulse second class around Y-axis

Iz

axial angular impulse second class around Z-axis

L

length

k

tightening zone

LGL

elongated hole

Ø

diameter

P

applied load

t

material thickness

Wy

resisting torque around Y-axis

Wz

resisting torque around Z-axis screwing devices, no material specified: steel, galvanized and bi-chromated

F

hot-dip galvanized according to DIN E ISO 1461

E

high-grade steel, material grade number 1.4301 (V 2A)

E4

high-grade steel, material grade number 1.4571 / 1.4404 (V 4A)

AL

aluminium (EN AW 6063 T66)

PE

polyethylen

G

rubber (EPDM)

1 field | 2 field | roof

supports

crossbeam

diagonal

longitudinal beam

module carrier

PUK-Solarline

PUK-WERKE KG

PUK-WERKE KG

Kunststoff-Stahlverarbeitung GmbH & Co. PO Box 440260 12002 Berlin Germany Headquarters and Plant Berlin Nobelstr. 45-55 12057 Berlin Germany Phone: Fax:

+49 30 - 682 83 - 01 +49 30 - 682 83 - 266 - 261 - 265 - 267

E-mail: [email protected] Internet: www.puk.com Your contact person Harald Dahlmann Product manager Solar systems Phone: Fax:

+49 30 - 682 83 - 241 +49 30 - 682 83 - 261

E-mail:

[email protected]

(as of 2010-05-17)

Plant Schönecken Industriestr. 1 54614 Schönecken Germany Phone: Fax:

+49 6553 - 92 02 - 0 +49 6553 - 92 02 - 30

Head of Sales Sales Project Management Technical Consulting Service

PUK-Solarline

PUK-Solarline

Notes

Legend A

cross-section

d

diameter

D

diameter

G

weight

H

height

Iy

axial angular impulse second class around Y-axis

Iz

axial angular impulse second class around Z-axis

L

length

k

tightening zone

LGL

elongated hole

Ø

diameter

P

applied load

t

material thickness

Wy

resisting torque around Y-axis

Wz

resisting torque around Z-axis screwing devices, no material specified: steel, galvanized and bi-chromated

F

hot-dip galvanized according to DIN E ISO 1461

E

high-grade steel, material grade number 1.4301 (V 2A)

E4

high-grade steel, material grade number 1.4571 / 1.4404 (V 4A)

AL

aluminium (EN AW 6063 T66)

PE

polyethylen

G

rubber (EPDM)

1 field | 2 field | roof

supports

crossbeam

diagonal

longitudinal beam

module carrier

PUK-Solarline

Index

PUK WERKE KG Introducing our company

A

Carrier systems

B

Module clamps

C

PUK-Solarline

Representations (as of 2010-06-09)

PUK-WERKE KG • Headquarters Berlin Phone: +49 30 - 682 83 Head of Sales Rudolf Wittmann -240 Sales / Office duty Sales District Robert Brendler -219 (Head of Department) Detlef Apel -220 1 (North), 2, 3, 5, 9 Tobias Neustupny -221 4, 6, 8, 15 Jakub Plewka -223 7, 10, 11, 12, 14 Barbara Sattelberg -222 1 (South), 13 Romina Menke -292 Export Ines Polenz -235 Export Rainer Sambale -224 Export Planning and Assembling Claus Arendt -229 (Head of Department) Michael Dux -215 (construction management) Klaus Hahn -227 (construction management) Michael Schröder -234 (construction management) Eric Standfuß -216 (construction management) Quotations Udo Günther -239 Angelika Rahn -232 Martin Rosenthal -231 Carsten Wollenzin -230 Underfloor systems Frank Jeschke -225 (Product manager) Svenja Baer -291 Markus Schitteck -226 Solar systems Harald Dahlmann -241 (Product manager) Development and Construction Erik Vogler -140 (Head of Department) Stephan Hippel -142 Eugen Schmidt -141 Marc Zinecker -139 Quality control Marc Zinecker -139 (Quality management representative) Marketing Oliver Fiechtner -214 (Head of Department) Samuel R. J. Matthia -237 Stefan Zeiske -217 1 12057 Berlin PUK-WERKE KG Nobelstr. 45-55 Henning Petke Phone: +49 30 - 682 83 - 218 Mobile: +49 172 - 983 38 65 Fax: +49 30 - 682 83 - 266 2 24589 Nortorf PUK-WERKE KG Rudolf-Kinau-Str. 7 Michael Schimanski Phone: +49 4392 - 913 - 216 Mobile: +49 151 - 17 43 41 54 Fax: +49 4392 - 913 - 217 3 24589 Nortorf PUK-WERKE KG Rudolf-Kinau-Str. 7 Michael Schimanski Phone: +49 4392 - 913 - 216 Mobile: +49 151 - 17 43 41 54 Fax: +49 4392 - 913 - 217 3 22525 Hamburg Representation: Werner Wirth GmbH Hellgrundweg 111 Wolfgang Höppner Phone: +49 40 - 75 24 91 - 0 Fax: +49 40 - 75 24 91 - 91

4 38112 Braunschweig PUK-WERKE KG Schmalbachstr. 16 Detlef Gooßens Phone: +49 5137 - 710 60 Mobile: +49 172 - 934 94 24 Fax: +49 5137 - 750 32 Warehouse: Phone: +49 531 - 23 77 - 810 Mobile: +49 171 - 643 64 28 Fax: +49 531 - 23 77 - 815 5 07407 Rudolstadt PUK-WERKE KG Caspar-Schulte-Str. 8 Hans-Joachim Müller Phone: +49 3672 - 43 18 - 63 Mobile: +49 173 - 962 73 18 Fax: +49 3672 - 43 18 64 6 45326 Essen PUK-WERKE KG Fundlandstr. 29 Marc Winkler Phone: +49 201 - 747 03 - 12 Mobile: +49 160 - 93 96 96 14 Fax: +49 201 - 33 14 66 7 51149 Köln PUK-WERKE KG Kölner Str. 265 Dieter Schmidt Phone: +49 2203 - 599 46 - 0 Mobile: +49 172 - 268 63 13 Fax: +49 2203 - 599 46 - 29

Distribution warehouse:

8 64823 Groß-Umstadt PUK-WERKE KG Albert-Einstein-Str. 20 Jože Turk Phone: +49 6078 - 96 87 - 0 Mobile: +49 151 - 17 42 85 27 Fax: +49 6078 - 96 87 - 70 9 08371 Glauchau PUK-WERKE KG Nikolaus-Otto-Str. 9 Holm Liebscher Phone: +49 3763 - 77 91 - 0 Mobile: +49 172 - 767 60 22 Fax: +49 3763 - 77 91 - 25 10 84137 Vilsbiburg PUK-WERKE KG Wendelsteinstr. 11 Oliver-Wolf Franke Phone: +49 8741 - 92 78 88 Mobile: +49 173 - 882 31 73 Fax: +49 8741 - 92 78 99 11 70806 Kornwestheim PUK-WERKE KG Albert-Einstein-Str. 2 Phone: +49 7154 - 83 87 - 3 Fax: +49 7154 - 83 87 - 50 Jochen Scherer Mobile: +49 172 - 984 86 50 Bernd Reiss Mobile: +49 160 - 96 39 41 49

12 70806 Kornwestheim PUK-WERKE KG Albert-Einstein-Str. 2 Phone: +49 7154 - 83 87 - 3 Fax: +49 7154 - 83 87 - 50 Jochen Scherer Mobile: +49 172 - 984 86 50 Daniel Di Stefano Mobile: +49 160 - 96 39 41 48 13 85748 Garching PUK-WERKE KG Robert-Bosch-Str. 11 Phone: +49 89 - 32 70 83 - 0 Fax: +49 89 - 32 70 83 - 22 Bernhard Grefrath Mobile: +49 171 - 287 08 50 Oliver-Wolf Franke Mobile: +49 173 - 882 31 73 14 66787 Wadgassen Representation: K&P-MEBA GmbH Zum Sitters 18 Annja Klein-Schwarz Phone: +49 6834 - 56 81 55 Fax: +49 6834 - 56 81 27 15 28357 Bremen Representation: A. zur Linde Elektro-Industrie-Vertretungen Hermine-Seelhoff-Str. 1-2 (Industrial estate Haferwende) Heinz-Werner Reincke Phone: +49 421 - 150 16 Fax: +49 421 - 129 54

