Essential Insight.mesh* – Wireless Condition Monitoring Bently Nevada* Asset Condition Monitoring Description The 185300 Essential Insight.mesh1 - wireless condition monitoring is a wireless data acquisition system that is fully integrated with System 1* software. A typical system requires a manager gateway, wSIMs - wireless sensor interface modules, and repeaters that create a robust, auto forming mesh network. Each wSIM device has four channels that can each be individually configured to support vibration and temperature measurements. The Essential Insight.mesh wireless network supports the Bently Nevada 200150, 200155 and 200157 accelerometers, as well as our 200125 K-Type, and standard J, T & E-Type thermocouple temperature sensors. The Essential Insight.mesh wSIMs and repeaters have flexible power options that include both a replaceable, integrated Lithium thionyl chloride battery module and an External Power Module that receives power from: Vibration energy harvester, a resonant, mass energyharvesting device that converts mechanical case vibration energy into electrical energy and can be supplemented by batteries Line power, convert local AC power into DC that meets the input requirements of the external power module Optional alkaline battery augmentation Any external power source that meets the input requirements of the External Power Module wSIM with an external power module base
The vibration energy harvester powers the wSIMs and repeaters off the kinetic energy inherent in the motor driven asset. This solution also allows for power augmentation from an alkaline or battery of choice that can be placed into the external power module. The External Power Module can eliminate the cost of batteries and associated maintenance and allow for the selection of more frequent data collection to meet a broader range of applications. However, the battery option may be ideal for temporary deployments or when up-front capital costs and time for wiring is too great. The power options provide the flexibility required to implement the deployment that best fits the application. 1 All published specifications are subject to change by the manufacturer at any time and without notice Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10)
Page 1 of 22
Channel Types The wireless sensor network supports the four most essential measurements required for condition based monitoring of motor driven assets: Acceleration Velocity Acceleration Enveloping Temperature Consistent Power and Reporting While other self-powered wireless systems change their data collection intervals based on available power generated from the asset, the Essential Insight.mesh system sends data collected at fixed collection intervals for true condition monitoring capability. This consistency is achieved by saving power during sleep cycles, and using a combination of power generated from the energy harvester and battery power when activated during scheduled data collection periods. This ensures that your sensor reports are consistent and reliable as required by a true condition monitoring system. Applications The Essential Insight.mesh system is intended for use on a variety of auxiliary machine assets including motors, pumps, fans and compressors as required by a comprehensive Condition Based Maintenance (CBM) monitoring system.
Caution If you plan to use housing measurements for overall protection of the machine, give thought to the usefulness of the measurement for each application. Most common machine malfunctions (imbalance, misalignment, etc.) originate at the rotor and cause an increase (or at least a change) in rotor vibration. For the housing measurement alone to be effective for overall machine protection, the installation must faithfully transmit a significant amount of rotor vibration to the bearing housing or machine casing, or more specifically, to the mounting location of the transducer. In addition, exercise care in the physical installation of the transducer. Improper installation can degrade the transducer’s performance and/or the generation of signals that do not represent actual machine vibration. Upon request, Bently Nevada can provide engineering services to determine the appropriateness of housing measurements for the machine in question and/or to provide installation assistance.
Specifications and Ordering Information Part Number 185301-01 Rev. C (01/10) Page 2 of 22
Caution If you plan to install components of this system at heights always use fall protection that meets requirements of local standards, and follow site safety instructions to ensure a safe work environment.
System Features Fully integrated with System 1 Auto negotiating, self-forming, self-healing Mesh Network Up to 100 wSIMs and repeaters resulting in 400 sensors supported per manager gateway Four input ports per wireless sensor device allowing each port to be configured for either vibration or temperature Supports acceleration, velocity, acceleration enveloping and temperature measurements Up to 5 manager gateways per System 1 DAQ Static and Dynamic measurements configurable on a per channel basis Dynamic data supports asynchronous waveforms and spectrums on vibration channels Automatic self-checking of network health, battery life indicator, transducer status and system status with auto-rerouting to optimize all of these parameters Battery pack provides up to 3 years of power with standard configurations2 External Power Module supporting line power and energy harvester extended power operations IEEE 802.15.4 compliant radio used for wireless mesh communications Direct Sequence Spread Spectrum (DSSS) , frequency hopping operation for interference rejection Time Synchronized Mesh Protocol (TSMP) and AES 128 bit encryption used in conjunction with dynamically updated multiple encryption key scheme resulting in highly secure wireless communications
Automatic switchover when used with a second “back-up” Gateway Manager. Backup manager gateway will reform network and began taking date if primary fails.
