KTM Ball Valves

KTM manufactures the most complete line of quality ball valves, and can provide the exact ball valves and actuators to meet the most demanding application requirements. KTM markets a complete line of ball valves for the most demanding application requirements of the oil and gas, power, chemical, petrochemical and other process industries. Types include floating and trunnion, 3-way, diverting and control along with premier specialty products with unique features. They feature several proprietary seat designs, and offer a wide range of performance; the E-seat, PTFE/PFE copolymer, Gratite® high temperature seat with tight shut-off and Metaltite metal seat. KTM has developed a reputation for high quality, dependable valves backed by excellent service. Each valve is precision manufactured from foundry casting to final assembly. Special options are available, including stem extensions, body coating and double block and bleed. Testing is also available for chlorine service, oxygen service, vacuum service, liquid penetrant, magnetic particle, ultra-sonic and x-ray.

Advantages • The most complete line of ball valves in either a manual or an automated mode of operation. • Standard, off-the-shelf, special and custom-made valves. • Mill Test Reports (MTRs) available on all valves. • Material traceability. • Continuing source guarantees. • Product warranties. • Strategically located sales, service and distribution centers provide rapid delivery, service and repair. • Qualified service and engineering support.

Flow Control

Floating/Trunnion 1/2" to 30" Size Range: ASME Class: 150 and 2500 Temperature Rating: -328°F to 932°F 3-way 1/2" to 14" Size Range: ASME Class: 150, 300, and 600 3-way Patterns: L, T, and Y Temperature Rating: -20°F to 932°F

Single V, VS11 Size Range: ASME Class: Control Valve Range: Temperature Rating:

1" to 20" 150 and 300 100:1 rangeability -20°F to 518°F

Dual V Size Range: ASME Class: Control Valve Range: Temperature Rating:

1" to 8" 150 and 300 250:1 -20°F to 518°F

KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550-US-0906

KTM Ball Valves

Contents Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23 Metal Seated

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26

Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37 Low Temperature and Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44 Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52 Single V

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56

VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62 Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81 Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550

KTM Ball Valves

Experience and Reputation For over 60 years, we have developed a reputation for high quality, dependable valves and outstanding service for our customers.

Special Options and Testings are Available Options • Stem extension • Body coating

Totally Integrated Manufacturing Facility You can count on KTM ball valves for lasting, dependable service. Each valve is precision manufactured from foundry casting to final assembly. By controlling every component of manufacturing, we maintain total quality control.

Dependable Quality and Performance In addition, unique design features help add to the life and performance of our valves, such as an incredibly high degree of accuracy that is machined into every ball – a sphericity of ± 0.0008" and a 4 RMS finish.

• Double block and bleed

Tests • Chlorine service • Oxygen service • Vacuum service • Liquid penetrant • Magnetic particle • Ultra-sonic • X-ray

Process and Quality Control (S.P.Q.C.) KTM is committed to Statistical Process Quality Control. Products are manufactured utilizing S.P.Q.C. as a powerful tool for producing quality products.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 3

KTM Ball Valves

SB11 (Pages 9-12)

Omni II (Pages 13-21)

Model Number

SB11

EB100/EB800/EB100-PL

Type

Bore Pressure Class

Split Body Floating Ball Bi-directional RF Flanged Ends Full ANSI 150 lb

Size Range

1/2"

Body Material

Carbon Steel 316 SS

Trim Options

316 SS

Split Body Floating Ball Bi-directional RF Flanged Ends Full and Reduced ANSI 150 lb ANSI 300 lb 1/2" to 8" (Full) 6" to 10" (Reduced) Carbon Steel 316 SS 304 SS Alloy 20 Monel® Special Alloys 316 SS 304 SS Monel® Alloy 20 Hastelloy® C Special Alloys

Maximum Working Pressure Temperature Range Seat Options Features

to 8"

285 psi

285 psi/720 psi

-20°F up to 420°F

-50°F up to 932°F

E Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe ISO Integral Mounting Flange Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

E, K, F, M, T Anti-static Electricity Blow-out Proof Stem Cavity Relief Cold-flow Resistance Seat Fire-safe Fugitive Emission Control Device ISO Integral Mounting Flange Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 4

KTM Ball Valves

Metal Seated (Pages 24-26)

Floating

Energy Process (Pages 27-28)

Trunnion

Model Number EB100/EO100 Type Split Body Floating Ball RF Flanged Ends Class V Seat Leakage Bi-directional Bore Full Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb (Uni-directional) 1/2" to 8" (150/300) Size Range 1/2" to 11/2" (600) Body Material Carbon Steel 316 SS Special Alloys Trim Options 316 SS/329 SS Monel® Hastelloy® C Special Alloys Maximum Working 285 psi/720 psi/1440 psi Pressure Temperature -20°F up to 932°F Range Seat Options M Features Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator

EO1200 Split Body Trunnion Bi-directional RF Flanged Ends Class 5Seat Leakage Full ANSI 150 lb ANSI 300 lb ANSI 600 lb 2" to 20" (150/300) 2" to 18" (600) Carbon Steel 316 SS

EB100/EO100 Split Body Floating Ball Bi-directional SE/SW Ends Full ANSI 300 lb ANSI 600 lb (also available in Flange End, sizes 1/2" to 4") 1/2" to 2"

316 SS/329 SS Monel® Hastelloy® C Special Alloys

Carbon Steel 316 SS Special Alloys 316 SS/329 SS Monel® Hastelloy® C Special Alloys

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

-20°F up to 932°F

-50°F up to 932°F

M Anti-static Electricity Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Flow Stem Indicator

F Anti-static Electricity Blow-out Proof Stem Fire-safe Fugitive Emission Control Device Locking Device Positive Shut-off NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 5

KTM Ball Valves

3-Way (Pages 29-37)

Model Number

EO3100/EO3800

E3200/E3900

EB100/EO100/EO1200

Type

3-Way, 2-Seats Floating Ball “L” Port RF Flanged Ends Trunnion Available Full and Reduced ANSI 150 lb ANSI 300 lb ANSI 600 lb 11/2" to 8" (Full) 6" to 10" (Reduced) 10" to 12" (Trunnion) Carbon Steel 316 SS Special Alloys 316 SS Monel® Hastelloy® C Special Alloys

3-Way, 4-Seats Floating Ball “L” Port “T” Port

Split Body Floating Ball Trunnion

Full and Reduced ANSI 150 lb (E3900 only) ANSI 300 lb (E3200) ANSI 600 lb 1/2" to 8" (Full) 6" to 8" (Reduced)

Full ANSI 150 lb ANSI 300 lb ANSI 600 lb 1/2” to 30”

Carbon Steel 316 SS

Carbon Steel (LCC, LCB) 316 SS

316 SS Monel® Hastelloy® C Special Alloys

304 SS 316 SS

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

-94°F up to 550 (932°F)

-20°F up to 300°F

-196°F to -320°F

E, G, K, T (F) Anti-static Electricity Blow-out Proof Stem Cavity Relief Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

T, G, E Anti-static Electricity Blow-out Proof Stem Cavity Relief Fugitive Emission Control Device Locking Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

E, T, H Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)

Bore Pressure Class

Size Range

Body Material

Trim Options

Maximum Working Pressure Temperature Range Seat Options Features

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 6

KTM Ball Valves

Low Temperature and Cryogenic Valves (Pages 38-44)

Process, Production, Floating and Trunnion Valves (Pages 45-52)

EB100/EO100/EO1200 Split Body Floating Ball Trunnion “T” Port Full ANSI 150 lb ANSI 300 lb ANSI 600 lb

Model Numbe EO1200/EO8200 Type Split Body Trunnion Bi-directional RF/RTJ/BW Bore Full and Reduced Pressure Clas ANSI 150 lb ANSI 300 lb ANSI 600 lb ANSI 900 lb ANSI 1500 lb

Size Range

1/2"

Size Range

Body Material

Carbon Steel (LCC, LCB) Body Material 316 SS 304 SS Trim Options 316 SS

Model Number Type

Bore Pressure Class

Trim Options

Maximum Working Pressure Temperature Range Seat Options Features

to 30"

Maximum 285 psi/720 psi/1440 psi Working Pressure Temperature -196°F to -320°F Range E, T, H Seat Options Anti-static Electricity Features Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device NACE MR01.75 Shell MESC 77/306 BS 6755, BS 6364 (valves for cryogenic service)

2" to 20" (150/300) 2" to 26" (600) 11/2" to 20" (900/1500)

Carbon Steel 316 SS 316 SS ENP HCR

EO1100/EO8100/EO100 Split Body Trunnion and Floating Ball Bi-directional RF/RTJ/BW Full and Reduced ANSI 150 lb ANSI 300 lb ANSI 600 lb ANSI 900 lb ANSI 1500 lb ANSI 2500 lb 1/2" to 11/2" (600, Floating) 2" to 20" (600) 1/2" to 1" (900/1500, Floating) 11/2" to 20" (900/1500) 1/2" to 8" (2500) 2" to 30" (150/300) Carbon Steel 316 SS Carbon Steel 316 SS ENP HCR

285 psi/720 psi 1440 psi/2220 psi/3600 psi

285 psi/720 psi/1440 psi 2220 psi/3600 psi/6000 psi

-20°F up to 500°F

-20°F up to 300°F

H, K Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

H Anti-static Electricity Block and Bleed Blow-out Proof Stem Cavity Relief Fire-safe Fugitive Emission Control Device Positive Flow Stem Indicator Positive Shut-off NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 7

KTM Ball Valves

Single V (Pages 53-56)

Dual V (Pages 63-66)

Model Number WO400/WO600/VS Type

WA Series

Type

One-Piece Body Trunnion Uni-directional RF Flanged Ends/Wafer Ends Class V Seat Leakage

Split Body Trunnion Uni-directional RF Flanged Ends Class II, IV Seat Leakage VS Type - ISA S75.4 Bore Full and Reduced Pressure Class ANSI 150 lb ANSI 300 lb ANSI 600 lb ISA Size Range 1" to 20" Body Material Carbon Steel 316 SS Trim Options 316 SS/HCr 316 SS Stellited Maximum Working 285 psi/720 psi/1440 psi Pressure Temperature -20°F up to 482°F Range Seat Options L, S Features Locking Device Positive Flow Stem Indicator NACE MR01.75 Positive Flow Stem Indicator NACE MR01.75

Copyright © 2009 Tyco Flow Control. All rights reserved.

Reduced ANSI 150 lb ANSI 300 lb

1" to 8" 316 SS 316 SS/HCr

275 psi/720 psi

-20°F up to 518°F M (316 SS Stellited) Fugitive Emission Control Device ISO Integral Mounting Flange Locking Device

KTMMC-0550 8

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body Features • Designed and manufactured to major international standards. • Designed for zero leakage with standard E-seat technology. • Pure white E-seat seal helps relieve concern over product contamination and possible “popcorning” in reactive monomer applications. • Anti-cold flow-integral seat lip designed to eliminate seat deformation and cold flow. • Fire-safe tested to API 607 4th Edition. • Secondary fire-safe metal-to-metal seat is standard. • Blow-out proof stem. • Static electricity grounding device. • CE marking to PED 97/23/EC. • ISO 5211 mounting pad. • SealMaster™ technology on packing area to meet most fugitive emission requirements. • Low operating torque for ease of operation and reduced actuator cost. • Automatic cavity pressure relief.

Special Options • Stem extensions. • Special trim configurations for corrosive applications. • Special alloy body materials available upon request.

General Applications

Standards

• Pulp and paper

• API 598

• Chemical

• ANSI B16.5, B16.10 and B16.34

• Reactive monomers

• Fire-safe approved, API 607 4th Edition

• Oil and gas productions • Fire-safe and flammables

• CE marking to PED 97/23/EC

• Food and beverage • Steam

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 9

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

Handle for valve size 21/2" to 8" [65 to 200 mm]

20 24

19

15

Handle for valve size 1/2" to 2" [15 to 50 mm]

17

21

23

22 15

14

17

13

23

12 11 1 7 7a

18

10

2

3

5

9

6

8 4 16

Parts and Materials No. Part

Materials Stainless Steel Body WCB Body

1 2 3 4 5 61 7 7a 8 9 101 111 12 13 14 15 16 17 18 19 20 21 22 23 24

A351 Gr. CF8M A351 Gr. CF8M A351 Gr. CF8M A 276 Type 316 PTFE/PFA Copolymer PTFE A 193 Gr. B8 A 194 Gr. 8 50% SS/ 50% PTFE SUS 316 PTFE/ PFA Copolymer PTFE PEEK SUS 304 SUS 301 SUS 304 SUS 304 SUS 304 SUS 304 SUS 304 Vinyl SGP Zn Plating CF8 (21/2" to 4") SUS 304 SUS 304

Body Cap Ball Stem Seat Body seal Stud Nut Lower tost washer Compress ring Upper tost washer V-ring stem packing Tost washer Gland Belleville washer Stem nut Static ball Lock saddle Stop bolt Handle (1/2" to 2") Handle sleeve (1/2" to 2") Handle (21/2" to 8") Handle adapter (21/2" to 8") Triangle stopper Bolt (21/2" to 8")

Copyright © 2009 Tyco Flow Control. All rights reserved.

Notes:Notes Qty

A216 Gr. WCB A216 Gr. WCB A351 Gr. CF8M A 276 Type 316 PTFE/PFA Copolymer PTFE A 193 Gr. B7 A 194 Gr. 2H 50% SS/ 50% PTFE SUS 316 PTFE/ PFA Copolymer PTFE PEEK SUS 304 SUS 301 SUS 304 SUS 304 SUS 304 SUS 304 SUS 304 Vinyl SGP Zn Plating A536 (6" to 8") SUS 304 SUS 304

1 1 1 1 2 1 4 - 12 4 - 12 1 1 1 1 set 1 1 2 1-2 1 1 1 1 1 1 1 1 1

KTMMC-0550 10

1. Option – For fire tested to API 607 4th Edition, packing material will be changed to Graphite. 2. Other body materials available.

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

W

D: C: g: f: d: T: N: m:

W

Flange outside diameter Bolt pitch circle Raised face diameter Raised face height Bore diameter Flange thickness Number of bolts Bolt hole diameter

øU H2 H1 H3

H

H

ød øg øC øD SW

f N-øm

1/2"

21/2" to 8" [65 - 200 mm]

to 2" [15 - 50 mm]

M

T

L

L

Flange End

Top Works

ANSI Class 150 Dimensions Valve Size 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8"

d 0.59 0.79 1.00 1.50 2.00 2.50 3.00 4.00 6.00 8.00

L 4.25 4.62 5.00 6.50 7.00 7.50 8.00 9.00 15.50 18.00

H 3.54 3.68 4.09 4.90 5.24 6.38 6.77 7.76 11.06 12.48

W 4.92 4.92 5.94 7.24 7.24 19.49 19.49 23.43 31.50 43.31

D

C

3.50 3.86 4.25 5.00 5.99 7.01 7.48 9.02 10.98 13.50

2.38 2.76 3.13 3.88 4.74 5.49 6.00 7.50 9.51 11.75

g

f

T

N

m

H1

H2

H3

SW

U

ISO

M

Wt. Lbs.

1.38 1.69 2.01 2.87 3.62 4.13 5.00 6.18 8.50 10.63

0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06

0.44 0.44 0.44 0.56 0.63 0.69 0.75 0.94 1.00 1.13

4 4 4 4 4 4 4 8 8 8

0.63 0.63 0.63 0.63 0.75 0.75 0.75 0.75 0.87 0.87

0.89 0.87 0.93 1.06 1.06 1.81 1.81 2.05 2.68 2.68

0.47 0.49 0.51 0.55 0.55 0.96 0.98 1.18 1.61 1.61

0.08 0.08 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12

0.25 0.25 0.31 0.37 0.37 0.67 0.67 0.67 0.91 0.91

1.18 1.18 1.38 2.17 2.17 2.76 2.76 2.76 3.35 3.35

F04 F04 F05 F07 F07 F10 F10 F10 F12 F12

M5 4 M5 7 M6 9 M8 15 M8 18 M10 31 M10 40 M10 60 M12 165 M12 282

35 43 51 73 92 105 127 157 216 270

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

11.2 11.2 11.2 14.3 15.9 17.5 19.1 23.9 25.4 28.6

4 4 4 4 4 4 4 8 8 8

16 16 16 16 19 19 19 19 22 22

22.5 22.0 23.5 27.0 27.0 46.0 46.0 52.0 68.0 68.0

12.0 12.5 13.0 14.0 14.0 24.5 25.0 30.0 41.0 41.0

2 2 3 3 3 3 3 3 3 3

30 30 35 55 55 70 70 70 85 85

F04 F04 F05 F07 F07 F10 F10 F10 F12 F12

M5 2 M5 3 M6 4 M8 7 M8 8 M10 14 M10 18 M10 27 M12 75 M12 128

ANSI Class 150 Dimensions [mm, kg] 15 20 25 38 50 64 76 100 150 201

108 117 127 165 178 190 203 229 394 457

90.0 93.5 104.0 124.5 133.0 162.0 172.0 197.0 280.0 315.0

125 125 151 184 184 495 495 595 800 1100

89 98 108 127 152 178 190 229 279 343

60.5 70.0 79.5 98.5 120.5 139.5 152.5 190.5 241.5 298.5

6.3 6.3 8.0 9.5 9.5 17.0 17.0 17.0 23.0 23.0

Pressure/Temperature Ratings 868 [6] 723 [5]

Pressure, psi [MPa]

15 20 25 40 50 65 80 100 150 200

ANSI Class 300 Body Rating

Valve Size: 1/2"

to 3/4" [15 to 20 mm]

579 [4]

1" to 21/2" [25 to 60 mm]

434 [3] 289 [2]

3" to 4" [80 to 100 mm] ANSI Class 150 Body Rating

6" [150 mm]

145 [1]

8" [200 mm]

0 -20 [-29]

32 [0]

104 [40]

176 [80]

249 [120]

320 [160]

392 [200]

464 [240]

Temperature, °F [°C] Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 11

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body Stem Sealing SealMaster™

Our extremely high cycle stem sealing design is accomplished by a double sealing system. The high performance of KTM ball valves is mainly due to the unique SealMaster™ stem seal arrangement, which provides primary sealing. It has been specially designed and constructed to prevent line fluid permeation and resultant leakage. On top of this arrangement are multiple layers of V-ring stem packing, which act as secondary sealing. A set of Belleville washers automatically and constantly compresses the seals to adjust for wear, pressure and temperature fluctuations. Every KTM ball valve is a stalwart barrier against fugitive emissions.

V-ring Stem Packing Belleville Washers

Stem Sealing Details 4 1

A 5

B

2

View 1

View 2

View 3

View 4

View 5

View 6

C 6 3

Main Features of SealMaster™ Patented Stem Seal Arrangement • “Multiple” sealings up to 6 areas (see Views 1-6) for pressure and high vacuum. • Encapsulated “Static” sealing achieved on upper tost seal. • Constant sealing force reflects to stem (see arrows “A”) and makes stem primary sealing “Positive.” • Excellent wear resistance on lower tost seal (50% SS filled PTFE), 1000 times greater than that of PTFE to prolong the compensation of Belleville washers.

Copyright © 2009 Tyco Flow Control. All rights reserved.

The live-loaded SealMaster™ is a combination of three components: (A) a cup and cone PFA/TFE upper tost seal; (B) a cup and cone sintered stainless steel 316 center load ring, and (C) a flat stainless steel/TFE lower tost seal. When tightened, the live loaded stem pulls up, compressing the stem tost seal. As this happens, material from upper and lower tost seal extrudes between stem and body enclosures (see Views 1-6). The surfaces between the bottom of the lower tost seal and top of the stem flange are smooth and all rotation occurs between these two surfaces, leaving the stem tost seal “static” to create the best possible seal. As rotation continues, components bed in and keep seal performance constant with usage. As operating wear takes place, the stem tost seal can be re-tightened to recommended torques multiple times.

KTMMC-0550 12

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore The KTM Omni II is available in three basic style of seats – soft, hard and metal-to-metal. Each offers a range of performance suitable to many applications.

Seat Temperature Range • E-seat PTFE/PFA copolymer (standard) -148°F to 500°F • F-Gratite® hard seat

-50°F to 932°F

• K-PEEK

-20°F to 550°F

• M-Metal seat

-20°F to 932°F

Features • Superior valve design at a competitive price. • Fugitive emissions control for flammable and non-flammable applications. • Machined ISO actuator mounting pad. • Designed for zero leakage with standard E-seat. • Pure white E-seat seal helps relieve concern over product contamination. • Positive alignment of split body. • Fire-safe design tested to API 607 4th Edition. • Secondary fire-safe metal-to-metal seat is standard. • Blow-out proof stem. • Static electricity grounding device. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Reinforced PTFE bearing and packing rings reduce friction. • Lower operating torque for ease of operation and reduced actuator cost.

