PcBN
PcBN Cutting Tools
Cutting Tools
BECKER Diamantwerkzeuge GmbH Benzstraße 13 D-82178 Puchheim /München Tel. +49 (0)89 890 228-0 Fax +49 (0) 89 890 228-30
[email protected]
SBC PBC Sandwich coated uncoated
8/17
www.beckerdiamant.de
Turning
Grooving
Boring
Milling
ultrahard
Please observe our full range of tools with ultrahard cutting materials
cutting materials
Dear customers and business partners, The great challenges of future cutting techniques can only be mastered by ultra-hard cutting materials. For decades we have been pioneering the development and production of efficient cutting tools made of diamond and PcBN. Our tools are practically applied in all industries world-wide, for example in automotive engineering and associated suppliers, aircraft and engine construction, mechanical engineering, precision engineering and medical engineering. On the following pages we will introduce our broad range of PcBN cutting tools. We have uniformly put the coated and uncoated tools together into one catalogue. This adds up to a comprehensive selection covering practically every application possible. n 14 different PcBN grades n Instant delivery ex stock n Please take note of our regrinding service In case of suggestions or queries in order to increase performance and improve your product quality, we will gladly be at your service. Please take note of our new catalogue on our cutting tools tipped with our 5 different ultrahard diamond cutting materials. Sincerely, BECKER Diamantwerkzeuge GmbH
Imprint © BECKER Diamantwerkzeuge GmbH Benzstraße 13 D-82178 Puchheim /Munich, Germany Tel. +49 (0) 89 89 02 28 -0 Fax +49 (0) 89 89 02 28 -30
[email protected] www.beckerdiamant.de All details are without guarantee. Literal mistakes excepted.
ultrahard TECHNOLOGY
cutting materials
Content 3
Groups of cutting material.................................... Page
4
Material grade overview....................................... Page
5
PcBN-cutting materials – coated.......................... Page
6
PcBN-cutting materials – uncoated...................... Page
7
Tipping versions of all coated grades – ISO-BECKER.......................................... Page
8
Tipping versions of all uncoated grades with carbide layer ISO-BECKER................ Page
9
Tipping versions of all uncoated solid grades without carbide layer ISO-BECKER.......... Page
10
Tipping versions of all our PcBNgrades with maximum depth of cut..................... Page
11
Wiper-geometry and surface finish...................... Page
12
Positive top rake geometries................................ Page
13
GROOVING
Sandwich - The cost killer..................................... Page
TURNING
Technology
Cutting data.......................................................... Page 14 – 17 ToolScout............................................................. Page 18 – 19 ISO-insert nomenclature and order designation.................................................. Page 20 – 21
Turning BORING
ISO-inserts............................................................ Page 22 – 45
Grooving FormCut grooving system with inserts................ Page 46 – 49
Boring MiniCut-boring system with inserts .................... Page 50 – 53
MILLING
Milling ISO-milling inserts................................................ Page 54 – 55
Trouble Shooting ............................................ Page
56
1
ultrahard TECHNOLOGY
cutting materials
Important information Personal assistance
Cutting length and cutting time
Using the PcBN grades ís a very complex matter. So we would be glad to be of your personal assistance.
In order to fully exploit the performance of our PcBN cutting materials, measured by the number of parts produced, the following factors are crucial:
TURNING
Please contact us by email or by phone. Tel. +49 (0) 89 890 228-16
[email protected]
Description of chamfer geometries Please see below our chamfer geometries for all different PcBN grades.
GROOVING
BECKER item description for the chamfer geometry of all uncoated PcBN-grades PcBN-grade SBC-1 SBC-10
BORING
SBC-25 SBC-40 PBC-10 PBC-15 PBC-25
MILLING
PBC-40
2
Geometry “ISO”
Geometry “BECKER”
T
H
F
A
T
G
F
A
T
F
F
A
T
G
F
A
T
F
F
A
T
C
F
A
T
D
F
A
T
E
The total cutting length of a workpiece has to be cal culated and observed. This varies enormously depending on the feed rate. Therefore the required surface finish has to be observed precisely (see page 12 and 19). The real cutting length that can be achieved during hardturning is between 3,000 and 12,000 meters per cutting edge. The real cutting time per item determines the number of parts produced, and is controlled by the cutting speed and the feed rate. Thus the ideal aim for each workpiece to strive for is the lowest possible cutting length, the shortest cutting time at the highest possible cutting speed. Please refer to our diagrams on pages 14 to 17.
Cutting length in meters SCL =
Dm x 3,14 x lm 1000 x fn
Operating duration in minutes Tc =
lm
fn x n
SCL = Cutting length in meters (spiral cutting length) Dm = Diameter in mm lm
= Turning length
fn
= Feed rate per revolution in mm
n
= Spindle RPM
Tc
= Operating duration in minutes
ultrahard TECHNOLOGY
cutting materials
Sandwich – The Cost Killer segment each of which has a large volume of PcBN cutting material. This manufacturing process both saves a huge amount of resources and makes a lot of sense economically. We also point out the possibility of regrinding
We manufacture all shapes of negative inserts in multiple corner tipping or double fullface type from these blanks. As the production costs of these sandwich blanks are nearly identical to the established,
one-sidedly tipped PcBN blanks there is a considerable price advantage per cutting edge or total layer.
GROOVING
TURNING
Besides the manufacturing of double fullface inserts we cut the new sandwich blanks into rectangular segments and braze them into the correspondingly prepared carbide blanks for negative inserts. Thus we automatically receive 2 cutting edges per brazed
BORING
The new sandwich blanks are manufactured in 4 different grades: PBC-10S (BH-C), 95 % content, special grade for machining grey cast iron und super alloys. PBC-15S (BH-C), 90 % content, special grade for machining nodular cast iron and powder steel. PBC-25S (BL-C), 65 % content, special grade for hard turning, favoured in continuous cut. PBC-40S (BL-C), 55 % content, special grade for hard turning, favoured in interrupted cut. standardly offer to our customers the most suitable ultrahard cutting materials, tools and tool systems.
MILLING
The development of ultrahard cutting materials is practiced intensly on a world-scale and therefore constant progress in the machining is guaranteed. We have committed ourselves to these developments to
3
ultrahard TECHNOLOGY
cutting materials
Groups of cutting materials (DIN ISO 513)
DP (TFC)
TURNING
Polycrystalline CVD diamond without binders uncoated
DM
DP (PCD)
Monocrystalline diamond
GROOVING
Wear resistance
Polycrystalline diamond compound cutting material
BC PcBN, coated BH PcBN with high content of CBN, 70 – 95%
BL PcBN with low content of CBN, 40 – 65%
Cutting ceramics Coated carbide
Cermet
Fine grain carbide
BORING
Uncoated carbide
Additional ISO designation codes for carbide (also Cermet) and ceramics have been added to the DIN ISO 513 (2001) stan dard. Furthermore new ident letters for the ultahard cutting materials polycrys talline cubic boron nitride, monocrystalline and polycrystalline diamond have been introduced.
Toughness
HW = Uncoated carbide
DM = Monocrystalline diamond
HF = Fine grained carbide
DP = Polycrystalline diamond-compound
HT = Cermet, TiC or TiN
PD = CVD - thickfilm diamond
HC = Carbide / Cermet as above, but coated
MILLING
CA = Ceramics, main content Al2O3 CM = Mixed ceramics, main content Al2O3, plus components other than oxides
CN = Siliconnitride ceramics, main content Si3N4 CR = Ceramics, main content Al2O3 reinforced CC = Ceramics as above, but coated
4
BL = Polycrystalline Cubic Boron Nitride with low content of CBN (40 – 65%) BH = Polycrystalline Cubic Boron Nitride with high content of CBN (70 – 95%) BC = Polycrystalline Cubic Boron Nitride as above, but coated
ultrahard TECHNOLOGY
cutting materials
PcBN-BH-(C) with high CBN content of 75% to 95%
For high cutting temperatures during hard machining
For best wear resistance + heat hardness during HSC-machining
Cold and hot work steel fully-hardened case-hardened
Grey cast iron
GROOVING
PcBN-BL-(C) with low CBN content of 55% to 70%
TURNING
Material grade overview
Chilled cast iron
Tool steel
Powder alloys
Ball-bearing steel
Hard facing alloys
Spring steel
Heat resistance super alloys:
MILLING
Hardness HRC 45-70
BORING
Nodular cast iron
Inconel 718, Nimonic, Hastelloy Waspaloy, Titanium 5
ultrahard TECHNOLOGY
cutting materials
PcBN-cutting materials - coated
MILLING
BORING
GROOVING
TURNING
Grades - Applications
6
Becker
ISO
Composition
Application
PBC-10S
BH-C
Coated PcBN-grade with very high CBN-content (95%) in sandwich and standard design, fine grit size (1 – 1,5 µm).
Grey cast iron (GG25) Powder steel Super alloys ap = 0,1 – 0,7 mm
PBC-15S
BH-C
Coated PcBN-grade with high CBN content (90%) in sandwich and standard design, super fine grit size (0,75 µm).
Nodular cast iron Grey cast iron Powder steel Super alloys ap = 0,05 – 0,7 mm
PBC-25S
BL-C
Coated PcBN-grade with low CBN content (65%) in sandwich and standard design, fine grit size (1 – 2 µm). Ideal for hard turning in continuous cut.
Hard turning, dry + wet HRC = 48 - 62 ap = 0,02 – 0,4 mm Ra = 0,2 – 3,2 µm
PBC-40S
BL-C
Coated PcBN-grade with low CBN content (55%) in sandwich and standard design, super fine grit size (0,75 µm). Grade for slightly- to heavily-interrupted cut.
Hard turning, dry + wet HRC = 48 - 65 ap = 0,05 – 0,4 mm Ra = 0,1 – 3,2 µm
SBC-25C
BL-C
Coated solid PcBN-grade with low CBN content (65%), fine grit size (3µm). Grade for hard turning in continuous cut and higher depth of cut.
Hard turning, dry + wet HRC = 48 - 65 ap = 0,04 – 0,8 mm Ra = 0,2 – 3,2 µm
SBC-40C
BL-C
Coated solid PcBN-grade with low CBN content (65%), super fine grit size (1 µm). Grade for hard turning in slightly to heavily interrupted cut and higher depth of cut.
Hard turning, dry + wet HRC = 48 - 65 ap = 0,05 – 0,8 mm Ra = 0,1 – 3,2 µm
ultrahard TECHNOLOGY
cutting materials
PcBN-cutting materials - uncoated Grades - Applications
SBC- 1
BH
Uncoated solid PcBN-grade with high CBN-content (90%), coarse grit size (8 – 12 µm). Highest compression strength and thermal stability of all PcBN-grades.
Chilled cast iron Ni-hard Grey cast iron ap = 0,5 – 10 mm
SBC-10
BH
Uncoated solid PcBN-grade with high CBN content (80%), fine grit size (3 µm).
Grey cast iron Super alloys Powder steel ap = 0,3 – 8,0 mm
SBC-25
BL
Uncoated solid PcBN-grade with low CBN content (65%), fine grit size (3 µm). Favoured application in continuous cut.
Hard turning, dry + wet HRC = 56 – 65 ap = 0,05 – 6,0 mm Ra = 0,2 – 3,2 µm
SBC-40
BL
Uncoated solid PcBN-grade with low CBN content (65%), super fine grit size (1 µm). For slightly- to heavily-interrupted cut.
Hard turning, dry + wet HRc = 56 – 65 ap = 0,05 – 6,0 mm Ra = 0,2 – 3,2 µm
PBC-10
BH
Uncoated PcBN-grade with very high CBN content (95%) in standard design. Fine grit size (1 – 1,5 µm).
Grey cast iron Super alloys Powder steel ap = 0,1 – 0,4 mm
PBC-15
BH
Uncoated PcBN-grade with high CBN content (90%) in standard design. Super fine grit size (0,75 µm).
Nodular cast iron Powder steel Super alloys Grey cast iron ap = 0,05 – 0,4 mm
PBC-25
BL
Uncoated PcBN-grade with low CBN content (65%) in Hard turning, dry + wet standard design. Fine grit size (3 µm), for continuous HRC = 52 - 65 and very slightly-interrupted cut. ap = 0,05 – 0,4 mm Ra = 0,2 – 3,2 µm
PBC-40
BL
Uncoated PcBN-grade with low CBN content (65%) in standard design. Super fine grit size (1 µm), for continuous to heavily-interrupted cut.
