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®
Emhart Fastening Teknologies Industrial Division 510 River Road P.O. Box 859 Shelton, CT 06484 Tel. (203) 924-9341 Fax (203) 925-3109 California Office & Warehouse 1402 McGaw Irvine, CA 92614 Tel. (714) 851-2298 Fax (714) 851-2099 Canadian Office & Warehouse 3545 Thimens Boulevard St. Laurent, Quebec, H4R 1V5 Tel. (514) 333-8080 Fax (514) 338-3829 www.emhart.com
Your Local Distributor:
Blind Fastening Product Catalog and Engineering Handbook
Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS, Tucker and Warren P 3000 Rev. A (7/97) © 1997, 1996, 1991 Emhart Industries, Inc.
® Reg. U.S. Pat. Off.
Printed in U.S.A.
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ISO 9001 • QS 9000
POP® rivets and rivetools are widely recognized and highly regarded products in the fastening industry. POP is the original blind rivet manufacturer and its success can be attributed to its focus on providing high quality products. However, in today’s business environment, product quality is a small portion of the total quality philosophy Quality Policy necessary to be successful in a growing market. Total Quality is a commitment. It begins with our employees and management working together as a team. Our company has pledged to develop superior products and manufacture them to only the highest quality standards. We continue to improve our manufacturing systems, the quality of our products and services in an effort to make our company synonymous with being the best. When using POP products our customers are assured that they will receive total support from a full service company. We understand that to establish strong relationships with our customers, every encounter with our business systems, employees or company representative should be a satisfying experience. POP Fasteners is dedicated to exceeding our customer expectations in conceptual innovation, design, value engineering, product on-time delivery and support.
Why POP Brand Fasteners? As a blind fastener, POP rivets can be inserted and set from one side of the workpiece. And while unique benefits are obtained through this feature, POP applications are not limited to blind holes. In fact, POP brand blind rivets are increasingly found in both blind and non-blind applications as a replacement for welds, adhesives, screws, nuts and bolts, etc. We have added the WELL-NUT® Threaded Insert and JACK NUT® Threaded Insert to our blind fastener
2
POP
The Division is dedicated to exceeding the expectations of our internal and external customers with uncompromising integrity. In a participative environment of continuous improvement, our commitment is to satisfy our customers by providing error-free products and services every time. Quality is the most important element of our business.
POP’s Certificate of Approval for ISO 9001 & QS 9000
product line. These unique fasteners offer excellent solutions to state of the art fastening applications.
POP is the leading manufacturer of blind fasteners today. Here’s why… • POP’s engineering personnel are widely recognized as industry’s finest when it comes to finding the best answers to tough fastening problems. • Ours is industry’s broadest line of standard blind rivets, immediately available from stock.
• Our Blind Fastener Business Team can handle both your riveting and threaded insert fastening needs, all from one location. • Our line of manual and power rivet setting tools are industry’s most reliable and most complete. • Our extensive programs of research and development keep POP always at the leading edge of blind fastening technology. • And they’re made available to you by industry’s most extensive network of authorized distributors.
®
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
C E R T I F I E D
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ISO 9001 • QS 9000
Contents Introduction to POP Brand Blind Rivets & Contents
2-3
How they work & How to order
4-5
Open End Rivets
6-9
Easy Entry Rivets
10-11
Multi-Grip Rivets
12-13
Closed End Rivets
14-17
Large Secondary Head Rivets
18-19
T-Rivets
20-21
Ultra Grip Rivets
22-23
POP Power Tools & Manual Tools
24-25
Rivetool Replacement Parts & Accessories
26-27
Well-Nut Threaded Inserts
28-29
Jack Nut Threaded Inserts
30-31
Kits & Accessories
32-33
General Design Practice and Engineering Services
34-37
POP Product Application Requests
38
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
POP
®
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1.
2.
3.
1. The rivet body is inserted in a hole in the materials to be joined. 2. The tool is actuated and the jaws of the power operated or manual POP rivetool grip the mandrel of the rivet. 3. The rivet is set by pulling the mandrel head into the rivet body, expanding it, and forming a strong, tight, reliable joint. At a predetermined setting force, the mandrel breaks and falls away.
Advantages of POP Blind Rivets. The ablility to set POP brand rivets without the need for access at the back of the work makes their use mandatory in many instances. However, their many additional advantages make POP brand rivets the logical choice in numerous applications where the blindsetting feature is not of primary importance. Following are some of these important POP brand rivet advantages compared with conventional fasteners. 4
POP
C E R T I F I E D
ISO 9001 • QS 9000
How do they work? A blind rivet consists of two parts – the rivet body and, within it, the setting mandrel, as shown in the accompanying drawing.
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• LOW IN PLACE COSTS. Real or “infinely finished surfaces. No dents, place” costs are often lower than dimpling, or wrench marks. those of other fasteners because of their speed and ease of application. • EXCEPTIONAL VERSATILITY. POP brand rivets hold securely in thin • FAST ASSEMBLY. Because POP or thick, soft or hard materials, brand rivets can be set in seconds. ideal for dissimilar materials. First Literally. choice for plastics and other easily damaged components. • LOW-COST, LIGHTWEIGHT, EASILY PORTABLE TOOLS. Manual or • HIGH GRIP AND PULL-UP power tools are easy to take to the STRENGTHS. A POP brand rivet work place, reduce operator fadraws parts together, even when a tigue, and minimize capital expengap exists between parts. diture. • TAMPERPROOF. Ideal for public • STRONG, RELIABLE FASTENINGS, transportation and other public faINDEPENDENT OF OPERATOR cilities where tampering and vanSKILL. POP brand rivets don’t dalism are problems. Excellent for torque out like threaded fasteners, fastening limited-access panels; wasting time and material. Correct authorized personnel with correct setting pressure is predetermined equipment easily drill out POP by the breaking point designed into brand rivets and replace in the mandrel. So you get uniformly seconds. strong, reliable fastenings the first • INCREASED DESIGN FLEXIBILITY. time – all the time. Setting without need for access at • VIBRATION-PROOF ASSEMBLY. back, minimum backup space rePOP brand rivets won’t back out or quirements, versatility, and neat vibrate loose and fall out like appearance are just a few of the threaded fasteners. You eliminate POP brand rivet attributes that costly call-backs due to faulty fascontribute to design flexibility and tenings. improve the quality of the finished product. • NO SURFACE MARRING. Setting tool won’t slip and mar polished or
POP offers a full range of rivets that meet your fastening needs.
®
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526
www.klsales.com
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ISO 9001 • QS 9000
Rivet Language & How to Order This illustration provides a graphic representation of common rivet nomenclature. Mandrel Head
Assembly Lock
POP® Rivet Gage How to Use
Mandrel
32 34 36 41 42 43 44 45 46 48 410
5/32" 62 64 66 68 610 612 614 616
Measure to end of rivet body.
84 86 88 810 812 814 816
Blind Side Clearance
Rivet Diameter Primary Head Style
1/4"
8 Size
Fully Formed Secondary Head
Edge Clearance
52 53 54 56 58
3/16"
6 Size
Shear
1/8"
Primary Head Height
Rivet Length
5 Size
Primary Head Diameter
Rivet Diameter
4 Size
Primary Head Rivet Body
3/32"
Predetermined Break Point
3 Size
The body diameter of a POP rivet is measured in 32nds of an inch, i.e., 6 size equals 6/32" or 3/16" body diameter. The POP rivet gauge is designed to help you determine the length of a rivet. Place the rivet in the appropriate size slot flush to the side of the gauge and measure the length from under the head to the end of the body, as shown. The length determines the maximum grip capability and is measured in 16ths of an inch, i.e., 4 equals 4/16" or 1/4" maximum grip.
Rivet Length
All dimensions in inches
Nature of Materials to be Joined
Tensile
Grip Range
How to order POP Blind Rivets. OPEN-END RIVETS – EXAMPLE: AD610ABSLF Rivet Body Material A C M S SS PA
Head Style
Aluminum D Copper K Monel DS Carbon Steel Stainless Steel Soft Set Aluminum
Dome Head Countersunk Dome Head, Large Secondary Head
Rivet Diameter
Max. Grip
Mandrel Mat’l & Design
Special Features
In 32nds of an inch Example: 6 equals 6/320 or 3/160 body diameter
In 16th of an inch Example: 10 equals 10/160 or 5/80 maximum grip range
ABS
LF
Designates large flange
TF
Designates Trifurcating T-Rivet Designates UltraGrip Style
BS SSBS
Aluminum Break Mandrel Carbon Steel Break Mandrel Stainless Steel Break Mandrel
UG
CLOSED-END RIVETS – EXAMPLE: AD44AH Rvet Body Material
Head Style
Rivet Diameter
Max. Grip
Mandrel Mat'l & Design
Core Designs
A C S SS
D K
In 32nds of an inch Example: 4 equals 4/32nds or 1/80 body diameter
In 16th of an inch Example: 4 equals 4/16ths or 1/40 maximum grip range
A
H S
Aluminum Copper Carbon Steel Stainless Steel
Dome Head Countersunk
Aluminum Break Mandrel No Letter Carbon Steel Break Mandrel SS Stainless Steel Break Mandrel
Hollow Core Solid Core
POP ®
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
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ISO 9001 • QS 9000
Open End Rivets
• • • •
Strong, low cost fastenings. Ideal for a wide range of applications. Available in a variety of materials. Dome, countersunk, or large flange head styles.
Set
Unset How to order POP Blind Rivets. OPEN-END RIVETS – EXAMPLE: AD610ABSLF Rivet Body Material
Head Style
Rivet Diameter
Max. Grip
Mandrel Mat’l & Design
Special Features
A C M S SS PA
D K
In 32nds of an inch Example: 6 equals 6/320 or 3/160 body diameter
In 16th of an inch Example: 10 equals 10/160 or 5/80 maximum grip range
ABS
LF
Aluminum Copper Monel Carbon Steel Stainless Steel Soft Set Aluminum
Dome Head Countersunk
Body / Mandrel Material Aluminum / Aluminum Soft Set Aluminum / Aluminum Aluminum / Steel Copper / Steel Steel / Steel Stainless Steel / Steel Stainless Steel / Stainless Steel Monel / Steel
3/32 Shear Tensile 85 135 125
175
150
205
255
290
Shear 155 65 210 215 295 550 550 335
1/8 Tensile 235 85 325 300 425 700 700 425
Aluminum Break Mandrel BS Carbon Steel Break Mandrel SSBS Stainless Steel Break Mandrel
5/32 Shear Tensile 225 350 105 145 340 490
3/16 Shear Tensile 315 500 145 205 445 720
410 900 900 495
590 1000 1000 740
570 1130 1130 670
815 1375 1375 840
Designates large flange
Shear 600
1/4 Tensile 750
890
1200
1245
1505
1210
1515
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
6
POP
®
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
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ISO 9001 • QS 9000
Open End Domed MATERIALS AND FINISHES Rivet Code AD**ABS PAD**ABS AD**BS CD**BS SD**BS SSD**BS SSD**SSBS
Rivet Body Material 5052 Aluminum 1100 Aluminum 5056 Aluminum 110 ETP Copper C1006-1010 Steel 300 Series SS 300 Series SS
Finish Plain Plain Plain Plain Zinc Plain Plain
Mandrel Material Aluminum Aluminum Carbon Steel Carbon Steel Carbon Steel Carbon Steel 300 Series SS
F Finish Plain Plain Plain Plain Plain Plain Plain
H D
W
E L
N
** Insert rivet number when ordering, such as: AD 32 ABS, etc.
PRODUCT AVAILABILITY NOM. DIA.
