Kam Kiu Aluminum Group. Drawn Tube & Seamless Tube Information

Kam Kiu Aluminum Group Drawn Tube & Seamless Tube Information What is Drawn Tube ? ¾ An extruded tube brought to final dimension by cold drawing th...
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Kam Kiu Aluminum Group Drawn Tube & Seamless Tube Information

What is Drawn Tube ? ¾

An extruded tube brought to final dimension by cold drawing through a die and over a mandrel. This process reduces the cross sectional area of the tube, increases strength and refines the tube surface.

Tube Drawing Diagram

Die

Bench Rod

Mandrel

Tube Draw Die And Mandrel

Tube Drawing Process

Drawn Tube

Die Assembly Front View

Draw Die Die Bearing

Die Mandrel

Drawn Tube

Drawn Tube Products - Bow Rails

Drawn Tube Products - Swaged Tube

Drawn Tube Products - Expanded Tube

Drawn Tube Products - Flared Tube

Drawn Tube Products - Ping Golf

Drawn Tube Products - Anodizing Colors

Swimming Pool Blue

Gold

Black

Drawn Tube End Use Products

Water Wand

Golf Ball Retriever

Nifty Nabber Shovel

Extension Pole

Drawn Tube End Users

Drawn Tube Advantages Vs Extruded Tube

Drawn Tube Advantages Vs Extruded Tube



Dimensional Tolerances - Because the tube is drawn over a mandrel and through a die, consistent dimensions can be achieved.



Superior Strength - Coldwork increases tube strength and is stronger that an equivalent extruded tube.



Attractive Appearance - The drawing process enhances tube cosmetics by producing a bright finish with no weld lines.



Machining - The drawn tube’s superior strength and hardness characteristics enhance tube machinability. This assures a better machined surface with less gumming.



Bending - Better dimensional and temper characteristics greatly enhance tube bending operations. Consistent dimensions and temper reduce bender setup time and require less machine adjustments. Tube spring back is enhanced. Precise bends can be obtained.



Anodizing - The draw process refines the surface of the tube eliminating extrusion die lines and other surface irregularities. This provides a superior finish for bright dip and etch and clear anodizing.

Porthole VS Seamless - Market Look

¾ Porthole drawn tube is suitable for many tube applications - flagpoles, antennas, conveyor rolls, textile spools, orthopedic applications, recreational, marine applications. ¾ Seamless tube is better suited for high stress applications such as hydraulic cylinder tube used in trench shoring devices, photocopiers, bicycle, kicking scooters, etc.

Drawn Tube Shapes ¾ Upon special inquiry, we offer drawn shapes including squares,triangles, and flutes. Square and triangular shapes are not supported by the tube straightening process, therefore straightness is not guaranteed.

Drawn Tube Shapes

TriFlat

Drawn Tube Shapes

Square

Drawn Tube Shapes

Fluted Tube

Tube Fabrication A broad range of value added services are available.

Hydraulic End Forming Cut To Length Deburring Flaring Punching Chamfering Threading Bending

Finishing A broad range of finishes are available.

Bright Dip Clear Bright Dip Gold Black Dip Black Etch & Clear Etch & Gold Etch & Black Swimming Pool Blue 2 Step Organic Black

Certifications

Drawn Tube is certifiable to the following specifications:

ASTM-B483 - Porthole General Purpose Drawn Tube ASTM -B210 - Seamless Drawn Tube

Drawn Tube Tolerancing

Drawn Tube Tolerancing

Metallurgical Considerations Bending Alloys/Tempers

Flattening Alloys/Tempers

6063 - T832 6063 - T83 3003 - H12 3003 - H14 3003 - H16 3003 - H18 3003 - 0 6063 - 0

6063 - T831 3003 - H12 3003 - H14 3003 - H16 3003 - H18 3003 - 0 6063 - 0

Machining Alloys/Tempers 6061 - T8 Seamless 6063 - T832

Anodizing Alloys/Tempers 6063 - T832 6063 - T83 3003 - H12 3003 - H14 3003 - H16 3003 - H18

Metallurgical Considerations The following table highlights common tube sizes in 6063-T832 that are produced and their minimum bend radius based on a fully tooled radial draw bender. Other considerations may be need on other types of benders.

Tube Bending Considerations Tube Size Minimum Radius .750 X .035 2.000” .750 X .042 1.750” .750 X .049 1.562” .750 X .065 1.312” .875 X .035 2.562” .875 X .042 2.250” .875 X .049 2.000” .875 X .065 2.687” 1.000 X .035 3.250” 1.000 X .042 2.812” 1.000 X .049 2.500” 1.000 X .065 2.125”

Physical Properties Alloy And Temper 1100-0 1100-H14 1100-H16 1100-H18

Specified Wall Thickness .in .014 - .500 .014 - .500 .014 - .500 .014 - .500

Tensile Strength - ksi Ultimate Yield Min Max Min Max 11.0 15.5 3.5 .. 14.0 .. 11.0 .. 19.0 .. 17.0 .. 22.0 .. 20.0 ..

Elongation % min. Full- Section Cut-Out Specimen Specimen .. .. .. .. .. .. .. ..

.025 - .049 .050 - .259 .260 - .500 .010 - .500 .025 - .049 .050 - .259 .260 - .500 .025 - .049 .050 - .259 .260 - .500 .025 - .049 .050 - .259 .260 - .500

14.0 14.0 14.0 17.0 20.0 20.0 20.0 24.0 24..0 24.0 27.0 27.0 27.0

19.0 19.0 19.0 .. .. .. .. .. .. .. .. .. ..

5.0 5.0 5.0 12.0 17.0 17.0 17.0 21.0 21.0 21.0 24.0 24.0 24.0

.. .. .. .. .. .. .. .. .. .. .. .. ..

30 30 .. .. 5 8 .. 3 5 .. 3 5 ..

20 20 30 .. 3 4 .. 2 4 .. 5 3 ..

6063-0 6063-T83 6063-T832

.018 - .500 .025 - .259 .025 - .049 .050 - .259

.. .. 41.0 40.0

19.0 33.0 .. ..

.. 30.0 36.0 35.0

..

.. 5 8 8

..

6061-0 6061-T8

.018 - .500 .. 22.0 .. 14.0 .050 - .259 42.0 35.0 6161-T8 For Straight Length Usage Only – Not For Bending

15 N/A

15 N/A

3003 – 0 3003-H12 3003-H14

3003-H16

3003-H18

.. ..

5 5

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