New Materials : High Mn Steels

New Materials : High Mn Steels www.posco.com Headquarters TEL : 82-54-220-0114 Seoul Office TEL : 82-2-3457-0114 www.daewoo.com www.poscoengineeri...
3 downloads 0 Views 10MB Size
New Materials :

High Mn Steels www.posco.com Headquarters TEL : 82-54-220-0114

Seoul Office TEL : 82-2-3457-0114

www.daewoo.com

www.poscoengineering.com

www.poscoplantec.co.kr

www.rist.re.kr

Pohang Works TEL : 82-54-220-0114

www.poscoenc.com

Gwangyang Works TEL : 82-61-790-0114

New Materials :

High Mn Steels

Contents

Profile 04 Introduction of Pohang and Gwangyang Works 06 Manufacturing Process 08 Quality Management System 10 R&D

Product Portfolio 14  New Materials : High Mn Steels High Mn Cryogenic Steel High Mn Martensitic AR Steel High Mn Austenitic AR Steel High Mn Non-magnetic Steel

34 Global Network

POSCO Gwangyang Works

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Pohang Works

Pohang Works

Gwangyang Works

Major Products : Hot rolled steels, plates, cold-rolled steels, wire rods, electrical steels, stainless steels, and linepipe steels, etc. Crude Steel Production : 16,185,000 tons(2013)

Major Products : Hot-rolled steels, cold-rolled steels, automotive steels, plates, and linepipe steels, etc. Crude Steel Production : 20,231,000 tons(2013)

POSCO Five Consecutive Years "The World's Most Competitive Steelmaker" by WSD RANK

Introduction of Pohang and Gwangyang Works

COMPANY

SCORE

1

POSCO(Korea)

7.91

2

Nucor(USA)

7.55

3

NSSMC(Japan)

7.49

4

Gerdau(Brazil)

7.34

5

Severstal(Russia)

7.31

6

NLMK(Russia)

7.14

7

JSE Steel(India)

7.12

Pohang

8

JFE(Japan)

7.10

JAPAN

9

Hyundai(Korea)

7.05

10

Erdemir(Turkey)

7.03

CHINA

KOREA

Gwangyang

Year : 2014

Brief History 2013 #3 FINEX, Indonesia Mill Completed 48Mt

2000 Privatization

40Mt

1992 Gwangyang Works Completed 1988 IPO

1968 Established

1981 Pohang Works Completed

trillion KRW

28.1Mt 2010 POSCO Plantec

20.8Mt 2008 POSCO ENG

13.1Mt 1994 POSCO E&C

04

1968 1975

70

50

30

1Mt

Gwangyang Works

2010 Daewoo Int’l

10

1981

1987

1993

1999

2008

2010

2014 05

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Facilities Pohang Works

Gwangyang Works

Plate Mill 1

Plate Mill 2

Plate Mill 3

Plate Mill 1

Manufacturing Process

Operation

Jul. 1972

Feb. 1978

Nov. 1997

Aug. 2010

Capacity(ton/y)

620,000

2,700,000

1,180,000

2,500,000

Thickness(mm)

6~120

6~200

4.5~200

8~200

Max. Width(mm)

3,100

4,500

4,000

5,300

Max. Length(mm)

15,500

25,000

25,000

25,000

Max.(Net Weight)

-

25ton

-

28ton

Mill Power

3,600ton X 1

7,200ton x 1(RM) 9,000ton x 1(FM)

8,000ton X 1

12,000ton X 2

POSCO produces a variety of steel plates with the state-of-the-art facilities.

Accelerated Cooling Control System

-

Multi Jet Type (4.7m x 28m)

Multi Jet Type (4.2m x 24m)

Multi Laminar Jet Type (5.5m x 24m)

Mechanical Shear

-

50mmt

-

50mmt/Slitter

UT

Longitudinal Tester(NDT)

Transverse Tester(SMT)

Transverse Tester(SMT) Longitudinal Tester(NDT)

Longitudinal Tester(NDT)

Heat Treatment Equipment

-

NQT x 1, Nor’ Only x 1 (400,000ton) Batch(30,000ton)

Nor’ Only x 1 (200,000ton)

NQT x 1(200,000ton, Oct. 2011) Batch(30,000ton)

Main Product

Mild Steel

High Strength Steel (TMCP, Nor’, QT)

High Strength Steel (TMCP, Nor’)