3/32
1/8
5/32
3/16
1/4
RIVET NO.
L ± .015
GRIP RANGE
32
.225
.032 - .125
34 36 41 42 43 44 45 46 48 410 52 53 54 56 58 62 64 66 68 610 612 614 616 84 86 88 810 812 814 816
.350 .475 .188 .250 .313 .375 .438 .500 .625 .750 .275 .338 .400 .525 .650 .300 .425 .550 .675 .800 .925 1.050 1.175 .455/.495 .580/.620 .705/.745 .830/.870 .955/.995 1.080/1.120 1.205/1.245
.126 - .250 .251 - .375 .032 - .062 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .500 .501 - .625 .063 - .125 .126 - .187 .188 - .250 .251 - .375 .376 - .500 .063 - .125 .126 - .250 .251 - .375 .376 - .500 .501 - .625 .626 - .750 .751 - .875 .876 - 1.000 .063 - .250 .251 - .375 .376 - .500 .501 - .625 .626 - .750 .751 - .875 .876 - 1.000
CODES
AD AD PAD PAD ABS 1234567890123456789012345 ABSLF ABS ABSLF 5 123456789012345678901234
AD AD CD CD SD SD SSD SSD SSD SSD Tool BS 123456789 BSLF123456 BS 12345678 BSLF 8 BS 123456789 BSLF 123456 BS 1234567890123456789012345 BSLF SSBS SSBSLF Nosepiece 234567 2345678 611234567 192345 1992345 8 2345678901234567890123455 12345678 112345678 11623456789012345678901234
123456789012345678901234 123456789012345678901234555 123456789012345678901234 12345678901234567 1234567890123456789012345 23456789012345677 1234567890123456 111234567890123456 234567890123456777 11234567890123456 2345678901234567 123456789 112345678901234567 12345678 92345678901234567 12345678 1234567899 123456789
2345678 2345678 12345678 2345611234567 623456789012345678901234 1123456 1123456 992345111234567890123456789012345 2345678901234567890123455 1123456789 12345678901234 12345 123456789012345678901234567890121 123456788 234567890123456789012345678901211 12345678901234567890123456789012 † 234 12345678901234 1 15 2345678901234567890123456789012 1 123456 234155234567890123456789012345678901211PRN314‡ 1234 1234567890123411234567 234567881 2345 6 1 2345678901234567890123456789012 1 12345678901234 1 PRP31 234567812345 2345678901234567890123456789012 1 123456 123456 12345 123456 2341552345678901234567890123456789012 12345678901234 1123456781 123456789 12345678 2345123456 6 1992345612345 12345 12341123456789012345678901234567890121 12345 1234561 2345678 23456712345678 6 88 1112345 123456 12345 12345 123456 112345678 11234567 123456789 12345678 234566 2345 1123456 1123405 12345 234566 12345 2345 6 1 23456789 12345 23456 23456789 0 1123456 1123456 11234567890 12345 123456 12345 1234567890123456 12345678901234 12345 12345 123456 123456 12345 23456789012345 66 23455 23455 234566PRN414† 1123456 12345678901234 112345 112345 12345 123456 12345 12345 23456789012345 234 234 11234567890123456 1 1 1 12345678901234 PRP32‡ 1234 5 2345 6 2345 6 234 5 234 5 234 5 2345 6 1 1 1 12345 1 12345 1 1 12345678901234 1234 5 6 2345 6 234 5 234 5 234 5 2345 6 112345 1 1 1 1 1 2345 5 5 2345 6 1234 551234567890 112345 12345 11234 11234 1 234566 234566 0 234 234 1234 2345 1123456 123456789 1 1234567890123456 1234567890123456789 234555123456 23455 5123456 234566 6 123456 12345 1234567890 1234 16234 162345 23456789012345 6 2345 2345 1 1234567890123456789 1 1 1 1 1 12345678901234 123456 1234567890123456 123456 123456 12345 12345 123456 1234567890123456789 2345678901234566 234566 234566 12345678901234 12345123456 12345 11123456789012345 12345 11162345 1 12345678901234 23456789012345 6 2345 2345 6 2345 6 1 1 12345678901234 23456789012345 2345 6 2345 6 11234567890123456 1123456 1162345 1 12345678901234 12345 2345666 123456789 2345678900 2345 6 2345 1 12345678901234 6 23456 6PRN514† 1123456 11234567890 112345 1 12345678901234 2345 6 123456 2345 6 2345 6 1 12345678901234 1 PRP33A‡ 123456 123456789012345 12345678901 66 6 1162345 1152345 12345678901234 2345 2345 2345678901234 234567890 1 2345 6 1 1 1 12345678901234 12345 234516234566 1123456 12345678901234 152345 12345678901234 123456789012345 12345 2345166 2341655234567890 1234 12345678901234 23456789012345 6 11234567890123456 1 1 12345678901234 123456 1234567890 5 2345 6 11234 1 12345678901234 234566 2345678900 234 5 2345 6 123456789 1 234 5 2345 6 1112345 1 1 1 2345 6 23456789 0 2345 234 5 1 1 1 66 00 23455 234566 6 112345 1123456789 1234 12345 2345 23456789 1 1 12345678901 23456789 0 123456 1 12345 123456 2345678901 00 1123456 1123456789 PRN614† 123456789012345 123456 23456789 12345678901 123456789 2345 6 2345678901234 5 2345 6 234567899 23456789 0 1 1 1 1 12345678 1 23456112345678 2345678901234152345 6 1123456789 1123456789012345 1123456789 23456789 123456 1234567890123456789 6 1 23456789000 23456781992345678 234567899 2345123456 61112345678 23456789012345678 92345 2345 6 112345678901234 1 1123456789 119234567899 2345678 6 2345 6 1112345 1234567890123456789 1 23456789 0 23456781992345678 234567899 12345678 1 1 2345 6 234567890123 4 2345 6 1 23456789 0 1 1 2345678 9 2345678 9 1 1 12345 6 234567890123 4 2345 6 112345 1 23456789 0 1 1 23456781923456789 1123456789 1234567896 23456789012345 12345678901234 2341551123456789012345678901234567890121 1234 12345611 1234567890 2345678901234567890123456789012 2345678901234567890123456789012 6 1123456789012345 12345678901234 1 2345678901234567890123456789012 1 23456789012345 66 52345678901234567890123456789012111 11234 12345678901234 1152345678901234567890123456789012 23456789012345 234 11234567890123456 12345678901234 23456789012345678901234567890121 11152345678901234567890123456789012 123456 12345678901 234 1 12345678901234 234567890123456789012345678901211 1 2345 6 234567890 1 234 1 1 1 12345678901234 1152345678901234567890123456789012 2345678901234567890123456789012 6612345678901234567 23411552345678901234567890123456789012 112345 12345678901 1234 12345678901234 234567890123456789012345678901211 1 23456789012345677 1234567890123456 2345 1 12345678901234 1 2345678901234567890123456789012 1 1 † 23411552345678901234567890123456789012 234567890123456 112345 12345678901234 234567890123456777 234567890123456789012345678901211 1PRN811 23456661111234567890123456 111234 12345678901234 234567890123456 2345678901234567890123456789012 77123456 2345678901234567890123456789012 1 1152345678901234567890123456789012 234 112345 12345678901234 234567890123456 1 1 1 23456611234567890123456 23456789012345677123456 11234 1152345678901234567890123456789012 234567890123456789012345678901211 1 2345612345678901234 234 52345678901234567890123456789012 112345 12345678901234 2345678901234561 777 111234567890123456 1 11152345678901234567890123456789012 2345 6 123456 234 1 12345678901234 234567890123456 2345678901234567890123456789012 2345611234567890123456 2341152345678901234567890123456789012 1123456 23456789012345677 1 234567890123456789012345678901211 1 12345678901234 12345 12345678901234 12345678901234567 123456789012345678901234567890121 1234 234 1 1234 Request for quote (Redline) † Power Tool ‡ Hand Tool 1234567 1234567 23456789 1123456789 123456789
123456 234566 1112345 2345 234566 1123456
Stock Item Made to Order. Check factory for stock.
1123456 2345677Refer 1234567
to factory
BASIC DIMENSIONS STANDARD FLANGE
NOM. DIA. 3/32 1/8 5/32 3/16 1/4
Hole Size & Drill No. .097 - .100 #41 .129 - .133 #30 .160 - .164 #20 .192 - .196 #11 .257 - .261 F
D .092 - .096 .122 - .128 .153 - .159 .183 - .191 .249 - .255
F MAX. L Max + .100 L Max + .120 L Max + .140 L Max + .160 L Max + .235
N MIN. 1.00 1.00 1.06 1.06 1.25
W REF. .057 .076 .095 .114 .151
H .188 ± .010 .250 ± .012 .312 ± .016 .375 ± .018 .500 ± .025
E ± .004 .028 .036 .043 .051 .069
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
LARGE FLANGE
H — .375 ± .015 .468 ± .020 .625 ± .025 —
POP
E — .040 ± .006 .049 ± .007 .075 ± .008 —
®
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C E R T I F I E D
ISO 9001 • QS 9000
Open End 120° Countersunk
MATERIALS AND FINISHES Rivet Rivet Body Mandrel Code Material Finish Material AK**ABS 5052 Aluminum Plain Aluminum PAK**ABS 1100 Aluminum Plain Aluminum AK**BS 5056 Aluminum Plain Carbon Steel SK**BS C1006-1010 Steel Zinc Carbon Steel SSK**BS 300 Series SS Plain Carbon Steel SSK**SSBS 300 Series SS Plain 300 Series SS ** Insert rivet number when ordering, such as: AK 42 BS, etc.
