Prospects for Nuclear Power

Prospects for Nuclear Power EPRI Global Climate Change Research Seminar May 18-19, 2010 Westin Grand Hotel, Washington, DC Revis James Director, Ener...
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Prospects for Nuclear Power

EPRI Global Climate Change Research Seminar May 18-19, 2010 Westin Grand Hotel, Washington, DC Revis James Director, Energy Technology Assessment Center

Presentation Overview • Role of nuclear power in the context of climate analyses • Nuclear technology options • Long-term operations of existing nuclear units • New nuclear units • Issues © 2010 Electric Power Research Institute, Inc. All rights reserved.

2

Role of Nuclear under CO2 Emissions Constraints

© 2010 Electric Power Research Institute, Inc. All rights reserved.

3

MERGE U.S. Electric Generation Mix 7

7

Limited Portfolio

Full Portfolio

6

6

5

Biomass 4

Wind

Solar

4

Hydro Wind

Nuclear

Biomass

3

3

Hydro

Nuclear Gas

2

2

Gas

Coal

1

Coal 0 2000

2010

New Coal + CCS

CCS Retrofit 2020

2030

© 2010 Electric Power Research Institute, Inc. All rights reserved.

2040

2050 2000 4

2010

2020

2030

2040

1

0 2050

Trillion kWh per year

5

Trillion kWh per year

Demand Reduction

Demand Reduction

Key Technology Insights from Economic Analyses

• Aggressive energy efficiency will be needed under most scenarios. • Substantial renewables generation (e.g. >20%) will occur. • Combined generation from nuclear and coal will exceed 50% for several decades.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

5

Snapshot of Existing Nuclear Fleet

© 2010 Electric Power Research Institute, Inc. All rights reserved.

6

Worldwide Nuclear Power

Operating NPPs

438

Installed Capacity

372 GWe

Nuclear Energy Produced in 2008

2,597 TWh

Share of Nuclear Power Worldwide Production

15%

Number of countries with operating NPPs

31

NPPs Under Construction Since 2004

43 GWe

Source: IAEA – May 2010 © 2010 Electric Power Research Institute, Inc. All rights reserved.

7

U.S. Regional Electricity Generation Fuel Mixes

Source: U.S. Department of Energy, Energy Information Administration, Power Plant Operations Report (EIA-923); 2008 preliminary generation data.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

8

U.S. Nuclear Industry Efficiency Gains Equivalent to 27 reactors

Sources: Nuclear Energy Institute & Energy Information Administration © 2010 Electric Power Research Institute, Inc. All rights reserved.

9

U.S. Plants Sustaining ~90% Capacity Factor

© 2010 Electric Power Research Institute, Inc. All rights reserved.

10

Extending Operations of Existing Nuclear Units

© 2010 Electric Power Research Institute, Inc. All rights reserved.

11

Nuclear Long Term Operations • Original fleet of plants licensed for 40 years of operation • License renewal process established to extend operations from 40-60 years. – EPRI led technical basis for first plants (e.g. Calvert Cliffs) • R&D underway to extend beyond 60 years – EPRI/ DOE collaborating on the technical basis effort • Preliminary surveys of the utility community indicate that roughly 60% of the fleet are likely (> 75%) to seriously consider extending licenses for 80 years.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

12

Potential for Significant Nuclear Generation

57% of NPPs have Received Life Extensions to 60 Years

Source: DOE Life Beyond 60 Workshop © 2010 Electric Power Research Institute, Inc. All rights reserved.

13

Nuclear Long-Term Operations: EPRI R&D Scope Provide the technical basis for license renewal and life extension decisions beyond 60 or 80 years • Aging of passive structures and components • On-line diagnostics to prevent equipment failures • Managing crack growth in primary system metals • Realistic and efficient safety analysis tools

© 2010 Electric Power Research Institute, Inc. All rights reserved.

