Altivar™ 61/71 Field Drive Adjustable Speed Drives for Oil and Gas Pumping and Irrigation
Instruction Bulletin 30072-454-01 1/2012 Retain for future use.
™
Altivar™ 61/71 Field Drive Table of Contents
30072-454-01 1/2012
Hazard Categories and Special Symbols ................................................ 5 Product Support......................................................................................... 5 SECTION 1:
INTRODUCTION AND TECHNICAL CHARACTERISTICS ................................................................................ 7 Introduction ................................................................................................ 7 Related Documentation............................................................................. 7 Terminology ............................................................................................... 7 Before You Begin....................................................................................... 8 Catalog Numbers ..................................................................................... 10 Nameplate Identification ......................................................................... 11 Technical Characteristics ....................................................................... 12 Drive Ratings ............................................................................................ 12 Enclosure Dimensions .............................................................................. 13 Input Current Ratings ................................................................................ 14 Specifications ............................................................................................ 18 Short Circuit Ratings ................................................................................. 19 Features .................................................................................................... 19 Factory Modifications.............................................................................. 22 Control Options ......................................................................................... 22 Light Options ............................................................................................. 22 Misc. Options ............................................................................................ 22 Dimensions and Weights ........................................................................ 23
SECTION 2:
RECEIVING, INSTALLATION, AND START-UP ............................................................................................... 29 Preliminary Inspection ............................................................................ 29 Storing the Equipment ............................................................................ 29 Unpacking the Drive ................................................................................ 30 Lifting the Drive........................................................................................ 30 Physical Installation ................................................................................ 32 Electrical Installation ............................................................................... 32 General Wiring Practices ........................................................................ 32 Input Power ............................................................................................... 33 Branch Circuit Connections ...................................................................... 33 Input Wiring ............................................................................................... 34 Grounding ................................................................................................. 34 Wiring and Electromagnetic Compatibility ................................................ 35 Output Wiring ............................................................................................ 35 Output Cable ....................................................................................... 36 DC Bus Voltage Measurement Procedure ................................................ 37 Wire Routing and Interconnection ............................................................. 38 Wire Class ........................................................................................... 38 EMI Class ............................................................................................ 38 Voltage Class ...................................................................................... 38 Wiring Methods ................................................................................... 39 Component Identification and Terminal Strip Locations ..................... 40 Power Wiring ............................................................................................. 46
© 2012 Schneider Electric All Rights Reserved
3
Altivar™ 61/71 Field Drive Table of Contents
30072-454-01 1/2012
Control Wiring ........................................................................................... 50 Initial Start-up Procedure ........................................................................ 51 Circuit Breaker Trip Adjustment Procedure ............................................... 55 SECTION 3:
CIRCUIT DESCRIPTIONS AND OPTIONS ........................................................................................................ 57 Introduction .............................................................................................. 57 Terminal Versus Keypad Command Operation..................................... 57 Graphic Display Terminal Operation ...................................................... 57 Type 3R Operation ................................................................................... 57 Reset After Clearing a Detected Fault .................................................... 58 Power Circuit W (Without Bypass) ......................................................... 58 Operator Controls–General Arrangement and Operation ......................... 58 Controller Operation .................................................................................. 58 Hand-Off-Auto Selector and Manual Speed Potentiometer ...................... 58 MOD A09 5% Line Reactor ....................................................................... 58 Power Circuit Y (With Bypass)................................................................ 59 Operator Controls–General Arrangement and Operation ......................... 59 Bypass Operation ...................................................................................... 59 MOD A09 Line Reactor ............................................................................. 60 MOD H09 HWA Series Surge Protection .................................................. 60
SECTION 4:
TROUBLESHOOTING AND MAINTENANCE ................................................................................................... 61 Introduction .............................................................................................. 62 External Signs of Damage ....................................................................... 62 Preventive Maintenance .......................................................................... 62 Product Support ....................................................................................... 63 Service (On-Site) ...................................................................................... 63 Customer Training ................................................................................... 63 Field Drive Troubleshooting Sheet ............................................................. 64 Field Replacement Procedures............................................................... 65 Field Replacement of the Power Converter .............................................. 65 Removing the Power Converter Assembly .......................................... 66 Installing the Power Converter Assembly ............................................ 67 Field Replacement of Heatsink Fan Assembly ......................................... 69 Removing the Heatsink Fan Assembly ................................................ 69 Installing the Heatsink Fan Assembly .................................................. 70 Field Replacement of the Stirring Fans ..................................................... 70 Field Replacement of the Auxiliary Fan on Type 3R .......................................................................... 71 Field Replacement of the Space Heater on Type 3R ......................................................................... 72
SECTION 5:
POWER AND CONTROL CIRCUIT ELEMENTARY DIAGRAMS ..................................................................... 73
APPENDIX A: RENEWABLE PARTS
.................................................................................................................... 79
APPENDIX B: GROUND FAULT PROTECTION AND TESTING INSTRUCTIONS ................................................................. 85
4
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Table of Contents
30072-454-01 1/2012
Hazard Categories and Special Symbols
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of the lightning bolt or ANSI man symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exist which, as indicated below, can or will result in personal injury if the instructions are not followed. The exclamation point symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Symbol
Name Lightning Bolt
ANSI Man
Exclamation Point
DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.
CAUTION CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in property damage.
Product Support
For support and assistance, contact the Product Support Group. The Product Support Group is staffed from Monday through Friday, 8:00 am until 6:00 pm Eastern time, to assist with product selection, start-up, and diagnosis of product or application problems. Emergency phone support is available 24 hours a day, 365 days a year. Toll free: 1-888-778-2733 E-Mail:
[email protected] Fax: 919-217-6508
© 2012 Schneider Electric All Rights Reserved
5
Altivar™ 61/71 Field Drive Table of Contents
6
30072-454-01 1/2012
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Section 1—Introduction and Technical Characteristics Introduction
The Schneider Electric field drive is tailored for outdoor applications such as irrigation, oil, and gas pumping. The Type 3R enclosure isolates critical internal electronic components from harsh environments. The design eliminates the need for air filters and separate cooling devices such as air conditioning units or heat exchangers.
• •
The Altivar 61 version is rated 1–125 hp @ 230 V and 1–700 hp @ 460 V. The Altivar 71 version is rated 1–100 hp @ 230 V and 1–600 hp @ 460 V.
This instruction bulletin covers receiving, installation, start-up, configuration, and troubleshooting of the field drive.
Related Documentation
For further information, refer to the latest revision of the following instruction bulletins which ship with the drive when the corresponding option is selected and are available from the Technical Library at www.Schneider-Electric.us. Table 1:
Terminology
Instruction Bulletins
Bulletin No.
Title
1760643
Altivar® 61 Installation Manual 0.5 to 100 HP
30072-452-63
Supplementary Instructions to ATV61 Variable Speed Drives Installation Manual–Low Horsepower
1760655
Altivar® 61 Installation Manual 75 to 900 HP
30072-452-49
Supplementary Instructions to ATV61 Variable Speed Drives Installation Manual–High Horsepower and ATV61 Programming Manual
W817574030111
Altivar® 61 CD-ROM
1755843
Altivar® 71 Installation Manual 0.5 to 100 HP
1755849
Altivar® 71 Installation Manual 75 to 700 HP
30072-452-25
Altivar® 71 Drive Controllers Errata to Bulletin atv71e_installation_manual_en_v3,
1755855
ATV71 Programming Manual
W817555430117A07
Altivar® 71 CD-ROM
1760649
ATV61 Programming Manual
30072-200-50
Handling, Installation, Operation, and Maintenance of Electrical Control Equipment
The following terminology is used in this instruction bulletin to distinguish between the ATV61/71 field drive and the ATV61/71 drive component: When used as a component of’ the field drive, devices with part numbers beginning in ATV61 or ATV71 are referred to as power converters. The combination of the power converter, the enclosure, and the power and control circuits that constitute the field drive is referred to as the drive, the controller, or the adjustable frequency controller (AFC).
© 2012 Schneider Electric All Rights Reserved
7
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Before You Begin
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand this bulletin in its entirety before installing or operating the field drive. Installation, adjustment, repair, and maintenance of the drives must be performed by qualified personnel. • The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment. • Many parts in this drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. • DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present. • Before servicing the drive: — Disconnect all power including external control power that may be present before servicing the drive. — Place a “DO NOT TURN ON” label on the drive disconnect. — Lock disconnect in the open position. — WAIT 15 MINUTES for the DC bus capacitors to discharge. Then follow the DC Bus Voltage Measurement Procedure on page 37 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage. • Install and close all covers before applying power or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Follow manufacturer’s instructions for selecting and setting branch circuit protective devices and overloads (when present) to maintain overcurrent, short circuit and ground fault protection. • The opening of the branch-circuit-protective device may be an indication that a fault has been interrupted. To provide continued protection against risk of fire or shock hazard, current carrying parts and other components of the circuit should be examined and replaced if damaged. If burnout of thermal unit of an overload relay occurs, the entire overload relay unit must be replaced. Failure to follow these instructions will result in death or serious injury.
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. • This equipment must be installed and serviced only by qualified electrical personnel. • Turn off all power supplying this equipment before working on or inside the equipment. • Always use a properly rated voltage sensing device to confirm power is off. • Replace all devices, doors and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. 8
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
DANGER UNINTENDED EQUIPMENT OPERATION Before turning on the drive or upon exiting the configuration menus, ensure that the inputs assigned to the Run command are in a state that will not cause the drive to run. Otherwise, the motor can start immediately. Failure to follow these instructions will result in death, or serious injury.
WARNING LOSS OF CONTROL • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. • Separate or redundant control paths must be provided for critical control functions. • System control paths may include communication links. Consideration must be given to the implications of anticipated transmission delays or failures of the link1. • Each implementation of a field drive must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage. 1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”
CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive, ensure that the line voltage is compatible with the line voltage range specified on the drive nameplate. The drive can be damaged if the line voltage is not compatible. Failure to follow these instructions can result in injury or equipment damage. Follow these precautions before installing the field drive:
© 2012 Schneider Electric All Rights Reserved
•
The Type 3R controller is suitable for installation in a Pollution Degree 2 environment as defined in NEMA ICS1 and IEC 90664-1. The expected environment must be compatible with this rating.
•
When attaching wall-mountable controllers to their mounting surfaces, use fasteners rated for the weight of the apparatus, the expected shock and vibration of the installation, and the expected environment.
9
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Catalog Numbers The controller catalog number, located on the nameplate on the inside of the door, is coded to describe the configuration and options present. Use the following grid to translate the catalog number into a description of the drive. ⑤ Application Type Class
Type
8930
IFD
Code •
①
➁
H
➂
•
➃
•
⑤
•
➅
•
•
➆
⑧
Applied Rating
V
Variable Torque (ATV61)
C
Constant Torque (ATV71)
➅ Power Circuit
① Product Code
Drive Type
IFD
Field Drive
Code
Power Circuit
W
Variable Frequency Drive (VFD) Without Bypass
Y
Full Voltage Non-Reversing (FVNR) With Bypass1
1
➁ Horsepower Code
HP Rating
Code
HP Rating
C
1
R
75
D
2
S
100
E
3
T
125
F
5
U
150
G
7.5
W
200
H
10
X
250
J
15
Y
300
K
20
Z
350
L
25
4
400
M
30
5
450
N
40
6
500
P
50
7
600
Q
60
8
700 (ATV61 only)
FVNR (2 contactor) bypass option up to 75 hp @ 230 V and 150 hp @ 460 V.
➆ Line Reactor Code
Feature
A09
Line Reactor, 5%1
1
3% line reactor is standard, with DC choke. With the optional 5% line reactor a DC Choke is not provided above 230 V / 60 hp and 460 V / 100 hp.
⑧ Surge Protection Code
Feature
H09
HWA Surge1
1
SDSA standard with optional upgrade to HWA type.
➂ Enclosure Type Code
Environment Rating
H
Type 3R
➃ Voltage Rating Code
Voltage
1
230/240 V, single-phase
3
230/240 V, three-phase
4
460/460 V, three-phase
Notes:
• •
No dry contacts for remote monitoring.
•
Specials include:
Load reactor, if required, must be supplied by the customer and installed external to the drive panel. — Bypass for drives 200 hp and above. — Soft-start bypass.
10
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Nameplate Identification The nameplate for the field drive is on the inside of the door. See Figure 1. The nameplate identifies the device by the bill of materials (BOM) number. When identifying or describing the field drive, use the data from this nameplate. Figure 1:
Nameplate Example
Irrigation Field Drive Data Sheet XYZ Corp.
Customer BOM #
1234567
PO#
SYIFD5
SO #
8930IFDSH4VYH
JNF12345
Job #
Wiring Drawing
213199
Assembly Drawing
rev A INCOMING POWER VOLTS: HZ:
N/A N/A
MOTOR DATA
460 60
100 124
HP: FLA:
JOB SPECIFIC DATA FU1,2 FU3 T1
5A 10A 750VA
Class CC Time Delay Class CC Time Delay 460:120V
SO#
WO#
DWG# CONTROL DIVISION
PART# TYPE LARGEST: HP TOTAL: HP
VOLTS FLA FLA
HZ PH DATE CODE WITHSTAND
INSTALL THIS EQUIPMENT IN ACCORDANCE WITH NEC REQUIREMENTS. CHECK ALL TERMINATIONS FOR TIGHTNESS PRIOR TO ENERGIZING THIS EQUIPMENT. FIELD INSTALLED CONDUCTORS SHOULD BE RATED 60°C MINIMUM ON CIRCUITS SUPPLYING 100 AMPS OR LESS, AND 75°C MINIMUM ABOVE 100 AMPS. USE COPPER CONDUCTORS ONLY.
E79963
© 2012 Schneider Electric All Rights Reserved
LA-207380
11
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Technical Characteristics Drive Ratings
Table 2:
230 V, Single Phase Short-Circuit Current Rating (SCCR) (kA)
1
Circuit Breaker
5
1
Circuit Breaker
5
Circuit Breaker
5
Output Current (A)
1
4.8
2
8
3
11
1
Enclosure Frame Size
5
17.5
1
Circuit Breaker
22
7.5
27.5
1
Circuit Breaker
22
10
33
2
Circuit Breaker
22
15
54
2
Circuit Breaker
22
20
66
3
Circuit Breaker
22
25
75
3
Circuit Breaker
22
30
88
3
Fuses
22
Table 3:
12
Short Circuit Protection Means
hp
230 V, Three-Phase SCCR (kA)
hp
Output Current (A)
Enclosure Frame Size
Short Circuit Protection Means
1
4.2
1
Circuit Breaker
100
100
2
6.8
1
Circuit Breaker
100
100
3
9.6
1
Circuit Breaker
100
100
5
15.2
1
Circuit Breaker
100
100
7.5
22
1
Circuit Breaker
100
100
10
28
1
Circuit Breaker
100
100
15
42
2
Circuit Breaker
100
100
20
54
2
Circuit Breaker
100
100
25
68
2
Circuit Breaker
100
100
30
80
2
Circuit Breaker
100
100
40
104
3
Circuit Breaker
100
100
w/out with Bypass Bypass
50
130
3
Circuit Breaker
100
100
60
176
3
Fuses
10
10
75
221
3
Fuses
10
10
100
285
3
Fuses
10
Special
125
359
4 (ATV61 only)
Fuses
10
Special
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Table 4:
hp
SCCR (kA) Short Circuit Protection Means w/out with ATV61 ATV71 Bypass Bypass
1
2.1
1
1
Circuit Breaker
100
100
2
3.4
1
1
Circuit Breaker
100
100
3
4.8
1
1
Circuit Breaker
100
100
5
7.6
1
1
Circuit Breaker
100
100
7.5
11
1
1
Circuit Breaker
100
100
10
14
1
1
Circuit Breaker
100
100
15
21
1
1
Circuit Breaker
100
100
20
27
2
2
Circuit Breaker
100
100
25
34
2
2
Circuit Breaker
100
100
30
40
2
2
Circuit Breaker
100
100
40
52
2
2
Circuit Breaker
100
100
50
65
2
2
Circuit Breaker
100
100
60
77
3
3
Circuit Breaker
100
100
75
96
3
3
Circuit Breaker
100
100
100
124
3
3
Circuit Breaker
100
100
125
156
3
3
Fuses
100
100
150
180
3
4
Fuses
100
35
200
240
4
4
Fuses
100
250
302
4
4
Fuses
100
300
361
4
5
Fuses
100
350
414
4
5
Fuses
100
400
477
5
5
Fuses
100
450
515
5
5
Fuses
100
500
590
5
6
Fuses
1001
600
720
6
6
Fuses
30
700
840
6
N/A
Fuses
30
Special
500 hp VT is rated 100 kA, 500 hp CT is rated 30 kA.
Table 5:
1
© 2012 Schneider Electric All Rights Reserved
Enclosure Frame Size
Output Current (A)
1
Enclosure Dimensions
460 V, Three-Phase
Enclosure Dimensions (inches)
Frame Size
H
W
D
1
37.8
32.0
15.9
2
45.9
37.0
19.9
3
74.21
45.85
24.0
4
90.01
44.3
28.0
5
90.0
78.5
33.0
6
90.0
86.5
33.0
Includes 12 inch legs.
13
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
Input Current Ratings
30072-454-01 1/2012
All branch circuit components and equipment such as feeder cables, disconnect devices, and protective devices must be rated for the higher of the following two currents: the input current of the drive, or the motor full load current (MFLC). The MFLC is printed on the nameplate (see Figure 1 on page 11). The branch circuit feeder protection must be sized according to the NEC. AC line reactors are used to add reactance to the branch circuit, minimize drive input line current, reduce controller nuisance tripping due to transient overvoltage, reduce harmonic distortion, and help improve controller immunity to voltage imbalance. Impedance may be internal or external to the power converter or a combination of internal and external impedance. A 5% line reactor is available as Mod A09. In systems that use bypass contactors, the line reactor must only be connected between the breaker load terminals in the controller and the power converter. A line reactor in a bypass motor-starting circuit will reduce the motor’s ability to produce starting torque. Table 6:
Drive Catalog Number 2
14
Input Line Currents for Selection of Branch Circuit Feeders, 460 V, VT1 Motor Power 460 V 60Hz
Input Current Ratings Factory Mounted 5% Line Reactor3
3% Line Reactor 5 kA
22 kA
100 kA
5 kA
22 kA
100 kA
(hp)
(A)
(A)
(A)
(A)
(A)
(A)
IFDCH4V_
1
1.5
1.5
1.5
1.5
1.4
1.4
IFDDH4V_
2
2.9
2.9
2.9
2.7
2.7
2.7
IFDEH4V_
3
4.0
4.0
4.0
3.8
3.8
3.8
IFDFH4V_
5
6.9
6.9
6.9
6.6
6.6
6.6
IFDGH4V_
7.5
9.2
9.2
9.2
8.8
8.8
8.8
IFDHH4V_
10
12.5
12.5
12.5
11.8
11.8
11.8
IFDJH4V_
15
17.5
17.6
17.6
16.8
16.8
16.8
IFDKH4V_
20
23.5
23.6
23.7
22.4
22.4
22.4 27.8
IFDLH4V_
25
28.8
29.0
29.1
27.9
27.9
IFDMH4V_
30
33.5
33.7
33.7
33.1
33.1
33.1
IFDNH4V_
40
45.1
45.3
45.3
44.7
44.7
44.6
IFDPH4V_
50
55.5
55.6
55.7
54.7
54.7
54.6
IFDQH4V_
60
67.44
67.4
67.4
66.94
66.9
66.8
IFDRH4V_
75
82.34
82.4
82.6
81.54
81.5
81.4
IFDSH4V_
100
111.14
111.2
111.3
109.94
109.9
109.8
1
Select the conductor based on the input line current or motor FLA, whichever is greater.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
3
Factory modification A09 is an optional 5% line reactor available for drives of all hp ratings.