TURNING
Application
GROOVING
Composition
BORING
ISO
MILLING
Becker
Hard turning, dry + wet HRC = 54 - 65 ap = 0,05 – 0,4 mm Ra = 0,2 – 3,2 µm
7
ultrahard TECHNOLOGY
cutting materials
Tipping versions
TURNING
Of all coated grades - ISO-BECKER
ISO
Becker
E
SE
SC
GROOVING
C
BORING
A
A-S
MC
MC-S
Design
Grades
Becker
ISO
Coated sandwich
PBC-10S
BH-C
PcBN grades,
PBC-15S
BH-C
double-sided layer thickness
PBC-25S
BL-C
approx. 0,7 – 0,8 mm
PBC-40S
BL-C
Coated sandwich
PBC-10S
BH-C
PcBN grades,
PBC-15S
BH-C
layer thickness
PBC-25S
BL-C
approx. 0,6 – 0,8 mm
PBC-40S
BL-C
Coated standard
PBC-10S
BH-C
PcBN grades,
PBC-15S
BH-C
layer thickness
PBC-25S
BL-C
approx. 0,6 – 0,8 mm
PBC-40S
BL-C
Coated solid PcBN grades,
SBC-25C
BL-C
layer thickness
SBC-40C
BL-C
Coated solid PcBN grades,
SBC-25C
BL-C
layer thickness
SBC-40C
BL-C
approx. 1,2 – 1,3 mm
MILLING
A-S
MC-S
approx. 1,3 mm
8
ultrahard TECHNOLOGY
cutting materials
Tipping versions
EW
A
A
MW
MC
GS
F
VM
Grades
Becker
ISO
Uncoated standard
PBC-10
BH
PcBN grade, carbide
PBC-15
BH
reinforced
PBC-25
BL
PBC-40
BL
Uncoated standard
PBC-10
BH
PcBN grade, carbide
PBC-15
BH
reinforced
PBC-25
BL
PBC-40
BL
Uncoated standard
PBC-10
BH
PcBN grade, carbide
PBC-15
BH
reinforced
PBC-25
BL
PBC-40
BL
Uncoated standard
PBC-10
BH
PcBN grade, carbide
PBC-15
BH
reinforced
PBC-25
BL
PBC-40
BL
Uncoated standard
PBC-10
BH
PcBN grade, carbide
PBC-15
BH
reinforced
PBC-25
BL
PBC-40
BL
GROOVING
A
Design
BORING
Becker
MILLING
ISO
TURNING
Of all uncoated grades with carbide layer – ISO-BECKER
9
ultrahard TECHNOLOGY
cutting materials
Tipping versions
TURNING
Of all uncoated solid grades without carbide layer ISO-BECKER
ISO
Becker
A-S
EWS
GROOVING
A-S
D
D
MC-S
PC-S
PC-S4
Design
Grades
Becker
ISO
Uncoated solid
SBC-1
BH
PcBN grade, without
SBC-10
BH
carbide reinforcement
SBC-25
BL
SBC-40
BL
Uncoated solid
SBC-1
BH
PcBN grade, without
SBC-10
BH
carbide reinforcement
SBC-25
BL
SBC-40
BL
Uncoated solid
SBC-1
BH
PcBN grade, without
SBC-10
BH
carbide reinforcement
SBC-25
BL
SBC-40
BL
SBC-1
BH
Uncoated solid PcBN grade, without
BH
carbide reinforcement
BL
BORING
BL D
D
PC-M
PC-M4
Uncoated solid
SBC-1
BH
PcBN grade, without
SBC-10
BH
carbide reinforcement
SBC-25
BL
SBC-40
BL
SBC-1
BH
Uncoated solid PcBN grade, without
BH
carbide reinforcement
BL
MILLING
BL S
10
SBC
Uncoated solid
SBC-1
BH
PcBN grade, without
SBC-10
BH
carbide reinforcement
SBC-25
BL
SBC-40
BL
ultrahard TECHNOLOGY
cutting materials
Tipping versions
Of all our PcBN grades with the recommended maximum depth of cut
A
Becker
Design
EW
Number of tipped corners 2
4
Recommended max. depth of cut EW.........ap = 0,4 mm MW........ap = 0,7 mm MC.........ap = 0,4 mm
MW MC
TURNING
ISO
1 tipped corner, carbide reinforced
A-S
EWS
EWS......ap = 0,8 mm MC-S.....ap = 0,8 mm
MC-S
C
SC
GROOVING
1 tipped corner, solid grades
SC..........ap = 0,7 mm
2 tipped corners, carbide reinforced
PC-S PC-S4 PC-M PC-M4
F
1 tipped edge, solid grades
VM
PC-S......ap = 2,0 mm PC-S4....ap = 3,0 mm PC-M.....ap = 2,0 mm PC-M4...ap = 3,0 mm
BORING
D
VM..........ap = 0,7 mm
Fullface
E
SE
SE..........ap = 0,7 mm
S
SBC
MILLING
Double- sided fullface
SBC........ap = 10 mm
Solid
11
ultrahard TECHNOLOGY
cutting materials
Wiper Geometry and Surface Finish f
TURNING
The theoretical Rt surface roughness value can be determined with the radius and the feed rates on hand. The required surface finish can be calculated very precisely in advance, provided all relevant peripheral prerequisites are given. As an example instable condi tions of machine and / or workpiece, incorrect chucking, faulty or wrong tool system, wrong cutting speed and depth of cut etc. will all impair the results.
r
The theoretically computed profile height is generally underrun when hardturning with PcBN. A special cutting mechanism with a high cutting pressure is in operation (self-induced hot-cutting process). This smoothes the theoretical profile with a better surface finish.
GROOVING
Theoretical surface roughness
All values converted to µm f2
Rt =
r =
8xr
MILLING
f =
8 x Rt
8 x r x Rt
Ra
Rt
r = 0,2
r = 0,4
r = 0,8
r = 1.2
r = 1.6
0,6
1.6
f = 0,05
f = 0,07
f = 0,10
f = 0,12
f = 0,14
1.6
4
f = 0,08
f = 0,11
f = 0,15
f = 0,19
f = 0,23
3.2
10
f = 0,12
f = 0,17
f = 0,24
f = 0,29
f = 0,36
6.3
16
f = 0,16
f = 0,22
f = 0,30
f = 0,37
f = 0,45
f
r
In practise these are the two possibilities for high-performance and high-tech cutting: 1) 2 - 4x higher feed rate = same surface finish 2) same feed rate = 2 - 4x improved surface finish
12
f2
Corner radius Feed rate per revolution (f = mm /rev)
A clear improvement of the theoretical surface rough ness can be achieved with our WIPER geometry. For the high - performance cutting of all aspects we have developed a number of inserts with WIPER geometry for internal, external and milling processes. This WIPER edge replaces the minor cutting edge reducing its angle to a minimum, whereas it automatically improves the theoretically computed surface roughness by 2 to 4 times.
BORING
Rt
Rt
3-4
ultrahard TECHNOLOGY
cutting materials
Positive Top Rake Geometries PcBN-grades
Positive Neutral 1 tipped corner
PBC-15
EWS-ISO-insert
SBC-10
Positive Neutral 1 tipped corner
SBC-25
MiniCut-insert
PBC-15
Positive Neutral Fullface
PBC-25
EW-MiniCut-insert
PBC-10
Positive Neutral 1 tipped corner
PBC-25
Since their introduction our uncoated PcBNinserts with positive top rake geome tries have captured a considerable potential with our customers. Even though these particular positive top rake geometries are disregarded in any global documentation on cutting technology with PcBN cutting materials, we have been offering those positive insert geometries ex stock with great success.
PBC-25 PBC-40
SBC-40
PBC-40
Low cutting pressure n Thin-walled or instable workpieces n Internal boring n Minor tolerances n Lowest depths of cut
TURNING
PBC-10
Low cutting pressure n Thin-walled or instable workpieces n Internal boring n Minor tolerances n Lowest depths of cut Low cutting pressure n Thin-walled or instable workpieces n Internal boring n Minor tolerances n Lowest depths of cut
GROOVING
EW-ISO-insert
Applications
Low cutting pressure n Thin-walled or instable workpieces n Internal boring n Minor tolerances n Lowest depths of cut
BORING
Top Rake Geometries
Those positive geometries are applied for very complex cutting operations both for the machining of cast iron and for hardturning. In particular for very thin-walled and instable workpieces. The possible depths of cut are very low and thus minor tolerances are achieved. As a result of the extremely low cutting pressure, these geometries are preferentially applied for internal turning operations, in parts with unusual projecting lengths.
MILLING
Insert type with positive top rake geometry
T
13
ultrahard TECHNOLOGY
cutting materials
Cutting data Application range Application range for PBC-10, PBC-10S, SBC-1 and SBC-10 GREY CAST IRON: GG20 - GG25 - GG30 - GG40
v c: m/min
Cutting edge design (T-land + honing) A
B
C
D
vc
vc
E
F
G
H
TURNING
1750 1500
Cutting speed
1250
vc
1000
vc
vc
750
vc
vc
500 300
Feed rate
f: 0,02 - 0,25
Depth of cut ap: 0,02 - 0,25 PBC-10S Depth of cut SBC- 1 Depth of cut ap: 0,05 - 3,0 SBC-10 solid Cutting conditions
GROOVING
vc
f: 0,04 - 0,25 ap: 0,03 - 0,3
f: 0,05 - 0,25 ap: 0,06 - 0,4
f: 0,05 - 0,40 ap: 0,06 - 0,4
f: 0,06 - 0,50 ap: 0,08 - 0,5
f: 0,08 - 0,35 ap: 0,08 - 0,4
f: 0,10 - 0,35 ap: 0,1 - 0,4
ap: 0,3 - 8,0
Continuous to heavily interrupted cut
f: 0,12 - 0,35
Feed rate
Depth of cut ap: 0,12 - 0,4 PBC-10S Depth of cut ap: 0,15 - 10 SBC- 1 Depth of cut SBC-10 solid Cutting conditions
Application range for PBC-10, PBC-10S and SBC-10 SUPER ALLOYS: Inconel 718, Nimonic, Hastelloy, Waspaloy
BORING
vc: m/min
Cutting edge design (T-land + honing) A
B
vc
vc
C
D
E
vc
vc
F
G
H
700 600
MILLING
Cutting speed
500 400 300
vc
vc
200
vc
100
Feed rate
f: 0,02 - 0,25
f: 0,04 - 0,25
f: 0,05 - 0,25
f: 0,05 - 0,40
f: 0,06 - 0,50
f: 0,08 - 0,35
f: 0,10 - 0,35
f: 0,12 - 0,35
Feed rate
Depth of cut PBC-10S
ap: 0,02 - 0,4
ap: 0,03 - 0,4
ap: 0,06 - 0,4
ap: 0,06 - 0,4
ap: 0,08 - 0,5
ap: 0,08 - 0,4
ap: 0,1 - 0,4
ap: 0,12 - 0,4
Depth of cut PBC-10S
Depth of cut SBC-10
ap: 0,02 - 0,3
Cutting conditions
14
vc
ap: 0,05 - 0,4
Continuous to medium interrupted cut
Depth of cut SBC-10 Cutting conditions
ultrahard TECHNOLOGY
cutting materials
Cutting data Application range Application range for PBC-15S and PBC-15
NODULAR CAST IRON: GGG30 - GGG40 - GGG50 - GGG60 v c: m/min
Cutting edge design (T-land + honing) A
B
C
D
vc
vc
vc
E
F
G
vc
vc
H
TURNING
1750 1500
vc
1000
vc
750
vc
500 250
Feed rate
f: 0,02 - 0,25
f: 0,04 - 0,25
f: 0,05 - 0,25
f: 0,05 - 0,35
f: 0,06 - 0,35
f: 0,08 - 0,35
f: 0,10 - 0,35
f: 0,12 - 0,35
Feed rate
Depth of cut PBC-15S
ap: 0,05 - 0,25
ap: 0,05 - 0,3
ap: 0,06 - 0,4
ap: 0,06 - 0,4
ap: 0,08 - 0,5
ap: 0,08 - 0,4
ap: 0,1 - 0,4
ap: 0,12 - 0,4
Depth of cut PBC-15S
Depth of cut PBC-15
ap: 0,04 - 0,25
Depth of cut PBC-15
ap: 0,04 - 0,4
Cutting conditions
GROOVING
Cutting speed
1250
Cutting conditions
Continuous to medium interrupted cut
Application range for PBC-15S and PBC-15 POWDER STEEL: Sint D11- Sint D39