14

Demo Plant Activities: Ginna and Nine Mile Point 1 • EPRI, U.S. DOE, and Constellation Energy have a 3-year collaboration to demonstrate the assessment of aging concerns at Ginna and NMP-1 – Long-term operations actions • •

examine data, inspect and test for aging degradation pilot technical approaches for long-term operations

– Key areas • • •

Comprehensive containment examination Incremental reactor internals inspection for > 60 years Others include confirmation of reactor pressure vessel life and assessment of cable condition in severe environments

© 2010 Electric Power Research Institute, Inc. All rights reserved.

15

Building New Nuclear Units

© 2010 Electric Power Research Institute, Inc. All rights reserved.

16

The Technology… Gen III/III+ LWR Designs Under Consideration

Westinghouse * AP1000 (1117 MWe)

MHI APWR (1700 MWe)

AREVA US EPR (1600 MWe)

Current Status of Announced U.S. Intentions Technology

GE-Hitachi & Toshiba * ABWR (1,371 MWe)

Units

AP1000

14

EPR

7

TBD

4

ABWR

4

APWR

2

ESBWR

1

* Design Certified © 2010 Electric Power Research Institute, Inc. All rights reserved.

17

GE-H ESBWR (1535 MWe)

New Nuclear Plants Under Consideration in US

Alternate Energy Holdings 1-USEPR (1,600 MW)

Nine Mile Point, UNE 1-USEPR (1,600 MW) Bell Bend/PPL, UNE 1-USEPR (1,600 MW)

Fermi, DTE 1-ESBWR (1,550 MW) Blue Castle, TP 1-Unspecified Technology Callaway, AEE 1-USEPR (1,600 MW)

Lee Station, DUK 2-AP1000 (2,200 MW)

Amarillo, UNE 2-USEPR (3,200 MW)

Filed COLA

Bellefonte, NS/TVA 2-AP1000 (2,200 MW)

Comanche Peak, LUM/TXU 2-USAPWR (3,400 MW)

Selected Finalist for US DOE Loan Guarantee Program / Filed COLA Announced Intentions to File COLA

North Anna, D 1-Unspecified Technology

Grand Gulf, NS/ETR 1-Unspecified Technology

South Texas Project, NINA/NRG 2-ABWR (2,700 MW)

River Bend, ETR 1-Unspecified Technology

Harris, PGN 2-AP1000 (2,200 MW)

Summer, SCG 2-AP1000 (2,200 MW) Alvin W. Vogtle, SO 2-AP1000 (2,200 MW)

Levy County, PGN 2-AP1000 (2,200 MW)

Victoria, EXE 2-ABWR (2,700 MW) Turkey Point, FPL 2-AP1000 (2,200 MW)

COLA Review Suspended / Partially Suspended Source: NRC Expected New Nuclear Power Plant Applications (July 2009) / U.S DOE Nuclear Power Deployment Scorecard © 2010 Electric Power Research Institute, Inc. All rights reserved.

Calvert Cliffs, UNE 1-USEPR (1,600 MW)

18

The Numbers… • 32 nuclear units under consideration at 21 nuclear sites, representing 20 nuclear operators

• 18 Combined Operating License Applications (COLAs) filed to date for 28 new units - Five COLAs suspended/partially suspended (6 new units) pending technology decision or for financial reasons

• Four early site permits issued by NRC (Clinton, Grand Gulf, North Anna and Vogtle)

• Projecting 10 GW by 2020; 64 GW by 2030 • Four sites down selected for US DOE’s Loan Guarantee Program; seven units equivalent to 8700 MW – SCANA’s VC Summer Units 3&4 – Southern Nuclear Operating Companies Vogtle Units 3&4 – Unistar Nuclear Energy’s Calvert Cliffs Unit 3 – NINA/NRG’s South Texas Project Units 3&4 Source: NRC Expected New Nuclear Power Plant Applications (July 2009) / U.S DOE Nuclear Power Deployment Scorecard © 2010 Electric Power Research Institute, Inc. All rights reserved.

19

Modular Nuclear Plants - Strategy •

Construction – Pre-fabricated components/systems – Smaller scale increases number of potential suppliers – Shipping to site simplified – Onsite engineering/construction reduced



Operational/safety ¾ Passive safety systems/safety design simplified ¾ On-line refueling



Financial ¾ Can sequentially add modules to match load growth ¾ Smaller plant size minimize financial risks, complexity and uncertainty ¾ Off-site manufacturing improves productivity and mitigates construction risks 20

© 2010 Electric Power Research Institute, Inc. All rights reserved.

