Pallet handling components XT
PO
Contents
CC
Introduction ......................................................................333 System information XT......................................................334 Technical characteristics ...................................................334
Conveyor system XTC Conveyor – introduction....................................................335 Chain XTC .........................................................................336 Conveyor beam products XTC...........................................337 Tools and accessories, 30×30 beam .................................338 Slide rails ..........................................................................339 Slide rail tools ...................................................................339 Drive units – introduction..................................................340 Left and right drive unit, with pallet guiding ......................341 Left and right drive unit, without pallet guiding .................342 Mid drive unit, with pallet guiding .....................................343 Mid drive unit, without pallet guiding ................................344 Idler end unit .....................................................................344 Connecting kits .................................................................345 Plain bends XTC ................................................................346 Vertical bends XTC ............................................................348 Guide rail components ......................................................349 XTC support modules........................................................350 Support brackets...............................................................351
Conveyor system XT Conveyor – introduction....................................................352 Conveyor beam products XT .............................................354 Tools and accessories, 44×44 beam .................................355 Slide rails ..........................................................................356
Slide rail tools ...................................................................356 End drive units – introduction ...........................................357 End drive units XT, direct drive, no slip clutch ..................358 End drive units XT, Mid drive ............................................359 End drive units XT, Mid drive, Heavy.................................360 Idler end unit .....................................................................361 Connecting kits..................................................................361 Wheel bends and Plain bends ...........................................363 Vertical bend .....................................................................364 Guide rail components ......................................................365 XT support modules..........................................................367 Support brackets...............................................................368
XT Pallet function
X45 XS X65 X65P X85 X85P
Pallets ...............................................................................369 Stop function module P11.................................................371 Pallet stop devices.............................................................372 Dampers............................................................................374 Sensor brackets ................................................................376 XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A........................................................................377 XT function modules, Locating function module XTUL P11 A......................................................................383 XT function modules, Pallet locating station XTPX P11A.......................................................................385 XT function modules, Lift-and-locate function module XTUL P12 ..........................................................................386
XH XK XKP X180 X300 GR
Introduction
CS XT WL WK XC XF XD ELV CTL
System description
Examples of application areas
The XT conveyor system is a twin-track, flexible plastic chain pallet conveyor. The system is especially well suited for manual and automatic assembly and test systems in the automotive and electrical/electronics industries.
Manual and automatic assembly and test systems in the automotive and electrical/electronics industries. Examples: gearboxes, computers, sewing machines, mobile phones, automotive seat guiderails, eyeglasses, injection-moulded parts, fishing reels, car instrument kits
Introduction
TR APX
A range of conveyor components for pallet handling can be ordered. Functions such as conveyors, transfers, stops, locates, lift-and-rotates and supports can be integrated in the conveyor module or be ordered as kit. © FlexLink 2016
FST
IDX
333
System information XT Conveyor XTC and XT
System XT
Divert/merge devices Divert/merge devices are used for routing products by dividing or combining flows of products. Usually there is a main conveyor, a “highway” (XT), and separate subordinated conveyors, “satellites” (XTC). On the satellites, products can be subjected to various operations such as turning, grinding, assembly or testing, without disturbing the main flow. After the operations, the products can return to the highway.
XT Pallet functions
XTC
XT
A combination of a highway and one or more satellites is often called a cell. Using XT Pallet functions, it is possible to build cell junctions which facilitate transfer of a pallet from one cell to another, see figure below. Workstation
Highway
Workstation
Serial workstation
Technical characteristics System Beam width, single track Chain width Chain pitch Drive unit capacity Chain tension limit Standard pallet sizes
Horizontal wheel bends Vertical bends:
XTC 45 mm 35 mm 12,7 mm 400 N (at 5m/min) 200 N (100 N conductive chain) 240×240 mm up to 640×640 mm, including rectangular sizes 90°/180° (Maximum 2x90° or 1x180°) -5°, 15°
XT 45 mm 35 mm 25,4 mm 1250 N- 1800 N 900 N (360 N conductive chain) 240×240 mm up to 640×640 mm, including rectangular sizes 90°/180° 90°/180° 5°
Maximum: Conveyor length Conveyor speed
4m 20 m/min
25 m 20 m/min
100 kg See “Technical specifications” on page 369. 8 kg
250 kg
Horizontal plain bends:
Accumulated weight at 5 m/min Pallet weight Permitted load / 100 mm conveyor
334
System information XT
8 kg
© FlexLink 2016
Conveyor System XTC
PO CC
Conveyor – introduction
X45 XS X65 X65P X85 X85P XH XK XKP X180 X300 GR CS
Conveyor - introduction
Examples of application areas
XTC is a twin track conveyor system specially designed for shorter transportations up to 4 meters. It has a slim design making it suitable to use in narrow spaces.
The XTC conveyor is often used in satellite stations and for connection to machines. It can also be used in main flows where a modular and silent solution is required. Each conveyor will then only be handling one pallet at the time.
XTC conveyor can either be used together with FlexLink standard XT pallets or be ordered in a custom width for customer specific pallets or bins.
XT WL WK
Certain components in a XTC conveyor, such as legs and beam sections, can be ordered pre-assembled.
XC
Beam design
XF
The XTC beams are designed for rigidness, smooth running and low noise. The T-slots ensure easy but rigid attachment of accessories such as guide rail brackets. Connecting strip kit XUCJ 50 is placed in the middle of the beam keeping the T-slots free.
XD ELV CTL FST TR APX
Cross-section of guided straight section conveyor beam © FlexLink 2016
Conveyor – introduction
IDX
335
XTC components Chain XTC Plain chain, XTC
Friction top chain, XTC
35
35 12,7
3
12,7
3,5
Plain chain, XTC Pitch 12,7 mm. Only for straight-running conveyor (XTC). Length 3 m Standard chain Standard link kit ** Conductive chain * Conductive link kit ** Plain chain (Ultra low wear) Ultra low wear link kit**
XUTP 3B35 5056662 XUTP 3B35 E 5056664 XUTP 3B35 C 5123388
Friction top chain Length 3 m All links are friction type Standard material Plain link kit*
XUTP 3A35 F 5113049
*Link kit contains 10 friction top links,10 steel pins
Pin insertion tool for chain XLMJ 4
*Use with conductive slide rail. **Link kit contains 10 links, 10 steel pins
Plain chain, Side flexing, XTC Pin insertion tool XS-X65-XT XS-X65-XT, PRO version*
35 3
For FlexLink´s XT chains XTTP 5, XTTP 5 EC and 6045771. *This product is recommended for frequent users.
12,7
Plain chain Length 3 m Standard material Plain link kit Conductive Chain Conductive link kit ** Plain chain (Ultra low wear) Ultra low wear link kit
XLMJ 4 XLMJ 4 P
XUTP 3A35 5123389 XUTP 3A35 E 5123390 XUTP 3A35 C 5123391
* Link kit contains 10 links, 10 steel pins
336
Chain XTC
© FlexLink 2016
Conveyor beam products XTC
PO CC
PW+15 PW+ 2
X45
PW–30 PW–75 6,5
XS
5
X65
41
X65P
25,5
3
X85
20
45
X85P
Conveyor beam section
XH XK XKP X180 Qty of cross section beams: 170-1000 mm
1 pc
1001-2000 mm
2 pcs
2001-3000 mm
3 pcs
X300
L W
GR CS
Beam section (assembled) configured item* PW= 240, 320, 400, 480, 640 L= Length to order (170–3000 mm) W= Width to order (180–800 mm)
XUCB LD
Beam section (assembled) for pallets 240 mm wide. L= Length 3000 ±1,5 mm
XUCB 3D210
WL
Beam section (assembled) for pallets 320 mm wide. L= Length 3000 ±1,5 mm
XUCB 3D290
WK
Beam section (assembled) for pallets 400 mm wide. L= Length 3000 ±1,5 mm
XUCB 3D370
XC
Beam section (assembled) for pallets 480 mm wide. L= Length 3000 ±1,5 mm
XUCB 3D450
XF
Beam section (assembled) for pallets 640 mm wide. L= Length 3000 ±1,5 mm
XUCB 3D610
XD
XT
ELV
* Use online configurator when ordering
CTL FST TR APX IDX © FlexLink 2016
Conveyor beam products XTC
337
Conveyor beam products (continued) Conveyor beam
Beam section for chain installation 45
2,2
41 12,5 7
25
65
25
13
13
Beam section kit
XUCC 65
Including connection strips and screws 6
Beam Length 3000 +10/-0 mm Length to order (30- 3000 mm)
Tools and accessories, 30×30 beam XUCB 3 XUCB L
Beam 30 mm × 30 mm
The beam has the same T-slot as used in the XF structural system. 30
Connecting strip kit 30
Beam 30 mm × 30 mm Aluminium, anodized Length 3000 mm (3030 ±5 mm) Length to order (30- 3000 mm)
50 26
Ø13 M8
XFBM 3×30 XFBM L×30
Used for XTC
Fastener yoke for 30×30 beam
13
30
Drill instruction
∅ 12 Ø13 (4x)
5,3
13
Fastener yoke assembly Length 30 mm
13
Connecting strip kit Aluminium
XFAF 30
Drill fixture for fastener yokes XUCJ 50
Including M8 screws.