Special Options

Special Tests

• Stem extension

• Liquid penetrant

• Special body coatings

• Magnetic-particle

• Can be outfitted for cryogenic, chlorine, oxygen and vacuum services

• Ultra-sonic

General Applications

• Positive position indication.

• Pulp and paper

• Meets NACE MR01.75 for sulfide cracking resistance.

• Reactive monomers • Oil and gas production

• Locking device capable. • Steam • Bi-directional shut-off. • Hot gases • Toxic and lethal • Fire-safe and flammables

• X-ray

Technical Data Size range: EB100 Full bore 1/2" to 8" EB800 Reduced bore 6" to 10" Standards: API 6D and 598 ANSI B16.5, B16.10 and B16.34 Fire-safe approved API 607 4th Edition, EXES 3-14-1-2A BS6755 Part 2 BS5351

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 13

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Features

ISO5211 Actuator Mounting

Fugitive Emissions Control

Machined “automation pad” allows precise mounting of actuator; mounting bolts independent from stem-packing gland bolts. Exact alignment reduces torque requirements and helps prevent out-of-line wear.

Multiple layers of adjustable PTFE Chevron packing rings for non-flammable service, and Soft Carbon braided and die-formed for flammable service.

Live Loaded Seals Radial Tost Bearings

Belleville washer keeps constant force on stem-seal packing for seal integrity and extended valve life.

Radial loading absorbed, and friction from axial stem loading reduced. Dual tost bearings support stem for extended cycle life and superior thermal characteristics.

Blowout-proof Stem and Primary Stem Seal Stem shoulder is an integral part of the stem, retained internally to help prevent stem blowout from pressure in body cavity. Primary stem seal prevents leakage to atmosphere, also serves as low-torque bearing.

Precise, Smooth Ball Ball sphericity and surface finish are key factors in valve life, pressure-holding capability, and operating torque. KTM ball specifications are unmatched: Sphericity : to ± 0.0008" and surface finish 4 microinches RMS.

Cast Bleed-port Boss Provisions for drain bleed port if desired. (not shown)

Anti-static Grounding Retained wire-ring provides positive ground for use with volatile or flammable liquids. (not shown)

Rigid Split Body Designed with extra bolts to assure positive alignment and maximum protection against bending stresses in the piping and forces produced by thermal distortion; seal is fire-safe metal-to-metal.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 14

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Standard Primary Containment Seals Fugitive Emission Control For flammable services

For non-flammable services

Fire-safe tested per API 607 4th Edition/EXES 3-14-1-2A. Braided Soft Carbon for upper and lower rows, die-formed Soft Carbon for middle seal.

Fire-safe design with multi-layered, adjustable Chevron packing rings.

Standard bonnet

Optional Secondary Containment Seals Fugitive Emission Control – Toxic and Lethal Applications For flammable services

For non-flammable services

Double packing gland elastomer seal and lantern ring.

Double packing gland elastomer seal and lantern ring.

Extended bonnet

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 15

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Seat Design Selection The Omni II is available in three basic styles of seats – soft, hard and metal, each offering a range of performance suitable to many applications.

Soft Seat Choose from three soft seat materials: The standard E-seat PTFE/PFA copolymer, PEEK and PTFE. Each type of seat is retained in the same manner, with the valve body machined with a protective lip designed to eliminate seat deformation and cold flow. This same lip acts as a secondary back-up seal, which forms a metal-to-metal contact in the event the primary soft seal is destroyed in a fire. The E-seat offers process purity, strength, integrity, low permeability and high resiliency. It is composed of a unique molecularly enhanced copolymer of PTFE and PFA. It offers a full range of properties formerly requiring two separate materials. The E-seat provides pressure and

temperature capabilities previously available only with glass or carbon fiber-reinforced PTFE. In hightemperature operations, the seat remains white, eliminating the risk of color contamination associated with seats made from darker reinforced materials. The E-seat is excellent on a wide variety of applications but is particularly recommended for use on styrene and butadiene, where low permeability is a performance factor; and on low-pressure steam, where flaking of virgin PTFE is a problem. It s also recommended for use on food and beverage, pharmaceutical and biotech, paper, clean gas and any other applications where product purity and the lack of foreign fillers are critical to success.

Burned Seat

Seat

Body

Body Ball

Lip

Ball

Lip

Fire-safe Seat Design

The Popcorn Factor The photographs show a virgin PTFE seat after attack by reactive monomers (in this case, styrene). The material’s molecular matrix has been penetrated by uninhibited monomers due to vapor pressure, allowing a polymeric reaction to take place. Commonly called “popcorn polymerization,” this reaction can totally destroy seat material. In the second photograph, you can see the results of a field test of the E-seat copolymer by KTM. Using butadiene,

generally considered the worst-case scenario due to its small molecular size, the test ran for two years at 120 psi and 180°F. The seats experienced minimum distortion and, after the two-year period, did not leak in service. Pressure tests after removal, at 1.1 times design, also showed no seat leakage. The photo shows two of the seats tested and for comparison, a new seat is shown in the foreground.

Pressure/Temperature Ratings

900 800

300 lb

700

Pressure, psi

KTM’s PTFE/PFA copolymer E-seat offers the protection from color contamination as with virgin PTFE seats – but, unlike virgin PTFE, it offers equal or better strength, integrity, permeability and resiliency previously associated only with reinforced PTFE.

Rating

600 500 400 300

t

150 lb

200

ea -S –G at at se se EFE PT

This graph shows pressure and temperature ratings of the three seat materials with a full bore of 3 and 4 inches and a reduced bore of 4 inches. The E-seat provides characteristics identical to the carbon-filled material, while retaining its pure white color. The same is true at full bores ranging from 1/2" to 8 inches and reduced bores of 6" to 10 inches.

1000

Ratin g

100 0 0

100

200

300

Temperature (°F) Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 16

400

500

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Seat Design Selection Metaltite™ Metal Seat KTM utilizes proprietary processes with special lapping technologies, enabling us to provide a higher quality product with a superior level of performance. Suitable for a temperature range from -50°F to 932°F, the Metaltite metal seat is bi-directional and provides a high performance solution to many difficult applications. Precision lapping of the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSI FCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chrome or Nickel alloy overlay. Durable stellited stainless seats are highly corrosion and erosion resistant. RTFE or soft carbon stem seals are available. For complete information on Metal Seat, see page 26.

Spring Ball Gasket

Ball

Seat

Seat

Body Cap

Body

Hard Gratite® Seat

Cushion Seal Ball

Gasket Seat

A proprietary product for high-temperature, high-pressure, flammable and corrosive critical-process applications, the KTM Gratite® seat offers superior performance and reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a temperature range from -50°F to 932°F. Gratite® is a bonded composite of hard graphite material. The cushion seal provides resiliency during thermal expansioncontraction. The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction. • More economical than Stellite. • High resistance to thermal shock.

Body

-50°F to 932°F

For complete information on Gratite® seat, see page 20.

Wide Temperature Range

Pressure/Temperature Ratings (Gratite®) CF8M-316 SS

ASTM-A216 WCB - Carbon Steel

800

800

700

700

ANSI Class 300 500 400

ANSI Class 150

300

Pressure - psi

Pressure - psi

ANSI Class 300 600

600 500 400 300

200

200

100

100

-20

100 200 300 400 500 600 700 800 900 1000

Temperature - °F

Copyright © 2009 Tyco Flow Control. All rights reserved.

-20

ANSI Class 150

100 200 300 400 500 600 700 800 900 1000

Temperature - °F

KTMMC-0550 17

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Technical Information Gear operator W

W

W

133/4"

41/2"

W

235/8"

H

H

H

8" to 163/16"

H

dG C D

T

L

Sizes 1/2" to 1"

L

L

Sizes 1/2" to 2"

Sizes 21/2" to 3"

L

Sizes 4" to 8"

N-h

L

8" Gear operated

E

Stem Top Flange diameter

150 lb. Class Dimensions, Full and Reduced Bore Valve EB100 Full Bore Size (d) Bore L H W 1/2" 0.50 4.25 2.38 5.13 3/4" 0.75 4.62 2.5 5.13 1" 1.0 5.0 3.0 6.31 11/2" 1.5 6.5 4.06 9.06 2" 2.0 7.0 4.5 9.06 21/2" 2.5 7.5 6.13 15.75 3" 3.0 8.0 6.5 15.75 4" 4.0 9.0 7.5 28.13 6" 6.0 15.5 10.75 45.06 8" 8.0 18.0 13.5 59.0 10" – – – –

E 0.25 0.25 0.31 0.44 0.44 0.69 0.69 0.88 1.06 1.42 –

Weight EB800 Reduced Bore Weight Lbs. (d) Bore L H W E Lbs. 5.0 – – – – – – 6.5 – – – – – – 10.0 – – – – – – 17.0 – – – – – – 23.0 – – – – – – 42.0 – – – – – – 51.0 – – – – – – 74.0 – – – – – – 151.0 5 10.5 10.0 28.13 1.06 121 238.0 6 11.5 10.75 45.06 1.25 182 – 8 13.0 15.94 59.45 1.42 267

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 18

150 Lb. Flange D C G T 3.5 2.38 1.38 0.44 3.86 2.76 1.69 0.44 4.25 3.13 2.01 0.44 5.0 3.88 2.87 0.56 5.99 4.74 3.62 0.63 7.01 5.49 4.13 0.69 7.48 6.0 5.0 0.75 9.02 7.5 6.18 0.94 10.98 9.51 8.5 1.0 13.5 11.75 10.63 1.13 15.98 14.25 12.76 1.19

(N) (4) (4) (4) (4) (4) (4) (4) (8) (8) (8) (12)

-h 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8 1

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore Technical Information 300 lb. Class Dimensions, Full Bore Valve EB100 Full Bore Size (d) Bore L H W 1/2" 0.5 5.5 2.25 5.13 3/4"

1"

E 0.28

D 3.74

300 Lb. Flange C G 2.62 1.38

T 0.56

Weight (N) - h Lbs. (4) 5/8 5.5

0.75

6.0

2.5

5.13

0.28

4.61

3.25

1.69

0.63

(4) 3/4

7.0

1.0

6.5

3.0

6.25

0.31

4.88

3.5

2.01

0.69

(4) 3/4

11.0

11/2"

1.5

7.5

3.75

9.5

0.47

6.14

4.51

2.87

0.81

(4) 7/8

24.0

2"

2.0

8.5

4.25

9.5

0.47

6.5

5.0

3.62

0.88

(8) 3/4

33.0

7/8

52.0 79.0

21/2"

2.5

9.5

5.5

15.75

0.67

7.48

5.87

4.13

1.0

(8)

3"

3.0

11.13

6.0

15.75

0.67

8.27

6.61

5.0

1.13

(8) 7/8

4"

4.0

12.0

7.0

27.5

0.87

10.0

7.87

6.18

1.25

(8) 7/8

91.0

6"

6.0

15.88

10.75

43.25

1.06

12.52

10.63

8.5

1.44

(12) 7/8

233.0

8"

8.0

19.75

13.5

59.0

1.42

15.0

12.99

10.63

1.63

(12) 1

267.0

Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".

Notes: 1. Lever handle standard up to 8". Gear operators are available. KTM furnishes a lever handle for sizes up to 10" due to low operating torque. Gear operators are available at user’s option. 2. KTM ball valves comply with one or more of the following standard specifications as to pressure, temperature ratings and dimensions: ANSI B1.20.1 Pipe Threads ANSI B16.5 Steel Pipe Flanges ANSI B16.10 Face-to-Face Dimensions ANSI B16.34 Valves - Flanged, threaded and welded end

Cv Values, Full and Reduced Bore Valve Size 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8" 10"

Full

Reduced

26 50 94 260 480 750 1300 2300 5400 10000 –

– – – – – – – – 1800 2500 4500

Materials of Construction Body:

Carbon Steel (A216, WCB) 304 SS (CF8), 316 SS (CF8M)

Ball:

304 SS (CF8), 316 SS (CF8M)

Stem:

304 SS, 316 SS

Seat:

PTFE/PFA Copolymer

Packing:

PTFE or Soft Carbon

Valve Class: 150 and 300 Test pressure per API 6D: Shell (Hydrostatic) Class 150 – 425 psig (30 kgf/cm2) Class 300 – 1100 psig (77 kgf/cm2) Seat (Hydrostatic) Class 150 – 300 psig (21 kgf/cm2) Class 300 – 800 psig (56 kgf/cm2) (Air) Class 150 – 80 psig (6 kgf/cm2) Class 300 – 80 psig (6 kgf/cm2)

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 19

KTM Ball Valves

Gratite® Seat, Hi-Temp Ball Valves Special Options • Extension bonnet

Special Tests • Liquid penetrant • X-ray

Standards Design:

ASME B16.34

End connection: ASME B16.5

General Applications • Chemical plant • Oil refinery • Power plant • Pulp and paper • Steam • Dowtherm • Fused alkali • Fuel oil and gas

Technical Data Models/Sizes:

ASME Class 150, Full bore 1/2" to 8" ASME Class 300, Full bore 1/2" to 8" ASME Class 600, Full bore 1/2" to 4"

(Reduced bore available upon request)

KTM’s Hi-Temp ball valves are designed to operate within a temperature range from -50ºF to 932ºF. They incorporate valve seats of Gratite® material (a bonded composite of graphite) formed with flexible graphite which is used to cushion seal. The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction.

Pressure rating: ASME Class 150, 300 and 600

Features • More economical than metal seat.

Temperature:

• High resistance to thermal shock.

For Pressure/Temperature: ANSI 150 and 300 – refer to chart on page 17.

• High electro conductivity helps eliminate need for grounding device. • Seats and seals are virtually chemically inert. • Blow-out proof stem. • Two-piece body construction. • Fire-safe. • Easy actuator mounting. • Bi-directional flow.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 20

-50°F to 932°F

ANSI 600 – refer to chart on page 28.

KTM Ball Valves D : Outside diameter C : Bolt circle diameter G : Raised face diameter T : Flange thickness Outside diameter h: ofBolt N : Number boltshole size h : Bolt hole size diameter Bolt circle diameter d: Bore d : Bore diameter Raised face diameter f: Raised face height f : Raised face height

Gratite® Seat Hi-Temp Ball Valves

D: C: G: T: Flange thickness N: Number of bolts

Handle for

Handle for Valve size 80mm Valve Size 3"

Handle for Valve size 15mm to 50mm

d G GC C DD Handle for

Handle for Valve Size 4" Valve size 100mm

L

Sizes 1/2" to 4"

ff

T

T

N-h N-h

Flange Ends Flange Ends

Sizes 6" to 8"

150 lb Class Dimensions Valve Size

EB100 Full Bore L1 H

(d) Bore

L

1" 11/2" 2" 3" 4" 6"

0.5 0.75 1.0 1.5 2.0 3.0 4.0 6.0

4.25 4.62 5.0 6.5 7.0 8.0 9.0 15.5

1.9 2.0 2.2 2.95 3.1 3.9 4.5 7.1

8"

8.0

18.0

8.9

1/2" 3/4"

H1

Weight Lbs.

D

C

150 lb Flange G T

3.2 3.3 3.9 4.9 5.3 6.9 9.4 13.0

2.6 2.8 3.2 4.3 4.7 – 7.9 11.2

7.9 7.9 9.4 13.8 13.8 23.6 42.0 65.0

3.5 3.86 4.25 5.0 5.99 7.48 9.02 10.98

2.38 2.76 3.13 3.88 4.74 6.0 7.5 9.51

1.38 1.69 2.01 2.87 3.62 5.00 6.18 8.50

0.44 0.44 0.44 0.56 0.63 0.75 0.94 1.00

0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

(4) (4) (4) (4) (4) (4) (8) (8)

5/8

16.0

14.4

89.0

13.5

11.75

10.63

1.13

0.6

(8)

7/8

H1

Weight Lbs.

D

C

f

(N) - h 5/8 5/8 5/8 3/4 3/4 3/4 7/8

300 lb Class Dimensions Valve Size

EB100 Full Bore L1 H

300 lb Flange G T

(d) Bore

L

1" 11/2" 2" 3" 4" 6"

0.5 0.75 1.0 1.5 2.0 3.0 4.0 6.0

5.5 6.0 6.5 7.5 8.5 11.13 12.0 15.88

2.4 2.8 2.9 3.1 3.5 4.7 5.7 7.5

3.2 3.3 3.9 4.9 5.3 6.9 9.4 13.0

2.6 2.8 3.2 4.3 4.7 – 7.9 11.2

7.9 7.9 9.4 13.8 13.8 23.6 42.0 65.0

3.74 4.61 4.88 6.14 6.5 8.27 10.0 12.52

2.62 3.25 3.50 4.51 5.0 6.61 7.87 10.63

1.38 1.69 2.01 2.87 3.62 5.00 6.18 8.50

0.56 0.63 0.69 0.81 0.88 1.13 1.25 1.44

0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

(4) (4) (4) (4) (8) (8) (8) (12)

8"

8.0

19.75

9.3

16.0

14.4

89.0

15.0

12.99

10.63

1.63

0.6

(12) 1

S

3/4"

50, 80A

15Å`25A

Handle for Valve Size 2" S

1/2"

f

(N) - h 5/8 3/4 3/4 7/8 3/4 7/8 7/8 7/8

D: Outside diameter C: D Bolt circle diameter diameter : Outside G:C Raised face diameter diameter : Bolt circle T: GFlange thickness : Raised face diameter : Flangeof thickness N: T Number bolts : Number of bolts h: N Bolt hole size h : Bolt hole size d: d Bore diameter : Bore diameter f: f Raised face : Raised faceheight height

Handle for

50A HANDLE

Valve size 50mm

dd G GC C D D 200%

N-h N-h FLOW

(Uni-directional flow) Sizes 2" to 3"

Sizes 1/2" to 11/2"

TT

FLOW

(Uni-directional flow) Sizes 4"

ff

Flange Ends Flange Ends

600 lb Class Dimensions Valve Size 1/2"

(d) Bore

L

EO100 Full Bore L1 H

1" 11/2" 2" 3"

0.5 0.75 1.0 1.5 2.0 3.0

6.5 7.5 8.5 9.5 11.5 14.0

2.9 3.4 3.9 4.4 5.7 {5.0} 7.0

4"

4.0

17.0

8.5

3/4"

H1

3.9 4.1 4.9 5.3 7.4 {7.0} 9.6 {8.8} 13.3

3.0 3.2 4.0 4.4 7.0 {6.7} 7.9 {7.1} 11.1

Weight Lbs.

D

C

600 lb Flange G T

9.4 9.4 13.8 13.8 23.6 42.0

3.7 4.6 4.9 6.1 6.5 8.3

2.6 3.2 3.5 4.5 5.0 6.6

1.37 1.7 2.0 2.9 3.6 5.0

0.56 0.63 0.69 0.88 1.00 1.25

0.25 0.25 0.25 0.25 0.25 0.25

(4)-16 (4)-19 (4)-19 (4)-22 (8)-19 (8)-22

65.0

10.7

8.5

6.2

1.50

0.25

(8)-25

f

N-h

{ } – Dimensions for Stainless Steel Body Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 21

KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style This technology from KTM is superior because: • The micro-space is designed to severely restrict the area where product can collect and build up over time. • The mirror-finished interior helps drastically reduce the potential for bonding. • There is no excess material to flake off with wear, helping reduce product contamination. • Solidification of media is much more manageable, should a severe process change occur. • The stainless steel interior lasts much longer, resulting in less down-time. This, plus easy maintenance, translates to a lower total cost of ownership.

Applications • Styrene • Butadiene • Methylene chloride • Starches • Slurries • Food processing • Fermentation • Pharmaceuticals

Proprietary Micro-space Design Helps Reduce Reactive Buildup. A frequent problem in processing products ranging from reactive monomers such as styrene and butadiene to starches and slurries is that they can, and do, build up – and polymerize or ferment – within the “cavities” or open spaces inside the valves controlling the process.

A more complete solution is KTM’s NoFill valve. As its name implies, the NoFill uses no filling material of any kind. Instead, the cavity has been completely eliminated – except for the micro-space required for ball movement (shown here in red). Depending upon the valve size, that micro-space ranges from 0.5 to 1.0 millimeter. All wetted surfaces are stainless steel, polished to a mirror finish.

Until now the response to this problem has been to fill the cavities with PFA, FEP or another “foreign” material.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 22

KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style More Reasons to Choose KTM’s NoFill The KTM NoFill features a bi-directional floating design with maximum Cv values that provide minimal pressure drop through the valve.

The micro-space required for ball movement is highlighted in red for emphasis.

The NoFill’s spherical-shaped seats help ensure 360° sealing. The seat itself is KTM’s E-seat, a unique molecularlyenhanced copolymer of PTFE and PFA. This strong, low-permeability material provides chemical resistance to reactive monomers. In high temperature operations, the seat remains white, eliminating the risk of color contamination associated with seats made from darker reinforced materials. For abrasive processes, the NoFill is also available with metal seats.