20

Modular Nuclear Reactor - NuScale 2 PRVs

STEAM H

400 mm (16 in.)

300 mm (12 in.)

Only 1 of 2 Feedwater Lines and Steam Lines Shown

TURBINE GENERATOR

H

M

z ~40 MWe TURBINE BYPASS

CONDENSER COOLERS

H

CONDENSATE POLISHERS 150 mm (6 in.)

FEEDWATER FW PUMP

STEAM VENT SPARGER

¾ Inherently safe – Eliminates major accident scenarios ¾ Reduced cost - Eliminates pumps, pipes, auxiliary equipment

TH

HELICAL COIL STEAM GENERATOR

¾ Major components prefabricated and shipped by rail, truck or barge Entire nuclear system is 60’ x 15’ / 300 tons.

z Natural Circulation Cooling:

CONTAINMENT VESSEL

CONTAINMENT POOL (WATER)

z Construction:

RISER

z Below Ground:

SHROUD RECIRCULATION VALVES

¾ Enhanced security and safety – Critical components - reactor, control room, fuel pool - located below ground

VACUUM

CORE TC

© 2010 Electric Power Research Institute, Inc. All rights reserved.

21

Modular Nuclear Reactor - B&W

Decay heat removal heat sink

• mPower Reactor: ~ 125 MWe • Underground containment • Used fuel stored in spent fuel pool for life

Module

Spent fuel pool

Pressure Suppression

• Natural circulation decay heat removal system for emergency/refueling cooling • Primary coolant treatment system within containment • Steam generator inspection within containment

© 2010 Electric Power Research Institute, Inc. All rights reserved.

22

Potential Long-Term Nuclear Technology Deployment

LWR Retirements HTRs

Transition to fast reactors and recycle

New ALWRs

© 2010 Electric Power Research Institute, Inc. All rights reserved.

23

Key Challenges for Nuclear Power

• Cost • Siting • Water • Waste management

© 2010 Electric Power Research Institute, Inc. All rights reserved.

24

Capital Investment Hurdle (Market values as of 3.26.09)

Exelon

$30.2 billion

Southern

$23.9 billion

Dominion

$18.5billion

FPL

$21.2 billion

Duke

$18.6 billion

Entergy

$13 billion

Two-unit nuclear power station

$12-16 billion

PPL Corp.

$11.3 billion

Progress

$10.04 billion

AmerenUE

$4.95 billion

DTE Energy

$4.62 billion

NRG

$4.16 billion

SCANA

$3.75 billion

© 2010 Electric Power Research Institute, Inc. All rights reserved.

25

Impact of Construction Delays $/MWh (Const. 2007 $) 140 120

3-Year Start-Up Delay ($4,785/kW) 100

LCOE $88/MWh 80

LCOE $73/MWh 60

Base Case ($3,980/kW)

40 20 0 2020

2025

2030

2035 Year

© 2010 Electric Power Research Institute, Inc. All rights reserved.

26

2040

2045

Conclusion ƒ Nuclear power will very likely be a key element of a leastcost portfolio of electricity generation technology options under CO2 emissions constraints. ƒ Continued safe and reliable operation of the existing nuclear fleet is critical. ƒ Ultimately, a substantial number of new nuclear units will be needed. ƒ It is technically feasible to expand nuclear electricity generation over the long-term.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

27

© 2010 Image from Electric NASA Power VisibleResearch Earth Institute, Inc. All rights reserved.

28

Backup Slides

© 2010 Electric Power Research Institute, Inc. All rights reserved.

29

Comparative Levelized Costs of Electricity – 2015 All costs are in December 2008 $

Levelized Cost of Electricity, $/MWh

130

No investment or production tax credits are assumed for any technology. Solar thermal LCOE ranges between $225-$290/MWh.