Drill fixture for conveyor beam 15 54
Drill fixture for fastener yokes (∅12,2 mm)
25
XFAD 12
To be used when drilling a 12 mm hole for fastener yoke XFAF 30, located 20 mm from the beam end. Drill fixture for conveyor beam
5123264
To be used when drilling a 13 mm hole for Connecting strip kit XUCJ 50.
338
Tools and accessories, 30×30 beam
© FlexLink 2016
Slide rails
PO CC
Slide rail configuration The following figures show the slide rail options applicable to XTC conveyors.
Slide rail, type A
X45 2,0
XS
With pallet side guides
X65
Slide rail, type B
Slide rail (A) Length 25 m PA-PE (Grey) XTCR 25 H UHMW-PE(White) XTCR 25 U UHMW-PE + carbon (conductive) (Black) XTCR 25 E
Slide rail, type A
Slide/guide rail, type B
Slide rail, type A
X65P X85 X85P
No pallet side guides
XH Slide rail, type A
XK XKP Slide/guide rail (B) Length 3 m PA-PE (Grey) XTCR 3 HB UHMW-PE (White) XTCR 3 UB UHMW-PE + carbon (conductive) (Black) XTCR 3 EB
Slide rail, type A
Cover strip
X180 X300 GR
7,8
3,0
CS
0,7
XT
7,8
Cover strip for T-slot Length 3 m Polyvinyl chloride, grey
WL
XFAC 3 T
WK
Slide rail tools
XC
Drill fixture for slide rail
Rivet tool
XF XD ELV
Rivet tool Drill fixture for slide rail
3923584
3923563
CTL
Aluminium rivets 3 mm
FST
Mounting tool for slide rail
TR APX Aluminium rivets 3 mm Mounting tool for slide rail
© FlexLink 2016
XTMR 160 A
XLAH 3×6
IDX
Note. Must be ordered in multiples of 250
Slide rails
339
Drive units – introduction Dimension drawings in catalogue Note that dimensions relating to drive unit motors depend on the motor specified during the configuration. In most cases, the motors shown in the catalogue drawings represent the largest size.
Minimum clearance distance End drive units
When two conveyors meet end to end, they must be separated by a minimum clearance distance, see the figure .
Drive unit types
ø11
The XTC system includes direct driven units without slip clutch, and motors with fixed speed (F).
10
4,5
10
ø11
4,5
End drive units XTC Left and right drive unit, with pal- Left and right drive unit, withlet guiding out pallet guiding 60
60
XT Compact
Pallet guiding and without pallet guiding F
F
Mid drive unit, with pallet guiding Mid drive unit without pallet guiding
Without pallet guiding
F
F
Pallet guiding Motor specifications Motors are available for: Speed 5, 10, 15, 20 m/min, 50 Hz, 60W, 210 - 240V Speed 6, 12, 18 m/min, 60 Hz, 60W, 110V Speed 5, 10, 15, 20 m/min, 50Hz, 60W, 380 - 440V
Ordering information Drive units with motors must be specified using the webbased configurator. The configurator provides detailed information and step-by-step guidance in the specification process. A product code string is generated, containing the specification details. Drive units without motors can be ordered using the designations in the catalogue. •
Connecting strips are included with the drive units.
•
Slide rail must be ordered separately.
340
Drive units – introduction
© FlexLink 2016
Left and right drive unit, with pallet guiding
PO CC X45 XS
210 263 290 343
X65
370 423 450 503
X65P
36
X85
610 663 36
X85P 36
XH 36
XK XKP
106
X180
36
X300 235
GR CS Left and right drive unit, with pallet guiding, configured item* Fixed speed*, Pallet width 240, 320, 400, 480, 640 mm
XUEB DD P
Left and right drive unit, with pallet guiding, without motor Pallet width 240 mm Transmission on left side Transmission on right side
XUEB 0 LGPD210 XUEB 0 RGPD210
Left and right drive unit, with pallet guiding, without motor Pallet width 320 mm Transmission on left side Transmission on right side
XUEB 0 LGPD290 XUEB 0 RGPD290
Left and right drive unit, with pallet guiding, without motor Pallet width 400 mm Transmission on left side Transmission on right side Left and right drive unit, with pallet guiding, without motor Pallet width 480 mm Transmission on left side Transmission on right side Left and right drive unit, with pallet guiding, without motor Pallet width 640 mm Transmission on left side Transmission on right side
XT WL WK XC XF XD
XUEB 0 LGPD370 XUEB 0 RGPD370
ELV XUEB 0 LGPD450 XUEB 0 RGPD450
CTL FST
XUEB 0 LGPD610 XUEB 0 RGPD610
TR
* Use online configurator when ordering Effective track length: 2x0,125 m
APX IDX
© FlexLink 2016
Left and right drive unit, with pallet guiding
341
Left and right drive unit, without pallet guiding
C - C 180 - 800 mm
36
106
235
Left and right drive unit, without pallet guiding, configured item* Fixed speed C - C =180- 800 mm
XUEB DD P
* Use online configurator when ordering Effective track length: 2x0,125 m
342
Left and right drive unit, without pallet guiding
© FlexLink 2016
Mid drive unit, with pallet guiding
PO CC X45 XS
263 210 26 290 343
X65
370 423 450 503
X65P 610 663
X85 X85P XH XK XKP
103
X180 X300 185
GR CS XT Mid drive unit, with pallet guiding, configured item* Fixed speed*, Pallet width 240, 320, 400, 480, 640 mm
XUEB DD P
WL
Mid drive unit, with pallet guiding, without motor Pallet width 240 mm
XUEB 0 MGPD210
WK
Mid drive unit, with pallet guiding, without motor Pallet width 320 mm
XUEB 0 MGPD290
XC
Mid drive unit, with pallet guiding, without motor Pallet width 400 mm
XUEB 0 MGPD370
XF
Mid drive unit, with pallet guiding, without motor Pallet width 480 mm
XUEB 0 MGPD450
XD
Mid drive unit, with pallet guiding, without motor Pallet width 640 mm
XUEB 0 MGPD610
ELV
* Use online configurator when ordering Effective track length: 2x0,125 m
CTL FST TR APX IDX
© FlexLink 2016
Mid drive unit, with pallet guiding
343
Mid drive unit, without pallet guiding
C-C 180- 800 mm
103
185
Mid drive unit, without pallet guiding, configured item* Fixed speed C - C =180- 800 mm
XUEB DD P
* Use online configurator when ordering Effective track length: 2x0,125 m
Idler end unit Idler end unit XTC, with pallet guiding
Idler end unit XTC, without pallet guiding
Left Right
48 53
51 51
20
Idler end unit left, with pallet side guide
54 XUEJ 50 LGP
Idler end unit right, with pallet side guide XUEJ 50 RGP Effective track length: 0,125 m
344
20
Idler end unit right or left, without pallet side guide Note! Two idler units must be ordered for a conveyor with return chain.
54 XUEJ 50 P
Effective track length: 0,125 m
Mid drive unit, without pallet guiding
© FlexLink 2016
Connecting kits
PO
Connecting kit, end-to-side/side-to-end 22
Connecting kit, end-to-side/end-to-end
CC
60
X45
5,2 55
46
XS ∅6
X65
Connecting kit (four brackets)
5050034 PW+111
Including mounting hardware.
X65P X85
XT to XTC XTC to XTC
Connecting kit, one pair
XTC to XT XTC to XTC
5053201
X85P
For in-line or perpendicular transfer from drive unit with mid-mounted motor. Including brackets for both alternatives.
XH XK
Connecting kit, end-to-side/end-to-end
XKP XT to XTC
XT to XT XT to XTC
X180 X300
Roller bridge (pair), Spare parts PW+111
GR Connecting kit, one pair
CS
5053199
For in-line or perpendicular transfer from drive unit with side-mounted motor (left/right). Including brackets for both alternatives..
XT
54,5
WL
36
48
WK
4 4,5
XT to XT XTC to XT
XT to XT XT to XTC
XC
30
XT to XTC XTC to XT
5,8
7,5
5,8 Ø 11
XF
12
Roller bridge, one pair
5054947
Each of the two bridges (5053729) contains four rows of rollers. Roller bridges are included in the connecting kits.