PUK-Solarline

Representations 1 J. F. KNUDTZEN A/S Billingstadsletta 97 Postboks 160 N-1378 Nesbru Phone: +47 66 - 98 33 50 Fax: +47 66 - 98 09 55

7 PUK - Portacables, S. L. Pol. Ind. Barcelonés C/Noguera, Nave 1 E-Abrera 08630, Cataluña Spain Phone: +34 93 - 770 34 - 90/91 Fax: +34 93 - 770 35 18

2 L. MICHELS Technische Handelsonderneming B. V. Argonweg 15 NL-1362 AA Almere Stad-West Phone: +31 36 - 536 50 55 Fax: +31 36 - 529 25 85

13 INPUK GmbH Naukowastr. 7b UA-79060 Lwiw Phone: +380 322 - 24 47 71 Fax: +380 322 - 24 47 72 14 OOO P&K ENERGO RUS-127018, Moscow ul. Streleckaja 6, office 20 Russia Phone: +7 495 - 64 68 348 Fax.: +7 495 - 64 68 348

18 UP DATAKOM Belorus, 220033, Minsk wul. Nachimova 4 Phone: +375 17 - 298 41 - 60 Fax: +375 17 - 298 41 - 62

9 EL-PUK Sp. z o. o, ul. Koscielna 15 PL-95-050 Konstantynów Lódzki Phone: +48 42 - 211 88 01 Fax: +48 42 - 211 88 04

15 TEKOM-PUK Elektromekanik Sanayi ve Ticaret A.S. 10006 sokak No:11 AOSB Cigli 35620 Izmir Turkey Phone: +90 2 32 - 3 76 81 60 Fax: + 90 2 32 - 3 76 81 59

19 PUK-WERKE S.R.L. Braşov str. 13 Decembrie ; Nr. 94 500164 Braşov România Phone: +40 268 - 54 58 88 Fax: +40 268 - 54 58 88

10 Schmachtl CZ, s. r. o. Vídenská 185 CZ-252 42 Vestec u Prahy Phone: +420 244 - 00 15 00 Fax: +420 244 - 91 07 00

16 Baltgeba LT 47176 Kaunas Raudondvario pl. 141 Phone: +370 37 - 26 10 26 Fax: +370 37 - 38 45 36

8 MP bolagen Box 3 S-574 21 Vetlanda Phone: +46 383 - 76 36 00 Fax: +46 383 - 122 50

3 PUK BENELUX B.V. Lange Voren 14 P. O. Box 22 NL-5520 AA Eersel Phone: +31 497 - 53 44 50 Fax: +31 497 - 51 45 02 4 J&P Building Systems Ltd. Thame Forty Jane Morbey Road GB-Thame - Oxon - OX9 3RR Phone: +44 1844 - 21 52 00 Fax: +44 1844 - 26 32 57

17 OOO Energocentr Russland, 195197, St. Petersburg ul. Mineralnaja 13A BZ „Arsenal“ Phone: +7 812 - 448 08 - 29 Fax: +7 812 - 448 08 - 29

11 DIETZEL GmbH 1. Haidequerstr. 3-5 A-1111 Wien Phone: +43 1 - 760 76 - 0 Fax: +43 1 - 760 76 - 200

5 Ankaba Zürichstr. 38a CH-8306 Brüttisellen Phone: +41 44 - 807 17 - 17 Fax: +41 44 - 807 17 - 18

12 Rowa-Moser Bernhard-Höfel-Str. 9 A-6020 Innsbruck Phone: +43 512 - 337 70 Fax: +43 512 - 33 77 07

6 SERMES S. A. 14, Rue des frères Eberts F-67025 Strassbourg cedex 1 Phone: +33 3 - 88 40 72 00 Fax: +33 3 - 88 40 72 59

17

1 8

14 16 18

4 9

2 3 10

6 5

12

13

11 19

(as of 2010-04-12)

7

15

PUK-Solarline

PUK-Solarline

Last references:

Installed capacity until now: 45 MWp

Photovoltaic system in Chemnitz (Sachsen)

Photovoltaic system in Lauenförde (Niedersachsen)

PUK-Solarline

General trading conditions Scope The following delivery and payment conditions are a contractual component of all delivery and service contracts of the seller with companies, legal entities of public law, as well as separate estate under public law. These also extend to all subsequent transactions even if no explicit inclusion is agreed upon. Eventual existing terms and conditions on the part of the buyer are not an integral part of the contract except in individual cases where the seller has agreed explicitly and in writing. No informal arrangements have been made. Offers and documents Offers and catalogue information from the seller related to price, quantity, period of delivery and availability are non-binding. Purchaser‘s orders shall be binding upon written or printed confirmation (including invoices or delivery notes) issued by the seller. Drawings, sketches, patterns and other presentations subject to copyright, as well as quotations may not be made accessible to third parties; the seller reserves copy and proprietary rights. Illustrations, as well as weights and dimensions indicated are approximate. Such details of products are not warranted conditions, unless such warranties are explicit and in writing. Subject to alterations. Prices The order confirmation is definitive for the price. In the absence of a special agreement, the list prices valid at the time the contract is concluded will be charged. Prices do not include value-added tax and are ex works or warehouse (at seller’s option). Should the agreed delivery period be more than four months then the seller is entitled to appropriately raise agreed prices in the event of changes in material prices for metals and alloys by their suppliers between the signing of the contract and delivery. Claims arising from the so-called disturbance of the contractual basis remain unaffected. Standard packaging by the seller for national truck forwarding services is included in the prices. Any additional packaging, e.g. for the carriage of goods by sea, will be invoiced at cost price. It is, however, non-returnable. Delivery Place of fulfilment is the factory or the warehouse of the seller. The risk passes to the buyer in the case of collection by the buyer at the time of notification of the availability of the goods, in the case of shipment at the hand over to a forwarding agent or freight carrier, at the latest however, upon leaving the factory or warehouse. Should the shipping be delayed for reasons for which the seller cannot be held responsible, then the risk transfers to the buyer as soon as he has been notified of the readiness for shipment. There are no fixed delivery deadlines. Only when the seller guarantees deadlines in writing is this not the case. In case of doubt, the delivery times commence with the date of order confirmation. They are valid subject to proper and timely self delivery. The date of delivery is the date on which the goods leave the factory or warehouse of the seller. Should a delivery be made impossible or unreasonable by a circumstance in the risk area of the buyer, then the delivery period is to be extended by the length of the interruption, plus a reasonable

start-up time. The same applies so far as the seller has a legal right of retention. Force majeure Every form of force majeure, unforeseeable operational, traffic or shipping disturbances, war, acts of terror, fire damage, unforeseeable lack of staff, energy, raw or auxiliary materials, strikes, lockouts as well as hindrances caused by official directives, or other impediments, for which the seller is not responsible, that prevent or render production or delivery unreasonable, free the seller from the obligation to deliver for the duration and extent of the disturbance. Should the delivery be delayed in the wake of the disturbance, then the delivery time is to be extended by the length of the interruption, plus a reasonable start-up time. Return shipments The buyer has no right of return for unneeded goods to the seller. Current catalogue material which is in a sellable condition and without defects can be returned within 3 months of delivery, if previously agreed, and delivered free of charge to the factory or branch. Compensation takes place after the deduction of administrative and distribution costs. Any costs necessary for improvements or repackaging will be invoiced as per expense. Cable clamps and other small parts will only be taken back in unopened packaging units. Custom materials may not be returned. Payment In the absence of special agreements the payments are due as follows: - one third at conclusion of the contract - one third at readiness for shipment - one third on delivery Discounts shall only be granted if no accounts are outstanding and legitimate claims are settled in full and on time. If not agreed otherwise, discount periods are based on a payment as of the date of invoice. The punctuality of a payment is determined by the receipt of payment by the seller. In the case of payment default of one payment on the part of the buyer, all other claims of the seller become due immediately, including deferred claims. In the event of default, the seller is entitled to charge the statutory interest payable for default. When payment deadlines are not adhered to and there are circumstances which justifiably call into question the credit worthiness of the buyer, the seller is entitled to demand immediate cash payments for all deliveries. Setting off with counterclaims is only permissible in the case of undisputed and legally established counterclaims. Payment by bill of exchange requires the consent of the seller. Complaints The buyer must immediately determine the contractual conformity of the goods, particularly regarding discrepancies in sorts, quantities and weight, as well as noticeable defects. Noticeable defects must be reported in writing to the seller within one week after receipt of the product or – if the defect only comes to light later – within one week after detection, with immediate suspension of any work on the defective parts. Should this not occur then the goods shall be regarded as approved.

