2012-03-2000 Ver. 2 ENGLISH

Head Office & Factory

Seoul Office

Hyundai-Wia Machine America Corp. 450 Commerce Blvd. Carlstadt, New Jersey, U.S.A., 07072 TEL : +1 201 636 5600 FAX : +1 201 636 5678 http ://www.hyundai-kiamachine.com

CHINA Beiging Office Room 908 No. 38 Xiaoyun Road, Chaoyang District, Beijing China 100027 TEL : +86 10 8453 9850~2 FAX : +86 10 8453 9853

391-8 Gaumjung-Dong, Seongsan-Gu, Changwon, Gyeongnam, Korea TEL : +82 55 280 9114, FAX : +82 55 282 9680 http : //www.hyundai-wia.com, E-mail : [email protected]

Chicago Office 751 Landmeier Rd. Elk Grove Village, IL 60007 U.S.A. TEL : +1 847 640 8870(#201) FAX : +1 847 640 8701 http ://www.hyundai-kiamachine.com L.A Office 11155 Knott Ave, Suit F, Cypress, CA 90630 U.S.A TEL : +1 714 373 5480 FAX : +1 714 373 5485 http ://www.hyundai-kiamachine.com Argentina Office AV, Alicia Moreau de Justo 1848 of 4-6 Puerto Madero(C1107AFL). Buenos Aires, Argentina TEL : +54 11 4313 1917 FAX : +54 11 4313 1929 http ://www.hyundai-kiamachine.com HYUNDAI-KIA EUROPE GmbH Kaiserleipromenade 5, D-63067 Offenbach,Germany TEL : +49 69 271 472700 FAX : +49 69 271 472719 http ://www.hyundai-kia.de Raunheim Service Center Kelsterbacher Str. 38-46 D-65479 Raunheim, Germany TEL : +49 6142 834 0 FAX : +49 6142 834 100 http ://www.hyundai-kia.de

9th Floor Landmark Tower 837-36, Yeoksam Dong, Gangnam-Gu, Seoul, Korea TEL : +82 2 2112 8452~63, FAX : +82 2 2112 8400

Sanghai Office Room 501 Ocular B/D, No.1366 Wu Zhong Road, 201103 Shanghai, Chian TEL : +86 21 3431 0370~2 FAX : +86 21 3431 0376 Guangzhou Office Room 906, International Finance Place, No.8 Huaxia Road, Pearl River New Town, Tianhe District, Guangzhou, China, 510623 TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597 Chengdu Office Room 2103, Block A, Times Plaza, Zongfu Road, Chengdu, China 610016 TEL : +86 28 8665 5550 FAX : +86 28 8665 2985 Wuhan Office Room 43-05, New World International Trade Building(Wuhan) No.568 Jianshe Avenue, Jianghan District, Hankou, Wuhan, Hubei 430022 TEL : +86 - 27 - 5952- 3256~7 FAX : +86 - 27 - 5952 - 3258 Qingdao Office Room 1207, Zhaoyin Building, 36 Hongkong Middle Road, Qungdao, shandong 266071, China TEL : +86 - 532 - 8667-9333~5 FAX : +86 - 532 - 8667-9338 SHENYANG Office Room 1304, Fortune Center No. 53 Bezhan Road Shenhs, D Strict Shenyang, China 110013 TEL : +86 - 24 - 3228 - 6640 FAX : +86 - 24 - 3228 - 6642 INDIA Chennai Office No.6, Papparambakkam Village, Thiruvallur Taluk & District - 602025 Tamilnadu, India TEL : +91- 44 - 3717 - 6333 FAX : +91 - 44 - 3717 - 6363

※ Specifications are subject to change for improvement without notice.