Finish Plain Plain Plain Plain Plain Plain
F H W
D
E L
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
L ± .015
GRIP RANGE
3/32
32 42 43 44 45 46 48 410 52 53 54 55 56 58 62 64 66 68 610 612 614 616
.225 .250 .313 .375 .438 .500 .625 .750 .275 .337 .400 .462 .525 .650 .300 .425 .550 .675 .800 .925 1.050 1.175
.063 - .125 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .500 .501 - .625 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .500 .063 - .125 .126 - .250 .251 - .375 .376 - .500 .501 - .625 .626 - .750 .751 - .875 .876 - 1.000
1/8
5/32
3/16
AK
PAK
AK
SSK
SSK
Tool
BS SSBS Nosepiece 1234567890 1234567890 1234567890 PRN314†/PRP31‡ 123456 234566 1112345 2345 234566 1123456 12345 123456789012345 1234 5 PRN414† 12345678901234 1234555 1234567890 123456789012345 1234 1234567890 ‡ 123456 123456 61234 2345661234567890 1234555 123451234 12345 1234567890 PRP32 123456 1 1234567890 23451662345 661234567890 1234 5512345 1234 112345 2345 661234567890 12341123456 5 1234567890 2345 1234 5 1 1234567890 12345 123456 2345 6 1234 5 1 1234567890 23451234512345162345 6 112345 661234567890 1234 123456 55 112345 1234567890 2345 1234 1234567890 12345 123456 1234 5 2345 6 1 1234567890 PRN514† 2345 6 112345 1234 5 1 2345 6 1 1234567890 2345 2345 6 1234 1 5 2345 6 1 1234567890 PRP33A‡ 1234512345 6 112345 1234567890 2345 6 1234567890 123456789012345 2345 6 1 2345678901234155234561234567890 1234567890 1112345678901234 2345 6 1 1234567890 2345678901234 5 2345 6 1 1234567890 1234567890 12345 123456789012345 123456 1234567890 2345678900 23455 1234 11123456789 1 1 234567890 23456789 0 234 1 001234567890123456 234567890123455 1123456789 112345678901 23456789 12345 23456789012345 6612345 23456789 0 1 11234567890 † 12345 23456789012345 1 12345678 2345671 8 234567890123456 1234567 23455 PRN614 112345 1234 8 1 2345 23456789012345 6 234567 8 1 1 1 8 234567890123451 1234567 623455 112345 2345671 111234567 2345 1166234 118888 23456789012345 23455 1 2345 23456789012345 234567 11234567 2345671 112345 234511234567 66234 888 234567890123451 2345671 23456789012345 234 1 8 11234567 234567890123451623455 2345671 234567 88 112345678 12345 1234567890123456 ABS ABS BS 123456789012345678901234 23456789012345678901234 1112345678901234567890123 234567890123456789012344 123456789012345678901234
Stock Item
CODES
SK BS
N
† Power Tool
‡ Hand Tool
1234 234 Made to Order. Check factory for stock. 11234 1234567 Request for quote (Redline)
2345677 123456 1 1234567 Refer 1234567
to factory
BASIC DIMENSIONS NOM. DIA.
3/32 1/8 5/32 3/16
8
Hole Size & Drill No.
.097 - .100 .129 - .133 .160 - .164 .192 - .196
POP
#41 #30 #20 #11
D
F MAX.
N MIN.
W REF.
H
E REF.
.092 - .096 .122 - .128 .153 - .159 .183 - .191
L Max + .100 L Max + .120 L Max + .140 L Max + .160
1.00 1.00 1.06 1.06
.057 .076 .095 .114
.174 ± .013 .220 ± .013 .281 ± .015 .348 ± .015
.027 .030 .040 .050
®
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
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ISO 9001 • QS 9000
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Open End Monel Domed & 120° Countersunk
MATERIALS AND FINISHES Rivet Code MD***BS
Rivet Body Material Monel
Finish Zinc
Mandrel Material Carbon Steel
Finish Zinc
** Insert rivet number when ordering, such as: MD 319 BS, etc.
F
F H
H
D
W
E L
W
D
E N
L
N
PRODUCT AVAILABILITY DOMED NOM. DIA.
7/64
1/8
5/32
3/16
1/4
COUNTERSUNK
RIVET NO.
GRIP RANGE
L ± .020
H
E
319 321 419 424 429 435 440 519 524 530 537 540 545 624 630 636 639 650 665 675 850 870
.020 - .070 .071 - .090 .020 - .070 .071 - .120 .121 - .170 .171 - .230 .231 - .280 .020 - .050 .051 - .100 .101 - .160 .161 - .230 .231 - .260 .261 - .310 .020 - .090 .091 - .150 .151 - .200 .201 - .230 .231 - .340 .341 - .490 .491 - .590 .151 - .300 .301 - .500
.195 .195 .195 .245 .295 .355 .405 .195 .245 .305 .375 .405 .455 .245 .305 .365 .395 .505 .655 .755 .505 .705
.192 ± .013 .192 ± .013 .236 ± .015 .236 ± .015 .236 ± .015 .236 ± .015 .236 ± .015 .263 ± .017 .263 ± .017 .263 ± .017 .263 ± .017 .263 ± .017 .263 ± .017 .320 ± .020 .320 ± .020 .320 ± .020 .320 ± .020 .320 ± .020 .320 ± .020 .320 ± .020 .427 ± .025 .427 ± .025
.020 ± .008 .020 ± .008 .025 ± .010 .025 ± .010 .025 ± .010 .025 ± .010 .025 ± .010 .028 ± .012 .028 ± .012 .028 ± .012 .028 ± .012 .028 ± .012 .028 ± .012 .040 ± .015 .040 ± .015 .040 ± .015 .040 ± .015 .040 ± .015 .040 ± .015 .040 ± .015 .053 ± .015 .053 ± .015
CODES
MD BS
1234 1234
12345 12345 12345
12345 12345 12345
GRIP RANGE
L
.051 - .090 .091 - .110 .051 - .100 .101 - .150 .151 - .200 .201 - .260 .261 - .310 .040 - .080 .081 - .131 .131 - .190 .191 - .260 .261 - .290 .291 - .340 .050 - .120 .121 - .180 .181 - .230 .231 - .260 .261 - .370 .371 - .520 .521 - .620 .181 - .330 .331 - .530
.223 ± .015 .243 ± .015 .231 ± .015 .281 ± .015 .331 ± .015 .391 ± .015 .441 ± .015 .234 ± .020 .284 ± .020 .344 ± .020 .414 ± .020 .444 ± .020 .494 ± .020 .290 ± .020 .350 ± .020 .410 ± .020 .440 ± .020 .550 ± .020 .700 ± .020 .800 ± .020 .572 ± .030 .772 ± .030
E REF
H
.192 ± .015 .192 ± .015 .236 ± .015 .236 ± .015 .236 ± .015 .236 ± .015 .236 ± .015 .263 ± .015 .263 ± .015 .263 ± .015 .263 ± .015 .263 ± .015 .263 ± .015 .320 ± .015 .320 ± .015 .320 ± .015 .320 ± .015 .320 ± .015 .320 ± .015 .320 ± .015 .427 ± .020 .427 ± .020
1234 Stock Item Request for quote (Redline) 1234567 2345677 123456 1 Made to Order. Check factory for stock. 1234567 Requires product development (Black Line)
.028 .028 .036 .036 .036 .036 .036 .039 .039 .039 .039 .039 .039 .045 .045 .045 .045 .045 .045 .045 .059 .059
MK BS
Tool Nosepiece
PRN414† PRP32‡
123456 123456 123456 PRN514† PRP33A‡
PRN614†
123456 234566 12345 1 † 2345 1 23456 6PRN811 1 123456
† Power Tool
‡ Hand Tool
BASIC DIMENSIONS NOM. DIA. 7/64 1/8 5/32 3/16 1/4
Hole Size & Drill No. .113 - .117 #33 .129 - .133 #30 .160 - .164 #20 .192 - .196 #11 .257 - .261 F
D .107 - .113 .123 - .129 .154 - .160 .185 - .191 .251 - .257
F MAX L Max + .100 L Max + .120 L Max + .140 L Max + .160 L Max + .180
N MIN. 1.00 1.00 1.06 1.06 1.25
W REF. .072 .076 .090 .114 .152
K&L Sales • Phone 1-800-535-1420 FAX: 1-800-535-1526 • www.klsales.com
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C E R T I F I E D
ISO 9001 • QS 9000
Easy Entry
All the advantages of open end rivets, plus… • Design facilitates insertion of rivet into materials. • Aligns odd shaped and misaligned holes. • Increases productivity by significantly reducing assembly time. • Large expansion capabilities for strong and tight fit.
Set Unset How to order POP Blind Rivets. EASY ENTRY RIVETS – EXAMPLE: EAD42BS Rivet Body Material
Head Style
EA Easy Entry Alum. D Dome Head ES Easy Entry Carbon St.
Body / Mandrel Material Aluminum / Steel Steel / Steel
Rivet Diameter
Max. Grip
In 32nds of an inch Example: 4 equals 4/320 or 1/80 body diameter
Shear 210 295
In 16th of an inch Example: 2 equals 2/160 or 1/80 maximum grip range
1/8 Tensile 325 425
Mandrel Mat’l & Design
Special Features
ABS
LF Designates large flange
BS
5/32 Shear Tensile 340 490 410 570
Aluminum Break Mandrel Carbon Steel Break Mandrel
3/16 Shear Tensile 445 720 590 815
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
10
POP
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ISO 9001 • QS 9000
Easy Entry
MATERIALS AND FINISHES Rivet Code EAD**ABS
Rivet Body Material 5052 Aluminum
Finish Plain
Mandrel Material Aluminum
EAD**BS
5056 Aluminum
Plain
Carbon Steel
Plain
ESD**BS
C1006-1010 Steel
Zinc
Carbon Steel
Plain
ESSD**BS
300 Series SS
Plain
Carbon Steel
Plain
Finish Plain
** Insert rivet number when ordering, such as: EAD 42 BS, etc.
F H W
D
E N
L
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
1/8 5/32 3/16
CODES
42 43 44 54 64 66
GRIP RANGE
L ± .015
EAD
EAD
EAD
EAD
ESD
ESD
ESSD
ESSD
TOOL
ABS ABSLF BS 2345 BSLF 6 BS 12345 BSLF 6 BS BSLF NOSEPIECE 12345678901 23456789011 112345 66 661234567890 2345678900 112345 123456789 2345 2345 111234567890 1 1 234567890 23456 23451623456789 00 PRN414† 1123456 234567890111 1123456 1123456789 23456789 00 PRP32‡ 111234567890 23456789011 1234567890123456 11623456789 23456789012345 23456789 00 1 11234567890 23456789012345 234567890111234567890 11234567890123456 11623456789 123456 23456789 00PRN514†/PRP33A‡ 11234567890 23456789 0 2345 6 234567890 1 23456789 1 1 112345 2345678901123456789 1234567890 2345678900 2345116623456789 2345678900 PRN614† 112345678901 1234567890 123456 1234567890 1234 1234Request for quote (Redline) † Power Tool 11234 2345677 23456
.031 - .094 .250 .095 - .156 .313 .157 - .218 .375 .188 - .218 .400 .126 - .218 .425 .251 - .343 .550 Stock Item Made to Order. Check factory for stock.
11234567Refer 1234567
‡
Hand Tool
to factory
BASIC DIMENSIONS STANDARD FLANGE
NOM. DIA. 1/8 5/32 3/16
Hole Size & Drill No. .129 - .133 #30 .160 - .164 #20 .192 - .196 #11
D .122 - .128 .153 - .159 .183 - .191
F MAX. L Max + .165 L Max + .165 L Max + .235
N MIN. 1.00 1.06 1.06
W REF. .076 .095 .114
H .250 ± .012 .312 ± .016 .375 ± .016
E ± .004 .036 .043 .051
LARGE FLANGE
H .375 ± .015 — —
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
E ± .004 .061 — —
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®
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C E R T I F I E D
ISO 9001 • QS 9000
Multi Grip
• • • • • • •
Wide grip range. Optimum clamp-up force. Accommodates oversized and irregular sized holes. High mandrel head retention. Vibration and moisture resistant. Reduced inventory. Dome, countersunk, and large flange head styles.
Set Unset How to order POP Blind Rivets. MULTI-GRIP RIVETS – EXAMPLE: AD41-43BS Rivet Body Material
Head Style
Rivet Diameter
Grip Range
Mandrel Mat’l & Design
Special Features
A
D K
In 32nds of an inch Example: 4 equals 4/320 or 1/80 body diameter
In 16th of an inch Example: 1 equals 1/160 and 3 equals 3/160. Grip range capability is 1/160 – 3/160.