4
10 kA.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Table 7:
Input Line Currents for Selection of Branch Circuit Feeders for 125–700 hp, 460 V, VT1 Short-Circuit Current Rating
Drive Catalog Number2
Motor Power 460 V 60 Hz (hp)
Rated Output Current
30,000 A
65,000 A
100,000 A
3% line reactor
5% line reactor
3% reactor standard
5% reactor option
3% reactor standard
5% reactor option 132.4
IFDTH4V_
125
156
–
–
134.2
132.5
134.2
IFDUH4V_
150
180
–
–
160.4
160.4
160.3
160.3
IFDWH4V_
200
240
–
–
192.1
192.1
192.1
192.1
IFDXH4V_
250
302
–
–
231.9
231.9
231.7
231.7
IFDYH4V_
300
361
–
–
309.3
309.3
309.0
309.0
IFDZH4V_
350
414
–
–
316.7
316.7
317.1
317.1
IFD4H4V_
400
477
–
–
359.2
359.2
358.6
358.6
IFD5H4V_
450
515
–
–
402.2
402.2
401.6
401.6
IFD6H4V_
500
590
–
–
451.1
451.1
450.5
450.5
IFD7H4V_
600
720
644
644
–
–
–
–
IFD8H4V_
700
840
760
760
–
–
–
–
1
Input line currents are based on the source impedance capable of providing the listed amperage levels.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
Table 8:
Input Line Currents for Selection of Branch Circuit Feeders for 1–75 hp, 460 V, CT1 Short-Circuit Current Rating
Drive Catalog Number2
Motor Power 460 V 60 Hz (hp)
Rated Output Current
IFDCH4C_
1
2.1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
IFDDH4C_
2
3.4
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
IFDEH4C_
3
4.8
3.9
3.9
3.9
3.9
3.9
3.9
3.9
3.9
IFDFH4C_
5
7.6
6.8
6.9
6.8
6.8
6.9
6.9
6.9
6.9
IFDGH4C_
7.5
11
9.2
9.2
9.2
9.2
9.2
9.2
9.2
9.2
IFDHH4C_
10
14
12.5
12.5
12.5
12.4
12.5
12.4
12.5
12.4
5,000 A
10,000 A
22,000 A
100,000 A
3% reactor 5% reactor 3% reactor 5% reactor 3% reactor 5% reactor 3% reactor 5% reactor standard option standard option standard option standard option
IFDJH4C_
15
21
17.5
17.5
17.5
17.5
17.5
17.5
17.6
17.5
IFDKH4C_
20
27
23.6
23.5
23.6
23.5
23.6
23.5
23.6
23.4
IFDLH4C_
25
34
28.5
28.4
28.4
28.4
28.5
28.4
28.5
28.4
IFDMH4C_
30
40
33.5
33.4
33.4
33.4
33.4
33.4
33.4
33.4
IFDNH4C_
40
52
45.5
45.4
45.4
45.4
45.4
45.3
45.4
45.2
IFDPH4C_
50
65
55.7
55.7
55.8
55.7
55.8
55.7
55.9
55.7
IFDQH4C_
60
77
67.5
67.5
67.6
67.5
67.6
67.5
67.6
67.4
IFDRH4C_
75
96
82.1
82.1
82.2
82.1
82.2
82.1
82.3
82.1
1
Input line currents are based on the source impedance capable of providing the listed amperage levels.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
© 2012 Schneider Electric All Rights Reserved
15
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Input Line Currents for Selection of Branch Circuit Feeders for 100–600 hp, 460 V, CT1
Table 9:
Short-Circuit Current Rating Drive Catalog Number2
Motor Power Rated Output 460 V 60 Hz Current (hp)
30,000 A
65,000 A
100,000 A
3% line reactor
5% line reactor
3% reactor standard
5% reactor option
3% reactor standard
5% reactor option 111.8
IFDSH4C_
100
124
–
–
111.8
111.7
111.9
IFDTH4C_
125
156
–
–
131.9
131.7
132.0
131.8
IFDUH4C_
150
180
–
–
161.3
161.1
161.4
161.2
IFDWH4C_
200
240
–
–
192.7
192.6
192.8
192.7
IFDXH4C_
250
302
–
–
233.5
233.5
232.8
233.7
IFDYH4C_
300
361
–
–
288.9
288.7
289.1
288.9
IFDZH4C_
350
414
–
–
317.2
317.1
317.2
317.1
IFD4H4C_
400
477
–
–
360.6
360.5
360.6
360.5
IFD5H4C_
450
515
–
–
402.7
402.6
403.1
402.8
IFD6H4C_
500
590
547
547
–
–
–
–
IFD7H4C_
600
720
660
660
–
–
–
–
1
Input line currents are based on the source impedance capable of providing the listed amperage levels.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
Table 10:
Drive Catalog Number2
Input Line Currents for Selection of Branch Circuit Feeders, 230 V, VT1 Motor Power 230 V 60Hz
Input Current Ratings Rated Output Current
(hp)
Factory Mounted 5% Line Reactor3 MOD A09
Standard 3% Line Reactor 5 kA
10 kA
18 kA
22 kA
100 kA
5 kA
10 kA
18 kA
22 kA
100 kA
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A) 3.0
IFDCH3V_
1
–
3.2
–
–
3.2
3.2
3.0
–
–
3.0
IFDDH3V_
2
–
6.0
–
–
6.0
6.0
5.6
–
–
5.6
5.6
IFDEH3V_
3
–
8.3
–
–
8.4
8.4
8.0
–
–
8.0
8.0
IFDFH3V_
5
–
14.3
–
–
14.3
14.3
13.7
–
–
13.8
13.8
IFDGH3V_
7.5
–
19.5
–
–
19.5
19.5
18.4
–
–
18.4
18.4
IFDHH3V_
10
–
25.6
–
–
25.8
25.8
24.4
–
–
24.6
24.6
IFDJH3V_
15
–
36.4
–
–
36.5
36.6
35.0
–
–
35.0
35.0
IFDKH3V_
20
–
47.4
–
–
47.5
47.6
46.2
–
–
46.4
46.3
IFDLH3V_
25
–
59.6
–
–
59.7
59.7
58.0
–
–
58.0
57.9
IFDMH3V_
30
–
69.7
–
–
69.7
69.7
68.8
–
–
68.9
68.9
IFDNH3V_
40
–
94.2
–
–
94.2
93.9
93.5
–
–
93.6
93.4
IFDPH3V_
50
–
116.4
–
–
116.5
116.2
116.0
–
–
116.0
115.8
IFDQH3V_
60
176
–
147
–
–
–
–
147
–
–
–
IFDRH3V_
75
221
–
173
–
–
–
–
173
–
–
–
IFDSH3V_
100
285
–
232
–
–
–
–
232
–
–
–
IFDTH3V_
125
359
–
288
288
–
–
–
288
288
–
–
1
Select the conductor based on the input line current or motor FLA, whichever is greater.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
3
Factory modification A09 is an optional 5% line reactor available for drives of all hp ratings.
16
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Table 11:
Input Line Currents for Selection of Branch Circuit Feeders for 230 V, CT1 Short-Circuit Current Rating
Drive Catalog Number2
Motor Power 230 V 60 Hz (hp)
Rated Output Current
IFDCH3C_
1
4.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
IFDDH3C_
2
6.8
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
IFDEH3C_
3
9.6
8.3
8.3
8.3
8.3
8.3
8.3
8.3
8.3
IFDFH3C_
5
15.2
14.3
14.3
14.3
14.3
14.3
14.3
14.3
14.3
IFDGH3C_
7.5
22
19.5
19.4
19.5
19.4
19.4
19.4
19.5
19.5
IFDHH3C_
10
28
25.6
25.5
25.6
25.5
25.7
25.5
25.8
25.6
IFDJH3C_
15
42
35.4
35.2
35.4
35.2
35.8
35.5
35.9
35.7
IFDKH3C_
20
54
47.4
47.3
47.4
47.3
47.8
47.6
47.8
47.7
IFDLH3C_
25
68
58.6
58.4
58.6
58.4
58.9
58.8
59.0
58.9
IFDMH3C_
30
80
69.4
69.2
69.4
69.2
69.5
69.4
69.5
69.5
IFDNH3C_
40
104
94.5
94.2
94.5
94.2
94.6
94.6
94.6
94.6
IFDPH3C_
50
144
127
127
127
127
127
127
127
127
IFDQH3C_
60
176
147
147
147
147
–
–
–
–
IFDRH3C_
75
221
180
180
180
180
–
–
–
–
IFDSH3C_
100
285
237
237
237
237
–
–
–
–
5,000 A
10,000 A
22,000 A
3% reactor 5% reactor 3% reactor 5% reactor 3% reactor 5% reactor 3% reactor 5% reactor standard option standard option standard option standard option
1
Input line currents are based on the source impedance capable of providing the listed amperage levels.
2
“_” indicates that the catalog number continues. See page 10 for a detailed description of catalog numbers.
Table 12:
100,000 A
Input Line Currents for Selection of Branch Circuit Feeders for 1–30 hp, 230 V, Single-Phase Input, VT/CT Short-Circuit Current Rating
Motor Power 460 V 60 Hz (hp)
Rated Output Current
IFDCH1V_ / IFDCH1C_
1
4.8
9.9
9.9
–
–
IFDDH1V_ / IFDDH1C_
2
8
15.7
15.7
–
–
IFDEH1V_ / IFDEH1C_
3
11
22.1
22.1
–
–
IFDFH1V_ / IFDFH1C_
5
17.5
29.9
29.9
–
–
IFDDG1V_ / IFDDG1C_
7.5
27.5
40.1
40.1
40.1
40.1
Drive Catalog Number
5,000 A 3% reactor standard
22,000 A
5% reactor option
3% reactor standard
5% reactor option
IFDHH1V_ / IFDHH1C_
10
33
54
54
54
54
IFDJH1V_ / IFDJH1C_
15
54
78.3
78.3
78.3
78.3 101.5
IFDKH1V_ / IFDKH1C_
20
66
101.5
101.5
101.5
IFDLH1V_ / IFDLH1C_
25
75
131
131
131
131
IFDMH1V_ / IFDMH1C_
30
88
145.9
145.9
145.9
145.9
© 2012 Schneider Electric All Rights Reserved
17
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Specifications Table 13:
Specifications
Input voltage
460 V ±10%, 230 V ±10%
Displacement power factor
98% through speed range
Input frequency
60 Hz ± 5%
Output voltage
Three-phase output Maximum voltage equal to input voltage
Galvanic isolation
Galvanic isolation between power and control (inputs, outputs, and power supplies)
Frequency range of power converter
0.1 to 500 Hz (factory setting of 60 Hz)
Torque/overtorque
VT: 110% of nominal motor torque for 60 s / CT: 170% of nominal motor torque for 60 s
Current (transient)
VT: 110% of controller rated current for 60 s / CT: 150% of controller rated current
Switching frequency
Selectable from 0.5 up to 16 kHz depending on hp rating1. Factory settings: VT: 4 kHz for 230 V, single phase, 1–10 hp and 230 V, 3 phase, 1–20 hp and 1–40 hp @ 460V 2.5 kHz for 230 V, single phase, 15–30 hp and 230 V, 3 phase, 25–125 hp and 50–700 hp @ 460 V CT: 4 kHz for 230 V, single phase, 1–10 hp and 230 V, 3 phase, 1–20 hp and 1–40 hp @ 460 V 2.5 kHz for 230 V, single phase, 15–30 hp and 230 V, 3 phase, 25–125 hp and 50–700 hp @ 460 V The drive reduces the switching frequency automatically in the event of excessive heatsink temperature. AI1: 0 to +10 V, Impedance = 30 k. Can be used for speed potentiometer, 1–10 k.
Speed reference
AI2: Factory setting: 4 to 20 mA. Impedance = 242 (reassignable, X–Y range with graphic display terminal). Factory modification J10 allows 0–10 Vdc reference signal to AI2, Z= 30 k.
Frequency resolution in analog reference
0.1 for 100 Hz (11 bits)
Speed regulation
V/f control: equal to the motor's rated slip. SFVC: 10% of the motor's rate slip from 20% to 100% of nominal motor torque.
Reference sample time
2 ms ±0.5 ms
Acceleration and deceleration ramps
0.1 to 999.9 s (definition in 0.1 s increments)
Drive protection
• • •
Motor protection
Class 10 electronic overload protection Class 10 electromechanical overload protection with bypass
Graphic display terminal
Self diagnostics with messages in three languages; also refer to the Altivar® 61 Programming Manual, supplied with the power converter on CD-ROM W817574030111 or the Altivar® 71 Programming Manual, supplied with the power conveter on CD-ROM W817555430117A07.2
Temperature
Storage: -13 to +149 °F (-25 to +65 °C). Operation: +14 to +104 °F (-10 to 40 °C).
Thermal protection of power converter Phase loss of AC mains Circuit breaker or fuses
Humidity (power converter)
95% with no condensation or dripping water, conforming to IEC 60068-2-3.
Altitude (power converter)
3,300 ft (1000 m) maximum without derating; derating of the current by 1% for each additional 330 ft (100 m)
Enclosure
Type 3R: all controllers, white color.
Pollution degree
Type 3R: Pollution degree 2 per NEMA ICS-1 Annex A and IEC 60664-1 1–100 hp 460 V, 1–60 hp 230 V Conforming to IEC/EN 60068-2-6 1.5 mm peak to peak from 3 to 13 Hz 1 g from 13 to 200 Hz
Operational test vibration (Power Converter) 125–700 hp 460 V, 75–125 hp 230 V Conforming to IEC/EN 60068-2-6 1.5 mm peak to peak from 3 to 10 Hz 1 g from 10 to 200 Hz Transit test to shock
Conforming to National Safe Transit Association and International Safe Transit Association test for packages.
Operational shock (power converter)
15 g, 11 ms
Codes and standards
UL Listed per UL 508A. Service entrance rating. Conforms to applicable NEMA ICS, NFPA, and IEC standards. Manufactured under ISO 9001 standards.
1
Derating may be required above these switching frequencies.
2
Refer to Table 1 for the instruction bulletin number.
18
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Short Circuit Ratings
All field drives include a circuit breaker or fuses as the overcurrent protective protective device (OCPD). For short-circuit current ratings, see Tables 2–4 on pages 12–13.
• •
Features
460 V, 1–700 hp 230 V, 1–125 hp
The field drive includes the following features:
• • • • • • • • •
ATV61 drive: 1–125 hp @ 230 V and 1–700 hp @ 460 V ATV71 drive: 1–100 hp @ 230 V and 1–600 hp @ 460 V UL 508A Listed Service Entrance rated Variable torque (ATV61) or constant torque (ATV71) 120 V control power transformer Three-position Hand-Off-Auto selector switch Speed potentiometer 22 mm pilot lights — VFD Run (green) — VFD Detected Fault (yellow) — Power On (red) — Optional Bypass Pilot Light (Green)
• • • • • • • •
© 2012 Schneider Electric All Rights Reserved
AFC-Off-Bypass selector switch White enclosure with door-mounted keypad 3% line reactor TVSS surge protection 120 V interlock for remote system shutdown Cabinet heater Optional FVNR bypass Single-phase ratings available
19
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
Figure 2:
30072-454-01 1/2012
Features - Outside View
The rain hood provides Type 3R protection from the environment while also providing an outlet for exhaust air from the drive cabinet plenum.
Graphic Display and Programmer Lifting Eye
Type 3R Enclosure White
Disconnecting means (see Table 26)
Manual Speed Potentiometer Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run
HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
20
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Figure 3:
Features - Inside View
DC Choke
Disconnecting means (see Table 26)
Thermostatcontrolled interior panel heater, user-adjustable settings
ATV61 or ATV71 Power Converter 3% Line Reactor Standard
© 2012 Schneider Electric All Rights Reserved
21
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Factory Modifications Control Options
Table 14:
Control Options (Required Selection)
Control Option
Standard
Description
Parts List
Hand-Off-Auto Selector Switch
XB4BD33 Three-position selector switch (2 N.O.) (2) ZBE102 Additional contact block (1 N.C.) ZBE101 Additional contact block (1 N.O.) ZBZ32 Legend plate holder
Speed Potentiometer
ATVPOT25K Speed potentiometer assembly
Hand-Off-Auto Selector Switch
XB4BD33 Three-position selector switch (2 N.O.) (2) ZBE102 Additional contact block (1 N.C.) ZBE101 Additional contact block (1 N.O.) ZBZ32 Legend plate holder
AFC-Off-Bypass
XB4BD33 Three-position selector switch (2 N.O.) (2) ZBZ32 Legend plate holder
Speed Potentiometer
ATVPOT25K Speed potentiometer assembly
Bypass option
Light Options
Table 15: Light Option
Standard
Bypass option
Misc. Options
22
Table 16:
Light Options Description
Parts List
Red Power On
XB4BVG4 Red pilot light head ZBZ32 Legend plate holder
Green AFC Run
XB4BVG3 Green pilot light head ZBZ32 Legend plate holder
Yellow Detected Fault
XB4BVG5 Yellow pilot light head ZBZ32 Legend plate holder
Red Power On
XB4BVG4 Red pilot light head ZBZ32 Legend plate holder
Green AFC Run
XB4BVG3 Green pilot light head ZBZ32 Legend plate holder
Yellow Detected Fault
XB4BVG5 Yellow pilot light head ZBZ32 Legend plate holder
Green Bypass
XB4BVG3 Green pilot light head ZBZ32 Legend plate holder
Miscellaneous Options (Optional Selection)
Misc. Option
Name
Description
A09
Line Reactor
Line reactor factory-mounted in enclosure. Standard = 3% line reactor Mod A09 = 5% line reactor
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Dimensions and Weights Frame Size 1 Enclosures
Dimensions: in. (mm)
Lifting Holes
Weight: 285 lbs
7.203 [183.0]
0.438 [11.1]
1.219 [31.0]
0.134 [3.4]
34.000 [863.6]
35.641 [905.3]
Lifting Hole
2.000 [50.8]
Lifting Hole
2.625 [66.7]
Figure 4:
26.000 [660.4]
1.250 [31.8] 12.000 [304.8]
32.000 [812.8]
16.000 [406.4]
FRONT RIGHT SIDE
6.440 [163.6]
Air intake (do not block)
12.000 [304.8]
Suggested conduit entry location
RATINGS: 1–75 hp, 230 V, single phase 1–10 hp, 230 V, 3 phase 1–15 hp, 460 V, 3 phase
15.458 [392.6]
BOTTOM CONDUIT ENTRY
© 2012 Schneider Electric All Rights Reserved
23
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
Frame Size 2 Enclosures
Dimensions: in. (mm)
Lifting Holes Lifting Hole
Weight: 360 lbs
2.000 [50.8]
1.219 [31.0]
0.134 [3.4]
42.000 [1066.8]
43.641 [1108.5]
Lifting Hole
7.203 [183.0]
0.438 [11.1]
2.625 [66.7]
Figure 5:
30072-454-01 1/2012
31.000 [787.4]
1.250 [31.8]
16.000 [406.4]
37.000 [939.8]
20.000 [508.0]
FRONT
RIGHT SIDE
16.000 [406.4]
Suggested conduit entry location
6.440 [163.6]
Air intake (do not block)
RATINGS: 10–15 hp, 230 V, single phase 15–30 hp, 230 V, 3 phase 20–50 hp, 460 V, 3 phase
15.458 [392.6]
BOTTOM CONDUIT ENTRY
24
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Figure 6:
Frame Size 3 Enclosures
45.835 [1164.2]
Weight: 760 lbs
42.000 [1066.8]
Lifting Holes
12.563 [319.1]
Dimensions: in. (mm)
Lifting Hole OFF
TRIP
9 32
ON
T RESE LOCK
3 18
9 32
12.000 [304.8]
74.168 [1883.9]
62.168 [1579.1]
9 32
40.000 [1016.0]
20.000 [508.0]
FRONT
24.000 [609.6]
18.000 [457.2]
RIGHT SIDE
1.000 [25.4]
7.500 [190.5]
RATINGS:
25.000 [635.0]
20–30 hp, 230 V, single phase 40–100 hp, 230 V, 3 phase 60–125 hp, 460 V, 3 phase 150 hp, 460 V, 3 phase (ATV61 only)
MOUNTING 40.000 [1016.0] 20.000 [508.0]
10.000 [254.0]
Suggested conduit entry location
8.180 [207.8]
13.000 4.000 [330.2] [101.6]
10.000 [254.0]
Air intake (do not block) 18.105 [459.9]
© 2012 Schneider Electric All Rights Reserved
BOTTOM CONDUIT ENTRY
25
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
Figure 7:
30072-454-01 1/2012
Frame Size 4 Enclosures 44.242 [1123.8] 42.000 [1066.8]
Dimensions: in. (mm)
20.667 [524.9]
Weight: 1210 lbs
Lifting Holes
Lifting Hole OFF
TRIP
9 32
ON
RESET LOCK
3 18
9 32
12.000 [304.8]
90.000 [2286.0]
78.000 [1981.2]
9 32
40.000 [1016.0] 24.000 [609.6]
FRONT
28.020 [711.7]
21.727 [551.9]
RIGHT SIDE
RATINGS: 1.136 [28.9]
7.372 [187.3]
25.256 [641.5]
125 hp, 230 V, 3 phase (ATV61 only) 150–250 hp, 460 V, 3 phase (ATV71 only) 200–350 hp, 460 V, 3 phase (ATV61 only)
MOUNTING
Air intake (do not block)
9.105 [231.3]
7.000 [177.8]
Suggested conduit entry location
22.105 [561.5]
26
10.000 [254.0]
15.000 [381.0]
10.000 [254.0]
40.000 [1016.0] 20.000 [508.0]
BOTTOM CONDUIT ENTRY © 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
30072-454-01 1/2012
Figure 8:
Frame Size 5 Enclosures
Dimensions: in. (mm)
34.000 [863.6]
78.500 [1993.9]
Weight: 1880 lbs
Lifting Holes
OFF
TRIP 9 32
ON
RESET LOCK
13 8
9 32
90.075 [2287.9]
9 32
Air intake (do not block) 75.000 [1905.0]
RIGHT SIDE
Air intake (do not block)
7.000 [177.8]
18.000 [457.2]
FRONT
21.150 [537.2]
73.688 [1871.7]
0.656 [16.7]
MOUNTING Suggested conduit entry location
12.500 8.000 [317.5] [203.2]
RATINGS: 300–450 hp, 460 V, 3 phase (ATV71 only) 400–500 hp, 460 V, 3 phase (ATV61 only)
18.250 [463.6]
16.250 [412.8]
© 2012 Schneider Electric All Rights Reserved
BOTTOM CONDUIT ENTRY 27
Altivar™ 61/71 Field Drive Section 1—Introduction and Technical Characteristics
Figure 9:
30072-454-01 1/2012
Frame Size 6 Enclosures
Dimensions: in. (mm)
86.500 [2197.1]
Weight: 2300 lbs
34.000 [863.6]
Lifting Holes
OFF
TRIP
9 32
ON
RESET LOCK
13 8
9 32
90.075 [2287.9]
9 32
Air intake (do not block) 83.000 [2108.2] Air intake (do not block)
RIGHT SIDE
7.000 [177.8]
18.000 [457.2]
FRONT
21.150 [537.2]
81.688 [2074.9]
0.656 [16.7]
MOUNTING
Suggested conduit entry location
12.500 8.000 [317.5] [203.2]
RATINGS: 500–600 hp, 460 V, 3 phase (ATV71 only) 600–700 hp, 460 V, 3 phase (ATV61 only)
18.250 [463.6]
28
16.250 [412.8]
BOTTOM CONDUIT ENTRY
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Section 2—Receiving, Installation, and Start-Up Preliminary Inspection
CAUTION DAMAGED CONTROLLER EQUIPMENT • Do not operate any drive that appears damaged. Failure to follow these instructions can result in injury or equipment damage. Thoroughly inspect the drive before storing or installing it. Upon receipt: A. Remove the drive from its packaging and visually inspect the exterior for shipping damage. B. Ensure that the catalog number on the drive nameplate matches the catalog number on the packing slip and corresponding purchase order. See Figure 1 on page 11. C. If you find any shipping damage, notify the carrier and your Schneider Electric sales representative. Before installation: 1. Open the door of the drive. To open the door, turn the circuit breaker or disconnect handle assembly to the Off position. 2. Visually verify that all internal mounting and terminal connection hardware is properly seated, securely fastened, and undamaged. 3. Visually verify that the control board on the power converter is properly seated, securely fastened, and undamaged. Verify that the internal wiring connections are tight. Inspect all connections for damage. 4. Close and secure the drive door.