Cutting edge design (T-land + honing) A
B
C
D
vc
vc
vc
E
F
G
H
BORING
vc: m/min 800 700
500
vc
400
vc
vc
vc
300
vc
200
Feed rate
f: 0,02 - 0,25
f: 0,04 - 0,25
f: 0,05 - 0,25
f: 0,05 - 0,35
f: 0,06 - 0,35
f: 0,08 - 0,35
f: 0,10 - 0,35
f: 0,12 - 0,35
Feed rate
Depth of cut PBC-15S
ap: 0,02 - 0,4
ap: 0,03 - 0,4
ap: 0,06 - 0,4
ap: 0,06 - 0,4
ap: 0,08 - 0,4
ap: 0,08 - 0,4
ap: 0,1 - 0,4
ap: 0,12 - 0,4
Depth of cut PBC-15S
Depth of cut PBC-15
ap: 0,02 - 0,3
Cutting conditions
ap: 0,04 - 0,4
Continuous to heavily interrupted cut
MILLING
Cutting speed
600
Depth of cut PBC-15 Cutting conditions
15
ultrahard TECHNOLOGY
cutting materials
Cutting data Application range Application range for PBC-25S and PBC-25
Hardturning, favoured in continuous cut, ap = 0,02 - 0,4 mm, HRC 48 - 62 Cutting edge design (T-land + honing) A
B
C
D
E
F
G
H
TURNING
350
0,1µm
300
Cutting speed
250
vc
vc
150
Ra
Ra
Ra
vc
Ra
vc
Ra
vc
0,8µm
Ra
vc
0,2µm 0,4µm
vc
vc
50
Feed rate
GROOVING
Ra
Ra
200
100
Ra (µm)
1,6µm 3,2µm 6,4µm
f: 0,02 - 0,15
Depth of cut PBC-25S
ap: 0,04 - 0,25
Depth of cut PBC-25
ap: 0,02 - 0,25
f: 0,03 - 0,15 ap: 0,04 - 0,3
f: 0,04 - 0,20 ap: 0,06 - 0,4
f: 0,05 - 0,25 ap: 0,06 - 0,4
f: 0,06 - 0,25 ap: 0,08 - 0,4
f: 0,06 - 0,25 ap: 0,08 - 0,4
Feed rate
f: 0,06 - 0,20
f: 0,06 - 0,20
ap: 0,1 - 0,4
Depth of cut ap: 0,12 - 0,4 PBC-25S Depth of cut PBC-25
ap: 0,05 - 0,4
Cutting conditions
Surface finish
v c: m/min
Cutting conditions
Continuous cut
Application range for SBC-25C and SBC-25
Hardturning, favoured in continuous Cut, ap = 0,04 - 6,0 mm, HRC 48 - 65 Cutting edge design (T-land + honing) A
B
C
D
E
F
G
H
BORING
350
0,1µm
300
MILLING
Cutting speed
250
vc
vc
200
Ra
150 100
Ra vc Ra
vc
Ra
Ra
Ra
vc
0,2µm 0,4µm
Ra
0,8µm
vc
Ra
vc
1,6µm
vc
50
3,2µm 6,4µm
Feed rate
f: 0,02 - 0,20
f: 0,03 - 0,20
f: 0,03 - 0,20
f: 0,05 - 0,20
f: 0,06 - 0,25
f: 0,08 - 0,25
f: 0,08 - 0,25
f: 0,08 - 0,25
Feed rate
Depth of cut SBC-25C
ap: 0,04 - 0,5
ap: 0,05 - 0,5
ap: 0,05 - 0,8
ap: 0,08 - 0,8
ap: 0,08 - 0,8
ap: 0,12 - 0,8
ap: 0,15 - 0,8
ap: 0,2 - 0,8
Depth of cut SBC-25C
Depth of cut SBC-25
ap: 0,04 - 2,0
Depth of cut SBC-25 solid Cutting conditions
16
Ra (µm)
Surface finish
vc: m/min
Continuous cut
ap: 0,12 - 2,0
Depth of cut SBC-25
ap: 0,25 - 6,0
Depth of cut SBC-25 solid Cutting conditions
ultrahard TECHNOLOGY
cutting materials
Cutting data Application range Application range for PBC-40S and PBC-40
Hardturning, favoured in interruptet cut, ap: 0,05 - 0,4 mm, HRC 48 - 65 B
C
D
E
F
G
H
350
Ra
300
Ra
Cutting speed
250 200 150 100
vc
Ra
vc
Ra
Ra
Ra
vc
vc
vc
vc
Depth of cut PBC-40S Depth of cut PBC-40 Cutting conditions
0,2µm
0,8µm
vc
vc
50
Feed rate
0,1µm
0,4µm
Ra
Ra
Ra (µm)
1,6µm 3,2µm 6,4µm
f: 0,02 - 0,12 ap: 0,05 - 0,25
f: 0,03 - 0,15 ap: 0,06 - 0,3
f: 0,05 - 0,20 ap: 0,08 - 0,3
f: 0,06 - 0,20 ap: 0,08 - 0,3
ap: 0,04 - 0,25
f: 0,06 - 0,25 ap: 0,10 - 0,4
f: 0,06 - 0,25 ap: 0,10 - 0,4
f: 0,08 - 0,20 ap: 0,15 - 0,4
ap: 0,07 - 0,4
very slightly
slightly medium Interrupted cut
f: 0,08 - 0,20
Feed rate
Depth of cut ap: 0,20 - 0,4 PBC-40S Depth of cut PBC-40
heavily
GROOVING
A
TURNING
Cutting edge design (T-land + honing)
Surface finish
v c: m/min
Cutting conditions
Application range for SBC-40C and SBC 40
Hardturning, favoured in interrupted Cut, ap = 0,05 - 6,0 mm, HRC 48 - 65 Cutting edge design (T-land + honing) A
B
C
D
E
F
G
H
350
200 150 100
vc
Ra
Ra
f: 0,02 - 0,20
f: 0,03 - 0,20
Ra
Ra
vc
vc
Ra
Ra
vc
0,4µm 0,8µm
vc
Depth of cut SBC-40C Depth of cut SBC-40 Depth of cut SBC-40 solid Cutting conditions
1,6µm
vc
vc
f: 0,06 - 0,25
f: 0,06 - 0,25
ap: 0,15 - 0,8
Depth of cut ap: 0,20 - 0,8 SBC-40C
50
Feed rate
0,2µm
3,2µm 6,4µm
ap: 0,05 - 0,5
ap: 0,05 - 0,5
f: 0,03 - 0,20 ap: 0,05 - 0,8
f: 0,05 - 0,25 ap: 0,08 - 0,8
f: 0,06 - 0,25 ap: 0,10 - 0,8
f: 0,06 - 0,25 ap: 0,12 - 0,8
ap: 0,05 - 2,0
ap: 0,12 - 2,0 ap: 0,25 - 6,0
very slightly
slightly medium Interrupted cut
heavily
Feed rate
MILLING
Cutting speed
vc
Ra
Ra
BORING
0,1µm
300 250
Ra (µm)
Surface finish
v c: m/min
Depth of cut SBC-40 Depth of cut SBC-40 solid Cutting conditions
17
ultrahard TECHNOLOGY
cutting materials
ToolScout In order for all users to exploit the full potential of our extremely high performance PcBN cutting materials, the following explanations and hints are of importance.
Hardness Values 1.2379 (X155CrVMo 12 - 1)
TURNING
As shown in our previous catalogue supplement we offer our 6 coated PcBN-grades in up to 8 different chamfer geometries per cutting material as well as in various tipping options (see page 8). This large stan dard range enables us to meet basically all imaginable application profiles ex stock.
Hard machining with PcBN
GROOVING
The cutting of hardened steel is generally referred to as hard machining. This cutting mechanism is a selfinduced hot cutting process. This requires a defined and high temperature of about 550 to 750°C on the cutting zone. This necessary temperature is being produced by the transformation of existing energies into heat. This energy is released in the form of cut ting speed vc, feed rate f, depth of cut ap as well as the chamfer geometries A-H of the PcBN cutting edges. Cooling is generally not required. Below we have illustrated 3 diagrams of hardness values. You can make out the decreasing hardness with the rising of the temperature. However significant differences are shown.
MILLING
BORING
During the self-induced hot cutting process with our PcBN-grades the ideal hardness in the shear zone is at 40 to 45 HRC. This means that in such a case different cutting temperatures between 550°C up to 750°C are necessary.
Hardness Values 1.7131 (16MnCr5)
Hardness Values 1.3505 (100Cr6)
At a temperature of approx. 600°C the steel grade 1.2379 still has a hardness of about 58 HRC, the steel grade 1.7131 about 48 HRC, and the steel grade 1.3505 only achieves about 36 HRC. The original hardness of each steel grade had been about 62 HRC.
18
ultrahard
n
the thermal conductivity of the PcBN-grade used (55% - 65% CBN)
n
the applied chamfer geometry A-H, and also the positive top rake geometry (see page 13)
n
as well as the hardness diagrams (hardness dia gram with rising temperature)
Soft machining with PcBN Soft machining encompasses the cutting of all mate rials in their natural hardness without any hardening process or similar applied. Thus the result means not any microstructural transformation has occurred. However it is absolutely necessary to keep materials in mind (super alloys, titanium etc.) that require a very high cutting temperature of 700 to 1.110 °C, which can only be generated with the cutting material grade PcBN.
TURNING
In order to produce and maintain the ideal cutting temperature in the shear zone, it is obligatory to strictly stick to three particularities.
TECHNOLOGY
cutting materials
precise specification of the steel grade and its hardness HRC
n
the required surface finish Ra has to be determined as well as the depth of cut
n
please decide if your cut is continuous to slightlyinterrupted or medium to heavily-interrupted
Please select the PcBN grade as described on pages 6 and 7.
On pages 14 and 15 we have listed different application examples each explained by a simple diagram. On the left-hand side we have indicated the recommended cutting speed, and on the lower lines the according feed rate and depth of cut.
BORING
n
GROOVING
In order to give you professional advice on our standard range for the intended application, the following check list has to be strictly respected:
Preference
Now please choose the according chamfer geometry for the required surface finish, as shown in our dia grams on pages 16 and 17.
Example: MILLING
100Cr6 – HRC 62 ap= 0,25 mm, f = 0,1 mm interrupted cut required Ra = 0,6 µm PcBN grade = PBC-40S chamfer “D” at vc 160 m/min insert: CNGA120408-D-40S-4SC
19
ultrahard TECHNOLOGY
cutting materials
ISO-Insert Nomenclature
3
Tolerance class
Order designation
m
m
m d
d
m
d
d m
TURNING
2
Basic shape P
O
H
S
E
B
K
82°
B
5°
C
7°
15°
D
E
20°
F
25°
55°
W 80°
30°
G
N
0°
P
11°
2
C
3
N
4
G
s 0,025 0,025 0,025 0,025 0,025 0,130
J K L M1) N1) U1)
m 0,005 0,013 0,025 0,08 0,20 0,08 0,20 0,13 0,38
s 0,025 0,025 0,025 0,130 0,250 0,130
d1) 0,05 0,15 0,05 0,15 0,05 0,15 0,05 0,15 0,05 0,15 0,08 0,15
exact tolerance is determined by size of insert.
5
A
d 0,025 0,013 0,025 0,013 0,025 0,025
12
6
04
BORING
1
A F C H E G
m 0,005 0,005 0,013 0,013 0,005 0,025
1) The
GROOVING
85°
A
Tolerances in mm
90°
35°
86°
3°
L
V
M
75°
d
55°
80°
60°
R
S
d
d
Clearance
D
C
T
90°
A
108°
135°
120°
d
d
m
1
m
m
m
4
Insert type
5
6
Insert size
N F R A
MILLING
G
H
O
P
R
S
l
l
l
d
l
T l
C,D,E, M,V, l
L l
A,B,K, l
M W T X Special design
20
If less than 10 use 0 in first place, decimals are omitted (Example: 9,525 mm = 09)
W l
Thickness in mm 01 s = 1,59 S T1 s = 1,98 02 s = 2,38 03 s = 3,18 T3 s = 3,97 04 s = 4,76 05 s = 5,56 06 s = 6,35 If less than 10 use 0 in first place, decimals are omitted (Example: 3,18 mm = 03)
ultrahard
12
TECHNOLOGY
cutting materials
Tipping versions Solid PcBN grades
Corner configuration
SBC-1 SBC-10 r
Radius 02 = 0,2 mm 04 = 0,4 mm 08 = 0,8 mm 12 = 1,2 mm 16 = 1,6 mm 00 = round insert (inch) M0 = round insert (metr.)
