AN ISO 9001 COMPANY. Company Profile. Automet ers Alliance

AN ISO 9001 C O M PA N Y Company Profile Autometers Alliance Ltd Autometers Alliance Ltd Over Over the years... years... the 1959 n Company I...
Author: Philip Rodgers
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AN

ISO 9001 C O M PA N Y

Company Profile

Autometers Alliance Ltd

Autometers Alliance

Ltd

Over Over the years... years... the

1959 n

Company Incorporated

n

Setup Plant in Ballabhgarh

1989 n

1994

Setup R&D centre at Noida

n

Obtained ISO 9001 certification

(Haryana) for manufacture of Automotive instruments

1996 n

Local production of Online Uninterruptible Power Supply Systems upto 40 kVA started in

1992 n

technical collaboration with

Local production of

Powertronics S.p.A, Italy

Protection Relays for Indian

1988 n

n

n

Railways started in technical collaboration with Secheron

Major diversification of business activity for manufacture of traction equipment for Indian Railways

SA, Switzerland

1998 n

New production facility at Noida established

Local production of Vacuum Circuit Breakers for Electric Locomotives and EMUs started

Local production of Railway Tachographs started in technical collaboration with Hasler Ltd, Switzerland

in technical collaboration with Secheron SA, Switzerland n

1993

Relocated to a larger and modern manufacturing facility

n

R&D centre recognised by Government of India

n

Local production of Wheel Flange Lubricating Systems for Indian Railways started in technical collaboration with Secheron SA, Switzerland 1

in Sector 57, Noida

2006

1999

n

Signed technical collaboration agreement with Ganz Transelectro Traction Electrics Ltd. Hungry for production of Onload tap changer for Electric Locomotives

n

Signed technical collaboration agreement with Powertronix S.p.A. Italy for manufacturing UPS systems upto 2400 kVA.

n

Signed technical collaboration agreement with Alfa Union, a.s. Czech Republic for development of specialised switchgear items for traction application.

n

Signed technical collaboration agreement with Korea Digital Technical Eng. Co. Ltd (KORDITEC), Korea for development and local production of Fire Detection and Prevention System.

n

Signed technical licence agreement with Pixy AG, Switzerland for development and local production of Diagnostic terminal.

n

Signed technical licence agreement with Zhuzhou CSR Times Electric Co., Ltd, P.R.C. for development and local production of Microprocessor based Control System for Diesel-Electric Locomotives.

2001 n

n

n

Local production of 300 kVA GTO based Auxiliary Converter for Electric Locomotives (AC propulsion) started in technical collaboration with Chittaranjan Locomotive Works, Indian Railways

Local production of Electrical Circular Connectors for traction application started in technical collaboration with Gimota AG, Switzerland

Local production of IGBT based Underslung Converter (DC to AC) for Passenger Coaches started in technical collaboration with Hyundai Heavy Industries Co. Ltd, South Korea

2002 n

n

2000 n

n

Signed an exclusive technical license agreement with Whiteley Electronics Ltd, UK, for local production of Passenger Information Systems for Indian Railways & Metro Rails Local production of IGBT based Underslung Converter (AC to AC) for Passenger Coaches started in technical collaboration with Hyundai Heavy Industries Co. Ltd, South Korea

Local production of IGBT based Static Converter for Electric Locomotives (DC propulsion) started in technical collaboration with Hyundai Heavy Industries Co. Ltd, South Korea Local production of IGBT based Onboard Converter (DC to AC) for Passenger Coaches started in technical collaboration with Hyundai Heavy Industries Co. Ltd, South Korea

2

Overview Overview

QUALITY POLICY

MISSION “Design, Manufacture, Market and Service :

Key Theme : Learning-Change-Reliable “ We are committed to create an environment which encourages continual improvement in technology, processes and other functional areas through learning and change mechanism encompassing our customers, collaborators,

n

Power Conditioning Equipment

n

HT / LT Switchgears and Electrical Panels

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Measuring, Recording and Control Devices

n

Passenger Information System ”

VISION

suppliers and employees to deliver to our

“ To design and manufacture world class Electronic

customer a product with reliable operational

and Electrical equipments to highest quality and

performance.”

reliability standards for traction and other applications ”

HUMAN RESOURCE

~ 350 dedicated, skilled personnel consisting of : Qualified Engineers (Doctorate / Post Graduate / Graduate) TECHNICAL PERSONNEL ~ 80% Miscellaneous ADMN. / COMM. PERSONNEL ~ 20% Technicians (I.T.I.)