Specifications Full Bore, EB100 Omni II Style A-351, Gr. CF8M Body Material A-351, Gr. CF8 Ball/Stem A-276, Tp. 316 SS Material A-276, Tp. 304 SS Seat Material PTFE/PFA Copolymer Gland Packing TFE (Standard) Material GRAFOIL® (Optional) 150 ANSI Class 300 Mounting Pad ISO 5211 (not shown) L = Lever Operator W = Oval Handwheel G = Gear Special Feature NoFill Micro-space Design Size Range 0.5" to 8.0" Full Port Valve Model

The NoFill valve comes in two-way and Y-pattern diverter configurations.

1. Rugged stainless steel body design. 5

2

2. Bi-directional floating design. 1

3. Mirror-finish stainless steel surface on all wetted areas. 4. Strict “micro-space” ball clearance tolerances: • 0.5 mm for valves sized 1/2" to 2" • 1.0 mm for valves sized 21/2" to 8" 5. Spherically-shaped seats ensure positive 360° sealing. 3

4

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 23

KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20" General Applications • Clean liquids • Dirty liquids • High viscosity • Scaling liquids • Corrosive • Erosive • Waste treatment • Sludge • Pulp stock • Saturated steam • Superheated steam • Wet slurries: - Pellets - Monomers - Abrasive - Fibers • Dry slurries: - Powder - Polymer fluff - Pellets • Clean gasses • Dirty gasses • High temperature • High velocity

Features • Superior quality and dependability: We make sure the quality is built-in, beginning at our own foundries and through rigorous testing each step of our fully integrated manufacturing process. Every KTM valve is serialized and comes with a complete set of mill test reports that ensures its quality – and guarantees its performance. Very few valve manufacturers can match this feature. • Long life: Built rugged to withstand the toughest operating conditions, KTM valves have a documented history of long, uninterrupted service. • Broad product range: We offer a wide selection of specifications that allow you to select the right valve to meet the requirements of your operating process.

• Availability: Historically designed as customized products to meet specific customer needs, our metal seated valves today are mass produced, which means they are available “off the shelf.” No long wait for delivery. • Experience: KTM has been making metal seated valves for more than a quarter of a century. Our worldwide installed base is very large. • Conformance: Precision lapping of ball to seat and high-precision machining result in superior ball and seat interfacing for tight shut-off, conforming to ANSI FCI 70-2 Class V and Class VI.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 24

KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20" V-Port Valves for Dual Function, On/Off or Modulating

Omni and Y-Pattern Valves for On/Off Applications

KTM’s Single V and Dual V are rugged dual-function valves that can be used in On/Off applications as well as modulating applications. These valves are designed to provide solutions to specific operating needs.

KTM’s Omni family of valves are unmatched in general-purpose On/Off applications. Our Y-Pattern valve adds dependable diverter capabilities where operations require them.

Omni II Offers: Single V Offers: • Shearing action • Low torque • Upstream single-seat trunnion design • Non-clogging • 100:1 rangeability • No body cavity • No downstream seat allows media to flow freely and smoothly, help prevent buildup

• Fugitive emission control • Integral ISO mounting pad • Rugged split-body design • Live-loaded adjustable gland packing • Inherently fire-safe design • Anti-static grounding device • Blow-out proof stem • Radial tost bearing

Trunnion Offers:

• Rugged split-body design

• Double block and bleed

• Adjustable gland packing

• True trunnion design

• Inherently fire-safe design

• Rugged split-body design

• Anti-static grounding device

• Integral mounting pad

• Blow-out proof stem

• Adjustable gland packing

Dual V Offers:

• Low torque

• Shearing action

• Inherently fire-Safe design

• Low torque

• Anti-static grounding device

• Upstream single-seat trunnion design

• Powder guard feature

• Non-clogging

• Blow-out proof stem

• 250:1 rangeability

Y-Pattern Offers:

• No body cavity

• Slurry diverter service

• No downstream seat allows media to flow freely and smoothly, helps prevent buildup

• Minimum body cavity

• Compact unibody design • Class V shut-off • Integral ISO mounting pad • Easy installation, versatile end connections

• Polished bore • 135° operation • Piggability • Top entry • Adjustable gland packing • Inherently fire-safe design

• Adjustable gland packing

• Anti-static grounding device

• Inherently fire-safe design

• Blow-out proof stem

• Anti-static grounding device

• No mixing of media when changing flow

• Flanged and wafer designs • Blow-out proof stem

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 25

KTM Ball Valves

Metaltite™ Metal Seated Valves - 1/2" to 20" Valve Selection and Seat Designs

WonderWonder ValveValve (V-port) (V-port)

Seat Design/ Seal Class:

A-2

A-1

Valve Type: Single V Model No.: (WO 400/600) A-1/Class IV A-2/Class II

Characteristics: Temp -20°F to 482°F, Single seat Uni-directional Trunnion Design ANSI 150/300, 1" to 20" Modulating, On/Off

Class IV, Laminated seat

Class II, Thick seat

B

Valve Type: Dual V Model No.: (WA Series) Seat Design/Seal Class: B/Class V Characteristics: Temp -20°F to 518°F, Single seat Uni-directional Trunnion Design ANSI 150/300, 1" to 8" Modulating, On/Off

Class V, Spring loaded stellited seat Omni Omni 22

C-2

C-1

Valve Type: Omni II Model No.: (EB100) Seat Design/Seal Class: C/Class V Characteristics: Temp -20°F to 932°F, Two seats Bi-directional Floating Design ANSI 150/300, 1/2" to 8" On/Off

Bi-directional: Preferred flow is cap to body. D-D 6" to 20"

E-E 2" to 4"

Valve Type: Trunnion Model No.: (EO1200) Seat Design/ Seal Class:

D/Class V E/Class V F/Class V G/Class V

Scraper type with powder guard seals max. temp. 482°F G-G F-F 6" to 20"

Characteristics: Temp -20°F to 932°F, Two seats Bi-directional or Single seat Uni-directional Trunnion Design ANSI 150/300, 2" to 20" ANSI 600, 2" to 16" On/Off

Valve Type: Y-Pattern Diverter Model No.: (E3700)

Standard type max. temp. 482°F

Same seat applies to both sides.

Seat Design/Seal Class: H/Class V

H

Characteristics: Temp -20°F to 482°F, Three seats Trunnion Design ANSI 150/300, 1" to 12" ANSI 600, 1" to 3" Diverting Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 26

High temperature applications max. temp. 932°F

KTM Ball Valves

Energy and Process Valve - 1/2" to 2" Features • Patented seat design has proven performance in both energy and process applications. • Valve seats are Gratite® (a bonded composite of hard graphite) which forms the seat along with soft carbon used for the cushion seal. • The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction. • Designed for zero leakage (liquid service). • Full bore. • Full ANSI rating and suitable for ON-OFF service up to 932°F. • Reduces energy costs. • Seats and seals virtually chemically inert. • Blow-out proof stem. • Higher CV than gate or globe valves. • Inherently fire-safe. • Designed to resist thermal and pressure shock. • Can be welded in line without disassembly. • Easy parts replacement. • Two-piece body. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed.

General Applications

Technical Data

Process: • Vacuum service • Refinery products • Slurry service • Viscous materials • Air • Water Energy: • Steam • Hot liquids • Hot gases • BTU conservation

Size range:

Copyright © 2009 Tyco Flow Control. All rights reserved.

Full bore 1/2" to 2" ANSI Class 300 and 600

KTMMC-0550 27

KTM Ball Valves

Energy and Process Valve - 1/2" to 2" Detail “A”

Material and Model Numbers

1

18 6

17

20 19

3

S

W 12 15 11 7 21 16 8 16 21 5 10

9

H

See Detail “A”

d 2 3 4 13 14 1

L1

No.

Part

EB162-32/39FU-30

EB132-32/39FU-30

1

Body

2

Body Cap

A216 Gr. WCB or A105 A216 Gr. WCB or A105 316 SS Soft Carbon 329 SS Carbon Carbon Steel Soft Carbon 304 SS 316 SS Carbon Steel Ductile Iron A193 Gr. B7 A194 Gr. 2H Steel 316 SS 304 SS 316 SS 316 SS Soft Carbon Soft Carbon

Gr. CF8M or 316 SS A351 Gr. CF8M or 316 SS 316 SS Soft Carbon 329 SS Carbon 304 SS Soft Carbon 304 SS 316 SS 304 SS Ductile Iron 304 SS 304 SS 304 SS 316 SS 304 SS 316 SS 316 SS Soft Carbon Soft Carbon

3 *4 5 *6 7 *8 9 10 11 12 13 14 15 16 17 *18 19 *20 *21

Ball Gasket Stem Seat Gland Flange Gland Packing Live Loading Spring Tost Bearing Stopper Handle Stud Nut Snap Ring Tost Washer Gland Bolt Seat Retainer Inner Ring Cushion Stem Bearing

L Notes:

Dimensions and CV Value

1. * Denotes Spare Parts

Valve Size

2. After Model No. add “SE” for Screw Ends or “SW” for Socket Weld

Bore (d)

L

L1

H

W

S

CV

0.50 0.75 1.00 1.50 2.00

5.51 5.98 6.50 7.48 8.50

2.76 3.00 3.50 3.86 4.25

2.60 2.76 3.23 4.33 4.72

7.87 7.87 9.45 13.78 13.78

0.28 0.28 0.31 0.47 0.47

26 50 94 260 480

1/2"

U.S. Patent 4,269,391

3/4"

1" 11/2" 2"

Pressure/Temperature Ratings CF8M-316 SS

ASTM A216 WCB

1600

1600

1200 1000

Class

600

800 600

ANSI C

1400

ANSI

ANSI Class 30 0

400 200

Pressure - psi

Pressure - psi

1400

lass 60 0

1200 1000 800

ANSI Class

600

300

400 200

0

0 -20 100 200 300 400 500 600 700 800 900 1000

-20 100 200 300 400 500 600 700 800 900 1000

Temperature - °F

Temperature - °F

Note: ANSI B16.34 temperature limitation is 800°F on WCB material.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 28

KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port Features • A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. • Designed for zero leakage with standard E-seat. • Pure white E-seat seal helps relieve concern over product contamination. • Suitable for high temperature applications when equipped with exclusive Gratite® seat. • Positive alignment of body. • Blow-out proof stem. • More than 50% of stem length is supported by bushing and valve body. • Packing acts as seal instead of stem support, minimizing stem leaks. • Stainless steel static grounding device. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Reinforced PTFE bearing and packing rings help reduce friction. • Two-seat design has lower operating torque, easing operation and reducing actuator cost. • Automatic cavity pressure relief. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance.

General Applications

Standard Materials

Dividing or mixing of liquids

• Locking device capable.

Special Tests

Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M)

• Liquid penetrant

Ball:

• Magnetic-particle

304 SS (CF8) 316 SS (CF8M)

• Ultra-sonic

Stem: 304 SS, 316 SS

• X-ray

Seats: Choose from five seat materials E-seat -94°F to 400°F (PTFE/PFA copolymer) F-Gratite® hard seat -50°F to 932°F G-Reinforced PTFE -94°F to 400°F PEEK -20°F to 550°F T-PTFE -94°F to 400°F

Technical Data Size range: EO3100 Full bore 11/2" to 8" EO3800 Reduced bore 6" to 10"

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 29

KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, “L” Port Seat Design Selection

Port Arrangements A proprietary product for hightemperature, high-pressure, flammable and corrosive critical-process applications, the KTM Gratite® seat offers superior performance and reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a temperature range from -50°F to 932°F. Gratite® is a bonded composite of hard graphite material sealing surface the cushion seal, providing resiliency. The result is a seat with physical properties that are far superior to conventional ball valve seats of carbon graphite construction.

The EO3100 and EO3800 are available with soft or hard seats. Each offers a range of performance suitable to many applications. The standard soft seat is our E-seat PTFE/PFA copolymer. You may also choose PTFE. Each is retained in the same manner.

Also available in Hard Gratite® Seat

3-Way “L” Port

Form 1

Form 2

-50°F to 932°F Wide Temperature Range

CV Values, Full and Reduced Bore Valve Size

L L2

Full EO3100

11/2" 2" 21/2" 3" 4" 6" 8"

L2

Reduced EO3800

53 102 144 247 425 970 1700

– – – – – 670 996

150 lb. Class Dimensions Valve Size (d) Bore L 11/2" 1.50 8.27 2" 2.00 8.66 21/2" 2.50 9.84 3" 3.00 10.24 4" 4.00 12.99 6" 6.00 16.93 8" 8.00 21.26

EO3100 L2 H 4.13 3.81 4.34 4.25 4.94 5.63 5.13 6.00 6.50 7.00 8.47 10.75 10.63 13.50

W 9.00 9.00 15.75 15.75 27.50 43.25 59.00

Wt./Lb (d) Bore L 21 – – 29 – – 42 – – 56 – – 97 – – 187 5.00 16.93 264 6.00 21.26

EO3800 L2 H W Wt./Lb – – – – – – – – – – – – – – – – – – – – 8.47 10.00 43.25 155 10.63 10.75 43.25 215

150 Lb. Flange D C G T 5.00 3.88 2.87 0.56 5.99 4.74 3.62 0.63 7.01 5.49 4.13 0.69 7.48 6.00 5.00 0.75 9.02 7.50 6.18 0.94 10.98 9.51 8.50 1.00 13.50 11.75 10.63 1.13

(N) - h (4) 5/8 (4) 3/4 (4) 3/4 (4) 3/4 (8) 3/4 (8) 7/8 (8) 7/8

300 Lb. Flange C G T

(N) - h

300 lb. Class Dimensions Valve Size (d) Bore 11/2" 2" 21/2" 3" 4" 6" 8"

1.50 2.00 2.50 3.00 4.00 6.00 8.00

L 8.66 9.44 10.63 11.42 13.78 18.11 22.44

EO3100 L2 H 4.31 4.72 5.31 5.72 6.91 9.06 11.25

3.81 4.25 5.63 6.00 7.00 10.75 13.50

W 9.00 9.00 15.75 15.75 27.50 43.25 59.00

Wt./Lb (d) Bore 32 37 50 79 112 224 308

Copyright © 2009 Tyco Flow Control. All rights reserved.

– – – – – 5.00 6.00

L – – – – – 18.11 22.44

EO3800 L2 H

W

– – – – – – – – – – – – – – – 9.06 10.00 43.25 11.25 10.75 43.25

KTMMC-0550 30

Wt./Lb – – – – – 180 253

D

6.14 4.51 2.87 6.50 5.00 3.62 7.48 5.87 4.13 8.27 6.61 5.00 10.00 7.87 6.18 12.52 10.63 8.50 15.00 12.99 10.63

0.81 (4) 7/8 0.88 (8) 3/4 1.00 (8) 7/8 1.13 (8) 7/8 1.25 (8) 7/8 1.44 (12) 1 1.63 (12) 1

KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port Features • Equipped with 4-seats so either port can be used as an inlet without leakage. • A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. • Positive alignment of body. • Blow-out proof stem. • More than 50% of stem length is supported by bushing and valve body. • Packing acts as seal instead of stem support, minimizing stem leaks. • Stainless steel static grounding device. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Reinforced PTFE bearing and packing rings help reduce friction. • Automatic cavity pressure relief. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance. • Locking device capable.

General Applications

Standard Materials

Dividing or mixing of liquids

Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M)

Special Tests • Liquid penetrant

Ball:

• Magnetic-particle

Stem: 304 SS 316 SS

• Ultra-sonic

Seats: Select from these seat materials

• X-ray

Technical Data Size range:

304 SS (CF8) 316 SS (CF8M)

E3900 Full bore to 8"

1/2"

G-Reinforced PTFE -20°F to 300°F E-PTFA/PFA -20°F to 300°F T-PTFE -20°F to 300°F

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 31

KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, “L” Port and “T” Port Port Arrangements

3-Way “L” Port Form 1

Form 2

Form 3

Form 4

Form 1

Form 2

Form 3

Form 4

3-Way “T” Port

Cv Values

Size

“L” Port, Form 1, 2

“T” Port, Form 2, 3

8 14 22 57 110 160 260 446

6 13 20 50 100 150 240 400

1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4"

“T” Port, Form 4 23 45 84 230 430 670 1170 2070

150 lb. Class Dimensions Valve E3900 Size (d) Bore 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8"

0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00 6.00 8.00

L 5.51 5.91 6.30 8.27 8.66 9.84 10.24 13.00 20.00 22.83

L2 2.76 2.95 3.15 4.13 4.33 4.92 5.12 6.50 10.00 11.50

H 2.76 3.39 3.46 5.20 5.39 6.38 6.69 9.01 – 15.70

W

Wt./Lb

6.30 9.06 9.06 15.75 15.75 27.56 27.56 43.30 – –

10 12 15 30 40 55 75 125 420 537

150 Lb. Flange D C G 3.50 2.38 1.38 3.86 2.76 1.69 4.25 3.13 2.01 5.00 3.88 2.87 5.99 4.74 3.62 7.01 5.49 4.13 7.48 6.00 5.00 9.02 7.50 6.18 10.98 9.51 8.50 13.50 11.75 10.63

T

(N) - h

0.44 0.44 0.44 0.56 0.63 0.69 0.75 0.94 1.00 1.13

(4) (4) (4) (4) (4) (4) (4) (8) (8) (8)

5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8

W W 0.06" [0.6 mm]

T

N-h

0.06" ––––––– 0.6mm

1/2"

and 3/4"

Copyright © 2009 Tyco Flow Control. All rights reserved.

L2

d D

G C D

C

d

G

L

H

H

T

L2

1" to 8" KTMMC-0550 32

KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port Features • Equipped with 4-seats so either port can be used as an inlet without leakage. • A single KTM 3-way valve replaces several 2-way valves, saving valuable space and simplifying piping. • Blow-out proof stem. • More than 50% of stem length is supported by bushing and valve body. • Packing acts as seal instead of stem support, minimizing stem leaks. • Stainless steel static grounding device. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Reinforced PTFE bearing and packing rings help reduce friction. • Automatic cavity pressure relief. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance. • Locking device capable.

General Applications

Standard Materials

Dividing or mixing of liquids

Body: Carbon Steel (A216, WCB) 304 SS (CF8) 316 SS (CF8M)

Special Tests • • • •

Liquid penetrant Magnetic-particle Ultra-sonic X-ray

Technical Data

Ball:

304 SS (CF) 316 SS (CF8M)

Stem: 304 SS 316 SS Seats: Select from these seat materials

Size range: 6" to 8" – Reduced Bore, ANSI 150 1/2" to 4" – Full Bore, ANSI 300

Copyright © 2009 Tyco Flow Control. All rights reserved.

G-Reinforced PTFE -20°F to 300°F E-PTFA/PFA T-PTFE -20°F to 300°F

KTMMC-0550 33

KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port and “T” Port Port Arrangements 3-Way “L” Port

Form 2

Form 1

3-Way “T” Port Form 2

Form 1

Form 3

Form 4

Cv Values

E3200 Reduced Bore Size

“L” Port, Form 1, 2

6" 8"

“T” Port, Form 2, 3

738 1096

“T” Port, Form 4

660 990

1700 2250

150 lb. Class Dimensions E3200 Reduced Bore Valve Size 6" 8"

d1 5.00 6.00

L 20.06 22.84

L2

H

10.03 14.61 11.41 16.38

W

Wt./Lb

33.50 59.00

344 375

D

150 Lb. Flange C G T

(N) - h

10.98 9.51 8.50 1.00 (8) 13.50 11.75 10.63 1.13 (8)

7/8 7/8

W

“T” Port

L2

L2

L

L

d

d1

G

C D

H

“L” Port

N-h L2

T

.06" [1.6mm]

Copyright © 2009 Tyco Flow Control. All rights reserved.

L2

L2

KTMMC-0550 34

KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port Model EO3100 and EO3800 ball valves are used for diverting or mixing fluids. The 2-seat design reduces torque considerably when compared to 4-seat design with standard soft seats. Can be made suitable for high and low temperature applications.

Model E3900 and E3200 ball valves are used for diverting or mixing fluids. The 4-seat design offers additional port arrangements. A greater Cv value is achieved in most sizes. Media trapped in the valve cavity is reduced substantially with additional seats.

