INTEGRATED SOLUTIONS FOR NEXT GENERATION SPACE MISSIONS_

WORLDWIDE LEADER_ For almost 60 years, Moog has grown as a worldwide leader in the design and manufacture of precision motion control systems and components to meet our customers’ needs. Through the integration of our flight proven components into systems, we have established a reputation as a solutions provider for spacecraft and launch vehicles. As a result, we have become a leading supplier of integration solutions for next generation space missions. Moog is committed to extending the depth of our systems integration knowledge while expanding our core component expertise to prepare ourselves and our customers for the future of spaceflight. With established and growing engineering and manufacturing capabilities, we are able to meet and exceed our customers’ needs and requirements. 2

Because of Moog’s legacy of creating spaceflight hardware, one can say that it is our natural rhythm and comfort to create hardware that will be advantageous to our customers. We understand the significance of being responsive to our customers’ needs. Integrity, mutual trust and communication are what our company’s culture was founded upon. We believe collaboration with open communication is the cornerstone to customer satisfaction. We are committed to upholding a superior level of service and support while providing innovative solutions to our customers around the world. Our People Promote Customer Intimacy: • Culture that is built upon mutual trust, integrity and communication • Customer oriented company that works through the full life cycle of a product from design to post-delivery support • Flexible and responsive workforce capable of adapting to evolving customer requirements Technical Capability for Extreme Environments: • Unmatched fluid and motion control heritage for launch vehicles and spacecraft • Technical depth ranging from components to complete systems integration • In-house services and dedicated test systems World Class Operations: • Unmatched edge understanding of contamination controls and class 10,000 clean room design and operation • High precision machining and finishing processes to ensure mission success • Complete testing capabilities including Thermal Vacuum, HALT/HASS, Vibration, Shock, Cryogenic, EMI • Fully integrated electronics and avionics capability from circuit card manufacture through box build and test • Dedicated Lean and Six Sigma personnel to drive continuous improvement Systems and Services for Pre-Flight Testing: • Gravity offload systems to simulate free-free boundary conditions • Support structures for satellite handling and optics positioning • Shock testing for system and component qualification

NASA/JPL-Calech/University of Arizona

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NEXT GENERATION_

NEXT GENERATION SPACE MISSIONS SUCCESS AT EVERY STAGE_ Moog has evolved from a producer of components to a provider of systems and major sub-systems. This evolution was a strategy established by our Space Sector management and fulfilled through internal growth, a focused acquisition plan, and market penetration. At Moog, we are responsive to the evolving space markets.

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Electromechanical, electrohydraulic and electrohydrodynamic steering control systems.

Fuel and oxygen control for booster and upper stage engines.

Reduces vibration and shock loads with patented UniFlex, OmniFlex and ShockRing systems.

TVC SYSTEMS:

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CRYOGENIC PROPELLANT VALVE:

LAUNCH LOAD ALLEVIATION (SoftRide):

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For fault tolerant actuation systems in extreme launch and space environments.

Positions satellite solar arrays for power generation.

AVIONICS AND SOFTWARE:

SOLAR ARRAY DRIVES:

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PROPULSION SYSTEMS AND SUB-SYSTEMS: Green and hydrazine propulsion systems for small satellites; propellant control sub-systems for bi-propellant and electrical propulsion systems.

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SECONDARY PAYLOAD ADAPTERS (ESPA): Maximizes launch vehicle’s utilization by providing mounting provisions for six smaller satellites below the primary payload.

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THRUSTER VALVES: For flow control of green, hydrazine, bi-propellants and electric propellants.

