8006-10 Computer-Assisted 0.2 kW Electromechanical Training System

LabVolt Series Datasheet

Festo Didactic en 120 V - 60 Hz 05/2016

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Table of Contents General Description _______________________________________________________________________2 Measurement Instruments _________________________________________________________________3 Courseware______________________________________________________________________________3 Modules ________________________________________________________________________________3 Power Supply ____________________________________________________________________________3 Workstation _____________________________________________________________________________4 Storage _________________________________________________________________________________4 Machines _______________________________________________________________________________4 Electrical Loads __________________________________________________________________________4 Mechanical Load _________________________________________________________________________4 Connection Leads_________________________________________________________________________5 Features & Benefits _______________________________________________________________________5 List of Equipment_________________________________________________________________________5 List of Manuals___________________________________________________________________________6 Table of Contents of the Manual(s) __________________________________________________________6 Additional Equipment Required to Perform the Exercises ________________________________________7 Optional Equipment_______________________________________________________________________8 Optional Manual(s) _______________________________________________________________________8 System Specifications _____________________________________________________________________8 Equipment Description ____________________________________________________________________9 Optional Equipment Description __________________________________________________________ 2 9

General Description The Computer-Assisted 0.2 kW Electromechanical Training System (EMS) is a modular program that allows laboratory observations in the study of electric power technology. The program incorporates various techniques used in industry to generate and use electrical energy. The courseware covers power circuits, transformers, and common ac/dc machines. Developed by educators to satisfy educational requirements for industrial applications of electric power technology, this program has been designed for low-power (0.2 kW or ¼ hp) educational equipment that enables students to understand and safely operate industrial-type equipment. Careful attention to engineering details ensures laboratory results that are easy to understand, data values that are easily observed, and data which, when applied to governing formulas, provides results that verify electrical laws rather than deny them on the basis of large operational-tolerance errors. As a modular program, course materials provide instructors with complete versatility in selecting and adapting lessons and experiments to fit specific student needs and teaching objectives.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Measurement Instruments All measurements are performed using the Data Acquisition and Control for Electromechanical Systems (LVDACEMS). This modern and versatile system is built around an interface module that provides electrical insulation and performs data acquisition. The interface module connects to a host computer (via a USB port connection) that runs the LVDAC-EMS software. The LVDAC-EMS software consists of a set of conventional and specialized instruments, each instrument appearing as a window on the computer screen. The software uses the acquired data received from the interface module to calculate the values of common parameters such as voltage, current, electrical power (apparent, active, and reactive), power factor, energy, efficiency, complex impedance, frequency, speed, torque, mechanical power, etc. The values of up to 18 parameters can be displayed simultaneously using a metering window. These values can be recorded to a data table and used to obtain on-screen graphs. Data tables can be exported to any popular spreadsheet programs (e.g. Microsoft® Excel) for further analysis. The LVDAC-EMS software includes the following three other instruments (windows) which allow observation and analysis of the various parameters: an eight-channel oscilloscope, a phasor analyzer, and a harmonic analyzer.

Courseware The student manuals guide the students through the experiments and provide the necessary theoretical background to allow successful completion of the educational objectives. Manuals are structured in a unit-exercise format. Each exercise approaches the subject matter from a theoretical point of view and uses a hands-on approach to the study of electrical power technology. Students are guided through step-by-step exercise procedures that confirm the concepts and theory presented in the exercise discussion. A conclusion and a set of review questions complete each exercise. A 10-question unit test helps evaluate knowledge gained in the courseware unit. The flexibility of this system allows students to use their own initiative during the laboratory sessions. Under the guidance of an instructor, students gain the required competencies for successful employment.

Modules The system's modular approach allows instructors to start their EMS laboratory with basic courseware and equipment and to add new modules over time without needless duplication of equipment. All modules can be inserted into standard workstations (table-top or mobile) and are constructed of heavy-gauge steel. Symbols and diagrams specific to each module are clearly silk-screened on the faceplates. Standard, color-coded safety jacks are used to interconnect all system components.

Power Supply A separate power supply for each workstation provides complete control of the necessary power sources. This allows maximum use of laboratory equipment, and reduces interference with other laboratory experiments being performed at the same time. The power supply module provides all ac and dc power sources, fixed and variable, at each station.

© Festo Didactic

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Workstation The Workstation, Model 8134, includes spaces to insert six full-size and three half-size modules, or fifteen halfsize modules. The optional Mobile Workstation, Model 8110, has an equivalent area for inserting modules, contains a general storage cabinet and a pull-out work surface at desk height, and is equipped with four swivel casters. The modules are guided into position along stainless-steel guide rails and are held securely in place by a holding mechanism. Front-mounted release levers allow easy removal of modules from the workstation. Safety locking devices prevent students from removing modules from the workstation during lab exercises.

Storage When modules are not in use, they can be placed in an optional Storage Cabinet, Model 8150.

Machines All machines are mounted in full-size modules equipped with a faceplate that can be lowered for access to the machine, and when closed, it is secured by two quick-lock fasteners. All machines have open bell housings (front and rear) to allow visual inspection of the internal construction and observation of the machine during operation. Externally mounted components (such as centrifugal switches, capacitors, brushes, slip-rings, and commutators), in addition to the exposed stator windings, squirrel cage and wound rotors, allow students to clearly determine component function and to understand relative position, number of turns, and wire sizes of the machinery. The shaft of each machine has a concave-slotted end to facilitate the use of tachometers, holding brakes or plugging switches. A geared pulley is fitted on each machine shaft to mechanically couple machines together using a non-slip timing belt.

Electrical Loads Resistive, inductive, and capacitive load components are housed in separate half-size modules. They are designed to provide equal load magnitudes for all three types of loads. The load impedance can be varied in steps of equal-unit value by switches provided in all load modules. These characteristics simplify calculations required in the learning process.

Mechanical Load The Four-Quadrant Dynamometer/Power Supply, Model 8960, is a permanent-magnet dc motor that can operate as a continuous-duty prime mover or as a dynamometer (i.e., as a mechanical load). A built-in control circuit allows mechanical loading of 0.2 kW machines up to breakdown and stalled conditions. A digital display indicates speed, torque, and mechanical power. Two low-voltage analog output signals proportional to speed and torque, and a shaft encoder digital output signal are also provided.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Connection Leads Various components of the system are connected with flexible connecting leads terminated with 4 mm safety banana plugs. These leads allow safe connection of components without danger of electrical shock, with live parts of the plugs concealed and insulated in such a way that they cannot be contacted accidentally. They come in different lengths, each identified by a distinctive color. A rack on the side of the Workstation allows the storage of unused leads.

