Plastic injection molding Facility

Head Office/ Die Cast Facility and Design/ CNC / Plastic injection molding Facility Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Offi...
Author: Kory Stewart
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Head Office/ Die Cast Facility and Design/ CNC / Plastic injection molding Facility

Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) - 110,000 sq. ft. total air conditioned operating space -156 full-time employees

AarKel Capabilities Sales / Program Management Assembly equipment

 One point of contact for sales & program management  Extensive tooling knowledge & skill

 Infra red  Sonic welding  Hot air/cold staking  Hot plate welding

Design & Engineering  Feasibility  Full 3D Solid Design

Quality Control

Prototyping

• Dimensional reports for tool and parts • Gauges & Fixtures • GD&T

 Alum & steel tooling prototypes for:  Injection  Die Casting

Tryout support

Production Tooling

• Local tryout facilities for injection molds (Windsor, ON) •Pre production/Launch support

 50 to 5,000 ton  Full internal build capabilities  7 days per week work cycle

Local Capabilities:  Program Management

 Plastic Injection Tool Manufacturing  Die Cast Die Manufacturing  Prototype Manufacturing  Product Design  Tool Design  CNC / EDM Machining  Assembly & Inspection  Part Tryouts & Production Runs

Machine Capabilities:  5 axis High speed LARGE CNC machines  EDM Sinker tanks with CNC graphite machines  5 axis IMSA dual gun drill & boring mill  Internal welding department adjoined with furnace for full process weld requirements and color matching

Prototypes  Rapid prototypes – SLA /SLS  Tooling feasibility & production phase support  Aluminum prototype tools  Low volume aluminum production w/ full actions  6000 sq. ft with dedicated personnel

Any Size, Any Shape, Great Results…

Center Pillars

PROTOTYPE PROGRAM

Front Pillars

Recliner Covers

Cover Canister Status: COMPLETE Customer: TS TECH & KAMCO

• Customer approved on first shot success

Number of Molds: 30

• FULL FRONT ROW Seating – preferred supplier

Tool Build: 8 Weeks

Rad Shell Strip Attachment

PROTOTYPE PROGRAM

Grill Surround

Status: Tools complete - prgm cancelled Customer: Arrk Havant

• Arrk received 105 parts of proto program before cancellation (economic conditions)

Number of Molds: 3

• Arrk to be preferred supplier of production program

Tool Build: 6 Weeks

Door side panels Under bonnet hood cover

PROTOTYPE PROGRAM Cowl screen

Wheel arches (liners) Status: COMPLETE (D1-2 next phase) Customer: SPG Pre Series Tooling

• Customer approval and first shot success

Number of Molds: 7

• Parts complete and air freight to Germany

Tool Build: 8 Weeks

PROTOTYPE PROGRAM

Status: COMPLETE – PROD. READY Customer: TS TECH (Honda)

• Complete seating and center console

Number of Molds: 15

• Assembly work also included

Tool Build: 6 Weeks

Upper Shell Middle Shell

PROTOTYPE PROGRAM

Lower Shell

Customer: Mark IV (Air intakes) Number of Molds: 3 Tool Build: 6 Weeks

Status: • Customer approval and first shot success • Awaiting word on production tooling

PRODUCTION MOLDS – FULL SERVICE  Black Functional  IP, Interior trim & components Exterior trim & moldings

 2 Shot specialists Automotive Heavy truck Consumer goods Any Size, Any Shape, Great Results…

50 ton – 5000 ton press tool size capacity

Part Feasibility & Molding Assessment  Full Draft & Tooling Feasibility Studies Draft analysis and mold ability studies have proven to save valuable time and money. With input from the tool manufacturer early in the program, problem areas for molding as well as molding methods can be introduced for optimum tooling and production requirements. This can have a direct effect on piece price. Any Size, Any Shape, Great Results…

Engineering and Design… Design functions are: - Data management - Feasibility study - Part comparison - Draft analysis - Part warp - Moldflow and Manifold - Product design - Mould design SUPPORTED CAD SOFTWARE CATIA V5 CADKEY/XMD IGES

UNIGRAPHICS IDEAS/SDRC PARASOLID

CIMATRON STEP DXF/DWG

GMX 222 / 272

LAMBDA 967

HYUNDAI CM

NISSAN X11C

GLOBAL PROGRAMS

- FORD B299 (24 tools) - GM 222/272 (28 tools) - GM Lambda 967 (27 tools) - HYUNDAI CM (57 tools) - NISSAN X11C (120 components)

We Offer:  Full product design and feasibility studies  Complete internal tool making capabilities from  50 to 5000 ton tooling requirements  24/7 Program management support  24/7 Tooling support from cradle and beyond  program launch on ALL programs  DESIGN > PROTOTYPE > PRODUCTION > LAUNCH  Complete LCC tooling integration

Customers

…and more AarKel customers

President : Larry Delaey 519. 358. 5830 CFO : Mary VanSantvoort 905 .978 .2821 Business Development Manager: Kevin Van Damme 519. 360 7702 Business Development Manager: Andrew Stewart 519. 359. 7743 Business Development Manager: Andrew Spittal 519. 365. 4548

Thank you!