2-Seats

4-Seats

4-Seats

Model

EO3100

EO3800

E3900

E3200

Bore Port Style Pressure Class, Size Range ANSI Class 150 ANSI Class 300 ANSI Class 600

Full “L” Port

Reduced “L” Port

Full “L” Port, “T” Port

Full and Reduced “L” Port, “T” Port

Body Materials1 Ball/Trim Options Available Seat Materials Maximum Temperature

Port Arrangements

11/2" to 12" 6" to 10" 11/2" to 12" 6" to 10" 11/2" to 4" Carbon Steel 316 SS 316 SS Alloy 20 Monel® Hastelloy® C Special E-seat PTFE/PFA -94°F to 400°F F-Gratite® hard seat -50°F to 932°F H-Reinforced PTFE with 316 SS retainer ring -20°F to 500°F PEEK -20°F to 550°F

1/2"

to 8"

6" to 8" (Reduced) 1/2" to 4" (Full)

Carbon Steel 316 SS 316 SS Alloy 20 Monel® Hastelloy® C Special G-Reinforced PTFE -20°F to 300°F E-PTFE/PFA -20°F to 300°F

Carbon Steel 316 SS 316 SS Alloy 20 Monel® Hastelloy® C Special G-Reinforced PTFE -20°F to 300°F H-Reinforced PTFE with 316 SS retainer ring -20°F to 300°F T-PTFE -20°F to 300°F

3-Way “L” Port

3-Way “L” Port

Form 1

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

3-Way “T” Port Form 1

Form 2

Form 1

Notes: 1. Other materials and trim combinations are available. For more information, please contact your sales representative. 2. For applications requiring increased velocity, reduced-bore valves are available in “ L ” Port as EO3800 (6" to 10") and in “ T ” Port as E3200/RB (6" to 8").

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 35

KTM Ball Valves

2-Seats Port Arrangements

4-Seats Port Arrangements

2-Seat Design EO3100 “L” Port

4-Seat Design E3900 / E3200

“L” Port

PB > PC Form 1

PB < PC Form 2

PB > PC Form 1

PB < PC Form 2

PB > PC Form 3

PB < PC Form 4

In the “L” port configuration, the 4-seat design has the capacity to function either as a diverter valve or a block valve As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line “B” and Pc = Pressure in line “C”. E3900 / E3200 “T” Port

Flow characteristics for

Inlet A

“L” Port when dividing flow 100

Percent of maximum flow

90 80

Form 1

Form 2

Form 1

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

70

Total Flow 60

Inlet B

50 40 30

A

B

A

C

20

Form 1

10 0 10

20

30

40

50

60

70

80

90

Inlet C

100

Percent of “L” Port Stroke

The above shows the calculated flow to each run port when splitting flow from inlet port. Always specify operating forms desired with either “L” or “T” port type ball

Cv Values, 2-Seats (“L” Port)

Size inches 11/2" 2" 21/2" 3" 4" 6" 8"

E03100 Full Bore

E03800 Reduced Bore

“L” Port Form 1, 2

“L” Port Form 1, 2

53 102 144 247 425 970 1700

– – – – – 670 996

Copyright © 2009 Tyco Flow Control. All rights reserved.

Form 1

Cv Values, 4-Seats (“L” and “T” Port) Size “L” Port inches Form 1, 2 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8"

8 14 22 57 110 160 260 446 1600 2800

E3900 Full Bore “T” Port “T” Port Form 2, 3 Form 4 6 13 20 50 100 150 240 400 1400 2000

KTMMC-0550 36

23 45 84 230 430 670 1170 2070 5000 9000

E3200 Reduced Bore “L” Port “T” Port “T” Port Form 1, 2 Form 2, 3 Form 4 – – – – – – – – 738 1096

– – – – – – – – 660 990

– – – – – – – – 1700 2250

KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore “L” Port and “T” Port Applications

Description

Flow Forms

“ L ” Port – 2-Seats Transflow valves allow the operator to channel the pressure from the failed safety valve to the standby valve without shutting down the system. The faulty valve can then be replaced.

Transflow EO3132L-32ET-15L E3932L-32GT-15L Form 2

Form 1

“ L ” Port – 2- or 4-Seats Process Unit

Change flow from one process to another. Delivery of media from multiple storage areas. Delivery of multiple feedstocks to storage.

Diversion

Tank A

Tank B

EO3132L-32ET-15L E3932L-32GT-15L Form 1

Form 2

“ L ” Port – 2-Seats Media A Media A + B

Balancing, Blending or Proportioning

For temperature control, blending of media or balancing of flow rates.

EO3132L-32ET-15L E3932L-32GT-15L

Media B

Dehydrator

“T” Port – 4-Seats

Regenerator

Recirculation or Recycling

Addition or removal of media from a system.

E3932T-32GT-15L Form 2

Form 1

“T” Port – 4-Seats Allows maintenance or calibration without system shutdown. “R” represents any meter, pump, transducer, instrumentation, etc.

By-Pass

“R”

E3932T-32GT-15L Form 4

Form 3

“T” Port – 4-Seats Allows maintenance on equipment that must remain in the system. Allows two pieces of equipment to be used simultaneously.

Tandem Selector Shut-off E3932T-32GT-15L

Form 2

Form 3

“T” Port – 4-Seats Fire-safe and Fire-tested Systems Omni-II Fire-tested Omni-II Fire-tested

EO3132L-32EU-15L E3932L-32GU-15L E3932T-32GU-15L

Form 1

Inherently 3-way valves alone cannot be fire-safe because their multiport design does not allow them to shut off. 3-way valves are available with fire-safe gaskets and gland packing. A fire-tested system can be achieved by replacing the 3-way with Omni II fire-tested (API 607 Rev. 4 and EXES 3-14-1-21) on two ports, thus creating a 3-way “L” port or a “T” port.

(1) Please contact KTM for related article, “High-Performance Ball Valves in Dual Relief Systems.”

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 37

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications Special Tests • Liquid penetrant test • PMI test • X-ray test • Pressure test at low temperature

General Applications • Propane

-44°F

• Ethane

-128°F

• Ethylene

-155°F

• Methane

-260°F

• Liquefied natural gas (LNG) -260°F • Oxygen

-297°F

• Nitrogen

-320°F

Technical Data Design type:

Floating, Trunnion

Sizes:

1/2"

to 30"

Pressure rating: ASME Class 150, 300 and 600 Temperature:

Room temperature to -320°F

Body material:

A352 Gr. LCC/LCB (-50°F) A351 Gr. CF8/CF8M (-320°F)

KTM ball valves have been widely used in low temperature and cryogenic applications, including LNG (Liquefied Natural Gas) which is fast becoming a better alternative source of energy. With a proven design and after many successful references, the KTM brand name continues to be preferred by endusers as the process quality ball valve of choice.

• Excellent seat and seal design minimizes leakage.

Features

Standards

• Extension bonnet protects the gland packing. Two types of extension bonnet (short and long) are available to better locate the “Gland Packing” at ambient temperature zone. This will help protect it from freeze-damage caused by low temperature fluid.

• ASME B16.34, B16.5

• Low operating torque for smoother operations. • Fire-safe design. • Fugitive emission compliance. • Rigid body construction minimizes thermal shrinkage.

• BS 6755, BS 6364 (Valves for cryogenic service) • Shell MESC 77/306 • CE marking (PED) 97/23/EC

• Cavity pressure relief.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 38

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications Floating Type Ball Valve Structure (Long Bonnet) Notes:

ASME Class 150 and 300 Sizes 1/2" to 8" ASME Class 600 Sizes 1/2" to 11/2" Gland Packing

Materials of Construction Body:

Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M)

Ball:

Stainless steel (CF8, CF8M)

Stem:

Stainless steel (304 SS, 316 SS)

Seat:

PTFE

Packing: PTFE, Graphite Extension Bonnet

Stem

Seat

Seat

Ball

Body

Body Cap

FLOW

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 39

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications Trunnion Type Ball Valve Structure (Short Bonnet) Notes:

ASME Class 150 and 300 Sizes 6" to 30" ASME Class 600 Sizes 2" to 30"

Gland Packing

Extension Bonnet

Materials of Construction

Stem

Body:

Carbon steel (LCB, LCC) Stainless steel (CF8, CF8M)

Ball:

Stainless steel (CF8, CF8M)

Stem:

Stainless steel (304 SS, 316 SS)

Seat:

Reinforced PTFE

Packing: O-ring, PTFE, Graphite

Seat

Body

Ball Lower Stem

Seat

Body Cap

FLOW

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 40

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications Pressure - Temperature Classification (Floating type)

Working Temperature

Category A A B C

-22°F -60°F -96°F -157°F

to to to to

-58°F -94°F -155°F -320°F

Valve Size 1/2"

to to 1/2" to 1/2" to 1/2"

8" 8" 8" 8"

ASME Class 150 150 150 150

and and and and

Extension Bonnet Length

Seat Design

Maximum Allowable Seat Leakage3 at Cryogenic Temperatures (cc/min/inch4)

Short1 Long2 Long2 Long2

Standard Standard Upstream spring Upstream spring

0 0 255 506

300 300 300 300

-32°F Propane (-44°F)

Flow Direction

Bi-directional (Gas) Uni-directional (Liquid) Uni-directional Uni-directional

Notes: 1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

Category A

2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

-94°F

3. Under test pressure of max. ∅P by Nitrogen or Helium gas.

Ethane (-128°F)

Category B

Ethylene (-155°F)

4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.

-155°F

Example:

Category B valve 4", ASME Class 150

LNG (-260°F)

Max. allowable seat leakage

Category C

= 25 x 4

Nitrogen (-320°F)

-320°F 1/2"

= 100 cc/minute 5. 25 cc/min for sizes up to 1".

8" (Valve size)

6. 50 cc/min for sizes up to 1".

Pressure - Temperature Classification (Trunnion type)

Category

Working Temperature

A

-22°F to -51°F

Valve Size

ASME Class

6" to 30" to 30" 6" to 12" 1/2" to 12" 6" to 12" 1/2" to 12"

150 and 300 600 150 and 300 600 150 and 300 600

1/2"

B

-53°F to -155°F

C

-157°F to -320°F

Extension Bonnet Length

Seat and Seals Reinforced PTFE and O-ring Reinforced PTFE and PTFE U-ring Reinforced PTFE and Special Seat

Short1 Long2 Long2

-32°F

Maximum Allowable Seat Leakage3 at Cryogenic Temperatures Flow (cc/min/inch4) Direction 5

Bi-directional

255

Bi-directional

506

Uni-directional

Notes: 1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC). 2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

Category A -94°F

Propane (-44°F)

3. Under test pressure of max. ∆P by Nitrogen or Helium gas. 4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.

Ethane (-128°F)

Example:

Category B

Category C valve 10", ASME Class 150

Ethylene (-155°F) -155°F

Out of Production

Max. allowable seat leakage = 50 x 10 = 500 cc/minute

LNG (-260°F)

5. 25 cc/min for sizes up to 1".

Category C

6. 50 cc/min for sizes up to 1".

-320°F

Nitrogen (-320°F) 1/2"

12"

7. Floating type for sizes 1/2" to 11/2".

30" (Valve size)

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 41

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications Test Rig for Low Temperature /Cryogenic Pressure Test

Temperature Recorder Iced Water

TC6

TC5

Pressure

Pressure

Gauge

Gauge

Regulator Vent

Insulated Cover (Removable)

6

QC

5

2

A 1

Level TC4 TC2

QC

B

TC3

Max. Liquid

TC1

Helium Gas [For -320°F] Nitrogen Gas [For -155°F] Insulated Test Tank

Thermocouples (Connections) TC1 = Valve Body (Outside) TC2 = Closure Member (Ball Near) TC3 = Bonnet (Stuffing Box Near) TC4 = Coolant TC5 = Room Temperature TC6 = Reference Coolant QC = Quick Coupling

Copyright © 2009 Tyco Flow Control. All rights reserved.

Measuring Cylinder

7

3

4

KTMMC-0550 42

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

W

E H2

E

W1

H

H1

H1

H1

H

H

H

E

E

W

L

L 1/2"

21/2"

to 2"

L

L

to 3"

4" to 8"

W

3" to 12" Gear Operated

Enclosed Gear Operated

ASME Class 150 Dimensions, Full Bore Valve Size 1/2"

Trunnion

Floating

3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8" 6" 8" 10" 10" 12"

Bore

L

1/2"

4.3 4.6 1" 5.0 11/2" 6.5 2" 7.0 21/2" 7.5 3" 8.0 4" 9.0 6" 15.5 8" 18.0 6" 15.5 8" 18.0 10" 21.0 10" 21.0 12" 24.0 3/4"

H Short Long1 7.1 7.3 7.8 9.8 10.4 12.4 12.8 15.4 19.9 22.8 20.9 25.0 – – –

11.1 11.2 11.7 14.7 15.3 18.3 18.7 21.3 26.8 29.7 27.8 31.9 – – –

H1 Short Long1 1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.3 /13.02

1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 – 13.0 15.4 /15.32 15.3

H2 Short Long1 – – – – – 15.2 15.6 16.5 20.0 23.2 21.0 25.4 23.7/ 27.42 – 25.7/ 30.82

– – – – – 21.1 21.5 22.4 26.9 30.1 27.9 32.3 – 36.3 38.7

E Short Long1 4.0 4.0 4.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 7.0 7.0 8.0 – 8.0

8.0 8.0 8.0 10.0 10.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 – 16.0 16.0

W

W1

W2

W3

Gear Type

5.1 5.1 6.3 9.0 9.0 15.7 15.7 28.1 44.8 59.4 44.8 59.4 – – –

– – – – – 7.1 7.1 7.1 9.4 13.8 9.4 13.8 13.8 16.5 16.5

– – – – – 11.8 11.8 11.8 17.7 23.6 17.7 23.6 23.6 31.5 31.5

– – – – – 2.2 2.2 2.2 3.3 4.6 3.3 4.6 4.6 6.7 6.7

– – – – – FO FO FO FA B FA B B C C

W

W1

W2

W3

Gear Type

5.1 5.1 6.3 9.0 9.0 15.7 15.7 28.1 44.8 59.4 44.8 59.4 – – –

– – – – – 7.1 7.1 7.1 9.4 13.8 9.4 13.8 13.8 16.5 16.5

– – – – – 11.8 11.8 11.8 17.7 23.6 17.7 23.6 23.6 31.5 31.5

– – – – – 2.2 2.2 2.2 3.3 4.6 3.3 4.6 4.6 6.7 6.7

– – – – – FO FO FO FA B FA B B C C

ASME Class 300 Dimensions, Full Bore

Trunnion

Floating

Valve Size

Bore

1/2"

1/2"

3/4"

3/4"

1" 11/2" 2" 21/2" 3" 4" 6" 8" 6" 8" 10" 10" 12"

1" 11/2" 2" 21/2" 3" 4" 6" 8" 6" 8" 10" 10" 12"

L 5.5 6.0 6.5 7.5 8.5 9.5 11.1 12.0 15.9 19.8 15.9 19.8 22.4 22.4 25.5

H Short Long1 7.1 7.3 7.8 9.8 10.4 12.4 12.8 15.4 19.9 22.8 20.9 25.0 – – –

11.1 11.2 11.7 14.7 15.3 18.3 18.7 21.3 26.8 29.7 27.8 31.9 – – –

H1 Short Long1 1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 13.3 /13.02 – 15.4 /15.32

1.5 1.6 1.9 2.7 3.1 4.1 4.4 5.4 7.4 9.8 8.4 11.9 – 13.0 15.3

H2 Short Long1 – – – – – 15.2 15.6 16.5 20.0 23.2 21.0 25.4 23.7/ 27.42 – 25.7/ 30.82

– – – – – 21.1 21.5 22.4 26.9 30.1 27.9 32.3 – 36.3 38.7

E Short Long1 4.0 4.0 4.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 7.0 7.0 8.0 – 8.0

8.0 8.0 8.0 10.0 10.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 – 16.0 16.0

Notes: 1. Only Stainless steel body applicable. 2. Carbon steel body/Stainless steel body.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 43

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications ASME Class 150 Dimensions, Reduced Bore Valve Size 1/2"

Trunnion

Floating

3/4"

1" 11/2" 2" 3" 4" 6" 8" 6" 8" 10" 10" 12" 12"

Bore (d x d1) 2 L 0.5 x 0.4 0.75 x 0.5 1 x 0.75 1.5 x 1 2 x 1.5 3 x2 4x3 6 x4 8x6 6 x4 8x6 10 x 8 10 x 8 12 x 10 12 x 10

4.3 4.6 5.0 6.5 7.0 8.0 9.0 10.5 11.5 15.5 18.0 21.0 21.0 24.0 24.0

H Short Long1 6.5 6.9 7.1 8.9 9.8 12.4 12.8 – – 18.2 20.9 25.0 25.0 – –

10.5 10.9 11.0 13.9 14.8 18.3 18.7 – – 25.1 27.8 31.9 31.9 – –

H1 Short Long1 0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2

0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2 5.7 8.4 8.4 11.9 – – 11.9 13.3 /13.03 – – 13.0

H2 Short Long1 – – – – – – – 18.8 19.8 19.4 21.0 25.4 – 23.7/ 27.43 –

E Short Long1

– – – – – – – 25.7 26.7 26.3 27.9 – 32.3 – 36.3

4.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 7.0 7.0 7.0 – 8.0 –

8.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 14.0 14.0 – 14.0 – 16.0

W

W1

W2

W3

Gear Type

5.1 5.1 5.1 6.3 9.0 15.7 15.7 44.8 44.8 44.8 44.8 – – – –

– – – – – 7.1 7.1 9.4 9.4 7.1 9.4 13.8 16.5 13.8 16.5

– – – – – 11.8 11.8 17.7 17.7 11.8 17.7 23.6 31.5 23.6 31.5

– – – – – 2.2 2.2 3.3 3.3 2.2 3.3 4.6 6.7 4.6 6.7

– – – – – FO FO FA FA FO FA B C B C

W

W1

W2

W3

Gear Type

5.1 5.1 5.1 6.3 9.0 15.7 15.7 44.8 44.8 44.8 44.8 – – – –

– – – – – 7.1 7.1 9.4 9.4 7.1 9.4 13.8 16.5 13.8 16.5

– – – – – 11.8 11.8 17.7 17.7 11.8 17.7 23.6 31.5 23.6 31.5

– – – – – 2.2 2.2 3.3 3.3 2.2 3.3 4.6 6.7 4.6 6.7

– – – – – FO FO FA FA FO FA B C B C

Notes: 1. Only Stainless steel body applicable 2. d: Inlet bore. d1: Ball bore 3. Carbon steel body/Stainless steel body

ASME Class 300 Dimensions, Reduced Bore Valve Size 1/2"

Trunnion

Floating

3/4"

1" 11/2" 2" 3" 4" 6" 8" 6" 8" 10" 10" 12" 12"

Bore (d x d1)2 0.5 x 0.4 0.75 x 0.5 1 x 0.75 1.5 x 1 2 x 1.5 3 x2 4x3 6x4 8x6 6 x4 8x6 10 x 8 10 x 8 12 x 10 12 x 10

L 5.5 6.0 6.5 7.5 8.5 11.1 12.0 15.9 16.5 15.9 16.53 18.03 18.03 25.5 25.5

H Short Long1 6.5 6.9 7.1 8.9 9.8 12.4 12.8 – – 18.2 20.9 25.0 25.0 – –

10.5 10.9 11.0 13.9 14.8 18.3 18.7 – – 25.1 27.8 31.9 31.9 – –

H1 Short Long1 0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.4 5.7 8.4 11.9 – 13.3 /13.04 –

0.8 1.3 1.4 2.1 2.7 4.0 4.4 6.2 7.2 5.7 8.4 – 11.9 – 13.0

H2 Short Long1 – – – – – – – 18.8 19.8 19.4 21.0 25.4 – 23.7/ 27.44 –

E Short Long1

– – – – – – – 25.7 26.9 26.3 27.9 – 32.3 – 36.3

4.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 7.0 7.0 7.0 – 8.0 –

8.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 14.0 14.0 – 14.0 – 16.0

Cv Values

Notes: 1. Only Stainless steel body applicable

Valve Size

2. d: Inlet bore. d1: Ball bore

1/2"

3. Short pattern

3/4"

4. Carbon steel body/Stainless steel body

1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12" Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 44

Full Bore 26 50 94 260 480 750 1300 2300 5400 10000 16000 24000

Reduced Bore – – – – – – 420 770 1800 2500 4500 8000

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore Features • Designed to meet industrial standards for ball valves. • Rugged two-piece body construction. • API 6D standards. • Spring-loaded reinforced Teflon® seat rings for positive sealing. • Suitable for block and bleed applications. • Adjustable stem packing. • Positive alignment of two-piece body. • Fire-safe tested to API 607 and 6FA. • Secondary fire-safe metal-to-metal seat is standard.

• Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Trunnion-style ball stems are installed in reinforced PTFE bearings, reducing friction and absorbing radial tost. • Lower operating torque for ease of operation and reduced actuator cost. • Automatic cavity pressure relief. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance. • Locking device standard. • Sealant lubrication fittings.

General Applications

Technical Data

Chemical and petrochemical

Size range:

Special Tests • Liquid penetrant • Magnetic-particle

EO1200 Full Bore ANSI 150, 300 2" to 20" ANSI 600 2" to 20" EO8200 Reduced bore ANSI 150, 300 3" to 20"

• Ultra-sonic • X-ray Standards:

Copyright © 2009 Tyco Flow Control. All rights reserved.