Features & Benefits • • • • • • • • •

Sturdy workstations and modules constructed of heavy-gauge steel, finished with a powder coating Faceplates that can be lowered for machine access Cutaway bell housings to permit visual inspection of the internal construction and observation of the machine during operation The shaft of each machine has a concave and slotted end to facilitate the use of tachometers, holding brakes, or plugging switches System conception and load components simplify calculations required in the learning process Mechanical, inductive, resistive, and capacitive load components are included Symbols and diagrams representing the electrical components in each module are clearly silk-screened on the front panel Safe: all electrical components can be interconnected without electric shock hazard, as all live parts of the plugs are concealed and insulated Comprehensive curriculum

List of Equipment Qty Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Workstation ___________________________________________________________________________ DC Motor/Generator ____________________________________________________________________ Four-Pole Squirrel-Cage Induction Motor ___________________________________________________ Synchronous Motor/Generator ___________________________________________________________ Capacitor-Start Motor ___________________________________________________________________ Universal Motor ________________________________________________________________________ Resistive Load _________________________________________________________________________ Inductive Load _________________________________________________________________________ Capacitive Load ________________________________________________________________________ Fully Protected Transformer ______________________________________________________________ Three-Phase Transformer Bank ___________________________________________________________ Synchronizing Module __________________________________________________________________ Power Supply __________________________________________________________________________ Timing Belt ____________________________________________________________________________ Connection Lead Set ____________________________________________________________________ Four-Quadrant Dynamometer/Power Supply ________________________________________________ Data Acquisition and Control Interface _____________________________________________________

© Festo Didactic

Model number 8134-20 8211-00 8221-00 8241-00 8251-00 8254-00 8311-00 8321-00 8331-00 8341-20 8348-40 8621-00 8821-20 8942-00 8951-00 8960-B0 9063-B0

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

List of Manuals Manual number Power Circuits and Transformers (Student Manual) ______________________________________________ 30328-00 Power Circuits and Transformers (Instructor Guide) ______________________________________________ 30328-10 AC/DC Motors and Generators (Student Manual) ________________________________________________ 30329-00 AC/DC Motors and Generators (Instructor Guide) _______________________________________________ 30329-10 Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0 Computer-Based Instruments for EMS (User Guide) _____________________________________________ 86718-E0 Description

Table of Contents of the Manual(s) Power Circuits and Transformers (Student Manual) (30328-00) • 1 Fundamentals for Electrical Power Technology • 1-1 Voltage, Current, Ohm's Law • 1-2 Equivalent Resistance • 1-3 Power in DC Circuits • 1-4 Series and Parallel Circuits • 2 Alternating Current • 2-1 The Sine Wave • 2-2 Phase Angle • 2-3 Instantaneous Power • 3 Capacitors in AC Circuits • 3-1 Capacitive Reactance • 3-2 Equivalent Capacitance • 3-3 Capacitive Phase Shift and Reactive Power • 4 Inductors in AC Circuits • 4-1 Inductive Reactance • 4-2 Equivalent Inductance • 4-3 Inductive Phase Shift and Reactive Power • 5 Power, Phasors, and Impedance in AC Circuits • 5-1 Power in AC Circuits • 5-2 Vectors and Phasors in Series AC Circuits • 5-3 Vectors and Phasors in Parallel AC Circuits • 5-4 Impedance • 6 Three-Phase Circuits • 6-1 Balanced Three-Phase Circuits • 6-2 Three-Phase Power Measurement • 6-3 Phase Sequence • 7 Single-Phase Transformers • 7-1 Voltage and Current Ratios • 7-2 Transformer Polarity • 7-3 Transformer Regulation • 8 Special Transformer Connections • 8-1 The Autotransformer • 8-2 Transformers in Parallel • 8-3 Distribution Transformers

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

• • • •

9 Three-Phase Transformers 9-1 Three-Phase Transformer Connections 9-2 Voltage and Current Relationships 9-3 The Open-Delta Connection

AC/DC Motors and Generators (Student Manual) (30329-00) • 1 Fundamentals for Rotating Machines • 1-1 Prime Mover and Brake Operation (Model 8960-B) • 1-2 Prime Mover and Brake Operation (Model 8960-1) • 1-3 Motor Power, Losses, and Efficiency • 2 DC Motors and Generators • 2-1 The Separately-Excited DC Motor • 2-2 Separately-Excited, Series, Shunt, and Compound DC Motors • 2-3 Separately-Excited, Shunt, and Compound DC Generators • 3 Special Characteristics of DC Motors • 3-1 Armature Reaction and Saturation Effect • 3-2 The Universal Motor • 4 AC Induction Motors • 4-1 The Three-Phase Squirrel-Cage Induction Motor • 4-2 Eddy-Current Brake and Asynchronous Generator • 4-3 Effect of Voltage on the Characteristics of Induction Motors • 4-4 Single-Phase Induction Motors • 5 Synchronous Motors • 5-1 The Three-Phase Synchronous Motor • 5-2 Synchronous Motor Pull-Out Torque • 6 Three-Phase Synchronous Generators (Alternators) • 6-1 Synchronous Generator No-Load Operation • 6-2 Voltage Regulation Characteristics • 6-3 Frequency and Voltage Regulation • 6-4 Generator Synchronization Electric Power Technology Training Equipment (User Guide) (38486-E0) • 1 General Safety Recommendations • 2 System Power Requirements • 3 Quick Start Installation Guide • 4 Equipment Installation • 5 Modules Handling, Installation, and Removal • 6 Equipment Maintenance • A Connection of the Power Supply to the AC Power Network • B Description, Specifications, and Operation of the EMS Modules Computer-Based Instruments for EMS (User Guide) (86718-E0) • 1 Familiarization with the Metering Window and the Data Table • 2 Familiarization with the Oscilloscope • 3 Familiarization with the Phasor Analyzer • 4 Familiarization with the Harmonic Analyzer • 5 Measuring Three-Phase Power Using the Metering Window

Additional Equipment Required to Perform the Exercises © Festo Didactic

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Model number Personal Computer _____________________________________________________________________ 8990-00 1 Training on Circuits, Transformers and Electrical Machines, 1.4 days ____________________________ 30329-TF 2 Training on Computer-Based Instruments for EMS, 0.3 day ___________________________________ 86718-TF 3