BS
LF
Aluminum
Dome Head Countersunk
Body / Mandrel Material Aluminum / Steel Aluminum / Stainless Steel
Shear 150
1/8 Tensile 220
5/32 Shear Tensile 250
360
SS
Carbon Steel Break Mandrel Stainless Steel Break Mandrel
3/16 Shear Tensile 350
505
350
505
Shear 460
Designates large flange
1/4 Tensile 560
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
12
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Multi Grip Domed & 120° Countersunk
ISO 9001 • QS 9000
MATERIALS AND FINISHES Rivet Code
Rivet Body Material
Finish
Mandrel Material
Finish
AD**BS
5052 Aluminum
Plain
Carbon Steel
Plain
AD**SSBS
5052 Aluminum
Plain
300 Series SS
Plain
** Insert rivet number when ordering, such as: AD 41-43 BS, etc.
F
F
H
H
D
W
L
W
D
E L
E N
N
PRODUCT AVAILABILITY NOM. DIA.
1/8
5/32
3/16
1/4
RIVET NO.
L ± .015
GRIP RANGE
41-43 41-44 43-45 45-47 52-54 53-55 56-58 62-64 63-66* 64-66 64-68 66-68 68-612** 82-86
.313 .437 .453 .594 .400 .485 .715 .425 .605 .545/.585 .716 .716 1.050 .600
.039 - .187 .039 - .252 .157 - .312 .251 - .437 .047 - .250 .126 - .312 .376 - .500 .063 - .250 .188 - .375 .126 - .375 .126 - .500 .251 - .500 .438 - .750 .080 - .350
AD BS
AD BSLF
AK
*This product can be used for grips up to .437 with .190 - .195 hole **This product has 3 grooves 1234
CODES
AD
AD
AK
Tool
BS SSBS SSBSLF SSBS Nosepiece 12345678901234567890 12345678901234567890 12345678901 1234567890123456 12345678901234567890 1234567890112345 1234567890123456 12345678901 1234567890123456PRN414† 234 5 1 1234567890123456 123456 234 5 1 1234567890123456PRP32‡ 2345 6 234 5 1 1 1234567890123456 234516234 5 1123456 1234567890123456 234 5 1 551234567890123456 11234 1234567890123456 234 1234567890123456PRN514† 234 5 1 1234567890123456 ‡ 12345678901 12345678901 234 5 1 1PRP33A 551234567890123456 12345678901234 1234567890 123456 12345678901 12345678901 234 1 1234566 11234 23455 1234567890 234567890 234511662345 2345 1234511 112345 234566 1 1 12345678901 12345678901 12345678901 123456 123456 2345678901 12345678901 112345678901234567890 123456 12345678901 12345678901 PRN614† 234567890123456789 0 2345 6 1 1 12345678901 12345678901234567890 234567890112345 2345666 11234567890 112345 1234567890 234567890 1 2345 234566 1123456789011 1123456 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 PRN811†
Stock Item Made to Order. Check factory for stock.
†
Power Tool
‡
Hand Tool
1234 1234 Request for quote (Redline) 123456 23456 123456 1123456 Refer
to factory
BASIC DIMENSIONS STANDARD FLANGE
NOM. DIA. 1/8 5/32 3/16 1/4
Hole Size .129 - .142 .160 - .173 .192 - .205 .257 - .275
D .122 - .128 .153 - .159 .183 - .191 .249 - .257
F MAX. L Max + .120 L Max + .140 L Max + .160 L Max + .180
N MIN. 1.00 1.06 1.06 1.25
W REF. .076 .095 .114 .151
H .250 ± .012* .312 ± .015 .375 ± .015** .500 ± .025
E ± .004 .036 .043 .051 .069
LARGE FLANGE
H .375 ± .015 .468 ± .020 .625 ± .025 —
E ± .008 .044 .063 .075 —
*Countersunk is .220 ± .013 **Countersunk is .348 ± .015 Note: E Dimension for countersunk is reference only.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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®
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C E R T I F I E D
ISO 9001 • QS 9000
Closed End
• Unique cup shaped end configuration seals tight, preventing passage of vapor or liquid through set rivet. • Provides greater tensile and shear strength than equivalent open end. • 100% mandrel retention. • Available in a variety of materials, including stainless steel. • Dome or countersunk styles.
Set
Unset How to order POP Blind Rivets. CLOSED END RIVETS – EXAMPLE: AD44AH Rivet Body Material
Head Style
Rivet Diameter
Max. Grip
A Aluminum C Copper SS Stainless Steel
D K
In 32nds of an inch Example: 4 equals 4/320 or 1/80 body diameter
In 16th of an inch Example: 4 equals 4/160 or 1/40 maximum grip range
Dome Head Countersunk
Body / Mandrel Material Aluminum / Aluminum Aluminum / Steel Aluminum / Steel (Solid Core) Aluminum / Stainless Steel Copper / Steel Stainless Steel / Stainless Steel
Shear 105 305 480 270 495
1/8 Tensile 150 385 280 335 495
Mandrel Mat’l & Design
5/32 Shear Tensile 155 240 430 605
785
899
A No Letter
SS
Alum. Break Mandel Carbon Steel Break Mandrel Stainless Steel Break Mandrel
3/16 Shear Tensile 220 310 575 840 890 840 575 840 965
Core Designs
Shear 900
H Hollow Core S Solid Core
1/4 Tensile 1100
989
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
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ISO 9001 • QS 9000
Closed End MATERIALS AND FINISHES Rivet Code AD**AH AD**H AD**S† AD**SSH CD**H
Rivet Body Material 1100 Aluminum 5056 Aluminum 5056 Aluminum 5056 Aluminum 110 ETP Copper
Mandrel Material Aluminum Carbon Steel Carbon Steel 300 Series SS Carbon Steel
Finish Plain Plain Plain Plain Plain
Finish Plain Plain Plain Plain Plain
** Insert rivet number when ordering, such as: AD 41 AH, etc. † Solid core
H D
W
L
E
N
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
L ± .015
GRIP RANGE
41 42 43 44 45 46 48 52 53 54 55 62 64 65 66 68 84 86
.237 .301 .362 .425 .487 .550 .675 .315 .377 .440 .502 .330 .455 .517 .580 .705 .465/.505 .590/.630
.032 - .062 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .500 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .063 - .125 .126 - .250 .251 - .312 .313 - .375 .376 - .500 .126 - .250 .251 - .375
1/8
5/32
3/16
1/4
AD AH
AD H
123456 234566 1112345 2345 6 112345 2345666 112345 234566 112345 2345 234566 1123456
123456 123456 123456 1234566 112345 2345 234566 1123456
AD AD CD S SSH H 5 12345678901234
2345678901234 5 1123456789012345 1234567890 123456789 0 12345 1234567890 1234 5 1234567890 12345 23456789 000 11123456789 23456789 1123456789 23456789000123456 234566 1123456789 23456789111002345 2345 66 1123456789 2345 23456789 0 1 2345 6 0 1 1123456789 2345678911002345 2345666 1123456789 2345 23456789 0 1 1123456789 2345666 23456789110002345 1123456789 1102345 23456789 234566 12345 1152345 1234567890 1234 2345 123415234566 66 112345 2345 1234567890 2345 1 123456789102345 234566 1234567890 11234566 123456 66 112345 23456612345 2345 1112345 2345 66 1 2345661234 11552345 1234 112345 2345 2345 661234 2345666 123411552345 234512345 1123456 123456
Stock Item
CODES
Steel or SS Mandrel
PRN434† PRP39‡
PRN424† PRP39‡
PRN534†
PRN524†
PRN634†
PRN624†
PRN822† †
12345 12345Made to Order. Check factory for stock. 12345 123456 Request for quote (Redline) 12345 1234566 6 12345 123456 Refer
TOOL NOSEPIECE Alum. Mandrel
Power Tool
‡
Hand Tool
to factory
BASIC DIMENSIONS NOM. DIA.
1/8 5/32 3/16 1/4
Hole Size & Drill No.
.129 - .133 .160 - .164 .192 - .196 .257 - .261
#30 #20 #11 F
D
N MIN.
.124 - .128 .154 - .159 .186 - .191 .249 - .255
1.00 1.06 1.06 1.06
AD H␣
AD S
.064 .086 .104 .144
W Ref. AD AH
.072 .090 .108 —
CD H
H
E + .015 / -.005
.064 — — —
.236 ± .012 .312 ± .015 .375 ± .018 .500 ± .025
.036 .051 .066 .084
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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C E R T I F I E D
ISO 9001 • QS 9000
Closed End Domed (Stainless Steel) MATERIALS AND FINISHES Rivet Code SSD**SSH
Rivet Body Material 300 Series SS
Mandrel Material 300 Series SS
Finish Plain
Finish Plain
** Insert rivet number when ordering, such as: SSD 43 SSH, etc.
H D
W
E
L
N
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
L + .020 / -.010
GRIP RANGE
1/8 5/32
43 53 62 64 66
.382 .392 .353 .477 .590
.032 - .187 .032 - .187 .032 - .125 .126 - .250 .251 - .375
3/16
CODES
SSD SSH
Tool Nosepiece
PRN424† / PRP39‡
PRN524† PRN624†
Stock Item 1234 Made to Order. Check factory for stock. 1234Request for quote (Redline) 1234567 2345677 123456 1 1234567Refer to factory
† ‡
Power Tool Hand Tool
BASIC DIMENSIONS NOM. DIA.
1/8 5/32 3/16
16
POP
®
Hole Size & Drill No.
D
.129 - .133 #30 .122 - .128 .160 - .164 #20 .152 - .158 .192 - .196 #11 .184 - .190
N MIN.
W REF.
H
E ± .010
1.00 1.06 1.06
.076 .090 .114
.250 ± .012 .323 ± .015 .375 ± .018
.029 .032 .039
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ISO 9001 • QS 9000
Closed End 120° Countersunk MATERIALS AND FINISHES Rivet Code AK**H AK**S†
Rivet Body Material 5056 Aluminum 5056 Aluminum
Mandrel Material Carbon Steel Carbon Steel
Finish Plain Plain
Finish Plain Plain
** Insert rivet number when ordering, such as: AK 42 H, etc. † Solid Core
H D
W
E L
N
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
L ± .020
GRIP RANGE
41 42 43 44 45 46 51 52 53 54 55 56 62 64 66
.277 .341 .402 .466 .528 .591 .307 .370 .432 .495 .558 .621 .395 .520 .645
.031 - .062 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .032 - .062 .063 - .125 .126 - .187 .188 - .250 .251 - .312 .313 - .375 .063 - .125 .126 - .250 .251 - .375
1/8
5/32
3/16
CODES
AK H
AK
S 12345 112345 2345 112345 2345 2345 1112345 112345 2345 2345 112345 2345 1 2345 112345 2345 2345 1112345 2345 112345 2345 123456 1 2345 2345 6 1 1 2345 2345162345 1123456 112345 2345 123456 2345 23451162345 1 123456 112345 2345 112345 2345 112345 2345
Tool Nosepiece
PRN424† PRP39‡
PRN524†
PRN624†
Stock Item Made to Order. Check factory for stock. 11234 234 Request for quote (Redline) 1234567 2345677 123456 1 1234567Refer to factory
† ‡
Power Tool Hand Tool
BASIC DIMENSIONS NOM. DIA.
1/8 5/32 3/16
Hole Size & Drill No.
D
.129 - .133 #30 .124 - .128 .160 - .164 #20 .155 - .159 .192 - .196 #11 .186 - .191
N MIN.