Standard configuration is defined as static data from all 4 channels every 2 hours and dynamic data from each channel once per day.
2
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 3 of 22
System Configuration Options Measurements and Transducer Types Supported Measurement Type Acceleration
g’s or m/sec2
Velocity Acceleration
Units (pk or RMS subunits) In/sec or mm/sec
Enveloping1
Temperature
Env g’s or Env m/sec2 °C or °F
Transducers
Measurement
200150 General Purpose (10 Hz – 1 kHz)
Acceleration & Velocity
200155 Low Freq (1.5 Hz – 10 kHz)
Acceleration & Velocity
200157 Enveloping (10 Hz – 10 kHz)
Acceleration, Velocity & Acceleration Enveloping
200125 K-type Thermocouple
Temperature
standard K, J, T & E-Type thermocouples
Temperature
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 4 of 22
Ethernet Subscription – Indicates network activity
Specifications Lists of Specifications All specifications are at +25 ºC (+77 ºF), unless otherwise specified.
Radio Network – Indicates RF radio activity Antenna Type ½ Wavelength Dipole
Rack Based Manager Gateway (185510-01) Remote Mount Manager Gateway (185511-01) & switch base (179168-01) Note FCC & IC Compliance This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. Input voltage Power connector located on back of 19”rack, or base of the remote mount manager gateway 12 to 30 Vdc Input Power 2 watts maximum Communication Interfaces IEEE 802.15.4 (for future support of ISA100.11a) Ethernet 10 Base T or 100 Base TX Ethernet, auto-negotiating Mesh Radios Supported Supports a maximum of 250 wireless devices, in any combination of wSIMs or repeaters Status LEDs Power - Indicates Manager Gateway powered
Antenna Gain 2 dBi EIRP 12 dBm Housing Materials Rack mount: Powder coated 5052H32 Aluminum Remote mount: A380 Cast Aluminum Optional All Weather Antenna with 75 ft (23 m) cable Freq: 2400 – 2500 MHz Gain: 6 dBi Omni Directional Cable Attenuation: 6.8 dB at 2.5 GHz Polarization: Vertical Impedance: 50 Ohm Weight: 0.24 lbs (0.1 kg) Length: 12 in (30 cm) Base Diameter: 1.27 in (3.22 cm) Material: Fiberglass Radome Diameter: 0.75 in (1.9 cm) Wind Survival: >150 MPH Operating Temperature: -40°C to 85°C (-40°F to 185°F) Note Any changes or modifications not expressly approved by Bently Nevada, Inc. could void the user’s authority to operate the equipment. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication.