High Strength Steel (TMCP, Nor’, QT)

Converter Cooling Bed Warehousing Hot Leveler

Crop Shear

Double Side Shear

Continuous Casting

Ultrasonic Test Accelerated Cooling Finishing Mill

Cold Leveler Dividing Shear

Marking / Inspection

Roughing Mill Heat Treatment

Reheating Furnace

Shot Blast Cold Thickness Guage

06

07

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Inspection Flow of Steel Plate

Reheating Furnace

Roughing Mill

Slab Inpection thickness · width · length · weight

Finishing Mill

Plate Thickness Measure

Cooling Bed

Hot Leveler

Accelerated Cooling

Surface Inspection scale · roll mark

Crop Shear

Quality Management System

Double Side Shear

Dividing Shear

Cold Leveler

Ultrasonic Test

Size, Surface, Shape Inspection

Internal Defect Inspection

POSCO guarantees the quality of its products via effective quality management system. Heat Treatment

Certifications of Quality Management System

Application Product Institute

Shipping

Renewal

LRQA(UK) Every year Regular Inspection ISO9001 Flat Product Every 3 years, Certificate Renewal

Finishing / Inspection & Warehousing

Internal Inspection

LRQA(UK) Every year Regular Inspection ISO14001 Environmental Management System Every 3 years, Certificate Renewal Certifications of compliance of the quality system with ISO 9001, 14001

08

09

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Organization

R&D POSCO increased investment in the field of R&D during the period of economic downturn with the goal of strengthening the competitiveness of its key products in embracing the global market recovery.

Next Generation Technology Research

Steel Research

Family R&D Collaboration

* RIST : Research Institute of Industrial Science & Technology

(GIFT, GEM) Seed Research & Education

* POSLAB : POSCO Technical Research Laboratories

* POSTECH : Pohang University of Science and Technology * GIFT : Graduate Institute of Ferrous Technology * GEM : Graduate School of Engineering Mastership

Pohang Research Lab & ESC*

Process & Engineering Technology • Fine Ore Reduction Process • Compact Endless Casting-rolling Mill • POSCO Strip Casting

Songdo R&BD-E Center Songdo PAC*

Seoul Office

KOREA * ESC : Engineering Solution Center

Products Development • High Performance Automotive Steels • High Mn Steel • High Formable Stainless Steel • High Strength Offshore Structure Steels

Pohang Works

* PAC : Products Application Center Gwangyang Works

Gwangyang Research Lab

EVI Activity • Steel Solutions for Energy & Shipbuilding - BCA(Brittle Crack Arrest) Guarantee Solutions - High Heat Input Welding Solutions

10

11

New Materials : High Mn Steels

Product Portfolio

14  New Materials : High Mn Steels High Mn Cryogenic Steel High Mn Martensitic AR Steel High Mn Austenitic AR Steel High Mn Non-magnetic Steel

12

13

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Chemical Composition and Mechanical Properties of Plate New Materials :

High Mn Cryogenic Steel

■ Products Available : Plate(12~60mmt) ■ Chemical Composition

Recently, the new high manganese austenitic steel plate and welding consumables possessing excellent combination of strength and cryogenic toughness have been developed without additional costly element, Ni. And they offer an attractive alternative to cryogenic applications.

Unit : wt.%

C

Mn

Si

Cr

S

Others

0.35~0.55

22.0~26.0

0.3max

3.0~4.0

0.01max

-

■ Mechanical Properties Charpy Impact Energy @ -196˚C(J) YS(MPa)

UTS(MPa)

El.(%)

800~970

≥400

Transverse

Longitudinal

≥22

≥41

≥22

Cryogenic Properties of Plate ■ Strength and Toughness

-163˚C

1,200

-100˚C

1,000 800

25˚C

600 400

Temp.(˚C) YS(MPa) UTS(MPa)

200 0

10

EI.(%)

25

470

901

54

-100

569

1,038

49

-163

691

1,125

45

20

30

40

Eng.Strain(%)

14

Charpy Impact Energy(J)

Eng.Stress(MPa)

The high manganese steel is designed to have high strength and toughness at cryogenic temperature by appropriate strengthening mechanisms and controlled manufacturing processes.

50

350 L-dir.

300 250 200 150

T-dir.