Qty Description 1 1 1

Optional Equipment Model number Mobile Workstation _____________________________________________________________________ 8110-20 4 Storage Shelves _______________________________________________________________________ 8150-10 Full-Size Blank EMS Module ______________________________________________________________ 8160-00 Half-Size Blank EMS Module _____________________________________________________________ 8161-00 Digital Tachometer _____________________________________________________________________ 8920-40 Speed Sensor / Tachometer ______________________________________________________________ 8931-00 Digital Multimeter ______________________________________________________________________ 8946-10

Qty Description 1 1 1 1 1 1 1

Optional Manual(s) Model number Computer-Assisted 0.2 kW Electromechanical Training System (Manuals on CD-ROM) _____________ 30328-A0

Qty Description 1

System Specifications Parameter

Value

System Requirements AC Power Network Installation AC Power Network Connector Nominal Power Consumption Computer Requirements

3 phases (120/208 V – 60 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A circuit breaker. NEMA L21-20 500 VA A currently available personal computer with USB 1.1 or 2.0 port, running under one of the following operating systems: Windows® 7, Windows® 8, or Windows® 10.

Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight EMS Modules Full-Size Dimensions (H x W x D) Half-Size Dimensions (H x W x D)

On a table able to support the weight of the workstation and installed equipment 900 x 900 x 470 mm (35.5 x 35.4 x 18.5 in) 214 kg (471 lb) 308 x 287 x 415 mm (12.1 x 11.3 x 16.3 in) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)

1 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 3 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 4 Can replace the Workstation, Model 8134.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Equipment Description Workstation 8134-20 The Workstation is a fully assembled workstation that serves the same purpose as the Mobile Workstation, Model 8110-2, but has no storage cabinet or pull-out work surface. This workstation is intended for use on a bench (not supplied) and is fitted with rubber feet to protect the bench top. Alternatively, this workstation can be mounted on either a Mobile Storage Cabinet, Model 89117-1, to make a Mobile Workstation, Model 8110-2, or on a Mobile Base, Model 88863, to make a mobile workstation without storage cabinet. In that case, it is possible to mount and lock a second Workstation, Model 8134-2, on top of the first Workstation to double the space available for EMS modules. The Workstation consists of three rows of compartments designed to house EMS modules. Two of these rows have full-height compartments while the other row has half-height compartments. Each row of full-height compartments can accommodate up to three full-size EMS modules or six half-size EMS modules whereas the row of half-height compartments can accommodate up to three half-size EMS modules.

Module Installation The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the workstation. Front-mounted push levers allow all EMS modules on a single row to be released for easy removal.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Safety Padlock Bars Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is not necessary.

Additional Information Six holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2 kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each EMS module in the workstation is correctly grounded.

Manual Manual number Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0 Description

Table of Contents of the Manual(s) Electric Power Technology Training Equipment (User Guide) (38486-E0) • 1 General Safety Recommendations • 2 System Power Requirements • 3 Quick Start Installation Guide • 4 Equipment Installation • 5 Modules Handling, Installation, and Removal • 6 Equipment Maintenance • A Connection of the Power Supply to the AC Power Network • B Description, Specifications, and Operation of the EMS Modules

Optional Equipment Model number Industrial Controls Single-Rail Workstation ________________________________________________ 3105-A0 5 Industrial Controls Double-Rail Workstation ________________________________________________ 3105-B0 6

Qty Description 1 1

5 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information. 6 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information. 10

© Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Model number Dust Cover for Workstations ______________________________________________________________ 8991-00 Mobile Base __________________________________________________________________________ 88863-00 Mobile Storage Cabinet ________________________________________________________________ 89117-10

Qty Description 1 1 1

Specifications Parameter

Value

Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight

On a table able to support the weight of the workstation and installed equipment 890 x 935 x 465 mm (35.0 x 36.8 x 18.3 in) 31.8 kg (70 lb)

DC Motor/Generator 8211-00 The DC Motor/Generator is a dc machine mounted in a full-size EMS module. It can operate independently as a dc motor or a dc generator. The armature, shunt field, and series field windings are terminated separately on the faceplate to permit long and short shunt as well as cumulatively and differentially compounded motor and generator connections. This machine is fitted with exposed movable brushes to allow students to study the effect of armature reaction and commutation while the machine is operating under load. An independent, circuit-breaker protected, shunt-field rheostat is mounted on the faceplate for motor speed control or generator output voltage adjustment. The speed of the DC Motor/Generator can be controlled using the Thyristor Speed Controller, Model 9017, in both the open-loop and closed-loop modes of control.

Specifications Parameter Rating Motor Output Power Generator Output Power Armature Voltage Shunt Field Voltage Full-Load Speed Full-Load Motor Current Full-Load Generator Current Physical Characteristics Dimensions (H x W x D) © Festo Didactic

Value 175 W 120 W 120 V dc 120 V dc 1800 r/min 2.8 A 1A 308 x 287 x 445 mm (12.1 x 11.3 x 17.5 in) 11

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Net Weight

14.1 kg (31 lb)

Four-Pole Squirrel-Cage Induction Motor 8221-00 The Four-Pole Squirrel-Cage Induction Motor is a 0.2 kW squirrel-cage induction machine mounted in a fullsize EMS module. The machine stator windings are independently connected (six jacks), allowing connection in either wye or delta configuration. Connections to the machine are made through color-coded safety banana jacks located on the front panel on the module. A tensioner bearing can be ordered as an option. The front panel of the Four-Pole Squirrel-Cage Induction Motor module can be opened to install a Timing Belt, Model 8942, on the pulley of the machine shaft. This permits mechanical coupling of this machine to the Four-Quadrant Dynamometer/Power Supply, Model 8960. When driven by a prime mover, the Four-Pole Squirrel-Cage Induction Motor operates as a three-phase asynchronous generator.