PUK-Solarline

General trading conditions If goods are defective, the seller fulfils the implied warranty by primarily improving or replacing them free of charge, as per the seller’s choice (supplementary performance). If one attempt to improve the goods fails the buyer may only claim after two equally failed attempts or if a reasonable period of time has passed since reporting the defect without any attempt to provide rectification. In case of doubt, a reasonable period of time is equivalent to the contractual delivery period. The statutory period of limitation for all warranty claims amounts to one year from the legal commencement of the period of limitations with the exception of these claims found in sec. 478 German Civil Code. This does not apply for goods that were used for construction work in accordance with their usual application. Liability Claims for damages made by the buyer – including extracontractual damage compensation claims – are excluded in cases of slightly negligent violation of non-essential duties for the fulfilment of the contract. In cases of slightly negligent violation of essential obligations, as well as a deliberate or serious negligent breach of contractual obligations by nonmanagerial employees, the level of liability of the seller is limited to the normal amount of damage that might be expected. All liability limitations contained in these delivery conditions are not valid in the event of damage to persons, damage that is caused by the absence of a guaranteed quality and claims pursuant to the Product Liability Act. Retention of property rights The seller retains the property right to the product until the sales price has been paid in full and all claims from the business relationship against the buyer have been fulfilled. This also applies if individual or all claims are placed in a running invoice and the balance has been struck and accepted. The buyer is only authorised and entitled to process or resell reserved goods over the course of a proper business transaction and under the condition that the subsequent stipulations are observed. The buyer is not authorised to dispose of reserved goods or claims which he had ceded or will cede to the seller according to these regulations in any other way. If the delivered goods are processed to a new product by the buyer, the processing is done for the seller. An acquisition of property by the buyer according to sections 946-950 German Civil Code is excluded. In the case of processing with other products, not property of the seller, the seller acquires joint ownership of the new products as per the value ratio. The new product is a reserved good. The buyer already cedes his claims to a reselling of the reserved goods to the seller to an amount that corresponds to the value of the reserved goods. The seller accepts this cession. The value of the reserved goods according to these conditions is the invoice value of the seller plus a safety fee of 10%. The seller authorises the buyer, under reserve of revocation, to collect claims from reselling. The seller will not make use of his own collection authorisation, as long as the buyer fulfils his payment obligations.

Upon request, the buyer must name the debtors of the ceded claims to the seller and display this cession. Thus, the seller will be authorised to show the debtor the cession in the name of the buyer. Should the value of the surety provided to the seller exceed the claims by more than 10%, at the buyer’s request, the seller is obligated to retransfer or release the securities; the selection of securities to be released shall be made by the seller. In case of foreclosure or other measures of third parties which could legally or actually affect the rights of the seller to the reserved goods or ceded claims, the buyer must immediately inform the seller and provide the documents necessary for an intervention. In case of an impoundment or other seizures, the buyer is obligated to notify the foreclosure officials of the property of the seller and to report this to the seller within three days by sending a copy of the impoundment report. The buyer bears the costs of protecting the proprietary rights of the seller. Place of jurisdiction ; Choice of law The place of jurisdiction dealing with traders is 12057 Berlin. The seller is entitled, however, to sue where the buyer has his office or delivery address. German law under exclusion of the UN Sales Convention is exclusively valid. Miscellaneous Should individual regulations of these general business terms and conditions of payment be or become fully or partially ineffective, the effectiveness of the remaining conditions will not be affected. The parties are to replace an ineffective provision by one that is effective and most closely approximates the commercial purpose of the original. (As of 2010-01)

Errors and technical modification subject to change, reproduction as well as electronic duplication only with our written permission. With appearance of this print all preceding documents lose their validity.

PUK-Solarline

Notes

PUK-Solarline

Notes

A

PUK-Solarline

Contents PUK – History

A2 - A3

PUK – Product Groups

A4

PUK-Solarline

A5

PUK – System statics

A6

PUK – Assembly

A7

Technical details

A8

PUK-Solarline

PUK – History ted by under floor systems with new, patented solutions, as well as assembly systems for photovoltaic systems. We supply cable support systems, cable clamps, under floor systems and assembly systems for photovoltaic systems directly to you; furthermore we will mount our products for you on your construction sites both, nationwide and abroad. Consequentially, we see ourselves as a service provider for whom customer orientation, service and flexibility are number one priority.

Introducing our company The brand PUK represents an independent private enterprise, run in the best tradition of the German medium-sized businesses. PUK-WERKE was formally founded in 1969. Our history, however, goes way back to the 30ies of the last century. Today, we may look back on 70 years of successful company history. The Berlin-based businesses Herman Pohl OHG (general partnership, founded in 1951), and the Anton Klein OHG, (founded in 1935), whose shareholders decided in 1969 to bundle their business activities in the PUKWERKE KG (limited partnership), form the roots of our company. The merge of those two companies set the course for a positive future. Synergies could be utilized, enabling the enterprise to work the German market with greater intensity. At the same time, this step laid the foundations for an efficient internationalization of our business relations. Both founding companies began their success story with the production of cable clamps – known until this day as “Pohl-clamps” or “KSV-clamps”. The development and production of cable support systems was soon to follow, developing into our today’s complete and innovative product portfolio, complemen-

A2

Your contact person is always nearby in our 15 sales regions all over Germany; in addition we have our own distribution companies or distribution partners in many European countries; thanks to our subsidiary P&K ENERGO, we can offer you our products even in Moscow in stock. With our Polish subsidiary EL-PUK and PUK- România we not only have our own production site for the East European market but are also able to offer you assembly on site at regional conditions. TEKOM-PUK is the leading producer of cable support systems in Turkey. This partnership opens up new possibilities not only in Turkey but also in its adjacent states and in the Arabic region. Our Spanish subsidiary PUK-Portacables and their long-time experience provide the source for our knowhow in installation of assembly systems for photovoltaic systems.

A

PUK-Solarline

PUK – History

With nearly 300 employees, PUK-Werke (without subsidiaries) generates more than 90 million Euros Europe-wide; with all subsidiaries combined together, over 800 employees generate a turnover of more than 180 million Euros, thus representing a steadily growing medium-sized group of companies.

In cooperation with the Technical University Berlin, PUK-WERKE has developed a test facility.

Of course, PUK-WERKE is certified for construction, production, delivery and assembly of cable support systems according to DIN EN ISO 9001.

Therefore the load-bearing capacity specifications in our main catalogue bear the TÜV sign.

In this test facility, our cable support systems are being tested by the TÜV (Technical Inspection Association) according to the strict regulations of DIN EN 61537.

A3

PUK-Solarline

PUK – Product Groups Cable trays

Cable clamps

Underfloor systems

A time-tested complete solution, consisting of: • wire mesh cable trays, • cable trays, • cable ladders, • wide-span cable ladders, • supporting elements.