7
}
SBC-25C SBC-25 SBC-40C SBC-40
}
W
MC-S
PC-M4
PC-S
SBC
Cutting edges Number of
Cast iron, powder steel (PM)
PC-M
cutting edges: 2- 8
Hardtuning PC-S4
9
10
D
11
15S
4
12
SC BORING
08
8
11
Solid-PcBN grades
EWS
TURNING
10
GROOVING
7
Wiper edge
9
Cutting edge design
W = Wiper-edge, right + left hand
Cutting edge design T-land + honing
WR = Wiper-edge, right hand
Conditions A- H see pages 14-17
WL = Wiper-edge, left hand
10
Carbide Reinforced
} }
12
PcBN grades PBC-10S PBC-10 PBC-15S PBC-15 PBC-25S PBC-25 PBC-40S PBC-40
Cast iron, powder steel (PM)
Tipping versions Carbide reinforced PcBN grades
EW
MW
MC
GS
SC
VM
SE
MILLING
8
Hardtuning
21
TECHNOLOGY
TURNING ISO CCGT
Standard tipped corners (positive) EW dimensions S
d
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
d
r
l1
d1
PBC-10S
7
PBC-40
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
l
s
d1
l
r
TURNING
060202-EW l l l
l1
0,2 3,4
060204-EW l l l 6,35 2,8 2,38 6,45 0,4 3,1 060208-EW l l l
0,8 2,8
09T302-EW l l l
0,2 3,4
09T304-EW l l l 9,52 4,4 3,97 9,70 0,4 3,1 09T308-EW l l l
0,8 2,8
GROOVING
CCGW
Standard tipped corners GS
PBC-15S
PBC-25S
PBC-40S
060204R/L-GS l l l l l l l l 060208R/L-GS l l l l l l l l 09T304R/L-GS l l l l l l l l
r
right hand shown
l1
d
d1
s
r
6,35
2,8
2,38
9,52
4,4
3,97
0,4 0,8 0,4 0,8
l1 6,45 9,70
MILLING
09T308R/L-GS l l l l l l l l
d1
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
BORING
S
d
7
PBC-40
dimensions
r
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
22
l = ex stock m = on short call
ordering example: CCGW060208ER-40GS
vc page 2-21
TECHNOLOGY
TURNING ISO CCGW
Standard tipped corners 2MC
dimensions S
d
PBC-25S
PBC-40S
d1
PBC-15S
7
PBC-10S
r
l1
l
r 0,2 llllllll 0,4 llllllll 0,8 l l l l l l l l l l l l l l 6,35 2,8 2,38 6,45 0,2 l llllll lllll llllll lllllll 0,4 lllll llll llll l ll l l lllll 0,8 lllll llllll llll llll 0,2 l l lll llllll llll lllll 0,4 llllllll 0,4 llllllll 0,8 llll lll 1,2 lllllllll lllllllll lll lll l l l l l l 9,52 4,4 3,97 9,70 0,2 llllllll l lll llllllll lllllllllllllll 0,4 lllllllll ll l l l lllll ll ll lllll l 0,8 llllllllll l ll llllll lllll 0,4 llllllll llll llllll llllll lllllll 0,8 llll lll 0,4 12,70 5,5 4,76 12,90 llll lll 0,8 A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH llllllll
d
s
d1
l
l1 3,4 3,1 2,8 3,4 3,1 2,8 3,4 3,1 2,8 2,5 2,5 3,4 3,1 2,8 3,1 2,8 3,1 2,8
TURNING
PBC-40
PBC-25
coated
80
060202-EW 060204-EW 060208-EW 060202-2MC 060204-2MC 060208-2MC 060202-W-2MC* 060204-W-2MC* 09T304-EW 09T308-EW 09T312-EW 09T302-2MC 09T304-2MC 09T308-2MC 09T304-W-2MC* 09T208-W-2MC* 120404-EW 120408-EW
PBC-15
insert size
PBC-10
uncoated
W-2MC
GROOVING
EW
* Wiper = 95° holder
CCGW
Solid tipped corners
l l l l l
l l l l l
l l l l l
l l l l l
l l l l l
l l l l l l l
l l l l l l l
l l l l l l l
l l l l l l l
l l l l l l l
l l l l l l l
l l l l l l l
vc page 2-21
F G H
A B C D E
l l
l l l
l l
l
l l
l l
l l
l
l
l l
l
l
l
l l l
l l
l l l
l l l l
l l l l
l l
l l l l l l l l l l l l l l
l
l l
l
l
l l l
l l l l l
l l l l
l
l l
l
l
d1
l1
l
r 0,2 0,4 0,8 0,2 0,2 6,35 2,8 2,38 6,45 l l l 0,2 l l l l 0,4 l l l 0,8 l l l l l 0,2 l l l l 0,4 0,2 0,4 0,8 1,2 0,2 0,4 9,52 4,4 3,97 9,70 0,8 l l l 0,2 l l l l l 0,4 l l l l 0,8 l l l l l 0,4 l l l l l 0,8
A B C D E
ordering example: CCGW060202H-1EWS
F G H
s
l
l1 3,4 3,1 2,8 3,4 3,1 3,4 3,1 2,8 3,1 3,1 3,4 3,1 2,8 2,5 3,4 3,1 2,8 3,4 3,1 2,8 3,1 2,8
l = ex stock m = on short call
BORING
l l l l l
d
r
MILLING
l l l l l
SBC-40C
d1
SBC-40 A G
S
d
SBC-25C
7
SBC-25 A F
SBC-1
H A G
* Wiper = 95° holder
dimensions
coated
80
060202-EWS 060204-EWS 060208-EWS 060202-W-EWS* 060204-W-EWS* 060202-2MC/S 060204-2MC/S 060208-2MC/S 060202-W-2MC/S* 060204-W-2MC/S* 09T302-EWS 09T304-EWS 09T308-EWS 09T312-EWS 09T302-W-EWS* 09T304-W-EWS* 09T308-W-EWS* 09T302-2MC/S 09T304-2MC/S 09T308-2MC/S 09T304-W-2MC/S* 09T308-W-2MC/S*
SBC-10
uncoated
insert size
W-2MC/S
2MC/S
EWS
23
TECHNOLOGY
TURNING ISO CNGA
Standard tipped corners 2MC
EW
dimensions d
PBC-10S
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
GROOVING
TURNING
120402-EW 120404-EW 120408-EW 120412-EW 120404-2MC 120408-2MC 120412-2MC 120402W-2MC 120404W-2MC 120408W-2MC
llllllll llllllll llllllll llllllll
llllllll llllllll l
l
l
l
llllllll llllllll llllllll
d
r
l1
l
d1
s
S
d1
PBC-40
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
W-2MC
l
r
0,2 0,4 0,8 1,2 0,4 12,70 5,13 4,76 12,90 0,8 1,2 0,2 0,4 0,8
l1 3,4 3,1 2,8 2,5 3,0 2,7 2,4 3,4 3,0 2,7
CNGA
Sandwich tipped corners
dimensions d
PBC-10S
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH l l l l l l l l l l l l l l l l l l l l
d
d1
l1
l
s
S
l
r
0,4 l l l l l l l l l l l l l l l l l l l l l l 0,8 l l l l l l l l l l l l l l l l l l l l l 1,2 l l l l l l l l l l l l l l l l l l l l 0,4 ll llll l lllllllllllll lllllll 0,8 12,70 5,13 4,76 12,90 l lll lllll lll lll lll ll 0,4 lllllll lllllllllllllll llllllll 0,8 lllllll lllll lll lll llllll 1,2 l lll lllll lll lll lll ll 0,4 lllllll lllllllllllllll llllllll 0,8
l1 2,8 2,5 2,2 2,8 2,5 2,8 2,5 2,2 2,8 2,5
MILLING
BORING
120404-2SC 120408-2SC 120412-2SC 120404W-2SC 120408W-2SC 120404-4SC 120408-4SC 120412-4SC 120404W-4SC 120408W-4SC
r
d1
PBC-40
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
W-4 SC
4SC
2SC
24
l = ex stock m = on short call
ordering example: CNGA120404-E-40S-4SC
vc page 2-21
TECHNOLOGY
TURNING ISO CNGA
Double fullface SE dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S d
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 120408-SE 120412-SE
r
l1
l
d1
s
S
d1
d
PBC-40
PBC-25
coated
80
PBC-15
l
r
l1
l l l l l l l l l l l l 0,8 12,70 5,13 4,76 12,90 l l l l l l l l l l l l 1,2
TURNING
insert size
PBC-10
uncoated
CNGA
Solid tipped corners PC-M/4
PC-M coated
SBC-25C
SBC-40C
H A G 120404-PC-M 120408-PC-M 120412-PC-M 120408-PC-M/4
l
l
l
l
l
l
l
l
l l
l
l
l
A B C D E
F G H
A B C D E
F G H
d
r
l1
l
d1
s
S
l
r
0,4 0,8 12,70 5,13 4,76 12,90 1,2 0,8
GROOVING
A G
d
d1
SBC-40
A F
dimensions
80
SBC-25
SBC-10
insert size
SBC-1
uncoated
l1 2,8 2,6 2,4 4,2
BORING
CNGA
Solid tipped corners
coated SBC-40C
r
l1
Wiper
A B C D E
F G H
A B C D E
F G H
120404-2MC/S 120408-2MC/S 120412-2MC/S 120404W-2MC/S 120408W-2MC/S 120404-4MC/S 120408-4MC/S 120412-4MC/S 120404W-4MC/S 120408W-4MC/S
l l
vc page 2-21
ordering example: CNGA120404W-B-25C-2MC/S
l l
l l l l
l
l l l l
l l l l l l l l l l l l
l
l
l
l
l
l l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
l l
l l
l l l l l l l l l l l l
l
l l l
l l
d
d1
l
s
S
l
r
0,4 0,8 l l l l l 1,2 l l l l l 0,4 l l l l l 0,8 12,70 5,13 4,76 12,90 l l l l l 0,4 l l l l 0,8 l l l l l 1,2 l l l l l 0,4 l l l l l 0,8 l = ex stock m = on short call
l1 2,8 2,5 2,2 2,8 2,5 2,8 2,6 2,2 2,8 2,6
MILLING
A G
SBC-25C
d1
SBC-40
A F
d
Wiper
SBC-25
H A G
dimensions
80
SBC-10
SBC-1
uncoated
insert size
W-4MC/S
4MC/S
2MC/S
25
TECHNOLOGY
TURNING ISO CPGW
Standard tipped corners GS
PBC-15S
PBC-25S
PBC-40S
d1
PBC-10S F GH
ABCDE
F GH
ABCDE
F GH
ABCDE
11
PBC-40
d
AF AC AD AE ABCDE 050204R/L-GS l l l l l l l 060204R/L-GS l l l l l l l 060208R/L-GS l l l l l l l
TURNING
dimensions
r
r
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
l1
S
right hand shown
F GH d d1 s 5,56 2,50 2,38 6,35 2,80 2,38
l
r 0,4 0,4 0,8
l1 5,6 6,5 6,5
CPGT
Standard tipped corners (positive) EW dimensions d
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
BORING
04T102-EW 04T104-EW 05T102-EW 05T104-EW 050202-EW 050204-EW 060204-EW 060208-EW
S
d1
PBC-10S
d
r
l1
l
d1
s
11
PBC-40
PBC-25
PBC-15
coated
80
GROOVING
insert size
PBC-10
uncoated
l
l l
l l
l l
4,76 2,10 1,98 4,80
l l
l l
l l
5,56 2,50 1,98 5,60
l l
l l
l l
l l
5,56 2,50 2,38 5,60
l l
l l
l l
l l
6,35 2,80 2,38 6,45
r
l1
0,2 0,4 0,2 0,4 0,2 0,4 0,4 0,8
2,2 2,0 2,4 2,2 2,4 2,2 3,4 2,8
CPGW
Standard tipped corners EW dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
MILLING
04T102-EW 04T104-EW 05T102-EW 05T104-EW 050202-EW 050204-EW 060202-EW 060204-EW 060208-EW
26
d
r
d1
l1
l
s
S
d1
d
11
PBC-40
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
l
llllllll llllllll
4,76 2,10 1,98 4,80
llllllll llllllll
5,56 2,50 1,98 5,60
llllllll llllllll
5,56 2,50 2,38 5,60
llllllll llllllll
6,35 2,80 2,38 6,45
llllllll
l = ex stock m = on short call
ordering example: CPGW060208-E-40-EW
r
l1
0,2 0,4 0,2 0,4 0,2 0,4 0,2 0,4 0,8
2,2 2,0 2,4 2,2 2,4 2,2 3,4 3,1 2,8
vc page 2-21
TECHNOLOGY
TURNING ISO DCGT
Standard tipped corners (positive) EW
PBC-40S
r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 070202-EW
l
l
l
d
l1 l
d1
s
l
r
l1
l
0,2 3,9
070204-EW
l
l
l
l
6,35 2,80 2,38 7,75 0,4 3,5
070208-EW
l
l
l
l
0,8 3,0
11T302-EW
l
l
l
l
0,2 3,9
11T304-EW
l
l
l
l
9,52 4,40 3,97 11,60 0,4 3,5
11T308-EW
l
l
l
l
0,8 3,0
TURNING
PBC-25S
S
d1
PBC-15S
7
PBC-10S
dimensions
d
PBC-40
PBC-25
coated
55
PBC-15
insert size
PBC-10
uncoated
DCGW
EW
PBC-40S
r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH llllllll llllllll llllllll l l l l l l l l l
l
l l
ll llll l l lll
llllllll llllllll llllllll ll ll ll ll ll
llll
l
lll
llllll lllll llll llllll ll ll
l l l l l
l l l l
l
d1
s
l
r