Specifications Parameter Ratings Stator Voltage Mechanical Power Nominal Speed Nominal Current Physical Characteristics Dimensions (H x W x D) Net Weight

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Value 120/208 V, 60 Hz, 3-phase 175 W 1670 r/min 1.2 A 308 x 287 x 420 mm (12.1 x 11.3 x 16.5 in) 13.5 kg (29.7 lb)

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Synchronous Motor/Generator 8241-00 The Synchronous Motor/Generator is a 0.2 kW three-phase synchronous machine mounted in a full-size EMS module. This machine can be operated either as a three-phase motor or a three-phase generator. Each phase of the machine stator windings is independently terminated and identified on the front panel to allow operation in either wye or delta configuration. The machine rotor is equipped with a squirrel-cage damper. Variable dc excitation to the rotor field windings is fed through externally mounted slip rings and brushes that are wired to a rheostat and control switch located on the front panel. Connections to the machine are made through color-coded safety banana jacks located on the front panel of the module. This front panel can be opened to install a Timing Belt, Model 8942, on the pulley of the machine shaft. This permits mechanical coupling of the machine to the Four-Quadrant Dynamometer/Power Supply, Model 8960.

Specifications Parameter Motor Stator Voltage Rotor Voltage Output Power Synchronous Speed Full-Load Current Generator Stator Voltage Rotor Voltage Output Power Synchronous Speed Nominal Output Current Physical Characteristics Dimensions (H x W x D) Net Weight

© Festo Didactic

Value 120/208 V, 60 Hz, 3-phase 120 V dc 175 W 1800 r/min 0.8 A 120/208 V, 60 Hz, 3-phase 120 V dc 120 VA 1800 r/min 0.33 A 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in) 14 kg (30.8 lb)

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Capacitor-Start Motor 8251-00 The Capacitor-Start Motor is a 0.2 kW capacitor-start machine mounted in a full-size EMS module. The centrifugal switch and contact points of the machine are mounted externally to allow students to examine their construction and observe their operation. The switch, the starting auxiliary winding, and the main running winding are all independently terminated and identified on the faceplate to facilitate experimentation of various machine connections, including open- and short-circuit fault conditions. The starting winding is circuit breaker protected against overloads. Because of the open bell housing construction, students can compare the relative size, position, and turns of the starting winding and the main running winding. An externally mounted starting capacitor is also independently terminated and identified on the faceplate to permit experimentation as a split-phase or a capacitor-start single-phase induction motor.

Specifications Parameter Rating Line Voltage Mechanical Power Full-Load Speed Full-Load Current Physical Characteristics Dimensions (H x W x D) Net Weight

Value 120 V 175 W 1715 r/min 4.6 A 308 x 287 x 420 mm (12.1 x 11.3 x 16.5 in) 13.8 kg (30.4 lb)

Universal Motor 8254-00 The Universal Motor is a 0.2 kW universal machine mounted in a fullsize EMS module. Its commutator bars and adjustable brushes are exposed to allow students to study the effect of armature reactions and commutation while the machine is running under load. The armature winding, the series field winding, and the compensation winding are terminated independently on the module front panel by 4 mm color-coded banana jacks. Students 14

© Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

can observe the effects of both inductive and conductive compensation on motor speed and torque for both ac and dc input voltage sources.

Specifications Parameter Rating Voltage Mechanical Power Full-Load Speed Full-Load Current Physical Characteristics Dimensions (H x W x D) Net Weight

Value 120 V ac/dc 175 W 1800 r/min 3A 308 x 287 x 420 mm (12.1 x 11.3 x 16.5 in) 14.4 kg (31.7 lb)

Resistive Load 8311-00 The Resistive Load consists of a halfsize EMS module housing nine wirewound power resistors arranged in three identical groups. Each group consists of three resistors connected in parallel that can be switched on or off with toggle switches to obtain various resistance values. This allows the total (equivalent) resistance of each group to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each resistor group. The three resistor groups can be connected separately for operation in three-phase circuits. Also, the three resistor groups can be connected together for operation in single-phase circuits. The Resistive Load is commonly used in conjunction with other basic load modules, like the Inductive Load, Model 8321, and the Capacitive Load, Model 8331, to experiment with the effects of different types of load on a circuit.

Specifications Parameter Resistors Quantity Resistance Values (Each Group) Nominal Voltage Resistance Value Accuracy Load at Nominal Voltage (Each Group) Power Current Steps © Festo Didactic

Value Three identical groups of three resistors 300/600/1200 Ω 120 V ac/dc ± 5%

12-84 W 0.1-0.7 A Seven, of equal increment 15

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Current Increment Physical Characteristics Dimensions (H x W x D) Net Weight

0.1 A 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 4.5 kg (9.9 lb)

Inductive Load 8321-00 The Inductive Load consists of a halfsize EMS module housing nine ironcore power inductors arranged in three identical groups. Each group consists of three inductors connected in parallel that can be switched on or off with toggle switches to obtain various inductance values. This allows the equivalent inductance of each group to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each inductor group. The three inductor groups can be connected separately for operation in three-phase circuits. Also, the three inductor groups can be connected together for operation in single-phase circuits. The Inductive Load is commonly used in conjunction with other basic load modules, like the Resistive Load, Model 8311, and the Capacitive Load, Model 8331, to experiment with the effects of different types of load on a circuit.

Specifications Parameter Inductors Quantity Inductance Values (Each Group) Reactance Values (Each Group) Nominal Voltage Inductance Value Accuracy Load at Nominal Voltage (Each Group) Reactive Power Current Steps Current Increment Physical Characteristics Dimensions (H x W x D) Net Weight

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Value Three identical groups of three inductors 0.8/1.6/3.2 H 300/600/1200 Ω 120 V – 60 Hz ± 5%

12-84 var 0.1-0.7 A Seven, of equal increment 0.1 A 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 10.1 kg (22.3 lb)

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Capacitive Load 8331-00 The Capacitive Load consists of a halfsize EMS module housing nine capacitors arranged in three identical groups. Each group consists of three capacitors connected in parallel that can be switched on or off with toggle switches to obtain various capacitance values. This allows the equivalent capacitance of each group to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each capacitor group. The three capacitor groups can be connected separately for operation in three-phase circuits. Also, the three capacitor groups can be connected together for operation in single-phase circuits. A permanently-connected discharge resistor reduces the voltage across the terminals of each group of capacitors to 5% of the applied voltage within 25 seconds after the load is disconnected from the supply. The Capacitive Load may be used with both dc and ac power. The Capacitive Load is commonly used in conjunction with the other basic load modules, the Resistive Load, Model 8311, and the Inductive Load, Model 8321, to experiment with the effects of different types of load on a circuit.