The thoroughly tried and tested solution for the rational and safe mounting of one, two or three cables with a diameter of up to 175 mm.

Complete solutions for all types of use, consisting of: • screed flush duct systems, • system components for double and cavity floors • screed covered duct systems • device cup and installation devices

Proven and tested reliable system solutions consisting of serial parts. Cost-efficient due to rational serial production on state-of-the-art production facilities.

For mounting to channels of various dimensions, to sectional steel, or directly to the wall. Made of hot-dip galvanized steel, corrosion-resistant and non-magnetic high-grade steel or of aluminium.

made of hot-dip galvanized steel, high-grade steel and synthetic material.

Cable Support Systems – Designed For Industry

PUK-Solarline

A product portfolio with highest safety standards, especially for industrial plants, consisting of:

The mounting system for photovoltaic system underframes is based on the use of various standard mounting profiles.

• wide-span cable ladders • ship ladders • supporting systems • profiles s

r our that we offe out saying s, m te s y s It goes with derfloor n u , s y a tr fo cable ctures r ounting stru m s a ll e ssembly! w s a including a s m te s y s ic photovolta

A4

The simplicity of the coaction of the profiles to the module clams, the functionality as well as the flexible utilization are the prerequisites for the easily distinguishable user-friendly mountability of our system. Based on set parameters we offer solutions for the assembly of photovoltaic systems that are statically funded, yet at the same time unbeatably priced.

A

PUK-Solarline

PUK-Solarline Photovoltaic systems – today Due to changes in the EEG guidelines from 2009, the solar industry in Germany is facing a secure future.

install PV systems on fallow agricultural or industrial sites, on landfills or on military conversion sites.

In 2009, approximately 4,0 GWp (Gigawatt Peak) photovoltaic energy was installed in Germany, twice as much as in the year before, amounting to more than 50 % of the world-wide PV capacity.

The share of open areas and large roof structures is growing, making the installation of PV systems for the own use or for the lease of usable surfaces more and more interesting.

The communal businesses as well as private investors have been showing a steadily increasing willingness to

PUK-Solarline Decades worth of experience with the equipment of conventional power plants and the resulting technical challenges have also provided us with experience in delivering large amounts of material, mounting complex systems, short-notice production of all needed construction parts, as well as the corresponding engineering services.

Our module-independent system types are based on the system-specific variables (location, foundation, module rows, table size, etc.) and on the calculation of our system statics.

This know-how we are able to transfer onto our product group PUK-Solarline.

Our range of services includes the foundation, delivery and installation of the structures as well as the assembly of the modules.

The PUK-Solarline catalogue offers project managers and system providers secure decision support in choosing the suitable mounting system for base frames of photovoltaic systems. It offers system solutions for open space and roof constructions, for one, two, or multi-row module positions in 1- or 2-support options.

We use mostly hot-dip galvanized steel profiles from our well-proven standard program.

We will design a customized offer for every PV system according to the individual project definition. Our assebly system PUK-Solarline has been tested and certified according to TÜV Spec. TZE/2.572.11.

Our constructions are suitable for all types of foundations. This applies to the ramming, the jolleying of ground anchors and the installation of concrete foundations. With PUK-Solarline we offer a mounting system that is 1. simple in its construction 2. statically optimized and 3. inexpensive and easy to install.

PUK-WERKE KG is a member of the German Solar Industry Association.

A5

PUK-Solarline

PUK – System statics PUK-Software The dimensioning software PUK-SolarWare SW 10.3 enables us to dimension the best suitable type of base frame for every PV-system. Only four steps are necessary to determine the minimum amount of material and mounting work needed. PUK-SolarWare SW 10.3 is able to provide the statically verification for the constructions based on the requirements of DIN 1055, the Eurocodes and DIN 18800. This structural analysis is valid in all European countries because it allows for the respective different wind load and snow load variables.

The results of our calculation software deliver information on the optimized profiles and support spacing, furthermore, the profitability of whether a 1-support or a 2-support system can be used is examined. With PUK-SolarWare SW 10.3, the developer can be completely sure that the chosen mounting system is statically tested and economically optimized.

Step No. 1: Project determination

Step No. 2: Geography

Step No. 3: Selection of modules

Step No. 4: Selection of construction

A6

A

PUK-Solarline

PUK – Assembly Mounting services Foundation, delivery and installation of the structures as well as the assembly of the modules to various examples. 1. Ramming of the support profiles

2. Mounting of cross beams

The profiles are inserted into the ground with hydraulic pile-drives. Depending on the soil class, the pillars are rammed 1.5 to 2 meters into the ground.

The neccessary inclination of the table is fixed while mounting the cross beams to the slot holes of the profiles with nuts and bolts. The supporting frame is reinforced with struts.

3. Mounting of longitudinal beams

4. Assembly of modules

Mounting the longitudinal beams to the cross bearers provides for the calculated static stability. Longitudinal beams and cross beams are bolted together with special lug angles.

The modules are mounted onto the longitudinal beams with approved module clamps. The mounting points on the longitudinal beams have been punched already according to the module width.

The delivery of course includes detailed mounting instructions and suggestions.

A7

PUK-Solarline

Technical details Corrosion protection

Screw joints

Since the solar support systems are used in outside areas, PUK-Werke KG offers exclusively galvanized steel parts according to the dipping method (DIN EN ISO 1461).

Screw joints in outdoor areas are submitted to dynamic pressure (caused by e.g. wind).

Hot-dip galvanizing according to the dipping method (DIN EN ISO 1461)

It is absolutely pivotal in this context that the tightening torques (according to chart 1) are observed.

Securing precautions for screw joints such as e.g. the use of screw securing lacquer or fan-shaped washers are therefore necessary.

According to DIN EN ISO 1461 the middle local layer thickness is at least 45 μm for mat. thickness ≤ 1,5 mm 55 μm for mat. thickness of 1,5 bis 3 mm 70 μm for mat. thickness of 3 bis 6 mm Threads

Mounting component parts can be delivered in highgrade steel or aluminium when indicated.

Material Steel galvanized F (4.6)

Steel galvanized F (8.8)

High-grade steel (μ=0,14) E (A2-70) / E4 (A4-70)

M6

3,5

11,3

7,4

M8

8,4

27,3

17,8

M 10

17

54

36

M 12

29

93

62

Chart 1: Tightening torques [Nm] – non-binding recommended values according to VDI 2230

Contact corrosion As a rule, insulation measures are not required unless the surfaces of the touching construction components are similar in size.

Potential equalisation

Following combinations are therefore unobjectionable:

Potential equalization between longitudinal beams is provided by the corresponding connectors. The certificate for the individual application can be provided.

- high-grade steel mounting parts (e.g. screw) / galvanized components - high-grade steel mounting parts / module clamps made of aluminium - galvanized components (bearing) / module clamp made of aluminium

Lightning protection PV roof systems need to be included into the given lightning protection for buildings.

Critical component combinations will be examined by our engineers and marked on the binding assembly drawings. Building-ground The fundament can be constructed by ramming of support profiles, jolleying of ground anchors or the installation of concrete foundations. In order to calculate the fundaments and determining the ram depth geological surveys resp. test ramming and pull-out tests are mandatory.