0,2 0,4 0,8 6,35 2,80 2,38 7,75 l l l l l l l 0,2 lllll ll lllll llllll 0,4 l lllll lll lll l llllll 0,8 0,2 0,4 0,8 9,52 4,40 3,97 11,60 l llll lllll ll lll l 0,2 l lllllllllllllllllllll 0,4 l llll lll lll l lllllll 0,8 0,4 12,70 5,50 4,76 15,50 0,8
l1 3,9 3,5 3,0 3,9 3,5 3,0 3,9 3,5 3,0 3,9 3,5 3,0 3,5 3,0
MILLING
070202-EW 070204-EW 070208-EW 070202-2MC 070204-2MC 070208-2MC 11T302-EW 11T304-EW 11T308-EW 11T302-2MC 11T304-2MC 11T308-2MC 150404-EW 150408-EW
d
l1
S
BORING
PBC-25S
d1
PBC-15S
d
PBC-10S
dimensions
7
coated PBC-40
PBC-25
2MC
55
PBC-15
insert size
PBC-10
uncoated
GROOVING
Standard tipped corners
vc page 2-21
ordering example: DCGW11T304-E-40S-2MC
l = ex stock m = on short call
27
TECHNOLOGY
TURNING ISO
DCGW
Solid tipped corners EWS coated
GROOVING
SBC-40C
r
A B C D E
F G H
A B C D E
F G H
d
d1
d1
A G
SBC-25C
7
SBC-40
A F
S
d
SBC-25
SBC-10
SBC-1
H A G
dimensions
55
TURNING
uncoated
insert size
2MC/S
W-EWS
l1
l
s
l r
l1
070202-EWS
l
l
l
l
l
l
0,2 3,9
070204-EWS
l
l
l
l
l
l
0,4 3,5
070208-EWS
l
l
l
l
l
l
0,8 3,0
070201R/L-W-EWS*
l
l
l
l
l
l
0,1 3,0
070202R/L-W-EWS*
l
l
l
l
l
l
070204R/L-W-EWS*
l
l
l
l
l
l
0,4 3,0
070202-2MC/S
l
l
l
l
l
l
l
l
l
l
0,2 3,4
070204-2MC/S
l
l
l
l
l
l
l
l
l
l
0,4 3,0
l
l
l
l
l
l
l
l
l
l
0,8 2,6
6,35 2,80 2,38
7,75 0,2 3,0
070208-2MC/S
11T301R/L-W-EWS*
l
l
l
l
l
l
0,1 3,0
11T302R/L-W-EWS*
l
l
l
l
l
l
0,2 3,0
11T304R/L-W-EWS*
l
l
l
l
l
l
0,4 3,0
11T308R/L-W-EWS*
l
l
l
l
l
l
9,52 4,40 3,97 11,60 0,8 3,0
11T302-2MC/S
l
l
l
l
l
l
l
l
l
l
l
l
0,2 3,4
11T304-2MC/S
l
l
l
l
l
l
l
l
l
l
l
l
l
0,4 3,0
11T308-2MC/S
l
l
l
l
l
l
l
l
l
l
l
l
l
0,8 2,6
MILLING
BORING
* Wiper = 93° holder
28
l = ex stock m = on short call
ordering example: DCGW11T304-B-25C-2MC/S
vc page 2-21
TECHNOLOGY
TURNING ISO
DNGA
Standard tipped corners Sandwich tipped corners uncoated
MW
2SC
4SC
coated
dimensions
TURNING
EW
r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
d
l1 l
d1
s
l
r
l1
110402-EW
ll llll
0,2 3,9
110404-EW
llllllll
9,52 3,81 4,76 11,60 0,4 3,5
110408-EW
ll llll
0,8 3,0
150402-EW
ll llll
0,2 3,9
150404-EW
ll lllll
0,4 3,5
150408-EW
ll llll
0,8 3,0
150408-MW
l l l l
0,8 5,0
150412-MW
l l l l 12,70 5,13 4,76 15,50 1,2 4,5
150404-2SC
l lll lllll lll lll lll ll
150408-2SC
l llll lllllllll lll llllll
0,8 2,6
150404-4SC
l lll lllll lll lll lll ll
0,4 2,8
GROOVING
PBC-40S
0,4 2,8
150408-4SC
l lllll llllllllll llll lllllll
0,8 2,6
150604-EW
llllllll
0,4 3,5
150608-EW
llllllll
0,8 3,0
150604-MW
ll llll
0,4 5,5 0,8 5,0
150608-MW
ll lllll
150612-MW
l l l l l l l 12,70 5,13 6,35 15,50 1,2 4,5
150604-2SC
l lll lllll lll lll lll ll
0,4 2,8
l llll lllllllll lll llllll
0,8 2,6
l lll lllll lll lll lll ll
0,4 2,8
150608-4SC
l lllll llllllllll llll lllllll
0,8 2,6
MILLING
150608-2SC 150604-4SC
BORING
PBC-25S
d1
PBC-15S
d
PBC-40
PBC-25
PBC-10S
55
PBC-15
insert size
PBC-10
S
vc page 2-21
ordering example: DNGA150608-D-25MW
l = ex stock m = on short call
29
TECHNOLOGY
TURNING ISO DNGA
Solid tipped corners PC-S coated
H A G
A F
A G
A B C D E
F G H
A B C D E
F G H
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
SBC-40C
d
SBC-25C
r
d
d1
SBC-40
SBC-10
S
SBC-25
TURNING GROOVING
dimensions
55
150404-PC-S 150408-PC-S 150412-PC-S 150404-PC-M 150408-PC-M 150412-PC-M 150604-PC-S 150608-PC-S 150612-PC-S 150604-PC-S/4 150608-PC-S/4 150612-PC-S/4 150604-PC-M 150608-PC-M 150612-PC-M
SBC-1
uncoated
insert size
PC-M
PC-S/4
l1 l
s
d1
l
r
l1
0,4 2,8 0,8 2,6 1,2 2,4 12,70 5,13 4,76 15,50 0,4 2,8 0,8 2,6 1,2 2,4 0,4 2,8 0,8 2,6 1,2 2,4 0,4 4,0 12,70 5,13 6,35 15,50 0,8 3,6 1,2 3,2 0,4 2,8 0,8 2,6 1,2 2,4
DNGA
Solid tipped corners 2MC/S coated SBC-40C
r
A B C D E
F G H
A B C D E
l
l l l l l
l
l l l l l
l
l l l l l
l
l l l l l
l l
l l l l l l l l l l
F G H
d
d1
d1
A G
SBC-25C
d
SBC-40
A F
S
l1 l
s
l
r
l1
l l l l l l
0,4 2,8 0,8 2,5 l l l 1,2 2,2 12,70 5,13 6,35 15,50 l l l 0,4 2,8 l l l 0,8 2,5 l l l 1,2 2,2
l l l l l l l l l l l l l l l l l l
MILLING
150604-2MC/S 150608-2MC/S 150612-2MC/S 150604-4MC/S 150608-4MC/S 150612-4MC/S
SBC-25
SBC-10
H A G
dimensions
55
BORING
SBC-1
uncoated
insert size
4MC/S
30
l = ex stock m = on short call
ordering example: DNGA150604-B-40C-4MC/S
vc page 2-21
TECHNOLOGY
TURNING ISO RCGW Fullface
VM coated
dimensions d
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH ll
lllll
ll
lllll
l
l
l
l l
l l
l l
d
d1
l
r
l1
r
l1
6,00 2,80 2,38 8,00 3,40 3,18 3,18 10,00 4,40 3,97 12,00 4,40 4,76
TURNING
0602M0-VM 0803M0-VM 1003M0-VM 10T3M0-VM 1204M0-VM
S
d1
PBC-10S
s
7
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
RCGX Fullface
dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 060600-VM 090700-VM 120700-VM
l l
l
d1
S
l
6,35 7,94 7,94
BORING
l l
d 6,35 9,52 12,70
llllll
s
7
d
120
coated PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
GROOVING
VM
RNGA VM
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 090300-VM 120400-VM 120400-SE
vc page 2-21
ll
ll
ll
ll l
l
l
l
l
ll
l
l
l
ordering example: RCGX060600-E-40VM
l
l
l
d d1 s 9,52 3,81 3,18 d
PBC-10S
dimensions S
l
r
l1
MILLING
coated PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
SE
d1
Fullface Double fullface
12,70 5,13 4,76
l = ex stock m = on short call
31
TECHNOLOGY
TURNING ISO RNGN
Fullface Double fullface
SE
VM coated
PBC-10S
PBC-15S
dimensions
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
TURNING
090300-VM 090300-SE 120300-SE 120400-VM 120400-SE
ll
llll
ll
s
d
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
d
d1
S
l
l
l
l
l
l
ll
l
l
l
l
l
ll
9,52
3,18
l
l
l
l
l
ll
l
l
l
l
l
l l 12,70
3,18
l
l
l
l
l
ll
l
l
l
l
l
ll
12,70
4,76
llll
r
l1
RNGN Solid
coated
SBC-25
SBC-40
SBC-10
insert size
SBC-1
uncoated
A F
A G
l
l
l
l
l l
l
l
l
H A G
BORING
090300-SBC 120300-SBC 120400-SBC
dimensions S
SBC-25C A B C D E
SBC-40C F G H
A B C D E
d
GROOVING
SBC
F G H
d 9,52 12,70 12,70
s 3,18 3,18 4,76
d1
l
r
l1
r
l1
SCGW
Standard tipped corners EW
dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
MILLING
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 09T304-EW 09T308-EW 09T304-GS 09T308-GS 120404-EW 120408-EW 120412-EW
32
lll
l
llllllll llllllll ll ll ll
l = ex stock m = on short call
ll ll ll
d1
S
l
0,4 3,5 0,8 3,4 9,52 4,40 3,97 9,52 0,4 9,5 0,8 9,5 0,4 3,5 12,70 5,50 4,76 12,70 0,8 3,4 1,2 3,2
llllllll ll
d
l1
l s
d1
d
7
PBC-40
PBC-25
coated
90
PBC-15
insert size
PBC-10
uncoated
GS
l l l
ordering example: SCGW09T308-D-25EW
vc page 2-21
TECHNOLOGY
TURNING ISO SNGN
Solid tipped corners PC-M coated
dimensions
SBC-25C
SBC-40C
r
l1
90
H A G 090304-PC-M 090308-PC-M 090312-PC-M 120404-PC-M 120408-PC-M 120412-PC-M
A F
A G
l
l
l l l
l
l l l
l l l
l l l
l
l l l l l
l
A B C D E
F G H
A B C D E
F G H
l l l l l
l
S
d
d
l
d1
s
l
r
l1
0,4 3,18 9,52 0,8 1,2 0,4 4,76 12,70 0,8 1,2
9,52
12,70
3,0 2,8 2,6 3,0 2,8 2,6
TURNING
SBC-40
SBC-25
SBC-10
insert size
SBC-1
uncoated
SNGN
coated
dimensions d
PBC-40
PBC-25
PBC-15
PBC-10
uncoated
insert size
8SC
SE
PC-10S
PBC-15S
PBC-25S
PBC-40S r
l1
90
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 090308-SE 120308-SE 120408-8SC 120412-8SC 120408-SE 120412-SE
l
l
l
l
l
l
lllllll l llll l
l
l
ll
l
l
l
l
l
ll
l
l
l
lllllllllllllll lllll ll llll
l l
l l
l l
ll ll
l l
l l
l l
l
l
l
l
l l
d1
ll ll
S
s l r 3,18 9,52 0,8 3,18 12,70 0,8 0,8 1,2 4,76 12,70 0,8 1,2
l l 9,52 l l 12,70
llllllll llllll l l
d
l
12,70
l1
2,8 2,6
BORING
l l
GROOVING
Sandwich tipped corners Double fullface
SNGN Solid
SBC coated
H A G
A G
090304-SBC 090308-SBC 090312-SBC vc page 2-21
l
l
l
l
l l
l l
l l
l l
S
d
SBC-25C
SBC-40C
MILLING
SBC-40
A F
dimensions
r 90
SBC-25
SBC-10
insert size
SBC-1
uncoated
A B C D E
F G H
A B C D E
ordering example: SNGN090312-F-SBC25
F G H
d 9,52
d1
l1
s 3,18
l
r
l1
0,4 9,5 0,8 9,5 1,2 9,5
l = ex stock m = on short call
33
TECHNOLOGY
TURNING ISO SNGA
dimensions d
PBC-40
PBC-25
PBC-15
coated
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
TURNING
120404-EW 120408-EW 120412-EW 120408-8SC 120412-8SC 120408-SE 120412-SE
ll
lllll
llllllll ll
SE
l1
90
PBC-10
uncoated
insert size
8SC
EW
lllll lllllll l l l
llll l l
l l
d
l
d1
s
S
d1
Standard/ Sandwich tipped corners Double fullface
l
r
0,4 0,8 1,2 l l l l l l l l l l l l l l l l l l l l l l l l 12,70 5,13 4,76 12,70 0,8 lllll lllll l lllll 1,2 l l ll l l l l l ll 0,8 l l ll l l l l l ll 1,2
l1 3,5 3,4 3,2 2,8 2,6
SNGA
PC-S coated SBC-40
SBC-25
SBC-10
SBC-1
uncoated
insert size
PC-M dimensions
SBC-25C
SBC-40C
r 90
H A G
A F
A G
A B C D E
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
F G H
A B C D E
F G H
d
d1
l1 l
s
l
r
0,4 0,8 1,2 12,70 5,13 4,76 12,70 0,4 0,8 1,2
l1 3,0 2,8 2,6 3,0 2,8 2,6
MILLING
BORING
120404-PC-S 120408-PC-S 120412-PC-S 120404-PC-M 120408-PC-M 120412-PC-M
S
d
d1
GROOVING
Solid tipped corners
34
l = ex stock m = on short call
ordering example: SNGA1204012-G-10PC-M
vc page 2-21
TECHNOLOGY
TURNING ISO SPGN
Standard tipped corners EW dimensions d
PBC-15S
PBC-25S
PBC-40S r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 120308-EW 120312-EW
ll ll
l
l l
l1
l l
d
d1
s
S
l
r
l1
0,8 3,4 3,18 12,70 1,2 3,2
12,70
TURNING
PBC-10S
l
11
PBC-40
PBC-25
coated
90
PBC-15
