Distribution Training Going for a Greener World with Infineon s Innovative High Performance Solutions

Distribution Training „Going for a Greener World with Infineon‘s Innovative High Performance Solutions“ Solutions Power steering, fans and pumps Auto...
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Distribution Training „Going for a Greener World with Infineon‘s Innovative High Performance Solutions“

Solutions Power steering, fans and pumps Automotive Gate Driver ICs

2011 Benno Köppl

Agenda  Low voltage MOS drivers  Application  Electric Power Steering 

Application requirements



TLE7183 / 89



TLE 7185



TLE7181 / 82

 HVAC and Engine cooling fan 

Application requirements



TLE7184

 Fuel pump 

Application requirements



TLE7185

Copyright © Infineon Technologies 2011. All rights reserved.

Power on Demand Electric Power Steering  Demand oriented torque controlled electric motor

Vbat

PWM Controlled DC Motor

ctrl

 Reduced Average Power Consumption down to 50W  Technologies available

Continuously Mechanical Hydraulic Pump

DC Motor

M

ctrl GND

Brushless DC Motor

Vbat

Total Equivalent Electric Power Saving ~ 250 W

drv

drv

drv a

b

n

c

3 Phase Motor drv

drv

drv

GND

CO2-reduction ~ 5.9 g/km Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements Power Steering  Basic requirements to power stage  3-phase motor drive  Field oriented control  up to 200A phase current  mostly 12V application  Trends  has to work at lower supply voltages  only one shunt for current measurement  increasing accuracy of current measurement  highest efficient usage of motor (0...100% duty cycle)  fulfill ASIL D safety requirement in application

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements Power Steering 6xN MOSFETs

PMSM

3φ M

 160A B6-Bridge ->Diver Requirements  powerful output stage up to 1.5A  Robust to positive and negative spikes +/-7V at SL  Separate Source connections 4  Floating output stages 4 TLE7183 / 89 / 85

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements Power Steering 6xN MOSFETs

 Current measurement  Only one shunt for cost reasons  very short time to measure current  increasing accuracy requirements  high current in application lead to negative spikes at shunt  OpAmp requirements 4  input range +/-5V spikes typ. 20 MHz UGBW  high bandwidth  low input offset  high CMRR

down to +/- 1.5mV > 60db minimum

PMSM

3φ M

Vector 100/110 50µs

6.25µs

6.25µs

6.25µs

12.5µs

6.25µs

6.25µs

6.25µs

Phase A

0

1

1

1

1

1

0

Phase B

0

0

1

1

1

0

0

Phase C

0

0

0

1

0

0

0

V0

Vk

Vk+1

V0

Vk

V0

TLE7183 / 89 Copyright © Infineon Technologies 2011. All rights reserved.

Vk+1

TLE7183F 3-Phase Driver IC for 12V Charge pump 1

3x Vx_fb Vs

Charge pump 2

CH1 CL1 CB1

CH2 CL2 CB2

Vbat DH

VoltageSupply 14V + 100%DC

Voltage check

GH1-3

Driver

Current - Sense Over current Low quiesc. current

Shoot through Protect.

Short Circuit Protection

SH1-3

GL1-3

Fix dead time

Voltage check

Driver

SL1-3 IS1

Diagnosis 2 bit

IS2

ERR1 ERR2

IL1-3 IH1-3

ENA

INH

Iout A_GND

Ith

I_Ref

Copyright © Infineon Technologies 2011. All rights reserved.

GND1-4

I_Gain

TLE718xF 3-Phase Driver IC for 12V

Vs

CH1 CL1 CB1

CH2 CL2

Charge pump 1

Charge pump 2

pumps VS to ~13V = chip and lowside supply

adds VCB1 to VS = highside supply

CB2

Vbat

Vreg 10V DH

GH1-3

Driver

new

similar to TLE6280

SH1-3

Vreg 10V Driver

GL1-3 SL1-3

Full 10V VGS down to 6.5V supply !!! 0 – 100% without limits Copyright © Infineon Technologies 2011. All rights reserved.

TLE718xF Gate voltages at low supply voltages

For internal use only!

Conditions: VS

= 5.5 ... 12 V

QG

= 130 nC

f

= 20 kHz

(Max. UV limit on CB1: 8.3 V)

0...100% duty cycle

full supply voltage reaches motor highest efficient usage of motor (costs + space) Copyright © Infineon Technologies 2011. All rights reserved.

TLE7189F 3-Phase Driver IC for 12V Package VQFN48 Vs

Charge pump 1

Charge pump 2

CH1 CL1 CB1

CH2 CL2 CB2

Vbat DH

VoltageSupply 14V + 100%DC

Voltage check

GH1-3

Driver

Current - Sense Over current Low quiesc. current

Shoot through Protect.

Short Circuit Protection adj.