W REF.
H
E REF.
1.00 1.06 1.06
.064 .086 .104
.233 ± .012 .312 ± .015 .375 ± .020
.035 .050 .060
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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®
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ISO 9001 • QS 9000
Large Secondary Head
• Designed for plastics and other brittle or soft materials. • Rivet body splits to form large secondary head which provides a more substantial bearing surface. • Resists pull through or cracking.
Set Backside
Unset How to order POP Blind Rivets. LSH RIVETS – EXAMPLE: ADS44ABS Rivet Body Material A
Aluminum
Head Style
Rivet Diameter
DS Dome Head, In 32nds of an inch Large Secondary Example: 4 equals Head 4/320 or 1/80 body diameter
Body / Mandrel Material Aluminum / Aluminum Aluminum / Steel
Shear 150
Max. Grip
Mandrel Mat’l & Design
Special Features
In 16th of an inch Example: 4 equals 4/160 or 1/40 maximum grip range
ABS
L
1/8 Tensile 150
BS
Aluminum Break Mandrel Carbon Steel Break Mandrel
5/32 Shear Tensile 290 200
Locking Mandrel
3/16 Shear Tensile 405* 290* 300 325
* Values are for locking style. Non-locking style: Shear – 300; Tensile – 325 NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
18
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ISO 9001 • QS 9000
Large Secondary Head
MATERIALS AND FINISHES Rivet Code ADS**ABS ADS**BS
Rivet Body Material 5000 Series Aluminum 5000 Series Aluminum
Mandrel Material Aluminum Carbon Steel
Finish Plain Plain
Finish Plain Plain
** Insert rivet number when ordering, such as: ADS 44 ABS, etc.
F H W
D
E N
L
PRODUCT AVAILABILITY NOM. DIA.
RIVET NO.
44 46 54 58 64* 66 68
1/8 5/32 3/16
GRIP RANGE
L
.126 - .250 .835 ± .015 .126 - .375 .960 ± .015 .126 - .250 .690 ± .020 .197 - .472 .980 ± .020 .126 - .250 .690 ± .020 .187 - .375** 1.000 ± .020 .197 - .472 .925 ± .020
H
E
.312 ± .015 .312 ± .015 .315 ± .015 .315 ± .015 .378 ± .015 .470 ± .020 .378 ± .015
.045 ± .004 .045 ± .004 .051 ± .004 .051 ± .004 .054 ± .004 .060 ± .008 .054 ± .004
ADS ADS ADS Tool ABS 123456 ABSL 1234567890 BS 0 Nosepiece 123456789
234566123456789 00 1112345 1123456789 00 2345 6 23456789 1123456789 23456789 0 23456123456 1123456 1123456789 12345 2345678900 2345 6 12345 1 112345 12345 2345666 12345 112345 12345 2345 234566 1123456 123456 123456123456 12345 1234123456 5 123456 12345 123456
*Dimensions are for ADS64ABSL. For ADS64ABS, L is .875 ± .020, H is .470 ± .020, E is .060 ± .008 **ADS66ABS grip range is .080 - .375
PRN414† PRP32‡ PRN514† PRP33A‡ PRN614†
† ‡
Power Tool Hand Tool
Stock Item
CODES
12345 12345Made to Order. Check factory for stock. 12345 1234567 Request for quote (Redline) 2345677 23456 1123456 7 Refer 1 1234567
to factory
BASIC DIMENSIONS NOM. DIA.
1/8 5/32 3/16
Hole Size
.129 - .143 .165 - .169 .197 - .201*
D
F MAX.
N MIN.
W REF.
.122 - .128 .157 - .162 .185 - .195
L Max + .120 L Max + .140 L Max + .160
1.00 1.06 1.06
.076 .090 .114
*ADS66ABS hole size is .197 - .218
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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®
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C E R T I F I E D
ISO 9001 • QS 9000
T-Rivet
• Designed for structural and similar high strength applications. • Exceptional pull-up properties. • High clamp loads. • Flush break feature provides greater shear values.
Set
Backside
Unset How to order POP Blind Rivets. T-RIVETS – EXAMPLE: AD6140TFBS Rivet Body Material
Head Style
Rivet Diameter
Max. Grip
Mandrel Mat’l & Design
Special Features
A
D
In 32nds of an inch Example: 6 equals 6/320 or 3/160 body diameter
In .000 of an inch Example: 140 equals .1400 maximum grip range
BS
TF
Aluminum
Dome Head
Body / Mandrel Material
Aluminum / Steel
Part No. 6140 6187 6250 6312 6375 6437 6519
3/16 Shear 950 1025 1050 1125 1200 1275 1350
Carbon Steel Break Mandrel
Tensile Part No. 8140 8187 8250 600 8312 8375 8437 8519 8620
LF
1/4 Shear 1425 1575 1650 1775 2050 2150 2325 2400
Designates Trifurcating T-Rivet Designates large flange
Tensile
1110
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
20
POP
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ISO 9001 • QS 9000
T-Rivet MATERIALS AND FINISHES Rivet Rivet Body Mandrel Code Material Finish Material AD****TFBS 5056 Aluminum Plain Carbon Steel **** Insert rivet number when ordering, such as: AD 6075 TFBS, etc.
Finish Zinc
F C REF. H B
D
W
E L
N
PRODUCT AVAILABILITY NOM. DIA.
3/16
1/4
RIVET NO.
L ± .030
F MAX.
GRIP RANGE
6075 6140 6187 6250 6312 6375 6437 6519 8140 8187 8250 8312 8375 8437 8519 8620
.382 .447 .510 .572 .635 .697 .760 .822 .500 .552 .615 .677 .740 .802 .865 .937
.500 .565 .630 .690 .755 .820 .880 .940 .625 .710 .775 .840 .900 .960 1.025 1.094
.046 - .140 .032 - .140 .141 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .437 .438 - .519 .032 - .140 .141 - .187 .188 - .250 .251 - .312 .313 - .375 .376 - .437 .437 - .519 .520 - .620
CODES
AD
AD
Tool
TFBS TFBSLF Nosepiece 123456 123456123456 123456 234566 1112345 2345 66 112345 2345 66 112345 2345 666 PRN625† 112345 2345 66 112345 2345 2345 6 1 112345 234566 123456 123456 234566 1112345 2345 66 112345 2345 66 112345 † 2345 666 PRN825 112345 2345 23456 1123456 123456789 123456789 12345678 99 12345678 12345678 9 12345678 1234567899 123456789
†
Stock Item Made to Order. Check factory for stock. 1234 1234 Request for quote (Redline) 1234 1234567 2345677 123456 1 1234567 Refer to factory
Power Tool
BASIC DIMENSIONS STANDARD FLANGE
NOM. Hole Size DIA. & Drill No. D 3/16 .192 - .196 #11 .186 - .191 1/4 .257 - .261 F .248 - .254
N MIN. 1.00 1.00
W ± .003 .116 .151
B - 0.005 .198 .266
C REF. .025 .035
H .390 ± .015 .510 ± .025
E ± .010 .093 .116
LARGE FLANGE
H .563 ± .020 .750 ± .030
E ± .010 .093 .116
Notes: 1) Mandrel pushout load as manufactured and after installation 25# min (static load). 2) Special nosepiece required for installation of T Rivet product.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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®
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ISO 9001 • QS 9000
Ultra Grip
• • • •
Positive mechanical locking system. Visually verifiable 100% mandrel retention. Superior holding power. Locking feature prevents loosening of mandrel from vibration.
Set Unset How to order POP Blind Rivets. Ultra-Grip – EXAMPLE: AD627OUG Rivet Body Material
Head Style
Rivet Diameter
Max. Grip
Special Features
A Aluminum S Carbon Steel SS Stainless Steel
D K
In 32nds of an inch Example: 6 equals 6/320 or 3/160 body diameter
In .000 of an inch Example: 270 equals .2700 maximum grip range
UG Designates UltraGrip Style X Extended Grip LF Large Flange
Dome Head Countersunk
3/16 Body / Mandrel Material Aluminum / Aluminum Steel / Steel Stainless Steel / Stainless Steel
Shear 700 1300 1300
Pin Push Tensile Out 500 50 1000 150 1000 125
1/4 Shear 1300 2500 2500
Tensile 830 1850 1850
Pin Push Out 150 300 250
NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary depending upon application.
22
POP
®
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Ultra Grip Domed & 100° Countersunk
PRODUCT INDEX
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ISO 9001 • QS 9000
MATERIALS AND FINISHES Rivet Code
Rivet Body Material
Mandrel Material
Finish
Finish
AD****UG Clear AD****UGX† 5056 Aluminum Chromate 7075 Aluminum SD****UG Zinc Plate with SD****UGX† AISI 1006 Steel Clear Chromate AISI 10B22 Steel SSD****UG AISI 302 AISI 305 SSD****UGX† Stainless Steel Plain Stainless Steel **** Insert rivet number when ordering, such as: AD 6270 UG, etc. † Extended grip
Gold Chromate Gold Chromate Plain
F
F H
H D
D
W
W
E L
E N
L
N
PRODUCT AVAILABILITY – DOMED NOM. DIA.
3/16
1/4 †
RIVET NO.
L NOM.
F MAX.
GRIP RANGE
6270 6437 6437† 8375 8625 8625†
.415 .572 .572 .560 .810 .810
.675 .825 .950 .970 1.220 1.405
.062 - .270 .214 - .437 .062 - .437 .080 - .375 .350 - .625 .080 - .625
Extended grip
CODES
AD UG
AD
AD
AD
SD
SD
SD
SD
SSD
SSD
Tool
UGLF 12345678901234567 UGX UGLFX 7 UG UGLF 12345678901234567 UGX UGLFX 7 UG 123456789 UGX 9 Nosepiece 123456 1234567890123456 234567890123456 2345678 1234567890123456 7 2345678 1234561234567890123456 111234567890123456 112345678 777 234567890123456 7 99 1 12345678901 12345 123456 123456 1234567890123456 234567890123456 7 2345678 1 1 12345678901234561 7 2345 2345678901234567 71234516 234567899 9 1234567890123456 234567890 1 1 1234567890123456 7 2345678 1 1 1234567890123456 7 123456 123456 234567890112345678901234567 112345678901 12345 123456 7123456789 23456789 N-406† 1234567890123456 112345 12345678901234567 12345678901234567 2345 2345 1 1 23456789012345677 23456789012345612345678901234567 7 2345678123456789 912345 16 162345678 234567890123456 7 9 111234567890123456 1 1 234517623456789123456789 2345 1234516234567890123456 1123456 112345 234567890123456 712345678901234567 123456 123456171234567890123456 234567890123456 12345678901234567 12345678901234567 123456789 2345678901234567 7 234567899 1234561112345678901234567 12345611234567890123456 7 2345678 112345678 2345678901234567 234567890123456 7 9 1 12345678901 1234567890 123456 123456 23456789012345671234567890 2345678 11234567890123456 1 2345678901234567 123456789011112345678901234567 2345678901234567 7 234567899 9 12345678 234567890123456 7 112345678901234567 1 N-407† 123456 123456 12345678901 1234567890 12345678901234567 12345678901234567 12345678901234567 123456789 123456789 2345678901234567 23456789012345677 234567899 1234567890123456 12345116234567890123456 123451162345678 234567890123456 2345678 23456789012345677 9 123456 123456 1112345678901234567 1123456789012345677 1 123456789 † Power Tool 1234 234 1 1234 123456 2345677 Request for quote (Redline)
Stock Item Made to Order. Check factory for stock.
