MODEL EV1020 MODEL EV1220 MODEL EV1520
(10,000 LB CAPACITY – 2500 LB PER ARM) (12,000 LB CAPACITY – 3000 LB PER ARM) (15,000 LB CAPACITY – 3750 LB PER ARM)
INSTALLATION, OPERATION & MAINTENANCE MANUAL Two Post, Inground, Cassette EnviroLift™
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944 www.panzittasales.com Email:
[email protected] Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933 IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev. 1/10/2013 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
Parts Break Down Model EV1020, EV1220, EV1520
IMPORTANT Replace all worn or broken parts with genuine Challenger Lifts, Inc. parts. Contact your local Challenger Lifts parts distributor for pricing and availability. Call Challenger Lifts, Inc. at (502) 625-0700 for the distributor in your area.
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
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Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
EV1020 Super Structure Item 1 1A 1B 1C 1D 1E 1F 2 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Part B2260 B2208 B2262 B17256 B17257 B2261 B17276-1 B2211 CS1020-01-03-00 B2218 B2202-02 CS1020010200C CS1020020200C CS1020010100B CS1020020100B 16125 B17259 B17001EV B17250SLC B17250SRC 16473 16160 17154 17314 B2202-01 17425 17426 CS1020-04 17350 CS1020-05
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Qty. / Lift 4 4 4 4 8 4 4 4 2 4 2 2 4 4 2 2 8 2 2 2 4 4 4 4 8 4
Description Foot Pad Assembly (items 1A-1F) Rubber Insert Foot Pad Weld 2 x 30mm Retaining Ring 3 x 45mm Retaining Ring Threaded Sleeve Threaded insert Roll Pin, 6mm DIA x 30mm Lg. Male Arm Weld Left Male Arm Weld Right Roll Pin, Ø12mm x 80mm Lg. Intermediate Arm Weld Left Intermediate Arm Weld Right Female Arm Weld Left Female Arm Weld Right 1 7/8 Snap Ring Arm Pin Bolster 3-Stage Arm Assembly Left 3-Stage Arm Assembly Right 7/8-9 x 3-1/2” Hex Head Cap Screw Finishing Plug 7/8 External Tooth Lock Washer M12 x1.75 x 20mm Lg. Hex Head Cap Screw, Gr. 8.8 Zinc Plated Roll Pin, 12mm Dia x 60mm Lg. Female Arm Shim, 3-Stage ¼-20 x ¼” Lg. Self Lock Set Screw Stop Block 8mm x 10mm Lg. Flat Head Bolt Stop Loop 17
Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
18
Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance EV1020MP9 Super Structure Item 1 2 3 4 5 6 7L 7R 8 8A 8B 8C 8D 9 9A 9B 9C 9D 9E 9F 9G 10
Part 16160 16154 16473 P049-68EV CAL044 10341-28 10341-05L 10341-05R 10341-04 10341-25 10341-26 31036 40085 10341-02 10341-23 10341-14 10341-06 31036 10341-29 10341-24 10341-27 63101
Qty./Lift 2 12 12 2 8 2 2 2 4 4 16 16 16 4 4 4 4 4 4 4 4 4
Description CENTER HOLE CAP 7/8” EXT. TOOTH LOCK WASHER 7/8”-9 x 3 1/2" HEX HEAD CAP SCREW PAD BOLSTER M10 x 15mm SOCKET HEAD CAP SCREW CAPACITY LABEL, 9000 LBS (2250/PAD) PAD ADAPTER WELD (LEFT) PAD ADAPTER WELD (RIGHT) RUBBER PAD KIT (1 PAD w/HARDWARE) RUBBER PAD 1/4-20NC x 1 FLAT HEAD SOCKET CAP SCREW, ZINC PLATED 3/8 FLAT WASHER, ZINC PLATED 1/4-20NC HEX SERRATED FLANGE NUT, ZINC PLATED TIRE HANGER KIT (OPTIONAL) 1/2 x 1 1/4 SHOULDER BOLT, 18-8 STAINLESS STEEL TIRE HANGER BEARING TIRE HANGER WELD 3/8 FLAT WASHER, ZINC PLATED BELLEVILLE DISC SPRING WASHER, STAINLESS STEEL 3/8-16NC STEEL LOCKNUT, ZINC PLATED WHEEL PROTECTOR HOSE NOTCHED SPOTTING BLOCK (3” Tall)
1
3
4
6
9
10
1
2
5
2
7 3
4
8
5
9
6
10
8
7
EV1520 SUPER STRUCTURE
EV1220 SUPER STRUCTURE
EV1520 Super Structure Item 1 2 3 4 5
Part B12062 16458 31305 31037 16461
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Qty / Lift 4 4 4 4 4
Description Screw Pad Assembly 15K Male Arm Weld 3/8 Self Tapping Bolt 3/8 Split Lock Washer 15K Female Arm Weld 19
Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance 6 7 8 9 10 11 12 13 14
16464 16489 16440 16473 16154 12068 12069 12071 17314
4 4 2 12 12 4 4 1 2
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part B12062-12 B16455 JSJ4-09-08 B31037 B16452 B16464 B16489 B16448 16473 16154 B2206-6 B2206-3 B2209 17314
Qty / Lift 4 4 4 4 4 4 4 2 12 12 4 4 1 2
2 ¼” dia Arm Pin 2 ¼” External Snap Ring 15K Bolster (Machined) 7/8-9 x 3 ½” lg Hex Head Cap Screw 7/8 External Tooth Lockwasher 8” Stack Adapter (Not Shown) 4” Stack Adapter (Not Shown) Adapter Rack (Not Shown) M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D