Reset – Indicates manager gateway in a reset mode Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 5 of 22
Redundant Manager Support The manager gateway supports the ability to automatically switch over to a second backup manager gateway in the event of failure of the primary manager
Sensor Inputs Four sensor inputs per device Sensor inputs sampled sequentially Sensors Supported
Ethernet Cable Length Maximum 100 meters (328 feet)
200150, 200155 & 200157 Accelerometers
Category 5, twisted pair
200125 K-Type Thermocouple J, K, T & E - Type Thermocouples
wSIM – Wireless Sensor Interface Module (185310-01)
Acceleration A/D Resolution 16 bits (14 Effective number of bits)
General Environment, Storage and Transport: Operating Temperature: -30ºC to +65ºC (-22ºF to 149ºF)
Temperature A/D Resolution 24 bits (21 Effective number of bits)
Humidity: 95% non-condensing Vibration: 5 g’s pk any axis Designed to meet IP67
Scan Rates (per channel)
Infrared
Static Data Rate: 15 min to once per day
9600 baud
Dynamic Data Rate: Once per day to once per every 30 days
Communication Interfaces IEEE 802.15.4 (for future support of ISA100.11a)
Temp Channel Full Scale Range J - Type: -209°C (-344°F) to 1369°C (2496°F)
Antenna Type ¼ Wavelength Monopole
K - Type: -199°C (-326°F) to 1199°C (2190°F)
Antenna Gain 1.414 dBi
E - Type: -199°C (-326°F) to 999°C (1830°F)
EIRP
T - Type: -199°C (-326°F) to 399°C (750°F)
11.414 dBm Materials Housing: Polycarbonate with TPE antenna enclosure and LED windows Mounting base: 304/304L Stainless Steel
Temp Channel Accuracy ±5°C from ideal input Short Circuit Current Limit 20 mA maximum
Battery Pack Screw Torque 10 in-lbs
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 6 of 22
Hardware Frequency Response (3 dB corners) 1/3 Hz to 20 kHz
Sample Rates 256 Hz 512 Hz
Refer to transducer specifications for more information
1280 Hz 2560 Hz
Direct Filter
5120 Hz
Non – Integrated 4-pole High-pass 1.5 Hz to 10 kHz
12800 Hz
4-pole Low-pass, 15 Hz to 10 kHz
25600 Hz 51200 Hz
Integrated 4-pole High-pass 10Hz to 10 kHz
Spectral Lines 100
4-pole Low-pass, 100 Hz to 10 kHz
200 (200 Hz span or greater)
Rotor Region Filter
400 (400 Hz span or greater)
Non – Integrated
800 (1000 Hz span or greater) 2-pole High-pass, 1.5 Hz to 10 kHz
1600 (2000 Hz span or greater)
2-pole Low-pass, 15 Hz to 10 kHz Integrated
3200 (5000 Hz span or greater) Enveloping Filter
2-pole High-pass, 10 Hz to 10 kHz
4-pole High-pass, 1.5 Hz to 10 kHz
2-pole Low-pass, 100 Hz to 10 kHz Prime Spike Filter
2-pole Low-pass, 15 Hz to 10 kHz Enveloped Waveforms (Software Configurable)
Non - Integrated
Frequency Spans 4-pole High-pass, 1.5 Hz to 10 kHz
100 Hz
2-pole Low-pass, 15 Hz to 10 kHz
200 Hz
Integrated
500 Hz
4-pole High-pass, 10 Hz to 10 kHz
1000 Hz
2-pole Low-pass, 100 Hz to 10 kHz
2000 Hz
Asynchronous Waveforms (Software Configurable)
5000 Hz
Frequency Spans
10000Hz 100 Hz 200 Hz 500 Hz 1000 Hz 2000 Hz 5000 Hz 10000 Hz
Sample Rates 256 Hz 512 Hz 1280 Hz 2560 Hz 5120 Hz 12800 Hz 25600 Hz Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 7 of 22
Operating and Storage Humidity
Spectral Lines 100 200
Manager Gateway 95% RH, Non-Condensing
400 (200 Hz span or greater)
100% RH, Condensing when installed in weatherproof housing with power applied
800 (500 Hz span or greater) 1600 (500 Hz span or greater) 3200 (1000 Hz span or greater)
wSIM, Repeater, and Sensors 100% RH, Condensing when used with cable seals
Repeater (185350-01) The repeater has the same specifications as the wSIM except that it does not contain and support 4 transducer input channels.
Vibration 5 g’s pk any axis
EMC Compliance External Power Module (185548-01)
Europe
Input Voltage 5Vdc ±0.5V Supply Current 0.5 mA typical, 10 mA peak
Directive: 2004/108/EC Standards: EN 61000-6-2 Immunity for Industrial Environments
Vibration Energy Harvester Industrial line powered machinery has a repeatable frequency component at 1X line power and 2X line power. The vibration energy harvester comes in four models (50 Hz, 60 Hz, 100 Hz, and 120 Hz) to maximize energy collection on different types of machines where the vibration energy harvester frequency is matched to line frequency (50/100HZ for 50 Hz line and 60/120 Hz for 60 Hz line).