High Speed Compact Machining Center

i-CUT380M Series

High Speed Compact Machining Center

Basic Structure ●

Bed

●

Slide Way

●

Spindle

Peripheral Device ●

ATC & Magazine

●

Chip Conveyor

●

Automatic System

Easy to Operate ●

SIEMENS 828D

●

Software

HYUNDAI WIA MACHINE TOOL

New Leader in Compact Metal Mold Machines!

i-CUT380M Series •Built-in high speed 24,000 RPM spindle •Spindle acceleration/deceleration 0 → 24,000 RPM : 1.2 sec. •Various model to meet customer’s need •High speed ATC 20 Tool

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3

BASIC STRUCTURE Compact High-Speed Vertical Machining Center

High Column The high column design allows for a larger work envelope. (Except for Dual Table). Deviation (μm) Number of Positioning Repeated (Time)

Ball-screw Deviation (Diameter)

Pre-tensioned & Double Anchored Ball screw All axis are driven by high precision double-nut ballscrews. The double pretension design provides outstanding positioning and repeatability with virtually no thermal growth. All ballscrews are connected directly to the servo drive motors without gears or belts, to eliminate backlash.

High Speed LM Guide

Rapid Travel Improvement

Rapid High Speed axis movement is achieved by the use of linear motion guide ways

Rapid travel has increased to 56m/sec significantly reducing production times

This reduces non-cutting time and decreases machining time for greater productivity

HYUNDAI WIA MACHINE TOOL

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5

Main Spindle The 7kW motor delivers high RPM to the spindle without causing vibration and allows for rigid tapping up to 6,000 RPM.

Rigid Tapping Rigid tapping is standard and eliminates the need for special tooling. Consistent and accurate tapping increases tap life and reduces the machining cycle time.

Oil Cooling System The standard oil cooling system maintains the temperature of the main spindle, reducing thermal growth and increasing machined part accuracies

Spindle Thru Coolant

Opt.

Through the spindle coolant is available. This is particularly useful for deep hole drilling and helps increase tool life and decrease cycle time. ITEM Taper Sp. Speed (rpm) r/min Sp. Motor (Max./Cont.) kW Sp. Torque (Max./Cont.) N.m Driving Method -

i-CUT380M Series BIG PLUS #30 50 ~ 24,000 10.5 / 8 8/6 BUILT-IN

Axial Movement is Important for Face Contact Big Plus Spindle Before Clamping

After Clamping Clamping

Spindle Power & Torque

Non Contact

Contact

Application of 2 Faces Spindle The Big Plus spindle system (BBT #30) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increase tool rigidity, reduces run out and adds significant productivity to your machining applications

• Rigidity improved due to increases of reference diam. • Improvement of ATC repeat precision • Prevention of Z axis displacement when rotating in high speed • Increased life cycle of tools Sample Workpieces

PERIPHERAL DEVICE High Productivity Achieved with High Rigidity, Accuracy Machining

ATC & Magazine Magazine The tool magazine holds twenty (20) tools as standard with twenty four (24) tools as an option. Random access allows for pre-staging of tools for faster tool changes and increased productivity ITEM No. of Tool Tool Shank Max. Tool Dia. (W.T/W.O) Max. Tool Length Max. Tool Weight Tool Selection Method Tool Change T-T C-C Time

Chip Conveyor

Opt.

Chip Roughly cut chips Synthetic chips Hinge Belt Material SS41, 45C, Steel casting Type Show highly efficiency when treating lots of chips synthetic chip treatment, collective chips Scraper Type

Material SS41, 45C, Steel casting

Chip Chips shortly cut and out

Facilitate to treat chip shortly cut and out, facilitate to forward chips with 90 degree

Material AL, casting, non-metal Chip Chips in low density and fine powder Drum Filter Have advantage in precision when processing aluminum because chips are not introduced Type to coolant nozzle

i-CUT380M/420M i-CUT380MD 20 [24] BBT30 Ø65 / Ø130mm (2.6″/5.1″) 200mm (7.9″) 3kg (6.6 lb) Random 1.5sec 1.5sec 2.2sec 2.2sec

HYUNDAI WIA MACHINE TOOL

Table

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7

Automatic Operation System

The table size for the i-CUT 380M is 600mm x 380mm (23.6″ x 15″) and the i-CUT420M is 800mm x 420mm (31.5″ × 16.5″).

