CREAGH CONCRETE PRODUCTS LTD CE Marking – Precast Concrete William Doherty

Creagh Concrete Products Established in 1975  Family owned company  UK Market Leader in Precast Concrete 

Largest Hollow-core Flooring  Largest Structural Precast 

Annual Turnover £55m  Seven facilities over the UK and NI 

Creagh Concrete Products 

Ardboe (Hollow-core)



Toomebridge      

   

Hollow-core Spantherm Structural Precast (stairs, walls, columns etc) Agricultural Slats Blocks General Precast

Dunloy (general precast & T Beams) Edinburgh (hollow-core & stairs) Hoveringham (plate flooring & spantherm) Draperstown & Cookstown Quarries

CE Marking – Creagh's Story Our Response to the Construction Products Regulations

(CE Marking)

Creagh's Journey 

Hosted EHO Visit to Toome (Mid 2011)    



Fact finding Educational Largely ignored We are experts – don’t need this

Deadline Awareness (1 July 2013)  

May/June 2012 – British Precast Draft Guidance A significant project

Why Bother? 

Desire to comply with EU Regulations 



Improve quality of our products 



Unlikely to have significant impact

Market Leader Should Lead  



Little motivation concerning this

Agreed But ISO 9001, 14001, 18001, BES 6001, Achilles, QSRMC etc

Ensure Payment 

Now there’s a reason

And so it began! 

Working Group Formed (July 2012) 



Little internal appetite

Project Brief    

Obtain all CE marks by 1 July ‘13 Minimal Cost Minimal disruption No consultants

Step 1:Establish What Needs a CE Mark?

For Creagh this meant the following10 products          

Hollow-core flooring (EN 1168) Ribbed flooring – spantherm (EN 13224) Wall elements – non structural (EN 14992) Stairs (EN 14843) Retaining wall elements (EN 15258) Concrete Aggregates (EN12620) Agricultural Slats (EN 12737) Blocks (EN 771) Paving Flags (EN1339) T Beams (EN 15037)

Step 2: Attestation Level – Annex ZA.2          

Hollow-core flooring (EN 1168) Ribbed flooring – spantherm (EN 13224) Wall elements – (EN 14992) Stairs (EN 14843) Retaining wall elements (EN 15258) Concrete Aggregates(EN12620) Agricultural Slats (EN 12737) Blocks (EN 771) Paving Flags (EN1339) T Beams (EN 15037)

2+ Requires an external policeman 4 permits self declaration of properties (hurray!!)

2+ 2+ 2+ 2+ 2+ 4 2+ 2+ or 4 4 2+

Step 3: Gap Analysis 

Factory Production Control (FPC)     



Do we meet needs of FPC (ISO 9001 is helpful) Tempted to introduce consultant We are the experts Little appetite – again!! Ownership

Product Verification   

Product design match EN standard requirements Variation from structural design codes can be a problem Some issues a concern (blocks and slats) 

Deferred to Phase 2

Step 4: Close The Gaps Action plan  Deadlines  Readiness for Notifiable Body Assessment  Robust internal audit  Close the final gaps  Good to go?? 

Step 5: Appoint Notifiable Body 

Who are these mystery people?   

BSI SGS CPC (QSRMC)

Don’t delay on this  CPC 

   



We know them They know concrete Experts together Cost not a consideration in choice

And now another CE Mark

Sep 6: Assessment Visits 

First Dates Set  

28 & 29 Jan (Toomebridge & Ardboe) 5 Feb (Edinburgh)

Covers all phase 1 EN’s  Phase 2 to follow 



Deal with slat design  



significant issue Slats meets customers expectations not EN

Deal with blocks 

Need to read standard!!

Step 7: Assessors report NCR’s are anticipated  Close off 



CE Mark Confirmed - Whoooha!!



Unfortunately Phase 2

Step 8: CE Labelling



Website Posting Downloads  Preferred industry norm 

Product Not Labelled  Despatch Note 



Still under discussion

But Its Never Over

Annual Factory Production Control verification and site visits by a Notifiable Body is required to maintain CE marking.

An Observation What is the one concrete product that is currently policed by external bodies to a 2+ attestation level? Pre-mix Concrete Yet No CE Mark is Possible!!

And a Final Observation “CE Marking is only a consistent way of expressing a product’s properties. It is effectively a ‘passport’ allowing a product to be placed on the market in any Member State - rarely, if ever, is CE marking evidence that the product is fit for a particular purpose.” BBA Website. Does this mean it is not a quality mark?

Thank You

Thank you for listening to me…. 