EN 61000-6-4 Emissions for Industrial Environments Australia/New Zealand C-Tick IEC 61000-6-2 Immunity for Industrial Environments IEC 61000-6-4 Emissions for Industrial Environments
Environmental Limits Operating Temperature -30 to 65°C (-22 to 149°F)3 Maximum Storage Temperature -40 to 85°C (-40 to 185°F) Note: Unit could be damaged if the temperature is taken above the absolute maximum storage temperature specification.
International IEC 61000-6-2 Immunity for Industrial Environments IEC 61000-6-4 Emissions for Industrial Environments
3 Reduced battery life, longer scan intervals and reduced performance at extreme temperature (60°C)
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 8 of 22
Hazardous Area Approvals4
RF Certifications
North America:
FCC & IC Compliance Class I, Zone 0, A/Ex ia IIC T4
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference
@-30°C 50m (typical)
C-8895
Maximum range6: 100m
C-8896 30-60906894-5
4 Zone certification only applies to wSIMs and Repeaters
using the
Zone 0 battery power module - 185547-01 2.4000 – 2.4835 GHz range supported; range adjusted to comply with local country certification requirements 6 Actual ranges vary depending on site specific topology, environmental conditions, and network device placement
5
Australia / New Zealand C-Tick AS/NZS 4268 Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 9 of 22
Brazil (Pending)
China 2010DP2724 2010DP2723 wSIM
2010DP2726
0214-10-5845
2010DP2725 Colombia 201052067 Ecuador ITC-2010-1488 04796, 04797, 04798, 04799
Repeater 0214-10-5845
India (Pending) Japan (Pending) Mexico RCPGE1810-1118 RCPGE1810-1119 RCPGE1810-1134
Rack Mount Manager Gateway
RCPGE1810-1117
0215-10-5845
RCPGE1720-1120 Peru TRSS22101 2044-2010-MTC/29.01 TRSS22107 2048-2010-MTC/29.01
Remote Mount Manager Gateway 0215-10-5845
South Africa TA-2010/037 2000/011018/07 Venezuela WJS0001 WJS0002
“Resolução 506: Este equipamento opera em caráter secundário, isto é, não tem direito a proteção contra interferência prejudicial, mesmo de estações do mesmo tipo e não pode causar interferência a sistemas operando em caráter primário.”
WJS0003 WJS0004
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 10 of 22
Ordering Information All kits include 16 transducers, cables and mounting options specified in the following data sheets: 164986-01 & 149558-01 Advantage Package – A dynamic waveform base kit that provides 4 wSIMs, 1 Repeater, 5 standard power modules, 5 hex base plates (with mounting hardware), 5 mounting kits for Unistrut® if needed, 1 Manager Gateway, 1 cross-over cable & 24Vdc power supply if needed, 16 transducers & cables, 1 Manager Gateway license and 16 Dynamic Point Licenses7 to communicate with System 1. 185300 – 02 – BB – CC –DD – EE –FF – GG - HH BB: Manager Gateway Power Input 00 +24 Vdc (No supply provided) 01 110/220 V (50/60 Hz) CC: Manager Gateway Type 01 19” Rack Mount Manager 02 Remote Mount Manager DD: wSIM/Repeater Mounting Option 00 Hex Base with English & Metric Mounting Screws 02 Mounting Kit for Unistrut® EE: Transducer Options 00 None 01 16 Vibration (Accelerometers) 02 16 Temperature (200125 TCs) 03 8 Vibration, 8 Temperature FF: Vibration Transducer Type 01 200150-02 3/8-24 to 3/8-24 stud 02 200150-18 3/8-24 to M8x1 stud 03 200155-02 3/8-24 to 3/8-24 stud 04 200155-18 3/8-24 to M8x1 stud 05 200157-02 3/8-24 to 3/8-24 stud 06 200157-18 3/8-24 to M8x1 stud GG: Thermocouple & Mounting Option 01 2M, 200125 (K-Type), No Mount 02 2M, 200125 (K-Type), Right Angle 03 4M, 200125 (K-Type), No Mount 04 4M, 200125 (K-Type), Right Angle 05 6M, 200125 (K-Type), No Mount 06 6M, 200125 (K-Type), Right Angle HH: Accelerometer Transducer Cable Length 00 None 02 2 Meters 04 4 Meters 06 6 Meters