Specifications Parameter Capacitors Quantity Capacitance Values (Each Group) Reactance Values (Each Group) Nominal Voltage Maximum Voltage Capacitance Value Accuracy Load at Nominal Voltage (Each Group) Reactive Power Current Steps Current Increment Physical Characteristics Dimensions (H x W x D) Net Weight

© Festo Didactic

Value Three identical groups of three capacitors 2.2/4.4/8.8 µF 300/600/1200 Ω 120 V – 60 Hz 230 V ± 5%

12-84 var 0.1-0.7 A Seven, of equal increment 0.1 A 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 5.7 kg (12.6 lb)

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Fully Protected Transformer 8341-20 The Fully Protected Transformer is fitted with three discrete windings. Any winding can be used as either a primary or a secondary, which increases the number of laboratory applications. Due to its numerous taps, the Fully Protected Transformer can be used with many different input and output voltages. For this reason, it can be used for impedance matching and other transformer experimentations. By using multiple Fully Protected Transformers, students can explore transformer phasing, distribution transformers, open- and closed-delta transformer configurations, delta-wye, wye-delta, wye-wye, and delta-delta connections. Other specialized transformer connections, such as Scott (three-phase to twophase), three-phase to six-phase, and zig-zag connections are also possible. Furthermore, resettable fuses are used to protect the windings. The Fully Protected Transformer is mounted in a half-size EMS module. The primaries and secondaries are terminated on the module faceplate to 4 mm color-coded safety sockets and are identified by schematic symbol, terminal number, voltage and current.

Specifications Parameter Rating (Coil 1) Voltage Current Rating (Coil 2) Voltage Current Taps Rating (Coil 3) Voltage Current Tap Circuit-Protection Type Physical Characteristics Dimensions (H x W x D) Net Weight

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Value 120 V ac 0.5 A 208 V ac 0.3 A 50% and 86.6% 120 V ac 0.5 A 50% 6 resettable fuses 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 6.5 kg (14.3 lb)

© Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Three-Phase Transformer Bank 8348-40 The Three-Phase Transformer Bank consists of three independent power transformers enclosed in a half-size EMS module. Safety banana jacks on the module front panel provide individual access to the windings of each power transformer, allowing connection in either wye or delta configuration. The transformer windings are polarized and the polarity of each winding is indicated by a small dot on the module front panel. Resettable fuses protect the primary and secondary windings of each transformer against overcurrents. Fuse status lamps on the module front panel turn on when the resettable fuses open.

Specifications Parameter Rating (Each Transformer) Primary Voltage Secondary Voltage Power Full-Load Current Physical Characteristics Dimensions (H x W x D) Net Weight

Value 208 V 208/120 V 250 VA 1.2 A 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 13.9 kg (30.6 lb)

Synchronizing Module 8621-00 The Synchronizing Module is a power control device enclosed in a half-size EMS module. The Synchronizing Module is mainly used to synchronize two ac generators. It can also be used to determine the phase sequence in three-phase circuits. The synchronizing Module has three indicator lamps indicating the relative voltage difference between two circuits. The brightness of the indicator lamps increases with the voltage difference between the two circuits. The Synchronizing Module has a three-phase switch mounted on the module front panel. This three-phase switch is a triple-pole, single-throw switch. Each phase leg of the three-phase switch is protected against overcurrents and short-circuits by a thermal-magnetic circuit breaker.

Specifications © Festo Didactic

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter Rating Each Phase Light Bulbs Circuit Breakers Physical Characteristics Dimensions (H x W x D) Net Weight

Value 240 V – 2 A ac 130 V – 2.6 W – BA9S 2A 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 3.6 kg (7.9 lb)

Power Supply 8821-20 The Power Supply is enclosed in a fullsize EMS module. It can be used to power most of the EMS modules of the Electricity and New Energy Training Equipment. This Power Supply provides dc power and ac power, both fixed and variable, single-phase and three-phase. Color-coded safety banana jacks provide access to all the power sources in the Power Supply. All these power sources can be used simultaneously, provided that the total current drawn does not exceed the maximum current rating. A built-in voltmeter with selector switch and liquid crystal display (LCD) indicates the voltage provided by any of the power sources. The input and outputs of the Power Supply are protected by independent circuit breakers.

Specifications Parameter

Value

Module Requirements AC Power Network Installation AC Power Network Connector Maximum Current Outputs (*see note) Three-Phase Fixed AC Three-Phase Variable AC Variable DC Fixed DC Low Power AC Included Accessories

3 phases (120/208 V – 60 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A circuit breaker NEMA L21-20 15 A 120/208 V – 15 A - 60 Hz 0-120/208 V – 5 A - 60 Hz 0-120 V – 8 A 120 V – 2 A 24 V – 3 A - 60 Hz 3 m (10 ft) ac power cord (1) NEMA L21-20 wall connector with wall plate (1) Padlock (1)

Physical Characteristics 20

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Dimensions (H x W x D) Net Weight

308 x 287 x 495 mm (12.1 x 11.3 x 19.5 in) 18.4 kg (40.5 lb) The Power Supply cannot supply all the amounts of current indicated by the current ratings on its front panel at the same time. The current indicated for the fixed ac three-phase output section can only be obtained if no current is drawn from any other section, because this section is protected by the main circuit breaker common to every section. If currents flow in other sections, the available current for the fixed ac three-phase output section decreases. The variable ac output section and the variable dc output section are protected by a common set of circuit breakers placed after the fixed ac three-phase output section, which means that the current capacity has to be shared between the two sections. For instance, if current of the variable dc output section is at 70% of its nominal value, current drawn from the variable ac output section should not exceed 30% of its nominal value. The fixed dc output section is also protected by circuit breakers placed after the fixed ac three-phase output section.

*Note

Timing Belt 8942-00 The Timing Belt is a high-quality industrial synchro-cog timing belt made of rubber whose teeth exactly mesh with the geared pulley fitted on the shaft of all 0.2 kW EMS machines. The Timing Belt is supplied in a fixed length appropriate for coupling two adjacent EMS machines together without slippage between them.

Specifications Parameter

Value

Physical Characteristics Pitch Pitch Length Number of Teeth Dimensions (Width) Net Weight

9.5 mm (0.375 in) 819 mm (32.25 in) 86 12.7 mm (0.5 in) 0.1 kg (0.2 lb)

Connection Lead Set 8951-00 This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs. The leads are supplied in different lengths and are color-coded according to length.