API 6D, ANSI B16.34

KTMMC-0550 45

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore Parts and Materials No.

Part

304/CF8

316/CF8M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Stem Gland Flange Gland Packing Tost Washer Tost Bearing Stem Bearing Body Ball Spring O-ring Seat Retainer Body Cap Gasket Seat Lower Stem Lower Stem Bearing Tost Bearing Shim Gasket Bottom Cover Drain Plug (not shown)

304 SS Ductile Iron 304 SS TFE 316 SS Reinforced TFE Metal Backed TFE A351 Gr. CF8 A351 Gr. CF8 Stainless Steel Viton® 304 SS A351 Gr. CF8 Reinforced TFE Reinforced TFE 304 SS Metal Backed TFE Reinforced TFE 316 SS Reinforced TFE 304 SS 304 SS

316 SS Ductile Iron 304 SS TFE 316 SS Reinforced TFE Metal Backed TFE A351 Gr. CF8M A351 Gr. CF8M Stainless Steel Viton® 316 SS A351 Gr. CF8M Reinforced TFE Reinforced TFE 316 SS Metal Backed TFE Reinforced TFE 316 SS Reinforced TFE 316 SS 316 SS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Notes: 17 18

1. Illustration is a typical design, 10" or larger. Other sizes are of different design; however, major parts are represented.

19

2. Part 14 is a Viton® O-ring in smaller sizes.

20 21

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 46

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore K

H F

CLOSED

OPEN

W1

H2 W

H1 H1

W-Dimension equals lever length

L

L

2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions* Valve Size 2" 3" 4" 6"

Bore 2.0 3.0 4.0 –

L 7.0 8.0 9.0 –

H 4.92 7.09 8.03 –

EO1200 Full Bore H1 W F 3.19 9.06 – 4.25 15.75 7.09 5.2 27.56 7.09 – – –

W1 – 11.8 11.8 –

H2 – 8.23 9.21 –

K – 2.17 2.17 –

Bore – 2.0 3.0 4.0

L – 8.0 9.0 15.5

H – 4.92 7.09 8.03

EO8200 H1 – 3.19 4.25 5.2

Reduced Bore W F W1 – – – 9.06 – – 15.75 7.09 11.8 27.56 7.09 11.8

H2 – – 8.23 9.21

K – – 2.17 2.17

H – 4.92 7.09 8.03

EO8200 Reduced Bore H1 W F W1 – – – – 3.19 9.06 – – 4.25 15.75 7.09 11.8 5.2 27.56 7.09 11.8

H2 – – 8.23 9.21

K – – 2.17 2.17

2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions* Valve Size 2" 3" 4" 6"

Bore L 2.0 8.5 3.0 11.12 4.0 12.0 – –

H 4.92 7.09 8.03 –

EO1200 Full Bore H1 W F 3.19 9.06 – 4.25 15.75 7.09 5.2 27.56 7.09 – – –

W1 – 11.8 11.8 –

H2 – 8.23 9.21 –

K – 2.17 2.17 –

Bore L – – 2.0 11.13 3.0 12.0 4.0 15.88 K

H H

F

CLOSED

OPEN

H2 W1 HH11

W

H1 L L

W-Dimension equals lever length

L

6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions* Valve Size 6" 8" 10"

Bore 6.0 8.0 –

L 15.5 18.0 –

H 11.69 15.04 –

EO1200 Full Bore H1 W F 8.07 43.31 9.5 10.43 59.06 13.8 – – –

W1 17.75 23.62 –

H2 12.48 17.4 –

K 3.37 4.55 –

EO8200 Reduced Bore Bore L H H1 W F W1 H2 – – – – – – – – 6.0 18.0 11.69 8.07 43.31 9.5 17.75 12.48 8.0 20.98 15.04 10.43 59.06 13.8 23.62 17.32

K – 3.37 4.56

6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions* Valve Size 6" 8" 10"

Bore L 6.0 15.88 8.0 19.75 – –

EO1200 Full Bore H H1 W F 11.69 8.07 43.31 9.5 15.04 10.43 59.06 13.8 – – – –

W1 H2 17.75 12.48 23.62 17.4 – –

K 3.37 4.55 –

Bore – 6.0 8.0

L – 16.5 18.0

EO8200 Reduced Bore H H1 W F W1 – – – – – 11.69 8.07 43.31 9.5 17.75 15.04 10.43 59.06 13.8 23.62

H2 – 12.48 17.4

K – 3.37 4.56

Note: * Flanges meet ANSI B16.5 Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 47

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore K

F W1 H2

24" and 30" available on request

H1 H1 L

L

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions* Valve Size

Bore

L

H1

10" 12" 14" 16" 18" 20"

10.00 12.00 13.25 15.25 17.25 19.25

21 24 27 30 34 36

13.25 15.25 17 18.5 20.37 23.23

EO1200 Full Bore H2 F 19.5 22.87 24.62 28.35 30.20 33.07

13.8 16.5 16.5 15.8 15.8 15.8

W1

K

Lbs.

Bore

L

23.63 31.5 31.5 31.5 31.5 31.5

4.56 6.75 6.75 10.12 10.12 10.12

530 860 1124 1653 2161 2624

– 10.00 12.00 13.25 15.25 17.25

– 24 27 30 34 36

EO8200 Reduced Bore H1 H2 F W1 – – – – 13.25 19.5 13.8 23.63 15.25 22.87 16.5 31.5 17 24.62 16.5 31.5 18.5 28.35 15.8 31.5 20.37 30.20 15.8 31.5

K – 4.56 6.75 6.75 10.12 10.12

Lbs. – 650 1036 1301 1742 2271

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions* Valve Size

Bore

L

H1

10" 12" 14" 16" 18" 20"

10.00 12.00 13.25 15.25 17.25 19.25

22.38 25.5 30 33 36 39

13.25 15.25 17 18.5 20.37 23.23

EO1200 Full Bore H2 F 19.5 22.87 24.62 28.35 30.2 33.07

13.8 16.5 16.5 15.8 15.8 15.8

W1

K

Lbs.

Bore

L

23.63 31.5 31.5 31.5 31.5 31.5

4.56 6.75 6.75 10.12 10.12 10.12

805 1168 1631 2271 2822 3395

– 10.00 12.00 13.25 15.25 17.25

– 25.5 30 33 36 39

EO8200 Reduced Bore H1 H2 F W1 – – – – 13.25 19.5 13.8 23.63 15.25 22.88 16.5 31.5 17 24.63 16.5 31.5 18.5 28.38 15.8 31.5 20.37 30.25 15.8 31.5

Note: * Flanges meet ANSI B16.5

2", 3" and 4", Full Bore, Class 600 Dimensions Valve Size

Bore

L

2" 3" 4"

2 3 4

11.5 14 17

EO1200 Full Bore CS Body H1 H2 4.53 5.30 6.42

6.57 7.75 9.25

H2

SS Body H2

Lbs.

6.50 7.13 11.14

55 108 177

H1

L

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 48

K

Lbs.

– 4.56 6.75 6.75 10.12 10.12

– 838 1279 1720 2227 3000

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore Features • Designed for rugged oil field and pipeline applications. • Rugged two-piece body construction. • API 6D standards. • Spring-loaded reinforced Teflon® seat rings for positive sealing. • Suitable for block and bleed applications. • O-ring stem seals. • Positive alignment of two-piece body. • Fire-safe design tested to API 6FA. • Secondary fire-safe metal-to-metal seat is standard. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Trunnion-style ball stems are installed in reinforced PTFE bearings, reducing friction and absorbing radial tost. • Lower operating torque for ease of operation and reduced actuator cost. • Automatic cavity pressure relief. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance. • Locking device standard. • Sealant lubrication fittings.

General Applications

Technical Data

• Chemical and petrochemical

Size range: EO1100 Full bore ANSI 150, 300, 10" to 30" ANSI 600, 2" to 20" ANSI 1500, 11/2" to 20"

• Oil and gas production

Special Tests • Liquid penetrant

EO8100 Reduced bore ANSI 150, 300, 12" to 36" ANSI 600, 3" to 20" ANSI 1500, 2" to 24"

• Magnetic-particle • Ultra-sonic • X-ray

Standards: API 6D

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 49

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore Parts

Material ASTM (AISI)

No.

Part

For normal temperature

For low temperature

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Body Body cap Ball Seat retainer Seat Outer ring Spring Stem Lower stem Stem bearing Tost bearing Pivot Bottom cover Key O-ring O-ring O-ring O-ring O-ring O-ring Gland Stud Nut Plug Tost bearing Gland bolt

A216 Gr. WCB A216 Gr. WCB 316 SS1 316 SS Reinforced TFE 316 SS Stainless steel 316 SS1 316 SS Metal backed TFE Reinforced TFE 316 SS A576 Gr. 1025 A576 Gr. 1045 NBR or Viton® NBR or Viton® NBR or Viton® NBR or Viton® NBR or Viton® NBR or Viton® A576 Gr. 1025 A193 Gr. B7M A194 Gr. 2HM A576 Gr. 1025 TFE A193 Gr. B7M

A352 Gr. LCB A352 Gr. LCB 316 SS 316 SS Reinforced TFE 316 SS Stainless steel 316 SS 316 SS Metal Backed TFE Reinforced TFE 316 SS A350 LF2 329 SS Low temp NBR Low temp NBR Low temp NBR Low temp NBR Low temp NBR Low temp NBR A350 LF2 A320 Gr. L7M A194 Gr. 7M 304 SS TFE A320 Gr. L7M

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 50

Note: 1. Other materials available.

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore EO1100 Full Bore Sizes 10" to 20" EO8100 Reduced Bore Sizes 12" to 20" W1

Enclosed gear operator H2

H1

CLOSED

OPEN

W3

W2 L

150 lb. Class Dimensions Notes: 1. 24" available on request. 2. End flanges conform to ANSI B16.5. 3. Weights are with gear.

EO1100 Full Bore Valve Size

Ball Bore

L

H1

H2

W1

W2

W3

Weight Lbs.

10" 12" 14" 16" 18" 20"

10.0 12.0 13.25 15.25 17.25 19.25

21 24 27 30 34 36

12.75 14.38 15.75 17.38 19.75 21.88

16.0 17.88 19.25 21.75 24.5 26.75

4.56 6.75 6.75 10.13 10.13 10.13

23.63 31.5 31.5 31.5 31.5 31.5

13.8 16.5 16.5 15.8 15.8 15.8

660 980 1210 1770 2235 2805

EO8100 Reduced Bore Valve Size

Ball Bore

L

H1

H2

W1

W2

W3

Weight Lbs.

12" 14" 16" 18" 20"

10.0 12.0 13.25 15.25 17.25

24 27 30 34 36

12.75 14.38 15.75 17.38 19.75

16.0 17.88 19.25 21.75 24.5

4.56 6.75 6.75 10.13 10.13

23.63 31.5 31.5 31.5 31.5

13.8 16.5 16.5 15.8 15.8

680 1035 1300 1815 2280

300 lb. Class Dimensions EO1100 Full Bore Valve Size

Ball Bore

L

H1

H2

W1

W2

W3

Weight Lbs.

10" 12" 14" 16" 18" 20"

10.0 12.0 13.25 15.25 17.25 19.25

22.37 25.5 30.0 33.0 36.0 39.0

12.75 14.38 15.75 17.38 19.75 21.88

16.0 17.88 19.25 21.75 24.5 26.75

4.56 6.75 6.75 10.13 10.13 10.13

23.63 31.5 31.5 31.5 31.5 31.5

13.8 16.5 16.5 15.8 15.8 15.8

805 1165 1630 2255 2805 3375

EO8100 Reduced Bore Valve Size

Ball Bore

L

H1

H2

W1

W2

W3

Weight Lbs.

12" 14" 16" 18" 20"

10.0 12.0 13.25 15.25 17.25

25.5 30.0 33.0 36.0 39.0

12.75 14.38 15.75 17.38 19.75

16.0 17.88 19.25 21.75 24.5

4.56 6.75 6.75 10.13 10.13

23.63 31.5 31.5 31.5 31.5

13.8 16.5 16.5 15.8 15.8

835 1275 1720 2320 2980

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 51

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore W1

EO1100 Full Bore 600# Sizes 8" to 20" EO8100 Reduced Bore 600# Sizes 3" to 20" EO1100 Full Bore 1500# Sizes 2" to12" EO8100 Reduced Bore 1500# Sizes 3" to 12" ANSI 900 and 2500 available on request

H2

600 lb. Class Dimensions EO1100 Full Bore Ball Bore

RF-BW

L RTJ

2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"

2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25

11.5 14 17 22 26 31 33 35 39 43 47

11.63 14.12 17.12 22.13 26.13 31.13 33.13 35.13 39.13 43.13 47.25

H1

H2

W1

W2

W3

Weight Lbs.

4.5 5.25 6.25 8.5 11.63 14.38 16.5 18.63 19.88 22.63 24.75

6.63 7.75 9.25 12.88 14.88 17.5 20.13 22.25 24.13 29.5 31.88

– – – 4.56 6.75 6.75 10.13 10.13 10.13 5.94 5.94

17.75 27.56 43.31 23.63 31.5 31.5 31.5 31.5 31.5 23.63 23.63

– – – 13.75 16.5 16.5 15.75 15.75 15.75 16.25 16.25

55 108 176 540 880 1430 2035 2715 3640 4655 6085

H1

H2

W1

W2

W3

Weight Lbs.

4.5 5.25 6.25 8.5 11.63 14.38 16.5 18.63 19.88 22.63

6.63 7.75 9.25 12.88 14.88 17.5 20.13 22.25 24.13 29.5

– – – 4.56 6.75 6.75 10.13 10.13 10.13 5.94

17.75 27.56 43.31 23.63 31.5 31.5 31.5 31.5 31.5 23.63

– – – 13.75 16.5 16.5 15.75 15.75 15.75 16.25

86 152 277 615 1080 1565 2190 2870 3815 4875

H1

H2

W1

W2

W3

Weight Lbs.

6.25 7.5 8.5 11.75 14.88 19.5 22.5

9 11.63 11.75 14.5 18.75 22.88 27.63

– – 4.56 6.75 10.13 10.13 5.94

27.56 43.31 23.63 31.5 31.5 31.5 31.5

– – 13.75 16.5 15.75 15.75 16.25

200 320 495 1100 2000 3400 5200

H1

H2

W1

W2

W3

Weight Lbs.

H1

L

OPEN

W3

CLOSED

Valve Size

W2

EO8100 Reduced Bore Valve Size

Ball Bore

RF-BW

L RTJ

3" 4" 6" 8" 10" 12" 14" 16" 18" 20"

2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25

14 17 22 26 31 33 35 39 43 47

14.12 17.12 22.13 26.13 31.13 33.13 35.13 39.13 43.13 47.25

Notes: 1. 24" and 30" available on request. 2. End flanges conform to ANSI B16.5. 3. Weight for 6" full bore and larger includes gear. 4. Weight for 6" reduced bore and smaller includes lever handle. 5. W2 is lever length for 2" to 6" reduced bore.

1500 lb. Class Dimensions EO1100 Full Bore Valve Size

Ball Bore

RF-BW

L RTJ

2" 3" 4" 6" 8" 10" 12"

2.00 3.00 4.00 5.75 7.63 9.50 11.38

14.5 18.5 21.5 27.75 32.75 39 44.5

14.63 18.63 21.63 28 33.13 39.38 45.13

EO8100 Reduced Bore Valve Size

Ball Bore

RF-BW

L RTJ

3" 4" 6" 8" 10" 12"

2.00 3.00 4.00 5.75 7.63 9.50

18.5 21.5 27.75 32.75 39 44.5

18.63 21.63 28 33.13 39.38 45.13

6.25 7.5 8.5 11.75 14.88 19.5

9 11.63 11.75 14.5 18.75 22.88

Copyright © 2009 Tyco Flow Control. All rights reserved.

– – 4.56 6.75 10.13 10.13

27.56 43.31 23.63 31.5 31.5 31.5

– – 13.75 16.5 15.75 15.75

255 350 770 1400 2700 4200

KTMMC-0550 52

Notes: 1. Larger sizes available on request. 2. End flanges conform to ANSI B16.5. 3. Weight for 4" full bore and larger includes gear. 4. Weight for 4" reduced bore and smaller includes lever handle. 5. W2 is lever length for 2" to 4" reduced bore.

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore Features • Rotary-valve design provides shearing action between the V-notch ball and the seat, promoting a smooth, nonclogging operation. • Straight-through flow design provides high capacity for fibrous slurries, steam, liquids and gasses. • With a single-seat design, torque is lower than typical trunnion design valves, for ease of operation and reduced actuator cost. • Two seat designs: – Laminated seat provides Class IV shut-off and withstands tough operating conditions. – Thick (solid) seat for high-velocity and abrasive or erosive service. • Segmented, v-notched ball features high rangeability and smooth throttling action. • Choice of full and reduced port areas, providing the right flow capacity for every application at low cost. • Heavy-duty, stainless steel stem for high strength and rigidity. • Sphericity tolerance of the balls, ± 0.0008", and a 4 RMS surface finish are unsurpassed. • Multiple, adjustable ring packing allows easy adjustment without requiring valve disassembly or actuator removal. • Corrosion-resistant bearings assure lasting, smooth and easy valve operation. • ANSI 150 and 300 lb. bodies, both available in stainless or carbon steel. • Fugitive emissions control for flammable and non-flammable applications.

Special Tests • Liquid penetrant • Magnetic-particle

Technical Data Size range: W06 Full bore 1" to 16"

• Ultra-sonic

W04 Reduced bore 11/2" to 20"

• X-ray

• Positive alignment of split body. • Static electricity grounding device. • Automatic cavity pressure relief. • Meets NACE MR01.75 for sulfide cracking resistance.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 53

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore 16 16

15 15 13 13 12 12 10 10

11 11 14 14 9 9

88

25

1

17

7 7

3 3

4 4

5 5

6 6

22

18 19 21 21

Seat Selection

20

The KTM Single V is a single-seat design. Torque is lower than typical trunnion design valves resulting in easier operation and reduced actuator cost. Choose from two unique seat designs:

22 22

23 23 24 24

Parts and Materials No.

Part

Material

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Body Body Cap V-Ball Gasket Seat Gasket Stud Stem Bearing Tost Washer Nut Gland Packing Gland Gland Bolt Gland Flange Nut Lower Stem Bearing Tost Bearing Shim Pivot Gasket Bottom Cap Bolt Nut

Carbon steel or 316 SS Carbon steel or 316 SS 316 SS hard chrome or 316 SS Stellited RTFE Laminated 316 SS or Thick (solid) 316 SS Stellited RTFE A193 Gr. B7M or B8 316 SS RTFE 316 SS A194 Gr. 2HM or 8 Standard PTFE V-Ring 304 SS A193 Gr. B8 304 SS or Ductile Iron A194 Gr. 8 316 SS RTFE RTFE 316 SS 316 SS RTFE Carbon steel or 316 SS A193 Gr. B8 A194 Gr. 8

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 54

Laminated Seat: Provides tight shut-off and withstands tough operating conditions. ANSI Class IV shut-off.

Thick (solid) Seat: For high-velocity and abrasive or erosive services. ANSI Class II shut-off.