XD ELV CTL FST TR APX IDX
© FlexLink 2016
Connecting kits
345
Plain bends XTC Plain bends 90°
25
25 R±5 L ±1,5
40
L ±1,5 R±5
L±1,5 PW-30
40 L±1,5 Item no XUBP 90R150 XUBP 90R360
Radius (R) Length (L) 150 ±5 mm 213 mm 360 ±5 mm 423 mm
XUBP 90R440
440 ±5 mm
503 mm
XUBP 90R520
520 ±5 mm
583 mm
XUBP 90R600
600 ±5 mm
663 mm
XUBP 90R760
760 ±5 mm
823 mm
Plain bend, 90°, inner curve Effective track lengths: R150: 0,35 m, PW 240, 320, 400, 480, 640
XUBP 90R150
Plain bend, 90°, outer curves XUBP 90R360 XUBP 90R440 XUBP 90R520 XUBP 90R600 XUBP 90R760
Effective track lengths: R360: 0,65 m, PW 240 Effective track lengths: R440: 0,80 m, PW 320 Effective track lengths: R520: 0,9 m, PW 400 Effective track lengths: R600: 1,0 m, PW 480 Effective track lengths: R760: 1,3 m, PW 640
346
Plain bends XTC
© FlexLink 2016
Plain bends (continued)
PO
Plain bends 180°
CC X45 XS X65 X65P L ±1,5
X85 X85P XH XK
R±5
40
XKP
25
X180
L ±1,5
PW-30 Item no XUBP 180R150
Radius (R) Length (L) 150 ±5 mm 173 mm
XUBP 180R360
360 ±5 mm
383 mm
XUBP 180R440
440 ±5 mm
463 mm
XUBP 180R520
520 ±5 mm
543 mm
XUBP 180R600
600 ±5 mm
623 mm
XUBP 180R760
760 ±5 mm
783 mm
X300 GR CS XT WL
Plain bend, 180° inner curve Effective track lengths:R150: 0,62 m, PW 240, 320, 400, 480, 640
XUBP 180R150
Plain bend, 180°, outer curves
WK
XUBP 180R360 XC XUBP 180R440 XUBP 180R520 XF XUBP 180R600 XUBP 180R760 XD
Effective track lengths: R360: 1,2 m, PW 240 Effective track lengths: R440: 1,5 m, PW 320 Effective track lengths: R520: 1,7 m, PW 400 Effective track lengths: R600: 2,0 m, PW 480 Effective track lengths: R760: 2,5 m, PW 640
ELV CTL FST TR APX IDX © FlexLink 2016
Plain bends XTC
347
Vertical bends XTC Vertical bend, 5° and 15° 2x25 40 40
a R
L
Vertical bend 5° R=400, L=116,5, a=5°
XUBV 5R400
Vertical bend 15° R=400, L=187, a=15° (Require Friction top chain XUTP 3A35 F)
XUBV 15R400
Effective track lengths: a=5° R400: 0,20 m 1-way (0,40 m 2-way) a=15° R400: 0,26 m 1-way (0,52 m 2-way)
348
Vertical bends XTC
© FlexLink 2016
Guide rail components
PO
Inner guide rail for 90° bend
CC
Inner guide rail for 180° bend
X45 XS X
X65 X65P X85 X
X
X85P
X
XH Inner guide rail for 90° bend
Inner guide rail for 180° bend
XK
For PW×PL=240×240, X=140
5119439
For PW×PL=240×240, X=140
5119499
For PW×PL=240×320, X=142
5119500
For PW×PL=240×320, X=142
5119501
For PW×PL=320×240, X=140
5119439
For PW×PL=320×240, X=140
5119499
For PW×PL=320×320, X=143
5119502
For PW×PL=320×320, X=143
5119503
For PW×PL=320×400, X=203
5119504
For PW×PL=320×400, X=203
5119505
For PW×PL=400×320, X=147
5119502
For PW×PL=400×320, X=147
5119503
For PW×PL=400×400, X=217
5123412
For PW×PL=400×400, X=217
5123414
For PW×PL=400×480, X=242
5119506
For PW×PL=400×480, X=242
5119507
For PW×PL=400×640, X=392
5119508
For PW×PL=400×640, X=392
5119509
For PW×PL=480×400, X=217
5123412
For PW×PL=480×400, X=217
5123414
For PW×PL=480×480, X=203
5119504
For PW×PL=480×480, X=203
5119505
For PW×PL=480×640, X=428
5123413
For PW×PL=480×640, X=428
5123415
For PW×PL=640×400, X=143
5119502
For PW×PL=640×400, X=143
5119503
WK
For PW×PL=640×480, X=217
5123412
For PW×PL=640×480, X=217
5123414
XC
5119510
For PW×PL=640×640, X=350
5119511
For PW×PL=640×640, X=350
XKP X180 X300 GR CS XT WL
Attachment kit included.
Attachment kit included.
XF
For outer Plain bend use Slide rail type B See “Slide rails” on page 339.
For outer Plain bend use Slide rail type B See “Slide rails” on page 339.
XD ELV CTL FST TR APX IDX
© FlexLink 2016
Guide rail components
349
XTC support modules Support modules S01A/S02A/S03A/S04 Support module for single conveyor module
Support module for conveyor modules at two levels 44
44 103
H1
H1-218
H2
H1-218 H2-25
H1
H1-25
H1-25
103
90+25/-35
PW+58
Support module, configured item*
PW-51
Support module, configured item*
XTUF S03A
Including Beam support brackets 5052621and Floor attachment brackets XCFA 170 S.
90+25/-35
* Use online configurator when ordering
XTUF S01A
Including Beam support brackets 5052621and Floor attachment brackets XCFA 170 S.
Support module for bends 77
* Use online configurator when ordering
Support module for two parallel conveyor modules 44
H1
H1-25
H1
500 ≤ H1 ≤1500
103
H1-167
H1-218
90+25/-35
2×PW+A-36
Support module, configured item*
90+25/-35
XTUF S02A
Including Beam support brackets 5052621and Floor attachment brackets XCFA 170 S.
Support module, configured item*
* Use online configurator when ordering
Including Beam support brackets XUCS 44 and Floor attachment brackets XCFA 170 S.
XTUF S04
* Use online configurator when ordering Note. Two types of beam support brackets are used in the modules: type 5052621 and XUCS 44. The brackets are also available separately.See “Support brackets” on page 351.
350
XTC support modules
© FlexLink 2016
Support brackets
PO
Beam support bracket for XTC
Beam support bracket for 44 mm vertical support beam CC
11
17
44
X45 XS
103 70 108
22
X65
30
X65P Beam support bracket, XTC
X85
5052621
Mounting: ISO 4762 M6x 10 St 8.8 (2), XFAN 6 (2), MC6S 8×14 (2), XCAN 8 (2)
42 Marked drill holes, 2x 6.5 mm for attachment of external equipment
Floor attachment bracket
X85P XH
40
XK
15
27
Beam support bracket Aluminium, diecast
Ø9
XUCS 44
XKP
For 44 mm vertical support beam Including mounting hardware.
22
X180
170
X300 GR Ø11
CS XT
57
Floor attachment bracket Stainless steel
XCFA 170 S
WL
The bracket is delivered with the hardware necessary for attachment to the conveyor support. Fasteners for connection to the floor are not supplied with the brackets.
WK XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
Support brackets
351
Conveyor System XT Conveyor – introduction The XT twin track conveyor system is designed to handle longer transportation distances. Pallet functions, such as stops, locating stations and transfers will be used to connect other equipment and subordinated satellite stations to the XT conveyor.
XT is available in FlexLink five standard pallet widths. For custom specific widths, see X45H double drive unit.
Beam design
Examples of application areas
The XT beams are designed for rigidness, smooth running and low noise. The T-slots ensure easy but rigid attachment of accessories such as guide rail brackets.
Manual and automatic assembly and test systems in the automotive and electrical/electronics industries. Examples: gearboxes, computers, sewing machines, mobile phones, automotive seat guiderails, eyeglasses, injection-moulded parts, fishing reels, car instrument kits
Certain components in a XT conveyor, such as legs and beam sections, can be ordered pre-assembled.
Cross-section of straight section conveyor beam
352
Conveyor – introduction
© FlexLink 2016
XT components
PO
Chain XT
CC
Plain chain, XT
X45 XS
35 3,5
25,4
X65 X65P
Plain chain, length 5 m Pitch 25,4 mm Standard chain
Standard link kit ** Conductive chain Conductive link kit **
X85 XTTP 5 5056659 XTTP 5 EC 5056660
X85P XH
*Use with conductive slide rail. **Link kit contains 10 links, 10 pivots, 10 steel pins
XK
Pin insertion tool for chain
XKP
XLMJ 4
X180 X300 Pin insertion tool XS-X65-XT XS-X65-XT, PRO version*
GR
XLMJ 4 XLMJ 4 P
CS
For FlexLink´s XT chains XTTP 5, XTTP 5 EC. *This product is recommended for frequent users.
XT WL WK XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
Conveyor – introduction
353
Conveyor beam products XT XT PW + 15 mm PW + 2 mm PW - 30 mm Type B 6
PW - 75 mm Type A
5,5
22
69
40
∅12 3,5
45
Conveyor beam section
Qty of cross section beams: 170-1000 mm
1 pc
1001-2000 mm
2 pcs
2001-3000 mm
3 pcs
Beam section (assembled) configured item* PW= 240, 320, 400, 480, 640 L=Length to order (170–3000 mm)
XTCB LD
Beam section (assembled) for pallets 240 mm wide. Length 3000 ±1,5 mm
XTCB 3D210
Beam section (assembled) for pallets 320 mm wide. Length 3000 ±1,5 mm
XTCB 3D290
Beam section (assembled) for pallets 400 mm wide. Length 3000 ±1,5 mm
XTCB 3D370
Beam section (assembled) for pallets 480 mm wide. Length 3000 ±1,5 mm
XTCB 3D450
Beam section (assembled) for pallets 640 mm wide. Length 3000 ±1,5 mm
XTCB 3D610
* Use online configurator when ordering
354
Conveyor beam products XT
© FlexLink 2016
Conveyor beam products (continued) Conveyor beam
PO Connecting strip kit
CC 160
X45
70 ∅10
20 M8
XS X65 X65P
Beam Length 3000 +10/-0 mm Length to order (30- 3000 mm)
Connecting strip kit Steel, electro-zinc-plated
XTCB 3 XTCB L
5053503
X85
Kit with two connecting strips. Including M8 set screws. Not for XTC beam
X85P
Drill fixture for conveyor beam
XH XK XKP X180 Drill fixture for conveyor beam
5123264
To be used when drilling a 10 mm hole for Connecting strip kit 5053503.