100 50

60

0 -250

-200

-150

-100

-50

0

50

Temperature(˚C)

15

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Flux-cored Arc Welding Consumable for High Mn Steel(PT-400M/HM ) TM

Comparison with Conventional Materials for Cryogenic Applications

1,000 900 800 700 600 500 400 300 200 100 0

■ Description and Application at 25˚C High Mn

9%Ni

AISI304

AI5083-O

0

10

20

30

40

50

60

Charpy Impact Energy(J)

Eng.Stress(MPa)

■ Strength and Toughness

70

400 350

High Mn

300 250

9%Ni

200 150 100 50 0 -250

AISI304

■ Welding Position

-200

-150

-100

-50

0

50

1.2

at -163˚C

1.0 AISI304

0.6 0.4

High Mn

AI5083-O

0.2 0

Corrosion Rate (mm/year)

■ Corrosion Resistance

9%Ni

0.1 0.08

■ Chemical Composition of Wire

Immersion corrosion test(ASTM G31) Test condition : 3.5% NaCl at 25˚C for 14days

0.06

High Mn

9%Ni

0.07C-1.5Mn

CTE(10-6/˚C)

30

20 AISI304

15

9%Ni

10 High Mn

5 0

-225

-175

-125

-75

-25

0

Name

C

Mn

Ni

Cr

Fe

Etc.

PT-400MTM

0.2~0.5

2.0~8.0

25~35

Max 4.0

Bal.

Mo

PT-400HMTM

Max 0.25

18~24

4~8

1.5~4

Bal.

Mo, W

0.02

■ Coefficient of Thermal Expansion(CTE) and Elastic Modulus

AI5083-O

Unit : wt.%

0.04

0

Materials

25

- DCEP(DC+) - 80%Ar+20%CO2

Temperature (˚C)

■ CTOD

0.8

■ Polarity and Shielding Gas

AI5083-O

Eng.Strain(%)

CTOD(mm)

PT-400M/HMTM is an Fe-Ni-Mn based flux-cored wire for welding high Mn steel and Ni-Cr-Mo alloys. Satisfies stringent toughness requirement at cryogenic temperature. Stable arc with minimal spatter. No need to pre-heat and control maximum interpass temperature at 150℃ or lower.

450

Materials

Young's Modulus (GPa)

Shear Modulus (GPa)

High Mn

175

69

AISI304

201

78

9%Ni

195

76

Al5083-O

73

28

■ Mechanical Properties of All-weld Metal Name

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

PT-400MTM

≥360

≥600

≥22.0

≥27

PT-400HMTM

≥400

≥660

≥22.0

≥27

■ Packing(Wire) Diameter(mm) Weight(kg)

1.2

1.4

1.6

5, 12.5, 15, 20

25

Temperature (˚C) FCA welding consumable for High Mn Steel

16

17

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Submerged Arc Welding Consumable for High Mn Steel(PC-400M )

TIG Arc Welding Consumable for High Mn Steel(T-400M )

TM

TM

■ Description and Application

■ Description and Application

TM

PC-400M is a high Mn based metal-cored wire for welding high Mn steel and Ni-Cr-Mo alloys. POS-CF1TM is an agglomerated and slightly Mn-alloyed aluminated basic flux for single/multipass welding. Satisfies the stringent toughness requirement at cryogenic temperature. Good arc stability and bead appearance with high travel speed. No need to preheat and control maximum interpass temperature at 150˚C or lower.

■ Welding Position

■ Polarity and Flux

T-400MTM is an Fe-Ni-Mn based TIG wire for welding high Mn steel and Ni-Cr-Mo alloys. Satisfies stringent toughness requirement at cryogenic temperature. Stable arc with minimal spatter. No need to preheat and control maximum interpass temperature at 150˚C or lower.

■ Welding Position

■ Polarity and Shielding Gas

- DCEP(DC+), AC - POS-CF1TM

- DCEN(DC-) - 100% Ar with back shield

■ Chemical Composition of Wire (wt. %)

Unit : wt.%

Unit : wt.%

C

Mn

Ni

Cr

Fe

Etc.

C

Mn

Ni

Cr

Fe

Etc.

0.35~0.5

18~22

1~4

1.5~3.5

Bal.

Mo, W

Max 0.25

18~24

5~12

1.5~4

Bal.