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NEXT GENERATION_

LAUNCH VEHICLE CONTROLS_

LAUNCH VEHICLE CONTROLS_

For the launch vehicle market, Moog provides an array of key technologies that can be customized for your applications. Almost 60 years of proven heritage has provided hundreds of launch vehicle flight controls for commercial, science and military applications. We are focused on and committed to providing the launch vehicle industry with major subsystems and components which will deliver mission success at a reasonable cost. Motion Controls: We provide custom products and engineering expertise in all facets of actuation technology, including electromechanical (EM), electrohydraulic (EH), electrohydrostatic (EHA) and pneumatic. Propulsion Controls: Our propulsion controls support cryogenic and storable propellant main engines as well as reaction control applications. Moog is providing innovative, manifold solutions for complex fluid control requirements on main engines and feed systems. Avionics: Since 1971, Moog has been committed to providing control system solutions for TVC actuation, flight control, vibration control and mechanisms on launch vehicle, strategic missile and spacecraft applications. Our state-of-the-art electronics assembly and test facility is dedicated to low volume, high reliability products. Moog specializes in flight critical solutions with a staff of over 200 electrical and software engineers, experienced in guidance, navigation and flight control, actuation systems, propulsion systems, power systems, ordnance control, and high speed telemetry. Structures and Vibration Control: Our launch vehicle structures and payload interfaces alleviate loads on the payload, which allows the end customer to focus on on-orbit functionality rather than launch survivability.

Applications:

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Solutions:

• Ares I

• Minotaur

• TVC Systems & Components

• Payload Adapters

• Ariane 5

• Pegasus

• Propellant Valves & Valve Actuators

• Atlas 5

• Space Shuttle

• Fluid Control Subsystems

• Radiation Hardened Electronic Control Units for TVC & Valve Control

• Delta IV

• Taurus I & II

• SoftRide Payload Isolation Systems

• Falcon I

• Trident

• Command & Data Interface Units

TAURUS II_

TAURUS II_

Upon launch in 2011, Taurus II will provide responsive, low-cost and reliable access to space. In addition, it will have the capability to perform commercial re-supply missions to the International Space Station under a NASA Commercial Orbital Transportation Services (COTS) agreement. Moog has been part of the Orbital Sciences team since the design of the Pegasus rocket, supplying integrated cold gas thruster systems. Decades later, we are providing electrohydraulic and electromechanical TVC actuation systems for both the first and second stage of this rocket, along with roll and reaction control thrusters and electronic control units.

ELECTROHYDRAULIC TVC ACTUATION SYSTEM:

ELECTROMECHANICAL MAIN ENGINE VALVE ACTUATOR:

ELECTROMECHANICAL TVC ACTUATION SYSTEM:

Independent TVC systems for the two liquid first stage engines.

Controls position of first stage engine propellant valves.

TVC system for the solid rocket second stage motor.

COLD GAS THRUSTERS: Tri-thruster module provides roll and reaction control.

Courtesy of Orbital Sciences Corporation

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NEXT GENERATION_

SPACECRAFT FLUID AND MOTION CONTROLS_

SPACECRAFT FLUID AND MOTION CONTROLS_ Moog’s extensive heritage and dedication to mission success combined with proven engineering manufacturing and integration capabilities make us a leading provider for spacecraft challenges. With our unique capabilities and a strong emphasis on mechanical, electrical and systems engineering, we offer a complete package of integrated technologies for satellites. Motion Controls:

We provide hundreds of Solar Array Drive Assemblies and Antenna Actuators that are orbiting the moon, in-flight for deep-space exploration and stationed around the earth for the advancement of science, security and communication. Propulsion Controls: Moog’s products are flexible to meet the needs of cryogenic liquid and gas propellants used in mono-propellant and bi-propellant feed systems and thrusters. We have a teaming agreement with ECAPS AB for high performance green propellant technologies that allow for the delivery of complete satellite propulsion systems. Avionics: Avionics, currently the fastest growing capability in our company, provides hardware, firmware and software design for integrated spacecraft solutions. Structures and Vibration Control: Our adapters enable multiple small payloads to launch with larger ones and function as the core of satellites and orbital transfer vehicles.