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore Cv Values Full Port (Laminated Seat) Valve Size

10

20

30

1" 11/2" 2" 21/2" 3" 4" 5" 6" 8" 10" 12"

0.1 0.5 0.7 1.2 1.8 2.8 5.4 7.5 13.8 22.0 32.0

0.7 2.6 4.2 7.1 10.4 16.0 31.0 44.0 80.0 128.0 187.0

1.9 6.8 10.9 18.4 27.0 41.0 80.0 113.0 206.0 330.0 484.0

40

Percent Open 50 60

3.1 11.2 18.0 30.0 45.0 68.0 133.0 186.0 340.0 545.0 800.0

4.8 7.2 17.3 26.0 28.0 42.0 47.0 71.0 69.0 104.0 105.0 159.0 205.0 309.0 288.0 435.0 530.0 795.0 845.0 1270.0 1240.0 1865.0

70

80

90

100

10.3 37.0 60.0 101.0 150.0 230.0 443.0 620.0 1140.0 1820.0 2670.0

14.6 53.0 85.0 145.0 210.0 325.0 627.0 880.0 1610.0 2580.0 3780.0

19 70 112 190 279 425 830 1160 2130 3410 5000

25 90 145 245 360 550 1070 1500 2750 4400 6450

80

90

100

Cv Values Reduced Port (Laminated Seat) Valve Size

10

20

11/2" 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20"

0.1 0.5 0.7 1.2 1.8 2.8 5.4 7.5 13.8 22.0 32.0 45.0 60.0 76.0

0.7 2.6 4.2 7.1 10.4 16.0 31.0 44.0 80.0 128.0 187.0 260.0 350.0 440.0

30

40

Percent Open 50 60

1.9 3.1 6.8 11.2 10.9 18.0 18.4 30.0 27.0 45.0 41.0 68.0 80.0 133.0 113.0 186.0 206.0 340.0 330.0 545.0 484.0 800.0 675.0 1115.0 900.0 1490.0 1140.0 1885.0

4.8 17.3 28.0 47.0 69.0 105.0 205.0 288.0 530.0 845.0 1240.0 1730.0 2305.0 2920.0

7.2 26.0 42.0 71.0 104.0 159.0 309.0 435.0 795.0 1270.0 1865.0 2600.0 3470.0 4395.0

70 10.3 37.0 60.0 101.0 150.0 230.0 443.0 620.0 1140.0 1820.0 2670.0 3725.0 4970.0 6295.0

14.6 19 25 53.0 70 90 85.0 112 145 145.0 190 245 210.0 279 360 325.0 425 550 627.0 830 1070 880.0 1160 1500 1610.0 2130 2750 2580.0 3410 4400 3780.0 5000 6450 5275.0 6975 9000 7030.0 9300 12000 8905.0 11800 15200

Note: For Torques, refer to page 79

100

Inherent Flow Characteristics

80

% of Maximum C v

Single V valves maintain an inherent flow characteristic, which is approximately midway between linear and equal percent.

60

40

20

0

20

40

60

80

100

% of Valve Opening

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 55

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore 150 lb. Class Dimensions Valve Size 1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"

W06 Full Bore L C E 5.00 2.69 5.00 6.50 3.62 5.91 7.00 3.81 6.09 7.50 4.31 7.23 8.00 4.56 7.47 9.00 5.31 8.28 15.50 7.31 11.38 18.00 9.69 15.12 21.00 10.62 16.12 24.00 13.06 20.12 – – – – – – – – – – – –

W04 L – 6.50 7.00 7.50 8.00 9.00 10.50 11.50 13.00 19.75 22.50 24.00 26.00 28.00

Reduced Bore C E – – 2.69 5.00 3.62 5.91 3.81 6.09 4.31 7.23 4.56 7.47 6.88 10.88 7.31 11.37 9.69 15.12 10.62 16.12 13.06 20.12 14.06 21.12 16.06 23.44 17.06 –

150 Lb. Flange D B G T 4.25 3.13 2.01 0.44 5.00 3.88 2.87 0.56 5.99 4.75 3.62 0.63 7.01 5.50 4.13 0.69 7.48 6.00 5.00 0.75 9.02 7.50 6.18 0.94 10.98 9.50 8.50 1.00 13.50 11.75 10.63 1.13 15.98 14.25 12.76 1.19 19.02 17.00 15.00 1.25 20.98 18.75 16.26 1.38 23.50 21.25 18.50 1.44 25.00 22.75 20.98 1.56 27.48 25.00 22.99 1.69

(N) - h (4) 3/4 (4) 3/4 (4) 3/4 (4) 3/4 (4) 3/4 (8) 3/4 (8) 7/8 (8) 7/8 (12) 1 (12) 1 (12) 11/8 (16) 11/8 (16) 11/4 (20) 11/4

G

B

T

300 lb. Class Dimensions Valve Size 1" 11/2" 2" 21/2" 3" 4" 6" 8" 10"

W06 Full Bore L C E 6.50 2.69 5.00 7.50 3.62 5.91 8.50 3.81 6.09 9.50 4.31 7.23 11.12 4.56 7.47 12.00 5.31 8.28 15.88 7.31 11.38 19.75 9.69 15.12 22.38 10.62 16.12

E

W04 Reduced Bore L C E – – – 7.50 2.69 5.00 8.50 3.62 5.91 9.50 3.81 6.09 11.12 4.31 7.23 12.00 4.56 7.47 15.88 6.88 10.88 16.50 7.31 11.38 18.00 9.69 15.12

D 4.88 6.14 6.50 7.48 8.27 10.00 12.52 15.00 17.48

300 Lb. Flange B G T (N) - h 3.50 2.01 0.69 (4) 3/4 4.50 2.87 0.81 (4) 7/8 5.00 3.62 0.88 (8) 3/4 5.88 4.13 1.00 (8) 7/8 6.63 5.00 1.13 (8) 7/8 7.88 6.18 1.25 (8) 7/8 10.63 8.50 1.44 (12) 7/8 13.00 10.63 1.63 (12) 1 15.25 12.76 1.88 (16) 11/8

C

L

Order Information W04

01

–

32

–

3L

-

Reduced Port Valve Full Port Valve

Class Rating 01 02

-

ANSI Class 150 ANSI Class 300

Material Code 32 62

-

316 SS Body Carbon Steel Body (Std.)

-

Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat Stellited CF8M Disc/Stellited 316 SS Seat

Trim 3L 3S

Copyright © 2009 Tyco Flow Control. All rights reserved.

Note: 1. Laminated Seat Material: W0600: 1.0" to 12" (316 SS) W0400: 1.5" to 14" (316 SS)

Valve Model W04 W06

D

KTMMC-0550 56

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore Features • Meticulous design of the V-notch affords equal percentage characteristics for precise control. • One-piece body provides structural integrity and precise valve alignment. • KTM quality and precision machined internals ensure smooth and precise movement. • Rotary operation significantly reduces emissions in comparison to linear stem valves. • Meets ISA S75.4 face-to-face dimensions. • Two metal seat designs: – Laminated - Class IV shut-off – Thick (solid) - Class II shut-off • Low friction stem bearings and precise machining assure smooth operation. • Engineered for long service life and minimal maintenance.

General Applications

Technical Data

An ISO 5211 mounting pad combined with a variety of power and/or manual actuators offers a reliable, accurate throttling or on/off control for many different applications in the process industries.

Model/Sizes:

VS 11 1" to 4" [25 to 100 mm] VS 21 6" to 8" [150 to 200 mm]

Pressure rating: ASME Class 150 Rangeability:

100:1

Temperature:

-20°F to 482°F

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 57

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore 16

17

12

18

15

19

Seat Selection The VS Series is a single-seat design. Torque is lower than typical trunnion design valves resulting in easier operation and reduced actuator cost. Choose from two unique seat designs:

14 13 5 27

Laminated Seat: Provides tight shut-off and withstands tough operating conditions. ANSI/FCI-70-2 Class IV shut-off.

26 10 9 1 3 4 6 2 11 21, 22 23 8 20

Thick (solid) Seat: For high-velocity and abrasive or erosive service. ANSI/FCI-70-2 Class II shut-off.

25 24

Parts and Materials No.

Part

Material

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Body Seat Retainer Disc Seat Stem Lower stem Gasket Gasket O-ring Stem Bearing Stem Bearing Stem Bearing Tost Washer Gland Packing Packing Washer Gland Flange Gland Bolt Nut Live Loaded Spring Lower Cover Tost Bearing Shim Pivot Stud Nut Cross-recessed Head Screw Spring Washer

A351 Gr. CF8M A351 Gr. CF8M A351 Gr. CF8M with hard chrome plated or Stellited Laminated 316 SS or Thick (solid) 316 SS Stellited 316 SS 316 SS Non asbestos joint sheet Non asbestos joint sheet Viton® Reinforced PTFE Reinforced PTFE PTFE 316 SS PTFE 316 SS 304 SS A193 Gr. B8 A194 Gr. 8 304 SS 316 SS Reinforced PTFE 316 SS 316 SS A193 Gr. B8 A194 Gr. 8 304 SS 304 SS

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 58

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore * H and H1 are from valve center 90˚

Ø D2

90˚

Ø D1

Ø D1

4-M TAP

R

R

Ø D2

4-M TAP Ød3 Ød3 Ød4 S

S

P

P

Ød4

W

W

Ød1 2-N h3

2-N

Ød2

H1*

H1*

H*

H*

h4

Ød2

h5

h5

h1

h2

h4

h1

h3

Ød1

Sizes 6" to 8" [150 to 200 mm]

1" to 4" [25 to 100 mm]

Mounting Details, inches Valve d1 Size Max Min

d2 Max Min

d3 Max Min

d4

D1

D2

h1

h2

h3

h4

h5

H

H1

M

N

P

R

S Max

W Min

Full Bore 1"

0.549

0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49

0.63

0.08

0.55 3.44 2.40

M6

M8

1.89

0.31

0.314

0.313

2.03

11/2"

0.785

0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67

0.75

0.08

0.75 4.65 3.33

M8

M10

2.60

0.39

0.471

0.470

2.80

2"

0.785

0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67

0.75

0.08

0.75 4.84 3.52

M8

M10

2.60

0.39

0.471

0.470

2.80

3"

1.061

1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18

1.30

0.08

0.87 6.40 4.41

M10 M14

3.39

0.51

0.668

0.667

3.98

4"

1.335

1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18

1.26

0.08

0.87 7.22 5.22

M10 M14

3.39

0.51

0.865

0.863

3.98

Reduced Bore 6"

1.729

1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33

–

1.50

0.08

1.36 9.84 6.52

M16 M12

3.39

0.55

1.061

1.059

5.47

8"

1.729

1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33

–

1.50

0.08

1.36 10.33 7.01

M16 M12

3.39

0.55

1.061

1.059

5.47

P

R

Mounting Details [mm] Valve d1 Size Max Min

d2 Max Min

d3 Max Min

d4

D1

D2

h1

h2

h3

h4 h5

H

H1

M

N

S Max Min

W

Full Bore 25

13.95

13.91

15

14.96

35

34.91

33

65

50

26.5

12.5

16

2

14

87.5

61.0

M6

M8

48

8

7.98

7.94

40

19.95

19.91

21

20.95

55

54.90

46

90

70

33.5

17

19

2

19

118.0

84.5

M8

M10

66

10

11.97

11.93

71

51.5

50

19.95

19.91

21

20.95

55

54.90

46

90

70

33.5

17

19

2

19

123.0

89.5

M8

M10

66

10

11.97

11.93

71

80 100

26.94 33.92

26.88 33.86

28 35

27.95 34.94

70 70

69.88 69.88

66 66

125 125

102 102

50.5 51.0

30 30

33 32

2 2

22 22

162.5 183.5

112.0 132.5

M10 M10

M14 M14

86 86

13 13

16.97 21.96

16.93 101 21.91 101

Reduced Bore 150

43.92

43.86

45

44.94

100

99.86

72

175

140

84.5

–

38

2

34.5 250.0

165.5

M16

M12

86

14

26.96

26.91 139

200

43.92

43.86

45

44.94

100

99.86

72

175

140

84.5

–

38

2

34.5 262.5

178.0

M16

M12

86

14

26.96

26.91 139

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 59

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Full Bore

Reduced Bore

Class 150 Dimensions, inches Valve Size 1" 11/2" 2" 3" 4" 6" 8"

VS11 Full Bore L H1 H2 4.02 4.50 4.88 6.50 7.62 – –

2.40 3.35 3.54 4.41 5.24 – –

2.76 3.74 3.94 4.53 5.31 – –

VS21 Reduced Bore L H1 H2 – – – – – – – – – – 9.00 6.54 9.56 7.01

– – – – – 6.89 7.28

H 3.46 4.65 4.84 6.42 7.24 9.84 10.35

L2

L31

Thread

0.55 0.55 0.55 0.55 0.67 1.06 1.14

0.51 0.59 0.67 0.79 0.94 1.02 1.22

1/2-13UNC

L1

L2

L31

Thread

25 – 48 38 – 59 51 – 65 76 – 81 102 – 91 152 127 106 203 152 111

14 14 14 14 17 27 29

13.0 15.0 17.0 20.0 24.0 26.0 31.0

1/2-13UNC

d

do

L1

1.00 – 1.89 1.50 – 2.32 2.00 – 2.56 3.00 – 3.19 4.00 – 3.58 6.00 5.00 4.17 8.00 6.00 4.37

D

1/2-13UNC 5/8-11UNC 5/8-11UNC 5/8-11UNC 3/4-10UNC 3/4-10UNC

Flange Dimensions (below) C G T (N) - h

4.25 3.12 2.00 5.00 3.88 2.88 6.00 4.75 3.62 7.50 6.00 5.00 9.00 7.50 6.19 11.00 9.50 8.50 13.50 11.75 10.62

0.44 0.56 0.62 0.75 0.94 1.00 1.12

(4) (4) (4) (4) (8) (8) (8)

0.62 0.62 0.75 0.75 0.75 0.88 0.88

Class 150 Dimensions [mm] Valve Size 25 40 50 80 100 150 200

VS11 Full Bore L H1 H2 102 114 124 165 194 – –

61 85 90 112 133 – –

70 95 100 115 135 – –

VS21 Reduced Bore L H1 H2 – – – – – 229 243

– – – – – 166 178

Notes: 1. Tapped lug thickness. 2. To get the minimum stud bolt length of tapped flange side: – add the tapped screw depth (Dimension L3) – add Body Cap thickness (Dimension L2) – add the counter flange thickness (by customer).

– – – – – 175 185

H 88 118 123 163 184 250 263

d

do

Valve Size inches, [mm]

Weights, Lbs. (kg)

1" [25] 11/2" [40] 2" [50] 3" [80] 4" [100] 6" [150] 8" [200]

10 16 21 40 59 100 140

Copyright © 2009 Tyco Flow Control. All rights reserved.

(4.5) (7.3) (9.5) (18) (27) (45) (64)

KTMMC-0550 60

Flange Dimensions (below) D C G T (N) - h

1/2-13UNC 5/8-11UNC 5/8-11UNC 5/8-11UNC 3/4-10UNC 3/4-10UNC

108 127 152 190 229 279 343

Flange Ends

d G C D

T

N-h

79.5 98.5 120.5 152.2 190.5 241.5 298.5 D: C: G: T: N: h: d: do:

51 73 92 127 157 216 270

11.2 14.3 15.9 19.1 23.9 25.4 28.6

(4) (4) (4) (4) (8) (8) (8)

16 16 19 19 19 22 22

Outside diameter Bolt circle diameter Raised face diameter Flange thickness Number of bolts Bolt hole size Bore diameter Reduced bore diameter

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore Cv Values (Laminated Seat) Valve Size inches [mm]

10

1" [25] 11/2" [40] 2" [50] 3" [80] 4" [100] 6" [150] 8" [200]

0.13 0.79 1.09 3.8 5.5 10.7 15.0

20

30

0.88 2.4 4.1 8.8 6.5 13.8 16.2 34.2 24.8 52.3 46.2 102 67.5 143

40

Percent Open 50 60

3.9 14 22.6 55.8 85.3 166 233

6.0 21.6 34.8 86.4 132 257 360

9.0 32.4 52.2 130 198 385 540

70

80

12.8 17 45.9 61.2 74 98.8 184 245 281 374 546 728 765 1020

90

100

21.3 25 76.5 90 123 145 306 360 468 550 910 1070 1275 1500

Cv Values (Thick Seat) Valve Size inches [mm]

10

20

30

40

Percent Open 50 60

1" [25] 11/2" [40] 2" [50] 3" [80] 4" [100] 6" [150] 8" [200]

0.17 0.95 1.2 3.9 5.8 11.3 16.5

1.5 4.7 7.2 17.6 26.1 50.9 74.3

3.1 10.0 15.2 37 55.1 107 157

5.1 16.3 24.8 60.5 89.9 175 256

7.9 25.2 38.4 93.6 139 271 396

11.9 37.8 57.6 140 209 407 594

70

80

16.8 22.4 53.6 71.4 81.6 108 199 265 296 394 576 768 842 1120

90

100

28.1 33 89.3 105 136 160 332 390 493 580 960 1130 1400 1650

Inherent Flow Characteristics VS valves maintain an inherent flow characteristic, which is approximately midway between linear and equal percent.

100

Flow Rate (%)

80

60

40

20

0

20

40

60

80

100

Valve Opening (%)

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 61

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore Maximum Allowable Shut-off Pressure and Temperature Valve Size, inches [mm] VS 11 VS 21 Full bore Reduced bore 1" [25] 11/2" [40] 2" [50] 3" [80] 4" [100] – – – –

Notes:

Max. Shut-off Pressure, psi [MPa] Laminated Thick Seat1 Seat1 2752

– – – – – – – – – – 6 [150] 8 [200]

2752 2752 2752 2752 2752 2462

2752

[1.9] [1.9] [1.9] [1.9] [1.9] [1.9] [1.7]

2752 2752 2752 2752 2752 2752

1. Maximum temperature 482°F [250°C]. 2. According to ASME B16.34 Class 150.

[1.9] [1.9] [1.9] [1.9] [1.9] [1.9] [1.9]

Materials Selection Temperature

Gland packing

O-ring

-20°F to 392°F

PTFE

Viton®

392°F to 482°F

Reinforced PTFE

Special

Tost bearing

Stem bearing

Seat

316 SS/ Reinforced PTFE 316 SS/ PTFE

Reinforced PTFE Reinforced PTFE

Laminated/ Thick Laminated/ Thick

Test Pressure ASME Class

Body

Seat

150

424 psi [2.93 MPa]

Max. Operating Pressure x 1.1 or 72 psi [0.5 MPa] unless otherwise stated

Order Information Example

VS

11

32

D

Q

C

Bore 11 21 -

Full Bore Reduced Bore

Body Material 32 -

316 SS

Ball D F

-

316 SS/HCR 316 SS Stellited

Seat Q V

-

316 SS Laminated 316 SS Stellited

Packing C

-

Teflon®/Non-asbestos Gasket

Note: For Torques, refer to page 79

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 62

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless Features • Unique Dual V-ball features a secondary (Small) V-notch allowing extremely small, accurate flow rates. • The primary (Large) V-ball provides straight through, non-clogging flow, allowing a large amount of heterogeneous fluid. • Dual V-ball allows rate changes and controls fluids with a rangeability in excess of 250:1. • Nearly equal percent flow characteristic. • Rotary-valve design provides shearing action between the V-notch ball and the seat, promoting a smooth, non-clogging operation. • Spring supported, stellited metal seat. • Class V shut-off. • Unibody design reduces stress. • Minimum body cavity reduces build-up. • Fugitive emission package available for both flammable and non-flammable service. • Available in flangeless or flanged construction. • Multiple, adjustable ring packing allows easy adjustment without requiring valve disassembly or actuator removal. • Integral mounting pad. • Static electricity grounding device. • Positive position indication. • Meets NACE MR01.75 for sulfide cracking resistance.

Special Tests

Technical Data

• Liquid penetrant

Body style:

WA21F (Flanged) WA20 (Flangeless)

Size range:

1" to 8"

Shut-off:

ANSI Class V, FCI 70-2 (B16.104)

• Magnetic-particle • Ultra-sonic • X-ray

General Applications • Slurry and viscous fluid • Powder and pellet

Face-to-face: 150# Flanged per ANSI B16.10 Flangeless per I.S.A.

• Sludge in water treatment and pollution control processes • Chips and fibers in pulp and paper process • Flow control in pipeline and transmissions • Pressure control in oil and gas

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 63

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless Design and Construction Integral Mounting Pad

Fugitive Emissions Control Packages

Machined “actuator pad” allows precise mounting of actuator. Mounting bolts are independent from the stem-packing gland bolts. This exact alignment reduces torque and prevents out-of-line wear on the stem and packing.

Stem to Disc Connection

Available for both flammable and non-flammable service.

A tapered pin connection is used to ensure accurate control of flow, which also results in a high resolution of 250:1.

Positive Locking, End Cap Retention Wire-ring with three point locking device assures a tight fit.

Versatile End-Connection The Unibody design is available in flangeless or flanged construction and meets I.S.A. S-75.04 and ANSI B16.10 face-to-face dimensions.

Minimum Body Cavity Reduces build-up of transition process materials and the segmented V-ball eliminates freeze-up.

Unique Dual-V Ball A secondary (Small) V-notch allows extremely small, accurate flow rates with the additional benefit of the primary (Large) V-ball providing straight through, non-clogging flow which, if necessary, will shear slurries and fibers.