Graduate / Diploma Holders (Non-Engineering)

Diploma Engineers

“ Continuous product and process related internal and external training programmes, for improvement in quality and skill of human resource at all levels, is an integral part of our corporate philosophy”

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Strategic Strategic Alliances Alliances

TECHNOLOGY PROVIDER Hyundai Heavy Industries Co. Ltd., South Korea

PRODUCTS n

IGBT based Static Converter for Electric Locomotives (DC Propulsion)

n

IGBT based Static Converter for Passenger Coaches: Ü

Underslung mounted 110 V DC to 415 V, 3ø, 50Hz (DC to AC)

Ü

Onboard mounted

Ü

Underslung mounted 1000 V 1ø to 415 V, 3ø, 50Hz (AC to AC)

110 V DC to 415 V, 3ø, 50Hz (DC to AC)

Chittaranjan Locomotive Works, Indian Railways, India

n

300 kVA GTO based Auxiliary Converter for Electric Locomotives (AC propulsion)

Whiteley Electronics Ltd., United Kingdom

n

Passenger Information System for Rail and Metro applications

Ganz Transelektro Traction Electrics Ltd, Hungary

n

Onload Tap changer for Electric Locomotives

Alfa Union, a.s. Czech Republic

n

Specialised Switchgear items for traction application

Pixy AG, Switzerland

n

Diagnostic Terminal for onboard application

Korea Digital Technical Eng. Co. Ltd, Korea

n

Fire Detection and Prevention System

Zhuzhou CSR Times Electric Co., Ltd, P.R.C.

n

Microprocessor based Control System for Diesel-Electric Locomotives

Powertronix S.p.A, Italy

n

True Online IGBT based, Green Power Uninterruptible Power Supply Systems (from 10 kVA to 2400 kVA)

Auxiliary Converter

Indian Railways

GTO / IGBT based

180kVA Static Converter

Indian Railways

IGBT based

Underslung Converter (DC to AC)

Indian Railways

IGBT based

Underslung Converter (AC to AC)

Indian Railways

IGBT based

6.5kW Battery Charger

Indian Railways

IGBT based

Vacuum Circuit Breaker

Indian Railways, Vehicle Builders & Export

Electro-mechanical,

Tap Changer

5

Indian Railways

Electro-mechanical

Protection Relays

6

Indian Railways & Export

Electro-mechanical, (current/voltage operated)

General Purpose Relay Wheel Slip Relaly Power Brake Switch Motor Reverser Electro-pneumatic Contractors Fuel Pump Contractors Ground Relay

6

Indian Railways & BHEL

Electro-mechanical

Electrical Panels

7

Indian Railways & Vehicle Builders

Electro-mechanical

Power Electronic Equipment for Electric Locomotives (AC propulsion)

Power Electronic Equipment for Electric Locomotives (DC propulsion)

1

300kVA GTO based Auxilliary Converter for Electric Locomotives (AC propulsion)

180kVA IGBT Based Static Converter for Electric Locomotives (DC Propulsion)

Power Electronic Equipment for Passenger Coaches

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3

25kVA IGBT based Underslung Converter (DC to AC) for self generating Passenger Coaches

6.5 kW Battery Charger

25kVA IGBT based Underslung Converter (AC to AC) for head on generation Passenger Coaches

6

HT / LT Switchgear and Panels

5

4

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25 kV, 1000 A, Single bottle AC Vacuum Circuit Breaker for Electric Locomotives & EMUs

Protection Relays for Electric Locomotives

Onload Tap Changer

General Purpose Relay for Diesel Locomotives

Reverser Switch for Diesel Locomotives

EP Contactor for Diesel Locomotives

Power Brake Switch for Diesel Locomotives

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Electrical Switchgear Panels for Indian Railway & Vehicle Builders 7

Fuel Pump Contactor for Diesel Locomotives

Ground Relay for Diesel Locomotives

Data Acquisition and Recording System

8

8

Microprocessor based Tachograph System type Telpro

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Vigilance Control Device

Opto Electronic Pulse Generator

Public Address & Passenger Information System

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Passenger Information Board

Train Number Indicator

Destination Indicator in front GPS based Passenger Information Display System

Driver Interface Unit with Mic

Power Amplifier

Passenger Interface Unit & Emergency Alarm Button

Speakers 8

Central Electronic Control Unit

Specialized Connectors for Traction application

11

Bayonet type circular & Data Connector for Traction Application

Surveillance System

True Online Un-interruptible Power Supply (10 kVA to 300 kVA)