Basic Package – A static data, base kit that provides 4 wSIMs, 1 Repeater, 5 standard power modules, 5 hex base plates (with mounting hardware), 5 mounting kits for Unistrut® if needed, Manager Gateway, 1 cross-over cable & 24V power supply if needed, 16 transducers & cables, 1 Manager Gateway license and 16 Static Point Licenses to communicate with System 1. 185300 – 01 – BB – CC –DD – EE –FF – GG - HH BB: Manager Gateway Power Input 00 +24 Vdc (No supply provided) 01 110/220 V (50/60 Hz) CC: Manager Gateway Type 01 19” Rack Mount Manager 02 Remote Mount Manager DD: wSIM/Repeater Mounting Option 00 Hex Base with English & Metric Mounting Screws 02 Mounting Kit for Unistrut® EE: Transducer Options 00 None 01 16 Vibration (Accelerometers) 02 16 Temperature (200125 TCs) 03 8 Vibration, 8 Temperature FF: Vibration Transducer Type 01 200150-02 3/8-24 to 3/8-24 stud 02 200150-18 3/8-24 to M8x1 stud 03 200155-02 3/8-24 to 3/8-24 stud 04 200155-18 3/8-24 to M8x1 stud 05 200157-02 3/8-24 to 3/8-24 stud 06 200157-18 3/8-24 to M8x1 stud GG: Thermocouple & Mounting Option 01 2M, 200125 (K-Type), No Mount 02 2M, 200125 (K-Type), Right Angle 03 4M, 200125 (K-Type), No Mount 04 4M, 200125 (K-Type), Right Angle 05 6M, 200125 (K-Type), No Mount 06 6M, 200125 (K-Type), Right Angle HH: Accelerometer Transducer Cable Length 00 None 02 2 Meters 04 4 Meters 06 6 Meters
7 A Dynamic point license is required to configure a dynamic sensing point
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 11 of 22
Advantage Expansion Kit – Provides 4 wSIMs, 1 Repeater, 5 standard power modules, 5 hex base plates (with mounting hardware), 5 mounting kits for Unistrut® if needed, 16 transducers & cables and 16 Dynamic Point Licenses8 to communicate with System 1. This kit can be used to expand on the licenses gained when implementing both the Advantage Package and the Basic Package. 185300 – 04 – 00 – 00 –DD – EE –FF – GG - HH DD: wSIM/Repeater Mounting Option 00 Hex Base with English & Metric Mounting Screws 02 Mounting Kit for Unistrut® EE: Transducer Options 00 None 01 16 Vibration (Accelerometers) 02 16 Temperature (200125 TCs) 03 8 Vibration, 8 Temperature FF: Vibration Transducer Type 01 200150-02 3/8-24 to 3/8-24 stud 02 200150-18 3/8-24 to M8x1 stud 03 200155-02 3/8-24 to 3/8-24 stud 04 200155-18 3/8-24 to M8x1 stud 05 200157-02 3/8-24 to 3/8-24 stud 06 200157-18 3/8-24 to M8x1 stud GG: Thermocouple & Mounting Option 01 2M, 200125 (K-Type), No Mount 02 2M, 200125 (K-Type), Right Angle 03 4M, 200125 (K-Type), No Mount 04 4M, 200125 (K-Type), Right Angle 05 6M, 200125 (K-Type), No Mount 06 6M, 200125 (K-Type), Right Angle HH: Accelerometer Transducer Cable Length 00 None 02 2 Meters 04 4 Meters 06 6 Meters
Basic Expansion Kit - Provides 4 wSIMs, 1 Repeater, 5 standard power modules, 5 hex base plates (with mounting hardware), 5 mounting kits for Unistrut® if needed, 16 transducers & cables and 16 Static Point Licenses to communicate with System 1 185300 – 03 – 00 – 00 –DD – EE –FF – GG - HH DD: wSIM/Repeater Mounting Option 00 Hex Base with English & Metric Mounting Screws 02 Mounting Kit for Unistrut® EE: Transducer Options 00 None 01 16 Vibration (Accelerometers) 02 16 Temperature (200125 TCs) 03 8 Vibration, 8 Temperature FF: Vibration Transducer Type 01 200150-02 3/8-24 to 3/8-24 stud 02 200150-18 3/8-24 to M8x1 stud 03 200155-02 3/8-24 to 3/8-24 stud 04 200155-18 3/8-24 to M8x1 stud 05 200157-02 3/8-24 to 3/8-24 stud 06 200157-18 3/8-24 to M8x1 stud GG: Thermocouple & Mounting Option 01 2M, 200125 (K-Type), No Mount 02 2M, 200125 (K-Type), Right Angle 03 4M, 200125 (K-Type), No Mount 04 4M, 200125 (K-Type), Right Angle 05 6M, 200125 (K-Type), No Mount 06 6M, 200125 (K-Type), Right Angle HH: Accelerometer Transducer Cable Length 00 None 02 2 Meters 04 4 Meters 06 6 Meters
8 A Dynamic point license is required to configure a dynamic sensing point, but can also be used to configure a static point if no static license is available.