Specifications

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter 4 mm Safety Banana Plug Leads Characteristics Cross Section Rated Current Rated Voltage 4 mm Safety Banana Plug Leads Quantities Yellow, 30 cm (12 in) Red, 60 cm (24 in) Blue, 90 cm (36 in)

Value

2.5 mm² (4934 cmil) 32 A 600 V, CAT II

10 15 6

Four-Quadrant Dynamometer/Power Supply 8960-B0 The Four-Quadrant Dynamometer/ Power Supply is a highly versatile USB peripheral designed to be used in the Electric Power Technology Training Systems. Two operating modes are available: Dynamometer and Power Supply. A wide variety of userselectable functions is available in each operating mode. In the Dynamometer mode, the unit becomes a four-quadrant dynamometer that can act as either a fully configurable brake (i.e., a mechanical load) or a fully configurable prime mover (i.e., a motor drive). In the Power Supply mode, the unit becomes a four-quadrant power supply that can act as a dc voltage source, dc current source, ac power source, etc. In each operating mode, key parameters related to the selected function are displayed. Speed, torque, mechanical power, and energy are displayed in the Dynamometer mode while voltage, current, electrical power, and energy are displayed in the Power Supply mode. Optional functions, such as a small wind-turbine emulator, a hydraulic turbine emulator, a solar panel emulator, battery chargers, an SDK (Software Development Kit) etc., can be added to the standard functions to further enhance the training possibilities of the Four-Quadrant Dynamometer/Power Supply. Two modes are available to control the function which the Four-Quadrant Dynamometer/Power Supply performs: Manual and Computer-Based. In the Manual control mode, the module operates as a stand-alone unit, and the function performed is selected, set, and monitored using front-panel mounted controls and display. This mode provides access to all basic functions. In the Computer-Based control mode, the function performed by the module is selected, set, and monitored using the LVDAC-EMS software. In this mode, communication between the Four-Quadrant Dynamometer/Power Supply and the host computer running the LVDAC-EMS software is achieved through a USB connection. This mode provides access to all basic functions, as well as to additional advanced functions.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Model 8960-B includes the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, with the following function set activated: •

Standard Functions (Manual Control), Model 8968-1

Specifications Parameter Dynamometer Mode Magnetic Torque Direction of Rotation Speed Nominal Power Power Supply Mode DC Voltage AC Voltage (RMS) DC Current AC Current (RMS) Maximum Output Power AC Frequency Control Functions Activated Set Liquid-Crystal Display (LCD) Control Inputs Command Input Thermistor Input Control Outputs Shaft Encoder Torque Output Sensitivity Speed Output Sensitivity Communication Port Power Requirements Physical Characteristics Dimensions (H x W x D) Net Weight

Value 0 to 3 N·m (0 to 27 lbf·in) CW / CCW 0 to 2500 r/min 350 W 0 to ± 150 V 0 to 105 V (no-load) 0 to ± 5 A 0 to 3.5 A 500 W 10 to 120 Hz Standard Functions (Manual Control), Model 8968-1 76 mm (3 in), monochrome, background-illuminated, 240 x 160 dots 0 to ± 10 V 10 kΩ, type 1 Quadrature encoder (A-B) - 360 pulses/revolution - TTL compatible 0.3 N·m/V (2.655 lbf·in/V) 500 r/min/V USB 2.0 120 V - 6 A - 60 Hz, must include live, neutral, and ground wires 308 x 287 x 437 mm (12.1 x 11.3 x 17.2 in) 19.5 kg (43.0 lb)

Standard Functions (Manual Control) 8968-10 The Standard Functions (Manual Control) control function set is a package of control functions that can be activated in the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, enabling the module to perform a wide variety of functions in each of its two operating modes (Dynamometer and Power Supply). The set allows only manual control of the functions. This means that the Four-Quadrant Dynamometer/Power Supply operates as a stand-alone unit, and the function performed is selected, set, and monitored using frontpanel mounted controls and display. The following control functions are available in the set:

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Dynamometer operating mode • • • • • • •

Two-Quadrant, Constant-Torque Brake Clockwise Prime Mover/Brake Counterclockwise Prime Mover/Brake Clockwise Constant-Speed Prime Mover/Brake Counterclockwise Constant-Speed Prime Mover/Brake Positive Constant-Torque Prime Mover/Brake Negative Constant-Torque Prime Mover/Brake

Power Supply operating mode • • • • • • • •

Positive Voltage Source Negative Voltage Source 200 V DC Bus Positive Current Source Negative Current Source 50 Hz Power Source 60 Hz Power Source Lead-Acid Battery Float Charger

Specifications Parameter Control Functions Control Functions

Value Two-Quadrant, Constant-Torque Brake Clockwise Prime Mover/Brake Counterclockwise Prime Mover/Brake Clockwise Constant-Speed Prime Mover/Brake Counterclockwise Constant-Speed Prime Mover/Brake Positive Constant-Torque Prime Mover/Brake Negative Constant-Torque Prime Mover/Brake Positive Voltage Source Negative Voltage Source Positive Current Source Negative Current Source 50 Hz Power Source 60 Hz Power Source 200 V DC Bus Lead-Acid Battery Float Charger

Two-Quadrant, Constant-Torque Brake Torque 0-3 N·m (26.55 lbf·in) Clockwise/Counterclockwise Prime Mover/Brake Speed 0-2500 r/min

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter Clockwise/Counterclockwise Constant-Speed Prime Mover/ Brake Speed Positive/Negative ConstantTorque Prime Mover/Brake Torque Positive/Negative Voltage Source Voltage Positive/Negative Current Source Current 50 Hz/60 Hz Power Source No-Load Voltage 200 V DC Bus Status Lead-Acid Battery Float Charger Float Voltage

Value

0-2500 r/min

0-3 N·m (26.55 lbf·in) 0 to ±150 V 0 to ±5 A 0-140 V On or off 0-150 V

Data Acquisition and Control Interface 9063-B0 The Data Acquisition and Control Interface (DACI) is a versatile USB peripheral used for measuring, observing, analyzing, and controlling electrical and mechanical parameters in electric power systems and power electronics circuits. For these purposes, a set of computer-based instruments as well as a variety of control functions are available for the DACI. These instruments and control functions are accessed through the LVDAC-EMS software. The LVDAC-EMS software, as well as all available upgrades, is free and can be downloaded anytime on the Festo Didactic website. Together, the DACI and the LVDAC-EMS software allow training in various areas such as electric power technology, ac/dc machines, renewable energy, transmission lines, and power electronics using modern and versatile measuring instruments and control functions. LVDAC-EMS also offers the possibility to use pre-built SCADA interfaces for several applications to ease the view and understanding of the process taking place. The user guide provided allows students to quickly become familiar with the instruments and control functions available. Model 9063-B includes the DACI, Model 9063, with the following function set activated: •