Mo, W

■ Mechanical Properties of All-weld Metal

■ Mechanical Properties of All-weld Metal

NAME

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

Name

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

PC-400MTM / POS-CF1TM

≥360

≥660

≥22.0

≥27

T-400MTM

≥400

≥660

≥22.0

≥27

■ Packing(Wire) Diameter(mm) Weight(kg)

18

■ Chemical Composition of Wire

■ Packing(Wire)

■ Packing(Flux) 3.2

4 25, 50, 100,200

4.8

Type Weight(kg)

Can

Bag 20, 25

Diameter(mm) Weight(kg)

1.6

2.4

2.8

5, 10

19

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

High Mn Martensitic AR Steel New Materials :

High Mn Martensitic AR Steel Martensitic high Mn AR(Abrasion Resistance) plates were successfully developed by POSCO utilizing high Mn content and DQ technique. High Mn AR plates show excellent wear resistance with good thickness/hardness property. In 2013, the new AR plates were provided to heavy equipment fabrication company for commercial use. POSCO is currently developing higher grade AR plate including 450HB and 500HB.

■ Development Concept Reduced contents of high cost hardening alloying elements. Introduction of Mn to guarantee the hardenability. Controlled rolling for grain refinement.

Reduced delivery time : Non-heat treatment process Competitive weldability : Low contents of C

Advantages

Increased service life : Good through thickness hardness

Thermo-mechanically controlled rolling

Temperature

Temperature

■ Design Concept

Reheating/Quenching

Direct Quenching (DQ)

Time

Time

Conventional AR Steel Plates

High Mn AR Steel Plate

■ Applications Heavy equipment container(excavator and loader, etc.) Cargo box of hauler trucks in mining fields(oil sands and coal mining, etc.) High strength structural applications

■ Products Available : Plate(10~70mmt) ■ Chemical Composition

wt. %(Max.)

C

Si

Mn

P

S

Ceq

Pcm

0.15

0.5

5.0

0.015

0.008

0.63

0.29

■ Mechanical Properties

20

Thickness (mm)

Hardness (HB)

YS (MPa)

TS (MPa)

El. (%)

CVN(-40℃) (J)

Bending (180°, r=3.0t)

10~70

400

1,000

1,200

12

10~30

Passed

21

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Properties of High Mn Martensitic AR steel

Welding Properties of High Mn Martensitic AR steel

■ Bending Property

■ Welding Property(CTS test)

Excellent bending property is required for buckets.

Welding conditions

Bending condition(180°, r=3.0t) Plate thickness (mm)

Specimen thickness (mm)

Result

12

12

Pass

35

15

Pass

50

15

Pass

Welding section

Current/Voltage

270A/31V

Welding Speed

30cpm

Heat Input

17kJ/cm

Shielding Gas

CO2 25ml/min

Welding Consumable

SM-70G Solid Wire

No Preheat & Welded at 9℃(50mmt)

CTS cracking test results : no cracking at room temperature

2.0 ASTM G65 1.8 1.6 1.4

310HB

1.2 1.0 0.8

402HB

402HB

386HB

Hardness(Hv)

Weight loss(g)

■ Wear Resistance and Through-thickness Hardness Profile 500

RT

50℃

75℃

100℃

125℃

150℃

Conventional AR Plate

25mmt

No Crack

No Crack

No Crack

No Crack

No Crack

No Crack

35mmt

No Crack

No Crack

No Crack

No Crack

No Crack

No Crack

50mmt

No Crack

No Crack

No Crack

No Crack

No Crack

No Crack

450 400 350 Surface

0.6 High Mn AR Plate

Preheat POSM_ AR_400

Conventional High Tensile AR Plate Steels

300

0

02

Center

03 04 Distance(mm)

Surface

05

50

■ Cross section of weldment(Butt welding)

■ Bucket Field Test(Breaking and loading stones) 9 mmt, no preheat, no crack

Commercial bucket requires reinforcement welding after 1 month service.

Affter 1 month

New bucket using High Mn AR steel shows service life longer than 2 months.

Before operation

22

After 1 week

After 2 months

41mmt, 75℃ preheat, no crack

50mmt, 100℃ preheat, no crack

23

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

High Mn Austenitic AR Steel New Materials :

High manganese austenitic AR plate was developed using high strength and strain rate. This austenitic high manganese AR plate can be fabricated into various product types such as pipe. Excellent durability at low temperature can be guaranteed by carbide control technology.