X300 GR
Tools and accessories, 44×44 beam Beam 44 mm × 44 mm with three T-slots
CS Drill fixture for T-slot connector
XT
∅7,5
WL 16
WK
66 22
40
Drill fixture ∅10/18,25 mm
44
Beam 44 mm × 44 mm with three Tslots Aluminium, anodized Length 3000 mm (3030 ±5 mm) XCBL 3×44 T3 Length to order (30- 3000 mm) XCBL L×44 T3
Drill insert ∅12,2 mm (for T-slot connector)
XC XCAD 10/18
XF 18×16 12,2
To be used when drilling a 12 mm hole for T-slot connector XCEC 12, located 22 mm from the beam end. Remove the 10 mm drill insert delivered with the drill fixture and install the 12,2 mm drill insert.
T-slot connector for 44×44 beam
XD ELV CTL
M8
FST 23,5
TR ∅12
T-slot connector Steel, electro-zinc-plated
APX XCEC 12
IDX © FlexLink 2016
Tools and accessories, 44×44 beam
355
Tools and accessories, 44×44 beam (continued) Cover strip, aluminium
Cover strip for T-slot, PVC
11,8
2,1
0,9
Cover strip Length 2 m Aluminium, anodized
16
Cover strip for T-slot Length 25 m Grey PVC
XCAC 2
Note! Can’t be used with bends
XCAC 25 P
Slide rails Slide rail tools
Slide rail configuration The following figures show the slide rail options applicable to XT conveyors.
Drill fixture for slide rail
Pallet side guides Slide rail, type B Slide rail, type A
Drill fixture for slide rail
3923584
Mounting tool for slide rail Slide rail, type B
Slide rail, type A
Slide rail, type A Mounting tool for slide rail
2,0
XTMR 160 A
Rivet tool Slide rail (A) Length 25 m PA-PE (Grey) XTCR 25 H UHMW-PE(White) XTCR 25 U UHMW-PE + carbon (conductive) (Black) XTCR 25 E
Slide/guide rail, type B
Rivet tool
3923563
Aluminium rivets 3 mm
Slide/guide rail (B) Length 3 m PA-PE (Grey) XTCR 3 HB UHMW-PE (White) XTCR 3 UB UHMW-PE + carbon (conductive) (Black) XTCR 3 EB
356
Aluminium rivets 3 mm
XLAH 3×6
Note. Must be ordered in multiples of 250
Slide rails
© FlexLink 2016
End drive units – introduction
PO Dimension drawings in catalogue Note that dimensions relating to drive unit motors depend on the motor specified during the configuration. In most cases, the motors shown in the catalogue drawings represent the largest size.
CC X45 XS
Minimum clearance distance When two conveyors meet end to end, they must be sep- X65 arated by a minimum clearance distance, see the figure below. X65P End drive unit
X85 End drive unit types
10
The XT system includes direct driven units without slip clutch and motors with fixed speed (F).
10
X85P
XT
XH
End drive units XT Left and right drive unit, no slip clutch
XK
Mid drive unit
XKP X180 X300 F
F
Mid drive unit, heavy
GR CS XT WL
F
Motor specifications
WK
Motors are available for 230/400 V, 50 Hz and 230/460 V or 330/575 V, 60 Hz. All motors can be connected for delta or star configuration by means of jumpers.
XC XF
Ordering information
XD
Drive units with motors must be specified using the webbased configurator. The configurator provides detailed information and step-by-step guidance in the specification process. A product code string is generated, containing the specification details.
ELV CTL
Drive units without motors can be ordered using the designations in the catalogue. •
Connecting strips are included with the drive units.
•
Slide rail must be ordered separately.
FST TR APX IDX
© FlexLink 2016
End drive units – introduction
357
End drive units XT, direct drive, no slip clutch End drive unit L/R
210 270
290 350
370 430
450 510 610 670
132 132 132 132
132
322 248
80
258 334
End drive unit, configured item* Fixed speed: 5- 10- 15- 20 m/min* Pallet width 240, 320, 400, 480, 640 mm
XTEB DD
End drive unit, without motor Pallet width 240 mm Transmission on left side Transmission on right side
XTEB 0 LNPD210 XTEB 0 RNPD210
End drive unit, without motor Pallet width 320 mm Transmission on left side Transmission on right side
XTEB 0 LNPD290 XTEB 0 RNPD290
End drive unit, without motor Pallet width 400 mm Transmission on left side Transmission on right side
XTEB 0 LNPD370 XTEB 0 RNPD370
End drive unit, without motor Pallet width 480 mm Transmission on left side Transmission on right side
XTEB 0 LNPD450 XTEB 0 RNPD450
End drive unit, without motor Pallet width 640 mm Transmission on left side Transmission on right side
XTEB 0 LNPD610 XTEB 0 RNPD610
* Use online configurator when ordering Effective track length: 2x0,80 m
358
End drive units XT, direct drive, no slip clutch
© FlexLink 2016
End drive units XT, Mid drive
PO
End drive unit
CC X45 210 270
290 350 370 430
XS
450 510 610 670
X65 X65P X85 X85P 322 248
XH
80
XK XKP
258 409
X180 X300 End drive unit, configured item* Fixed speed: 5- 10- 15- 20 m/min* Pallet width 240, 320, 400, 480, 640 mm
XTEB DD
End drive unit, without motor Pallet width 240 mm
XTEB 0 MNPD210
End drive unit, without motor Pallet width 320 mm
XTEB 0 MNPD290
End drive unit, without motor Pallet width 400 mm
XTEB 0 MNPD370
End drive unit, without motor Pallet width 480 mm
WK
XTEB 0 MNPD450
XC
End drive unit, without motor Pallet width 640 mm
XTEB 0 MNPD610
XF
GR CS XT WL
* Use online configurator when ordering Effective track length: 2x0,80 m
XD ELV CTL FST TR APX IDX
© FlexLink 2016
End drive units XT, Mid drive
359
End drive units XT, Mid drive, Heavy End drive unit
210 270
290 350
370 430
450 510 610 670
327 248
80
258 491
End drive unit, configured item* Fixed speed: 5- 10- 15- 20 m/min* Pallet width 240, 320, 400, 480, 640 mm
XTEB DD
End drive unit, without motor Pallet width 240 mm
XTEB 0 HMNPD210
End drive unit, without motor Pallet width 320 mm
XTEB 0 HMNPD290
End drive unit, without motor Pallet width 400 mm
XTEB 0 HMNPD370
End drive unit, without motor Pallet width 480 mm
XTEB 0 HMNPD450
End drive unit, without motor Pallet width 640 mm
XTEB 0 HMNPD610
* Use online configurator when ordering Effective track length: 2x0,80 m
360
End drive units XT, Mid drive, Heavy
© FlexLink 2016
Idler end unit
PO
Idler end unit XT
CC
55
80
322
X45 XS 147,6
X65 X65P Idler end unit (single) Length 320 mm
X85
XTEJ 320
Two idler units must be ordered for a conveyor with return chain. Connecting strips are included.
X85P XH
Connecting kits
XK
Connecting kit, end-to-end
Connecting kit, end-to-end
XKP X180 X300 GR CS XT WL
Connecting kit, one pair
Connecting kit, one pair
5049594
WK
5050564
For in-line transfer from drive unit with sidemounted motor (left/right).
For in-line transfer from drive unit with midmounted motor.
XT to XT (Not for use with XTC)
XT to XT (Not for use with XTC)
XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
Idler end unit
361
Connecting kits (continued) Connecting kit, end-to-side/side-to-end 22
Connecting kit, end-to-side/end-to-end
60 5,2 55
46
∅6
Connecting kit (four brackets)
5050034 PW+111
Including mounting hardware.
XT to XTC XTC to XTC
Connecting kit, one pair
XTC to XT XTC to XTC
5053201
For in-line or perpendicular transfer from drive unit with mid-mounted motor. Including brackets for both alternatives.
Connecting kit, end-to-side/end-to-end
XT to XTC
XT to XT XT to XTC
Roller bridge, (pair) spare parts PW+111
Connecting kit, one pair
5053199
For in-line or perpendicular transfer from drive unit with side-mounted motor (left/right). Including brackets for both alternatives..
54,5
36
48
4 4,5
XT to XT XTC to XT
XT to XT XT to XTC
30
XT to XTC XTC to XT
5,8
7,5
5,8 Ø 11 12
Roller bridge, one pair
5054947
Each of the two bridges (5053729) contains four rows of rollers. Roller bridges are included in the connecting kits.