insert size
PBC-10
uncoated
SPGW
Standard tipped corners GS
EW
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH ll
ll
ll
l
l
l
l l
l l
l l
ll ll ll
l
ll l l
l l l
d1
l
r
0,4 0,8 9,52 4,40 3,97 9,52 0,4 0,8 0,4 12,70 5,50 4,76 12,70 0,8 1,2
l
ll ll
d
S
l1 3,5 3,4 9,5 9,5 3,5 3,4 3,2
BORING
09T304-EW 09T308-EW 09T304-GS 09T308-GS 120404-EW 120408-EW 120412-EW
l1
l s
d1
d
GROOVING
dimensions
11
PBC-40
PBC-25
coated
90
PBC-15
insert size
PBC-10
uncoated
TBGN Fullface
VM dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 060102-VM 060104-VM 060108-VM
vc page 2-21
ll
ll
l
ll ll
ll ll
l l
d 3,97
ordering example: TBGN060102-A-10VM
d1
l1
s
1,59
S
l
r
MILLING
d
5
PBC-40
PBC-25
coated
60
PBC-15
insert size
PBC-10
uncoated
l1
0,2 6,5 0,4 6,5 0,8 6,5
l = ex stock m = on short call
35
TECHNOLOGY
TURNING ISO TBGW Fullface
VM dimensions l
S
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
d1
d
5
PBC-40
PBC-25
coated
60
PBC-15
insert size
PBC-10
uncoated
1
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
TURNING
060102-VM 060104-VM 060108-VM
ll
ll
l
ll ll
ll ll
l l
d 3,97
d1
s
l
r
l1
0,2 6,5 0,4 6,5 0,8 6,5
2,30 1,59
TCGT Standard tipped corners (positive) EW dimensions
PBC-15S
PBC-25S
PBC-40S r
l l
l l
l l
l l
l l
l l
l l
d
d1
l1
s
l
r
0,2 5,56 2,50 2,38 9,60 0,4 0,2 6,35 2,80 2,38 11,00 0,4
l1 3,8 3,5 3,8 3,5
MILLING
BORING
l l
S
d1
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 090202-EW 090204-EW 110202-EW 110204-EW
l
d
7
PBC-40
PBC-25
PBC-15
PBC-10
insert size
coated
60
GROOVING
uncoated
36
l = ex stock m = on short call
ordering example: TCGT110202-A-40EW
vc page 2-21
TECHNOLOGY
TURNING ISO TCGW
Standard tipped corners EW
dimensions
PBC-40S
r
l1
d
l
d1
s
l
r
l1
0,2 0,4 0,8 l l l l l l 5,56 2,50 2,38 9,60 0,2 l l ll l llll 0,4 lll l lll 0,8 0,4 0,2 0,4 0,8 ll l lll l 0,2 6,35 2,80 2,38 11,00 llll ll l llll 0,4 llll ll lll 0,8 0,4 0,8 ll l l llll l 0,4 l l llll lllll 0,8 9,52 4,40 3,97 16,50 0,4 0,8
3,8 3,5 3,0 2,6 2,2 1,8 9,6 3,8 3,5 3,0 2,9 2,5 2,1 11,0 11,0 3,2 2,7 16,5 16,5
ll llll llllllll ll llll l l l llll lll lll ll l lll lll l ll llll ll llll llllllll ll llll l l l llll lll l llllll l lll lll l ll llll l l l l lll ll llll lll ll l l l l l l
TURNING
PBC-25S
GROOVING
PBC-15S
d1
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 090202-EW 090204-EW 090208-EW 090202-3MC 090204-3MC 090208-3MC 090204-GS 110202-EW 110204-EW 110208-EW 110202-3MC 110204-3MC 110208-3MC 110204-GS 110208-GS 16T304-3MC 16T308-3MC 16T304-GS 16T308-GS
S
d
7
PBC-40
PBC-25
PBC-15
coated
60
PBC-10
uncoated
insert size
GS
3MC
TNGN
Solid tipped corners coated
dimensions
SBC-25C
SBC-40C
r
60
H A G
A F
A G
l
l
l
l
l l
l l
l l
l l
A B C D E
F G H
A B C D E
F G H
d 9,52
d1
l1 l
s
l
r
l1
0,4 3,0 4,76 16,50 0,8 2,6 1,2 2,4
MILLING
160404-PC-M 160408-PC-M 160412-PC-M
S
d
SBC-40
SBC-25
SBC-10
insert size
SBC-1
uncoated
BORING
PC-M
vc page 2-21
ordering example: TCGW110204-D-15S-3MC
l = ex stock m = on short call
37
TECHNOLOGY
TURNING ISO TNGN Solid
SBC coated SBC-40
A F
A G
dimensions
H A G
TURNING
110304-SBC 110308-SBC 110312-SBC
l
l
l
l
l l
l l
l l
l l
S
d
SBC-25C
SBC-40C
r
60
SBC-25
SBC-10
insert size
SBC-1
uncoated
A B C D E
F G H
A B C D E
F G H
d
l1
d1
s
l
r
l1
0,4 3,18 11,00 0,8 1,2
6,35
TNGN
Double fullface SE dimensions d
PBC-40
PBC-25
PBC-15
coated
PBC-10S
PBC-15S
PBC-25S
PBC-40S r
60
GROOVING
insert size
PBC-10
uncoated
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 110304-SE 110308-SE 160404-SE 160408-SE 160412-SE
d
l1
d1
s
S
l
r
l l
l l
l l
l l
l l
ll ll
l l
l l
l l
l l
l l
ll 6,35 ll
3,18 11,00
l l l
l l l
l l l
l l l
l l l
ll ll ll
l l l
l l l
l l l
l l l
l l l
ll l l 9,52 ll
4,76 16,50
l1
0,4 0,8 0,4 0,8 1,2
TNGA
dimensions
MILLING 38
PBC-10S
PBC-15S
PBC-25S
PBC-40S
r
ll lllll l l l l l ll l l l l l l l l ll l l l ll llll ll lllll ll llll l lll lllll lll lll lllllll lllllllllllllll l lll lllll lll lll l l l l l ll l l l l l l l l ll l l l l l l l l ll l l l
d
d1
l1 l
s
l
r
0,4 0,8 6,35 2,26 3,18 11,00 l l ll 0,4 l l ll 0,8 0,4 0,8 1,2 lll ll 0,4 l l l l l l l l 9,52 3,81 4,76 16,50 0,8 llllll 1,2 l l ll 0,4 l l ll 0,8 l l ll 1,2
ll lllll
l = ex stock m = on short call
S
d
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 110304-EW 110308-EW 110304-SE 110308-SE 160404-EW 160408-EW 160412-EW 160404-6SC 160408-6SC 160412-6SC 160404-SE 160408-SE 160412-SE
SE
coated PBC-40
PBC-25
6SC
60
PBC-15
insert size
PBC-10
uncoated
EW
d1
BORING
Standard- / Sandwich tipped corners Double fullface
ordering example: TNGA160404-E-40EW
l1 2,8 2,5
3,5 3,0 2,6 2,8 2,5 2,2
vc page 2-21
TECHNOLOGY
TURNING ISO TNGA
Solid tipped corners coated SBC-40 A G
A B C D E
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
SBC-25C
SBC-40C
r
F G H
A B C D E
F G H
d
d1
SBC-25
SBC-10
A F
l
S
d
H A G
l
dimensions
l1
60
160404-PC-S 160408-PC-S 160412-PC-S 160404-PC-M 160408-PC-M 160412-PC-M 160404-PC-M/4 160408-PC-M/4 160412-PC-M/4
SBC-1
uncoated
insert size
PC-M/4
PC-M
l
s
d1
l
r
0,4 0,8 1,2 0,4 9,52 3,81 4,76 16,50 0,8 1,2 0,4 0,8 1,2
l l l
l1 3,0 2,6 2,4 3,0 2,6 2,4 4,5 4,2 4,0
TURNING
PC-S
TNGA
3MC/S
6MC/S coated
A G
160404-3MC/S 160408-3MC/S 160412-3MC/S 160404-6MC/S 160408-6MC/S 160412-6MC/S
SBC-25C
SBC-40C
r
l1
A B C D E
F G H
l l l l
l
l
l l
l l l l l l l l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
A B C D E l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
l l
l l
l
l
F G H
d
l
s
d1
l
r
0,4 l l l 0,8 l l l 1,2 9,52 3,81 4,76 16,50 l l l 0,4 l l l 0,8 l l l 1,2 l
l
l
l1 3,0 2,6 2,4 3,0 2,6 2,4
BORING
SBC-40
A F
S
d
d1
SBC-25
H A G
dimensions
60
SBC-10
SBC-1
uncoated
insert size
GROOVING
Solid tipped corners
TPGA
Standard tipped corners EW dimensions
PBC-15S
PBC-25S
PBC-40S r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 110302-EW 110304-EW 110308-EW vc page 2-21
l
l
d
d1
l1 l
s
S
MILLING
PBC-10S
d1
d
11
PBC-40
PBC-25
coated
60
PBC-15
insert size
PBC-10
uncoated
l
r
l1
0,2 3,8 6,35 3,40 3,18 11,00 0,4 3,5 0,8 3,0
l
llllllll l l l
ordering example: TNGA160408-B-40C-6MC/S
l = ex stock m = on short call
39
TECHNOLOGY
TURNING ISO TPGN
Standard tipped corners EW coated
dimensions
PBC-10S
PBC-15S
PBC-25S
PBC-40S
r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
GROOVING
TURNING
110302-EW 110304-EW 110308-EW 110304-GS 110308-GS 110304-VM 110308-VM 160304-EW 160308-EW 160304-GS 160308-GS
ll
d
d1
l
6,35
l
l l
l
l
l
l
l
l l l l l l l l l l l l l
9,52
l l l l l l l
l
l
r
0,2 0,4 0,8 3,18 11,00 0,4 0,8 0,4 0,8 0,4 0,8 3,18 16,50 0,8 0,8
l l l l l l l l l l l l
l1
s
llll
l l l l l l l
S
d
11
PBC-40
PBC-25
VM
60
PBC-15
insert size
PBC-10
uncoated
GS
l1 3,8 3,5 3,0 11,0 11,0 11,0 11,0 3,5 3,0 16,5 16,5
Standard tipped corners
EW uncoated
GS coated
dimensions S
PBC-25S
PBC-40S
r
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
MILLING
090202-EW 090204-EW 090204-GS 110202-EW 110204-EW 110208-GS 110302-EW 110304-EW 110308-EW 110304-GS 110308-GS 160404-EW 160408-EW 160408-GS
40
d
d1
d1
PBC-15S
11
PBC-40
PBC-25
PBC-15
PBC-10S
60
BORING
insert size
PBC-10
d
l1 l
s
l ll l l l l l l l l 5,56 2,50 2,38 l l l l
l 9,60
l ll l l l l l l 6,35 2,80 2,38 11,00 l l l ll llll ll lllll ll llll llllllll ll llll
ll lllll ll llll l l l
l = ex stock m = on short call
ordering example: TPGW160308-F-10GS
6,35 2,80 3,18 11,00 9,52 4,40 4,76 16,50
r
l1
0,2 3,8 0,4 3,5 0,4 9,6 0,2 3,8 0,4 3,5 0,8 11,0 0,2 3,8 0,4 3,5 0,8 3,0 0,4 11,0 0,8 11,0 0,4 3,5 0,8 3,0 0,8 16,5
vc page 2-21
TECHNOLOGY
TURNING ISO VBGW
Solid tipped corners 2MC-S
EWS
coated
SBC-25
SBC-40
A F
A G
A B C D E
dimensions S
d
SBC-40C
5
r
d1
SBC-25C
35
SBC-10
SBC-1
uncoated
insert size
2MC-S/4
l1 l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
A B C D E
F G H
d
d1
s
l
r
0,2 0,4 0,2 0,4 0,8 0,2 9,52 4,40 4,76 16,60 0,4 0,8 0,4 0,8 1,2 6,35 2,90 2,38 11,10
l1 3,5 3,1 3,5 3,1 2,8 3,5 3,1 2,8 4,4 4,2 4,0
GROOVING
110202-EWS 110204-EWS 160402-EWS 160404-EWS 160408-EWS 160402-2MC-S 160404-2MC-S 160408-2MC-S 160404-2MC-S/4 l 160408-2MC-S/4 l 160412-2MC-S/4 l
F G H
TURNING
H A G
VBGW
Standard tipped corners MW
dimensions S
d
PBC-25S
PBC-40S
r
BORING
PBC-15S
5
PBC-10S
d1
PBC-40
PBC-25
coated
35
PBC-15
insert size
PBC-10
uncoated
2MC
l1 l
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH ll lllll l l l l l l l l l l l l l l l l l l l l l l l l l l ll
ll
l
ll ll
l
l
l l l
llll llll
llll l lll lll
ll l
lll llllll
d1
s
l
r
0,2 6,35 2,90 2,38 11,00 0,4 0,8 0,2 0,4 0,8 9,52 4,40 4,76 16,50 1,2 1,6 llll l 0,4 llllll 0,8
l1 4,7 4,5 4,2 5,3 5,0 4,4 3,9 3,5 3,1 2,5
MILLING
110202-MW 110204-MW 110208-MW 160402-MW 160404-MW 160408-MW 160412-MW 160416-MW 160404-2MC 160408-2MC
d
vc page 2-21
ordering example: VBGW160404-E-10S-2MC
l = ex stock m = on short call
41
TECHNOLOGY
TURNING ISO VCGT
Solid tipped corners (positive) EWS coated
SBC-25
SBC-40
A F
A G
A B C D E
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l l
l l l
l l l
dimensions S
d
SBC-40C
d1
r
7
SBC-25C
35
SBC-10
insert size
SBC-1
uncoated
l1 l
H A G
TURNING
070202-EWS 070204-EWS 110302-EWS 110304-EWS 130302-EWS 130304-EWS 160402-EWS 160404-EWS 160408-EWS