High strength and strain hardening rate can improve the wear resistance in severe abrasion condition Alloy compositions and manufacturing parameters were optimized to increase strength and strain hardening rate in austenite. Especially, carbide control is the key technology for high strength and toughness. Stress(MPa)

High Mn Austenitic AR Steel

■ Development Concept

1200 1000 800 600 400 200 0

0

10

20

30

40

50

Strain(%)

Fully austenitic microstructure

■ Applications Slurry transportation pipelines for mining facility(ore and coal, etc.) Parts for mining equipments(chute liner, screen)

■ Products Available : Plate(10~40mmt) ■ Chemical Composition

wt. %(Max.)

C

Si

Mn

S

Ceq

0.15

0.5

20

0.008

0.63

■ Mechanical Properties Thickness (mm) 10~40

24

Hardness (HB)

Y.S (MPa)

T.S (MPa)

El. (%)

CVN(-40℃) (J)

Bending (180°, r=3.0t)

250

≥ 550

≥ 1,100

≥ 40

70~100

Passed

500

25

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Submerged Arc Welding Consumable for High Mn Steel(PC-400SLTM)

Wear Properties of High Mn Austenitic AR Steel

1.0

Weight Loss (mg)

Weight Loss (mg)

■ High Mn steel plate shows better wear resistance than API-X70

0.8 0.6 0.4

DO : 3.26ppm(Air) DO : 2ppm

0.8

DO : 1ppm

0.6

PC-400SLTM is an Fe-Ni-Mn based flux-cored wire for welding high Mn steel and Ni-Cr-Mo alloys. Satisfactory strength and wear resistance at severe abrasion condition. Stable arc with minimal spatter. No need to preheat and control maximum interpass temperature at 150˚C or lower.

0.4 0.2

0

0

API-X70

Slurry Pot Tester

1.0

0.2 High Mn Steel

■ Description and Application

■ Welding Position API-X70

AISI 410UF

ASTM G65

API-K55

■ Polarity and Flux - DCEP(DC+) - POS-CF1TM

High Mn Steel

Slurry Pot Test

■ Shot Blast Operation Result High Cr Cast Iron

Martensitic AR Steel

Austenitic AR Steel

Before test

■ Chemical Composition of Wire

Unit : wt.%

C

Mn

Si

P+S

Fe

Etc.

0.3-0.6

18~22

02-0.8

Max. 0.015

Bal.

Cr, Mo, Ti, B

■ Mechanical Properties of All-weld Metal

2 months after

[A schematic view of shot blast room]

Name

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

PC-400SLTM / POS-CF1TM

≥465

≥750

≥16

≥40

Severely worn out Shot ball

6 months after Entrance

No trace of wear

Exit Shot ball

■ Packing(Wire)

(A schematic view of shot blast room) [A schematic view of shot blast room]

Diameter(mm) Shot ball Entrance

Weight(kg) Exit

Shot ball

26

■ Packing(Flux) 3.2

4.0 25

4.8

Type Weight(kg)

Can

Bag 20, 25

High Cr High Crcast cast iron block iron block

27 High Cr cast

New Materials : High Mn Steels

Metal-cored Arc Welding Consumable for High Mn Steel(PX-400GTM) New Materials :

High Mn Non-magnetic Steel

■ Description and Application PX-400GTM is an Fe-Ni-Mn based flux-cored wire for welding high Mn steel and Ni-Cr-Mo alloys. Satisfactory strength and wear resistance at severe abrasion condition. Stable arc with minimal spatter. No need to preheat and control maximum interpass temperature at 150˚C or lower.

■ Welding Position

High Mn non-magnetic steel plate was also developed by POSCO. High Mn non-magnetic steel plates show higher strength and more excellent magnetic stability, formability, fatigue property, machinablity and weldability than 304 stainless steel.

■ Polarity and Shielding Gas - DCEP(DC+) - 80%Ar+20%CO2

■ Chemical Composition of Wire

Unit : wt.%

C

Mn

Si

P+S

Fe

Etc.

0.3-0.6

18~24

0.1-0.5

2~8

Bal.

Ni, Ti, B, W, N

■ Mechanical Properties of All-weld Metal Name

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

PX-400GTM

≥465

≥750

≥16

≥40

■ Packing (Wire) Diameter(mm) Weight(kg)

1.2

1.4

1.6

12.5, 15, 20

Microstructure of weld joints

28

29

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

High Mn Non-magnetic Steel

Properties of High Mn Non-magnetic Steel

■ Strength

■ Magnetic Stability Austenite phase is maintained as strained to be fractured. Good candidate for non-magnetic structural applications Immediately after strained, magnetic permeability of 304 stainless steel rapidly increases due to the mechanically induced phase transformation(magnetic phase, α martensite).