Unibody Design This proven structural design enhances piping integrity by reducing stress and additionally eliminates potential leak paths.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 64

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless Cv Values

1" 0.16 11/2" 0.45 2" 0.83 3" 1.80 4" 3.00 6" 6.50 8" 10.40

20

30

0.33 0.90 2.50 5.50 9.00 19.50 31.40

1.2 3.2 5.8 12.8 21.0 45.5 72.8

Percent Open 50 60 70

40 2.3 6.3 11.6 25.6 42.0 91.0 146.0

4.1 11.3 20.6 45.6 75.0 163.0 260.0

6.6 18.0 33.0 73.0 120.0 260.0 416.0

100

80

10.2 27.9 51.2 113.0 186.0 403.0 645.0

90

15.8 23.4 43.2 63.9 79.2 117.0 175.0 259.0 288.0 426.0 624.0 923.0 998.0 1480.0

100 33.0 90.0 165.0 365.0 600.0 1300.0 2000.0

80

Cv Value %

Valve Size 10

Inherent Flow Characteristics

Operating Torque for Dual V with 20% Safety Factor Valve Size

0

100

1" 11/2" 2" 21/2" 3" 4" 5" 6" 8"

80 133 177 293 354 673 797 1682 2655

80 133 177 293 354 673 797 1682 2655

Differential Pressure, psi - inch - lbs 200 300 400 500 80 133 195 354 443 885 1107 2124 3363

85 169 266 531 655 1372 1593 4000 5045

110 222 355 665 845 1700 2040 3983 6640

135 280 440 825 1150 2125 2480 5050 8230

600

725

165 341 531 1062 1328 2540 3000 6151 10620

225 452 700 1328 1638 3275 3983 7957 14160

60

40

20

0

20

40

60

80

100

Valve Travel %

Order Information WA WA

21F 20

– –

32 32

AT AT

*

Class Rating 21F - 150#, Flanged 22F - 300#, Flanged 20 - Wafer

Body Material 32 - CF8M

31 - CF8

30 - CG8M

Trim Combination See Available Trims table (below)

*Pressure Class needed for Wafer only 15 - 150#, Wafer 30 - 300#, Wafer

Available Trims Application

General Purpose

Abrasion Resistant

Corrosion Resistant

Corrosion and Abrasion Resistant

Abrasion and High Temp Resistant

Trim Combination Operating Temperature Body Material V-Ball Material Seat Material Seat Seal Material Stem Bearing Packing

AV -4°F to 302°F [-20°C to 150°C] CF8, CF8M, CG8M CF8M+ Hard Chrome 316 SS + Stellite Viton® O-ring Metal-backed Teflon® PTFE

BV -4°F to 302°F [-20°C to 150°C] CF8, CF8M, CG8M CF8M+ Nickel Alloy Overlay 316 SS + Stellite Viton® O-ring Metal-backed Teflon® PTFE

AT -4°F to 482°F [-20°C to 250°C] CF8, CF8M, CG8M CF8M+ Hard Chrome 316 SS + Stellite Reinforced PTFE, U-ring Metal-backed Teflon® Reinforced PTFE

BT -4°F to 482°F [-20°C to 250°C] CF8, CF8M, CG8M CF8M + Nickel Alloy Overlay 316 SS + Stellite Reinforced PTFE, U-ring Metal-backed Teflon® Reinforced PTFE

BP -4°F to 518°F [-20°C to 270°C] CF8, CF8M, CG8M CF8M + Nickel Alloy Overlay 316 SS + Stellite PEEK U-ring Stellited Bushing Soft Carbon

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 65

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless Flanged

Flangeless

H1 H1 d2 d FLOW

d1

d

d2

d1

H H L1 L1 L

L

150 lb. Class Dimensions Valve Size

d

d1

1" 11/2" 2" 21/2" 3" 4" 5" 6" 8"

0.98 1.50 2.01 2.52 2.99 4.01 5.00 5.95 7.99

1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.30 7.99

150 psi WA21F Flanged H H1 L 2.83 3.54 4.33 5.16 5.47 5.87 6.38 7.13 8.66

3.38 4.13 4.53 5.60 6.03 7.01 7.60 9.80 10.79

5.00 6.50 7.01 7.48 7.99 9.02 10.00 10.51 11.50

L1

d2

d

d1

2.40 3.58 3.86 3.94 3.74 4.41 5.00 5.26 5.75

4.25 5.00 6.00 7.00 7.50 9.00 10.00 11.00 13.50

0.98 1.50 2.01 2.52 2.99 4.02 5.00 5.98 7.99

1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.22 7.99

150 psi WA20 Wafer d2 H H1 2.56 3.23 3.94 4.65 5.12 6.14 7.32 8.50 10.39

2.83 3.54 4.33 5.16 5.47 5.87 6.38 7.13 8.66

3.38 4.13 4.53 5.60 6.03 7.01 7.60 9.80 10.79

L 4.02 4.49 4.88 5.63 6.50 7.64 8.39 9.02 9.57

L1 1.42 1.57 1.73 2.09 2.24 3.03 3.07 3.90 4.17

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

300 lb. Class Dimensions, inches Valve Size 1" 11/2" 2" 21/2" 3" 4" 5" 6" 8"

d

d1

0.98 1.50 2.01 2.52 2.99 4.01 5.00 5.95 7.99

1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.30 7.99

300 psi WA21F Flanged H H1 L 2.83 3.54 4.33 5.16 5.47 5.87 6.38 7.13 8.66

3.38 4.13 4.53 5.60 6.03 7.01 7.60 9.80 10.79

5.00 6.50 7.01 7.48 7.99 9.02 10.00 10.51 11.50

L1

d2

d

d1

2.40 3.58 3.86 3.94 3.74 4.41 5.00 5.26 5.75

4.88 6.13 6.50 7.50 8.25 10.00 11.00 12.50 15.00

0.98 1.50 2.01 2.52 2.99 4.02 5.00 5.98 7.99

1.73 2.05 2.60 3.15 3.31 4.09 5.12 6.22 7.99

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 66

300 psi WA20 Wafer d2 H H1 2.56 3.23 3.94 4.65 5.12 6.14 7.32 8.50 10.39

2.83 3.54 4.33 5.16 5.47 5.87 6.38 7.13 8.66

3.38 4.13 4.53 5.60 6.03 7.07 7.60 9.80 10.79

L 4.02 4.49 4.88 5.63 6.50 7.64 8.39 9.02 9.57

L1 1.42 1.57 1.73 2.09 2.24 3.03 3.07 3.90 4.17

KTM Ball Valves

Engineering Data

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 67

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves Pressure/Temperature Ratings The body rating is independent of the seat rating and is shown below by dotted lines. Seat ratings for high-temperature valves with Gratite® seats are identical to ANSI body ratings. Refer to page 18.

Full Bore: 1/2", 3/4", 1"

Full Bore: 11/2" to 21/2" Reduced Bore: 3"

1000

1000

1000

900

900

900

800

800

800

700

400

100

0

500

0 0

100

Temperature (°F)

200

300

400

500

0

Full Bore: 8" Reduced Bore: 10"

900

900

4000

800

800

3500

700

ating

Pressure, psi

500 Ga Se

400

t–

e T-S at

300

E-

at

TS

300

ea

Se

200

at

–E

-S

ea

t

900 lb Rating

2000 600 lb Rating

1500 1000

300 lb Rating

t

ea -S

t 150 lb Rating

2500

SG

Rating

500 G-

500

3000

ating

400

400

1500 lb Rating

at Se Hat Se T-

150 lb

200

Se

300 lb R

600

Pressure, psi

300 lb R

300

ANSI 150, 300 (10" to 30") ANSI 600 (1/2" to 24") ANSI 900, 1500 (1/2" to 24")

1000

600

200

Temperature (°F)

1000

700

100

Temperature (°F)

Full Bore: 6" Reduced Bore: 6" to 8"

t

300

Rat in g

ea

200

1 5 0 lb

200

E-S

100

at

300

Rat in g

100

0

400

– at

200

100 0

1 5 0 lb

500 Se

g

ating

G-

Ratin

300 lb R

600

e T-S

300

t

200

400

at -Se

ea

-S

150 lb

–E

–E

300

500

eat

at

400

600

G-S at

Se Gt ea

500

ating

e T-S

600

700

300 lb R

Pressure, psi

ating

Pressure, psi

300 lb R T-S

Pressure, psi

700

Pressure, psi

Full Bore: 3" to 4" Reduced Bore: 4"

100

100

0

0

0

100

200

300

400

500

500

0

100

Temperature (°F)

200

300

400

500

150 lb Rating

0 0

50

100 150 200 250 300 350 400 450

Temperature (°F)

Temperature (°F) NBR O-ring

Notes: 1. The E-seat is the same pressure and temperature characteristics as the G-seat, except without reinforcing material. 2. Shaded area for 6", 8" and 10" ANSI 300 valves is limited to service applications. If continuous service condition is in shaded area, Trunnion type KTM ball valves are recommended. Temperature limitations of O-ring should be considered when making seat selection.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 68

Viton® O-ring

Teflon® U-ring

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves) 10.0 5.0

1/ 2

3/4

1

1 1/ 2

2 2 1/ 2 3

4

6

8

10

∆P – psi

1.0

0.0

12 14 16 18 20

0.1

0.05

0.01 1

5

10

50

100

500

1,000

5,000

10,000

50,000 100,000

Flow GPM – Water °F

Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves) 10.0 5.0

3

4

6 8

10

16 18 20

1.0

∆P – psi

12 14

0.5

0.1

0.05

0.01 1

5

10

50

100

500

1,000

5,000

10,000

50,000 100,000

Flow GPM – Water °F

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 69

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves Pressure Drop vs. Flow - KTM 3-Way Model EO3100 Valves, “L” Port (2-Seats) Full Bore 11/2" to 8", Reduced 6" and 8"

1 1/ 2

6

2 2 1/ 2 3

4

ed duc

Re

5.0

Re

duc

ed

10.0

8

6

8

∆P – psi

1.0

0.5

0.1

0.05

0.01 0.1

0.5

1

5

10

50

100

500

1,000

5,000 10,000

Flow GPM – Water °F

Pressure Drop vs. Flow - KTM 3-Way Model E3200 or E3900 Ball Valves, “L” Port (4-Seats) Full Bore 1/2" to 8", Reduced 6" and 8"

6 1/2

3/4

1 1/2

1

2

2 1/2

3

4

6

Re d u

Re d u

5.0

ce d

ce d

10.0

8

8

∆P – psi

1.0

0.5

0.1

0.05

0.01 0.1

0.5

1

5

10

50

100

Flow GPM – Water °F Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 70

500

1,000

5,000 10,000

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves Ball Valve Sizing Formulas

Where:

Flow coefficient, or Cv, by definition is the volume of water in gallons per minute that will flow through a given opening with a pressure drop of one psi. All Cv values shown for KTM ball valves are based on water at 60°F.

Cv = Valve flow coefficient

Notes: 1. For gas or steam service when

G = Specific gravity at flowing temperature (Water 1.0 at 60°F) Q = Liquid rate (g.p.m.) Q = Gas flow rate at 14.7 psia and temperature 60°F (scfh)

Formulas shown below will assist in obtaining the correct Cv for other fluids, gas, and steam.

P1 P2 < ––– 2

∆P (P1 + P2) = 0.87P1

2. For gas service, no temperature correction is necessary between 32°F and 149°F, but at any other temperature a correction is necessary.

W = Flow rate (lb./hr.) P1 = Upstream pressure (psia) P2 = Downstream pressure (psia) ∆P = Pressure drop P1 - P2 (psia) T

= Flowing temperature (°F)

Tsh = Steam superheat (°F)

Unknown Data

Known Data

Cv

Q, W, P1, P2, G, Tsh

Cv Temperature Correction

Q, P1, P2, G, T

Q.W.

Cv, P1, P2, G, Tsh

Q Temperature Correction

Cv, P1, P2, G, T

Liquid Q

Cv

G ––– ∆P

∆P ––– G

Gas Q ––––– 42.2

G –––––––––– ∆P(P1+P2)

Q ––––– 963

G (T + 460) –––––––––– ∆P(P1+P2)

42.2 Cv

∆P(P1+P2) ––––––––––– G

963 Cv

∆P(P1+P2) ––––––––––– G (T + 460)

Saturated Steam

Superheated Vapor

W –––––––––––––––– 2.1 ∆P(P1+P2)

(1+0.0007 Tsh)W –––––––––––––––– 2.1 ∆P(P1+P2)

2.1 Cv

Copyright © 2009 Tyco Flow Control. All rights reserved.

∆P(P1+P2)

2.1 Cv ∆P(P1+P2) –––––––––––––––– (1+0.0007 Tsh)

KTMMC-0550 71

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves Flow Characteristics and Sizing Coefficients

The two tables below, one for full bore and the other for reduced bore, are provided to assist in sizing KTM ball valves for control applications.

100

Percent of Maximum Cv

Since KTM ball valves have inherent equal percentage flow characteristics, they are ideally suited for control applications over the widest possible range of flow. Equal percentage flow characteristics, in simple terms, means that a given percentage change in the valve opening will produce the same percentage change in flow.

90 80 70 60 50 40 30 20 10 0

10 20 30 40 50 60 70 80 90 100

Percent of Ball Opening

Full Bore Valves Valve Size: Cv

1/2"

3/4"

1"

11/2"

2"

21/2"

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

26

50

94

260

480

750

1300

2300

5400

10000

16000

24000

31400

43000

57000

73000

Reduced Bore Valves Valve Size:

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

Cv

420

770

1800

2500

4500

8000

12000

14000

18000

22000

KTM Pre-Vac Seal Ball Valves, 1/2" to 12" (full bore) are recommended for vacuum services down to 20 microns. When ordering, specify “Vacuum Service”. Both “T” and “G” seats are available for vacuum services. When KTM ball valves are for higher vacuum service, the valves must be thoroughly cleaned, more precisely machined, and subjected to a leakage test. For high vacuum applications, please contact your sales representative.

Ball Valve Leakage Allowance When KTM standard valves are used for vacuum service, 0.01 to 1.00 Lusec (1µ Hg/sec.) of body leakage will be detected for sizes 1/2" to 12" (full bore). Major causes of leakage are penetration through body casting of gas or steam from oil and water deposited on components or contained in the casting. Seat leakage is negligible for actual services.

Pre-Vac Seal Standard Ball Valve Body Leakage Allowance 1.00

Leakage - Lusec ( µ Hg/sec.)

Pre-Vac Seal Ball Valves for Vacuum Service

0.10

0.01

12 3 " 4

/

/ 1" 11/2" 2"

3" 4" 6" 8"10" 12"

Valve Size (inches) Model EB100 Full Bore

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 72

KTM Ball Valves

E-seat Valve Technology General Information Composed of a unique molecularly enhanced copolymer of PTFE and PFA, KTM’s E-seat offers a full range of properties formerly requiring two separate materials. The E-seat copolymer provides pressure available only with glass fiber filament or carbon-reinforced PTFE. In high-temperature operations, the seat remains white, eliminating the risk of color contamination associated with seats made from darker reinforced materials. Standard in all KTM floating-style ball valves, the E-seat is excellent on a wide variety of applications but is particularly recommended for use on styrene and butadiene, where low permeability is a performance factor; and on low-pressure steam, where flaking of virgin PTFE is a problem. It is also recommended for use on food and beverage, pharmaceutical and biotech, paper, clean gas and any other applications where product purity and the lack of foreign fillers such as glass are critical to the user.

Figure 1 Virgin PTFE

PTFE/PFA Copolymer (E-seat)

Reinforced PTFE 10-20% Carbon Filled

4480 16.7

3556 - 4267 5

3485 5.5

8.4

2.7

3

(1095) (626) 55

(1863) (1181) 60

(1721) (1053) 65

12.6

13.9

7.8

15,001

7500 - 9643

13

7000

3500 - 4500

6

2.14 - 2.17

2.14 - 2.20

2.06 - 2.12

0.05 - 0.08

0.05 - 0.08

0.07 - 0.10

Seat Material Tensile Strength psi Compressive Creep Percentage1

24 hours

Permanent Deformation 0.2% Off Set Compressive Stress psi 1% Deformation Hardness (Shore Durometer) Coefficient of linear thermal expansion 77°F to 302°F Coefficient of Wear K inch2 sec x 10-8 lb ft hr cm2 sec x 10-6 kg m hr Specific Gravity Stationary Static Coefficient of Friction Notes: 1. 73°F 1991 psi

2. ( ) Direction of perpendicular to molding direction.

Properties and Performance Figure 1 compares the performance of the E-seat with seats made from virgin PTFE and 10-20% carbon-filled PTFE. Note that the E-seat has: • A tensile strength greater than or comparable to the other two. • Greater compressive strength than the others. • The least creep percentage of the three materials, which gives it the least distortion that causes cold flow. • Greater hardness (Shore Durometer) than virgin PTFE. • The highest coefficient of linear thermal expansion, translating into better flexibility.

Figure 2 - Characteristics for Compressive Creep of Seats Seat Model

77°F

212°F

Temperature 302°F

392°F

482°F

T G E

18.7 11.9 10.3

33.7 28.0 23.3

42.7 36.2 32.6

50.0 44.2 41.0

67.2 52.7 55.2

Figure 2 data show the E-seat to have superior characteristics throughout the full range of temperatures. Data was collected over a 24-hour period with a fixed pressure of 1991 psi. Because compressive creep is of such major importance in a valve seat, results from a wider range of temperatures are shown.

• A coefficient of wear significantly below that of virgin PTFE. • A specific gravity and friction coefficient equal to that of virgin PTFE.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 73

KTM Ball Valves

SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs) Valve Break Torque for E-Seat Gland Packing: T Differential Pressure: psi Size

0

100

200

300

1/2"*

96 124 153 182 246 417 492 795 2068 4104

98 130 153 187 249 451 559 860 2135 4445

98 134 160 191 256 489 685 1085 2257 5198

98 136 164 200 276 506 846 1440 2696 6915

3/4"*

1" 11/2" 2" 21/2" 3" 4" 6" 8"

Valve Break Torque for E-Seat Gland Packing: Graphite Differential Pressure: psi Size

0

100

200

300

1/2"*

105 137 168 200 271 458 542 876 2272 4514

108 142 168 206 273 493 608 940 2340 4856

108 146 175 211 281 531 735 1166 2464 5609

108 147 179 218 301 547 896 1522 2901 7318

3/4"*

1" 11/2" 2" 21/2" 3" 4" 6" 8"

Fluid Condition Clean Liquid: Use Chart Solvent, High Viscosity, or Dry Gas: Chart X 1.32

* Torques will not change for 1/2" and 3/4" in case of Solvents, Viscous or Dry Gas

Note: 20% Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 74

KTM Ball Valves

EB100 ANSI 150 and 300 Operating Torque (Torque Unit = inch-lbs) Actuator Sizing with Applied Safety Factor Gland Packing: T Fluid Factor Size inch 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" 5" 6" 8"

Differential Pressure: psi A

0 B

C

85 117 146 108 149 186 139 191 239 239 329 412 339 467 584 616 850 1062 924 1275 1593 1694 2337 2921 3090 4248 5310 4775 6586 8232 7700 10620 13275

A

150 B

C

85 117 146 108 149 186 139 191 239 246 340 425 347 478 597 631 871 1089 1063 1466 1832 1925 2655 3319 3543 4886 6108 5852 8071 10089 11089 15295 19119

A

300 B

C

85 117 146 109 151 186 145 200 250 262 361 451 370 510 637 693 956 1195 1201 1657 2071 2233 3080 3850 4080 5628 7035 6930 9559 11949 14785 20393 25491

A

450 B

C

A

600 B

C

A

740 B

C

86 119 149 89 123 154 102 140 175 111 153 191 117 161 202 131 181 226 154 212 266 162 223 279 185 255 319 270 372 465 308 425 531 385 531 664 416 574 717 493 680 850 616 850 1062 785 1083 1354 932 1285 1606 1078 1487 1859 1371 1891 2363 1540 2124 2655 1771 2443 3054 2464 3399 4248 2849 3930 4912 3234 4461 5576 4775 6586 8232 8315 11470 14337 Contact your sales representative 18789 25915 32394

Actuator Sizing with Applied Safety Factor Gland Packing: Graphite Fluid Factor Size inch 1/2" 3/4" 1" 11/2" 2" 21/2" 3" 4" 5" 6" 8"

Differential Pressure: psi A

0 B

C

139 191 239 162 223 279 216 297 372 439 605 757 539 743 929 1001 1381 1726 1309 1806 2257 2310 3186 3983 3835 5290 6612 5427 7486 9357 8684 11978 14973

A

150 B

C

139 191 239 162 223 279 216 297 372 447 616 770 547 754 943 1016 1402 1752 1448 1997 2496 2541 3505 4381 4270 5890 7362 6440 8882 11103 11869 16370 20463

A

300 B

C

139 191 239 163 225 281 222 306 382 462 637 797 570 786 982 1078 1487 1859 1586 2188 2735 2849 3930 4912 4776 6588 8235 8394 11578 14472 15342 21161 26451

A

450 B

C

A

600 B

C

A

740 B

C

140 193 242 143 198 247 156 215 268 165 227 284 171 236 295 185 255 319 231 319 398 239 329 412 262 361 451 470 648 810 508 701 876 585 807 1009 616 850 1062 693 956 1195 816 1126 1407 1170 1614 2018 1317 1816 2270 1463 2018 2522 1756 2422 3027 1925 2655 3319 2156 2974 3717 3080 4248 5310 3465 4779 5974 3850 5310 6638 5427 7486 9357 8756 12077 15096 Contact your sales representative 19105 26352 32940

Conditions A:

For clean liquids

B:

For solvents, high viscosity, cry gas

C: For slurry

Note: Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 75

KTM Ball Valves

Operating Torque for 3-Way EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs) Gland Packing: T Valve Size F.B. R.B. 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" – 6" 8"

Differential Pressure: psi

– – – – – 3" 4" – 6" 8" 10"

0

100

300

400

58 73 94 158 229 360 504 941 1440 2256 4320

58 73 94 158 230 427 605 1152 1920 3024 6144

58 74 98 173 251 470 826 1536 2832 4800 9984

59 76 101 182 271 516 888 1680 3168 5376 11328

600

740

61 71 80 94 113 130 218 265 350 437 634 730 1056 1152 1968 2074 3734 3898 Contact your sales representative

Model Number

Factor I

USE Chart

For Solvents OR Dry Gas . . . . . . Factor II

EO3100 and EO3800

II III

1.7 X Chart 2.27 X Chart

For Slurry use . . . . . . . . . . . . . . . . Factor III

I

2.4 X Chart

E3900 and E3200

II III

3.6 X Chart 4.8 X Chart

For Clean Liquids use . . . . . . . . . Factor I

Operating Torque for Floating Ball Valves EB100 PEEK and Gratite® Seats (Torque Unit = inch-lbs) ANSI 150 and 300 Valve Size F.B. R.B. 1/2" 3/4"

1" 11/2" 2" 21/2" 3" 4" – 6" 8"

– – – – – 3" 4" – 6" 8" 10"

Differential Pressure: psi 0

100

300

400

600

740

173 220 281 475 688 1080 1512 2822 4320 6768 12960

173 220 281 475 691 1282 1814 3456 5760 9072 18432

173 223 295 518 752 1411 2477 4608 8496 14400 29952

176 227 302 547 814 1548 2664 5040 9504 16128 33984

184 241 338 655 1051 1901 3168 5904 11203 18518 45792

212 281 389 796 1310 2189 3456 6221 11693 19584 50112

Note: Safety Factor is included in charts.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 76

KTM Ball Valves

Operating Torque for Trunnion Mounted Ball Valves EO1100, EO8100, EO1200 and EO8200 (Sizes 2" to 24") The enclosed valve torques are intended as a guide for the selection of the proper actuator for us on KTM ball valves. The torques reflect net peak (no safety factor) at breakaway. Normally, running is 25% less and seating is 10% less.