Computer-Based Instrumentation Function, Model 9069-1

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Manual Manual number Computer-Based Instruments for EMS (User Guide) _____________________________________________ 86718-E0 Description

Table of Contents of the Manual(s) Computer-Based Instruments for EMS (User Guide) (86718-E0) • 1 Familiarization with the Metering Window and the Data Table • 2 Familiarization with the Oscilloscope • 3 Familiarization with the Phasor Analyzer • 4 Familiarization with the Harmonic Analyzer • 5 Measuring Three-Phase Power Using the Metering Window

Additional Equipment Required to Perform the Exercises Model number Personal Computer _____________________________________________________________________ 8990-00 7

Qty Description 1

Optional Equipment Model number 24 V AC Power Supply _________________________________________________________________ 30004-20 8

Qty Description 1

Specifications Parameter Insulated Voltage Inputs (4) Range (Low / High Scales) Impedance (Low / High Scales) Bandwidth Accuracy Insulation Maximum Voltage (Any Terminal vs GND) Insulated Current Inputs (4) Range (Low / High Scales) Impedance (Low / High Scales) Bandwidth Accuracy Insulation Maximum Voltage (Any Terminal vs GND) Analog Inputs (8)

Value -80 to +80 V / -800 to + 800 V (user-selectable through software) 326.6 kΩ / 3.25 MΩ DC to 65 kHz (-3 dB) 1% (dc to 10 kHz) 800 V 283 V ac / 400 V dc

-4 to +4 A / -40 to + 40 A (25 A rms) 50 mΩ / 5 mΩ DC to 65 kHz (-3 dB) 1% (dc to 10 kHz) 800 V 283 V ac / 400 V dc

7 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. Only

one computer is required per station. This model is available in multiple voltage- and frequency dependent variants. Contact a Festo representative to obtain the correct part number. 8 Required if power is not supplied by the Power Supply, Model 8821-2. This model is available in multiple voltage- and frequency dependent

variants. Contact a Festo representative to obtain the correct part number. 26

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Voltage Range Impedance Bandwidth Measured Parameters Parameter-to-Voltage Ratio A/D Converter for Insulated and Analog Inputs (16) Type Resolution Integral Non-Linearity Differential Non-Linearity Maximum Sampling Rate FIFO Buffer Size Analog Outputs (2) Voltage Range Operational Load Impedance D/A Converter for Analog Outputs (2) Type Resolution Integral Non-Linearity Differential Non-Linearity Digital Inputs (3) Types Signal Level Maximum Input Frequency Impedance Digital Outputs (9)

-10 to +10 V > 10 MΩ DC to 125 kHz User-selectable through software User-determined through software

Types Signal Level Maximum Output Frequency Impedance Control Functions Activated Set Computer I/O Interface Power Requirements Accessories Included Accessories

Physical Characteristics Dimensions (H x W x D) © Festo Didactic

Successive approximation 12 bits ≤ ±1.5 LSB ≤ ±1 LSB 600 ksamples/s (one channel) 16 ksamples -10 to +10 V > 600 Ω

Resistor string 12 bits ≤ ±8 LSB -0.5 to +0.7 LSB Encoder (2), synchronization (1) 0-5 V (TTL compatible) 50 kHz 5 kΩ Control (6 on a DB9 connector and 2 on 2 mm banana jacks), synchronization (1 on a DB9 connector) 0-5 V (TTL compatible) 20 kHz (software-limited) 200 Ω Computer-Based Instrumentation Function, Model 9069-1 USB 2.0 full speed via type-B receptacle 24 V - 0.4 A - 50/60 Hz 2 m USB interconnection cable (1) 24 V power cable (1) 2 mm banana plug test leads (3) DB9 connector control cable (1) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) 27

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Net Weight

3.9 kg (8.6 lb)

Computer-Based Instrumentation Function 9069-10 The Computer-Based Instrumentation Function, Model 9069-1, includes the following computer-based instruments: • • • • •

Metering Data Table and Graph Oscilloscope Phasor Analyzer Harmonic Analyzer

Specifications Parameter Metering Number of Meters Sampling Window Sampling Frequency (each meter) Display Type Oscilloscope Number of Channels Vertical Sensitivity Time Base Sampling Window Sampling Frequency Phasor Analyzer Voltage Sensitivity Current Sensitivity Sampling Window Sampling Frequency (Each Phasor) Harmonic Analyzer Fundamental-Frequency Range Number of Harmonic Components Vertical Scale (Relative Scale) Vertical Scale (Absolute Scale) 28

Value 18 266.7 ms or user adjusted through software (11.4-819 ms) 7.68 kHz or user adjusted through software (2.5-179.2 kHz) Digital or analog, user selectable through software 8 2-500 V/div. 0.0001-10 s/div. 20 x selected time base (software triggering) / 10 x selected time base (hardware triggering) 512 samples per measured parameter per horizontal sweep, up to a maximum of 512 kHz 2-200 V/div. 0.1-5 A/div. 2-409 ms 5-102.4 kHz 1-1400 Hz 5 to 40, user selectable through software 0.1-10%/div. 0.1-50 V/div., 0.01-10 A/div. © Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Sampling Window Sampling Frequency

10 ms to 1 s 16-102 kHz

Optional Equipment Description Mobile Workstation (Optional) 8110-20 The Mobile Workstation is a ready-foruse workstation that consists of two fully assembled modules: a Workstation, Model 8134-2, mounted on a Mobile Storage Cabinet, Model 89117-1. Four rubber-tire swivel casters allow easy movement of the workstation in the laboratory classroom. The lower portion of the workstation serves as a storage cabinet with two hinged panels and a lock handle. Immediately above the storage cabinet is a pullout work surface with a scuff- and burnresistant laminate finish. The upper portion of the workstation consists of three rows of compartments designed to house EMS modules. Two of these rows have full-height compartments while the other row has half-height compartments. Each row of full-height compartments can accommodate up to three full-size EMS modules or six half-size EMS modules, whereas the row of half-height compartments can accommodate up to three half-size EMS modules.

Module Installation The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the workstation. Front-mounted push levers allow all EMS modules on a single row to be released for easy removal.

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Safety Padlock Bars Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is not necessary.

Additional Information Six holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2 kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each EMS module in the workstation is correctly grounded.