Storing the Equipment
WARNING TOPPLE AND CRUSHING HAZARD • Do not stack drives on top of each other. • Do not place any material on top of the drive. • Store or ship the drive in the original packaging. Failure to follow these instructions can result in death, serious injury, or equipment damage. Storing the drive in its original packaging until it reaches its final installation site helps protect the equipment and helps prevent damage to the exterior.
© 2012 Schneider Electric All Rights Reserved
•
If you plan to store the drive after receipt, replace it in its original packaging and store it in a clean, dry area where the ambient temperature is between -13 to +149 °F (-25 to +65 °C).
•
If the drive must be shipped to another location,use the original shipping material and carton to help protect the drive.
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Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
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Unpacking the Drive
WARNING HEAVY EQUIPMENT • Lifting the drive requires the use of a lifting apparatus. • Always use safe lifting practices. Failure to follow these instructions can result in death, serious injury, or equipment damage.
•
Handle the drive carefully to avoid damage to the internal components, frame, or exterior.
•
Lift the drive out of its shipping carton with a suitable lifting apparatus and place it on a flat surface.
Lifting the Drive
WARNING HANDLING AND LIFTING HAZARD • Keep the area below any equipment being lifted clear of all personnel and property. • Lifting the drive requires the use of a lifting apparatus. Use the lifting method shown in Figure 10 on page 31. • Before lifting the controller: — Inspect the lifting plates, holes, slots, and eyebolts for any damage. — Attach a spreader bar. — Keep the lifting force vertical. — Limit the sling angle to less than 45º. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING TO ENSURE A RAINPROOF SEAL (FRAME SIZES 5 AND 6): • 1/2-13 bolts or eyebolts must be securely tightened in four (4) places on top of this unit, and • Gasketed washers must be placed under the 1/2-13 bolts or eyebolts. • Use only the gasketed washers supplied with this unit. • Inspect gasketed washers before use to ensure gasketing is not damaged. • When top-lifting this unit: — Use only four (4) 1/2-13 eyebolts supplied with this unit. — A spreader bar is required. Failure to follow these instructions can result in death, serious injury, or equipment damage.
30
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
WARNING IMPROPER MOUNTING For wall-mounted units, before removing the lifting mechanism: • Ensure that all hardware is of sufficient size and type for the controller weight. • Secure and tighten all hardware. Failure to follow these instructions can result in death, serious injury, or equipment damage. When lifting drives:
Figure 10:
•
Always work with another person. The weight, size, and shape of the drive is such that two people are required to handle it.
• •
Use cut-resistant gloves.
•
Raise the drive from a horizontal position (the back of the controller resting on a pallet) to the verical, upright position.
•
The bottom of the drive has a mounting flange which prevents the drive from standing in a vertical position. If the drive is rested on the mounting flange, it may tip over.
•
Mount the wall-mounted drives on a flat, solid, noncombustible vertical surface, capable of supporting the controller weight.
•
Mount the floor-mounted drives on a flat, solid surface capable of supporting the drive's weight.
Attach a spreader bar to the top lifting eyebolts (see Figures 4–9 on pages 23–28 for location of lifting holes) and hoist the drive with chains or straps. See Figure 10 on page 31 for the proper hoisting method.
Lifting Field Drives
FRAME SIZES 1–4:
FRAME SIZES 5–6:
YES
NO
NO
YES 45° MAX. SP
RE
LIFTING FORCE
AD
ER
LIFTING FORCE
BA
45° MAX.
SP RE AD ER BA R
LIFTING FORCE
LIFTING FORCE
R
© 2012 Schneider Electric All Rights Reserved
31
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Physical Installation
30072-454-01 1/2012
Observe these requirements when mounting the drive:
•
Install the drive in a pollution degree 2 (Type 3R) environment, as defined in NEMA ICS1 and IEC 60664-1.
•
Mount the wall-mounted drive on a flat, rigid, noncombustible vertical surface, capable of supporting the drive weight.
•
Mount the floor-mounted drive on a flat, solid surface capable of supporting the controller weight.
•
If drilling for conduit entry, take care to prevent metal chips from falling on parts and electronic printed wiring boards.
• •
Do not mount the drive in direct sunlight or on hot surfaces.
•
Use water-tight rated conduit hubs to make connections between the conduit and the UL Type 3R enclosures.
•
Do not obstruct air intake on units.
When attaching wall-mountable drives to their mounting surfaces, use fasteners rated for the weight of the driver, the expected shock and vibration of the installation, and the expected environment. See Figures 4–9 on pages 23–28 for controller weights.
Electrical Installation
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Turn off all power (main and remote) before installing the equipment. • Read and understand the precautions in "Before you Begin" starting on page 8 before performing the procedures in this section. Failure to follow these instructions will result in death or serious injury.
General Wiring Practices
Before wiring the drive, perform the DC Bus Voltage Measurement Procedure on page 37. Good wiring practice requires the separation of control circuit wiring from all power wiring. Power wiring to the motor must have the maximum possible separation from all other power wiring, whether from the same drive or other drives. Do not run power and/or control or multiple power wiring in the same conduit. This separation reduces the possibility of coupling electrical transients from power circuits into control circuits or from motor power wiring into other power circuits.
CAUTION IMPROPER WIRING HAZARD Follow the wiring practices described in this document in addition to those already required by the National Electrical Code and local codes. Failure to follow these instructions can result in injury or equipment damage.
32
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
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When wiring the field drive:
•
Before applying power ensure that the wiring termination points have been checked for proper torque. See Tables 21–22 on pages 47–48 for torque values.
•
Use metallic conduit for all drive wiring. Do not run control and power wiring in the same conduit.
•
Separate metallic conduits carrying power wiring or low-level control wiring by at least 3 inches (76 mm).
•
Separate existing, non-metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low-level control wiring by at least 12 inches (305 mm).
•
Whenever power and control wiring cross, the metallic conduits and non-metallic conduits or trays must cross at right angles.
•
Equip all inductive circuits near the controller (relays, contactors, solenoid valves) with noise suppressors.
Input Power
The field drive operates from a three-phase, 460 Vac +/-10% or 230 Vac +/-10% supply connected to the disconnecting means. Refer to Tables 2, 3, and 4 for drive input voltages and ratings.
Branch Circuit Connections
All branch circuit components and equipment (such as feeder cables, disconnect devices, and protective devices) must be rated for the maximum input current of the field drive, or the FLA of the motor, whichever is greater. The drive input current and motor full load current is stamped on the nameplate. Refer to Tables 6 and 10 on pages 14 and 16 for drive input currents. Connect input power leads L1, L2, and L3 to the input of the circuit breaker or disconnect. Refer to Figures 12–17 (pages 40–45) for location. Refer to Tables 21 and 22 (pages 47–48) for lug data and wire size range for drive input terminals L1, L2, and L3.
WARNING IMPROPER OVERCURRENT COORDINATION • Protective devices must be properly coordinated. • Do not connect the drive to a power feeder whose short circuit capacity exceeds the short circuit rating listed on the drive nameplate. Failure to follow these instructions can result in death or serious injury.
CAUTION EQUIPMENT DAMAGE FROM IMPROPER WIRING • Do not connect input power leads to the drive output terminals (T1, T2, T3 or U, V, W). This damages the controller and voids the warranty. • Check the power connections before energizing the controller. Failure to follow these instructions can result in injury or equipment damage.
© 2012 Schneider Electric All Rights Reserved
33
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Input Wiring
30072-454-01 1/2012
The ampacity of the input power conductors should be sized according to the National Electrical Code, and applicable local codes, based on: A. Drive input current when controller has no bypass. B. Drive input current or motor full load current (whichever is greater) when controller has a bypass circuit.
Grounding
Ground the drive according to the National Electrical Code and all local codes. To ground the drive:
•
Connect a copper wire from the ground bar terminal to the power system ground.
•
Verify that the resistance to ground is 1 or less. Improper grounding causes intermittent and unreliable operation.
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Ground equipment using the provided ground connection point as shown in Figures 12–17 starting on page 40. The drive panel must be properly grounded before power is applied. • Do not use metallic conduit as a ground conductor. Failure to follow these instructions will result in death or serious injury. Ground multiple drives as shown in Figure 11. Use one grounding conductor per device. Do not loop ground conductors or install them in series. Figure 11:
Grounding Multiple Drives
YES
34
NO
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Wiring and Electromagnetic Compatibility
WARNING LOSS OF CONTROL • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and over travel stop. • Separate or redundant control paths must be provided for critical control functions. • System control paths may include communication links. Consideration must be given to the implications of anticipated transmission delays or failures of the link1. • Each implementation of a field drive must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage. 1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”
The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit. To help accomplish this, follow these guidelines:
Output Wiring
•
To avoid communication interference, grounds between the drive, motor and cable shields must have high frequency equipotentiality.
•
When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.
•
When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100V or higher) in order to provide a path for the electromagnetic interference.
•
Ensure maximum separation between the power supply cable (line supply) and the motor cable and also ensure maximum separation between the control cables and any power cables.
The ampacity of motor power conductors should be sized according to the motor full load current, National Electrical Code, and applicable local codes. Connect motor conductors to the lugs provided and connect the motor ground to the ground bar provided. Connect motor conductors to T1, T2, and T3 on the overload relay when the controller is supplied with a bypass circuit. Connect motor conductors to T1/U, T2/V, and T3/W on the power converter, or T1, T2, and T3 on the distribution block (if supplied) when the controller is supplied without a bypass circuit. See Figures 12–17 starting on
© 2012 Schneider Electric All Rights Reserved
35
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
page 40 for location. See Tables 21 and 22 (pages 47–48) for lug data and wire size range. Refer to the nameplate for torque requirements. The drive is sensitive to the amount of capacitance (either phase-to-phase or phase-to-ground) present on the output power conductors. If excessive capacitance is present, the drive may trip on overcurrent.
Output Cable
Follow the guidelines below when selecting output cable:
•
Cable type: the cable selected must have a low capacitance phase-tophase and to ground. Do not use mineral-impregnated cable because it has a very high capacitance. Immersion of cables in water increases capacitance.
•
Cable length: the longer the cable, the greater the capacitance. Cable lengths greater than 150 ft (50 m) may cause ground faults. For installation where cable capacitances may be a problem, a reactor or motor protection filter can be installed between the drive and the motor.
The following guidelines are designed to address maximum cable length for typical drive/motor applications: These limits are based on the maximum recommended peak voltage that can be allowed at the motor terminals, which is due to the reflected wave phenomenon. This increase in voltage is primarily determined by the degree of impedance mismatch between the power conductor and the motor in combination of the dV/dt of the specific semiconductors used in the inverter section of the drive feeding the motor, both of which vary depending on the horsepower involved. Many variables can affect the performance of the drive, the motor, and the cables in long lead applications. Motor protection filters can provide substantial benefits when you are using:
• • •
460 V or higher rated AC drives Existing non-inverter duty motors subject to retrofit to an AC drive Shielded cables
NEMA MG-1 Part 31 compliant motors are recommended but not required. However, it is prudent to consult the motor manufacturer or vendor literature to address any specific limitations governing the application.
•
Proximity to other output cables: because of high frequency switching and increased capacitance, the drive may trip under some conditions.
•
Do not use lightning arrestors or power factor correction capacitors on the output of the drive.
For proper drive short circuit protection, certain values of inductance may be required in the output power wiring. Inductance can be supplied by the power wiring or auxiliary inductors.
CAUTION INSUFFICIENT OUTPUT INDUCTANCE A minimum inductance is needed to protect the drive output from short circuits. Provide at least 20 in. (500 mm) of cable at the drive outputs, T1/U, T2/V, and T3/W, and on distribution block terminals T1, T2, and T3 (for a controller without bypass) or overload relay terminals T1, T2, and T3 (for a controller with bypass). Failure to follow these instructions can result in injury or equipment damage.
36
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Table 17: Drive Rating hp @ 460 V 1 to 20 hp CT 1 to 25 hp VT 25 to 100 hp CT 30 to 125 hp VT
Maximum Cable Length for Inverter Duty Motors Type of cable
Approximate length of motor cables 20 in. to 164 ft. 164 to 328 ft. (0.5 to 50 m) (50–100 m)
Shielded
328 to 492 ft. (100–150 m)
492 to 656 ft. (150–200 m)
3% Load Reactor
Unshielded
125 to 600 hp CT Shielded 150 to 700 hp VT Unshielded
984 to 1,312 ft. 1,312 to 1,968 ft. 1,968 to 3,280 ft. (300–400 m) (400–600 m) (600–1000 m)
Motor Protection Filter 3% Load Reactor
Unshielded Shielded
656 to 984 ft. (200–300 m)
3% Load Reactor
Motor Protection Filter Motor Protection Filter
3% Load Reactor 3% Load Reactor 3% Load Reactor
DC Bus Voltage Measurement Procedure
Motor Protection Filter
Consult your Schneider Electric sales representative.
Motor Protection Filter Motor Protection Filter
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. • Read and understand the DC Bus Voltage Measurement Procedure before performing the procedure. Measurement of bus capacitor voltage must be performed by qualified personnel. • DO NOT short across capacitors or touch unshielded components or terminal strip screw connections with voltage present. • Many parts in this drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. Failure to follow these instructions will result in death or serious injury. The DC bus voltage level is determined by monitoring the PA/+ and PC/– terminals. The location of these terminals varies by power converter model number. Read the model number of the power converter from the nameplate, and identify the corresponding PA/+ and PC/– terminals. The power converter model number is listed on the nameplate. Refer to ATV61/71 installation manual for location of drive terminals. To measure the DC bus capacitor voltage: 1. Observe the lockout/tagout procedures. 2. Be sure to remove all external control power that may be present such as on the control board and the option board terminals. 3. Wait fifteen minutes for the DC bus capacitors to discharge. 4. Open the door of the drive. 5. Set the voltmeter to the 1000 Vdc scale. Measure the voltage between the PA/+ and PC/– terminals. 6. Verify that the DC bus voltage has discharged below 42 V before servicing the drive. If the DC bus capacitors will not discharge below 42 V, contact your local Schneider Electric representative. Do not operate the drive. 7. After servicing the drive, close and secure door.
© 2012 Schneider Electric All Rights Reserved
37
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
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Wire Routing and Interconnection Wire Class
The Wire Class describes the compatibility of the field wiring terminal with the conductor material and insulation system. When used in conjunction with the required conductor current rating and controller ambient temperature rating, the Wire Class forms the basis for selecting a conductor size that limits the temperature on the conductor insulation at the field wiring terminal to acceptable limits. Although it is permissible to use conductors with operating temperatures exceeding those given by the Wire Class, conductor size must fall within the Wire Class limits.
EMI Class
The EMI Class categorizes the electromagnetic properties of the voltages and currents present. The EMI Class comprises of the six categories shown in Table 18. Table 18:
EMI Class Categories
EMI Class
Voltage Class
38
Definition
Quiet Wiring 1 (QW1)
High susceptibility analog and digital control signals. Signals falling under this classification include digital communication/network circuits, controller analog I/O and analog process signals.
Quiet Wiring 2 (QW2)
Medium susceptibility, analog and digital control signals. Signals falling under this classification include 24 Vdc and Vac control circuits.
Standard Wiring 1 (SW1)
Low susceptibility control or power circuits rated less than 600 Vac (250 Vdc) and less than 15 A (voltage and current spectra are generally contained within 0.05–9 kHz). Signals falling under this classification include 120 Vac control circuits.
Standard Wiring 2 (SW2)
Power circuits rated greater than 15 A (voltage and current spectra are generally contained within 0.05–9 kHz). Signals falling under this classification include line power to controllers.
Standard Wiring 3 (SW3)
Reserved.
Pulse Wiring 1 (PW1)
Control or power circuits whose voltage or current spectra significantly exceed 9 kHz. Signals falling under this classification include motor and dynamic braking circuits fed from pulse width modulated (PWM) power converters.
