Precision of Plastic Injection Molding Company

Address : KAWASAN INDUSTRI JABABEKA Jl. Jababeka VII D Block K-1F Cikarang Bekasi 17530 - INDONESIA Phone : (62) (21) 89836326 - 27 Fax : (62) (21) 89836324 E-mail : [email protected] Web : www.ptdelta.com

1

CERTIFICATE ISO TS 16949 : 2009

2

QUALITY POLICY

3

OUR COMPANY

4

Page 1 of 1

1

a The Corporate Data

2

b The Share Holders

2

c The Board of Directors

2

d The Business

2

ISO TS 16949 : 2009 a ISO Member (photo)

3

b The Company Motto

3

c The ISO Certification

3

5

OUR ORGANIZATION

4

6

OUR MACHINERIES a The Injection Machine

5

b The Others

5

7

OUR QUALITY CONTROL FACILITIES

6

8

OUR MAINTENANCE FACILITIES

7

9

OUR PRODUCTION FACILITIES

8

10

OUR WAREHOUSE

9

11

OUR PRODUCT

10~15

PT. DELTA HULANE PACIFIC TAHUN 2012 KEBIJAKAN MUTU QUALITY POLICY Manajemen dan seluruh karyawan PT.Delta Hulane Pacific bertekad untuk bekerja yang terbaik sehingga dapat memberikan kepuasan yang optimal kepada seluruh pelanggan. Management and all the employee of PT.Delta Hulane Pacific commit to do the best to fulfill all customers satisfaction optimally. Dengan menetapkan standar ISO/TS 16949 : 2009 melalui penerapan kebijakan dan sasaran mutu serta perbaikan yang berkesinambungan pada setiap fungsi yang relevan, Kami secara terus menerus memperhatikan dan meningkatkan mutu produk, pengiriman yang sesuai jumlah serta tepat waktu sesuai dengan yang diisyaratkan oleh pelanggan dan lainnya. Through the implementation of ISO/TS 16949 : 2009 standardization and establish the policy, quality objective and continual improvement to all the relevan function, We continuously concern and improve product quality, exact quantity and on time delivery in accordance with customers requirements and others.

SASARAN MUTU QUALITY OBJECTIVE 1. Total Customer Claim

: Max. 5 Claim / year.

2. Rate of Internal Defect

: Max. 1,3 %.

3.

: Max. 2 % from Cost of Value Added / year.

Cost of Poor Quality

4. On Time Delivery

: 96 %.

5. Work Productivity

: 90 %.

6. Break Down Time

: Max 4% of Operating Hour.

7.

Failure Rate of Production Equipment : Max. 4 cases every 1 Month.

8. Premium Freight

: Max. 25% of Delivery Cost

9.

: 75 %.

10.

Employee Competency Level Suggestion For Improvement

: 1 / 4 month / Department.

11. Development Skill

: 20 %.

12. Customer Satisfaction Index

: 8.5 Page 1

The

Corporate Data

1998 1998 2004 2004 2004 2004 2004 2005 2005

February until 2004 July September October November December July October

: : : : : : : : :

2006 2008 2008 2009 2009 2011

August September September September August February

: : : : : :

Company was Established with the name PT. DELTA AUTOTAMA HARNESINDO The company was inactive Bought a 1.380 m² standard factory at Jababeka Industrial Estate Building Renovation was completed Incoming 7 units of injection machine Trial Production Commercial production started with 3 shifts Installed 3 additional units of injection machine; total 10 units Joint Venture with Hu Lane Associate Inc. The company's name was changed from PT. Delta Autotama Harnesindo to PT. Delta Hulane Pacific Company achieved ISO TS 16949:2002 First shipment to Singapore Installed 3 additional units of injection machine; total 13 units Upgrading 2 Injection Machine from JSW to Haitian; total 13 units Company Achieved Re-certification ISO TS 16949:2002 Installed 2 additional units of injection machine; total 15 units

Paid up Capital:  Rp. 9.500.000.000 (Nine billions five hundred millions rupiah)

Number of Employee:  Foreigner  Local

: :

1 person 47 person

Location:  JABABEKA INDUSTRIAL ESTATE Jl. Jababeka VII D Block K-1F Cikarang Bekasi 17530 - INDONESIA

The

Share Holders - PT. Naga Pacific (Indonesia) - Hulian Jingmi Gufen Youxian Gongsi (Taiwan) ( HU LANE ASSOCIATE INC )