Manual Manual number Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0 Description

Table of Contents of the Manual(s) Electric Power Technology Training Equipment (User Guide) (38486-E0) • 1 General Safety Recommendations • 2 System Power Requirements • 3 Quick Start Installation Guide • 4 Equipment Installation • 5 Modules Handling, Installation, and Removal 30

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

• • •

6 Equipment Maintenance A Connection of the Power Supply to the AC Power Network B Description, Specifications, and Operation of the EMS Modules

Optional Equipment Model number Industrial Controls Single-Rail Workstation ________________________________________________ 3105-A0 9 Industrial Controls Double-Rail Workstation ________________________________________________ 3105-B0 10

Qty Description 1 1

Specifications Parameter

Value

Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight

On the floor (stands on casters) 1660 x 935 x 665 mm (65.4 x 36.8 x 26.2 in) 77.1 kg (170 lb)

Storage Shelves (Optional) 8150-10 The Storage Shelves module contains five shelves, each of which can accommodate four full-size EMS modules or eight half-size EMS modules. Stainless steel rails guide the modules on the storage shelves and protect them against wear. The Storage Shelves module requires assembly. A diagram is provided to facilitate assembly. Note that this model cannot stand by itself and must be attached to a wall.

Optional Equipment Model number Dust Cover for Model 8150 _______________________________________________________________ 8992-00

Qty Description 1

Specifications 9 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information. 10 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information. © Festo Didactic

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Parameter

Value

Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight

On the floor and attached to a wall 1980 x 1225 x 480 mm (78 x 48.2 x 18.9 in) TBE

Full-Size Blank EMS Module (Optional) 8160-00 The Full-Size Blank EMS Module is used to fill unused locations in a workstation, preventing students from accessing electrical or moving parts inside the other modules. Combined with the use of safety bars to prevent students from removing modules, blank EMS modules ensure student safety during lab exercises.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D) Net Weight

308 x 287 x 415 mm (12.1 x 11.3 x 16.3 in) TBE

Half-Size Blank EMS Module (Optional) 8161-00 The Half-Size Blank EMS Module is used to fill unused locations in a workstation, preventing students from accessing electrical or moving parts inside the other modules. Combined with the use of safety bars to prevent students from removing modules, blank EMS modules ensure student safety during lab exercises.

Specifications

32

Parameter

Value

Physical Characteristics Dimensions (H x W x D) Net Weight

154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in) TBE © Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Digital Tachometer (Optional) 8920-40 The Digital Tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a five-digit display and is updated every second to enable measurement of acceleration and deceleration. Coupling to the shaft of a motor is accomplished through a rubber tip attached to the Digital Tachometer. The optical sensor can also be used with a reflective tape to read motor speed. Designed to fit comfortably in either the right or left hand, the tachometer is constructed to withstand years of rugged use.

Specifications Parameter

Value

Direction of Rotation Speed Range Accuracy Resolution (up to 999.9 r/min) Resolution (1000 r/min and above) Sampling Time Display Memory Hold Time Power

CW and CCW 0.5-19 999 r/min (Contact Tacho) / 5-99999 r/min (Photo Tacho) 0.05% + 1 digit 0.1 r/min

Accessories Included Physical Characteristics Dimensions (H x W x D) Net Weight

1 r/min 1 s (for speeds > 60 r/min) 5 digits 5 minutes after measurement Four 1.5 V AA cells Rubber contact tip, rubber contact ring, instruction manual, storage case, reflective tape, and batteries 80 x 250 x 120 mm (3.1 x 9.8 x 4.7 in) 0.61 kg (1.34 lb)

Speed Sensor / Tachometer (Optional) 8931-00 The Speed Sensor / Tachometer is an accessory of the 0.2 kW Electric Power/Controls training systems. It is a speed sensor providing a voltage proportional to speed as well as a tachometer indicating the measured speed on an analog scale. The

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

tachometer makes it possible to measure the rotation speed of rotating machines in any 0.2 kW Electromechanical Training System (EMS). The speed sensor can be used in any closed-loop control circuit that requires speed feedback to maintain the speed of an EMS machine constant. The Speed Sensor / Tachometer consists of a permanent-magnet tachogenerator and an analog speed meter enclosed in a separate steel case. The tachogenerator is housed in an aluminum case which can be fastened to the front panel of any EMS machine. A mini-plug cable interconnects the tachogenerator to the speed meter through a mini jack mounted on its front panel. The Speed Sensor / Tachometer can measure speed in both directions and has two speed ranges. Two switches on the front panel of the speed meter allow selection of the direction of rotation and the speed range. A pair of 2 mm banana jacks, also on the front panel, provide a voltage proportional to speed (speed sensor output voltage).

Specifications Parameter

Value

Analog Speed Meter Direction of Rotation Speed Ranges Accuracy Maximum Input Voltage

CW and CCW 0-2500 r/min and 0-7500 r/min 2% ±15 V dc

Input Impedance Speed Sensor Output Sensitivity Speed Sensor Output Voltage Range Tachogenerator Output Voltage Output Impendance

5.1 kΩ 500 r/min / V ±15 V 7 V/1000 r/min 12.75 kΩ approx.

Included Accessories Tachogenerator Cable Speed Sensor Output Cable Physical Characteristics Analog Speed Meter Dimensions (H x W x D) Tachogenerator Dimensions (H x W x D) Tachogenerator Cable Length Speed Sensor Output Cable Length Net Weight

34

90 x 100 x 90 mm (3.5 x 3.9 x 3.5 in) 51 x 115 x 150 mm (2.0 x 4.5 x 5.9 in) 1.8 m (6 ft) 2.0 m (6.5 ft) 1.0 kg (2.3 lb)

© Festo Didactic

Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Digital Multimeter (Optional) 8946-10 The Digital Multimeter is a 3-1/2 digits hand-held measuring instrument. It can measure dc as well as ac voltages, dc currents, resistances, diodes, and transistors. It is equipped with a Data Hold mode and it comes with test leads, a holster, a 9 V battery, and the operating manual.

Personal Computer (Optional) 8990-00 The Personal Computer consists of a desktop computer running under Windows® 7. A monitor, keyboard, and mouse are included.

Specifications Parameter

Value

Power Requirements Current Service Installation

2A Standard single-phase ac outlet

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Computer-Assisted 0.2 kW Electromechanical Training System, LabVolt Series, 8006-10

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2016. All rights reserved.

Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com

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