The Voltage Class categorizes the voltages present into recognized conductor insulation categories (30, 150, 300, and 600 V) for selection of the conductor voltage rating and physical segregation purposes.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Wiring Methods
Table 19:
Based upon the EMI Class and Voltage Class of the conductors, apply the wiring methods in Table 19 to the drive system.
Wire Routing and Interconnection EMI Class of Conductors
Wiring Methods and Considerations QW1
QW2
Conductor Grouping in Wireways/Conduits 1. All conductors of 1 or 3 phase AC power circuits must be bundled to minimize stray magnetic fields. 2. All conductors of a DC power circuit must be bundled to minimize stray magnetic fields.
SW1
SW2
PW1
X
X
X
X
X
X
X
X
3. When parallel conductors must be run in separate wireways or conduit, bundle conductors into groups that minimize stray magnetic fields. 4. Maintain conductor runs as short and direct as practical. Separation of Circuits 1. DO NOT run different EMI Class conductors in the same conduit. 2. DO NOT run different Voltage Class conductors in the same conduit unless all conductors are insulated for the maximum Voltage Class present.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3. All pulse wiring (PW) conductor groups must be individually segregated using metallic conduit.
X
4. Segregate all conductors by EMI Class. Use the following circuit separation when conductors can run parallel for more than 12 in. • Metallic conduit: 3 in. between quiet wiring (QW) to standard wiring (SW) / pulse wiring (PW)
X
X
• Metallic tray: 3 in. between SW to PW • Metallic tray: 6 in. between QW to SW/PW
X
X
• Against continuous metal surface: 3 in. between SW to PW
X
X
X
X
X
X
X
X
X
X
X
X
• Against continuous metal surface: 6 in. between QW to SW/PW
X
X
X
X
X
• Metallic conduit housing QW: 12 in. to non-metallic conduit SW/PW
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2. Shields should be continuous and equipped with a drain wire.
X
X
X
3. DO NOT group different EMI Class conductors within the same shield.
X
X
X
X
X
4. Minimize the non-shielded portion of conductor at the ends of shielded cable.
X
X
X
X
X
X
X
X
• Non-metallic conduit: 3 in. between SW to PW • Non-metallic conduit: 24 in. between QW to SW/ PW 5. If QW and SW1 wiring must cross SW2 or PW1 wiring, the bundles must cross at right angles. Common Mode Noise Issues 1. Provide adjacent signal returns using twisted pair cable. 2. Galvanically isolate signal and associated signal return path when possible. Shielding 1. Use metallic conduit for all power and control circuits external to the controller enclosure.
5. When shielding AC or DC power conductors, group conductors to minimize magnetic field in shield. Grounding 1. Ground shields only at the controller end. 2. Use separate ground wire for each shield ground.
X
X
X
X
X
X
X
X
X
X
3. Provide a ground wire with all conductor groups whether in tray or conduit.
X
X
X
4. When multiple grounds must be made to a shielded power cable, the shield must have the same short circuit withstand capability as the ground conductor in the power cable.
X
X
X
X
X
X
X
X
X
5. Terminate all power grounds and power shield grounds to the controller grounding point or bar. 6. Terminate all signal shield grounds to the terminals provided. 7. Always supply a separate equipment grounding conductor with the controller power feed. DO NOT depend upon metallic conduit for ground connection.
© 2012 Schneider Electric All Rights Reserved
X
X
39
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Component Identification and Terminal Strip Locations Figure 12:
Typical Component Identification and Terminal Strip Locations for 1–10 hp @ 230 V and 1–15 hp @ 460 V Type 3R Hood (allows air to flow out, helps prevent rain from entering) Graphic Display and Programmer Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run Disconnecting means HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
OUTSIDE VIEW
BACK OF MAIN DOOR
Stirring Fan Ground ATV61 or ATV71 Power Converter L1, L2, L3 Circuit Breaker Surge Suppressor Option Space Heater T1, T2, T3 (Non-Bypass)
Bypass Option Control Transformer
Ground
Line Reactor Control Terminal Strip
T1, T2, T3 (Bypass) Ground
INSIDE VIEW
40
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Figure 13:
Typical Component Identification and Terminal Strip Locations for 10–30 hp @ 230 V and 20–50 hp @ 460 V
Type 3R Hood (allows air to flow out, helps prevent rain from entering) Graphic Display and Programmer Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run Disconnecting means HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
BACK OF MAIN DOOR
OUTSIDE VIEW
Stirring Fan Ground
ATV61 or ATV71 Power Converter
L1, L2, L3 Circuit Breaker Surge Suppressor Option Control Transformer Space Heater Bypass Option
T1, T2, T3 (Non-Bypass) Ground
Ground T1, T2, T3 (Bypass)
Control Terminal Strip
Line Reactor
INSIDE VIEW
© 2012 Schneider Electric All Rights Reserved
41
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Figure 14:
30072-454-01 1/2012
Typical Component Identification and Terminal Strip Locations for 20–100 hp @ 230 V and 60–150 hp @ 460 V Type 3R Hood (allows air to flow out, helps prevent rain from entering) Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run Graphic Display and Programmer
Disconnecting means HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
BACK OF MAIN DOOR
INDICATES OPTIONAL DEVICES
OUTSIDE VIEW Fan Ground
Insulated Neutral L1, L2, L3 Fused Disconnect Surge Suppressor Option
ATV61 or ATV71 Power Converter
Customer Power Cable Tie Bracket Control Transformer Bypass Option T1, T2, T3 (Bypass)
Control Terminal Strip
Customer Power Cable Tie Bracket Line Reactor
T1, T2, T3 Non-Bypass voltage
hp
motor cable connection point
230 V
20–60
drive
230 V
75–100
power distribution terminal block
460 V
60–100
drive
460 V
125–150
power distribution terminal block
Ground
INSIDE VIEW
42
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Figure 15:
Typical Component Identification and Terminal Strip Locations for 125 hp @ 230 V and 150–350 hp @ 460 V (No Bypass Available) Type 3R Hood (allows air to flow out, helps prevent rain from entering)
Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run Disconnecting means
Graphic Display and Programmer
HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
BACK OF MAIN DOOR OUTSIDE VIEW
Stirring Fan Insulated Neutral Ground Surge Suppressor Option L1, L2, L3 Non-Fused Disconnect Customer Power Cable Tie Bracket
Control Terminal Strip ATV61 or ATV71 Power Converter
T1, T2, T3 (Side wall)
Customer Power Cable Tie Bracket
Line Reactor
Space Heater Ground
See Detail A
INSIDE VIEW
© 2012 Schneider Electric All Rights Reserved
DETAIL A
43
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Figure 16:
30072-454-01 1/2012
Typical Component Identification and Terminal Strip Locations for 300–500 hp @ 460 V (No Bypass Available) Type 3R Hood (allows air to flow out, helps prevent rain from entering) Disconnecting Means Graphic Display and Programmer Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
BACK OF CONTROL DOOR Ground
OUTSIDE VIEW
Insulated Neutral L1, L2, L3 Circuit Breaker Auxiliary Fans
Stirring Fan
Space Heater Customer Power Cable Tie Bracket
ATV61 or ATV71 Power Converter
Surge Suppressor Option Customer Power Cable Tie Bracket Control Transformer
Control Terminal Strip
T1, T2, T3
Ground Line Reactor
INSIDE VIEW
44
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Figure 17:
Typical Component Identification and Terminal Strip Locations for 500–700 hp @ 460 V (No Bypass Available) Type 3R Hood (allows air to flow out, helps prevent rain from entering) Disconnecting Means Graphic Display and Programmer Pilot Lights (22 mm): Red - Power On Yellow - Detected Fault Green - Run HAND-OFF-AUTO Selector Switch Manual Speed Potentiometer
BACK OF CONTROL DOOR OUTSIDE VIEW Ground L1, L2, L3 Circuit Breaker Auxiliary Fans
Stirring Fan Neutral CT Customer Power Cable Tie Bracket Surge Suppressor Option
ATV61 or ATV71 Power Converter
Customer Power Cable Tie Bracket Control Transformer Control Terminal Strip
Space Heater
Ground T3
Line Reactor
T2 T1
INSIDE VIEW
© 2012 Schneider Electric All Rights Reserved
45
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Power Wiring
30072-454-01 1/2012
Table 20:
Power Terminal Functions
Terminal GND L1 L2 L3 T1 T2 T3 T1/U T2/V T3/W
46
Function Grounding Bar 3-phase input power supply (at top of circuit breaker or fuses) Output connections to motor for controller with bypass (at bottom of overload relay), or distribution block for controller without bypass Output connections to motor for controller without bypass (power converter output terminal)
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Table 21:
Power Terminal Wire Range, 460 V (copper wire only) Terminals
Maximum Wire Size
VT
Qty.
2 3 5 7.5 10 15 20 25 30 40
Qty.
AWG (mm2)
Terminal Torque lb-in (N•m)
Output Terminals (Non-Bypass) T1/U, T2/V, T3/W (Load)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
Maximum Wire Size Qty.
AWG (mm2)
Terminal Torque
Maximum Wire Size
Terminal Torque
lb-in (N•m)
AWG (mm2)
lb-in (N•m)
Overload Relay Output Terminals (Bypass) T1, T2, T3 (Load)
Line/Motor GND
1
14 (2.5)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
14 (2.5)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
14 (2.5)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
8 (8.4)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
8 (6)
26.5 (3)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
8 (6)
26.5 (3)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
4 (16)
26.5 (3)
1
6 (13.3)
20 (2.5)
14–1/0 (2.5–54)
180 (20.3)
1
2 (35)
47.7 (5.4)
1
6 (13.3)
20 (2.5)
14–1/0 (2.5–54)
180 (20.3)
1
2 (35)
47.7 (5.4)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
1
1/0 (50)
102 (12)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
1
1/0 (50)
102 (12)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
1
1/0 (50)
102 (12)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3) 180 (20.3)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
60
1
3/0–350 (120–85)
225 (26)
1
300 (150)
360 (41)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
75
1
3/0–350 (120–85)
225 (26)
1
300 (150)
360 (41)
1
6–300 (150)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
100
1
3/0–350 (120–85)
225 (26)
1
300 (150)
360 (41)
1
6–300 (150)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
125
2
2–600 (34–304)
500 (56.6)
1
4–600 (21–304)
500 (56.5)
1
4–500 (21–250)
375 (42.4)
6–250 (13.3–127)
325 (36.7)
150
2
2–600 (34–304)
500 (56.6)
1
4–600 (21–304)
500 (56.5)
1
4–500 (21–250)
375 (42.4)
6–250 (13.3–127)
325 (36.7)
200
2
2–600 (34–304)
500 (56.6)
2
4–500 (21–250)
375 (42.4)
6–250 (13.3–127)
325 (36.7)
250
2
2–600 (34–304)
500 (56.6)
2
4–500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
300
2
2–600 (34–304)
500 (56.6)
2
4-500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
350
2
2–600 (34–304)
500 (56.6)
2
4-500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
400
3
3/0–500 (95–250)
443 (50)
2
4–500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
450
3
3/0–500 (95–250)
443 (50)
2
4–500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
500
3
3/0–500 (95–250)
443 (50)
2
4–500 (21–250)
375 (42.4)
2–600 (34–304)
375 (42.4)
600
3
3/0–500 (95–250)
443 (50)
Consult ATV61/71 Manuals1
2–600 (34–304)
375 (42.4)
700
4
3/0–500 (95–250)
443 (50)
Consult ATV61/71 Manuals1
2–600 (34–304)
375 (42.4)
50
1
lb-in (N•m)
Maximum Wire Size
L1, L2, L3 (Line)
hp 1
AWG (mm2)
Terminal Torque
Special
ATV61: Bulletin No.1760655, Altivar® 61 Installation Manual 75 to 900 HP, Rev. 10/2009 ATV71: Bulletin No.1755849, Altivar® 71 Installation Manual 75 to 900 HP, Rev. 11/2009
© 2012 Schneider Electric All Rights Reserved
47
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Table 22:
30072-454-01 1/2012
Power Terminal Wire Range, 230 V, 3 Phase (copper wire only) Terminals
VT
AWG (mm2)
Qty.
2 3 5 7.5 10 15
lb-in (N•m)
Maximum Wire Size AWG (mm2)
Qty.
L1, L2, L3 (Line)
hp 1
Terminal Torque
Maximum Wire Size
Terminal Torque lb-in (N•m)
Maximum Wire Size Qty.
Output Terminals (Non-Bypass) T1/U, T2/V, T3/W (Load)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
AWG (mm2)
Terminal Torque
Maximum Wire Size
Terminal Torque
lb-in (N•m)
AWG (mm2)
lb-in (N•m)
Overload Relay Output Terminals (Bypass) T1, T2, T3 (Load)
Line/Motor GND
1
10 (4)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
10 (4)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
10 (4)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
10 (4)
12.3 (1.4)
1
10 (5.26)
15 (1.7)
14–1/0 (2.5–54)
180 (20.3)
1
8 (6)
26.5 (3)
1
6 (13.3)
20 (2.5)
14–1/0 (2.5–54)
180 (20.3)
1
4 (16)
26.5 (3)
1
6 (13.3)
20 (2.5)
14–1/0 (2.5–54)
180 (20.3)
1
2 (35)
47.7 (5.4)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
20
1
4–4/0 (20–95)
225 (26)
1
2 (35)
47.7 (5.4)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
25
1
3/0–350 (120–85)
225 (26)
1
1/0 (50)
102 (12)
1
1/0 (53.5)
75 (9.0)
14–1/0 (2.5–54)
180 (20.3)
30
1
3/0–350 (120–185)
225 (26)
1
1/0 (50)
102 (12)
1
6–300 (150)
325 (36.7)
14–1/0 (2.5–54)
180 (20.3)
40
1
3/0–350 (120–185)
225 (26)
1
300 (150)
360 (41)
1
6–300 (150)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
50
1
3/0–350 (120–185)
225 (26)
1
300 (150)
360 (41)
1
6–300 (150)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
60
2
2–600 (34–304)
500 (56.5)
1
300 (150)
360 (41)
1
4–500 (21–250)
375 (42.4)
6–250 (13.3–127)
325 (36.7)
75
2
2–600 (34–304)
500 (56.5)
1
4–600 (21–304)
500 (56.5)
1
4–500 (21–250)
375 (42.4)
6–250 (13.3–127)
325 (36.7)
100
2
2–600 (34–304)
500 (56.5)
1
4–600 (21–304)
500 (56.5)
6–250 (13.3–127)
325 (36.7)
125
2
2–600 (34–304)
500 (56.5)
1
4–600 (21–304)
500 (56.5)
2–600 (34–304)
375 (42.4)
Table 23:
Special
Power Terminal Wire Range, 230 V, Single Phase (copper wire only) Terminals
VT
Maximum Wire Size Qty.
2 3 5 7.5
lb-in (N•m)
L1, L2, L3 (Line)
hp 1
AWG (mm2)
Terminal Torque
Maximum Wire Size Qty.
AWG (mm2)
Terminal Torque
Maximum Wire Size
Terminal Torque
lb-in (N•m)
AWG (mm2)
lb-in (N•m)
Output Terminals (Non-Bypass) T1/U, T2/V, T3/W (Load)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
1
14–10 (2.5–6)
50 (5)
1
8–3/0 (10–95)
120 (14)
Line/Motor GND
1
10 (4)
12.3 (1.4)
14–1/0 (2.5–54)
180 (20.3)
1
10 (4)
12.3 (1.4)
14–1/0 (2.5–54)
180 (20.3)
1
10 (4)
12.3 (1.4)
14–1/0 (2.5–54)
180 (20.3)
1
8 (6)
26.5 (3)
14–1/0 (2.5–54)
180 (20.3)
1
8 (6)
26.5 (3)
14–1/0 (2.5–54)
180 (20.3)
10
1
4–4/0 (20–95)
225 (26)
1
2 (35)
47.7 (5.4)
14–1/0 (2.5–54)
180 (20.3)
15
1
3/0–350 (120–185)
225 (26)
1
1/0 (50)
102 (12)
14–1/0 (2.5–54)
180 (20.3)
20
1
3/0–350 (120–185)
225 (26)
1
300 (150)
360 (41)
6–250 (13.3–127)
325 (36.7)
25
1
3/0–350 (120–185)
225 (26)
1
300 (150)
360 (41)
6–250 (13.3–127)
325 (36.7)
30
2
2–600 (34–304)
500 (56.5)
1
300 (150)
360 (41)
6–250 (13.3–127)
325 (36.7)
48
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Table 24:
Service Entrance Ground Wire Range (copper wire only) Terminals 460 V
230 V, 3 Phase
Maximum Wire Size AWG (mm2)
Terminal Torque lb-in (N•m)
Maximum Wire Size AWG (mm2)
Maximum Wire Size AWG (mm2)
Terminal Torque lb-in (N•m)
1
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
2
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
180 (20.3)
14–1/0 (2.5–54)
3
14–1/0 (2.5–54)
180 (20.3)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
5
14–1/0 (2.5–54)
180 (20.3)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
7.5
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
10
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
15
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
20
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
25
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
6–250 (13.3–127)
325 (36.7)
30
14–1/0 (2.5–54)
180 (20.3)
14–1/0 (2.5–54)
180 (20.3)
6–250 (13.3–127)
325 (36.7)
40
14–1/0 (2.5–54)
180 (20.3)
6–250 (13.3–127)
325 (36.7)
50
14–1/0 (2.5–54)
180 (20.3)
6–250 (13.3–127)
325 (36.7)
60
14–1/0 (2.5–54)
180 (20.3)
6–250 (13.3–127)
325 (36.7)
75
6–250 (13.3–127)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
100
6–250 (13.3–127)
325 (36.7)
6–250 (13.3–127)
325 (36.7)
125
6–250 (13.3–127)
325 (36.7)
2–600 (34–304)
375 (42.4)
150
6–250 (13.3–127)
325 (36.7)
200
6–250 (13.3–127)
325 (36.7)
250
2–600 (34–304)
375 (42.4)
300
2–600 (34–304)
375 (42.4)
350
2–600 (34–304)
375 (42.4)
400
2–600 (34–304)
375 (42.4)
450
2–600 (34–304)
375 (42.4)
500
2–600 (34–304)
375 (42.4)
600
2–600 (34–304)
375 (42.4)
700
2–600 (34–304)
375 (42.4)
VT hp
Terminal Torque lb-in (N•m)
230 V, Single Phase
Service Entrance Ground Lug
© 2012 Schneider Electric All Rights Reserved
49
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Control Wiring Table 25:
Terminal Block Characteristics
Terminal1
Function
Notes to Table 25:
Characteristics
1
24 Vdc, 10 mA State 0: V11 V; Z = 3.5 k
See the Control Circuit Elementary Diagrams in Section 5 beginning on page 73.
2
Only available when bypass option is installed.
Logic Input 3 (programmed for Reference Switching Auto/Manual)
24 Vdc, 10 mA State 0: V11 V; Z = 3.5 k
3
Terminal located on power converter.
Logic Input 4 (programmed for Detected Fault Reset.)
24 Vdc, 10 mA State 0: V11 V; Z = 3.5 k
4
TB1-1, TB1-3
Remote Interlock
Provision for user-supplied N.C. contact
TB1-1, TB1-4
Remote Interlock
Provision for user-supplied N.C. contact2
Total current of +24 V internal supply is 200 mA. If more current is required, an external supply must be used.
5
TB1-6, TB1-7
Auto Start
User-supplied auto start contact.
Available only when bypass option is provided.