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 12 of 22
Accessories wSIM & Repeaters 185310-01 – Essential Insight.mesh wSIM (wireless Sensor Interface Module) – Accelerometer & Temperature 185350-01 – Essential Insight.mesh Repeater 185305 – Mag Wand (magnetic switch wand) SW Package & Licenses 3060/15 –Mxxxx-Nxxxx – System 1 Essential Insight point licenses (via 3060/00 System1 catalog number) 3060/10 – System 1 Essential Insight/Trendmaster Application Package (via 3060/00 System1 catalog number) 3060/18 – 01 – Essential Insight.mesh Manager Gateway License Manager Gateways 185510-01 – 19” Rack Mount Manager Gateway 185511-01 – Remote Mounted Manager Gateway 179168-01 – Remote Mounted Manager Gateway Base (Required to mount and interface to the 185511-01 Remote mount manager gateway) 284615-01 – Weatherproof enclosure kit for Remote Mounted Manager Gateway Antennas 185519-01 – Optional 6 dBi Antenna, 75 Ft (22.9 m) 50 ohm Cable, Surge Protector, Cable Adapter, and Mounting Hardware Battery Packs 185547-01 – Replacement Zone 0 Battery Power Module9 Module10, 11
External Power 185548-01 – Alkaline battery power module with external power connector Energy Harvester P/N Frequency 185545-01 50Hz 185545-02 60Hz 185545-03 100Hz 185545-04 120Hz
Cables 185546-01 – 10m (32-ft) Vibration Energy Harvester Cable Kit3 (field trimmable cable and field installable External Power module connector) 185549-01 – 10 m (32-ft) wSIM External power module cable (field trimmable)3 185555-AA-BB wSIM Accelerometer Cable AA: Length Option
BB: Armor Option
02 04 06 10 15 25
2M (6-Ft) Length 4M (13-Ft) Length 6M (20-ft) Length 10M (33-ft) Length 15M (49-ft) Length 25M (82-ft) Length
00 01
No Armor Stainless Steel Braided Armor
200152-15 – 15M (49-Ft) Accelerometer Field Trimmable Cable (Must be used with 162438-01 field connector kit) 200152-25 – 25M (82-Ft) Accelerometer Field Trimmable Cable (Must be used with 162438-01 field connector kit) 284888 – USB to IrDA Converter (Device used for commissioning nodes to a manager gateway) 284988 – Cat5 3M (10-Ft) Cross-over cable 287362 – External Power Module cable connector, spare part.
Warning The External Power Module (185548-01) is not certified for use in hazardous areas. It is designed for use in safe areas only. All wSIMs and Repeaters that are used with the External Power Module are only for use in safe areas and are not certified for use in hazardous areas.
9 The Battery Power Module is certified for use in hazardous areas.
See Hazardous Area Approvals on page 9. 10 WARNING the External Power Module is not for use in hazardous areas. 11 The External Power Module (185548-01) must have an associated cable (185546-01 or 185549-01) ordered with it to connect to the external power source.