A8

PUK-Solarline

Contents – carrier systems System overview

Carrier section

B3 - B10

B11 - B16

B

Connector

B17 - B18

Fittings

B20 - B28

Fastening component parts

B29 - B36

PUK-Solarline

System overview – open space systems Light Konstruktion construction

B2

* ram depth depending on soil class and occurring loads

PUK-Solarline

System overview – open space systems Light construction

B

B3

PUK-Solarline

System overview – open space systems Konstruktion construction Medium-weight

B4

* ram depth depending on soil class and occurring loads

PUK-Solarline

System overview – open space systems Konstruktion construction Medium-weight

B

B5

PUK-Solarline

System overview – open space systems Konstruktion Heavy construction

B6

* ram depth depending on soil class and occurring loads

PUK-Solarline

System overview – open space systems Konstruktion Heavy construction

B

* ram depth depending on soil class and occurring loads

B7

PUK-Solarline

System overview – roof systems Konstruktion Roof construction

B8

PUK-Solarline

System overview – roof systems Roof construction

B

Roof construction

B9

PUK-Solarline

Contents – carrier systems Description

Article

anchor

SA

B30

beam clamp

SKL AF

B33

captive washer channel nut channel nut channel nut channel nut coupler for C-profile coupler for KHA-profile coupler for KHA-profile coupler for KHU-profile coupler for Sigma-profile C-profile cup square neck bolt cup square neck bolt

UVS AM18 AMF18 AM22 AMF22 CPV ASK 8 AV KHUV SPV CP FRS FRSV

B36 B34 B34 B34 B35 B17 B18 B18 B18 B17 B12 B33 B31

expansion anchor

SD

B30

fastenings (set) fastenings (set)

BS1 BS2

B29 B29

head plate head plate head plate head plate head plate hexagon head bolt hexagon nut hexagon nut, self-locking hexagon socket head screw

BGUD BGUDW BGA 41 BGU 60 BGI SES SEM SEMS IK

B22 B22 B24 B24 B25 B31 B32 B32 B31

I-profile

IPE

B12

KHA-profile KHA-profile KHA-profile KHA-profile KHA-profile KHI-profile KHI-profile KHL-profile KHL-profile KHU-profile KHU-profile

KHA 41 KHA 8 KHA 2 KHA 9 KHAL 41 KDI KHI KHL 50 KHL 50 KHU 60 KDU 60

B15 B15 B16 B16 B15 B14 B13 B16 B27 B13 B14

lug angle lug angle

AT-BL AT-W

B26 B27

mating component diagonal mating component diagonal mating component diagonal mating component diagonal mating component hinge connector mating component IPE- to KHA-profile mating component junction plate mating component KHA- to KHU-profile

BGUDT BGUDWT BLD AT-BLI AT-GV AT-IK AT-KB AT-KK

B23 B23 B25 B26 B20 B19 B21 B20

B10

Page

Description

Article

Page

mating component KHA- to MEK-profile AT-RUS 41 B21 mating component SP 100 to C-profile AT-SC B19 mating component support AT-U B28 rod coupling