Online UPS (10 - 20 kVA) Model : PGS 31 (3ø - 1ø)

Online UPS (10 - 50 kVA) Model : PTX 3 (3ø - 3ø) - Upgradable model

Online UPS 3ø - 3ø Model : ATLAS Series 8 x (60kVA - 120 kVA) 9

Online UPS 3ø - 3ø Model : SUPERNOVA Series 8 x (160kVA - 300 kVA)

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2 2 2 2 2

2 Tachograph Systems

8

Indian Railways & Export

Microprocessor based Electronic & Electro-mechanical

Vigilance Control Device

8

Indian Railways

Microprocessor based Electronic & Electro-mechanical

Pulse Generator

9

Indian Railways

Opto-electronic

Passenger Information Systems

10

Metro Trains, Indian Railways, Vehicle Builders & Export

Microprocessor based displays

GPS based passenger information and display system

10

Indian Railways

Microprocessor based displays

Connectors

11

Indian Railways

Precision Electro-mechanical

Manufacturing Manufacturing Facility Facility

ELECTRONICS

ELECTRICAL

Full manufacturing facility for assembly and testing of PCBs both with surface mount and through-hole technologies

Full manufacturing facility for assembly and testing of Power Electronics equipments, upto 300 kVA

PCB manufacturing area is fully climatic controlled, with anti-static ESD protection flooring and separate clean room of “Class 100” Surface mount PCB manufacturing facility, equipped with machines like semi-automatic Screen Printer, Automatic "Pick & Place" machine, semiautomatic “Pick & Place” machine, temperature controlled reflow oven, Ultra sonic PCB Cleaner, In-circuit Tester with test jigs and fixtures Through-hole PCB manufacturing facility equipped with light guided “Pick & Place” machines, wave soldering machine, parameters and functional test setup with all the test jigs and fixtures Electronic components and cards, stored in ESD protected Kardex shuttle systems Development of firmware and application softwares for different products Full facility for routine testing of all products, including endurance test panels for simulated tests

Full manufacturing facility for making and testing of cable harnessing, both for power and control Full manufacturing and testing facility for assembly and testing of HT/LT Switchgears products, and electrical panels Full facility for manufacturing electro-magnetic coils on CNC Coil winding machine having accuracy within ± ½ turn

Manufacturing Manufacturing Facility Facility

MECHANICAL n

INFRASTRUCTURE

Full fledged CNC machine shop with modern machines

n

Production area of ~7000 sq. mtrs. with modern layout at par with international standards

gear hobbing machines, jig boring machine, multi-

n

Expansion scope of additional ~8000 sq. mtrs. in future

spindle drilling machine, cylindrical grinding machine,

n

Production floors separated in accordance to product categories, for easy operation of machines, tooling and test equipments, and movement of men and material

n

All production sections are fully equipped with their respective modern machines, tools and trained operators

n

Material planning is done on Baan ERP (Enterprize resource planning) software

n

Plant equipped with material handling facilities, including goods elevator and overhead cranes for the safe movement of heavy materials

n

Total installed power capacity of 300 kVA from State Electricity Board and captive generating capacity of 1120 kVA

n

Compressed clean and dry air available in all production sections

including CNC machining centers, CNC lathe machines,

vibro-benz vibratory de-burring machine, ultrasonic cleaning machine etc. for production of mechanical components in high repeatability n

Machines are fitted with DROs (digital read outs) to achieve machining accuracies in microns

n

Tool room capability

n

Tool design and manufacturing capability

n

Heat treatment plant

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Engineering Engineering Capability Capability

n

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Research and Development centre, recognised by Government of India, Ministry of Science and Technology, Department of Science and Industrial Research (DSIR) Competence in absorption of foreign technology for localization of products, involving critical electronics, electrical and mechanical designs Competence in modifying foreign products to suit Indian environment and ambient conditions Competence in developing in-house, microprocessor based products for control/instrumentation, traction electronics, industrial and power electronics to serve traction and industrial applications Competence in PCB designing both for surface mount technology and through-hole, upto 16 layers with double sided component mounting Fully computerised mechanical designing through CAD/CAM softwares

n

Capability in programming of EPROMS, ICs, EPLDs, DSPs, Microcontroller, Microprocessors and various kinds of memory devices

n

Competence in development of embedded softwares on different platforms using software tools such as ALTERA, PARADIGM, VC++, various compilers, simulators and programmers

n

Electronic lab for developing prototypes

n

Conversant with International Standards such as IEC, DIN, MIL, etc. Competency in developing products to International Standards, with protection class upto IP68

n

Qualified Engineers (Doctorates, Post Graduates & Graduates), experienced in development of new technologies, technology absorption, adaptation and system engineering