External Power Module Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 13 of 22
wSIM / Repeater Mounting Hardware 185561-01 – wSIM/Repeater Hex Mounting Base 283575 – ½-20, ¾” Flat Head Socket Cap Screw 283611 – M12x1.75, 20mm Flat Head Socket Cap Screw 185580-01 –Mounting Kit for Unistrut® (Includes mounting bracket, nut, and 2 screws) 185562-01 – Mounting Bracket for Unistrut® 287106 – Nut for 1-5/8" industrial strut channel, spring retained, 1-5/8" depth 287107 – Screw, FHSCS 1/2-13 x 1.0 18-8 Stainless Steel
Drawings & Documents 185302-01 – Installation and Operation Manual 185303-01 – Quick Start Card 164985-01 – 20015x Accelerometer Installation Guide 163857 – Wireless Ethernet Application Note
185560 – wSIM/Repeater Magnetic Mount Accelerometer Mounting Hardware 139153-01 – Accelerometer Epoxy Mounting Kit (Mag Force Kit orderable with 20015x transducers) 02200371 – Accelerometer Magnetic Mount (For temporary accelerometer mounting, requires mounting stud part number 89139-01) 89139-01 – 3/8-24 to 1/4-28 mounting stud Note: See 20015x Accelerometer data sheet for additional accelerometer mounting options Transducers 200150 – General Purpose Accelerometer 200155 – Low Frequency Accelerometer 200157 – High Frequency Accelerometer 200125 – K-Type Thermocouple (Must be field terminated with 162438-01 connector kit) 162438-01 – Temperature Connector Kit Power Supply 287202 – +5Vdc wSIM / Repeater Power Supply 02200794 – +24Vdc Manager Gateway Power Supply 162003 – Power Supply Wiring Harness 00580441 – Rack Mount Manager Gateway Power Connector 284410 – Remote Mount Manager Gateway Power Connector
Mounting example using Unistrut®
Tools 285243 – 7/64” T-Handle Hex Key for Battery Screws
Mounting bracket and retaining nut for Unistrut®
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 14 of 22
Graphs and Figures Dimensions: inches [millimeters]
Graph 1 – Interval Curves (Battery Life vs. Temperature)
Graph 2 – Temperature Curves (Battery Life vs. Collection Interval) Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 15 of 22
180 7.1 3.5
89
7.1
180
Fig 1 - wSIM
3.5
89
Fig 2 – Repeater Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 16 of 22
3.6 92,2 2.6 67,3
3.5 88,7
482.6 6.4
19.0
1.7
44.1
161.5
Fig 3 – External Power Module
11.0
279.4
Fig 4 – 19” Rack Mount Manager Gateway Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 17 of 22
102.9
10.0
254.0
4.1
7.9
201.8
Fig 5 – Remote-Mount Manager Gateway
11.3
507.2
440.1
20.0
17.3
286.3
Fig 6– Remote-Mount Manager Gateway Weatherproof Housing
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 18 of 22
.1 76
22.4
3 .0
87.8
0.9
3.5
Fig 7 – Hex Base (SST)
88.9
1.4
36.3
3.5
2.2
2.2
57.2
57,2
Fig 8 – Magnet Mount Assembly
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 19 of 22
3.5 90,0
7,9
0.3
54,0
2.1
3.5 88,9
Fig 9 – Right Angle Mounting Bracket for Unistrut®
2.7 68,0
2.5 63,3
3.5 87,9
Fig 10 – Vibration Energy Harvester Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 20 of 22
312.4 12.3 75 ft [23 m] Cable Fig 11 – Optional Antenna and Cable
2.12
54.0
4.00
2.08
52.7
0.28
7.0
101.6 1.94
3.00
76.2 2.35
3.16
49.3
59.7
80.3
Fig 12 – Optional Antenna and Cable Mounting Hardware
Specifications and Ordering Information Part Number 185301-01 Rev. C (12/10) Page 21 of 22
Unitstut® is a registered trademark of Unistrut International Corporation. * Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company. © 2009 – 2010 Bently Nevada, Inc. All rights reserved. Printed in USA. Uncontrolled when transmitted electronically. 1631 Bently Parkway South, Minden, Nevada USA 89423 Phone: 775.782.3611 Fax: 775.215.2873 www.ge-energy.com/bently
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