Platforms:

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Solutions:

• Hubble Space Telescope

• Americom

• Gravity Probe-B

• Antenna Pointing Mechanisms

• JWST

• Astra

• TACSAT-2

• Solar Array Deployment and Drive Mechanisms

• LDCM

• Sirius

• International Space Station

• GLAST/Fermi

• Terrestar

• Jules Verne ATV

• Cold Gas, Chemical, Electric, Green, Hydrazine Subsystems and Components

• PRISMA

• Galaxy

• MESSENGER

• Payload Vibration Isolation

• Iridium

• Eutelsat

• CASSINI

• Spacecraft Jitter Simulation

• Echostar

• A2100, SBIRS, AEHF

• TERRA

• Intelsat

• SS/L 1300

• Spacebus

• Inmarsat

• DAWN

SS/L 1300_

SS/L 1300_

Space Systems/Loral designs, manufactures and integrates satellites and satellite systems for commercial and

governmental customers. The 1300 series satellite platform is used for a wide range of services including broadcast video, broadband digital multimedia communications, direct-to-home services, defense communications and air traffic control. Moog supplies deployment and positioning mechanisms for antennas, actuators for the stationary plasma thruster, chemical propellant latching and thruster valves, an electric propulsion pressure management assembly, vibration isolators and shock test services.

LATCHING THRUSTERS AND ISOLATION VALVES: Isolates the fuel and oxidizer lines leading to the apogee engine and also isolates the helium pressurant tank from the fuel and oxidizer tank.

ANTENNA DEPLOYMENT AND POSITIONING MECHANISM: 2-axis gimbals and single-axis actuators for the on-orbit deployment and positioning of the spacecraft antennae.

TYPE 3 ACTUATOR: Provides stepper-motor, geared actuators for the positioning of the Stationary Plasma Thruster (SPT).

ELECTRIC PROPULSION PRESSURE MANAGEMENT ASSEMBLY (PMA): Acts as the feedsystem for the Xenon propulsion system on the satellite.

VIBRATION ISOLATOR: Used to separate high vibration areas of a spacecraft structure from areas where significant vibration is not desired.

Courtesy of Space Systems/Loral

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NEXT GENERATION_

CUSTOMER FOCUS_

CUSTOMER FOCUS_

At Moog, we promise to be proactive and responsive to you. We strive to provide you with world-class, high-performance, fail-safe motion control, avionics and propulsion solutions that will suit your needs. • Distributed sales offices that are co-located near our customers make us accessible anywhere in the world. • Optimized trade study results are achieved through up-to-date input for design, architecture definition, risk mitigation and cost benefits. • We have the ability to develop, manufacture, and test the chosen design with trained personnel and maintained facilities for today’s space program needs. • Close relations with project stakeholders establish requirements definition that supports the systems engineering process.

Moog’s Project Management Process (PMP) provides structure and the appropriate tools to meet customer expectations Structured Process for Proposal Preparation Project Estimating Matrix (PEM) is a detailed time-phased, task-based matrix utilized to define all program activities. Disciplined Transition Process from Proposal to Program Execution The PEM is updated per contract negotiations and used to generate the program plans. Clear Expectations of Requirements Initial program meetings are held to establish mutual understanding of all documents, requirements and proposal assumptions. Continual Improvements Through Lessons Learned Results of proposal and project execution lessons learned discussions are reviewed and subsequently drive process improvements.

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WORLDWIDE COLLABORATION_

WORLDWIDE COLLABORATION_ ASIA:

• Hydraulic test facilities for aerospace applications • Class 10,000 clean room for assembly and test

• Strong working relationships with Mitsubishi Heavy Industries (MHI), IHI Aerospace and JAXA

• In-house production of EH servovalves for main engine TVCs and mono-propellant latch and thruster valves AMERICAS: • 12 sales and manufacturing locations • Shared resources and test systems coast-to-coast with a virtual engineering organization • Almost 300,000 sq. ft. of development labs, manufacturing and assembly and test areas around the United States • Over 15,000 sq. ft. of Class 10,000 clean rooms around the United States • Systems engineering to support integration • Ground to launch to on-orbit support and test EUROPE: • Manufacturing capabilities in 14 countries, including Germany, France and Italy • Key partnership agreements for the United States small satellite market for complete tank-to-thruster solutions • Products are seen through systems engineering, integration, delivery and post-delivery support with our partnerships in Europe

Moog is partnered with ECAPS AB to provide high performance green propellant technologies for environmentally friendly spaceflight missions. Swedish Space Corporation Group

©2008 ESA-CNES-Arianespace/Photo Optique Vidéo CSG

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