Excellent combination of strength and elongation. Easily strengthened by changes of alloying and process conditions maintaining magnetic permeability. Manufactured by as-rolled process only(no heat treatment required).

1000 800 600 400

Type 304 Stainless Steel

200

1.12

Type 304 Stainless Steel Type 304 Stainless Steel

1.08

1.04

0

10

20

30

40

50

60

70

High Mn NonMagnetic Steel 0

80

10

Eng. Strain(%)

35,000 30,000

γ(111)

25,000

1.00

0

High Mn Non-Magnetic Steel Intensity

High Mn NonMagnetic Steel

Intensity

1200

Magnetic Permeability(m)

Eng. Stress (MPa)

(Change of Magnetic Permeability)

20

30

40

Eng. Strain(%)

15,000

50% 40%

10,000

20%

■ Applications

60

70

2 Theta(Degree)

Inner parts and body of industrial power transformers(Lock plate, housing, side clamp, tank wall, etc.) Cover of industrial power distributor. Parts for non-magnetic equipments such as electric furnace parts

80

50% 40% 20% 10% 5% 0%

10,000 5,000

5%

50

γ(200)

15,000

0%

40

30,000

20,000

10%

5,000 0 30

γ(111)

35,000

25,000

a (110) γ(200)

20,000

40,000

90

100

0 30

40

50

60

70

80

90

100

2 Theta(Degree)

■ Formability ■ Products Available : Sheet(4~11.9mmt), Plate(12~40mmt)

High Mn non-magnetic steels show excellent formability due to high uniform elongation. [Bending Test(d=2a, 180º)]

■ Chemical Composition

wt. %(Max.)

C

Si

Mn

P

S

0.3~0.5

0.3

22~26

0.03

0.01

Material

Result

High Mn Steel

Pass

■ Mechanical & Magnetic Properties Thickness (mm)

YS (MPa)

TS (MPa)

El. (%)

Bending (180°, r=2t)

Magnetic Permeability(μ)

4~40

≥350

800~970

≥22

Passed

1.002

No cracks observed

30

31

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Flux-cored Arc Welding Consumable for High Mn Non-magnetic Steel

Flux-cored Arc Welding Consumable for High Mn Non-magnetic Steel

(PT-400NM )

(PT-400NM )

TM

TM

■ Description and Application

■ Welding Consumables

TM

PT-400NM is an Fe-C-Mn based flux-cored wire for welding high Mn non-magnetic steels. Satisfactory toughness and non-magnetic properties after welding. Stable arc with minimal spatter. No need to preheat and control maximum interpass temperature at 150˚C or lower.

■ Welding Position

High Mn based welding consumables for non-magnetic use are developed with cost effectiveness. Welding position

■ Polarity and Shielding Gas

Unit : wt.%

C

Si

Mn

Cr

Fe

0.1~0.3

0.2~0.8

19~25

Max 2.0

Bal.

TS(MPa)

El.(%)

2G

479

644

43.90

82

77

3G

458

653

48.66

86

96

FACE

Bending

CVN@-29℃(J)

YS(MPa)

2F

- DCEP(DC+) - 80%Ar+20%CO2

■ Chemical Composition of Wire

All-weld

Fracture Test

Face

Root

78

OK

OK

92

OK

OK

No Defect

HMS

SM400

HMS

HMS

ROOT

■ Mechanical Properties of All-weld Metal Name

YS(MPa)

UTS(MPa)

EI.(%)

Charpy Impact Energy @ -196˚C(J)

PT-400NMTM

≥360

≥600

≥22.0

≥27

■ Packing(Wire) Diameter(mm) Weight(kg)

32

1.2

1.4

1.6

5, 12.5, 15, 20

33

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Global Network We designate one trading company per customer.

34

35

New Materials : High Mn Steels

Profile • Product Portfolio • Global Network

Global Network We designate one trading company per customer.

36

37

New Materials :

High Mn Steels www.posco.com Headquarters TEL : 82-54-220-0114

Seoul Office TEL : 82-2-3457-0114

www.daewoo.com

www.poscoengineering.com

www.poscoplantec.co.kr

www.rist.re.kr

Pohang Works TEL : 82-54-220-0114

www.poscoenc.com

Gwangyang Works TEL : 82-61-790-0114