Dual Table

i-CUT380MD

Gantry Loader System

The automatic index table is incorporated into the standard design of the machine on the i-CUT 380MD. Both sides are completely separated by a heavy-duty guard. Because the table remains stationary during cutting, work can be safely set up on the table side not being machined on.

Robot System

The table itself rotates 180 degrees via a hydraulic rack & pinion gear and is locked in position using a locating pin.

Spindle Probe

Opt.

Work piece coordinate values can be set automatically using the optional spindle probe.

TLM

(Opt.)

The tool broken, wear-out degree and offset value can be automatically measured, ensuring working convenience.

Linear Scale

(Opt.)

Linear scales can be applied when highly accurate positioning is required.

Programming system for creating CNC programs easily.

Easy to Operate HYUNDAI WIA's smart system is customized to provide user friendly functions which aid in the setup and operation of the machine.

HYUNDAI WIA MACHINE TOOL

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SIEMENS 828D Shopfloor communications

You can use a USB memory card, a CF memory card and LAN commonly,

CNC Technology SINUMERIK 828D Milling is an advanced CNC that was designed for vertical/horizontal machining centers and has the capability to handle six (6) axis. It is ideal for the shop floor thanks to its unique graphical user interface. Users can quickly commission, operate, program, service and maintain machines tasks without the need for extensive training.

Programming & Operating Technology

• Program Storage CNC memory : 3~5MB • Auto Change of Tool Life Control and Spare Tool • Acceleration and reduction and feed forward control through JERK control • High speed Mold Process (Advanced Surface) • Straight block spline control (Compressor) function • Connectivity and Remote Diagnositc Function of Network Drive

ISO Code Programming

• • • • • • • •

Provide cycle programming (Program Guide) standard. Support ISO Code type(G291) standard Interative programming system (SHOPMILL) 2D / 3D Simulation + realtime Simulation Connectivity and Remote Diagnositc Function of Network Drive Support the setup graphic for workpiece coordinate(automatic / manual) Support the graphic for tool length measuring function (automatic / manual) Control of NC rotary and support of single section/cylinder interpolation

An existing program can be converted to run on the SINUMERIK 828D eliminating the need for re-programming.

Specifications unit : mm (in)

External Dimensions

i-CUT380M

i-CUT420M

i-CUT380MD

HYUNDAI WIA MACHINE TOOL

10 11

unit : mm (in)

Table Dimensions

i-CUT380M

i-CUT420M

i-CUT380MD Stdandard

Option

Metric Tap Size : M16×2.0 (28EA) Inch Tap Size : 5/8″-11″ UNC-2B unit : mm

Tool Shank

BBT30 TOOL

MAS403 P30T-1

• Note : Ø2.5mm turn hole is for spindle thru coolant option

Specifications Specifications

ITEM

i-CUT380M

Table Size

mm(in)

Maximum Load Capacity

Table

Table Change Time

-

ROTARY TURN

-

Rack & Pinion

-

Spindle Power Output (Max./Cont.)

-

BIG PLUS #30

r/min

50 ~ 24,000

kW(HP) N.m -

10.5/8 (14/11) 8/6 BUILT-IN

Travel (X/Y/Z)

mm(in) 520/380/480 (20.5″/15″/18.9″) 700/420/480 (27.6″/15″/16.5″)

Distance from Table Surface to Sp

mm(in)

Distance from Column to SP. center

mm(in)

Rapid Feed Rate (X/Y/Z)

150~630 (5.9″~24.8″)

m/min

20 (787)

-

24 (945)

BBT30

Max. Tool Length

mm(in)

200 (7.9″)

Max. Tool Weight

kg(lb)

3 (6.6)

Tool Change Time

-

T-T C-C

sec sec

Ø65/Ø130 (Ø2.6″/Ø5.1″)

Twin Arm (Random) 1.5 2.2

Coolant Tank

ℓ(gel)

160 (42.2)

Lubricating Tank

ℓ(gel)

2 (0.53)

Hydraulic Tank

ℓ(gel)

30 (7.9)

Air Consumption (0.5MPa) Electric Power Supply Thickness of Power Cable Voltage

ℓ/min (gel) KVA Sq V/Hz

20 (787)