11234567 1234567 Refer
to factory
BASIC DIMENSIONS – DOMED NOM. DIA. 3/16 1/4
Hole Size .191 - .201 .261 - .272
D .187 .253
N MIN. 1.00 1.00
E .085 .117
STANDARD FLANGE H .385 .525
LARGE FLANGE H .500 .587
PRODUCT AVAILABILITY – 100° COUNTERSUNK NOM. DIA.
3/16 1/4
RIVET NO.
L NOM.
F MAX.
6331 6500 8475 8725
.486 .653 .660 .910
.762 .929 1.059 1.309
GRIP RANGE
AK UG
SK UG
SSK UG
Tool Nosepiece
.125 - .331 1234567890 1234567890 PRN614† 1234567890 .305 - .500 12345 .160 - .475 123456 123456 12345 PRN811† 12345 .415 - .725 123456 †
CODES Stock Item
1234 Made to Order. Check factory for stock. 1234 1234 123456 Request for quote (Redline) 123456 123456 Refer 123456
to factory
Power Tool
BASIC DIMENSIONS – 100° COUNTERSUNK NOM. DIA. 3/16 1/4
Hole Size .191 - .201 .261 - .272
D .187 .253
N MIN. 1.00 1.00
H .345 .405
E .070 .079
NOTE: Special nosepiece recommended for installation of Ultra Grip product for optimum results.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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®
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ISO 9001 • QS 9000
POP Power Rivetools 5000 Series Air-Hydraulic Rivetools As shown on pages 24 and 25, power-operated tools are available in two versions. The standard PRT/PRG version and the MCS version with vacuum Mandrel Collection System.
POP’s tools feature rugged, lightweight construction, ergonomic design for balance and comfort, and power for productivity.
5200 Air-Hydraulic Tool The newest line of POP rivetools is the 5200, designed for longhaul, midrange riveting. Powerful enough to set all rivets up to and including 3/16" stainless steel, this tool has a new stronger design, and yet is smaller and lighter than other tools in its class. Its size, weight and balance reduce worker fatigue. And it’s easy to maintain. It features a revolutionary air-return head design that minimizes moving parts and repair requirements.
5250 Air-Hydraulic Tool A variation on the Model 5200 tool, designed specifically for comfortable vertical riveting on an assembly line or workbench. The 5250 In-Line tool eliminates awkward wrist and finger positions, reducing worker fatigue. Powerful enough to set all rivets up to and including 3/16" stainless steel. The MCS model is provided with large capacity remote collection container.
5400 Air-Hydraulic Tools The most powerful tool in the POP line, the 5400 can set even the strongest high-strength rivets – including 1/4" stainless steel. And the long stroke version ( 1" stroke) makes it possible to set them in a single trigger-pull.
3.89in. [98.70mm]
PRT5200 10" L, 11" H Weight: 2.9 lbs. MCS5200 11–1/2" L, 11" H Weight: 3.2 lbs.
3.50in. [88.90mm]
.88in. [22.40mm]
1.09in. [27.79mm]
Air consumption: .011 cf/rivet MCS 2 scfm Air required: 85 psi max.
3.89in. [98.70mm]
PRT5250 15.62" L, 4.44" W Weight: 3.9 lbs.
3.50in. [88.90mm]
.88in. [22.40mm]
MCS5250 15.62" L, 4.44" W Weight: 3.9 lbs.
1.09in. [27.79mm]
Air consumption: .011 cf/rivet MCS 12.5 scfm Air required: 85 psi max.
4.23in. [107.58mm]
PRT5400 11.68" L, 12.13" H Weight: 4.63 lbs. MCS5400 12.66" L, 12.13" H Weight: 4.96 lbs.
4.08in. [103.58mm]
.95in. 1.25in. [31.75mm] [24.13mm] 3.27in. [83.06mm]
Air consumption: .023 cf/rivet MCS 2 scfm Air required: 85 psi max.
24
POP
®
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ISO 9001 • QS 9000
POP Power Rivetools POP 500 Series Power Rivetools PRG 510 6–9/16" L, 9–5/8" H 4–1/2" Base Diameter Weight: 4 lbs.
510, 511 Series Pneumatic Rivetools
2.58in. [65.08mm] 2.06in. [52.45mm] 1.25in. [31.66mm] .12in. [3.12mm]
PRG 511 8–1/2" L, 9–5/8" H 4–1/2" Base Diameter Weight: 4 lbs.
1.06in. [26.97mm]
.88in. [22.23mm]
.68in. [17.37mm]
The 511 incorporates an extra-long nose housing.
Air consumption: .007 cf/rivet Air required: 85 psi max. 3.56in. [90.40mm] 2.94in. [74.68mm] 2.0in. [50.80mm]
540 Series Air-Hydraulic Tools Standard of excellence for the industry, these riveters are first choice for high production assembly. The most widely used heavy-duty blind riveters in the world, they help to increase productivity and avoid downtime. Sets POP’s entire range of blind rivets.
Designed for high production and trouble-free operation, these popularly priced tools are ideal for a variety of applications.
1.25in. 1.0in. [31.75mm] [25.40mm]
PRG 540 7–1/2" L, 11–3/16" H 4–3/4" Base Diameter Weight: 4.5 lbs. Air consumption: .022 cf/rivet Air required: 85 psi max.
POP Manual Rivetools Simplest and most portable of the POP rivetools, these manual types are ideal for low-production, prototype, and field-setting applications where power is not available. A single, firm squeeze is all it takes to set the smaller rivet sizes. Models PRG440 and A450 are capable of setting most types and sizes in the POP rivet line, including tough T-Rivets.
A100. The A100 is designed with durability and dependability in mind. It will set rivets up to 3/16" diameter and some smaller all stainless steel rivets.
PRG402HC. Designed expressly for fast convenient operation with one hand. Exceptionally durable, outlasting nearest competitive tool by many times. Uses four easily interchangeable nosepieces and sets 3/32", 1/8", 5/32" and 3/16" in diameter rivets in a wide range of materials and sizes. PRG111. An inexpensive hand tool. Designed to set 1/8" diameter rivets and some larger sizes. Ideal for the repairman’s tool box.
PRP26A. A reliable tool, ideal for sheetmetal and similar applications where power is not available. Sets rivets from 3/32" through 5/32" diameters. Furnished with standard nosepiece to set 1/8" rivets.
PRG440. A durable, dependable hand-operated riveter capable of setting most types and sizes in POP’s rivet line. Ideal for applications where lateral space is limited. Weight: 4 pounds. A450. Readily sets the largest of POP’s rivet sizes where power is not available. Durable cast body construction and longer handles insure fast, easy operation. Weight: 3 pounds, 12 ounces.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
POP
®
25
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C E R T I F I E D
ISO 9001 • QS 9000
POP Rivetool Replacement Parts & Accessories POWER TOOL & RIVET SELECTION RIVET DIAMETERS RIVET MATERIAL
TOOL
510 511 5201 5251
540
5200 5250
5400
CLOSED-END SEALING RIVETS
OPEN-END RIVETS
BODY
MANDREL
1/8
5/32
3/16
1/8
5/32
3/16
Alum.
Alum.
3/32 ●
7/64
●
●
●
●
●
●
Alum.
Steel
●
●
●
●**
●
Steel
Steel
●
●
●
●
1/4
T-RIVETS 1/4
3/16
1/4
●
●
ULTRAGRIP 3/16
1/4
●
●
●
Monel
Steel
Stainless
Steel
Stainless
Stainless
Alum.
Alum.
●
●
●
●
●
●
●
●
Alum.
Steel
●
●
●
●
●
●
●
●
●
Steel
Steel
●
●
●
●
●
●
●
●
● ●
●
●
Monel
Steel
●
●
●
Stainless
Steel
●
●
●
Stainless
Stainless
●
●
●
●
●
●
Alum.
Alum.
●
●
●
●
●
●
●
Alum.
Steel
●
●
●
●
●
●
●
Steel
Steel
●
Monel
Steel
●
●
●
●
●
●
●
Stainless
Steel
●
●
●
Stainless
Stainless
●
●
●
Alum.
Alum.
●
●
●
●
Alum.
Steel
●
●
●
Steel
Steel
●
●
●
●
●
●
●
●
●
●
●
●
● ●
● ● ●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Monel
Steel
●
●
●
Stainless
Steel
●
●
●
Stainless
Stainless
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
* Also suitable for high strength structural 3/16" and 1/4" rivets. ** Except Multi Grip
The POP Rivet Presenter
REPLACEMENT JAWS Manual Tools PRP26A
Replacement Jaws PRP11 – 1/8" Dia. Open End PRP27 – 1/8" Dia. Closed End** PRP27 – 3/32" Dia. Open End**
PRG402HC PRG402-8A
PRG402-8SS – 1/8" Dia. St. Steel*
PRG440
PRG540-46 PRG540-46SS for St. Steel* PRG540-44 for 1/4" Dia.*
A450
A450-2 Three Jaw Set
Power Tools
Replacement Jaws
510 511 5201 5251
PRG402-8A PRG402-8SS – 1/8" Dia. St. Steel*
540
PRG540-46 PRG540-46SS for St. Steel* PRG540-44 for 1/4" Dia. * 13300 Three Jaw Set*
5200 5250
PRG540-46 PRG540-46SS for St. Steel 13300 Three Jaw Set*
5400
PRG540-46 PRG540-44 for 1/4" Dia. PRG540-46SS for 3/16" St. Steel* 13300 Three Jaw Set*
* Not regular equipment. Must be ordered separately. ** Also used with closed end aluminum rivets with aluminum mandrels only.
26
POP
®
The Rivet Presenter creates an easy-to-use riveting system. For high volume rivet setting applications this unique system offers efficiency, ease of set up and use – all in a compact footprint. Used in conjunction with a POP power rivetool and our Mandrel Collection System, it provides superior productivity for big or small applications. Your operator places the nosehousing of the rivetool into the receptacle of the presenter and the presenter automatically feeds a rivet to the rivetool. The process is that simple, and very efficient. Available for 1/8" and 5/32". Dimensions: 13.25" H x 21.5" L x 8.75" W Weight: 23 lbs. (approx.) Capacity: RP4–Up to 1000 1/8" (3.2mm) diameter rivets RP5–Up to 600 5/32" (4.0mm) diameter rivets Electrical: 115-120 VAC Air required: 85 psi
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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ISO 9001 • QS 9000
Special Rivetool Pulling Heads
TYPE OF RIVET
RIVET SIZE
NOSEPIECE
3/32" 1/8" & 7/64" Open-End Rivet 5/32" 3/16" 1/4”
PRN 314 PRN 414 PRN 514 PRN 614 PRN 811
1/8" 5/32" 3/16" 1/4"
PRN 424 PRN 524 PRN 624 PRN 822
Closed-End Aluminum Mandrel
1/8" 5/32" 3/16"
PRN 434 PRN 534 PRN 634
T-Rivet
3/16" 1/4" 1/4"*
PRN 625 PRN 825 PRN 826
Ultra Grip Domed
3/16" 1/4"
N 406 N 407
Ultra Grip Countersunk
3/16" 1/4"
PRN 611 PRN 811
Closed-End Steel Mandrel
*(Recessed Head)
RIVET PART DIAMETER NUMBER 3/32" N-130
“A” SHANK LENGTH .562
“B” SHANK DIA. .182
1/8" 1/8" 1/8" 1/8" 1/8"
N-131 N-132 N-301 N-302 N-309
.437 .562 .312 .750 .500
.210 .210 .210 .210 .210
5/32" 5/32" 5/32"
N-33 N-133 N-134
.375 .562 .437
.265 .265 .265
3/16" 3/16" 3/16" 3/16" 3/16"
N-35 N-36 N-138 N-139 N-140
.375 .500 .687 .562 .437
.320 .320 .320 .320 .320
1/4" 1/4"
N-332 N-333
.437 .312
.380 .380
*Made to order items. Long nosepieces may require special mandrels.