F G H
A B C D E
F G H
d
d1
s
l
r
0,2 0,4 0,2 6,35 2,90 3,18 11,10 0,4 0,2 7,94 3,40 3,18 13,30 0,4 0,2 9,52 4,40 4,76 16,60 0,4 0,8 3,97 2,20 2,38
6,90
l1 3,5 3,2 3,5 3,2 3,5 3,2 3,5 3,2 2,8
GROOVING
VCGW
Solid tipped corners EWS coated
S
d
SBC-40C
r
7
SBC-25C
d1
SBC-40
SBC-25
dimensions
35
SBC-10
SBC-1
uncoated
insert size
2MC-S/4
2MC-S
l1 l
H A G
A F
A G
A B C D E
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
F G H
A B C D E
F G H
d
d1
s
3,97 2,20 2,38
l 6,90
6,35 2,90 3,18 11,10 7,94 3,40 3,18 13,30
9,52 4,40 4,76 16,60
r
l1
0,2 0,4 0,2 0,4 0,2 0,4 0,2 0,4 0,8 0,2 0,4 0,8 0,4 0,8 1,2
3,5 3,2 3,5 3,2 3,5 3,2 3,5 3,2 2,8 3,5 3,2 2,8 4,4 4,2 4,0
MILLING
BORING
070202-EWS 070204-EWS 110302-MC-S 110304-MC-S 130302-2EWS 130304-2EWS 160402-EWS 160404-EWS 160408-EWS 160402-2MC-S 160404-2MC-S 160408-2MC-S 160404-2MC-S/4 l 160408-2MC-S/4 l 160412-2MC-S/4 l
42
l = ex stock m = on short call
ordering example: VCGW070202-F-25EWS
vc page 2-21
TECHNOLOGY
TURNING ISO VCGW
Standard tipped corners MW
dimensions S
d
PBC-15S
PBC-25S
PBC-40S
r
7
PBC-10S
d1
PBC-40
PBC-25
coated
35
PBC-15
insert size
PBC-10
uncoated
2MC
l1 l
d1
s
l
l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ll lllll l l l l l l l l llllllll l l l l l l l l
l l l l l l l l l
l l l l l l l l l l l
l l l
l l l l l l l l l
l1
0,2 0,4 0,2 0,4 6,35 2,90 3,18 11,00 0,8 l l l l l 0,4 l l l l l l 0,8 0,2 0,4 0,8 9,52 4,40 4,76 16,50 1,2 l l l l l 0,4 l l l l l l 0,8
l l l l l l l 3,97 2,20 2,38 l l l l l l l l l l l l l l l l l l l l l l l l l l l l
r
6,90
3,8 3,5 4,7 4,5 4,2 3,1 2,5 5,3 5,0 4,4 3,9 3,1 2,5
GROOVING
070202-MW 070204-MW 110302-MW 110304-MW 110308-MW 110304-2MC 110308-2MC 160402-MW 160404-MW 160408-MW 160412-MW 160404-2MC 160408-2MC
d
TURNING
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
VNGA
Solid tipped corners PC-S
SBC-40
S
d
SBC-25C
SBC-40C
r
d1
SBC-25
dimensions
35
SBC-10
SBC-1
PC-M/4
coated
uncoated
insert size
PC-M
l1
A G
A B C D E
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
F G H
A B C D E
F G H
d
d1
s
l
r
0,2 0,4 0,8 1,2 0,4 9,52 3,81 4,76 16,60 0,8 1,2 0,4 0,8 1,2
l l l
l1 3,0 2,8 2,4 2,2 2,8 2,4 2,2 4,4 4,2 4,0
MILLING
160402-PC-S 160404-PC-S 160408-PC-S 160412-PC-S 160404-PC-M 160408-PC-M 160412-PC-M 160404-PC-M/4 160408-PC-M/4 160412-PC-M/4
A F
BORING
l
H A G
vc page 2-21
ordering example: VNGA160408-F-10-PC-M
l = ex stock m = on short call
43
TECHNOLOGY
TURNING ISO VNGA
PBC-40
PBC-25
PBC-15
coated
dimensions d
PBC-10S
PBC-15S
PBC-25S
PBC-40S 35
PBC-10
uncoated
insert size
4SC
MW
r
l1 l
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
TURNING
160404-MW 160408-MW 160412-MW 160404-4SC 160408-4SC
llllllll llllllll l
l
l l llll lllllll
llll lll lll lllllllllllllll
d
d1
s
S
d1
Standard tipped corners Sandwich tipped corners
l
r
0,4 0,8 9,52 3,81 4,76 16,50 1,2 llllll 0,4 llllllll 0,8
l1 5,0 4,4 3,9 2,8 2,2
WBGW Fullface
PBC-15S
PBC-25S
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 020102L-VM 020104L-VM
lll llll ll lllll
d
l1
d1
s
S
d1
PBC-10S
dimensions
5
PBC-40
PBC-25
coated
60
PBC-15
insert size
PBC-10
uncoated
d
GROOVING
VM
l
r
l1
0,2 4,8 0,4 4,8
3,97 2,30 1,59
BORING
WCGW Fullface
VM dimensions
PBC-15S
PBC-25S
PBC-40S r l1
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
MILLING
020102-VM 020104-VM
44
lll llll ll lllll
l = ex stock m = on short call
d
d1
s
3,97 2,30 1,59
ordering example: WCGW020104-A-40VM
S
d1
PBC-10S
7
d
PBC-40
PBC-25
coated
80
PBC-15
insert size
PBC-10
uncoated
l
r
l1
0,2 2,7 0,4 2,7
vc page 2-21
TECHNOLOGY
TURNING ISO WNGA
Solid tipped corners PC-M
PC-S
coated
S d
SBC-40
SBC-25C
SBC-40C
d1
SBC-25
dimensions
80
SBC-10
SBC-1
uncoated
insert size
PC-M/4
r
l1 l
H A G
A F
A G
A B C D E
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
F G H
A B C D E
F G H
d
d1
s
l
r
0,4 0,8 1,2 0,4 12,70 5,13 4,76 8,50 0,8 1,2 0,4 0,8 1,2
l l l
l1 2,8 2,6 2,4 2,8 2,6 2,4 4,5 4,2 4,0
TURNING
080404-PC-S 080408-PC-S 080412-PC-S 080404-PC-M 080408-PC-M 080412-PC-M 080404-PC-M/4 080408-PC-M/4 080412-PC-M/4
Standard tipped corners Sandwich tipped corners
MW
EW
uncoated
GROOVING
WNGA
6SC
coated
dimensions
PBC-15S
PBC-25S
PBC-40S
r
d1
d
PBC-40
PBC-25
PBC-10S
80
PBC-15
insert size
PBC-10
S
l1 l
l l l l l l l l l l l l l l l l l l l l l l l l l l l l
l l l l l l l
l l l l l l l
lll
lllll
lll
lll
l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
d
d1
s
l
r
0,4 0,8 1,2 0,4 0,8 12,70 5,13 4,76 8,50 1,2 lll ll 0,4 l l l l l l l l 0,8 l l l l l l 1,2 l l l l l 0,4 l l l l l l l l 0,8
l1 3,1 2,8 2,5 5,3 5,0 4,7 2,8 2,5 2,2 2,8 2,5
MILLING
l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
BORING
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 080404-EW 080408-EW 080412-EW 080404-MW 080408-MW 080412-MW 080404-6SC 080408-6SC 080412-6SC 080404W-6SC 080408W-6SC
vc page 2-21
ordering example: WNGA080404-A-10S-6SC
l = ex stock m = on short call
45
TECHNOLOGY
GROOVING FormCut BSAFR/L
Toolholder, external radial grooving T max. = 6 mm
h1
b
f
h2
TURNING
right hand shown Note: For right-hand toolholders use right-hand inserts, for left-hand toolholders use left-hand inserts only.
L2 L1
designation
dimensions
right-hand
left-hand
BSAFR 1616 - 12 BSAFR 2020 - 12 BSAFR 2525 - 12 BSAFR 3225 - 12
BSAFL 1616 - 12 BSAFL 2020 - 12 BSAFL 2525 - 12 BSAFL 3225 - 12
h1 16 20 25 32
h2 16 20 25 32
b
f
16 20 25 25
20 24 30 30
L1
L2
106 131 156 176
31 31 31 31
BSIFR/L GROOVING
Toolholder, internal radial grooving
h2
b
f
L2
T max. = 6 mm L1
right hand shown Note: For right-hand toolholders use left-hand inserts, for left-hand toolholders use right-hand inserts only.
T max. = 6 mm
h1 Dmin.
BORING
designation
dimensions
right-hand
left-hand
BSIFR 1616 - 12 BSIFR 2020 - 12 BSIFR 2525 - 12 BSIFR 3225 - 12
BSIFL 1616 - 12 BSIFL 2020 - 12 BSIFL 2525 - 12 BSIFL 3225 - 12
h1 16 20 25 32
h2 16 20 25 32
b
f
16 20 25 25
28 32 37 37
L1
100 125 150 170
L2 18 18 18 18
Dmin. 50 72 110 110
MILLING
Spare parts
CLA-3103
46
l = ex stock m = on short call
SCR-1303
KEY-2104
VAR-5101
vc page 2-21
BFSN
W + 0,04
T
External grooving
TECHNOLOGY
GROOVING FormCut r
right hand shown coated PBC-10S
PBC-15S
PBC-25S
dimensions
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFSN-2,5-R/L BFSN-3,0-R/L BFSN-3,5-R/L BFSN-4,0-R/L BFSN-4,5-R/L BFSN-5,0-R/L
l
l
l
l
l
l
l
l
l l
l l
W
T
r
2,5 3,0 3,5 4,0 4,5 5,0
5 6 6 6 6 6
0,2 0,2 0,2 0,2 0,2 0,2
0,4 0,4
W + 0,04
T
BFSV
r
TURNING
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
r
GROOVING
External grooving and turning right hand shown coated PBC-10S
PBC-15S
PBC-25S
dimensions
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFSV-3,0-R/L BFSV-3,5-R/L BFSV-4,0-R/L BFSV-4,5-R/L BFSV-5,0-R/L
l
l
l
l
l
l
l l
l l
W
T
r
3,0 3,5 4,0 4,5 5,0
6 6 6 6 6
0,2 0,2 0,2 0,2 0,2
W + 0,04
T
BFIN
r
BORING
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
r
Internal grooving right hand shown coated PBC-10S
PBC-15S
PBC-25S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFIN-2,5-R/L BFIN-3,0-R/L BFIN-3,5-R/L BFIN-4,0-R/L BFIN-4,5-R/L vc page 2-21
ll l l
ll ll ll ll
ordering example: BFSN2,5LF-PBC10 R=0,2
dimensions
PBC-40S W
T
r
2,5 3,0 3,5 4,0 4,5
5 6 6 6 6
0,2 0,2 0,2 0,2 0,2
MILLING
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
r
0,4
l = ex stock m = on short call
47
TECHNOLOGY
GROOVING FormCut BFIV
W + 0,04
T
Internal grooving and turning
r
right hand shown coated PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated PBC-10S
PBC-15S
PBC-25S
dimensions
PBC-40S
TURNING
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFIV-3,0-R/L BFIV-3,5-R/L BFIV-4,0-R/L BFIV-4,5-R/L BFIV-5,0-R/L
ll l
ll
l
ll l l
W
T
r
r
3,0 3,5 4,0 4,5 5,0
6 6 6 6 6
0,2 0,2 0,2 0,2 0,2
0,4 0,4 0,5 0,5 0,6
W + 0,04
T
BFRV
r
GROOVING
External copying right hand shown coated PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated PBC-10S
PBC-15S
PBC-25S
dimensions
PBC-40S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFRV-3,0-R/L BFRV-3,5-R/L BFRV-4,0-R/L BFRV-4,5-R/L BFRV-5,0-R/L
l
ll ll ll
l l
ll ll
BORING
l l
W
T
r
3,0 3,5 4,0 4,5 5,0
6 6 6 6 6
1,50 1,75 2,00 2,25 2,50
W + 0,04
T
BFDV
r
r
External profiling
55
right hand shown coated PBC-40
PBC-25
PBC-15
MILLING
insert size
PBC-10
uncoated PBC-10S
PBC-15S
PBC-25S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFDV-0,2-R/L BFDV-0,4-R/L BFDV-0,8-R/L BFDV-1,2-R/L
48
l = ex stock m = on short call
l
l
l
l
l l
l l
ordering example: BFDV1,2R-D-PBC25
dimensions
PBC-40S W
T
r
5 5 5 5
5 5 5 5
0,2 0,4 0,8 1,2
r
vc page 2-21
BFTV
W + 0,04
T 60
External threading (partial profile)
TECHNOLOGY
GROOVING FormCut
r
right hand shown coated PBC-15S
PBC-25S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH BFTV-0,10-R/L BFTV-0,14-R/L BFTV-0,18-R/L BFTV-0,21-R/L BFTV-0,25-R/L BFTV-0,28-R/L BFTV-0,36-R/L BFTV-0,43-R/L
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l l
dimensions
PBC-40S W
T
r
5 5 5 5 5 5 5 5
5 5 5 5 5 5 5 5
0,10 0,14 0,18 0,21 0,25 0,28 0,36 0,43
r
TURNING
PBC-10S
GROOVING
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
Size of radius for metric ISO-thread. Pitch P (max.)