PRODUCTS DEVELOPED OWN DEVELOPMENT

IN COLLABORATION n n n

n

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Electro-mechanical Tachograph system type ‘RT’ Wheel Flange Lubricating system 300 kVA GTO based Auxiliary Converter for Electric Locomotives (AC Propulsion) IGBT based Static Converter for Electric Locomotives (DC Propulsion) IGBT based Underslung Converter (DC to AC) for self generating Passenger Coaches IGBT based Underslung Converter (AC to AC) for head on generation Passenger Coaches IGBT based Onboard Converter (DC to AC) for self generating Passenger Coaches 25 kV, 1000 A Vacuum Circuit Breaker Protection Relays (current/voltage operated) True Online IGBT based, Green Power uninterruptible power supply systems (from 1 kVA to 40 kVA) Passenger Information System Opto-Electronic Pulse Generator Onload Tap Changer Atlas Series UPS (10kVA to 120kVA) Supernova Series UPS (160kVA to 300kVA)

n n n

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13

Microprocessor based Tachograph system type UGT Microprocessor based Tachograph system type ‘SP-90’ Microprocessor based Energy cum Speed Monitoring system (Telpro) for Electric Locomotives Microprocessor based Energy cum Speed Monitoring system for AC and DC EMUs Electronic Signal Converter General Purpose Relays, Wheel Slip Relay True Online IGBT based Uninterruptible Power Supply systems (from 1 kVA to 20 kVA) Electrical Switchgear Control Panels Various types of Onboard Power Supplies and Chargers, including SMPS type Electro pneumatic contactor, Fuel pump contactor, Power brake switch, Motor reverser, Ground relay Vigilance Control Device GPS based passenger information and display system Destination Displays for Automotive Application CCTV Surveillance System

Quality Quality Assurance Assurance

n

ISO 9001 certified since 1994

n

Prototype testing facilities for product testing, including high voltage test, di-electric test, environmental test, heat test, dust test, load test and water protection level test

n

Calibration facility with all the reference equipments calibrated from National accredited test labs, with traceability to National and International Standards

n

Fully computerised decision support and control system for all incoming material using in-house developed software.

n

Computerised 3-dimensional co-ordinate measuring machine to check complex mechanical profiles and 2D height master

n

Continuous vendor evaluation and assessment using an in-house developed software for decision support

n

n

Product Quality Control is performed on all the 100% products according to International quality standards set by collaborators and customer specifications

Computerised profile projector with magnifying capability upto 100 times for fine measurements of mechanical components

n

All measuring instruments and devices can be directly interfaced with computer through multiplexers, to eliminate human errors in recording of measurements

n

Various I.C. testers and manufacturing defect analyser

n

Quality audits and pre-despatch inspection performed on all consignments before final despatches

n

In-process testing is “operator controlled” during manufacturing stages

n

Spring constant checking machine for Tension / compression / Torsion springs

n

Facilities for testing Electronic, Electrical and Mechanical components

n

Hardness tester, electrical conductivity tester

n

Regular sessions on quality, conducted through internal and external training programmes to the employees at all levels, for skill and quality improvements

n

Inspection facilities like coating thickness gauge and salt spray chamber for testing of surface treatment

n

Surface roughness tester

14

Autometers Alliance Ltd Corporate Office: C-63, Sector-57, Noida - 201 307 (U.P.) India. Tel.: +91 (0) 120-2479200, 2583545, 2583546 Fax: +91 (0) 120-2583542 E-mail: [email protected]

Branches Delhi Tel.: +91 (0) 11-26343774, Fax: +91 (0) 11-26341315 E-mail: [email protected] Mumbai Tel.: +91 (0) 22-28446641, Telefax: +91 (0) 22-28809670 E-mail: [email protected] Kolkata Tel.: +91 (0) 33-22310192, Fax: +91 (0) 33-22310192 E-mail: [email protected]

Chennai Tel.: +91 (0) 44-28522457 Telefax: +91 (0) 44-28525910 E-mail: [email protected] Chandigarh Tel.: +91 (0) 172-2737369 Telefax: +91 (0) 172-2731672 E-mail: [email protected]

You can visit our website for more information:

www.autometers.com

Subject to modifications. March, 2008

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