EV1220 Super Structure Description Screw Pad Assembly 12K Male Arm Weld M10 x 14 Stop Bolt, Dog Point 10mm Split Lock Washer 12K Female Arm Weld 57.15mm Dia. Arm Pin 58mm External Snap Ring 12K Bolster (Machined) 7/8-9 x 3 ½” lg Hex Head Cap Screw 7/8 External Tooth Lockwasher 6” Stack Adapter (Not Shown) 3” Stack Adapter (Not Shown) Adapter Rack (Not Shown) M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D
Containment
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
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Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
1
Item
Part
Qty./Lift
1
17200
1
Single Piece Rubber Gasket
2
16380
1
Containment Tub (Not Serviceable after Installation)
3
1
2" PVC Grommet (Not Serviceable after Installation)
4
15009 17321
2
Concrete Tie Weld-Short (Not Serviceable after Installation)
5
17320
2
Concrete Tie Weld-Long (Not Serviceable after Installation)
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Description
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Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
2 3
5
8
2
Bearings Item
Part
Qty / Lift
1 2 3 4 5 6 7 8 9 10 11 12
16116L
22 4 4 2 2 12 4 12 1 2 4 4
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
16485EV 16486EV VS5096 B17212 16132 17410 16129 16429 17205 16163 17411
Description ½-13 x 2”lg Hex Flange Head Bolt Wiper Bearing 1/8 NPT Grease Fitting Bearing Weld ¼” x 12” lg Grease Line ¼” Push Lock Cross 1/8 NPT x ¼” Push Lock Elbow Cover Plate Bearing Assembly Male Connector 1/4 Tube x 1/8 NPT ¼” x 2” Grease Line 22
Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
Frame Item
Part
Qty./Lift
1
16157
8
½-13 x 1 Frame Support Bolt
2
16158
12
½" External Tooth Lock washer
3
16159
12
½-13 Hex Nut
4
15010
1
Hydraulic Line Clamp
5
16411
1
Frame Support Weld
6
16410
3
Frame Support
7
16400
1
Frame Weld (Not Serviceable after Installation)
8
16413
1
Lock Ladder
9
16412
2
Ladder Rail
10
16153
1
7/8-9 x 3 Lock Ladder Bolt
11
16154
1
7/8" External Tooth Lock washer
12
16155
1
7/8-9 Hex Nut
13
16470
4
½-13 x 1 ¾ Ladder Rail Bolt
14
16373
2
End Shield
15
16517
1
Hanger Bracket
16 17
16528 17206
1 1
½” EMT Connector Chase, Evac Tube
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Description
23
Rev. 1/10/13 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance
Plunger/Rail Assembly
1
4
5
11 10
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
24
Rev. 1/10/13 EV-IOM-A.doc
Plunger/Rail Assembly Item
Part
Qty./Lift
1
16480C
2
Chrome Plunger
Description
2
16154
8
7/8" Split Lock Washer
3
16475
8
7/8-9 x 3 1/2 Socket Head Cap Screw
4
16138R
2
2 x 68 Hydraulic RAM Cylinder (EV1020/EV1220)
15075
2
2.5 x 68 Hydraulic Cylinder (EV1520)
5
16425
2
Cylinder Sleeve (EV1020/EV1220)
6
16483
1
Synch. Rail Assembly
7
16428EV
2
Cylinder Capture Plate (EV1020/EV1220)
16422
2
Cylinder Capture Plate (EV1520)
8
16142
8
3/8" External Tooth Lock washer
9
16143
8
3/8-16 x 3/4 Hex Head Capscrew
10
16397H
1
Cylinder Hose – 38”
11
16398H
1
Cylinder Hose – 14”
12
16146
1
Hydraulic Feed Line
13
15011
1
Union / Adapter
14
17209
1
Male Branch Tee (#6 JIC Male x ¼” NPT)
15
17207
2
Straight Thread Connector (9/16-18)
16
40239
1
Coiled Air Line
17
17208
1
Female Connector (1/4” FNPT x 3/8 Metal Tube)
18
17201
1
Cassette Hose & Fitting Kit (Includes items 10,11,14,15,17)
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Rev. 1/10/2013 EV-IOM-A.doc
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance 12 1
2 3 2 5
4 9
11 7 8
Synchronizing Rail Item #
Part #
Qty./Lift
1
40142
1
3/4 x 1 ½ Reverse Single Acting Air Cylinder
2
40144
2
1/4-28 Hex Jam Nut
3
16214
1
Air Cylinder Clevis
4
16215
1
1/4 x 1 ½ Roll Pin
5
16213
1
Locking Pawl
6
36059
1
1/4-20 Nylon Locknut
7
16468
1
1/4-20 x 6 Hex Head Cap screw
8
16467
1
1 x 2 ½ Shoulder Bolt
9
31183
1
1" Flat Washer
10
31068
1
3/4-10 Nylon Locknut
11 12
B16414 16165
1 1
Synchronizing Rail Weld 1/8 Male NPT x ¼ Female NPT, Brass Street Elbow
PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com
Description
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Rev. 1/10/13 EV-IOM-A.doc