SH1-3

GL1-3

Dead time fix

Voltage check

3 x SL1-3 OpAmp !

Driver

IS1

Diagnosis 2 bit 3x

ERR1 ERR2

IL1-3 IH1-3

ENA

INH

Iout A_GND

Copyright © Infineon Technologies 2011. All rights reserved.

I_Ref

IS2

Ith

GND1-4

I_Gain

TLE7189F 3-Phase Driver IC for 12V I sense: Bi-directional Bias reference buffer allows bi-directional current sensing

2.4 Mhz Bandwidth @ gain 15 CMRR>80db Input offset voltage (Planar MOSFETs) or  DC Brush motor with PWM control -> Trench MOSFETs  Main trend  Main trend DC Brush with PWM  Trend to BLDC    

In use 250W....450W for high end cars Silence drives in luxury cars High maintenance costs (>8h workshop) Reduced EMC

Copyright © Infineon Technologies 2011. All rights reserved.

HVAC fan and Engine Cooling Fan General block diagram BLDC

Supply µC Window watchdog

8 or 16 bit µC

B6-Driver IC 1 OPAMPs Protection Diagnosis

40V MOSFET 6x 1 shunts

PWM interface BEMF

 Variations  Current sense:  Rotor position:  Interface:  Supply:

1 phase or none 1-3 Hall or BEMF PWM (Majority) or LIN or CAN Dependent on uC – mostly 5V

Copyright © Infineon Technologies 2011. All rights reserved.

BLDC Motor

BLDC Drive for Fans and pumps TLE7184

In P

rod

uc t io n

TLE 7184 Supply µC 5V LDO Window watchdog PWM interface PWM interface

8 or 16 bit µC

B6-Driver IC 1 OPAMPs Protection Diagnosis

BEMF

Copyright © Infineon Technologies 2011. All rights reserved.

40V MOSFET 6x 1 shunts

BLDC Motor

Application requirements HVAC / Engine cooling fan 6xN MOSFETs

PMSM

3φ M

 50A B6-Bridge ->Diver Requirements  less powerful output stage 10 Ohm  Robust to positive and negative spikes +/-7V at SL  Floating output stages 4 4  Moderate Price TLE7184

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements HVAC / Engine cooling fan  Current measurement  Only one shunt for cost reasons  very short time to measure current  Medium current + low cost power bridge lead to negative spikes at shunt  OpAmp requirements  input range +/-5V spikes 4 typ. 20 MHz UGBW  high bandwidth down to +/- 2mV  low input offset  high CMRR > 60db minimum TLE7183 / 84 / 85

Copyright © Infineon Technologies 2011. All rights reserved.

6xN MOSFETs

PMSM

3φ M

Application requirements HVAC / Engine cooling fan  Low cost approach / less space  Integration of VREG for uC  relatively high accuracy for current / temperature measurement

 VDD regulator 4  Low drop regulator  support of 8 and 16 uC up to 70mA 4  5V 2% 5...25mA 3% 5...70mA  Sufficient accuray TLE7184

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements HVAC / Engine cooling fan  Interface 4  Low cost interface 400Hz PWM  Capability of 19.2 kbaud flash mode

4

 Switch T2 for bi-directional communication not integrated because  bi- directional mode not always needed  GND shift requirement of -6V makes external solution cheaper

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements HVAC / Engine cooling fan  Temperature Measurement  Very important in these applications for  Control strategy of cooling fan  Protection of MOSFETs

AnalogTemp= Func(Temp), I-VS-only = Func(Temp)

Voltage [V]

2,2

2

1,8

Analog Temp Dev# 12 [V] Analog Temp Dev# 13 [V]

1,6

Analog Temp Dev# 14 [V] Analog Temp Dev# 15 [V] 1,4

Analog Temp Dev# 16 [V] Analog Temp Dev# 21 [V] Analog Temp Dev# 22 [V]

1,2

Analog Temp Dev# 23 [V] 1 -60

Analog Temp Dev# 24 [V] -40

-20

0

20

40

T [°C]

60

80

100

Analog Temp 25 [V] 180 120 140 Dev#160

 Integration of two sensors  Analog temperature sense (single point calibration recommended) 4 4  Digital over-temp warning

Copyright © Infineon Technologies 2011. All rights reserved.

Application requirements HVAC / Engine cooling fan  Optimized logic  Allows operation in application controlled by  only interface (wake up on bus) 4  only KL15 (wake up on key) 4  mixed operation 4

 Secures IC against thermal cycling even without interference of any uC  Dead lock mode 4

 Allows uC controlled after-run 4

Copyright © Infineon Technologies 2011. All rights reserved.

BLDC Drives ASSP- Approach TLE7184  Features  B6 MOS Bridge driver     

    

~10 Ohm output stages for MOSFETs up to 100A Works down to 7V OpAmp (UGBW 20Mhz /

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