20 [24]

mm(in)



474 (19.1″)

LM GUIDE

Max. Tool Dia. (W.T / W.O)

Tool Selection Method

150~630 (5.9″~24.8″)

m/min(ipm) 56/56/56 (2,205/2,205/2,205) 50/50/56 (1,969/1,969/2,205)

EA

Tool Shank

200~680 (7.9″~26.8″)

444 (17.5″)

-

Number of Tools

NC

200 (440.9)

-

Slide Type

Machine

6

-

Cutting Feed Rate (X/Y/Z)

power Supply

2-250 (2-551.2)

-

-

Spindle Driving Method

Tank Capacity

200 (440.9)

sec -

Spindle Torque (Max./Cont.)

ATC

kg(lb)

Table Driving Method

Spindle RPM

Feed

i-CUT420M 800×420 (31.5″×16.5″)

Change Method

Spindle Taper

Spindle

i-CUT380MD

600 X 380 (23.6″×15″) 2 - 650 X 400 (2-25.6″×15.7″)

200 (52.8) 20 Over 25 220/60 (200/50)

Floor Space (L×W)

mm(in)

1,680X2,520 (66.1″X99.2″)

1,920X3,244 (75.6″X127.7″)

Height

mm(in)

2,393 (94.2″)

2,483 (97.8″)

2,467 (97.1″)

Weight

kg(lb)

2,900 (6,393)

4,900 (10,803)

3,500 (7,716)

Controller

-

❖ Specifications are subject to change for improvement without notice.

2,060X2,575 (81.1″X101.4″)

SIEMENS 828D [840D] [

] : Option

HYUNDAI WIA MACHINE TOOL

12 13

Standard & Optional ● : Standard ○ : Option ☆ : Prior Consultation X : Non Application - : Impossible Spindle

i-CUT380M i-CUT420M i-CUT380MD ● ● ● ● ● ● ● ● ● 20 ATC Extension ○ ○ ○ 24 ● ● ● Tool Shank Type BBT30 X X X U-Center D'andrea ● ● ● 45° ○ ○ ○ Stud Bolt Collet Change 60° X X X 90° Table & Column – – ● APC Rotary Turn X X ● Tap Type Pallet ● ● ○ T-Slot Pallet ☆ ☆ ☆ NC Rotary Table ○ ○ X 150mm High Column ○ ○ X 300mm Coolant System ● ● ● Std. Coolant (Nozzle) ● ● ● Bed Flushing Coolant ○ ○ ○ 20bar X X X 30bar Spindle Thru Coolant X X X 70bar, 15ℓ X X X 70bar, 30ℓ ○ ○ ○ TOP COVER (Only for Spindle Thru Coolant) ○ ○ ○ Jet Coolant ○ ○ ○ Gun Coolant X X X Side Oil Hole Coolant ○ ○ ○ Air Gun ● ● ● Spindle Air Blow ○ ○ ○ Tool Measuring Air Blow (Only for TLM) ☆ ☆ ☆ Air Blow for Automation ☆ ☆ ☆ Thru MQL Device (Without MQL) ☆ ☆ ☆ Coolant Chiller ☆ ☆ ☆ Power Coolant System (For Automation) Chip Disposal ● ● ● Coolant Tank 160ℓ X X X Cabin Screw Chip Conveyor ○ ○ ○ Rear(Left) ○ ○ ○ Chip Conveyor (Hinge/Scraper) Rear(Right) ○ ○ ○ Rear(Rear) ☆ ☆ ☆ Special Chip Conveyor (Drum Filter) ○ ○ ○ Standard (180ℓ) ○ ○ ○ Swing (200ℓ) Chip box ○ ○ ○ Large Size (330ℓ) ☆ ☆ ☆ Customized S/W ☆ ☆ ☆ Machine Guidance ○ ○ ○ HWTM (Tool Monitoring System) ○ ○ ○ DNC Software ○ ○ ○ Dialogue Program ○ ○ ○ Tool ID Manager ○ ○ ○ Spindle Heat Distortion Compensation ☆ ☆ ☆ Spindle Warm up Function Safety Device ● ● ● Total Splash Guard ETC ● ● ● Tool Box ☆ ☆ ☆ Need for Munsel NO. Customized Color ☆ ☆ ☆ CAD&CAM Software Electric Device ○ ○ ○ 1 Color : ■ Call Light ● ● ● 3 Color : ■■■ Call Light ○ ○ ○ 3 Color : ■■■B Call Light & Buzzer ● ● ● Work Light ○ ○ ○ Electric Cabinet Light 24,000rpm(10.5/ 8kW) Spindle Cooling System ATC