Pitch P (min.)
Pitch P (average)
r = 0,10 r = 0,14 r = 0,18 r = 0,21 r = 0,25 r = 0,28 r = 0,36 r = 0,43
P = 0,80 P = 1,12 P = 1,44 P = 1,68 P = 2,00 P = 2,24 P = 2,99 P = 3,44
P = 0,69 P = 0,97 P = 1,25 P = 1,46 P = 1,74 P = 1,95 P = 2,50 P = 2,99
P = 0,75 P = 1,00 P = 1,35 P = 1,55 P = 1,87 P = 2,10 P = 2,70 P = 3,20
MILLING
BORING
Size of radius
vc page 2-21
ordering example: BFTV0,25R-D-PBC25
l = ex stock m = on short call
49
TECHNOLOGY
BORING MiniCut Boring bars solid carbide Design E...SEUP L/R
d
dmin
g7
93° f
g L1
TURNING
right hand shown Right-hand boring bar with cylindrical solid carbide shank and internal coolant feed.
GROOVING
order number
dimensions
insert
dmin
d g7
f
L1
g
E 06 F - SEUP L/R 04
EPH.. 0401..
6,8
6
3,4
80
9°
E 07 H - SEUP L/R 04
EPH.. 0401..
8,4
7
4,4
100
5°
E 08 H - SEUP L/R 04
EPH.. 0401..
9,5
8
4,9
100
5°
E 10 K - SEUP L/R 06
EPH.. 06T1..
11,5
10
5,8
125
5°
E 12 M - SEUP L/R 06
EPH.. 06T1..
13,5
12
6,9
150
3°
E 16 R - SEUP L/R 06
EPH.. 06T1..
18,5
16
9,8
200
0°
d
d
93°
dmin
g7
f L2
g h
L1
BORING
right hand shown Right-hand boring bar with cylindrical solid carbide shank, two clamping surfaces and internal coolant feed.
order number
dimensions
insert
dmin
d
f
L1
L2
dg7
h
g
E 06 10 H - SEUP L/R 04
EPH.. 0401..
6,8
6
3,4
100
36
10
8
9°
E 07 10 K - SEUP L/R 04
EPH.. 0401..
8,4
7
4,4
125
42
10
8
5°
E 08 10 K - SEUP L/R 04
EPH.. 0401..
9,5
8
4,9
125
48
10
8
5°
MILLING
Spare parts screws and keys
50
order number
SCR-1101
SCR-1102
KEY-2101
KEY-2102
suitable for
EPH 0401..
EPH 06T1..
SCR-1101
SCR-1102
l = ex stock m = on short call
VAR-5101
vc page 2-21
TECHNOLOGY
BORING MiniCut EPHT EPHW Wiper-VM
positive-VM
dimensions
PBC-15S
PBC-25S
PBC-40S
l
l
l
l
l
l l
ll
ll
ll
ll
r
l
d
d1
s
l
r l1
0,2 0,3 0,4 0,2 0,2 4,76 2,2 1,59 4,9 0,3 0,4 0,2 0,3 0,4
l ll
d1
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
llll llll llll
GROOVING
EPHT040102-VM EPHT040103-VM EPHT040104-VM EPHT040102R/L-W-VM EPHW040102-VM EPHW040103-VM EPHW040104-VM EPHW040102R/L-W-VM EPHW040103R/L-W-VM EPHW040104R/L-W-VM
S
d
11
PBC-40
PBC-25
coated
75
PBC-15
insert size
PBC-10
uncoated
Wiper-VM
VM
TURNING
Fullface
EPHT EPHW
positive-EW
dimensions
PBC-15S
PBC-25S
PBC-40S
l
l
l
l
l
l
l
l
llll
ll
llll
ll
llll
ll
llll
ll
d
l1
d1
l
s
l
r
l1
0,2 3,0 0,4 2,8 0,2 3,0 0,1 3,1 6,35 2,8 1,98 6,6 0,2 3,0 0,4 2,8 0,8 2,4 0,2 3,0
MILLING
ll
r
BORING
PBC-10S
d1
S
d
PBC-40
PBC-25
coated
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH EPHT06T102-EW EPHT06T104-EW EPHT06T102R/L-W-EW EPHW06T101-EW EPHW06T102-EW EPHW06T104-EW EPHW06T108-EW EPHW06T102R/L-W-EW
Wiper-EW
EW
75
PBC-15
insert size
PBC-10
uncoated
Wiper-EW
11
Standard tipped corners
vc page 2-21
ordering example: EPHT06T102A-10EW
l = ex stock m = on short call
51
TECHNOLOGY
BORING MiniCut
Adapter sleeve
For boring bars design X...GEUP D
H d
TURNING
DH7
L
order number
for boring bars
Adap - 1635
dimensions
D
d
DH7
H
L
X 3,5 F-GEUP L / R
16
4
3,5
14
100
Adap - 1640
X 04 F-GEUP L / R
16
5
4,0
14
100
Adap - 1650
X 05 H-GEUP L / R
16
6
5,0
14
100
Adap - 1660
X 06 H-GEUP L / R
16
8
6,0
14
100
MILLING
BORING
GROOVING
Adapter sleeves enable versatile use of the boring bars in all areas. Coolant feed is provided through the adapter.
52
l = ex stock m = on short call
ordering example: Adap-1640
vc page 2-21
TECHNOLOGY
BORING MiniCut
X-GE R/L
Solide carbide boring bars with one clamping surface, brazed cutting edges and internal coolant feed. Adapter sleeve refer to page 52.
95° 10°
f
g7
dmin
TURNING
d
l2
r
l1 right hand shown
A G
l l
l l
l l
l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
l l l
A B C D E
SBC-40C F G H
A B C D E
dimensions
F G H dg7 dmin
f
l1
l2
3,5 4,0 2,0
80 12
4,0 5,0 2,5
80 14
5,0 6,0 3,0 100 18
6,0 7,0 3,5 100 20
r 0,1 0,2 0,1 0,2 0,4 0,1 0,2 0,4 0,1 0,2 0,4
BORING
A F
SBC-25C
MILLING
X3,5F-GEUP-R/L X3,5F-GEUP-R/L X04F-GEUP-R/L X04F-GEUP-R/L X04F-GEUP-R/L X05H-GEUP-R/L X05H-GEUP-R/L X05H-GEUP-R/L X06H-GEUP- R/L X06H-GEUP- R/L X06H-GEUP- R/L
SBC-40
H A G
SBC-25
SBC-10
SBC-1
order number
GROOVING
coated
uncoated
vc page 2-21
ordering example: X04F-GEUP-L-SBC-10 , R=0,2
l = ex stock m = on short call
53
TECHNOLOGY
MILLING ISO
RDHX Fullface
VM coated
dimensions
PBC-15S
PBC-25S
PBC-40S
d1
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
TURNING
S
d
15
PBC-40
PBC-25
PBC-15
insert size
PBC-10
uncoated
d
d1
s
0702M0-VM
l
l
l
7,0
2,7 2,38
1003M0-VM
l
l
l
10,0
3,8 3,18
12T3M0-VM
l
l
l
12,0
3,8 3,97
l
r l1
GROOVING
SDHW-AEN
Standard tipped corners
MW
uncoated
coated
dimensions
90
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH l
milling Ø Dc mm
MILLING
40 50 63 80 100 125 160 200
54
l = ex stock m = on short call
d
d1
l
s
l
12,7 5,5 4,76 12,70
l
BORING
1204AEN-MW
2 l1
d1
PBC-40S
15
PBC-25S
45
PBC-15S
2
PBC-10S
r
PBC-40
PBC-25
PBC-15
d
insert size
PBC-10
S
milling width ae mm 20 30 40 60 80 100 120 140
- 30 - 40 - 55 - 75 - 95 - 115 - 145 - 180
ae
Dc
ae
Dc
r l1 4,0
ae
Dc
Down-cut milling shown We recommend for PcBN down-cut milling
ordering example: SDHW1204AEN-F-10MW
vc page 2-21
TECHNOLOGY
MILLING ISO
SPKN-EDR
Standard tipped corners
MW
uncoated
coated
dimensions
PBC-25S
PBC-40S
l1
11
PBC-15S
45
PBC-10S
1,5 0,5
PBC-40
PBC-25
PBC-15
d
insert size
l
90
PBC-10
S
15
1203EDR-MW
l
d1
12,7
l
s
l
r l1
3,18 12,7
TURNING
d
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH
4,0
Standard tipped corners
MW dimensions
PBC-25S
PBC-40S
l1
l
d 9,52
l
d1
s
l
r l1
3,18 16,50
4,0
BORING
l
11
PBC-15S
1,5 0,5
PBC-10S
A F AC AD AE AB CD E F GH AB CD E F GH AB CD E F GH AB CD E F GH 1603PDR-MW
S
d
45
PBC-40
PBC-25
PBC-15
coated
60
PBC-10
uncoated
insert size
GROOVING
TPKN-PDR
Recommended values for milling PcBNgrade PBC-10 PBC-15
continuous interrupted
1200 - 2500
continuous
450 - 900
interrupted
550 - 1200
ap mm
fz mm
0,25 - 2,0
0,1 - 0,3
0,2 - 2,0
0,1 - 0,25
MILLING
PBC-25
vc m/min
vc page 2-21
ordering example: TPKN1603RDR-D-25MW
l = ex stock m = on short call
55
ultrahard TECHNOLOGY
cutting materials
Trouble Shooting Trouble Shooting with PcBN diamond cutting edges
TURNING
Problem
Possible cause
Suggested action
- Vibration
Check rigidity of application (toolholder, clamping-system and machine) Lower feed rate, increase corner radius or change to a wiper edge Increase chamfer by reducing cutting speed (page 14-17)
- Too high feed rate Poor surface finish
GROOVING
- Too sharp cutting edge
BORING
Premature wear
Edge chipping
MILLING
Vibration
56
- Wrong CBN grade
Use CBN grade with finer grain size (eg. PBC15 instead of 10 and PBC 40 instead of 25)
- Too low cutting speed (no glowing of chips)
Increase speed or increase chamfer angle (page 14-17)
- Too high cutting speed (flying sparks)
Decrease speed or decrease chamfer angle (page 14-17)
- Cutting material not homogeneous
Make sure the cutting material is of the same batch
- Punctual excessive wear
Vary feed position during cutting process (if possible), in order to shift wear stress
- Coolant
In case of hard turning do not use coolant if possible. Or adapt coolant according to the CBN grade (binder of CBN tends to be reactive)
- Vibration
Check rigidity of application (toolholder, clamping-system and machine)
- Disruptions
Increase chamfer of cutting edge
- Wrong CBN grade
Use CBN grade with coarser grain size (eg. PBC10 instead of 15 and PBC 25 instead of 40)
- Poor cutting conditions
Check stability of machine, toolholder and clamping system, keep working close to clamping system
- Too low feed rate
Increase feed rate or cutting depth
- Too high cutting pressure
Select a positiv geometry, reduce radius, don‘t use wiper geometry
- Wrong chamfer
Reduce chamfer ancle
In addition to the recommendations in this catalogue, the follwoing general rules apply to diamond cutting edge applications: • Rigid set-up of machines and tools • Work close to clamping system • Select the largest possible edge radius • If possible, prefer inserts with negative geometry
ultrahard
Please observe our full range of tools with ultrahard cutting materials
cutting materials
Dear customers and business partners, The great challenges of future cutting techniques can only be mastered by ultra-hard cutting materials. For decades we have been pioneering the development and production of efficient cutting tools made of diamond and PcBN. Our tools are practically applied in all industries world-wide, for example in automotive engineering and associated suppliers, aircraft and engine construction, mechanical engineering, precision engineering and medical engineering. On the following pages we will introduce our broad range of PcBN cutting tools. We have uniformly put the coated and uncoated tools together into one catalogue. This adds up to a comprehensive selection covering practically every application possible. n 14 different PcBN grades n Instant delivery ex stock n Please take note of our regrinding service In case of suggestions or queries in order to increase performance and improve your product quality, we will gladly be at your service. Please take note of our new catalogue on our cutting tools tipped with our 5 different ultrahard diamond cutting materials. Sincerely, BECKER Diamantwerkzeuge GmbH
Imprint © BECKER Diamantwerkzeuge GmbH Benzstraße 13 D-82178 Puchheim /Munich, Germany Tel. +49 (0) 89 89 02 28 -0 Fax +49 (0) 89 89 02 28 -30
[email protected] www.beckerdiamant.de All details are without guarantee. Literal mistakes excepted.
PcBN
PcBN Cutting Tools
Cutting Tools
BECKER Diamantwerkzeuge GmbH Benzstraße 13 D-82178 Puchheim /München Tel. +49 (0)89 890 228-0 Fax +49 (0) 89 890 228-30
[email protected]
SBC PBC Sandwich coated uncoated
8/17
www.beckerdiamant.de
Turning
Grooving
Boring
Milling