VM

B30

Sigma-profile supporting piece KHU-profile

SP AT-ST

B11 B20

T-head bolt T-head bolt threaded rod trapezium sheet bow

HS18 HS22 GB TBB

B35 B35 B30 B28

washer washer

US RUS

B32 B33

PUK-Solarline

Carrier section SP Sigma-profile

Article

H

t

Wy

mm

mm

cm

SP 100x2,0F*

100

2,00

15,8

4,4

SP 100x2,5F*

100

2,50

19,2

SP 100x3,0F*

100

3,00

22,3

3

Wz cm

Iy cm

Iz

kg/m

79,1

13,0

4,20

5,4

95,8

15,8

5,18

6,2

111,3

18,5

6,13

4

cm

G

4

3

F

* unpunched

B

Article

H

t

Wy

Wz

mm

mm

cm

SP 140x1,50F

140

1,50

18,0

4,4

SP 140x1,75F

140

1,75

20,7

SP 140x2,50F

140

2,50

SP 140x3,00F

140

3,00

SP 140x4,00F

140

SP 170x1,50F

170

SP 170x1,75F

cm

Iy

125,9

15,4

3,72

5,0

145,2

17,6

4,31

28,6

6,7

200,1

23,5

6,04

33,4

7,7

234,3

27,0

7,16

4,00

42,5

9,4

297,2

32,8

9,30

1,50

23,5

4,4

199,4

15,4

4,09

170

1,75

27,1

5,0

230,1

17,6

5,49

SP 170x2,50F

170

2,50

37,4

6,7

318,2

23,6

6,67

SP 200x1,50F

200

1,50

29,4

4,4

294,3

15,4

4,47

SP 200x1,75F

200

1,75

34,0

5,0

339,9

17,6

5,19

4

cm

G kg/m

3

cm

Iz 4

3

F

B11

PUK-Solarline

Carrier section CP C-profile

Article

H

t

Wy

Wz

mm

mm

cm

CP 100x2,0F

100

2,00

11,0

3,2

CP 100x2,5F

100

2,50

13,3

CP 100x3,0F

100

3,00

CP 120x2,0F

120

2,00

CP 120x2,5F

120

CP 140x2,0F

140

CP 140x2,5F

cm

Iy

55,1

8,1

3,07

3,8

66,5

9,5

3,76

15,4

4,3

76,9

10,8

4,43

14,0

3,3

84,1

8,7

3,40

2,50

17,0

3,9

101,8

10,3

4,18

2,00

17,3

3,3

120,9

9,3

3,77

140

2,50

20,9

4,0

146,6

11,0

4,60

CP 160x2,0F

160

2,00

20,8

3,4

166,3

9,7

4,11

CP 160x2,5F

160

2,50

25,3

4,0

202,1

11,5

5,62

CP 180x2,0F

180

2,00

24,6

3,4

221,1

10,1

4,45

CP 180x2,50F

180

2,50

29,9

4,1

269,1

12,0

5,44

CP 200x1,50F

200

2,50

34,9

4,1

348,7

12,4

5,86

Article

H

B

Wy

Wz

Iy

Iz

G

mm

mm

IPE 80

80

46

20,0

3,69

IPE 100

100

55

34,2

IPE 120

120

64

IPE 140

140

73

IPE 160

160

IPE 180

180

IPE 200

200

4

cm

G kg/m

3

cm

Iz 4

3

F

IPE I-profile

4

kg/m

80,1

8,49

6,4

5,79

171,0

15,90

8,7

53,0

8,65

318,0

27,70

11,1

77,3

12,30

541,0

44,90

13,8

82

109,0

16,70

869,0

68,30

16,9

91

146,0

22,20 1320,0 101,00

21,1

100

194,0

28,50 1940,0 142,00

24,0

cm

3

cm

3

cm

4

cm

F

B12

PUK-Solarline

Carrier section KHI KHI-profile

Article

L

G

mm

kg

500

2,9

F

KHI 05F KHI 10F

1000

5,9

KHI 15F

1500

8,8

KHI 20F

2000

11,7

KHI 25F

2500

14,6

KHI 30F

3000

17,5

KHI 60F

6000

35,1

Wy = 19,5 cm3 Wz = 3,0 cm3 Iy = 77,8 cm4 Iz = 6,29 cm4

KHU 60 KHU-profile

Article

B

L

G

mm

kg

KHU 60-05F

500

1,8

KHU 60-10F

1000

3,5

KHU 60-15F

1500

5,3

KHU 60-20F

2000

7,0

KHU 60-25F

2500

8,9

KHU 60-30F

3000

10,5

KHU 60-60F

6000

21,1

F

Wy = 7,03 cm3 Wz = 2,47 cm3 Iy = 21,10 cm4 Iz = 6,73 cm4

B13

PUK-Solarline

Carrier section KDI KHI-profile

Article

L

t

G

mm

mm

kg

KDI 05F

500

6

3,6

KDI 10F

1000

6

6,6

F

KDI 15F

1500

8

9,7

KDI 20F

2000

8

12,7

KDI 25F

2500

8

15,6

KDI 30F

3000

8

18,5

L

t

G

mm

mm

kg

KDU 60-05F

500

6

2,5

KDU 60-10F

1000

6

4,2

KDU 60-15F

1500

8

6,3

KDU 60-20F

2000

8

8,0

Mmax = 1600 Nm L ≤ 1000 2000 Nm L > 1000

KDU 60 KHU-profile

Article F

Mmax = 1000 Nm L ≤ 1000 1250 Nm L > 1000

B14

PUK-Solarline

Carrier section KHA 41 KHA-profile

Article

L

G

mm

kg

KHA 41-05F

500

1,3

KHA 41-10F

1000

2,6

KHA 41-15F

1500

4,0

KHA 41-20F

2000

5,3

KHA 41-30F

3000

7,9

KHA 41-60F

6000

15,9

F

Wy = Wz = Iy = Iz =

4,40 cm3 2,80 cm3 8,98 cm4 5,95 cm4

B KHAL 41 KHA-profile

Article

L

G

mm

kg

KHAL 41-05F

500

0,8

KHAL 41-10F

1000

1,7

KHAL 41-15F

1500

2,5

KHAL 41-20F

2000

3,3

KHAL 41-30F

3000

5,0

KHAL 41-60F

6000

10,0

L

G

mm

kg

KHA 8-05F

500

0,8

KHA 8-10F

1000

1,6

KHA 8-15F

1500

2,4

KHA 8-20F

2000

3,1

KHA 8-30F

3000

4,7

KHA 8-60F

6000

9,4

F

Wy = Wz = Iy = Iz =

KHA 8 KHA-profile

2,00 cm3 2,90 cm3 4,20 cm4 6,00 cm4

Article F

Wy = Wz = Iy = Iz =

2,20 cm3 1,00 cm3 4,48 cm4 1,18 cm4

B15

PUK-Solarline

Carrier section KHA 2 KHA-profile

Article

L

G

mm

kg

KHA 2-05F

500

1,5

KHA 2-10F

1000

3,0

KHA 2-15F

1500

4,5

KHA 2-20F

2000

6,0

KHA 2-30F

3000

9,0

KHA 2-60F

6000

17,9

L

G

mm

kg

KHA 9-05F

500

0,9

KHA 9-10F

1000

1,9

KHA 9-15F

1500

2,8

KHA 9-20F

2000

3,7

KHA 9-30F

3000

5,6

KHA 9-60F

6000

11,2

L

G

mm

kg

3000

2,66

F

Wy = 5,10 cm3 Wz = 2,40 cm3 Iy = 12,90 cm4 Iz = 4,40 cm4

KHA 9 KHA-profile

Article F

Wy = Wz = Iy = Iz =

KHL 50 KHL-profile

2,72 cm3 1,27 cm3 5,39 cm4 1,88 cm4

Article F

KHL 50-30 F Wy = 1,9 cm3 Wz = 3,5 cm3 Iy = 3,4 cm4 Iz = 13,2 cm4

B16

PUK-Solarline

Connector SPV coupler for Sigma-profile

Article

H

t

G

mm

mm

kg

SPV 140 F

140

3,00

2,37

SPV 170 F

170

2,50

2,30

SPV 200 F

200

1,75

1,84

F

Included: 8 x SES 10x20 F 16 x US 10x21 F

Page B31 B31

B CPV coupler for C-profile

Article

H

t

G

mm

mm

kg

CPV 120 F

120

2,5

1,77

CPV 140 F

140

2,5

1,98

CPV 160 F

160

2,5

2,19

CPV 180 F

180

2,5

2,40

CPV 200 F

200

2,5

2,61

F

Included: 10 x SES 8x20 E 20 x US 8x17 E 10 x SEM 8 E

Page B31 B32 B32

B17

PUK-Solarline

Connector KHUV coupler for KHU-profile

Article

G kg

F

KHUV 60F Included: 4 x FRSV 10x20F 4 x US 10x21F 4 x SEM 10F

ASK 8 coupler for KHA-profile

0,7 Page B31 B32 B32

Article

G kg

F

ASK 8F Included: 4 x FRS 8x20E 4 x SEMS M8E

AV coupler for KHA-profile

0,25 Page B33 B32

Article

G kg

F

AV 41F Accessories available: IK 12x20 E US 13x24E SEM 12E

B18

0,70 Page B31 B32 B32

PUK-Solarline

Fittings AT-IK mating component IPE- to KHA-profile

Article

L

B

G

mm

mm

kg

AT-IK 01 F

100

45

0,27

AT-IK 02 F

200

45

0,47

AT-IK 03 F

300

45

0,67

F

Included: 1 x SES 12x70 F 1 x SEM 12 F 2 x US 13x24 F

AT-SC mating component SP 100 to C-profile

Page B31 B32 B32

Accessories available: SKL AF

Page B33

Article

G kg

F

AT-SC F Included: 2 x SES 10x130 F 2 x SEM 10 F 4 x US 10x21 F 4 x BS1 10x20 F

2,33 Page B31 B32 B32 B29

B19

B

PUK-Solarline

Fittings AT-GV mating component hinge connector

Article

G kg

F

AT-GV F Included: 1 x SES 10x70 F 1 x SEM 10 F 2 x US 10x21 F

AT-KK mating component KHA- to KHU-profile

1,0 Page B31 B32 B32

Article

G kg

F

AT-KK F Included: 1 x SES 12x70 F 1 x SEM 12 F 2 x US 13x24 F

AT-ST supporting piece KHU-profile

0,97 Page B31 B32 B32

Article

G kg

F

AT-ST F Included: 2 x SES 10x20 F 2 x SEM 10 F 4 x US 10x21 F

B20

0,58 Page B31 B32 B32

In case of loads F > 2,5 kN

PUK-Solarline

Fittings AT-KB mating component junction plate

Article

t

G

mm

kg

3,0

0,4

F

AT-KB F

B

AT-RUS 41 mating component KHA- to MEK-profile

Article

G kg

F

AT-RUS 41 F

0,1

B21

PUK-Solarline

Fittings BGUD head plate

Article

G kg

F

BGUD F Included: 2 x SES 10x20 2 x US 10x21 2 x SEM 10

BGUDW head plate

1,3 Page B31 B32 B32

Accessories available: SD

Page B30

Article

G kg

F

BGUDW F Included: 2 x SES 10x20 F 2 x US 10x21 F 2 x SEM 10 F

B22

1,4 Page B31 B32 B32

Accessories available: SD

Page B30

PUK-Solarline

Fittings BGUDT mating component diagonal

Article

G kg

F

BGUDT F

1,1

B BGUDWT mating component diagonal

Article

G kg

F

BGUDWT F

0,93

B23

PUK-Solarline

Fittings BGA 41 head plate

Article

G kg

F

BGA 41F Accessories available: SD SES AM(F)22

BGU 60 head plate

1,2 Page B30 B31 B34 / B35

Article

G kg

F

BGU 60F Included: 4 x SES 10x20 4 x SEM 10 4 x US 10x21

B24

1,2 Page B31 B31 B32

PUK-Solarline

Fittings BGI head plate

Article

incline (α)

G

°

kg

0

1,40

BGI 20 F

20

1,77

BGI 25 F

25

1,75

BGI 30 F

30

1,73

BGI 35 F

35

1,71

F

BGI F

Included: 3 x FRS 10x30F 3 x SEM 10F

Page B33 B32

Article also available with other inclines.