BUILT-IN

Electric Device Door Inter-Lock Remote MPG MPG Spindle Load Meter Spindle RPM Meter Work Counter Total Counter Tool Counter Multi Tool Counter

SIEMENS 828D SIEMENS 840D LED Type LED Type Digital Digital Digital 6ea 9ea

Electric Circuit Breaker AVR (Auto Voltage Regulator) Note 1)

Transformer & Cable

380V : 10kVA 220V : 20kVA

Flash Memory Card Auto Power Off Back up Module for Black out Measuring Device Air Zero

TACO SMC

Work Measuring Device Touch TLM Laser (Marposs/Renishaw/Bloom) X/Y/Z Axis Tool Broken Detective Device Linear Scale Coolant Level Sensor (Only for Chip Conveyor) Enviornment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Std. Auto Door High Speed Auto Shutter (Only for Automatic System) Sub O/P Single NC Rotary TableI/F Channel 1Axis Control of Additional Axis 2Axis External M Code 4ea Automation Interface I/O Extension (In & Out) Hyd. Device Std. Hyd. Unit Center Hyd. Supply Device Compact Center Hyd. Supply Device

Hyd. Unit for Fixture

16Contact 32Contact 45bar/30ℓ 2x3(6Port) 2x5(10Port) 2x3(6Port) 45bar 70bar 100bar Customized

i-CUT380M i-CUT420M i-CUT380MD ● ● ● ● ● ● X X X ☆ ☆ ☆ X X X X X X ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ X X X ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ● ● ● – – ○ – – ○ – – ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆

※ Note 1) If installed SIEMENS 828D controller, It is automatically transform to 380V or 220V.

❖ The specifications as above will only serve as a reference.

Controller SIEMENS 828D

ControL

Diagnosis Function

Max. configuration of axes

5 axes

Alarm Display

Max. configuration of axes and sp.

6 axes (axes + spindle)

Spindle Load/rpm Meter

Least Command/input

0.0001mm / 0.00001inch

PLC status/LAD display

Feedrate Override

0 - 120%

Part Program Storage Length

5MB

Rapid Traverse Override

F1, 5, 25/50, 100%

Program Name

23 digits

Acceleration with jerk limitation

Subroutine Call

7Level

Programmable acceleration

Absolute/incremental Command

G90 - G91

Follow-up mode

Scaling, ROT

Measuring system 1 and 2,

Inch / Metric Conversion

selectable

Conversational Cycle Program

Separate path feed for corners and

Block Search with/without

chamfers

Calculation

Travel to fixed stop

Variable Program (Macro)

Feed Function

Programming Function

Spindle Functions Spindle Override

Read / Write System Variable 50% - 120%

BackGround Editing

Spindle Orientation

Miscellaneous Functions

Spindle Speed Limitation

Lable Skip

Rigid Tapping

Program Stop/End

Interpolations Linear interpolation axes

Lookahead , Jerk LimitationFeed & Max 4 axes

M - Code

M00, M01, M02, M30

AICC

forward control

Circle via center point and end point

ISO Dialect Interpreter(G291)

Circle via interpolation point

Maximum number of tools/cuttings

Helical interpolation

Number of levels for skip blocks 1

Universal interpolator NURBS

Protection Function

(non-uniform rational B splines)

Emergency Stop

Advanced Surface

Over Travel

Compressor for 3-axis machining

Contour Monitoring

Tool Function

Program Protection

128/256

Soft Limit

Tool Nose R Comp./Tool Radius Comp.