The

Board of Directors Commissioner President Director Executive Director Director

The

= =

: Mr. Chang Tzu Chun : Mr. Pohandi Djamilah : Mr. Huang Jian Hua : - Mr. Chang Shih Chun - Mr. Dicky Herman - Mr. Hu Sheng Ching

Business

 Plastic Injection Molding Page 2

- Mr. Chang Tzu Hsiung - Mr. Lim Thian Heng - Mr. Utama Yusuf

60 % 40 %

Project Completion ISO TS 16949 : 2009

The

Company Motto

 " Team Work for The Best Quality "

I

The so Certification  Assessed and Certified for ISO TS 16949:2009  Re-certification Valid from 04 August 2012 until 03 August 2015  Certification Body PT. SGS Indonesia Page 3

BOD

Executive Director

Administration Department

Production Department

Page 4

Quality Assurance Department

I

The njection Machine

The

Type

Tonnage

Unit

Haitian / MA 900e

90

2

Haitian / HTF 86 X

86

1

Haitian / HTF 120 X

120

4

Haitian / HTF 160 X

160

2

Haitian / HTF 200 X

200

1

Haitian / HTF MA 1200e

120

4

Haitian / HTF MA 2500e

250

1

Type

Brand

Unit

Hopper Dryer (Dehumidifying)

Kawata

9

Hopper Dryer

Shini

6

Granulator

Kawata

1

Granulator

Shini

14

MTC (Mold Temperature Control)

Kawata

15

Robot

ConAir

13

Robot

Yushin

2

Mixing

BIM

2

Compressor Screw

Ingersoll-Rand

1

Others (Accessories)

Page 5

The

Equipment

Measurement Equipment Name

Specification

Model

Unit

Measuring Microscope

200 x 100 mm

176-529E Mitutoyo

1

Digimatic Caliper

150 mm

500-196 Mitutoyo

3

Digital Balance

120 g

Ek-120i

1

Digital Balance

12 kg

KS-5000

2

DIMENSION CHECK DIGIMATIC CALIPER

SORTING PROCESS CHECK

DIMENSION CHECK MEASURING MICROSCOPE

ASSEMBLY PROCESS

Page 6

INSERT CHECK PROCESS-1

INSERT CHECK PROCESS-2

MOLD STORAGE AREA

Page 7

SETTING INJECTION PROCESS

LAYOUT MACHINE - 1

LAYOUT MACHINE - 2

INJECTION MOLDING MACHINE

PRODUCTION AREA Page 8

MATERIAL SUPPORT AREA

PACKAGING PROCESS

FINISH GOOD AREA

Page 9

110 SERIES

ML - 82110 - 2

ML - 82110 - 2 BLACK

ML - 82110 - 2 BLUE

ML - 82110 - 2 GREEN

ML - 82110 - 2 RED

ML - 82110 - 3

ML - 82110 - 3 BLACK

ML - 82110 - 3 GREEN

ML - 82110 - 3 RED

Page 10

110 SERIES

ML - 82110 - 6

ML - 82110 - 6 BLACK

ML - 82110 - 6 BROWN

ML - 82110 - 6 RED

FL - 82110 - 2

FL - 82110 - 2 BLACK

FL - 82110 - 2 GREEN

FL - 82110 - 2 RED

FL - 82110 - 3

Page 11

110 SERIES

FL - 82110 - 3

FL - 82110 - 3 GREEN

FL - 82110 - 3 RED

FL - 82110 - 6

FL - 82110 - 6 BLACK

FL - 82110 - 6 GREEN

GS - 820003

SA - 2D

FUSE

Page 12

250 SERIES

GSM - 82250 - 4F

GSM - 82250 - 4F BLACK

GSM - 82250 - 4F BLUE

L - 2B (PA 66)

L - 2B (PP)

BH - 30

FW - C - 4F BLACK

FW - C - 6F BLACK

090 SERIES

Page 13

090 SERIES

NP - 3P

NP - 3P BLACK

NP - 3P RED

FW - L - 6F YELLOW

FW - L - 4F YELLOW

178390 - 2

Housing Relay

AS - 02 - MWT

RCS - 5 - PN BLACK

Page 14

RCS - 5 - PN BLUE

312 SERIES

Housing Relay

RCS - 5 - PN GREEN

RCS - 5 - PN RED

RL - 1A

RL - 1B

RL - 2AL

RL - 5B

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