B BLD mating component diagonal

Article

G kg

F

BLD F Accessories available: SD SES AM(F)22 HS 18 AM(F)18

0,5 Page B30 B31 B34 / B35 B35 B34

B25

PUK-Solarline

Fittings AT-BLI mating component diagonal

Article

G kg

F

AT-BLI F Included: 2 x SES 12x30F 2 x US 13x24 F 2 x SEM 12F

AT-BL lug angle

1,45 Page B31 B32 B32

Article

Accessories available: SD

Page B30

G kg

F

AT-BL F Accessories available: SD

B26

0,12 Page B30

PUK-Solarline

Fittings AT-W lug angle

Article

G kg

F

AT-W F

KHL 50 KHL-profile

Article

0,18

L

G

mm

kg

KHL 50-01 F

100

0,09

KHL 50-02 F

200

0,18

KHL 50-03 F

300

0,27

KHL 50-04 F

400

0,35

KHL 50-05 F

500

0,44

KHL 50-06 F

600

0,53

KHL 50-07 F

700

0,62

KHL 50-08 F

800

0,71

KHL 50-09 F

900

0,80

KHL 50-10 F

1000

0,89

KHL 50-15 F

1500

1,33

KHL 50-20 F

2000

1,77

F

B27

B

PUK-Solarline

Fittings TBB trapezium sheet bow

Article

G kg

F

AT-U mating component support

TBB F

0,48

Article

G kg

F

AT-U 40 F

B28

0,71

PUK-Solarline

Fastening component parts BS1 fastenings (set)

Article

Set consisting of

G kg/100

F

BS2 fastenings (set)

BS1-10x20F

1x SES 10x20F, 2x US 10x21F, 1x SEM 10F

4,1

BS1-10x25F

1x SES 10x25F, 2x US 10x21F, 1x SEM 10F

4,4

BS1-10x30F

1x SES 10x30F, 2x US 10x21F, 1x SEM 10F

4,6

Article

Set consisting of

G kg/100

E

BS2-10x20E 1x IK 10x20E, 1x US 10x21E, 1x US 10x30E, 1x SEM 10E

5,1

BS2-10x25E 1x IK 10x25E, 1x US 10x21E, 1x US 10x30E, 1x SEM 10E

5,3

BS2-10x30E 1x IK 10x30E, 1x US 10x21E, 1x US 10x30E, 1x SEM 10E

5,6

B29

B

PUK-Solarline

Fastening component parts SD expansion anchor

Article

Ø

d

Pzul*

Pzul**

D

Lmin

G

mm

mm

kN

kN

mm

SD 8/10E4

8

0-10

2,0

4,8

8

75

3,6

SD 10/10E4

10

0-10

4,3

7,6

10

90

6,2

SD 12/10E4

12

0-10

5,7

9,5

12

115

10,9

mm kg/100

E4

SA anchor

Article

Ø

d

Pzul**

D

Lmin

G

mm

mm

kN

mm

mm

kg/100

SA 6E4

6

6-12

3,2

8

27

0,4

SA 8E4

8

11-17

3,9

10

33

0,5

SA 10E4

10

13-19

6,1

12

44

0,8

SA 12E4

10

15-21

8,5

15

54

1,6

E4

GB threaded rod (DIN 975)

Article

Ø

L

G

mm

mm

kg

GB M8-10E

8

1000

0,3

GB M10-10E

10

1000

0,5

GB M12-10E

12

1000

0,7

Ø

L

G

mm

mm

kg

VM M8E

8

30

0,01

VM M10E

10

30

0,03

VM M12E

12

30

0,05

E

Stressed cross section according to DIN 276 T4: GB M8: 36,6 mm2 GB M10: 58,0 mm2 GB M12: 84,3 mm2

VM rod coupling

Article E

Singular fastening * cracked and not cracked concrete ≥ B 25, resp. C20/C25 ** not cracked concrete ≥ B 25, resp. C20/C25

B30

Subject to the valid approval documents in each case.

PUK-Solarline

Fastening component parts FRSV cup square neck bolt

Article

Ø

d

D

L

G

mm

mm

mm

mm

kg/100

10

2,5

24

20

2,3

FRSV 6x12E

6

1,5

16

12

0,5

FRSV 6x16E

6

1,5

16

16

0,7

FRSV 8x16E

8

2,0

20

16

1,3

FRSV 10x20E

10

2,5

24

20

2,3

Ø

d

D

L

G

mm

mm

mm

mm

kg/100

IK 8x10E

8

6

13,3

10

1,0

IK 8x20E

8

6

13,3

20

1,3

IK 8x25E

8

6

13,3

25

1,5

IK 8x30E

8

6

13,3

30

1,7

IK 8x40E

8

6

13,3

40

2,1

IK 8x50E

8

6

13,3

50

2,5

IK 10x20E

10

8

16,3

20

2,3

IK 10x25E

10

8

16,3

25

2,5

IK 10x30E

10

8

16,3

30

2,8

IK 10x40E

10

8

16,3

40

3,3

IK 12x20E

12

10

18,3

20

3,2

IK 12x25E

12

10

18,3

25

3,6

IK 12x30E

12

10

18,3

30

3,9

IK 12x40E

12

10

18,3

40

4,7

IK 12x50E

12

10

18,3

50

5,5

F

FRSV 10x20F E

IK hexagon socket head screw (DIN 912)

Article E

SES hexagon head bolt (DIN 933)

Article

Ø

D

L

G

mm

mm

mm

kg/100

SES 10x20F

10

17(16)

20

2,1

SES 10x25F

10

17(16)

25

2,4

SES 10x30F

10

17(16)

30

2,6

SES 10x80F

10

17(16)

80

5,1

SES 10x130F

10

17(16)

130

7,6

SES 12x20F

12

19(18)

20

3,1

SES 12x30F

12

19(18)

30

3,8

SES 12x40F

12

19(18)

40

4,5

SES 12x50F

12

19(18)

50

5,2

SES 12x70F

12

19(18)

70

6,6

SES 8x20E

8

13

20

1,2

SES 8x25E

8

13

25

1,4

SES 10x20E

10

17

20

2,1

SES 10x30E

10

17

30

2,6

F

E

B31

B

PUK-Solarline

Fastening component parts US washer (DIN 125)

Article

Ø

d

D

G

mm

mm

mm

kg/100

US 10x21F

10,5

2,0

21,0

0,4

US 13x24F

13,0

2,5

24,0

0,6

US 17x30F

17,0

3,0

30,0

1,1

US 8x17E

8,4

1,5

17,0

0,2

US 10x21E

10,5

2,0

21,0

0,4

US 13x24E

13,0

2,5

24,0

0,6

US 10x30F

10,5

2,5

30,0

1,2

US 13x40F

13,0

3,0

40,0

2,7

US 8x25E

8,4

2,0

25,0

0,7

US 10x30E

10,5

2,5

30,0

1,2

US 13x24E

13,0

2,5

24,0

0,6

Article

Ø

d

D

A

G

mm

mm

mm

mm

kg/100

SEMS 8E

8

7,5

13

17

0,7

SEMS 10E

10

9,5

15

21

1,6

F

E

washer (DIN 9021)

F

E

SEMS hexagon nut, self-locking (similar DIN 6923)

SEM hexagon nut (DIN 934)

E

Article

Ø

d

D

G

mm

mm

mm

kg/100

SEM 10F

10

8,0

17(15)

1,2

SEM 12F

12

10,0

19(18)

1,7

8

6,5

13

0,5

F

E

SEM 8E

B32

SEM 10E

10

8,0

17(15)

1,2

SEM 12E

12

10,0

19(18)