+10
+10 V Reference Supply
10 V, I = 10 mA maximum3
AI1+
AI1 (Analog Input 1) programmed for Speed Reference Voltage
0-10 V, Z = 30 k (bipolar differential)3
COM
Speed Reference Common
0 V3
AO1 Analog Output configurable for voltage or current (programmed for Frequency Feedback)
0-10 V, min., Z = 470 0-20 mA, max., Z = 500 0V
+24 V Control Supply
Minimum: 21 V; Maximum: 27 V; I = 200 mA maximum4
LI1
Logic Input 1 (programmed for Run Forward)
LI3 LI4
+24 V
TB2-40 TB2-41
COM, Analog I/O Common
TB2-S1
Shield, AO1
TB2-53
AI2 (Analog Input 2) programmed for Remote Speed 0-20 mA, Z = 250 , 0-10 V, 30 Reference
TB2-54
COM, Analog I/O Common
TB2-S2
Shield, AI2
TB1-3, TB1-7
Hand (Local) mode selected; Control from speed potentiometer
TB1-3, TB1-6
Auto (Remote) mode selected; Control from 0-20 mA Speed Reference
TB1-8
Internal wiring connection
TB1-9
Internal wiring connection
TB1-4, TB1-15 AFC Select TB1-16
Internal wiring connection
TB1-17
Internal wiring connection
TB1-4, TB1-19 Bypass Select TB1-20 TB1-1, TB1-2
Internal wiring connection
0V
No user connection No user connection Supplied with bypass circuit5 No user connection5 No user connection5 Supplied with bypass circuit5 No user connection5
LT1; Power On Light
TB1-10, TB1-2 LT2; Detected Fault Light TB1-11, TB1-2 LT3; Drive Run Light TB1-21, TB1-18 LT4; Bypass Run Light5 TB1-30
Internal wiring connection
No user connection
TB1-31
Internal wiring connection
No user connection
TB1-32
Internal wiring connection
ADRR-11 ADRR-12 ADRR-14
ADFR-11 ADFR-12 ADFR-14
50
No user connection •
Switching capacity (minimum): 10 mA @ 17 V
AFC Run Contacts
•
Switching Capacity (maximum): 1500 VA
Auxiliary N.C. Contact (AFC Run) COM Auxiliary N.O. Contact (AFC Run)
•
Nominal load (resistive): 6 A @ 250 Vac, 6 A @ 28 Vdc
•
Horsepower rating: 1/3 hp @ 120 Vac, 1/2 hp @ 250 Vac pilot duty
•
Switching capacity (minimum): 10 mA @ 17 V
Drive Detected Fault Contacts
•
Switching Capacity (maximum): 1500 VA
Auxiliary N.C. Contact (Drive Detected Fault) COM Auxiliary N.O. Contact (Drive Detected Fault)
•
Nominal load (resistive): 6 A @ 250 Vac, 6 A @ 28 Vdc
•
Horsepower rating: 1/3 hp @ 120 Vac, 1/2 hp @ 250 Vac pilot duty
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Initial Start-up Procedure
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand the precautions in Before You Begin starting on page 8 before you perform the procedures in this section. • Before working on this equipment, turn off all power supplying it and perform the DC Bus Voltage Measurement Procedure on page 37. Failure to follow these instructions will result in death or serious injury.
DANGER UNQUALIFIED PERSONNEL • This equipment must be installed and serviced only by qualified personnel. • Qualified personnel performing diagnostics or troubleshooting requiring electrical conductors to be energized must comply with NFPA 70 E Standard for Electrical Safety Requirements for Employee Workplaces and OSHA Standards–29 CFR Part 1910 Subpart S Electrical. Failure to follow these instructions will result in death or serious injury.
DANGER HAZARD OF ELECTRIC SHOCK • Properly ground the controller panel before applying power. • Close and secure the enclosure door before applying power. • Certain adjustments and test procedures require that power be applied to this controller. Extreme caution must be exercised as hazardous voltages exist. The enclosure door must be closed and secured while turning on power or starting and stopping this controller. Failure to follow these instructions will result in death or serious injury. The field drive has been configured for the installed options and tested at the factory. Depending on the application requirements, minor adjustments may be required to complete the field installation. Follow this initial start-up procedure step by step. In case of difficulty, refer to Section 4, Troubleshooting and Maintenance, beginning on page 61. The door-mounted graphic display must be used to perform the initial start-up procedure. To perform any programming: 1. Ensure that the enclosure door is closed and secured. 2. Close the equipment disconnect means. 3. Perform programming on keypad. After replacing the power converter or installing any plug-in option card, the programming parameters must be set as listed in the elementary diagrams. See pages 74–78. In addition, after installing any plug-in option card for the first time, previously-saved parameters downloaded from the graphic display terminal or PC software will not be correct because they do not include the additional © 2012 Schneider Electric All Rights Reserved
51
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
parameters available with the card. The I/O extension card parameters must be set as listed in the elementary diagram that corresponds to the options ordered. See pages 74–78. With all incoming power removed, make the following equipment checks: 1. Verify that all equipment disconnects are open. 2. Set the Hand-Off-Auto switch to Off and the AFC-Off-Bypass switch (if used) to Off. 3. Set the speed potentiometer (drive mounted or remotely mounted) to its minimum setting (full counterclockwise position). 4. Open the enclosure door. To open the door, turn the circuit breaker or disconnect and handle assembly to the Off position. 5. Check the wiring of the input power ground, motor ground, speed potentiometer (if remotely mounted), and Hand-Off-Auto switch. See the control circuit elementary diagrams in Section 5 beginning on page 74 for the remote control operator wiring. Figure 18: Overload Relay Dial NOTE: The LR2D1516 overload relay is shown. Your dial setting range may be different.
6. When using the bypass circuit, ensure that the motor conductors are wired to the T1, T2, and T3 terminals of the overload relay. When using the power circuit without bypass, ensure that the motor conductors are wired to the drive T1/U, T2/V, and T3/W of the controller, or the distribution block T1, T2, and T3 terminals. 7. If the drive includes a bypass option for running the motor across the line, set the overload relay dial (on the load side of the bypass contactor) to the full load ampere rating on the nameplate of the connected motor. See the example at left.
TEST
8. Using a voltmeter set at the 1000 Vac scale, verify that the incoming line voltage at the line side of the disconnecting means is within ± 10% of the input voltage rating on the drive nameplate. 9. Close and secure the enclosure door. Close the equipment disconnect means. The Power On pilot light illuminates. This drive does not provide direct thermal protection for the motor. Consult the motor manufacturer for the thermal capability of the motor when operated over the desired speed range.
CAUTION MOTOR OVERHEATING HAZARD Use a thermal sensor in the motor as required by the motor manufacturer to facilitate motor overheating protection at all speeds and load conditions. Failure to follow these instructions can result in injury or equipment damage. 10. Press the ESC key on the graphic keypad until “MAIN MENU” is displayed and “DRIVE MENU” is highlighted. Press the keypad knob (ENT) twice. The “SIMPLY START” menu is displayed. Rotate the keypad knob clockwise until “Mot. therm. current” is highlighted. Press ENT. Rotate the keypad knob until the display indicates the correct motor nameplate full load amperes. Press ENT. The controller is now calibrated to provide motor overload protection. Press ESC three times to return to the monitor screen. NOTE: The settings listed in this procedure are suitable for most applications. If your application requires different operating characteristics, refer to the Altivar® 61 Programming Manual on CD-ROM W817574030111,
52
© 2012 Schneider Electric All Rights Reserved
30072-454-01 1/2012
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
or the Altivar® 71 Programming Manual on CD-ROM W817555430117A07 for more information.
WARNING HAZARDOUS MOVING PARTS Before starting the drive, ensure that the motor and its connected load are clear of personnel and are ready to run. Failure to follow these instructions can result in death or serious injury. 11. Set the AFC-Off-Bypass selector switch (if used) to AFC and the HandOff-Auto to Hand. Slowly turn the manual speed potentiometer clockwise to accelerate the motor. Check the direction of motor rotation. If correct, proceed to step 19. If incorrect, stop the drive. Remove all power!
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn off all power supplying this equipment and perform the DC Bus Voltage Measurement Procedure on page 37 before proceeding. Failure to follow these instructions will result in death or serious injury. 12. Correct the direction of motor rotation by reversing any two motor leads connected to the drive output (see Step 6, page 52). 13. Reset the speed potentiometer to minimum speed. 14. Slowly turn the manual speed potentiometer clockwise to accelerate the motor. Check the direction of motor rotation. If correct, this completes the controller mode, motor rotation check.
CAUTION RISK OF CONTROLLER DAMAGE • Move the Hand-Off-Auto switch to the Off position before moving the AFC-Off-Bypass switch from AFC to the Off position. • Avoid repeated opening of the drive output contactor while under load. Failure to follow these instructions can result in equipment damage. 15. Set the AFC-Off-Bypass selector switch (if used) to Off, leaving the Hand-Off-Auto switch in the Hand position. 16. Momentarily set the AFC-Off-Bypass selector switch to Bypass to check the direction of motor rotation, then return it immediately to the Off position. If the direction of motor rotation is correct, proceed to Step 19. If incorrect, stop the drive. Remove all power!
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn off all power supplying this equipment and perform the DC Bus Voltage Measurement Procedure on page 37 before proceeding. Failure to follow these instructions will result in death or serious injury. © 2012 Schneider Electric All Rights Reserved
53
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
17. Correct the direction of motor rotation by reversing any two incoming leads to the disconnect means marked L1, L2, or L3. 18. Momentarily set the AFC-Off-Bypass selector switch to Bypass to check the direction of motor rotation, then return it immediately to the Off position. If correct, this completes the bypass mode motor rotation check. 19. Check the High Speed (HSP) setting (maximum motor speed setting). Press the ESC key on the graphic keypad until “MAIN MENU” is displayed and “DRIVE MENU” is highlighted. Press the keypad knob (ENT) twice. The “SIMPLY START” menu is displayed. Rotate the keypad knob clockwise until “High Speed” is highlighted. Press ENT. Rotate the keypad knob until the display indicates the maximum output frequency required for the application (factory default is 60 Hz), then press ENT. The controller HSP setting is now complete. Refer to the Altivar® 61 Programming Manual on CD-ROM W817574030111 1 or the Altivar® 71 Programming Manual on CD-ROM W817555430117A07 2. 20. Check the Low Speed (LSP) setting (minimum motor speed setting). Continuing from Step 19 above, rotate the keypad knob counterclockwise until “Low Speed” is highlighted. Press ENT. Rotate the keypad knob until the display indicates the minimum output frequency required for the application (preset value is 3 Hz; factory default is 0 Hz), then press ENT. The controller LSP setting is now complete. Press ESC three times to return to the monitor screen. Refer to the Altivar® 61 Programming Manual on CD-ROM W817574030111 1 or the Altivar® 71 Programming Manual on CD-ROM W817555430117A07 2. 21. The application may require changing the setting of acceleration (ACC) and deceleration (dEC) times. The factory default value is preset to 3 seconds. To change the setting, press the ESC key on the graphic keypad until “MAIN MENU” is displayed and “DRIVE MENU” is highlighted. Press the keypad knob (ENT) twice. The “SIMPLY START” menu is displayed. Rotate the keypad knob clockwise until “Acceleration” is highlighted. Press ENT. Rotate the keypad knob until the display indicates the acceleration time required for the application, then press ENT. Rotate the keypad knob counter-clockwise until “Deceleration” is highlighted. Press ENT. Rotate the keypad knob until the display indicates the deceleration time required for the application, then press ENT. The controller acceleration and deceleration time setting is now complete. Press ESC three times to return to the monitor screen.
54
1
See the Altivar® 61 Installation Manual and the ATV61 Programming Manual. These manuals are available from the Technical Library at www.Schneider-electric.us.
2
See the Altivar® 71 Installation Manual and the ATV71 Programming Manual. These manuals are available from the Technical Library at www.Schneider-electric.us.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
30072-454-01 1/2012
Circuit Breaker Trip Adjustment Procedure
For circuit breakers with an “H” or “J” prefix, see manual 30072-453-26 Rev. 01, 01/2011; pages 57-EN to 59-EN. For circuit breakers with a “P” prefix, see manual 48049-136-05 for an explanation of Micrologic Electronic Trip units. Table 26: hp-VT
Circuit Breaker Trip Adjustment 460 V
230 V, 3 Phase
230 V, Single Phase
1
HLL36015
HLL36015
HLL26025
2
HLL36015
HJL36025
HJL26040
3
HLL36015
HJL36040
HJL26040
5
HLL36020
HJL36040
HJL26070
7.5
HLL36030
HJL36070
HJL26110
10
HLL36040
HJL36110
JJL26175
15
HLL36060
HJL36125
JJL26250
20
HLL36070
JJL36175
JJL26250
25
HLL36070
JJL36200
JJL26250
30
HLL36100
JJL36250
Fused Disconnect
40
HLL36125
JJL36250
50
HLL36150
JJL36250
60
JLL36200
75
JLL36225
100
JLL36250
125 150
Fused Disconnect
Fused Disconnect
200 250 300
Non-Fused Disconnect in Series with Fuses
350 400 450
PLL34080CU33A
500
© 2012 Schneider Electric All Rights Reserved
600
PJL36080CU44A
700
PJL36100CU44A
55
Altivar™ 61/71 Field Drive Section 2—Receiving, Installation, and Start-Up
Table 27:
30072-454-01 1/2012
PowerPact™ Circuit Breaker Derating for Temperature and Altitude1, 460 V / 100 kA and 240 V / 125 kA Circuit Breaker (A)
Circuit Breaker
Altitude Current Derating Value
40° C
50° C
60° C
2000 m
2600 m
3900 m
(104° F)
(122° F)
(140° F)
(6600 ft)
(8500 ft)
(13000 ft)
HLL36015
15
12
9
1
0.99
0.96
HLL36020
20
17
14
1
0.99
0.96
HLL36025
25
21
17
1
0.99
0.96
HLL36030
30
25
20
1
0.99
0.96
HLL36035
35
30
24
1
0.99
0.96
HLL36040
40
34
28
1
0.99
0.96
HLL36045
45
38
31
1
0.99
0.96
HLL36050
50
43
35
1
0.99
0.96
HLL36060
60
53
46
1
0.99
0.96
HLL36070
70
62
53
1
0.99
0.96
HLL36080
80
72
63
1
0.99
0.96
HLL36090
90
80
70
1
0.99
0.96
HLL36100
100
86
72
1
0.99
0.96
HLL36110
110
95
80
1
0.99
0.96
HLL36125
125
109
93
1
0.99
0.96
HLL36150
150
131
111
1
0.99
0.96
JLL36150
150
131
111
1
0.99
0.96
JLL36175
175
150
124
1
0.99
0.96
JLL36200
200
176
151
1
0.99
0.96
JLL36250
225
193
160
1
0.99
0.96
JLL36250
250
214
177
1
0.99
0.96
PLL34080CU33A
800
736
664
1
0.99
0.96
PJL36080CU44A
800
736
664
1
0.99
0.96
PJL36100CU44A
1000
920
830
1
0.99
0.96
1
56
Derating applies to the thermal magnetic circuit breaker, not the overall drive.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 3—Circuit Descriptions and Options
30072-454-01 1/2012
Section 3—Circuit Descriptions and Options Introduction
This section describes basic sequences of operation for the two pre-engineered power circuit configurations and available options. The options are:
• •
Terminal Versus Keypad Command Operation
Power Circuit W: Without Bypass (see page 58) Power Circuit Y: With Bypass (see page 59)
Do not change the factory settings of the power converter logic inputs or the factory and user-supplied pilot devices and controls may not be recognized. See Figures 21–25 on pages 74–78. Changing certain factory settings will affect the performance of the field drive.
WARNING UNINTENDED EQUIPMENT OPERATION • The controller has been factory-programmed. Alteration of factory programming may create incompatibilities with the supplied controller configuration. • Read and understand the Altivar® 61 Programming Manual on CD-ROM W817574030111, or the Altivar® 71 Programming Manual on CD-ROM W817555430117A07, supplied with the power converter, as well as the programming information found in the applicable control circuit elementary diagrams provided with each controller. • If the power converter unit or the main control board of the power converter is replaced, or if any option cards are field installed, the power converter must be re-programmed according to the programming instructions found in the applicable control circuit elementary diagrams provided with each controller. Failure to follow these instructions can result in death or serious injury. NOTE: The factory program can be saved in the graphic display terminal. Refer to the Altivar® 61 Programming Manual or the Altivar® 71 Programming Manual for saving and retrieving factory settings.1
Graphic Display Terminal Operation Type 3R Operation
The graphic display terminal is for programming and display. The FWD/REV, Run, and Stop/Reset buttons are not for drive primary operation. Use the 22 mm operators on the front of the drive door to command the AFC and Bypass modes of operation.
To help prevent condensation on the inside of the cabinet, leave the mains energized when the motor is not running.
1
© 2012 Schneider Electric All Rights Reserved
See the Altivar® 61 Installation Manual and the Altivar® 61 Programming Manual. These manuals are available from the Technical Library at www.Schneider-electric.us.
57
Altivar™ 61/71 Field Drive Section 3—Circuit Descriptions and Options
30072-454-01 1/2012
Reset After Clearing a Detected Fault
Turn the Hand-Off-Auto selector switch to the Off position to reset the drive after a detected fault has been cleared.
Power Circuit W (Without Bypass)
This power circuit consists of a fused control transformer, disconnect with means for locking in the open position, power converter, and optional equipment as specified.
Operator Controls–General Arrangement and Operation
The operator controls are located on the front door of the drive.
Controller Operation
To operate the controller, the disconnect located on the front of the drive must be in the closed position. Two-wire control functionality: Hand-Off-Auto selector switch. The controller will automatically restart when power is restored after a power loss or upon clearing a detected fault condition, if the Auto contact is closed.
Hand-Off-Auto Selector and Manual Speed Potentiometer
This control option provides a door-mounted Hand-Off-Auto selector switch and manual speed potentiometer to operate the power converter. The speed potentiometer is used to control the speed of the drive. Off mode commands the power converter to stop the motor by either following the programmed deceleration ramp (factory setting) or by a freewheel stop. Set the Hand-Off-Auto switch to Off to reset the drive. In Auto mode, the power converter starts the motor when the user-supplied run contact is closed between controller terminals 6 and 7. Motor speed is varied by adjusting the user-supplied auto speed reference signal (0–20 mA) supplied to terminals TB2-53 and TB2-54 in the drive.
MOD A09 5% Line Reactor
This option includes an integrally-mounted 5% AC line reactor factory installed and mounted before the power converter for harmonic mitigation. It replaces the standard 3% input line reactor on all drives and also replaces the DC choke for any drive larger than 230 V / 60 hp and 460 V / 100 hp. Table 28: Description
Part No.
Secondary Surge Arrester For single-phase, 3-wire systems. 150 Vac phase-to-ground maximum.
SDSA1175
Secondary Surge Arrester and Surge Protective Device For 3-phase systems. 600 Vac phase-to-ground maximum.1
SDSA3650
1
58
Hard-Wired Secondary Surge Arresters
Do not use on underground systems. Systems must be solidly grounded.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 3—Circuit Descriptions and Options
30072-454-01 1/2012
Power Circuit Y (With Bypass)
Operator Controls–General Arrangement and Operation
This power circuit operates the motor from the power converter or from full voltage line power (bypass mode). The motor can be run in the bypass mode in the unlikely event that the power converter becomes inoperative. The Bypass Package consists of:
•
Drive output and bypass contactors (electrically interlocked) with Class 10 overloads
• • • • •
Control transformer Disconnect with means for locking in the open position AFC-Off-Bypass switch Power converter Optional equipment as specified
CAUTION RISK OF CONTROLLER DAMAGE • Move the Hand-Off-Auto switch to the Off position before moving the AFC-Off-Bypass switch from AFC to the Off position. • Avoid repeated opening of the drive output contactor while under load. • Check motor for desired rotation in both VFD and bypass mode. Failure to follow these instructions can result in equipment damage. Drive output contactors are rated to carry full load motor current; however, these contactors are not intended to break motor current except in the event of an emergency. Always ensure that the motor has come to a complete stop and that the drive is stopped and its output frequency is zero before turning the drive off. Failure to follow these guidelines can reduce the life of the device. Operator controls are located on the front door of the drive. The drive is factory configured to operate in terminal command mode. The AFC-Off-Bypass switch allows selection of either adjustable speed operation of the motor through the power converter (AFC position) or line power operation of the motor (Bypass position). Both the AFC and Bypass operation can be started in the Hand mode for immediate start, or in the Auto mode for remote operation.