RIVET-SETTING CAPACITIES OF PULLING HEAD MODELS
PRH 830
PRH 840
PRH 850
TOOL
ADAPTOR
PRG 510 PRG 540 PRT 5200/5250
PRA 967 PRA 965 PRA 985
11/32"
2 13/16"
5 /16"
1 5/16"
PRH 840 MEDIUM DUTY CORNER HEAD Medium duty head for 90° applications where use of a straight head is impossible. Adaptable to the following tools: TOOL
ADAPTOR
PRG 510 PRG 540 PRT 5200/5250 PRT 5400
PRH 840-510 PRH 840-540 PRH 840-5200 PRH 840-5400
5/8"
1 13/16"
3/8"
4"
MATERIAL RIVET MANDREL Alum. Alum Alum. Steel Steel Steel Monel Steel Stainless Steel Stainless Stainless Alum. Alum Alum. Steel Steel Steel Monel Steel Stainless Steel Stainless Stainless Alum. Alum Alum. Steel Steel Steel Monel Steel Stainless Stainless Stainless Stainless Alum. Alum Alum. Steel Steel Steel Monel Steel Stainless Stainless Stainless Stainless T-Rivet
● Open-end Rivets
3/32 ● ● ●
● ● ●
● ● ●
■ Closed-end Rivets
RIVET DIAMETERS 7/64 1/8 5/32 3/16 ●■ ●■ ●■ ●■ ●■ ●■ ● ● ● ● ● ● ● ●■ ●■ ●■ ● ● ● ● ● ● ●■ ●■ ●■ ●■ ●■ ●■ ● ● ● ● ● ● ● ●■ ●■ ●■ ● ● ● ●
1/4
PRH 850 HEAVYDUTY CORNER HEAD Similar to PRH 830 and 840 but designed for heavy duty applications. Adaptable to the following tools: TOOL
ADAPTOR
PRG 540 PRT 5400
PRH 850-540 PRH 850-5400
3/4" 3 1/8"
A-1
Ultra-light head for 90° riveting applications. Adaptable to the following tools:
1 5/16"
3/8"
4 7/16"
A-1 OFFSET HEAD ●■ ●■ ● ● ● ●
Ideal for critical offset assembly applications. Adaptable to the following tools: 9/32"
TOOL
ADAPTOR
PRG 510 PRG 540 PRT 5200/5250 PRT 5400
PRA 967 PRA 965 PRA 985 AI-5400
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
4 9/16"
2 3/16"
PULLING HEAD
PRH 830 MIDGET CORNER HEAD
2 11/16"
SPECIAL LONG NOSEPIECES*
NOSEPIECES
These pulling heads quickly and easily adapt POP rivetools for special job requirements such as reaching limited-access areas, assembling corner configurations, and performing intricate offset assembly. To order, include both Pulling Head and required Adaptor catalog numbers.
2 3/16"
POP rivetools are furnished with nosepieces to set the most frequently used range of rivet sizes. To order additional nosepieces for other requirements – rivet sizes and types – use the chart below. The nosepieces listed are directly interchangeable for all power tools.
2 " min
Interchangeable Nosepieces
4 3/8"
POP
®
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ISO 9001 • QS 9000
Well-Nut Threaded Inserts ®
The WELL-NUT Threaded Insert is a flanged neoprene bushing with a brass machine nut molded into one end. Tightening a conventional machine screw thread in the brass nut causes the insert to expand, making a secure fastening. Available in a variety of rubber compounds for a full range of automotive and industrial environments.
FEATURES • • • • • • • • • • • •
Fastens in blind holes Helps seal out ambient moisture Muffles noise Dampens vibration and shock Helps prevent galvanic corrosion Ideal for metal-to-plastic and other mixed material fastenings Removable Installs with conventional tools Snap-in feature available Available in several compounds One-step installation Can be used in closed end holes
APPLICATIONS • • • • • • • • • • • • • • • • • •
Windshield wiper motors Electric panels Remote-type air cleaners Radiator mountings Heating fan motors Luggage carriers Sirens and horns Electronic sensors Control modules Windshield washer reservoirs Inner door panels Solar panels Fan motor mounts Garage door openers Marine accessories Fiberglass building panels Skylights Transformers
AND MUCH MORE! See our Jack Nut – Well-Nut Brochure #P312 for detailed information.
28
POP
®
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ISO 9001 • QS 9000
Well-Nut Threaded Inserts ®
HOW TO INSTALL D h
L
SNAP IN FEATURE d
1. Place Well-Nut insert all the way into predrilled hole until flange is firmly against mounting surface.
2. Pass machine screw through part to be fastened.
3. Tighten until snug.
DIMENSIONS & SPECIFICATIONS CATALOG NUMBER C632 E632 B832 C832* 2D832*† A1024*† L1024* 10S 10SL 10XL* G1032 H1032 J1032 NP1032† N1032*† Q1032 HSCM6X1* EM6X1* ACM6X1*† 1/4A* 1/4S D1420 J1420 JM1420* M6X1* MDM6X1* MDLM6X1* W1420 AC1420* ET51618*† E51618 F51618* A51618* A3816 Z3816*
BODY DIAM. (d)
GRIP RANGE
HOLE SIZE
min-max
(in.)
(mm)
(in.)
(mm)
0.240 0.312 0.312 0.312 0.310 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.492 0.492 0.492 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.562 0.618 0.620 0.620 0.748 0.750 0.750
6.10 7.92 7.92 7.92 7.87 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 12.50 12.50 12.50 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 14.27 15.70 15.75 15.75 19.00 19.05 19.05
0.250 0.312 0.312 0.312 0.312 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.562 0.625 0.625 0.625 0.750 0.750 0.750
6.35 7.92 7.92 7.92 7.92 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 14.27 15.88 15.88 15.88 19.05 19.05 19.05
(in.)
(mm)
0.375-0.607 9.53-15.42 0.015-0.156 0.38-3.96 0.015-0.156 0.38-3.96 0.015-0.172 0.38-4.37 0.015-0.050 0.38-1.27 0.015-0.050 0.38-1.27 0.030-0.227 0.76-5.77 0.015-0.192 0.38-4.88 0.312-0.643 7.92-16.33 0.812-1.143 20.62-29.03 0.030-0.227 0.76-5.77 0.312-0.450 7.92-11.43 0.030-0.227 0.76-5.77 0.015-0.050 0.38-1.27 0.015-0.050 0.38-1.27 0.035-0.232 0.89-5.89 0.015-0.094 0.38-2.39 0.015-0.094 0.38-2.39 0.015-0.062 0.38-1.57 0.015-0.050 0.38-1.27 0.015-0.111 0.38-2.82 0.031-0.187 0.79-4.75 0.250-0.457 6.35-11.61 0.215-0.422 5.46-10.72 0.015-0.094 0.38-2.39 0.031-0.187 0.79-4.75 0.031-0.187 0.79-4.75 0.187-0.343 4.75-8.71 0.280-0.500 7.11-12.70 0.015-0.118 0.38-3.00 0.015-0.156 0.38-3.96 0.156-0.375 3.96-9.53 0.015-0.237 0.38-6.02 0.015-0.437 0.38-11.10 0.015-0.125 0.38-3.18
Standard WELL-NUT Threaded Inserts are manufactured of neoprene with a brass insert. Other rubber compounds (such as EPDM or nitrile) are available in most sizes upon special request. Special orders require a minimum of 25,000 pieces.
LENGTH (L)
HEAD HEIGHT (h)
HEAD DIAM. (D)
THREAD SIZE
(in.)
(mm)
(in.)
(mm)
(in.)
(mm)
Unified
Metric
0.981 0.499 0.499 0.560 0.430 0.562 0.767 0.554 1.051 1.55l 0.807 0.847 0.700 0.400 0.431 0.665 0.630 0.630 0.630 0.629 0.630 0.829 1.051 1.440 0.630 0.829 0.829 0.801 1.301 1.102 0.725 1.100 1.063 1.062 1.050
24.92 12.67 12.67 14.22 10.92 14.27 19.48 14.07 26.70 39.40 20.50 21.51 17.78 10.16 10.95 16.89 16.00 16.00 16.00 15.98 16.00 21.06 26.70 36.58 16.00 21.06 21.06 20.35 33.05 27.99 18.42 27.94 27.00 26.97 26.67
0.035 0.062 0.052 0.060 0.050 0.125 0.187 0.036 0.051 0.051 0.187 0.035 0.080 0.059 0.051 0.040 0.060 0.051 0.051 0.111 0.051 0.187 0.051 0.440 0.051 0.187 0.187 0.051 0.051 0.334 0.125 0.225 0.197 0.187 0.350
0.89 1.57 1.32 1.52 1.27 3.18 4.75 0.91 1.30 1.30 4.75 0.89 2.03 1.50 1.30 1.02 1.52 1.30 1.30 2.82 1.30 4.75 1.30 11.18 1.30 4.75 4.75 1.30 1.30 8.48 3.18 5.72 5.00 4.75 8.89
0.554 0.452 0.438 0.750 0.500 0.562 0.562 0.500 0.562 0.562 0.750 0.554 0.750 0.510 0.625 0.562 0.580 0.679 0.787 0.629 0.630 0.750 0.635 0.635 0.787 0.740 0.945 0.635 0.635 0.874 0.875 0.875 1.260 1.250 1.730
14.07 11.48 11.13 19.05 12.70 14.27 14.27 12.70 14.27 14.27 19.05 14.07 19.05 12.95 15.88 14.27 14.73 17.25 19.99 15.98 16.00 19.05 16.13 16.13 19.99 18.80 24.00 16.13 16.13 22.20 22.23 22.23 32.00 31.75 43.94
6-32 6-32 8-32 8-32 8-32 10-24 10-24 10-32 10-32 10-32 10-32 10-32 10-32 10-32 10-32 10-32 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 5/16-18 5/16-18 5/16-18 5/16-18 3/8-16 3/8-16
M3 x 0.5 M3 x 0.5 M4 x 0.7 M4 x 0.7 M4 x 0.7 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M5 x 0.8 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M6 x 1.0 M8 x 1.25 M8 x 1.25 M8 x 1.25 M8 x 1.25 M9 x 1.25 M9 x 1.25
* Requires 25,000 piece minimum order. † Manufactured with snap-in feature.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
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ISO 9001 • QS 9000
JACK NUT Threaded Inserts ®
The JACK NUT Threaded Insert is an economical blind fastener designed for assembly-line use in thin, soft, or brittle materials. When tightened, the body collapses to form legs which grip the inside of the mounting surface, leaving a permanent, reusable threaded insert. Available in steel, brass, and steel with PVC or Raintite® coating.