Procedure for Torque Selection 1. From the Pressure/Temperature charts (Contact your sales representative), determine which seat should be used. 2. Select valve torque Factor I, II, or III from the following table.

Factor

Condition of Fluid

Temperature

I

Clean Liquid (see Note)

-4°F to Seal Limit (for Pressure/Temperature chart, contact your sales representative)

II

Solvent or Dry Gas -4°F to Seal Limit (see Note) (for Pressure/Temperature chart, contact your sales representative)

III

Clean Liquid

-58°F to -4°F

Slurry

-4°F to Seal Limit (for Pressure/Temperature chart, contact your sales representative)

Solvent or Dry Gas -58°F to -4°F

Note:

Example Clean Liquid = Water or Oil (Lubricant Effect) Example Solvent = Gasoline or Kerosene (Washing Effect)

Example: Service conditions = 10" line, handling natural gas at a maximum differential pressure of 800 psi, and a maximum temperature of 100°F. Customer desires full bore ball valve, flange ends, 600 ANSI. From Factor Chart above, Dry Gas has a torque of Factor II. On Factor II Chart (page 78), locate 800 psi column under Differential Pressure. Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this block reads 17,200 in/lbs. This is net peak torque at breakaway.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 77

KTM Ball Valves

Operating Torques for Trunnion Mounted Ball Valves (Torque Unit = inch-lbs) Factor I Valve Size F.B. R.B. 2 3 4 6 8 10 12 14 16 18 20 24

3 4 6 8 10 12 14 16 18 20 24 30

Differential Pressure: psi 0 392 702 1125 2142 3690 6300 10,260 14,850 20,520 26,100 34,200 54,000

200 468 864 1395 2610 4680 7740 12,600 18,000 25,650 32,400 42,300 66,600

400

600

800

1000

1200

1400

1600

1800

2000

540 648 747 864 1008 1170 1350 1575 1845 1062 1260 1512 1782 2034 2340 2745 3195 3735 1710 2115 2565 3015 3510 4050 4752 5562 6462 3222 3951 4770 5580 6480 7560 8820 10,350 12,150 5760 7020 8550 10,350 12,150 14,220 16,560 18,720 21,420 9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450 15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500 22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700 31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000 40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200 52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100 82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200

2200

2400

2600

2800

3000

3200

3400

3600

1980 4140 7020 13,320 23,400 39,600 64,800 90,000 127,800 166,500 225,000 351,000

2196 4500 7740 14,400 25,650 44,100 70,200 99,000 140,400 184,500 244,800 387,000

2412 4860 8460 15,750 27,900 48,510 76,500 108,000 153,000 202,500 270,000 432,000

2610 5310 9360 17,100 30,600 53,100 82,800 118,800 166,500 225,000 297,000 477,000

2880 5850 10,260 18,720 33,300 58,500 90,000 130,500 180,000 250,200 324,000 522,000

3132 6390 11,160 20,250 36,900 63,000 99,000 142,200 198,000 270,000 351,000 567,000

3420 6930 12,150 22,320 39,600 68,400 108,000 153,000 216,000 288,000 387,000 612,000

3690 7470 13,050 24,300 43,200 73,800 117,000 162,000 234,000 315,000 414,000 666,000

2200

2400

2600

2800

3000

3200

3400

3600

2880 5840 10,240 18,800 33,600 57,600 92,000 129,600 184,000 240,000 320,000 512,000

3120 6400 11,200 20,400 36,800 62,800 100,000 142,400 200,000 264,000 352,000 568,000

3440 7040 12,320 22,240 40,800 68,800 108,800 153,600 222,400 292,000 468,000 624,000

3760 7600 13,200 24,000 44,000 75,200 118,400 168,000 238,400 316,000 424,000 672,000

4080 8320 14,400 26,400 48,000 80,000 128,000 180,000 256,000 344,000 456,000 736,000

4400 8960 15,600 28,800 51,280 86,4000 140,000 196,000 280,000 376,000 496,000 800,000

3200

3400

3600

Clean Liquid: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).

Factor II Valve Size F.B. R.B. 2 3 4 6 8 10 12 14 16 18 20 24

3 4 6 8 10 12 14 16 18 20 24 30

Differential Pressure: psi 0 464 856 1344 2480 4400 7520 12,240 17,600 24,400 31,200 40,800 64,000

200 560 1040 1640 3080 5520 9200 15,040 21,600 30,400 39,200 50,400 80,000

400

600

800

1000

1200

1400

1600

1800

2000

656 760 896 1040 1200 1392 1600 1880 1240 1480 1760 2080 2400 2760 3240 3760 2040 2480 3040 3560 4160 4800 5600 6560 3800 4720 5760 6640 7760 9120 10,560 12,400 6880 8400 10,320 12,160 14,400 16,800 19,600 22,400 11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600 18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800 26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400 37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000 48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000 62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000 97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000

2160 4400 7680 12,800 25,600 44,000 70,400 100,000 140,000 180,800 240,000 384,000

2400 2600 4880 5360 8400 9200 15,840 17,300 28,000 30,800 48,000 52,800 76,800 84,000 108,000 118,400 153,600 168,0000 200,000 220,000 264,000 292,000 424,000 464,000

Solvent or Dry Gas: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative). Clean Liquid: -58°F to -4°F

Factor III Valve Size F.B. R.B. 2 3 4 6 8 10 12 14 16 18 20 24

3 4 6 8 10 12 14 16 18 20 24 30

Differential Pressure: psi 800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

696 832 976 1152 1344 1264 1544 1840 2240 2680 2000 2480 3032 3640 4480 3680 4640 5744 7120 8640 5840 8320 10,240 12,720 15,280 11,200 13,920 17,120 21,200 26,000 18,000 22,240 27,200 33,600 41,440 26,000 32,800 40,000 48,800 58,400 36,000 45,600 56,800 68,800 84,000 46,400 57,600 72,000 91,200 110,400 60,800 76,000 94,400 112,400 139,200 96,000 118,400 147,200 182,400 220,000

0

200

400

600

1552 3120 5296 10,000 18,240 30,800 49,440 68,640 100,000 128,000 164,000 256,000

1800 3640 6224 11,600 21,440 35,840 57,600 80,000 116,000 148,000 188,000 296,000

2080 4240 7200 13,600 25,200 41,600 67,200 94,400 134,400 172,000 220,000 344,000

2400 4944 8400 15,920 29,200 48,800 78,240 110,400 156,000 200,000 256,000 408,000

2800 5600 9760 18,400 33,600 56,000 91,200 128,000 180,000 232,000 304,000 480,000

3200 6560 11,440 21,600 38,400 64,800 104,000 148,000 212,000 272,000 364,000 568,000

3520 7200 12,640 23,600 41,600 71,200 113,600 160,000 230,400 296,000 400,000 630,400

3840 7920 13,680 25,600 45,600 77,600 124,000 176,000 252,000 328,000 440,000 704,000

4240 8800 15,200 28,000 49,600 86,400 136,000 192,000 272,000 352,640 480,000 784,000

4640 9520 16,640 30,400 54,400 94,400 148,000 208,000 300,000 392,000 528,000 880,000

3000

5120 5600 6080 6640 10,400 11,200 12,240 13,440 18,000 19,600 21,440 23,200 33,200 36,000 40,000 43,200 59,200 64,800 70,400 76,800 102,400 112,000 120,000 132,000 164,000 176,000 192,000 204,000 228,000 248,000 268,000 288,000 328,000 356,000 384,000 416,000 432,000 472,000 512,000 560,000 576,000 624,000 680,000 664,000 944,000 1,024,000 1,104,000 1,184,000

Slurry: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).

Notes:

Clean Liquid: -58°F to -4°F

1. Torques are net peak (no safety factor). Select actuator output torque with safety factor based on actuator type and consider all operating conditions such as temperature, differential pressure, type of fluid, and operating frequency.

Torque values provided in this catalog are under standard conditions of clean liquid and ambient temperature.

Copyright © 2009 Tyco Flow Control. All rights reserved.

2. Seat = H (Reinforced PTFE with Metal Carrier Ring)

KTMMC-0550 78

KTM Ball Valves

Operating Torques for Control Ball Valves Operating Torque for WO400 and WO600 with 20% Safety Factor Valve Size Full Reduced Bore Bore 1" 11/2" 2" 21/2" 3" 4" 5" 6" 8" 10" – – – –

1.5" 2" 2.5" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20"

Differential Pressure, psi - inch - lbs 0

125 160 205 235 455 675 975 1595 2480 3720 6195 11500 12280 28765

100

200

290

400

500

600

725

156 248 354 445 975 1465 1950 3186 4868 8235 15845 24780 39825 66375

260 346 576 755 1593 2301 3100 5310 8410 15576 25665 48675 78680 141600

319 452 770 1110 2213 3275 4602 7525 13275 21685 38940 70800 132750 212400

363 525 975 1510 3100 4425 6195 11505 – – – – – –

399 570 1151 1682 3810 5576 7877 14160 – – – – – –

410 585 1239 1947 4248 6640 9735 15930 – – – – – –

410 600 1330 2124 4956 7788 11065 19470 – – – – – –

Operating Torque for VS11 with 20% Safety Factor Valve Size

0

100

1" 11/2" 2" 21/2" 3" 4" 6" 8" 10"

125 160 205 235 455 675 975 1595 2480

156 248 354 445 975 1465 1950 3186 4868

Differential Pressure, psi - inch - lbs 200 290 400 500 600 260 346 576 755 1593 2301 3100 5310 8410

319 452 770 1110 2213 3275 4602 7525 13275

363 525 975 1510 3100 4425 6195 11505 –

399 570 1151 1682 3810 5576 7877 14160 –

410 585 1239 1947 4248 6640 9735 15930 –

725 410 600 1330 2124 4956 7788 11065 19470 –

Limitation of Laminated Seat is 572°F

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 79

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body Materials

EB1

32

Special Feature

Ball/Stem Materials*

-

Ball Coating

32

Seat Stem Materials Packing

E

T

Pressure Class

-

15

Manual Connection Special Operator

L

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code EO100–SB11 EB800R EB1 EB8 E071 E078 E011 E081 E012 E082 E031 E038 E39 E32

Code 30 31 32 33 34 36 39 41 42 43 44 45 46 50 51 52 53 54 62 64 68 69 72 99

Body Style (see page 82 for details) Full bore, floating ball, split body, ISO Reduced bore, floating ball, one piece unibody Full bore, floating, split body Reduced bore, floating, split body Jacketed, end entry, over size flanged, full bore Jacketed, end entry, over size flanged, reduced bore Full bore, trunnion mounted ball, O-ring stem seal Reduced bore, trunnion mounted ball, O-ring stem seal Full bore, trunnion mounted ball, adjustable gland Reduced bore, trunnion mounted ball, adjustable gland 3-way “L” Port, 2-seats, full bore 3-way “L” Port, 2-seats, reduced bore 3-way “L” or “T” Port, full bore, 4-seats 3-way “L” or “T” Port, 4-seats, full and reduced bore available

Body Materials 317 SS - CG8M 304 SS - CF8 316 SS - CF8M 316L - CF3M 304L - CF3 Alloy 20-CN7M Duplex S.S.-CD4MCU Hastelloy® “B"-N12MV Hastelloy® “C”-CW12MV Monel®-M-35-1 Inconel®-CY40 Titanium Nickel-CZ100 LCB LC1 LC2 LCC LC3 WCB or A 105 WCC WC1-F1 LF2 API-6A Type II Other Materials

Copyright © 2009 Tyco Flow Control. All rights reserved.

Code L T U

Special Feature “L” Port for 3-way “T” Port for 3-way B7M/2HM Bolting for SS and Alloy Bodies

Code 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 50 52 53 54 62 63 69 71 72 99

Ball/Stem Materials* 317 SS - CG8M 304 SS - CF8 316 SS - CF8M 316L - CF3M 304L - CF3 420 S.S. Alloy 20 410 SS 403 SS 329 SS Hastelloy® “B” Hastelloy® “C” Monel® Inconel® Titanium Nickel LCB LC2 LCC LC3 WCB or A105 Cr-Mo Steel LF2 AISI 4137 AISI 4135 Other Materials

* When stem material is different than ball material, the code number for the stem material should follow the code number for the ball material. 32/39-Ball = CF8M or 316SS, Stem = 329SS

Code E C N

KTMMC-0550 80

Ball Coating ENP (Electroless Nickel Plated) 3 mils Hard Chrome Plated Nickel Alloy Overlay

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body Materials

EB1

32

Special Feature

Ball/Stem Materials*

-

Ball Coating

Seat Stem Materials Packing

32

E

T

Pressure Class

-

15

Manual Connection Special Operator

L

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code T G G’ H A’ F M K P E S

Seat Materials PTFE Reinforced PTFE (carbon fiber reinforce) Special reinforced T.F.E. Same as G but with a metal carrier ring Reinforced Nylon (ANSI 2500, API 6A) Hard Graphite Metal Seat Peek UHMW Polyethylene PTFE-PFA Copolymer Moly/Glass T.F.E.

Code T N N’ V U G

Stem Packing or Seals PTFE NBR Hydrin or Low Temp. NBR Viton® GRAFOIL® Reinforced PTFE

Code 15 30 60 90 150 250

Pressure Class ANSI 150 lb. ANSI 300 lb. ANSI 600 lb. ANSI 900 lb. ANSI 1500 lb. ANSI 2500 lb.

Code L G W

Manual Operator Type Lever Handle Worm Gear Operator Oval Handwheel

Code --RTJ BW SE SW FF

Connection Raised Face Standard (specify for all others) Ring Type Joint Butt-weld End Screwed End Socket Weld End Flat Face

Code SB11 EXT SVB

Special Special – give complete detail Extended Bonnet for cryogenic service Special Vented Ball (Uni-directional flow required) Fugitive Emission Double Gland Packing and Lantern Ring Exxon Partial Burn Valve Exxon Full Burn Valve DuPont Coded Cavity-Free/No Fill/Pocketless

X ZP Z D PL

When other than lever or gear operators are desired, a complete description of the actuator should follow the valve coding number.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 81

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body Materials

EB1

32

Special Feature

Ball/Stem Materials*

-

Ball Coating

32

Seat Stem Materials Packing

E

T

Pressure Class

-

15

Manual Connection Special Operator

L

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS; Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Body Styles Floating Ball Valves Code SB11 EB800R EB1 EB8 E03 E02 E071 E078

Body Style Floating Ball, Split Body, Fire-safe Floating Ball, One-Piece Body, Fire-safe Floating Ball, Split Body, Fugitive Emission Option Floating Ball, Split Body, Fugitive Emission Option Bar Stock Type, 3 Piece Design Bar Stock Type, 3 Piece Design Jacketed, End Entry Jacketed, End Entry

Connection Full Bore Reduced Bore

Flanged Flanged

Pressure Class 150 ANSI 150-300 ANSI

1/2"

Sizes to 8" 1/2" to 8"

Full Bore

Flanged

150-300 ANSI

1/2"

Reduced Bore

Flanged

150 ANSI

6" to 10"

Full Bore Reduced Bore Full Bore Reduced Bore

Screwed or Socket Weld Screwed or Socket Weld Over Sized Flanged Over Sized

Max 1500 WOG Max 1500 WOG 150-300 ANSI 150-300 ANSI

1/2"

Connection Full Bore Full Bore Full Bore Reduced Bore Reduced Bore Reduced Bore Full Bore Full Bore Full Bore Reduced Bore Reduced Bore Reduced Bore

Flanged Flanged Flanged Flanged Flanged Flanged Flanged Flanged Flanged Flanged Flanged Flanged

Pressure Class 150-300 ANSI 600 ANSI 900-1500 ANSI 150-300 ANSI 600 ANSI 900-1500 ANSI 150-300 ANSI 600 ANSI 900-1500 ANSI 150-300 ANSI 600 ANSI 900-1500 ANSI

Sizes 10" to 30" 2" to 24" 11/2" to 20" 12" to 36" 3" to 26" 2" to 24" 2" to 30" 2" to 24" 11/2" to 20" 3" to 36" 3" to 26" 3" to 24"

Connection Full Bore Full Bore Reduced Bore Full Bore Reduced Bore Full Bore Full Bore

Flanged Flanged Flanged Flanged Flanged Flanged Flanged

Pressure Class 150-300 ANSI 600 ANSI 150-300 ANSI 150 ANSI 150 ANSI 300 ANSI 600 ANSI

Sizes 11/2" to 12" 11/2" to 6" 6" to 10" 1/2" to 8" 6" and 8" 1/2" to 4" 1/2" to 11/2"

to 8"

to 11/2" to 2" 1/2" to 8" 3" to 8" 1/2"

Trunnion Ball Valves Code E011

Body Style Trunnion Mounted Ball, Split Body

E081

Trunnion Mounted Ball, Split Body

E012

Trunnion Mounted Ball, Split Body, Adjustable Gland

E082

Trunnion Mounted Ball, Split Body, Adjustable Gland

3-Way Ball Valves Code E031

Body Style 3-way “L” Port 2-seats

E038 E39 E32

3-way “L” Port, 2-seats 3-way “L” or “T” Port, 4-seats 3-way “L” or “T” Port, 4-seats

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 82

KTM Ball Valves

Standards and Approvals KTM Ball Valves are manufactured in strict accordance with worldwide industry standards. ANSI B16.5 B16.10 B16.34 B16.25 FCI 70-2

Title Steel pipe flanges and flanged fittings Face-to-Face and End-to-End dimensions Valves – flanged, threaded and welded end Butt-welded ends Control valve seat leakage

API 6D 598 607 RP6F 6FA 608

Title Pipeline valve specifications Valve inspection and test Fire-tested for soft-seated valves (4th Edition) and EXES 3-14-1-2A Fire test for valves Fire test for valves Metal ball valves – flanged and butt-welded ends

MSS SP-6

Title Standard finishes for contact faces of pipe flanges and connecting-end flanges of valves and fittings Standard marking system for valves, fittings, flanges and unions Quality standard for steel castings for valves, flanges and fittings (visual method) Pressure testing of steel valves Ball valves with flanged or butt-welded ends for general services

SP-25 SP-55 SP-61 SP-72

NACE Title MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment BS 5351 5146

Title Steel ball valve for the petroleum, petrochemical and allied industries Inspection and testing

Details on acceptance of KTM products with other organizations are available upon request.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 83

KTM Ball Valves

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.

Copyright © 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550 84

www.tycoflowcontrol.com