362
Connecting kits
© FlexLink 2016
Wheel bends and Plain bends
PO
Wheel bend XT and Plain bends, 90°
CC X45 XS X65 X65P
148
L±1,5
X85 X85P
PW-30
XH 70
XK
80
XKP
L±1,5
X180 Item no XTBP 90R150 XTBP 90R358
Radius (R) Length (L) 148 ±5 mm 213 mm 358 ±5 mm 423 mm
X300
XTBP 90R438
438 ±5 mm
503 mm
GR
XTBP 90R518
518 ±5 mm
583 mm
XTBP 90R598
598 ±5 mm
663 mm
XTBP 90R758
758 ±5 mm
823 mm
CS XT
Wheel bend, 90° Effective track lengths: R148: 0,35 m, PW 240, 320, 400, 480, 640
WL
XTBH 90R150
Plain bend, 90°, outer curves Effective track lengths: R358: 0,65 m, PW 240 Effective track lengths: R438: 0,8 m, PW 320 Effective track lengths: R518: 0,9 m, PW 400 Effective track lengths: R598: 1,0 m, PW 480 Effective track lengths: R758: 1,3 m, PW 640
WK
XTBP 90R358 XTBP 90R438 XTBP 90R518 XTBP 90R598 XTBP 90R758
XC XF XD
Connecting strips are included.
ELV CTL FST TR APX IDX © FlexLink 2016
Wheel bends and Plain bends
363
Wheel bends and Plain bends (continued) Wheel bend XT, and Plain bends 180°
L ±1,5
80 70 148 PW-30 L ±1,5
Item no XTBP 180R150 XTBP 180R358
Radius (R) Length (L) 148 ±5 mm 173 mm 358 ±5 mm 383 mm
XTBP 180R438
438 ±5 mm
463 mm
XTBP 180R518
518 ±5 mm
543 mm
XTBP 180R598
598 ±5 mm
623 mm
XTBP 180R758
758 ±5 mm
783 mm
Wheel bend, 180° Effective track lengths: R148: 0,43 m, PW 240, 320, 400, 480, 640
XTBH 180R150
Plain bend, 180°, outer curves XTBP 180R358 XTBP 180R438 XTBP 180R518 XTBP 180R598 XTBP 180R758
Effective track lengths: R358: 1,2 m, PW 240 Effective track lengths: R438: 1,5 m, PW 320 Effective track lengths: R518: 1,7 m, PW 400 Effective track lengths: R598: 2,0 m, PW 480 Effective track lengths: R758: 2,5 m, PW 640 Connecting strips are included.
Vertical bend Vertical bend, 5° 80
5°
65
8
R300
186
Vertical bend, 5°
XTBV 5R300
Effective track lengths: 0,19 m Connecting strips are included. 364
Vertical bend
© FlexLink 2016
Guide rail components
PO
Inner guide rail for 90° bend
Inner guide rail for 180° bend
CC X45 XS
X
X65 X65P X
X
X85
X
X85P Inner guide rail for 90° bend For PW×PL=240×240, X=100 For PW×PL=240×320, X=102 For PW×PL=320×240, X=100 For PW×PL=320×320, X=103 For PW×PL=320×400, X=263 For PW×PL=400×320, X=107 For PW×PL=400×400, X=177 For PW×PL=400×480, X=202 For PW×PL=400×640, X=352 For PW×PL=480×400, X=177 For PW×PL=480×480, X=163 For PW×PL=480×640, X=388 For PW×PL=640×400, X=103 For PW×PL=640×480, X=177 For PW×PL=640×640, X=310 Attachment kit included.
Inner guide rail for 180° bend
5119439 5119500 5119439 5119502 5119504 5119502 5123412 5119506 5119508 5123412 5119504 5123413 5119502 5123412 5119510
For PW×PL=240×240, X=100 For PW×PL=240×320, X=102 For PW×PL=320×240, X=100 For PW×PL=320×320, X=103 For PW×PL=320×400, X=263 For PW×PL=400×320, X=107 For PW×PL=400×400, X=177 For PW×PL=400×480, X=202 For PW×PL=400×640, X=352 For PW×PL=480×400, X=177 For PW×PL=480×480, X=163 For PW×PL=480×640, X=388 For PW×PL=640×400, X=103 For PW×PL=640×480, X=177 For PW×PL=640×640, X=310
XH
5119499 5119501 5119499 5119503 5119505 5119503 5123414 5119507 5119509 5123414 5119505 5123415 5119503 5123414 5119511
XK XKP X180 X300 GR CS XT WL
Attachment kit included.
WK XC XF XD ELV CTL FST TR APX IDX © FlexLink 2016
Guide rail components
365
Guide rail components (continued) Outer guide rail kit for 90° bend
Outer guide rail kit for 180° bend
Outer guide rail for 90° bend
Outer guide rail for 180° bend
For PW 240 mm, R=387
5055595
For PW 240 mm, R=387
5055596
For PW 320 mm, R=467
5055597
For PW 320 mm, R=467
5055598
For PW 400 mm, R=547
5055599
For PW 400 mm, R=547
5055500
For PW 480 mm, R=627
5055586
For PW 480 mm, R=627
5055592
5055593
For PW 640 mm, R=787
5055594
For PW 640 mm, R=787 Attachment kit included.
366
Attachment kit included.
Guide rail components
© FlexLink 2016
XT support modules
PO
Support modules S01A/S02A/S03A/S04
CC
Support module for single conveyor module
Support module for conveyor modules at two levels
X45
44
44
XS
103
103
X65
H1
H1
H1-25
H1-25
X65P X85
H1-218
H1-218
H2
H2-25
X85P XH 90+25/-35
XK PW+58 90+25/-35
Support module PW-51
Support module
XTUF S01A
Including Beam support brackets 5052899 and Floor attachment brackets XCFA 170 S.
XKP
XTUF S03A
Including Beam support brackets 5052899 and Floor attachment brackets XCFA 170 S.
X180
Support module for wheel bends
X300
Support module for two parallel conveyor modules
GR
156
44
CS
103
H1-218
H1
500 ≤ H1 ≤1500
H1
H1-25
XT WL H1-246
WK
90+25/-35
XC
2×PW+A-36
Support module
XF
XTUF S02A
Including Beam support brackets 5052899 and Floor attachment brackets XCFA 170 S.
XD 90+25/-35
Support module
ELV
XTUF S04
Including Beam support brackets XLCS 64 and Floor attachment brackets XCFA 170 S. Note.
CTL FST
Two types of beam support brackets are used in the modules: type 5052899 and type XLCS 64. The brackets are TR also available separately. See “Support brackets” on page 368.
APX IDX
© FlexLink 2016
XT support modules
367
Support brackets Beam support bracket for XT
Floor attachment bracket
11
40
44 15
27
Ø9
103 22
22
Beam support bracket, XT
170
5052899 Ø11
Mounting: MC6S 8×14 (4), XCAN 8 (4)
Beam support bracket, diecast aluminium, for 64 mm vertical support beam
Floor attachment bracket Stainless steel
XCFA 170 S
The bracket is delivered with the hardware necessary for attachment to the conveyor support. Fasteners for connection to the floor are not supplied with the brackets.
147
27
57
60
Beam support bracket for X65, Type CS Aluminium, diecast XLCS 64 C For 64 mm vertical support beam Cannot be used with drip trays Mounting: XLAT 17 (1), XLAN 8 (1), XCAN 8 (1), M6S 8×16 (1), BRB 8,4×16 (2) For support of X65 X-bend, order M6S 8×16 screw instead of the XLAT 17 T-slot screw. Incl. Cap 5110134 (2)
368
Support brackets
© FlexLink 2016
XT Pallet function
PO
Pallets
CC X45 XS X65 X65P X85 X85P
Introduction
Pallet loading
Ten pallet sizes are available: 240 × 240 mm 240 × 320 mm 320 × 320 mm 320 × 400 mm 400 × 400 mm 400 × 480 mm 400 × 640 mm 480 × 480 mm 480 × 640 mm 640 × 640 mm
Recommended centre of gravity of the product on the pallet (including fixture) should be located within the grey marked area according to the picture to the right.
60
XH XK XKP 60
Technical specifications
For non-standard pallet dimensions, or for other pallet plate materials than steel, frame section kits and bushing kits can be ordered, see next page. Pallet width (PW) × pallet length (PL) Pallet width and pallet length. PL is basically the pallet dimension in the direction of pallet movement in the main flow. In some modules the pallet moves “sideways”, for example when transferred from one line to another. The figure below shows an example.
X300
•
Maximum load on the pallet is 8 kg per 100 mm of pallet length (PL). GR
•
Friction between pallet and chain, μp = 0,3 (under normal conditions). CS
•
The table below shows maximum pallet load for each pallet size.
Size (PW × PL)
XTUT S10 240×320 ... 320 240
XTUL P12 240×320 ...
XTUL P12 320×240 ...