Bypass Operation
© 2012 Schneider Electric All Rights Reserved
To control the operation of the motor with line power, the disconnect located on the front of the drive must be in the closed position and the AFC-OffBypass switch must be in the Bypass position. When the AFC-Off-Bypass selector switch is set to Bypass, motor operation is transferred to line power. In Hand mode the motor will immediately start. In Auto mode, the motor will start when the user-supplied contact is closed. When the selector switch is moved to the Off position, the bypass contactor opens and the motor stops. If terminals 6 and 7 are connected, then the motor will run immediately.
59
Altivar™ 61/71 Field Drive Section 3—Circuit Descriptions and Options
30072-454-01 1/2012
MOD A09 Line Reactor
This option includes an integrally-mounted 5% AC line reactor, factoryinstalled and wired between the circuit breaker disconnect means and the power converter, for harmonic mitigation. It replaces the standard 3% DC choke.
MOD H09 HWA Series Surge Protection
This option provides a suppression path for each mode, line-to-neutral (L-N), line-to-line (L-L), line-to-ground (L-G), and neutral-to-ground (N-G). Each mode is individually fused and uses circuitry with thermal cutouts. An audible alarm and dry contacts are provided for status of the suppression device. It replaces the SDSA series surge suppressor that is supplied as standard on all units. Table 29: Description
Part No.
Secondary Surge Arrester For single-phase, 3-wire systems. 150 Vac phase-to-ground maximum.
SDSA1175
Secondary Surge Arrester and Surge Protective Device For 3-phase systems. 600 Vac phase-to-ground maximum.1
SDSA3650
1
Do not use on underground systems. Systems must be solidly grounded.
Table 30:
60
Hard-Wired Secondary Surge Arresters
HWA Series Non-Modular, Nipple-Mounted Surge Protective Device
Service Voltage
Peak Surge Current Rating per Phase (kA)
NEMA 3R, 4X, 12 Part No.
120/240 V, single-phase, 3-wire +ground
80
TVS1HWA80X
208Y/120 V, 3-phase, 4-wire +ground1
80
TVS2HWA80X
120/240 V, 3-phase, 4-wire +ground High-leg Delta
80
TVS3HWA80X
480Y/277 V, 3-phase, 4-wire +ground1 2
80
TVS4HWA80X
1
Can be used on 4-wire or 3-wire grounded neutral system.
2
480Y/277 series applies to the following voltages: 380Y/220, 400Y/230, and 415Y/240.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
Section 4—Troubleshooting and Maintenance
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand this bulletin in its entirety before installing or operating the field drive. Installation, adjustment, repair, and maintenance of the drives must be performed by qualified personnel. • The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment. • Many parts in this drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. • DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present. • Before servicing the drive: — Disconnect all power including external control power that may be present before servicing the drive. — Place a “DO NOT TURN ON” label on the drive disconnect. — Lock disconnect in the open position. — WAIT 15 MINUTES for the DC bus capacitors to discharge. Then follow the DC Bus Voltage Measurement Procedure on page 37 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage. • Install and close all covers before applying power or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. • This equipment must be installed and serviced only by qualified electrical personnel. • Turn off all power supplying this equipment before working on or inside the equipment. • Always use a properly rated voltage sensing device to confirm power is off. • Replace all devices, doors and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.
© 2012 Schneider Electric All Rights Reserved
61
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
Introduction
External Signs of Damage
30072-454-01 1/2012
A number of diagnostic and status codes are included on the power converter. The graphic display terminal provides visual indication of controller operating and protective circuit functions and indicator lights to assist in maintenance and troubleshooting. If the controller trips while operating, the codes must be viewed before power is removed because removing power resets the detected fault code.
The following are examples of external signs of damage:
• •
Cracked, charred, or damaged covers or enclosure parts
•
Oil or electrolyte on the bottom of the drive which might have leaked from the capacitors inside
• • • •
Excessive surface temperatures of enclosures and conduits
Damage to the graphic display terminal such as scratches, punctures, burn marks, chemical burns, or moisture in the screen
Damage to power or control conductors Unusual noise or odors from any of the equipment Abnormal temperature, humidity, or vibration
If any of the above signs are found while the equipment is powered up, immediately inform operating personnel and assess the risk of leaving the drive system powered up. Before removing power from the equipment, always consult with the operating personnel responsible for the machinery and process. If troubleshooting indicates the need for component replacement, refer to “Field Replacement of the Power Converter” on page 65.
Preventive Maintenance
Type 3R controllers use ventilation cooling. Inspect the interior fans and exterior fans of the controller for blockage and impeded rotation. To maintain the environmental rating of Type 3R enclosures, periodically inspect the enclosure gaskets for damage. To maintain proper air flow, periodically check air intake plenum for blockage or debris. Inspect ground fault protection on units with ground fault current transformers (see Appendix B on page 85).
62
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
Product Support
When troubleshooting the field drive, discuss with operating personnel the symptoms of the reported problems. Ask them to describe the problem, when they first observed the problem, and where the problem was seen. Observe directly the drive system and process. For more information, call, fax, or write: Drives Product Support Group P.O. Box 27446 Raleigh, NC 27611-7446 The Product Support Group is staffed from 8 am to 6 pm Eastern time for product selection, start-up assistance, or diagnosis of product problems and advice for the correct course of action. Emergency phone support is available 24 hours a day, 365 days a year.
Service (On-Site)
Toll Free
1-888-778-2733
E-mail
[email protected]
Fax
919-217-6508
The Services division is committed to providing quality on-site service that consistently meets customer expectations. Services responds to your requests, seven days a week, 24 hours a day. Toll Free
Customer Training
© 2012 Schneider Electric All Rights Reserved
1-888-778-2733
Schneider Electric offers a variety of instructor-led, skill enhancing and technical product training programs for customers. For a complete list of drives/soft start training with dates, locations, and pricing, please call: Phone
978-975-9306
Fax
978-975-2821
63
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
FIELD DRIVE TROUBLESHOOTING SHEET When requesting after-sales service, it is important to disclose all conditions under which the Schneider Electric equipment currently operates. This will help in diagnosing the system quickly. Call the Product Support Group at 1-888–778–2733. DATE: CONTACT NAME: COMPANY: ADDRESS: CITY: STATE: PHONE: FAX:
DRIVE CONFIGURATION CATALOG NUMBER: CLASS 8930 TYPE IFD APPLICATION/EQUIPMENT DESIGNATION:
MOTOR NAMEPLATE DATA HORSEPOWER:__________VOLTAGE (3 PHASE):__________FREQUENCY:_________POLES:__________FLA:___________ SERVICE FACTOR:________________________________________MOTOR INSULATION:
NEW OR
EXISTING
MOTOR CABLE TYPE:______________________________________LENGTH IN FEET:________________________________ IS MOTOR DESIGNED TO COMPLY WITH NEMA MG-1 PART 31 GUIDELINES?
YES
NO
POWER SOURCE AND ENVIRONMENT VOLTAGE BETWEEN:L1 AND L2:____________L2 AND L3:____________L3 AND L1:____________ SERVICE TRANSFORMER RATING: ________________KVA________________% Z FREQUENCY:
60 HZ OR
50 HZ
AMBIENT TEMPERATURES:MIN °C (°F)___________MAX °C (°F)___________HUMIDITY:________________________
ALTITUDE IF GREATER THAN 3300 FEET ABOVE SEA LEVEL, SPECIFY:________________FT
DRIVE DETECTED FAULT CODES Refer to the Altivar® 61 Programming Manual on CD-ROM W817574030111, or the Altivar® 71 Programming Manual on CD-ROM W817555430117A07, for possible causes and corrective action. AI2F AI2 input
FCF1 Output contactor stuck
InFb Internal-thermal sensor
OPF2 3 motor phase loss
SCF4 IGBT short circuit
APF Application fault
FCF2 Output contactor open
InFC Internal-time measurement
OSF Mains overvoltage
SCF5 Motor short circuit
bOF DB resistor overload
HCF Cards pairing
InFE Internal-CPU
OtF1 PTC1 overheat
SLF1 Modbus comm.
bUF DB unit short circuit
HdF IGBT desaturation
LCF Input contactor
OtF2 PTC2 overheat
SLF2 Powersuite comm.
CFF Incorrect config.
ILF Internal comm. link
LFF2 AI2 4-20mA loss
OtFL LI6 = PTC overheat
SLF3 HMI communication
CFI Invalid configuration
InF1 Rating error
LFF3 AI3 4-20mA loss
PHF Input phase loss
SOF Overspeed
CnF Comm. network
InF2 Incompatible power board
LFF4 AI4 4-20mA loss
PrF Phase removal
SPIF PI Feedback
COF CAN comm.
InF3 Internal serial link
nFF External flow sensor
PrtF Power identification
SSF Torque/current limit
CrF1 Precharge
InF4 Internal MFG area
ObF Overbraking
PtF1 PTC1 probe
tJF IGBT overheat
CrF2 Thyristor soft charge
InF6 Internal-option
OCF Overcurrent
PtF2 PTC2 probe
tnF Auto tuning
EEF1 Control Eeprom
InF7 Internal-hard initialization
OHF Drive overheat
PtFL LI6 = PTC probe
ULF Process underload
SCF1 Motor short circuit
USF Undervoltage
EEF2 Power Eeprom
InF8 Internal-control supply
OLC Process overload
EPF1 External fault via logic input
InF9 Internal-current measure
OLF Motor overload
EPF2 External fault via comm. link
InFA Internal-mains circuit
OPF1 1 motor phase loss
SCF2 Impedant short circuit SCF3 Ground short circuit
DETAILED DESCRIPTION OF PROBLEM
64
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
Field Replacement Procedures
Refer to Appendix A beginning on page 79 for the part numbers of the equipment required for the following field replacement procedures. For component locations, refer to Figure 12 on page 40. For replacement of any 100–600 hp constant torque or 125–700 hp variable torque, 460 V power converters, contact: AC Drives Technical Support Group. See the Product Support Section on page 63.
Field Replacement of the Power Converter
If the power converter becomes inoperable in the field drive, it must be replaced. Refer to Table 31 for power converter weights. Table 31:
Power Converter Weights
460 V
230 V, 3 Phase
230 V, Single Phase
Converter
Converter w/ Flange
VT
CT
VT
VT
lb
kg
lb
kg
1–3
1–3
1–2
1
6.6
3
12.54
5.7 7.1
5
5
3–5
2–3
8.8
4
15.62
7.5–10
7.5–10
7.5
5
12.1
5.5
20.24
9.2
15
15
10
7.5
15.4
7
25.52
11.6
20–25
20–25
15–20
10
19.8
9
30.58
13.9
30
30
25–30
15
66.1
30
75.34
34.2
40–50
40–50
40–60
20–30
81.5
37
92.28
41.9
60–100
60–100
–
–
99.2
45
110.64
50.3
125
125
75
–
132
60
–
–
150
150
100
–
163
74
–
–
200
–
125
–
176
80
–
–
250
–
–
–
242
110
–
–
–
200
–
–
255
116
–
–
300–400
–
–
–
309
140
–
–
–
250
–
–
358
163
–
–
–
300–450
–
–
455
207
–
–
450–500
–
–
–
474
215
–
–
600
–
–
–
496
225
–
–
700
–
–
–
661
300
–
–
–
500
–
–
704
320
–
–
–
600
–
–
726
330
–
–
NOTE: For replacement of any 100–700 hp VT or 100–600 hp CT power converters, contact AC Drives Technical Support.
© 2012 Schneider Electric All Rights Reserved
65
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
Removing the Power Converter Assembly
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Disconnect all power. • Place a “Do Not Turn On” label on the drive disconnect. • Lock the disconnect in the open position. • Read and understand the DC Bus Voltage Measurement Procedure on page 37 before performing the procedure. Measurement of bus capacitor voltage must be performed by qualified personnel. • DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connectors with voltage present. • Many parts in the drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. Failure to follow these instructions will result in death or serious injury.
CAUTION ELECTROSTATIC DISCHARGE Do not subject this device to electrostatic discharge. This drive contains electronic components that are very susceptible to damage from electrostatic discharge. Failure to follow these instructions can result in injury or equipment damage. Observe the lockout/tagout procedures. Observe the following precautions when handling static sensitive components:
•
Keep static producing material (plastic, upholstery, carpeting) out of the immediate work area.
•
Store the power converter assembly in its protective packaging when it is not installed in the drive.
•
When handling the power converter assembly, wear a conductive wrist strap connected to the power converter assembly through a minimum of one megaohm resistance.
•
Avoid touching exposed conductors and component leads with skin or clothing.
To replace the power converter, follow these steps: 1. Turn the disconnect handle assembly to the Off position and open the door of the drive. 2. Measure the DC bus voltage as described on page 37 of this instruction bulletin. 3. Disconnect all power and control wiring from the power converter assembly. Identify each wire for ease of re-assembling the new power converter. 4. For units up to 100 hp, remove the heatsink fan assembly before removing the power converter. Refer to the “Field Replacement of Heatsink Fan Assembly” on page 69 for directions.
66
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
5. Remove the outside flange screws that secure the power converter to the enclosure back pan. Refer to Figures 12–16 starting on page 40 for screw locations. Refer to Table 32 for the number of screws on your drive. Keep the screws for the new power converter. 6. Remove the power converter assembly from the enclosure. Table 32:
Installing the Power Converter Assembly
Number of Flange Screws
hp-VT
No. of Screws/Nuts 460 V
No. of Screws/Nuts 230 V, 3 Phase
No. of Screws/Nuts 230 V, Single Phase
1
10
10
10
2
10
10
10
3
10
10
10
5
10
10
10
7.5
10
10
10
10
10
10
10
15
10
10
12
20
10
10
12
25
10
10
14
30
10
12
14
40
12
12
–
50
14
14
–
60
14
14
–
75
16
12
–
100
16
12
–
125
12
14
–
150
12
–
–
200
14
–
–
250
14
–
–
300
14
–
–
350
14
–
–
400
16
–
–
450
16
–
–
500
16
–
–
600
22
–
–
700
22
–
–
To install the new power converter, follow these steps: 1. Install the new power converter assembly in the enclosure. 2. Secure the power converter frame to the enclosure back pan using the screws from the removed power converter. Tighten the screws to 15 ± 2 lb-in. (1.7 ± 0.2 N•m). 3. Install all power and control wiring to the power converter assembly terminal blocks. Install all other removed equipment. Tighten the hardware to the torque values given in Table 33 on page 68. Check all wiring connections for correct terminations and check the power wiring for grounds with an ohmmeter. Continued on page 69.
© 2012 Schneider Electric All Rights Reserved
67
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
Table 33:
ATV61/71 Power Terminal Strip Torques VT Catalog Number
460 V
230 V
230 V, 1ph
Torque
CT
hp
lb-in.
N.m
Catalog Number
Torque hp
lb-in.
N.m
8930
IFD C H 4 V __
1
12.3
1.4
8930
IFD C H 4 C __
1
12.3
1.4
8930
IFD D H 4 V __
2
12.3
1.4
8930
IFD D H 4 C __
2
12.3
1.4
8930
IFD E H 4 V __
3
12.3
1.4
8930
IFD E H 4 C __
3
12.3
1.4
8930
IFD F H 4 V __
5
12.3
1.4
8930
IFD F H 4 C __
5
12.3
1.4
8930
IFD G H 4 V __
7.5
26.5
3
8930
IFD G H 4 C __
7.5
26.5
3
8930
IFD H H 4 V __
10
26.5
3
8930
IFD H H 4 C __
10
26.5
3
8930
IFD J H 4 V __
15
26.5
3
8930
IFD J H 4 C __
15
26.5
3
8930
IFD K H 4 V __
20
47.7
5.4
8930
IFD K H 4 C __
20
47.7
5.4 5.4
8930
IFD L H 4 V __
25
47.7
5.4
8930
IFD L H 4 C __
25
47.7
8930
IFD M H 4 V __
30
102
12
8930
IFD M H 4 C __
30
102
12
8930
IFD N H 4 V __
40
102
12
8930
IFD N H 4 C __
40
102
12
8930
IFD P H 4 V __
50
102
12
8930
IFD P H 4 C __
50
102
12
8930
IFD Q H 4 V __
60
360
41
8930
IFD Q H 4 C __
60
360
41
8930
IFD R H 4 V __
75
360
41
8930
IFD R H 4 C __
75
360
41
8930
IFD S H 4 V __
100
360
41
8930
IFD S H 4 C __
100
360
41
8930
IFD T H 4 V __
125
212
24
8930
IFD T H 4 C __
125
212
24
8930
IFD U H 4 V __
150
212
24
8930
IFD U H 4 C __
150
212
24
8930
IFD W H 4 V __
200
212
24
8930
IFD W H 4 C __
200
212
24
8930
IFD X H 4 V __
250
212
24
8930
IFD X H 4 C __
250
360
41
8930
IFD Y H 4 V __
300
360
41
8930
IFD Y H 4 C __
300
360
41
8930
IFD Z H 4 V __
350
360
41
8930
IFD Z H 4 C __
350
360
41
8930
IFD 4 H 4 V __
400
360
41
8930
IFD 4 H 4 C __
400
360
41
8930
IFD 5 H 4 V __
450
360
41
8930
IFD 5 H 4 C __
450
360
41
8930
IFD 6 H 4 V __
500
360
41
8930
IFD 6 H 4 C __
500
360
41
8930
IFD 7 H 4 V __
600
360
41
8930
IFD 7 H 4 C __
600
360
41
8930
IFD 8 H 4 V __
700
360
41
8930
IFD C H 3 V __
1
12.3
1.4
8930
IFD D H 3 V __
2
12.3
1.4
8930
IFD E H 3 V __
3
12.3
1.4
8930
IFD F H 3 V __
5
12.3
1.4
8930
IFD G H 3 V __
7.5
26.5
3
8930
IFD H H 3 V __
10
26.5
3
8930
IFD J H 3 V __
15
47.7
5.4
8930
IFD K H 3 V __
20
47.7
5.4
8930
IFD L H 3 V __
25
102
12
8930
IFD M H 3 V __
30
102
12
8930
IFD N H 3 V __
40
360
41
8930
IFD P H 3 V __
50
360
41
8930
IFD Q H 3 V __
60
360
41
8930
IFD R H 3 V __
75
212
24
8930
IFD S H 3 V __
100
212
24
8930
IFD T H 3 V __
125
212
24
8930
IFD C H 1 V __
1
12.3
1.4
8930
IFD D H 1 V __
2
12.3
1.4
8930
IFD E H 1 V __
3
12.3
1.4
8930
IFD F H 1 V __
5
26.5
3
8930
IFD G H 1 V __
7.5
26.5
3
8930
IFD H H 1 V __
10
47.7
5.4
8930
IFD J H 1 V __
15
102
12
8930
IFD K H 1 V __
20
360
41
8930
IFD L H 1 V __
25
360
41
8930
IFD M H 1 V __
30
360
41
3.5
0.34
3.5
0.34
S Shield Connection (power converter)
68
30072-454-01 1/2012
460 V
230 V
230 V, 1ph
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • This equipment must be installed and serviced only by qualified personnel. • Qualified personnel performing diagnostics or troubleshooting requiring electrical conductors to be energized must comply with NFPA 70 E Standard for Electrical Safety Requirements for Employee Workplaces and OSHA Standards–29 CFR Part 1910 Subpart S Electrical. Failure to follow these instructions will result in death or serious injury. 4. Shut the enclosure door, secure the door with door fasteners, and close the disconnect. 5. Program the drive according to the control circuit elementary diagrams in Section 5 beginning on page 73. Follow the initial start-up procedure on page 51. The drive is now ready to operate. Refer to Appendix A beginning on page 79 for the part numbers of the equipment required for the following field replacement procedures. For component locations, refer to Figure 12 on page 40.
Field Replacement of Heatsink Fan Assembly
If a heatsink fan becomes inoperable the fan assembly must be replaced. Observe the lockout / tagout procedures.
Removing the Heatsink Fan Assembly
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Disconnect all power. • Place a “Do Not Turn On” label on the drive disconnect. • Lock the disconnect in the open position. • Read and understand the DC Bus Voltage Measurement Procedure on page 37 before performing procedure. Measurement of bus capacitor voltage must be performed by qualified personnel. • DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connectors with voltage present. • Many parts in the drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. Failure to follow these instructions will result in death or serious injury.