120 110 100

Wind (35% Capacity Factor)

Biomass

NGCC ($10/MMBtu)

90

NGCC ($8/MMBtu)

80

Nuclear

70

IGCC NGCC ($5/MMBtu)

60 PC 50 90% confidence level

40 0

10

© 2010 Electric Power Research Institute, Inc. All rights reserved.

Rev. October 2009

20 30 Cost of CO2, $/Metric Ton 30

40

50

Comparative Levelized Costs of Electricity – 2025 All costs are in Levelized Cost of Electricity, $/MWh December 2008$ 130 No investment or production tax credits are assumed for any technology.

Solar thermal LCOE ranges between $225-$290/MWh.

120 110

PC + CCS 100 90

IGCC + CCS Wind (42% Capacity Factor)

80

Biomass

70

Nuclear

60

NGCC ($8/MMBtu)

50 50% confidence level

40 0

10

© 2010 Electric Power Research Institute, Inc. All rights reserved.

CCS = CO2 Capture, Compression, Transport & Storage. Capture and Compression included within plant gate in $/kw; transportation and sequestration assumed to be @ $10/metric ton

20 30 Cost of CO2 $/Metric Ton 31

Rev. October 2009

40

50

MERGE De-carbonization Results Wholesale Electricity Cost (2007 cents/kWh)

Cost of Electricity

22 MERGE Projections 2020-2050

2050 2050

20

Limited Limited Portfolio Portfolio

18 16

2040 2040

14 12 2020 2020

10 8

2020 2020

2007

6

Full Portfolio

2030 2030 2030 2030

2040 2050

Full Portfolio

4 2 0 0.70

0.60

0.50 0.40 0.30 0.20 Emissions Intensity (metric tons CO2 /MWh) De-Carbonization

© 2010 Electric Power Research Institute, Inc. All rights reserved.

32

0.10

0.00

Key Nuclear Points for the Prism Analysis • The Prism analysis is based on an assumed level of nuclear deployment. • Assumption is based on domain expert assessment of what would be technically feasible, based on current technology and anticipated new technology. • Prism assumption is 64 GW of new nuclear by 2030, or about 45 new units assuming 1400 MW/unit. • Under this assumption – – historical peak build rates would not be exceeded – Nearly all new plants could be located on existing sites • Prism assumes that all existing and new units operate to 60 years. © 2010 Electric Power Research Institute, Inc. All rights reserved.

33

Key Nuclear Points for the MERGE Analysis • The MERGE analysis calculates level of deployment for nuclear and other technologies based on key assumptions: – Current and future electricity production costs – Available primary fuel reserves – CO2 emissions constraint • MERGE assumes that all existing and new units operate to 60 years – retirements are considered. • Nuclear costs assumed to improve 3%/decade due to learning. • Horizon of analysis is 2050.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

34

MERGE ASSUMPTIONS – URANIUM • Nuclear power is based on a once-through fuel cycle, in which spent fuel is not reprocessed and in which other nuclear fuels are not used (e.g. advanced fuel cycles). • The 2009 MERGE analysis models a finite amount of energy equivalent to known global uranium reserves. • The assumed global uranium reserve is 7,700 exajoules (EJ), based on a detailed assessment performed by Working Group III of the Intergovernmental Panel on Climate Change. • Current annual global consumption is around 30 EJ.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

35

MERGE Assumptions - Nuclear

© 2010 Electric Power Research Institute, Inc. All rights reserved.

36

Nuclear Capital Requirements – Reference Case Project Duration:

-7

-6

-5

-4

-3

-2

-1

0

Year:

2009

2010

2011

2012

2013

2014

2015

2016

Project Expenditure

5%

5%

5%

14%

25%

23%

23%

Total Plant Cost ($/kW, including site specific costs, engineering, & contingency)

2670

Allowance for Funds Used During Construction (AFUDC, $kW)

1010

Owner’s Cost ($/kW)

300

Total Capital Requirement (TCR, $/kW, constant 2007 $)

3980

• Site specific costs assume standard substation, raw water intake, transmission tie-in costs. • No inflation and escalation to future operations date included. © 2010 Electric Power Research Institute, Inc. All rights reserved.