Automation Support Fun.

Zero Offset

Actual Speed Display(Monitor)

Time, Parts

(G54, G55, G56, G57 ,G58, G59)

Tool Life Management

Internal

Programmable Zero Offset

Work Count Function

3D Tool Radius Compensation

Language Function

Tool management

Two Language switchable

Display CRT / MDI

TFT 10.4˝ Color

RS 232C I/F

Manual Operation

Ethernet

Manual Handle/Jog Feed

USB Memory Stick & CF Card

Option

Reference Approach

Ref 1, 2 Approach

DRF offset

Spindle Control

Start, Stop, Rev, Jog, Ort.

Load and save of MDI

Auto Operation

Teach-in

Single Block

Number of levels for skip blocks 8

Feed Hold

Simulation in 3-D display ShopMill

Optional Block Skip Machine Lock

2D

Dry Run Simulation

•Figures in inch are converted from metric values. •Design and specifications subject to change without notice.

Japanese, Korean, Polish, Russian, Swedish, Portuguese, Turkish

Data Transfer

Screen saver

Reposition

Chinese Traditional, Czech, Danish, Dutch, Finnish, Hungarian,

TRACYL TRANSMIT

Max 4

HYUNDAI WIA MACHINE TOOL

14 15

Controller SIEMENS 840D

Control

Programming Function

Controlled axes

Max 4 axes

Inch / Metric Conversion

Simultaneous Controlled axes

Max 4 axes

Conversational Cycle Program

Least Command/input

0.001mm / 0.0001inch

Block Search with/without Calculation

Feed Function

Variable Program (Macro)

Feedrate Override

0 - 120%

Read / Write System Variable

Rapid Traverse Override

F1, 5, 25/50, 100%

BackGround Editing

Tool Function

Miscellaneous Functions

Tool Nose R Comp./Tool Radius Comp. Zero Offse t(G54, 55, 56, 57, 58, 59)

6EA (Max : 100EA)

Program Stop/End Lookahead , Jerk LimitationFeed &

3D Tool Radius Compensation

forward control

Display

Spindle Function 50% - 120%

Spindle Orientation

AICC

Helical interpolation Cylinder Surface Transformer

Cylindrical Interpolation

Peripheral Surface Transfomer

Polar Coordinate Interpolation

ShopTurn

Fanuc Program Execution

ISO Dialect Interpreter(G291)

Protection Function

Spindle Speed Limitation Rigid Tapping

Emergency Stop

Manual Operation

Over Travel

Manual Handle/Jog Feed

Soft Limit

Contour Monitoring

Reposition

Program Protection

Reference Approach

Ref 1,2 Approach

Spindle Control

Start,Stop,Rev ,Jog,Ort.

Auto Operation Single Block

Automation Support Fun. Actual Speed Display(Monitor) Tool Life Management

Time ,Parts

Work Count Function

Internal

Language Function

Feed Hold Optional Block Skip

Two Language switchable

Chinese Traditional , Czech, Danish, Dutch, Finnish, Hungarian, Japanese, Korean, Polish, Russian, Swedish, Portuguese, Turkish

Machine Lock (PRT)

DATA Transfer

Dry Run Simulation

M00, M01, M02, M30

NURBS TFT 10.4″ Color

Screen saver

Spindle Override

M - Code

Lable Skip

Programmable Zero Offset

CRT / MDI

22EA

**3D Simulation is possible in Shop turn

Diagnosis Function

RS 232C I/F

57600 BPS

Ethernet

Network Manage Software is necessary

Alarm Display

Option

Spindle Load/rpm Meter (Monitor)

PCU50

With Harddisk

Part Program Storage Length

3MB(7,500M)

USB Memory Stick (Only PCU50)

Only PCU50

Program Name

23 digits

Lan Flash PCU20

Network management software,

Subroutine Call

7Level

(Only Flash Card 512MB)

Spline interpolation is standard

Absolute/incremental Command

G90 - G91

Temperature Compensation

Programming Function

Scaling, ROT

•Figures in inch are converted from metric values. •Design and specifications subject to change without notice.