© 2012 Schneider Electric All Rights Reserved
69
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
CAUTION ELECTROSTATIC DISCHARGE Do not subject this device to electrostatic discharge. This controller contains electronic components that are very susceptible to damage from electrostatic discharge. Failure to follow these instructions can result in injury or equipment damage. Observe the following precautions when handling static sensitive components:
•
Keep static producing material (plastic, upholstery, carpeting) out of the immediate work area.
•
Store the heatsink fan assembly in its protective packaging when it is not installed in the drive.
•
When handling the heatsink fan assembly, wear a conductive wrist strap connected to the heatsink fan assembly through a minimum of one megaohm resistance.
•
Avoid touching exposed conductors and component leads with skin or clothing.
To replace the heatsink fan assembly, follow these steps: 1. Turn the disconnect handle assembly to the Off position and open the door of the drive. 2. Measure the DC bus voltage as described on page 37. 3. Locate the heatsink fan assembly below the power converter. 4. Remove the four screws securing the heatsink fan assembly. Keep the four screws. 5. Lift the fan assembly above the flange opening. 6. Disconnect the fan cable from the converter. 7. Remove the fan assembly from the enclosure.
Installing the Heatsink Fan Assembly
To install the new heatsink fan assembly, follow these steps: 1. Place the fan assembly near the flange opening. 2. Connect the fan assembly wiring plug to the converter cable, below the flange. 3. Install the heatsink fan assembly. Secure the assembly with the four screws saved from step 4 above. Torque the screws to 15 lb-in (1.7 N•m). 4. Shut the enclosure door and secure it with door fasteners. Then close the disconnect. 5. Fully test the drive before placing into service.
Field Replacement of the Stirring Fans
If a stirring fan inside the enclosure becomes inoperable, the fan must be replaced. Before removing the inoperable stirring fan, mark and note airflow direction to ensure proper installation of the replacement fan.
70
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
30072-454-01 1/2012
Field Replacement of the Auxiliary Fan on Type 3R Figure 19:
Replacing Auxiliary Fans – Frame Sizes 3 and 4
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand the precautions in Before You Begin starting on page 8 before you perform the procedures in this section. • Before working on this equipment, turn off all power supplying it and perform the DC Bus Voltage Measurement Procedure on page 37. Failure to follow these instructions will result in death or serious injury.
Step 1
If a Type 3R auxiliary fan becomes inoperable, it must be replaced. Before removing the inoperable fan, mark and note airflow direction to ensure proper installation of the replacement fan. To replace the enclosure auxiliary fan on frame sizes 3 and 4: 1. Remove (4) 1/4-20 Kep-nuts from fan bracket EN-213108 using a 7/16” socket and ratchet. Pull (2) handles EN-212717 straight out, exposing the auxiliary fans. 2. Remove (4) Hex HD cap screws 021-18664-000, (4) per fan, using a 5/32” hex socket and ratchet. 3. Disconnect the wire leads from the inoperable fan by carefully moving the wire connector back and forth on fan pin.
Step 2
4. Route the fan control wires between the fans. Note the air flow of the fan. The arrow points to the up position.
Step 3
Step 4
© 2012 Schneider Electric All Rights Reserved
71
Altivar™ 61/71 Field Drive Section 4—Troubleshooting and Maintenance
Figure 20:
Replacing Auxiliary Fans – Frame Sizes 5 and 6
30072-454-01 1/2012
To replace the enclosure auxiliary fan on frame sizes 5 and 6: 1. Remove the rear top fan grill from the back of the unit for access to fan nuts. Do not remove the rain hood. 2. Remove (8) 10-32 Phillips hex head screws using a short Phillips screwdriver. 3. Remove the fan grill.
Step 1
4. On the fan plate, there are (2) lock-nuts closest to the grill opening to be removed using a 7/16” socket and ratchet. There are (4) lock- nuts mounting the fan plate, (2) near the grill opening, and (2) toward the front of the enclosure. The (2) lock nuts toward the front of the enclosure are locked in place with space for the fan plate to slide freely for fan service or replacement. There is no need to remove these nuts. 5. Disconnect the power cord from the fan by pulling it straight off. The power is located toward front of the enclosure. When the fan is dismounted from the enclosure, rotate the fan assembly 1/2 turn to gain access to power cord plug. 6. Remove the fan assembly. Reverse this procedure for re-installation.
Step 2
Step 3
Step 4
Step 5
Step 6
Field Replacement of the Space Heater on Type 3R 72
If a Type 3R space heater becomes inoperable, it must be replaced. The thermostat is factory set at 60 °F (15 °C). © 2012 Schneider Electric All Rights Reserved
30072-454-01 1/2012
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
Section 5—Power and Control Circuit Elementary Diagrams Introduction
© 2012 Schneider Electric All Rights Reserved
This section contains Power and Control Circuit Elementary Diagrams, beginning on page 74.
73
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
Figure 21:
30072-454-01 1/2012
Power Circuit W (without bypass): 230 V, Single Phase, 1–25 HP (Drawing No. 213910)
ALTIVAR DRIVE
DRIVE DETECTED FAULT
AUX. DRIVE DETECTED FAULT RELAY
DRIVE DETECTED FAULT
AUX. DETECTED FAULT CONTACTS
ATV61 FACTORY CONFIGURATION (MACRO CONFIGURATION = PUMPS/FANS)
74
ATV71 FACTORY CONFIGURATION (MACRO CONFIGURATION = START/STOP)
MENU
PARAMETER
SETTING
MENU
PARAMETER
SETTING
1.1 1.4 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL F4 KEY ASSIGNMENT REF 1B SWITCHING REF 1B CHANNEL AUTOMATIC RESTART INPUT PHASE LOSS
60 HZ NEMA 60 HZ LEVEL MOTOR FREQ LI3 AI2 NO CH 1 ACTIVE NO YES IGNORE
1.1 1.4 1.5 1.5 1.5 1.5 1.6 1.6 1.8 1.8 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE REVERSE ASSIGNMENT R2 ASSIGNMENT AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL FAULT RESET AUTOMATIC RESTART CATCH ON THE FLY INPUT PHASE LOSS
60 HZ NEMA 60 HZ LEVEL NO DRV RUNNING MOTOR FREQ LI3 AI2 LI4 YES YES IGNORE
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
30072-454-01 1/2012
Figure 22:
Power Circuit W (without bypass): 230 V, Single Phase, 30 HP (Drawing No. 214145)
ALTIVAR DRIVE
DRIVE DETECTED FAULT
AUX. DRIVE DETECTED FAULT RELAY
DRIVE DETECTED FAULT
AUX. DETECTED FAULT CONTACTS
ATV61 FACTORY CONFIGURATION (MACRO CONFIGURATION = PUMPS/FANS)
ATV71 FACTORY CONFIGURATION (MACRO CONFIGURATION = START/STOP)
MENU
PARAMETER
SETTING
MENU
PARAMETER
SETTING
1.1 1.4 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL F4 KEY ASSIGNMENT REF 1B SWITCHING REF 1B CHANNEL AUTOMATIC RESTART INPUT PHASE LOSS
60 HZ NEMA 60 HZ LEVEL MOTOR FREQ LI3 AI2 NO CH 1 ACTIVE NO YES IGNORE
1.1 1.4 1.5 1.5 1.5 1.5 1.6 1.6 1.8 1.8 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE REVERSE ASSIGNMENT R2 ASSIGNMENT AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL FAULT RESET AUTOMATIC RESTART CATCH ON THE FLY INPUT PHASE LOSS
60 HZ NEMA 60 HZ LEVEL NO DRV RUNNING MOTOR FREQ LI3 AI2 LI4 YES YES IGNORE
© 2012 Schneider Electric All Rights Reserved
75
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
Figure 23:
30072-454-01 1/2012
Power Circuit W (without bypass): 230 V, Three Phase, 1–50 HP; 460 V, Three Phase, 1–100 HP (Drawing No. 213158)
ALTIVAR DRIVE
DRIVE DETECTED FAULT
AUX. DRIVE DETECTED FAULT RELAY
DRIVE DETECTED FAULT
AUX. DETECTED FAULT CONTACTS
ATV61 FACTORY CONFIGURATION (MACRO CONFIGURATION = PUMPS/FANS)
76
ATV71 FACTORY CONFIGURATION (MACRO CONFIGURATION = START/STOP)
MENU
PARAMETER
SETTING
MENU
PARAMETER
SETTING
1.1 1.4 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL F4 KEY ASSIGNMENT REF 1B SWITCHING REF 1B CHANNEL AUTOMATIC RESTART
60 HZ NEMA 60 HZ LEVEL MOTOR FREQ LI3 AI2 NO CH 1 ACTIVE NO YES
1.1 1.4 1.5 1.5 1.5 1.5 1.6 1.6 1.8 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE REVERSE ASSIGNMENT R2 ASSIGNMENT AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL FAULT RESET AUTOMATIC RESTART CATCH ON THE FLY
60 HZ NEMA 60 HZ LEVEL NO DRV RUNNING MOTOR FREQ LI3 AI2 LI4 YES YES
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
30072-454-01 1/2012
Figure 24:
Power Circuit W (without bypass): 460 V, Three Phase, 125–700 HP (Drawing No. 213288)
DISCONNECTING MEANS WITH FUSES
ALTIVAR DRIVE
DRIVE DETECTED FAULT
AUX. DRIVE DETECTED FAULT RELAY
DRIVE DETECTED FAULT
AUX. DETECTED FAULT CONTACTS
ATV61 FACTORY CONFIGURATION (MACRO CONFIGURATION = PUMPS/FANS)
ATV71 FACTORY CONFIGURATION (MACRO CONFIGURATION = START/STOP)
MENU
PARAMETER
SETTING
MENU
PARAMETER
SETTING
1.1 1.4 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL F4 KEY ASSIGNMENT REF 1B SWITCHING REF 1B CHANNEL AUTOMATIC RESTART
60 HZ NEMA 60 HZ LEVEL MOTOR FREQ LI3 AI2 NO CH 1 ACTIVE NO YES
1.1 1.4 1.5 1.5 1.5 1.5 1.6 1.6 1.8 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE REVERSE ASSIGNMENT R2 ASSIGNMENT AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL FAULT RESET AUTOMATIC RESTART CATCH ON THE FLY
60 HZ NEMA 60 HZ LEVEL NO DRV RUNNING MOTOR FREQ LI3 AI2 LI4 YES YES
© 2012 Schneider Electric All Rights Reserved
77
Altivar™ 61/71 Field Drive Section 5—Power and Control Circuit Elementary Diagrams
Figure 25:
30072-454-01 1/2012
Power Circuit Y (with bypass): 230 V, Three Phase, 1–50 HP; 460 V, Three Phase, 1–100 HP (Drawing No. 213199)
ALTIVAR DRIVE
DRIVE DETECTED FAULT
AUX. DRIVE DETECTED FAULT RELAY
DRIVE DETECTED FAULT
AUX. DETECTED FAULT CONTACTS
ATV61 FACTORY CONFIGURATION (MACRO CONFIGURATION = PUMPS/FANS)
78
ATV71 FACTORY CONFIGURATION (MACRO CONFIGURATION = START/STOP)
MENU
PARAMETER
SETTING
MENU
PARAMETER
SETTING
1.1 1.4 1.5 1.5 1.6 1.6 1.6 1.7 1.7 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL F4 KEY ASSIGNMENT REF 1B SWITCHING REF 1B CHANNEL AUTOMATIC RESTART
60 HZ NEMA 60 HZ LEVEL MOTOR FREQ LI3 AI2 NO CH 1 ACTIVE NO YES
1.1 1.4 1.5 1.5 1.5 1.5 1.6 1.6 1.8 1.8 1.8
STANDARD MOT. FREQ MAX FREQUENCY 2 WIRE TYPE REVERSE ASSIGNMENT R2 ASSIGNMENT AO1 ASSIGNMENT REF 2 SWITCHING REF 2 CHANNEL FAULT RESET AUTOMATIC RESTART CATCH ON THE FLY
60 HZ NEMA 60 HZ LEVEL NO DRV RUNNING MOTOR FREQ LI3 AI2 LI4 YES YES
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
30072-454-01 1/2012
Appendix A—Renewable Parts Table 34:
460 V Renewable Parts
Description
Qty. 1–15 hp
Power Converter: Variable Torque 1 (VT)
ATV61H075N4 (1 hp) ATV61HU15N4 (2 hp) ATV61HU22N4 (3 hp) ATV61HU40N4 (5 hp) ATV61HU55N4 (7.5 hp) ATV61HU75N4 (10 hp) ATV61HD11N4 (15 hp)
Qty. 20–50 hp
Qty. 60–100 hp
Qty. 125–150 hp
1
ATV61HD15N4 (20 hp) ATV61HD18N4 (25 hp) ATV61HD22N4 (30 hp) ATV61HD30N4 (40 hp) ATV61HD37N4 (50 hp)
1
ATV61HD45N4 (60 hp) ATV61HD55N4 (75 hp) ATV61HD75N4 (100 hp)
1
ATV61HD90N4 (125 hp) ATV61HC11N4 (150 hp)
Power Converter: Constant Torque 1 (CT)
ATV71H075N4 (1 hp) ATV71HU15N4 (2 hp) ATV71HU22N4 (3 hp) ATV71HU40N4 (5 hp) ATV71HU55N4 (7.5 hp) ATV71HU75N4 (10 hp) ATV71HD11N4 (15 hp)
1
ATV71HD15N4 (20 hp) ATV71HD18N4 (25 hp) ATV71HD22N4 (30 hp) ATV71HD30N4 (40 hp) ATV71HD37N4 (50 hp)
1
ATV71HD45N4 (60 hp) ATV71HD55N4 (75 hp) ATV71HD75N4 (100 hp)
1
ATV71HD90N4 (125 hp)
Graphic Display
VW3A1101
1
VW3A1101
1
VW3A1101
1
VW3A1101
1
Power Fuses (VT)
N/A
N/A
N/A
3
Bussmann LPJ300SP (125 hp) Bussmann LPJ400SP (150 hp)
Power Fuses (CT)
N/A
N/A
N/A
3
Bussmann LPJ300SP (125 hp)
Control Fuses Primary
2
Ferraz Shawmut ATQR3-1/2 2
Ferraz Shawmut ATQR3-1/2 2
Ferraz Shawmut ATQR5
2
Ferraz Shawmut ATQR5
Control Fuses Secondary
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
Pilot Light Red
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
Pilot Light Yellow
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
Pilot Light Green1 1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
Pilot Light Mounting Collar w/ Red Light Module
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
Pilot Light Mounting Collar w/ Yellow Light Module
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
Pilot Light Mounting Collar w/ Green Light Module1
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
3R Space Heater
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 400 W, 120 Vac DAH4001B
1
Hoffman 400 W, 120 Vac DAH4001B
Stirring Fan Assembly
1
31158-065-50
1
31158-065-50
1
31158-065-50
1
31158-065-50
N/A
2
FANKIT1 (60–100 hp)
2
FANKIT1(100–125 hp)
VZ3V1205 (20–25 hp) VZ3V1211 (30 hp) VZ3V1206 (40–50 hp)
1
VZ3V1208 (60–100 hp)
1
VZ3V1215 (125–150 hp)
Top Fan Assembly Heatsink Fans
N/A
1
Heatsink Blowers
VZ3V1203 (1–3 hp) VZ3V1209 (5 hp) VZ3V1204 (7.5–10 hp) VZ3V1210 (15 hp)
1
N/A
N/A
N/A
N/A
Surge Arrestor (HWA Series)2
1
TVS4HWA80X
1
TVS4HWA80X
1
TVS4HWA80X
1
TVS4HWA80X
Surge Arrestor (SDSA Series)2
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
Units with bypass have two green lights (150 hp max).
2
SDSA series is standard unless HWA series is ordered as an option.
© 2012 Schneider Electric All Rights Reserved
79
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
Table 34:
30072-454-01 1/2012
460 V Renewable Parts (continued)
Description
Qty. 200–350 hp
Qty. 400–500 hp
Qty. 600–700 hp
Power Converter: Variable Torque (VT)
1
ATV61HC13N4 (200 hp) ATV61HC16N4 (250 hp) ATV61HC22N4 (300 hp) ATV61HC22N4 (350 hp)
Power Converter: Constant Torque (CT)
1
ATV71HC11N4 (150 hp) ATV71HC13N4 (200 hp) ATV71HC16N4 (250 hp)
1
ATV71HC20N4 (300 hp) ATV71HC25N4 (350 hp) ATV71HC25N4 (400 hp) ATV71HC28N4 (450 hp)
1
ATV71HC31N4 (500 hp) ATV71HC40N4 (600 hp)
Graphic Display
1
VW3A1101
1
VW3A1101
1
VW3A1101
Power Fuses (VT)
3
Bussmann LPJ400SP (200 hp) Bussmann LPJ600SP (250 hp) Bussmann LPJ600SP (300–350 hp)1
3
Bussmann LPJ600SP (400–500 hp)1
3
Ferraz Shawmut A4BQ1000 (600 hp) Ferraz Shawmut A4BQ1200 (700 hp)
Power Fuses (CT)
3
Bussmann LPJ300SP (150 hp) Bussmann LPJ400SP (200 hp) Bussmann LPJ400SP (250 hp)1
3
Bussmann LPJ500SP (300–350 hp)1 Bussmann LPJ600SP (400–450 hp)1
3
Bussmann LPJ600SP (500 hp)1 Ferraz Shawmut A4BQ1000 (600 hp)
Control Fuses Primary
2
Ferraz Shawmut ATQR5
2
Ferraz Shawmut ATQR3-1/2
2
Ferraz Shawmut ATQR3-1/2
Control Fuses Secondary
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
1
ATV61HC25N4 (400 hp) ATV61HC31N4 (450 hp) ATV61HC31N4 (500 hp)
1
ATV61HC40N4 (600 hp) ATV61HC50N4 (700 hp)
Pilot Light Red
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
Pilot Light Yellow
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
Pilot Light Green
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
Pilot Light Mounting Collar w/ Red Light 1 Module
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
Pilot Light Mounting Collar w/ Yellow 1 Light Module
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
Pilot Light Mounting Collar w/ Green 1 Light Module
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
3R Space Heater
1
Hoffman 400 W, 120 Vac DAH4001B
2
Hoffman 400 W, 120 Vac DAH4001B
2
Hoffman 400 W, 120 Vac DAH4001B
Stirring Fan Assembly
1
31158-065-50
2
31158-065-50
2
31158-065-50
Top Fan Assembly
3
FANKIT1 (200–350 hp)
3
FANKIT2 (400–500 hp)
4
FANKIT2 (600–700 hp)
Heatsink Blowers
1
VZ3V1212 (200–350 hp)
2
VZ3V1212 (400–500 hp)
3
VZ3V1212 (600–700 hp)
Surge Arrestor (HWA Series)2
1
TVS4HWA80X
1
TVS4HWA80X
1
TVS4HWA80X
Surge Arrestor (SDSA Series)2
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
Bussmann Class J time delay fuse required.
2
SDSA series is standard unless HWA series is ordered as an option.