Side view
Pallet weight (kg)
Max load on pallet (kg)
240 × 240 mm
2,6
17
240 × 320 mm
3,5
22
320 × 240 mm
3,5
16
320 × 320 mm
4,4
22
320 × 400 mm
5,5
24
400 × 320 mm
5,5
20
400 × 400 mm
6,8
23
400 × 480 mm
8,2
22
400 × 640 mm
10,8
19
480 × 400 mm
8,2
22
480 × 480 mm
9,8
20
480 × 640 mm
13,0
17
640 × 400 mm
10,8
19
640 × 480 mm
13,0
17
640 × 640 mm
17,4
13
© FlexLink 2016
Bottom view
WK XC XF XD ELV CTL FST TR APX
Pallet plate ..................... 5 mm ±0,1 steel plate Frame............................. Electrically conductive UHMW-PE
Pallets
XT WL
Material specifications Top view
X180
IDX
369
Pallets (continued) Pallet PW×PL ∅12 H7 (4×) ∅0,1 M A
13,6
50,7 12 20
0 PW–0,5 PW+10
PW–36 PW–75,5
18
39,5
34
36
18
PL–75,5
25
5
10
PL–36 0 PL–0,5 PL+10
A
*
* PW×PL
240×240
240×320
320×320
0,3
0,5
0,5
Pallet PW × PL mm
320×400 400×400
0,6
0,6
400×480
0,8
400×640 480×480 480×640
0,8
0,8
640×640
1,0
1,0
XTPP PW×PL
When ordering, insert the pallet width and the pallet length instead of PW×PL in the designation. Frame section kit Frame section kit 240 mm Frame section kit 320 mm Frame section kit 400 mm Frame section kit 480 mm Frame section kit 640 mm
5056945 5056950 5056938 5056940 5056952
Each kit contains two frame pieces, six bushings and four initiation plates with screws. The frames and bushings are suitable for screws type MC6S M6×16 (not included). Two kits are required for each pallet. For use as spare parts and for building non-standard pallets in combination with customer supplied pallet plates. Bushing kit Four bushings
5056944
For building non-standard pallets in combination with customer supplied pallet plates. The bushings are designed for plate thickness 5 mm and should be press-fitted into ∅16 mm holes.
370
Pallets
© FlexLink 2016
Stop function module P11
PO Part list for Stop function module XTUS P11
Stop function
Part list for XTUS P11 D00=No damping Stop function Item number module P11 (5055686) - XTPB V002 - XTPB V001 XTUS P11 - XTPD U200
D = D00
5055955 Part list for XTUS P11 D01=Damping Stop function Item number module P11 (5055923) - XTPB V002 - XTPB V001 XTUS P11 - XTPD D35
D = D01
5055955 Part list for XTUS P11 D02=Damping, 100 kg Stop function Item number module P11 (5055924) - XTPB V002 - XTPD D35
D = D02
Stop function*
XTUS P11
XTUS P11
Singulates and stops one pallet at a time along the conveyor line with a repeatability of ±1 mm. The stop units can be mounted on the opposite side of the beam to facilitate pallet stopping at the front end of the pallet.
- XTPB V001 - XTPD D100 5055955
CC
Name
Qty
Part list for XTUS P11 Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet stop, undamped (see Page 372) Side support (see Page 374)
1 1 2 1
X45 XS X65
1
X65P Name
Qty
Part list for XTUS P11 Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet stop, damped (see Page 373) Side support (see Page 374)
1 1 2 2
X85 X85P XH
1
XK Name
Qty
XKP
Part list for XTUS P11 Sensor bracket (see Page 376) Pallet stop, damped (see Page 373) Sensor bracket (see Page 376) Damped stop (see Page 373) Side support (see Page 374)
1 2 1
X180
1 1 1
* Use online configurator when ordering (Part list see,Page 371 parts included in module)
X300 GR CS XT
Included in the delivery: •
The necessary number of stoppers and sensor brackets, based on the option selected.
WL
•
The necessary mounting hardware required for attachment to an XT or XTC conveyor.
WK XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
Stop function module P11
371
Pallet stop devices Pallet stop, undamped 20 9
24
Load
M5
80
kg 250 40
200
50
150
20 9
100 38,5
Ø8,2
50 80
0
M5
Speed
0 40
Pallet stop, undamped, 0–200 kg
5
10
15
20
25
30 m/min
Maximum load vs. conveyor speed
50
XTPD U200
Pressure range: Treated compressed air: 4–8 bar Air connection: 6 mm outside diameter tubing Separating function: Open: pneumatically. Close: spring-loaded. Mounting hardware is included.
To reduce the noise level, the stopper includes an integrated throttle valve. The throttle setting can be adjusted by means of a screwdriver. The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight), which the stop device is capable of stopping, as a function of the conveyor speed.
Pallet return stop, undamped 21 7
Ø6,2
25
60
STOP
42
50
21 7
39 60
Ø8,2
42
Pallet return stop, undamped
50
XTPD UR
Used in combination with pallet stop devices XTPD U200, D35 or D100.
372
Stop XTPD UR prevents the pallet from sliding backwards. The necessary mounting hardware for attachment to an XT or XTC conveyor is included in the delivery.
Pallet stop devices
© FlexLink 2016
Pallet stop devices (continued)
PO CC
Pallet stop device, damped
X45
40 20
18,5
75,5
XS
Load M5
X65
kg
76
67,5
50
X65P
M6
45
Ø8,2
40
38,5
X85
35
X85P
30
XH
18,5
75,5
20
40
25
M5 67,5
76
0 0
M6
Ø8,2
Damped stopper, 0–35 kg
XTPD D35
Pressure range: Treated compressed air: 4–8 bar Air connection: 6 mm outside diameter tubing Separating function: Open: pneumatically. Close: spring-loaded Mounting hardware is included.
XK
Speed
5
10
15
25 m/min
20
XKP
Maximum load vs. conveyor speed To reduce the noise level, throttle valves should be used (M5). These are not included. The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight), which the stop device is capable of stopping, as a function of the conveyor speed.
X300 GR CS
Pallet stop device, damped 22
X180
97
XT
9
WL 39
Load
WK
80 Ø8,2
kg
M5
Ø10,2
XC
130 120
XF
95
110
19 10
XD 100
ELV
80
XT conveyor beam 60
CTL
0
Speed 0
5
10
15
20
25
FST
30 m/min
Maximum load vs. conveyor speed 80
Damped stopper, 0–100 kg
XTPD D100
Pressure range: Treated compressed air: 4–8 bar Air connection: 6 mm outside diameter tubing Separating function: Open: pneumatically. Close: spring-loaded Mounting hardware is included. © FlexLink 2016
To reduce the noise level, throttle valves should be used (M5). These are not included. The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight), which the stop device is capable of stopping, as a function of the conveyor speed.
Pallet stop devices
373
TR APX IDX
Pallet stop devices (continued) Side support for pallet stop 8
Pallet stop
10 3 48 ø6,5
62
74
15 30
Side support
5055955
The side support is used with pallet sizes larger than 320 mm × 320 mm to minimize the transverse force on the side guide. Hardware for attachment to the conveyor is included in the delivery.
Dampers Damper, parallel to main 19
74 60
Load
M5
XTC conveyor beam
kg 35 30 25 19
74
20
60
15 10
M5
5
XT conveyor beam 0
5
10
15
20
25 m/min Speed
Maximum load vs. conveyor speed
40
Damper, 0–30 kg
XTPA CM35
Note The damper is easily influenced by pressure from other pneumatic equipment. To avoid this interference the damper must be connected to a separate pneumatic valve.
374
The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight), which the damper is capable of stopping, as a function of the conveyor speed. The pneumatic damper XTPA CM35 is used when pallets up to 30 kg have to be damped and transferred from a parallel conveyor to the main conveyor. Mounting hardware is included in the delivery. Pressure range: Treated compressed air, 4–8 bar Air connection: 6 mm outside diameter tubing Damping function: Stop in initial position: pneumatically
Dampers
© FlexLink 2016
Dampers (continued)
PO
Damper, main to parallel
CC 94
X45 M5
XTC conveyor beam
Load
XS
kg 70
35
60 13,5
X65
30 25 20
X65P
15 L
20
10
40
X85
5 0
5
10
15
20
25 m/min Speed
X85P
Maximum load vs. conveyor speed Damper, 0–30 kg PW 240 mm, L=136
XTPA MC35 240 A
PW 320 mm, L=216
XTPA MC35 320 A
PW 400 mm, L=296
XTPA MC35 400 A
PW 480 mm, L=376
XTPA MC35 480 A
PW 640 mm, L=536
XTPA MC35 640 A
Mounting hardware is included in the delivery.
The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight), which the damper is capable of stopping, as a function of the conveyor speed. Pressure range: Treated compressed air, 4–8 bar Air connection: 6 mm outside diameter tubing Damping function: Stop in initial position, pneumatically Note. The damper is easily influenced by pressure from other pneumatic equipment. To avoid this interference the damper must be connected to a separate pneumatic valve.
XH XK XKP X180 X300 GR CS XT WL WK XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
Dampers
375
Sensor brackets Sensor bracket Type V001
Sensor bracket Type V003
39,5 31 62
85
17
25 34 48,5
∅6,2
96 ∅8,2
20
65
∅12
Vertical position sensor bracket Vertical sensor bracket
XTPB V001
XTPB V003
The sensor bracket holds a ∅12 mm vertical sensor and can be mounted on the stopper XTPD U200 and the damped stopper XTPD D35. Mounting hardware is included in the delivery. Proximity switch is not included.
The position sensor has an increased range and is mounted on the outside of the beam of an XT or XTC conveyor. It is intended for use with a ∅12 mm proximity switch. Mounting hardware is included in the delivery. Proximity switch is not included.