37

Capital Requirements – Different Methods of Quoting $/kW

7000 Escalation

6000 AFUDC (Allowance for Funds Used During Construction) - Short-Term Project Financing

5000

Owners Cost

4000

Contingency

3000 2000

Engineering and Construction Management

1000

General Facilities and Site Specific Costs

0 EPRI Technical Assessment Guide (Constant $)

Utility Site Specific Project (Current $)

EPRI Technical Assessment Guide (Current $)

Source: EPRI Report 1018329, Section 1.8.3 © 2010 Electric Power Research Institute, Inc. All rights reserved.

38

Process Capital Cost (Equipment and Construction Labor)

Levelized Cost of Electricity (MIT 2009)

Table 1: Summary of Results

Overnight Cost $2002/kW Nuclear Coal Gas

2,000 1,300 500

MIT (2003) LCOE w/ Carbon Base Case Charge $25/tCO2 2002¢/kWh 2002¢/kWh 6.7 4.3 4.1

© 2010 Electric Power Research Institute, Inc. All rights reserved.

Update w/ same cost of capital 2002¢/kWh 4.4

6.4 5.1

39

Overnight Cost

Base Case

$2007/kW

2007¢/kWh

LCOE w/ Carbon Charge $25/tCO2 2007¢/kWh

4,000 2,400 900

8.4 7.2 6.5

9.3 7.4

w/ same cost of capital 2007¢/kWh 6.5

Historical worst case nuclear capital costs could bounded at ~ $5000/kW - $5500/kW

© 2010 Electric Power Research Institute, Inc. All rights reserved.

40

Impact of Financing Options

TCR ($/kW)

Debt/Equity Ratio

Return On Equity (Nominal)

Debt Interest (Nominal)

AFUDC ($/kW) (Calculated)

LCOE ($/MWhr)

3980

50/50

11.5%

7.5%

1010

73

Reference case (LCOE DR 5.5%)

58

Lower interest rate, ROE (LCOE DR 2.7%)

3607

80/20

11.5%

6%

652

3882

80/20

20%

6%

917

70

Lower interest rate, higher ROE (LCOE DR 4.4%)

4812

80/20

20%

12%

1811

98

Higher interest rate, ROE (LCOE DR 7.3%)



Base Case varied with D/E ratio, ROE, and debt interest.





All cases use same Total Plant Cost ($2670/kw)and Owner’s Cost ($300/kw).

TCR- Total Capital requirement (all inclusive installed costs). TCR is impacted by D/E,ROE, and DI.



AFUDC – Allowance for funds used during construction. AFUDC calculated with weighted cost of capital in real terms (no inflation).



LCOE- Levelized Cost of Electricity over the life of the plant.



All costs in constant December 2007 $.



Debt Interest deduction from revenue included in LCOE calculation.

© 2010 Electric Power Research Institute, Inc. All rights reserved.

41

R&D Focus: Materials Aging Extension of Materials Degradation Matrix for primary metals for failure mechanisms to 80 years PZR instrument nozzles

Safety & relief valve nozzles

CEDM motor housing CEDM/ICI nozzles to RV head welds Monitor tube

PZR surge line nozzle

RVH vent nozzle PZR heater sleeves

Heat transfer tubing PZR & RC pipe-surge line connections

Shutdown cooling outlet nozzle

Tubesheet (TS) cladding Tube-TS cladding weld

Spray nozzles

Partition plate & welds

Let-down & drain nozzles RCS instrument nozzles

Primary nozzle closure rings & welds

Safety injection & SDC inlet nozzle

Bottom channel head drain tube & welds

Charging inlet nozzles

Guide lugs flow skirt

ICI nozzles-ICI guide tubes

© 2010 Electric Power Research Institute, Inc. All rights reserved.

42

RCP suction & discharge

EPRI Nuclear R&D Activities Inspection Risk & Safety

Equipment Reliability

Material Degradation

Fuel Reliability © 2010 Electric Power Research Institute, Inc. All rights reserved.

Adv. Nuclear Technology

Radiation Exposure and Waste Management 43

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