1,7

PUK-Solarline

Fastening component parts FRS cup square neck bolt

Article

Ø

d

D

L

G

mm

mm

mm

mm

kg/100

FRS 10x20F

10

6

24

20

2,3

FRS 10x30F

10

6

24

30

2,8

FRS 12x30F

12

8

30

30

4,6

FRS 8x20E

8

5

20

20

1,4

FRS 10x30E

10

6

24

30

2,8

FRS 12x30E

12

8

30

30

4,6

Article

Ø

d

D

A

G

mm

mm

mm

mm

kg/100

RUS 41-L13F

13

2,5

46

40

4,00

RUS 50-L13F

13

4

50

F

E

RUS washer

F

SKL AF beam clamp

Article

7,54

d

M

G

mm

Nm

kg/Satz

5 - 25

35

0,49

F

SKL AF Included: 2 x SES 10x55F 2 x US 10x21F 2 x AM22 M10F 2 x UVS M10x24

Page B31 B32 B32 B36

Accessories available: KHA 41

Page B15

B33

B

PUK-Solarline

Fastening component parts AM18 channel nut

Article

Ø

d

G

mm

mm

kg/100

AM18 M8F

8

6,0

2,6

AM18 M10F

10

8,0

3,5

AM18 M12F

12

9,5

4,5

AM18 M8E4

8

6,0

2,9

AM18 M10E4

10

8,0

3,6

Ø

d

G

mm

mm

kg/100

AMF18 M8F

8

6,0

2,7

AMF18 M10F

10

8,0

3,6

AMF18 M12F

12

9,5

4,6

Ø

d

G

mm

mm

kg/100

AM22 M8F

8

6,0

2,6

AM22 M10F

10

8,0

3,5

AM22 M12F

12

9,5

4,2

F

E4

AMF18 channel nut

Article F

AM22 channel nut

Article F

B34

PUK-Solarline

Fastening component parts AMF22 channel nut

Article

Ø

d

G

mm

mm

kg/100

AMF22 M8F

8

6,0

2,8

AMF22 M10F

10

8,0

3,7

AMF22 M12F

12

9,5

4,7

F

B HS18 T-head bolt

Article

Ø

L

G

mm

mm

kg/100

HS18 10x30E4

10

30

6,0

HS18 10x40E4

10

40

6,5

HS18 10x50E4

10

50

7,0

Ø

L

G

mm

mm

kg/100

HS22 12x30E4

12

30

9,6

HS22 12x40E4

12

40

10,1

HS22 12x50E4

12

50

10,9

HS22 12x60E4

12

60

11,5

HS22 16x40E4

16

40

16,3

HS22 16x60E4

16

60

18,7

E4

HS22 T-head bolt

Article E4

B35

PUK-Solarline

Fastening component parts UVS Unverlierbarkeitscheibe

Article

Ø

d

D

G

mm

mm

mm

kg/100

UVS M6

6

1,30

12,5

< 0,01

UVS M8

8

1,65

16,2

< 0,01

PE

B36

UVS M10

10

2,10

15,0

< 0,01

UVS M10x24

10

2,10

24,0

< 0,01

PUK-Solarline

Contents – module clamps Module clamps

C3 - C6

Module fastening

C7 - C8

C

PUK-Solarline

Contents – module clamps Description

Article

module end clamp, framed module center clamp, framed module end clamp, not framed module center clamp, not framed module end clamp, not framed module center clamp, not framed

MEK-G MMK-G MEK-RL MMK-RL MEK-RL FS MMK-RL FS

C2

Page C3 C4 C5 C5 C6 C6

Description

Article

Page

PUK-Solarline

Module clamps MEK-G module end clamp, framed

Article

L

k

G

mm

mm

kg

MEK-G 30

65

30

0,03

MEK-G 31

65

31

0,03

AL

MEK-G 32

65

32

0,03

MEK-G 33

65

33

0,03

MEK-G 34

65

34

0,03

MEK-G 35

65

35

0,03

MEK-G 36

65

36

0,04

MEK-G 37

65

37

0,04

MEK-G 38

65

38

0,04

MEK-G 39

65

39

0,04

MEK-G 40

65

40

0,04

MEK-G 41

65

41

0,04

MEK-G 42

65

42

0,04

MEK-G 43

65

43

0,04

MEK-G 44

65

44

0,04

MEK-G 45

65

45

0,04

MEK-G 46

65

46

0,04

MEK-G 47

65

47

0,04

MEK-G 48

65

48

0,04

MEK-G 49

65

49

0,04

MEK-G 50

65

50

0,04

Accessories available: IK 8x_ _ E

Page B31

C

C3

PUK-Solarline

Module clamps MMK-G module center clamp, framed

Article

L

k

G

mm

mm

kg

65

25 - 50

0,04

AL

MMK-G Accessories available: IK 8x_ _ E

C4

Page B31

PUK-Solarline

Module clamps MEK-RL module end clamp, not framed

Article

L

k

G

mm

mm

kg

100

6-9

0,08

L

k

G

mm

mm

kg

100

6-9

0,11

AL G

MEK-RL Accessories available: IK 8x_ _ E

MMK-RL module center clamp, not framed

Page B31

Article AL G

MMK-RL Accessories available: IK 8x_ _ E

Page B31

C

C5

PUK-Solarline

Module clamps MEK-RL FS module end clamp, not framed

Article

L

k

G

mm

mm

kg

70

6,8

0,07

L

k

G

mm

mm

kg

70

6,8

0,09

AL G

MEK-RL FS Accessories available: IK 8x_ _ E

MMK-RL FS module center clamp, not framed

Page B31

Article AL G

MMK-RL FS Accessories available: IK 8x_ _ E

C6

Page B31

PUK-Solarline

Module fastening

Central module clamp for framed modules

Module end clamp for framed modules

C

Central module clamp for thin layer modules

Module end clamp for thin layer modules

C7

PUK-Solarline

Data for the construction planning

● Minimum Information for open space surface facilities

1.● Place

of construction

Country: 2. Type of installation:

Postcode:

City:

 Open space system

 Roof system

3. Project planner:

Contact person:

4. Ground / soil: Geological survey:

 available

 requested

5. Form of roof / incline: Statics:

max. permissible load:

kg/sqm

6.● Foundation:  Concrete

 Screw foundation

7. Altitude: 8. Wind load area: Snow load zone:

m

 Ramming Height of building:

m

1

2

3

4

1

 1a

2

 2a

3

9.● Module type: 10.● Module size: ________ / ________ / 11.● Module weight:

mm kg

Power:

W

Inclination angle:

Degrees

12.● Eaves height (distance between ground and bottom edge of module):

mm

13.● Module arrangement Rows per module area:

Units

 Vertical

14.● Number of modules per row:

Units

Number of module mounting racks:

15.● Total Number of modules:

Units

Total power:

 Horizontal Units kW / MW

Your contact person: Harald Dahlmann | Product manager Solar systems Phone: +49 30 - 682 83 - 241 • Fax: +49 30 - 682 83 - 261 • Mobil: +49 160 - 97 27 03 20 • E-mail: [email protected]

PUK-Solarline

PUK-WERKE KG

PUK-WERKE KG

Kunststoff-Stahlverarbeitung GmbH & Co. PO Box 440260 12002 Berlin Germany Headquarters and Plant Berlin Nobelstr. 45-55 12057 Berlin Germany Phone: Fax:

+49 30 - 682 83 - 01 +49 30 - 682 83 - 266 - 261 - 265 - 267

E-mail: [email protected] Internet: www.puk.com Your contact person Harald Dahlmann Product manager Solar systems Phone: Fax:

+49 30 - 682 83 - 241 +49 30 - 682 83 - 261

E-mail:

[email protected]

(as of 2010-05-17)

Plant Schönecken Industriestr. 1 54614 Schönecken Germany Phone: Fax:

+49 6553 - 92 02 - 0 +49 6553 - 92 02 - 30

Head of Sales Sales Project Management Technical Consulting Service

PUK-Solarline

PUK-Solarline

Notes

Legend A

cross-section

d

diameter

D

diameter

G

weight

H

height

Iy

axial angular impulse second class around Y-axis

Iz

axial angular impulse second class around Z-axis

L

length

k

tightening zone

LGL

elongated hole

Ø

diameter

P

applied load

t

material thickness

Wy

resisting torque around Y-axis

Wz

resisting torque around Z-axis screwing devices, no material specified: steel, galvanized and bi-chromated

F

hot-dip galvanized according to DIN E ISO 1461

E

high-grade steel, material grade number 1.4301 (V 2A)

E4

high-grade steel, material grade number 1.4571 / 1.4404 (V 4A)

AL

aluminium (EN AW 6063 T66)

PE

polyethylen

G

rubber (EPDM)

1 field | 2 field | roof

supports

crossbeam

diagonal

longitudinal beam

module carrier

Phone: Fax: E-mail: Internet: +49 30 682 83 - 01 +49 30 682 83 - 266 [email protected] www.puk.com Errors and technical modification subject to change, reproduction as well as electronic duplication only with our written permission. With appearance of this print all preceding documents lose their validity.

PUK-WERKE KG Kunststoff-Stahlverarbeitung GmbH & Co. Nobelstr. 45-55 12057 Berlin Germany © PUK-WERKE KG · PUK-KAT SOLAR 2010-05 EN · TOPP · 1000 · 2010-05-17

PUK-Solarline

Mounting system for Photovoltaic installations

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