Sensor bracket Type V002
Sensor bracket Type H001 25
32
∅12
22
18
24,5 39
40
50
55 78
40
40
∅12
13
Horizontal sensor bracket Vertical sensor bracket
XTPB V002
The sensor bracket holds a ∅12 mm vertical sensor and is mounted on the inside of the beam. Mounting hardware is included in the delivery. Proximity switch not included
376
XTPB H001
The sensor bracket holds a ∅12 mm horizontal proximity switch and is mounted on the outside of the beam of an XT or XTC conveyor. Mounting hardware is included in the delivery. Proximity sensor is not included. The horizontal proximity sensor (∅12 mm) must have a minimum effective sensing distance of 5 mm to the steel initiator plate in the pallet. Example: The effective sensing distance for SICK (IM12 sensing range 8 mm) is 6,48 mm. This is calculated as follows: 8 mm × 0,81*. Useful sensing range = 0,81 × nominal sensing range.
Sensor brackets
© FlexLink 2016
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
PO
Transfer module S10 A
CC
Transfer module S12 A
Transfer module S – main to cross
Transfer module S – cross to mid main
X45
D = D00
D = D00
XS PW
PW
X65 X65P
PL
PL
X85
D = D01
D = D01
X85P PW
PW
XH PL PL
Transfer module S10*
Transfer module S12*
XTUT S10 A
XK
XTUT S12 A
For transfer of pallets/products away from a conveyor. Maximum lifting payload: 30 kg at 6 bar.
For receiving of pallets/products to a conveyor with oncoming traffic. Maximum lifting payload: 30 kg at 6 bar.
* Use online configurator when ordering (Part list see Page 378, parts included in module)
* Use online configurator when ordering (Part list see Page 378, parts included in module)
XKP X180 X300
Motor
Transfer module S11 A Transfer module S – cross to end main D = D00
The transfer units are delivered with 15 m/min (E1) or 18 m/min (A1) motor.
CS
Included in the delivery: •
One pneumatic transfer unit including the necessary proximity sensors.
XT
•
The necessary mounting hardware required for attachment to an XT or XTC conveyor.
WL
•
The required number of stoppers, dampers and sensor brackets based on the options selected.
WK
PW
PL
GR
D = D01
XC XF
PW
XD PL
Transfer module S11*
XTUT S11 A
ELV
For receiving of pallets/products to a conveyor without oncoming traffic. Maximum lifting payload: 30 kg at 6 bar.
CTL
* Use online configurator when ordering (Part list see Page 378, parts included in module)
FST TR APX IDX
© FlexLink 2016
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
377
Part list for XTUT S10 A, XTUT S11 A and XTUT S12 A D00=No Damping Item number XTPT PWxPL -(5055317) - -XTPB V002 - -XTPB V003 - -XTPD U200 -5055955
D00=No Damping Item number XTPT PWxPL -(5055319) -- XTPB V003
D00=No Damping Item number XTPT PWxPL -(5055321) -- XTPB V002 -- XTPB V003 -- XTPD U200 -5055955
378
Name Pneumatic transfer Type M1 (see Page 379) Part list for XTUT S10 A Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet stop, undamped (see Page 372) Side support (see Page 374)
Qty 1
Name Pneumatic transfer Type M2 (see Page 380 Part list for XTUT S11 A Sensor bracket (see Page 376)
Qty 1
Transfer modules
1 1
XTUT S11 A Type M2
Name Pneumatic transfer Type L (see Page 381) Part list for XTUT S12 A Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet stop, undamped (see Page 372) Side support (see Page 374)
Qty 1
Transfer modules
1 1 2 1
Transfer modules
XTUT S10 A TYPE M1
1
1 1 2 1 1
XTUT S12 A Type L
D01=Damping Item number XTPT PWxPL -(5055318) -- XTPB V002 -- XTPB V003 -- XTPD D35
Name Pneumatic transfer Type M1 (see Page 379) Part list for XTUT S10 A Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet Stop, damped (see Page 373)
-- XTPA MC35 PW A -5055955
Damper (see Page 374) Side support (see Page 374)
D01=Damping Item number XTPT PWxPL
Qty 1 1 1 2 1 1 1
Name Pneumatic transfer Type M2 (see Page 380 Part list for XTUT S11 A Sensor bracket (see Page 376) Damper (see Page 374)
Qty 1
Qty 1
-(5055322) --XTPB V002 --XTPB V003 -- XTPD D35
Name Pneumatic transfer Type L (see Page 381) Part list for XTUT S12 A Sensor bracket (see Page 376) Sensor bracket (see Page 376) Pallet Stop, damped (see Page 373)
-- XTPA CM35 5055955
Damper (see Page 374) Side support (see Page 374)
-(5055320) -- XTPB V003 -- XTPA CM35 D01=Damping Item number XTPT PWxPL
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
1 1 1
1 1 2 1 1 1
© FlexLink 2016
Pneumatic transfer units
PO
Pneumatic transfer Type M1
CC
7
Transfer unit
14
Type 240 V 50 Hz motor
115 V 60 Hz motor
XTPT 240×240–... M1
S8R25GX-T1
S8R25GE-T1
XTPT 240×320–... M1
S8R25GX-T1
S8R25GE-T1
XTPT 320×240–... M1
S8R25GX-T1
S8R25GE-T1
X45 XS X65
Connectors for proximity switches M8 (2×)
X65P X85
352
X85P
Connector for motor cable (1-phase)
XH XK Pneumatic connections ∅6 mm (2×)
Throttle valves (2×)
XKP X180
Scope of delivery
W
X300 GR C-C L
Pneumatic transfer Type M1* Standard chain, 50 Hz Standard chain, 60 Hz Conductive chain, 50 Hz Conductive chain, 60 Hz
14
4
2
12
5 1 3
5/3 valve Mid position pressurized
XTPT PW×PL-01 XTPT PW×PL-02 XTPT PW×PL-03 XTPT PW×PL-04
When ordering, insert the pallet size instead of PW×PL in the designation. *For the following pallet sizes (PW×PL): 240×240: C-C=210, W=169, L=259 240×320: C-C=290, W=169, L=339 320×240: C-C=210, W=249, L=259
CS
Throttle valves (2×)
XT
Motor cable connector The connector for motor cable is a male 3-pole insert with a housing for the insert. To connect, a female 3-pole insert with a hood for the insert and a screw cap for the hood are required (not supplied by FlexLink). Suitable types are Weidmüller 1498200000 (insert),1788520000 (hood), and 13-08080521 (M20 screw cap), or equivalent.
WL WK XC XF XD
The diagram shows the maximum permissible weight of a pallet (product weight + pallet weight), which the transfer is capable of stopping, as a function of the conveyor ELV speed. This diagram applies to transfers type M1, M2 and L. CTL
Load
kg 35 30 25 With damper
20
FST
15
TR
10 5 0
No damper
APX 5
10
15
20
25
30 m/min Speed
IDX
Maximum load vs. conveyor speed
© FlexLink 2016
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
379
Pneumatic transfer units (continued) Pneumatic transfer Type M2 7
Transfer unit
14
237
Type 240 V 50 Hz motor
115 V 60 Hz motor
XTPT 320×320–... M2
S9R40GXH-T
S9R40GEH-T
XTPT 320×400–... M2
S9R40GXH-T
S9R40GEH-T
XTPT 400×320–... M2
S9R40GXH-T
S9R40GEH-T
XTPT 400×400–... M2
S9R40GXH-T
S9R40GEH-T
XTPT 400×480–... M2
S9R40GXH-T
S9R40GEH-T
XTPT 400×640–... M2
S9R40GXH-T
S9R40GEH-T
Connector for motor cable (1-phase)
W
Throttle valves (2×) Connectors for proximity switches M8 (2×)
Pneumatic connections ∅6 mm (2×)
C-C
Scope of delivery
L
Pneumatic transfer Type M2* Standard chain, 50 Hz Standard chain, 60 Hz Conductive chain, 50 Hz Conductive chain, 60 Hz
XTPT PW×PL-01 XTPT PW×PL-02 XTPT PW×PL-03 XTPT PW×PL-04
When ordering, insert the pallet size instead of PW×PL in the designation. *For the following pallet sizes (PW×PL): 320×320: C-C=290, W=249, L=339 320×400: C-C=370, W=249, L=419 400×320: C-C=290, W=329, L=339 400×400: C-C=370, W=329, L=419 400×480: C-C=450, W=329, L=499 400×640: C-C=610, W=329, L=659
380
14
4
2
12
5 1 3
5/3 valve Mid position pressurized
Throttle valves (2×)
Motor cable connector The connector for motor cable is a male 3-pole insert with a housing for the insert. To connect, a female 3-pole insert with a hood for the insert and a screw cap for the hood are required (not supplied by FlexLink). Suitable types are Weidmüller 1498200000 (insert),1788520000 (hood), and 13-08080521 (M20 screw cap), or equivalent.