FEATURES • Fastens in blind holes • Won't distort or deform soft plastics or thin sheet metals • Fast, inexpensive, and easy to use • Not hole-size sensitive • Fastens securely despite burrs or uneven substrate • Available with "Plastisol" coating for sealing purposes • Suitable for a wide grip range • Can be set with manual or pneumatic tools • Removable
APPLICATIONS • • • • • • • • • • • • • • •
Toys Plastic furniture Spoilers and other aerodynamic devices License plate brackets High-lamp stop lights Mirrors Air-conditioning condensers Fuse boxes Glove compartments Speaker housings Decorative trim Latch mountings Truck utility compartments Luggage carriers Resonators
AND MUCH MORE!
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ISO 9001 • QS 9000
JACK NUT Threaded Inserts ®
D h
HOW TO INSTALL L
d
1. Thread JACK NUT insert onto mandrel of installation tool, then insert all the way into predrilled hole until flange is firmly against mounting surface.
Standard JACK NUT Threaded Inserts are manufactured of steel with commercial zinc plating. Brass is available upon special request (brass requires a 50,000 piece minimum order).
3. Pass machine screw 2. Fully collapse through part to be insert, then remove fastened, then installation tool. tighten until snug.
All JACK NUT threaded inserts can be supplied with coated flanges. Two types of coatings are offered. The first, called Raintite®, is used for sealing ambient moisture. The second is a hard plastic coating (PVC) which is used in areas where additional protection is needed against scratching (for example, painted panels). Both can also assist with galvanic corrosion concerns.
DIMENSIONS & SPECIFICATIONS BODY DIA. CATALOG (d) (mm) NUMBER (in.) 4S JN 4L JN 6S JN 6L JN 8S JN 8L JN 8XLJN
0.318 0.318 0.382 0.382 0.438 0.438 0.438
8.08 8.08 9.70 9.70 11.13 11.13 11.13
HOLE SIZE
GRIP RANGE
min-max
min-max
(in.)
(mm)
0.318-0.330 0.318-0.330 0.382-0.400 0.382-0.400 0.438-0.450 0.438-0.450 0.438-0.450
8.08-8.38 8.08-8-38 9.70-10.16 9.70-10.16 11.13-11.43 11.13-11.43 11.13-11.43
(in.) 0.015-0.187 0.187-0.375 0.015-0.187 0.187-0.375 0.015-0.187 0.187-0.375 0.375-0.500
LENGTH HEAD HEIGHT (L) (h) (in.) (mm) (in.) (mm)
(mm) 0.38-4.75 4.75-9.53 0.38-4.75 4.75-9.53 0.38-4.75 4.75-9.53 9.53-12.70
0.653 0.841 0.716 0.888 0.731 0.919 1.094
16.59 21.36 18.19 22.56 18.57 23.34 27.79
0.073 0.073 0.073 0.073 0.073 0.073 0.073
CAT. NO. Weight LxHxW Air Pressure Speed Torque
JNT-7530 1.7 lbs. 8" x 6.5" x 1.5" 90 PSI 2300 RPM 15 in.-lbs.
JNT-7529 2.0 lbs. 9" x 6.5" x 1.5" 90 PSI 750 RPM 50 in.-lbs.
HEAVY-DUTY JACK NUT HAND TOOL CAT. NO. JNT 2400 Rugged steel tool uses interchangeable screw-rods to set all sizes. Low grip effort is required, and proper stroke is preset for positive setting without overtightening.
THREAD SIZE Unified Metric
0.468 0.468 0.531 0.531 0.625 0.625 0.625
6-32 6-32 10-24 10-24 1/4-20 1/4-20 1/4-20
11.89 11.89 13.49 13.49 15.88 15.88 15.88
M4 X 0.7 M4 X 0.7 M5 X 0.8 M5 X 0.8 M6 X 1.0 M6 X 1.0 M6 X 1.0
JACK NUT Tools
“ROTATIONAL” PNEUMATIC JACK NUT TOOLS For the high-volume setting of all sizes of JACK NUT inserts, these tools set the inserts by rotation, automatically compensating for material thickness variations. Reverses for removal.
1.85 1.85 1.85 1.85 1.85 1.85 1.85
HEAD DIA. (D) (in.) (mm)
QUICK-INSTALL JACK NUT HAND TOOL CAT. NO. JNT 2200 An economical, easy-touse tool for low-volume installation in any material. Thread pull-rod into JACK NUT, insert into hole, and squeeze handles to set. Interchangeable pull-rods available to set all sizes. JNT 2200 Weight: .5 lbs. Dimensions: 8–1/2" L x 8–1/2" H x 3/4" W (sets all except stainless)
JACK NUT FRICTION WRENCH CAT. NO. JNT 1100 For use when installing a limited quantity of JACK NUTS. Insert the wrench between the screw and the head of the fastener, hold wrench and run in screw to set JACK NUT.
JNT 2400 Weight: 1.3 lbs. Dimensions: 10–1/2" L x 4" H x 3/4" W
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
JNT 1100 Weight: .4 oz. Dimensions: 4" L x 5/8" H x 1/16" W
POP
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ISO 9001 • QS 9000
Kits & Accessories “A” Diameter
WASHERS
“D” Diameter
Description
Part Number
“A” Diameter
“D” Diameter
Backup Plate (Steel)
SBUP 1/8 SBUP 3/16
.375 .375
.129 .192
Description
Part Number
“A” Diameter
“D” Diameter
Backup Plate (Aluminum)
ABUP 1/8 ABUP 3/16
.375 .375
.129 .192
.060
WASHERS
NOTE: Use aluminum washer only with aluminum body/aluminum mandrel rivet. Use steel washers with all other rivet types.
“D” Diameter
“E” Diameter
“A” Diameter
MUSHROOM PLUGS Description Aluminum Mushroom Plug for 3/16" dia. rivets
Part Number
“A” Diameter
“D” Diameter
“E” Diameter
MPA61 MPA6
.096 .116
.432 .432
.1195 .127
Research & Development Kits Suited for prototype, engineering design, and product development — and as an introduction to the advantages of POP fasteners.
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BRK 500RD POP Rivet R & D Kit
360900 WELL-NUT/JACK NUT R & D KIT
A complete assortment of POP brand rivets — including numerous specialty items.
Includes (6) WELL-NUT and (6) JACK NUT styles which are representative of the broad capabilities of these product lines.
POP
®
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ISO 9001 • QS 9000
Kits & Accessories All purpose maintenance and repair kits – ideal for maintenance and repair work — and as an introduction to the advantages of POP fasteners.
BRK 400A Includes (12) popular POP rivets for a wide range of maintenance and repair work.
NO. 98 INTRODUCTORY KIT Contains a broad selection of popular POP rivets and a PRG402HC hand tool.
Marine Kits Designed for boat repairs and other marine applications.
WNK 200N Contains an assortment of WELL-NUT Threaded Inserts for numerous marine applications – designed to seal out ambient moisture, muffle noise, and dampen vibration and shock.
BRK 300SS Contains an assortment of stainless steel rivets for salt water applications.
BRK 200A Contains a POP Brand A-100 Rivetool and an assortment of aluminum rivets for fresh water applications.
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ISO 9001 • QS 9000
General Design Practice
Channel Sections: The success of any fastener depends on how well it’s applied and POP brand blind rivets are no exception. Careful design will produce good fastenings. Some of the variables to consider are: • Joint type, configuration, thickness, and material • Hole size • Tool access • Rivet size, material, and spacing • Tightness of clinch • Hole type The material that follows will provide a useful planning guide for most applications. In addition, we offer the services of our engineering staff to help with unusual requirements.
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Pivoted Joints:
Large Clearance Head Here
Poor
Good
Good
Where narrow channels must be assembled, check clearance for adequate tool width. Alternately, set rivet from the underside – or widen the channel section – or use one of the available POP Rivetool nosepiece extensions that can add up to an inch in length.
Fastening Soft to Hard:
Okay A
Okay B
Good C
Better D
Methods shown in A, B, and C are satisfactory for low-cost consumer products where some binding can be tolerated until the joint works in. Best is D, because it provides a small clearance between rivet head and work – easily accomplished through the use of a special nosepiece or extra-length mandrel.
a
Edge Clearance:
Poor
Fully Sealed Fastening:
Soft Material
Good
POP Closed-End Sealing Rivets should be specified for all of the many applications – where a fully sealed fastening is essential. As discussed earlier, this rivet design produces a seal that prevents passage of liquid or vapor at pressures up to 500 psi.
Angles and Formed Sections:
Soft-to-hard is sometimes assembled by using a backup washer and forming the secondary head against the soft material. Much better practice is to use a large-flange rivet and set the secondary head against the hard material.
Good
Good
Avoid obstructions that will prevent the tool from setting flush on the work. If this problem can’t be avoided, try reversing the rivet and setting it from the opposite side. Or reduce the length of the section causing the problem.
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POP
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For maximum joint strength, the distances from the rivet centerline to the edge of a sheet should not be less than twice the rivet diameter. Where joint strength is not critical, this dimension can be reduced.
Thick & Thin Assembling:
Head Clearance:
Satisfactory
Dome Head
Good
Countersunk Head
Poor
2x Rivet Diameter
Height and diameter of dome head rivets should be checked against specifications. Where no projection is permitted, rivets with 120° countersunk head style afford a truly flush surface.
Better
Wherever possible, set the secondary head against the thicker and therefore stronger material. Where the head must be set against the thinner material, use of a backup washer is desirable. However, POP brand rivets are successfully set against aluminum stock as thin as .020".
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ISO 9001 • QS 9000
General Design Practice
Compressible Materials:
Housing and Panels:
aa
Tubing: A
Poor
B
C
Good
Best
Bushing
Good
Finishing Strip
Because compressible materials do not provide a firm enough base for clinching action, the use of additional support is recommended. As shown, a flanged bushing should be used.
Poor
In tube-to-plate joints, setting the rivet against a flattened section, as shown in C, produces maximum rigidity. The joint shown in B is slightly less rigid but entirely satisfactory. For best results, the rivet should not extend through both tube walls as shown in A.
Metal Stringer
Cap
Plastics & Brittle Materials:
Finishing Strip
Extruded Sections:
Poor
Good
POP Rivets are widely used in assembling extruded sections because of the limited access and clearances often involved. As shown at left above, avoid setting against unsupported internal sections, which results in poor rigidity.
There are many possible ways to assemble housings or panels; those Depending on material Good shown here are the most common. In selecting your method, consider cost, Where the more fragile plastics are inappearance, strength, and thermal ex- volved, POP Soft-Set Rivets should be pansion. specified. Where the plastic is rigid enough to afford satisfactory clinching action, standard POP brand rivets can be set directly against plastics as shown Tight Joints: here.
A
B
C
Blind Side Clearance:
Multiple Assemblies:
Poor
Good Good
Because POP Rivets exert a high gripping force when clinched, the joint shown in A would be unsatisfactory. The methods shown in B and C are better ways to handle the same assembly problem.
As shown, a single rivet can be fastened through several members as long as temporary support can be provided to maintain proper alignment.
Before Setting
After Setting
This is the distance from the underside of the rivet head to the end of the mandrel before setting minus the combined thickness of the materials being fastened. Design must permit enough blind side clearance to allow a fully formed secondary head when setting the rivet.
K&L Sales Phone 1-800-535-1420 FAX: 1-800-535-1526 www.klsales.com
POP
®
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