Hightech Afloat Efficiency in Ship Design

Hightech Afloat Efficiency in Ship Design Gijs Streppel MSc. Sales & Design Department 23 September 2013 Meyer Neptun Group 2 Family Meyer Berna...
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Hightech Afloat Efficiency in Ship Design Gijs Streppel MSc. Sales & Design Department

23 September 2013

Meyer Neptun Group

2

Family Meyer

Bernard Meyer

23 September 2013

One shipyard – two locations

3

 Copenhagen

Rostock

 Hamburg Papenburg

 Amsterdam



Warsaw

Berlin

 London

Brussels

 

 Cologne

 Frankfurt

 Prague

 Paris  Munich

 Vienna

23 September 2013

Neptun Werft Rostock

4

23 September 2013

Meyer Werft Papenburg

5

23 September 2013

Current Orderbook

6

Cruise ships

River cruise ships

Ships: 36 (+6)

Ships: 32 (+14)

Gas tankers

Island ferries

Ferries / Cruise ferries

Ships: 56

Ships: 29

Ships : 32

Passenger ships

Livestock carriers

Container ships

Ships: 24

Ships: 27

Ships: 4

Research ships

Ships: 0 (+1)

23 September 2013

Regulatory | Sulphur reduction

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23 September 2013

Regulatory |Emission Controlled Areas (ECA)

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Source: DNV

23 September 2013

Exhaust gas cleaning

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• Scrubber | wet systems • Up to 97% SOx reduction • Cleaning of exhaust gasses with sea water and chemicals • 1-5% of engine power consumption • >80% of order book equiped with scrubber

• Scrubber | dry systems • Up to 97% SOx reduction • Absorbative material like calcium hydroxide CaOH2 needed • 1-3% of engine power consumption

• Catalyst • Catalyst reduces NOx, only possible with dry scrubber due to exhaust temperature • 1-3% of engine power consumption 23 September 2013

Electrical power demand with propulsion

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Electrical power demand on a cruise vessel including propulsion in % Figures are based on an average of a complete cruise

23 September 2013

Itinerary planning

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• Careful planning of voyage • Keep ship speed at same level  Example • New York – Nassau → 950 nm • Ship: 23 kn, 32,000 kW • 48 h time according to itinerary

 Alternative 1 • 38 h, speed 23 kn • 10 h, speed 7.6 kn • Fuel consumption 220 t

 Alternative 2 • 38 h, speed 21 kn • 10 h, speed 15.2 kn • Fuel consumption 170 t

 22% fuel saving 23 September 2013

Hull form optimization

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• Potential Flow CFD calculations • Early design stage: • Getting an insight of areas for possible improvements • Getting an insight of possible design limitations (hard points)

• Close to contract: • Parametric model to calculate several 1000 hull shapes • Hard points fixed for optimization • Potential flow CFD as judgement for every single shape • Judgement of best result by experience of naval architect

• RANSE CFD calculations 23 September 2013

Hull form optimization

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• Optimization of appendages • Only possible with RANSE CFD • Position and form of brackets to reduce disturbance of propeller inflow • Use of twisted rudder to regain rotative energy • Form of pod housing • Turning direction of stabilizers

23 September 2013

Hull form optimization

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• Model testing • Resistance due to water:

• Calm water efficiency • Efficiency in operational conditions • Resistance due to wind: • Manoeuvring capability • Passenger comfort

23 September 2013

Electrical power demand without propulsion

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Electrical power demand on a cruise vessel without propulsion in % Figures are based on an average of a complete cruise

23 September 2013

Climate control | Energy consumption

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Comparision energy consumption for cabin systems

115%

120

120%

100% 90%

100

80

60

40

20

0 Single duct

Single duct el. Reheat

Double duct

Fan coil unit

23 September 2013

Climate control | Energy recovery

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Comparision energy consumption for energy recovery options in % 100% 100 90

78% 80

64%

70

53%

60 50 40 30 20 10 0 100% outside air

70% outside air

50% outside air

HRW*

*Efficiency will be reduced during lifetime

23 September 2013

Climate control | Energy recovery

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• Absorption refrigeration unit: use of heat to make „cold“

23 September 2013

Electrical power demand without propulsion

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Electrical power demand on a cruise vessel without propulsion in % Figures are based on an average of a complete cruise

23 September 2013

Lighting optimization

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• Dimming to 80% not visible with human eye • Use of energy saving lights like LEDs • Programming of light intensity • Motion sensors

23 September 2013

Lighting optimization

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• More lights, less power

Stateroom Lighting Amount 2001 3 2 2 1 2 1 11

Description 2008 4 1 2 2 2 1 12

Downlight Mirror Light Luminare Wall Washer Wall Scone ohter

Power 2001 13 14 30 20 60 60

2008 13 11 28 35 13 26

Power Total 2001 2008 39 52 28 11 60 56 20 70 120 26 60 26 327 241

Power reduction approximately 26%

23 September 2013

Result

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• Radiance of the Seas – 90000 GT – 2112 Persons – Built 2001

• Celebrity Solstice – 122.000 GT – 3365 Persons – Built 2008

23 September 2013

Result

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Radiance of the Seas • delivered 2001 • 90.090 GT • 2.112 lower berth

35 % larger

Gross tonnage 180000 160000 140000 120000 100000 80000 60000 40000

up to 25% less propulsion power per passenger

Celebrity Solstice • delivery 2008 • 122.000 GT • 2.112 lower berth

20000 0 Radiance of the Seas (2001)

Celebrity Solstice (2008)

Sunshine (2014)

Ship size (gross tonnage) Propulsion power / lower berth [kW] 20 18

30 % larger

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up to 30% less propulsion power per passenger

Sunshine • delivery 2014 • 168.000 GT • 4.148 lower berth

14 12 10 8 6 4 2 0 Radiance of the Seas (2001)

Celebrity Solstice (2008)

Sunshine (2014)

Propulsion power / lower berth Energy saving:

Hull form and propulsion

Hotel load / lower berth 100% 90% 80%

Machinery systems

70% 60% 50% 40%

Air conditioning plants

30% 20% 10%

Lighting

Insulation …

0% Radiance of the Seas (2001)

Schiffe: 27

Celebrity Solstice (2008)

Sunshine (2014)

Hotel load / lower berth Schiffe: 4 23 September 2013

Alternative power

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• Solar panels • 470 m² installed on Celebrity Solstice Class

• Fuel cells • Under investigation • Still too big, too heavy and to expensive for too less power • High power cells not available for maritime use

• Dual fuel • Already in use on e.g. local ferries and freight vessels • Designs for cruise vessels available 23 September 2013

Coral Energy | Dual Fuel

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• Optimized for trade • LNG fuelled from own cargo tanks 1x Wärtsilä 8L50DF main engine 2x 6L20DF aux. generators Fuel Gas Plant Boil off of cargo used as fuel

3 Type C bilope tanks 15,600 m³ capacity

23 September 2013

Concept cruise vessel with LNG

26

23 September 2013

Thank you! Sales and Design Department, 23 September 2013

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