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
© FlexLink 2016
Pneumatic transfer units (continued)
PO
Pneumatic transfer Type L
CC
7
Transfer unit 14
277
Type 240 V 50 Hz motor
115 V 60 Hz motor
XTPT 480×400–... L
S9R40GXH-T
S9R40GEH-T
XTPT 480×480–... L
S9R40GXH-T
S9R40GEH-T
XTPT 480×640–... L
S9R40GXH-T
S9R40GEH-T
XTPT 640×400–... L
S9R40GXH-T
S9R40GEH-T
XTPT 640×480–... L
S9R40GXH-T
S9R40GEH-T
XTPT 640×640–... L
S9R40GXH-T
S9R40GEH-T
X45 XS X65 X65P X85 X85P
Pneumatic connections ∅6 mm (4×)
XH
Throttle valves (4×)
XK W
XKP
Connectors for proximity switches M8 (4×)
X180 Connector for motor cable (1-phase)
X300 GR
Scope of delivery
CS
C-C L
Pneumatic transfer Type L* Standard chain, 50 Hz Standard chain, 60 Hz Conductive chain, 50 Hz Conductive chain, 60 Hz
XT XTPT PW×PL-01 XTPT PW×PL-02 XTPT PW×PL-03 XTPT PW×PL-04
When ordering, insert the pallet size instead of PW×PL in the designation. *For the following pallet sizes (PW×PL): 480×400: C-C=370, W=405, L=439 480×480: C-C=450, W=405, L=519 480×640: C-C=610, W=405, L=679 640×400: C-C=370, W=565, L=439 640×480: C-C=450, W=565, L=519 640×640: C-C=610, W=565, L=679
WL 14
4
2
WK
12
5 1 3
5/3 valve Mid position pressurized
Throttle valves (4×)
XC
Motor cable connector The connector for motor cable is a male 3-pole insert with a housing for the insert. To connect, a female 3-pole insert with a hood for the insert and a screw cap for the hood are required (not supplied by FlexLink). Suitable types are Weidmüller 1498200000 (insert),1788520000 (hood), and 13-08080521 (M20 screw cap), or equivalent.
XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
381
Roller kits Roller kit 45 mm
Roller kit 45 mm
5050117
Kit consists of two roller bridges and the necessary mounting hardware.
XTC to XTC
Roller kit 65 mm
Roller kit 65 mm
5049865
Kit consists of two roller bridges and the necessary mounting hardware.
XTC to XTC
382
XT transfer modules, XTUT S10A, XTUT S11A, XTUT S12A
© FlexLink 2016
XT function modules, Locating function module XTUL P11 A
PO
Locating function module P11 A
CC
Option F00
Locating function module P11 A Option F01
X45 XS X65 X65P
D = D00
D = D00
X85 X85P XH XK
D = D01
D = D01
XKP X180 X300 GR
D = D02
D = D02 Locating function module*
XTUL P11 A
Locating function module*
CS
XTUL P11 A
Singulates to stop and locates one pallet at a time along the conveyor with a repeatability in x and y directions of ±0,05 mm. Two diagonal lift units with guide pins. Only for PW or PL ≤ 400 mm
Singulates to stop and locates one pallet at a time along the conveyor with a repeatability in x and y directions of ±0,05 mm. Four lift units: two diagonal lift units with guide pins and two without guide pins.
XT
* Use online configurator when ordering (Part list see Page 384, parts included in module)
* Use online configurator when ordering (Part list see Page 384, parts included in module)
WK
WL
XC
Included in the delivery: •
One locating station, including non-return throttle valves.
XF
•
The necessary number of stoppers and sensor brackets, based on the option selected.
XD
•
The necessary mounting hardware required for attachment to an XT or XTC conveyor.
ELV CTL FST TR APX IDX
© FlexLink 2016
XT function modules, Locating function module XTUL P11 A
383
Part list for Locating function module XTUL P11 A Part list for XTUL P11 A D00=No damping Locating function module XTUL P11 A (F00) (F01) Item number Name Qty X X XTPX P11 A Locating station (see Page 384) 1 X X (5055686) Part list for XTUL P11 A 1 X X - XTPB V002 Sensor bracket (see Page 376) 1 X X - XTPB V001 Sensor bracket (see Page 376) 2 X X - XTPD U200 Pallet stop, undamped (see Page 372) 2 X X 5055955 Side support (see Page 374) 1 X 5055802 Lift unit kit (see Page 385) 1 Part list for XTUL P11 A D01=Damping Locating function module XTUL P11 A (F00) (F01) Item number Name X X XTPX P11 A Locating station (see Page 384) X X (5055923) Part list for XTUL P11 A X X - XTPB V002 Sensor bracket (see Page 376) X X - XTPB V001 Sensor bracket (see Page 376) X X - XTPD D35 Pallet stop, damped (see Page 373) X X 5055955 Side support (see Page 374) X 5055802 Lift unit kit (see Page 385)
Qty 1 1 1 2 2 1 1
Part list for XTUL P11 A D02=Damping, 100 kg Locating function module XTUL P11 A (F00) (F01) Item number Name X X XTPX P11 A Locating station (see Page 384) X X (5055924) Part list for XTUL P11 A X X - XTPB V002 Sensor bracket (see Page 376) X X - XTPD D35 Pallet stop, damped (see Page 373) X X - XTPB V001 Sensor bracket (see Page 376) X X - XTPD D100 Damped stop (see Page 373) X X 5055955 Side support (see Page 374) X 5055802 Lift unit kit (see Page 385)
Qty 1 1 2 1 1 1 1 1
384
XT function modules, Locating function module XTUL P11 A
© FlexLink 2016
XT function modules, Pallet locating station XTPX P11A
PO
Pallet locating station 19
CC XT
∅12
Stops (not included)
X45
1,5
XS
100
X65
111 85
X65P 45,5 19
X85
XTC
∅12
1,5
X85P 100
111 99,5
Locating station
XTPX P11 A
See chapter See “Locating function module P11 A” on page 383.for information about the locating function module.
The locating station consists of locating cylinders including pins and brackets. Larger pallets may require additional lifting force. A lift unit kit 5055802 is available which contains two lift units without guide pins. Pressure range, treated compressed air: 4–8 bar Air connection: 2×6 mm outside diameter tubing Pallet lifting height: 1,5 mm Maximum vertical force per cylinder at 0,6 MPa: 544 N Throttle valves and the necessary mounting hardware for attachment to an XT or XTC conveyor are included.
XH XK XKP X180 X300
Lift unit kit
GR CS XT WL WK XC XF XD
Lift unit kit
5055802
ELV
Kit consists of two lift units without guide pins. To be used for large pallets (PW or PL >400 mm). Suitable sensors: SICK, MZT1-03VPS-KR0 magnetic cylinder sensor, DC 3-wire.
CTL FST TR APX IDX
© FlexLink 2016
XT function modules, Pallet locating station XTPX P11A
385
XT function modules, Lift-and-locate function module XTUL P12 The lift-and-locate function is used when a product needs to be located at a specific height prior to a machine operation.
B
A 50
PW
PL
Lift-and-locate module PW–95
Maximum load N
1000 800 600 400
≈ 482 200
0 50 100 150 mm Distance from pallet centre to point where load is applied
Lift-and-locate function module*
XTUL P12
This product is available for all XT pallet sizes.
* Use online configurator when ordering (Part list see Page 387, parts included in module)
The lift-and-locate unit consists of a plate which can be elevated by a pneumatic cylinder. The plate has two locating pins. The unit can be delivered with top plates adapted for the standard pallet sizes. Maximum lift force at centre (0,6 MPa): 1177 N Lift height: 0–225 mm (adjustable) Locating repeatability in x and y directions: ±0,05 mm In order to avoid influence from conveyor movements, attach the conveyor to a reference support. It is recommended to enclose the unit to protect persons from the clamp risk.
Delivery •
One lift-and-locate module, including non-return throttle valves.
•
The necessary number of stoppers and sensor brackets, based on the option selected.
•
The necessary mounting hardware required for attachment to an XT or XTC conveyor,
386
XT function modules, Lift-and-locate function module XTUL P12
© FlexLink 2016
Part list for Lift-and-locate module XTUL P12
PO
Part list for XTUL P12 Lift-and-locate module
D00=No damping Item number XTPX P12 PWxPL XTPD U200 XTPB V001 XTPB H001 5055955
CC Name Lift and locate unit Pallet stop, undamped (see Page 372) Sensor bracket (see Page 376) Sensor bracket (see Page 376) Side support (see Page 374)
Qty 1 2 2 1 2
X45 XS X65
Part list for XTUL P12 Lift-and-locate module
D01=Damping, 35 kg Item number XTPX P12 PWxPL XTPB V001 XTPD D35 XTPB H001 5055955
X65P Name Lift and locate unit Sensor bracket (see Page 376) Pallet stop, damped (see Page 373) Sensor bracket (see Page 376) Side support (see Page 374)
Qty 1 2 2 1 2
X85 X85P XH
Part list for XTUL P12 Lift-and-locate module
XK D02=Damping, 100 kg Item number XTPX P12 PWxPL XTPD D35 XTPD D100 XTPB V001 XTPB V002 XTPB H001 5055955
Name Lift and locate unit Pallet stop, damped (see Page 373) Pallet stop, damped (see Page 373) Sensor bracket (see Page 376) Sensor bracket (see Page 376) Sensor bracket (see Page 376) Side support (see Page 374)
Qty 1 1 1 1 1 1 2
XKP X180 X300 GR CS XT WL WK XC XF XD ELV CTL FST TR APX IDX
© FlexLink 2016
XT function modules, Lift-and-locate function module XTUL P12
387
388
XT function modules, Lift-and-locate function module XTUL P12
© FlexLink 2016