80
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
30072-454-01 1/2012
Table 35: Description
230 V Renewable Parts Qty. 1–10 hp
Qty. 15–30 hp
Power Converter: 1 Variable Torque (VT)
ATV61H075M3 (1 hp) ATV61HU15M3 (2 hp) ATV61HU22M3 (3 hp) ATV61HU40M3 (5 hp) 1 ATV61HU55M3 (7.5 hp) ATV61HU75M3 (10 hp)
ATV61HD11M3X (15 hp) ATV61HD15M3X (20 hp) ATV61HD18M3X (25 hp) ATV61HD22M3X (30 hp)
Graphic Display 1
VW3A1101
VW3A1101
Power Fuses
1
–
Qty. 40–50 hp
Qty. 60–100 hp ATV61HD45M3X (60 hp) ATV61HD55M3X (75 hp) ATV61HD75M3X (100 hp)
1
ATV61HD90M3X (125 hp)
1
VW3A1101
1
VW3A1101
–
3
Bussmann LPJ250SP (60 hp) Bussmann LPJ350SP (75–100 hp)
3
Bussmann LPJ450SP (125 hp)
1
ATV61HD30M3X (40 hp) ATV61HD37M3X (50 hp)
1
1
VW3A1101
–
Qty. 125 hp
Control Fuses Primary
2
Ferraz Shawmut ATQR3-1/2
2
Ferraz Shawmut ATQR3-1/2
2
Ferraz Shawmut ATQR5
2
Ferraz Shawmut ATQR5
2
Ferraz Shawmut ATQR5
Control Fuses Secondary
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
Pilot Light Red
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
Pilot Light Yellow
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
Pilot Light Green
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
Pilot Light Mounting Collar 1 w/ Red Light Module
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
Pilot Light Mounting Collar 1 w/ Yellow Light Module
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
Pilot Light Mounting Collar 1 w/ Green Light Module
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
3R Space Heater
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 400 W, 120 Vac DAH4001B
1
Hoffman 400 W, 120 Vac DAH4001B
1
Hoffman 400 W, 120 Vac DAH4001B
Stirring Fan Assembly
1
31158-065-50
1
31158-065-50
1
31158-065-50
1
31158-065-50
1
31158-065-50
–
2
FANKIT1 (40–50 hp)
2
FANKIT1 (60–100 hp)
3
FANKIT1 (125 hp)
VZ3V1205 (15–20 hp) VZ3V1211 (25–30 hp)
1
VZ3V1207 (40–50 hp)
1
VZ3V1207 (60 hp) VZ3V1215 (75–100 hp)
–
–
VZ3V1216 (125 hp)
Top Fan Assembly Heatsink Fans
–
1
Heatsink Blowers
VZ3V1203 (1–2 hp) VZ3V1209 (3–5 hp) VZ3V1204 (7–5 hp) VZ3V1210 (10 hp)
1
–
–
–
Surge Arrestor (HWA Series)1
1
TVS3HWA80X
1
TVS3HWA80X
1
TVS3HWA80X
1
TVS3HWA80X
1
TVS3HWA80X
Surge Arrestor (SDSA Series)
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
SDSA3650
1
SDSA series is standard unless HWA series is ordered as an option.
© 2012 Schneider Electric All Rights Reserved
81
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
Table 36:
30072-454-01 1/2012
230 V, Single Phase Renewable Parts (3-phase motors only)
Description
Qty. 1–7.5 hp
Power Converter: Variable Torque (VT)
1
Graphic Display
1
Qty. 10–15 hp
Qty. 20–25 hp
Qty. 30 hp
ATV61HU15M3 (1 hp) ATV61HU22M3 (2 hp) ATV61HU30M3 (3 hp) ATV61HU55M3 (5 hp) ATV61HU75M3 (7.5 hp)
1
ATV61HD15M3X (10 hp) ATV61HD22M3X (15 hp)
1
ATV61HD30M3X (20 hp) ATV61HD37M3X (25 hp)
1
ATV61HD45M3X (30 hp)
VW3A1101
1
VW3A1101
1
VW3A1101
1
VW3A1101
Power Fuses
–
–
–
Control Fuses Primary
2
Ferraz Shawmut ATQR3-1/2
2
Ferraz Shawmut ATQR3-1/2
Bussmann LPJ250SP
2
Ferraz Shawmut ATQR5
2
Ferraz Shawmut ATQR5
Control Fuses Secondary
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR7
1
Ferraz Shawmut ATQR10
1
Ferraz Shawmut ATQR10
Pilot Light Red
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
1
ZB4BV043
Pilot Light Yellow
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
1
ZB4BV053
Pilot Light Green
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
1
ZB4BV033
Pilot Light Mounting Collar w/ Red Light Module
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
1
ZB4BVBG4
Pilot Light Mounting Collar w/ Yellow Light Module
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
1
ZB4BVBG5
Pilot Light Mounting Collar w/ Green Light Module
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
1
ZB4BVBG3
3R Space Heater
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 200 W, 120 Vac DAH2001A
1
Hoffman 400 W, 120 Vac DAH4001B
1
Hoffman 400 W, 120 Vac DAH4001B
Stirring Fan Assembly
1
31158-065-50
1
31158-065-50
1
31158-065-50
1
31158-065-50
Heatsink Fans
1
VZ3V1203 (1 hp) VZ3V1209 (2–3 hp) VZ3V1204 (5 hp) VZ3V1210 (7.5 hp)
1
VZ3V1205 (10 hp) VZ3V1211 (15 hp)
1
VZ3V1207 (20–25 hp)
1
VZ3V1207 (30 hp)
Surge Arrestor (HWA Series)1
1
TVS1HWA80X
1
TVS1HWA80X
1
TVS1HWA80X
1
TVS1HWA80X
Surge Arrestor (SDSA Series)1
1
SDSA1175
1
SDSA1175
1
SDSA1175
1
SDSA1175
1
82
SDSA series is standard unless HWA series is ordered as an option.
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
30072-454-01 1/2012
Table 37:
Overcurrent Protection Devices (Fuses and Circuit Breakers) VT Catalog Number
460 V
230 V
hp Circuit Breaker Fuse
Fuse Class
Catalog Number
hp
Circuit Breaker
Fuse
Fuse Class
8xxx IFD C H 4 V __
1
HLL36015
N/A
N/A
8xxx IFD C H 4 C __
1
HLL36015
N/A
N/A
8xxx IFD D H 4 V __
2
HLL36015
N/A
N/A
8xxx IFD D H 4 C __
2
HLL36015
N/A
N/A
8xxx IFD E H 4 V __
3
HLL36015
N/A
N/A
8xxx IFD E H 4 C __
3
HLL36015
N/A
N/A
8xxx IFD F H 4 V __
5
HLL36020
N/A
N/A
8xxx IFD F H 4 C __
5
HLL36020
N/A
N/A
8xxx IFD G H 4 V __ 7.5
HLL36030
N/A
N/A
8xxx IFD G H 4 C __ 7.5
HLL36030
N/A
N/A
8xxx IFD H H 4 V __
10
HLL36040
N/A
N/A
8xxx IFD H H 4 C __
HLL36040
N/A
N/A
8xxx IFD J H 4 V __
15
HLL36060
N/A
N/A
8xxx IFD J H 4 C __
15
HLL36060
N/A
N/A
8xxx IFD K H 4 V __
20
HLL36070
N/A
N/A
8xxx IFD K H 4 C __
20
HLL36070
N/A
N/A
8xxx IFD L H 4 V __
25
HLL36070
N/A
N/A
8xxx IFD L H 4 C __
25
HLL36070
N/A
N/A
8xxx IFD M H 4 V __
30
HLL36100
N/A
N/A
8xxx IFD M H 4 C __
30
HLL36100
N/A
N/A
8xxx IFD N H 4 V __
40
HLL36125
N/A
N/A
8xxx IFD N H 4 C __
40
HLL36125
N/A
N/A
8xxx IFD P H 4 V __
50
HLL36150
N/A
N/A
8xxx IFD P H 4 C __
50
HLL36150
N/A
N/A
8xxx IFD Q H 4 V __
60
JLL36200
N/A
N/A
8xxx IFD Q H 4 C __
60
JLL36200
N/A
N/A
8xxx IFD R H 4 V __
75
JLL36225
N/A
N/A
8xxx IFD R H 4 C __
75
JLL36225
N/A
N/A
8xxx IFD S H 4 V __ 100
JLL36250
N/A
N/A
8xxx IFD S H 4 C __ 100
JLL36250
N/A
N/A
8xxx IFD T H 4 V __ 125
N/A
300
J
8xxx IFD T H 4 C __ 125
N/A
300
J
8xxx IFD U H 4 V __ 150
N/A
400
J
8xxx IFD U H 4 C __ 150
N/A
300
J
460 V
10
8xxx IFD W H 4 V __ 200
N/A
400
J
8xxx IFD W H 4 C __ 200
N/A
400
J
8xxx IFD X H 4 V __ 250
N/A
600
J
8xxx IFD X H 4 C __ 250
N/A
4001
J
8xxx IFD Y H 4 V __ 300
N/A
6001
J
8xxx IFD Y H 4 C __ 300
N/A
5001
J
8xxx IFD Z H 4 V __ 350
N/A
6001
J
8xxx IFD Z H 4 C __ 350
N/A
5001
J
8xxx IFD 4 H 4 V __ 400 PLL34080CU33A
6001
J
8xxx IFD 4 H 4 C __ 400 PLL34080CU33A
6001
J
8xxx IFD 5 H 4 V __ 450 PLL34080CU33A
6001
J
8xxx IFD 5 H 4 C __ 450 PLL34080CU33A
6001
J
8xxx IFD 6 H 4 V __ 500 PLL34080CU33A
6001
J
8xxx IFD 6 H 4 C __ 500 PLL34080CU33A
6001
J
8xxx IFD 7 H 4 V __ 600 PJL36080CU44A
1000
L
8xxx IFD 7 H 4 C __ 600 PJL36080CU44A
1000
L
8xxx IFD 8 H 4 V __ 700 PJL36100CU44A
1200
L
8xxx IFD C H 3 V __
1
HLL36015
N/A
N/A
8xxx IFD D H 3 V __
2
HLL36025
N/A
N/A
8xxx IFD E H 3 V __
3
HLL36040
N/A
N/A
8xxx IFD F H 3 V __
5
HLL36040
N/A
N/A
8xxx IFD G H 3 V __ 7.5
HLL36070
N/A
N/A
8xxx IFD H H 3 V __
10
HLL36110
N/A
N/A
8xxx IFD J H 3 V __
15
HLL36125
N/A
N/A
8xxx IFD K H 3 V __
20
JLL36175
N/A
N/A
8xxx IFD L H 3 V __
25
JLL36200
N/A
N/A
8xxx IFD M H 3 V __
30
JLL36250
N/A
N/A
8xxx IFD N H 3 V __
40
JLL36250
N/A
N/A
8xxx IFD P H 3 V __
50
JLL36250
N/A
N/A
8xxx IFD Q H 3 V __
60
N/A
250
J
8xxx IFD R H 3 V __
75
N/A
350
J
8xxx IFD S H 3 V __ 100
N/A
350
J
8xxx IFD T H 3 V __ 125
N/A
450
J
8xxx IFD C H 1 V __
1
HJL26025
N/A
N/A
8xxx IFD D H 1 V __
2
HLL26040
N/A
N/A
8xxx IFD E H 1 V __
3
HLL26040
N/A
N/A
8xxx IFD F H 1 V __
5
HLL26070
N/A
N/A
HLL26110
N/A
N/A
HLL26175
N/A
N/A N/A
230 V, 8xxx IFD G H 1 V __ 7.5 1ph 8xxx IFD H H 1 V __ 10
1
CT
8xxx IFD J H 1 V __
15
JLL26250
N/A
8xxx IFD K H 1 V __
20
JLL26250
N/A
N/A
8xxx IFD L H 1 V __
25
JLL26250
N/A
N/A
8xxx IFD M H 1 V __
30
N/A
250
J
230 V
230 V, 1ph
Bussmann Class J time delay fuse required.
© 2012 Schneider Electric All Rights Reserved
83
Altivar™ 61/71 Field Drive Appendix A—Renewable Parts
Table 38:
30072-454-01 1/2012
Replacement Power Converter Part Numbers VT Catalog Number
460 V
230 V
230 V, 1ph
84
CT hp
Power Converter Part Number
Catalog Number
hp
Power Converter Part Number
8xxx
IFD
C
H
4
V
__
1
ATV61H075N4
8xxx
IFD
C
H
4
C
__
1
ATV71H075N4
8xxx
IFD
D
H
4
V
__
2
ATV61HU15N4
8xxx
IFD
D
H
4
C
__
2
ATV71HU15N4
8xxx
IFD
E
H
4
V
__
3
ATV61HU22N4
8xxx
IFD
E
H
4
C
__
3
ATV71HU22N4
8xxx
IFD
F
H
4
V
__
5
ATV61HU40N4
8xxx
IFD
F
H
4
C
__
5
ATV71HU40N4
8xxx
IFD
G
H
4
V
__
7.5
ATV61HU55N4
8xxx
IFD
G
H
4
C
__
7.5
ATV71HU55N4
8xxx
IFD
H
H
4
V
__
10
ATV61HU75N4
8xxx
IFD
H
H
4
C
__
10
ATV71HU75N4
8xxx
IFD
J
H
4
V
__
15
ATV61HD11N4
8xxx
IFD
J
H
4
C
__
15
ATV71HD11N4
8xxx
IFD
K
H
4
V
__
20
ATV61HD15N4
8xxx
IFD
K
H
4
C
__
20
ATV71HD15N4
8xxx
IFD
L
H
4
V
__
25
ATV61HD18N4
8xxx
IFD
L
H
4
C
__
25
ATV71HD18N4
8xxx
IFD
M
H
4
V
__
30
ATV61HD22N4
8xxx
IFD
M
H
4
C
__
30
ATV71HD22N4
8xxx
IFD
N
H
4
V
__
40
ATV61HD30N4
8xxx
IFD
N
H
4
C
__
40
ATV71HD30N4
8xxx
IFD
P
H
4
V
__
50
ATV61HD37N4
8xxx
IFD
P
H
4
C
__
50
ATV71HD37N4
8xxx
IFD
Q
H
4
V
__
60
ATV61HD45N4
8xxx
IFD
Q
H
4
C
__
60
ATV71HD45N4
8xxx
IFD
R
H
4
V
__
75
ATV61HD55N4
8xxx
IFD
R
H
4
C
__
75
ATV71HD55N4
8xxx
IFD
S
H
4
V
__
100
ATV61HD75N4
8xxx
IFD
S
H
4
C
__
100
ATV71HD75N4
8xxx
IFD
T
H
4
V
__
125
ATV61HD90N4
8xxx
IFD
T
H
4
C
__
125
ATV71HD90N4
8xxx
IFD
U
H
4
V
__
150
ATV61HC11N4
8xxx
IFD
U
H
4
C
__
150
ATV71HC11N4
8xxx
IFD
W
H
4
V
__
200
ATV61HC13N4
8xxx
IFD
W
H
4
C
__
200
ATV71HC13N4
8xxx
IFD
X
H
4
V
__
250
ATV61HC16N4
8xxx
IFD
X
H
4
C
__
250
ATV71HC16N4
8xxx
IFD
Y
H
4
V
__
300
ATV61HC22N4
8xxx
IFD
Y
H
4
C
__
300
ATV71HC22N4
8xxx
IFD
Z
H
4
V
__
350
ATV61HC22N4
8xxx
IFD
Z
H
4
C
__
350
ATV71HC25N4
8xxx
IFD
4
H
4
V
__
400
ATV61HC25N4
8xxx
IFD
4
H
4
C
__
400
ATV71HC25N4
8xxx
IFD
5
H
4
V
__
450
ATV61HC31N4
8xxx
IFD
5
H
4
C
__
450
ATV71HC28N4
8xxx
IFD
6
H
4
V
__
500
ATV61HC31N4
8xxx
IFD
6
H
4
C
__
500
ATV71HC31N4
8xxx
IFD
7
H
4
V
__
600
ATV61HC40N4
8xxx
IFD
7
H
4
C
__
600
ATV71HC40N4
8xxx
IFD
8
H
4
V
__
700
ATV61HC50N4
8xxx
IFD
C
H
3
V
__
1
ATV61H075M3
8xxx
IFD
D
H
3
V
__
2
ATV61HU15M3
8xxx
IFD
E
H
3
V
__
3
ATV61HU22M3
8xxx
IFD
F
H
3
V
__
5
ATV61HU40M3
8xxx
IFD
G
H
3
V
__
7.5
ATV61HU55M3
8xxx
IFD
H
H
3
V
__
10
ATV61HU75M3
8xxx
IFD
J
H
3
V
__
15
ATV61HD11M3X
8xxx
IFD
K
H
3
V
__
20
ATV61HD15M3X
8xxx
IFD
L
H
3
V
__
25
ATV61HD18M3X
8xxx
IFD
M
H
3
V
__
30
ATV61HD22M3X
8xxx
IFD
N
H
3
V
__
40
ATV61HD30M3X
8xxx
IFD
P
H
3
V
__
50
ATV61HD37M3X
8xxx
IFD
Q
H
3
V
__
60
ATV61HD45M3X
8xxx
IFD
R
H
3
V
__
75
ATV61HD55M3X
8xxx
IFD
S
H
3
V
__
100
ATV61HD75M3X
8xxx
IFD
T
H
3
V
__
125
ATV61HD90M3X
8xxx
IFD
C
H
1
V
__
1
ATV61HU15M3
8xxx
IFD
D
H
1
V
__
2
ATV61HU22M3
8xxx
IFD
E
H
1
V
__
3
ATV61HU30M3
8xxx
IFD
F
H
1
V
__
5
ATV61HU55M3
8xxx
IFD
G
H
1
V
__
7.5
ATV61HU75M3
8xxx
IFD
H
H
1
V
__
10
ATV61HD15M3X
8xxx
IFD
J
H
1
V
__
15
ATV61HD22M3X
8xxx
IFD
K
H
1
V
__
20
ATV61HD30M3X
8xxx
IFD
L
H
1
V
__
25
ATV61HD37M3X
8xxx
IFD
M
H
1
V
__
30
ATV61HD45M3X
460 V
230 V
230 V, 1ph
© 2012 Schneider Electric All Rights Reserved
30072-454-01 1/2012
Altivar™ 61/71 Field Drive Appendix B—Ground Fault Protection and Testing Instructions
Appendix B—Ground Fault Protection and Testing Instructions
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Read and understand this bulletin in its entirety before installing or operating the field drive. Installation, adjustment, repair, and maintenance of the drives must be performed by qualified personnel. • The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment. • Many parts in this drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH. Use only electrically insulated tools. • DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present. • Before servicing the drive: — Disconnect all power including external control power that may be present before servicing the drive. — Place a “DO NOT TURN ON” label on the drive disconnect. — Lock disconnect in the open position. — WAIT 15 MINUTES for the DC bus capacitors to discharge. Then follow the DC Bus Voltage Measurement Procedure on page 37 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage. • Install and close all covers before applying power or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E. • This equipment must be installed and serviced only by qualified electrical personnel. • Turn off all power supplying this equipment before working on or inside the equipment. • Always use a properly rated voltage sensing device to confirm power is off. • Replace all devices, doors and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury.
DANGER UNINTENDED EQUIPMENT OPERATION Before turning on the drive or upon exiting the configuration menus, ensure that the inputs assigned to the Run command are in a state that will not cause the drive to run. Otherwise, the motor can start immediately. Failure to follow these instructions will result in death, or serious injury.
© 2012 Schneider Electric All Rights Reserved
85
Altivar™ 61/71 Field Drive Appendix B—Ground Fault Protection and Testing Instructions
Ground Fault Testing Procedure
30072-454-01 1/2012
Per the NEC, service entrance rated equipment with a disconnect or fuse rated at 1000 A or more requires ground fault protection. This is limited to solidly grounded wye electric services of more than 150 V to ground but not exceeding 600 V phase-to-phase. The 600 to 700 hp Field Drive units have ground fault protection as a standard. The ground fault protection consists of a P-Frame Schneider Electric circuit breaker with a Micrologic 6.0 A trip unit, and a neutral current transformer. Ground fault equipment must be tested at least every six months. Perform circuit breaker ground fault testing as follows, with all power removed from the drive and the circuit breaker primary. 1. This test may be performed by qualified personnel only. 2. Remove all power from the drive and the circuit breaker primary and lock out the equipment. 3. Make sure the circuit breaker is isolated from all upstream and downstream devices. 4. Use the Schneider Electric Circuit Breaker Full Function Test Kit, part number S33595. 5. Perform secondary injection testing as outlined in the installation bulletin included with the full function test kit. Verify that all applicable trip unit functions are operating properly. 6. Repeat step 5 with the circuit breaker in the open position. NOTE: The test kit states that the circuit breaker should be closed when performing the test. DO NOTclose the circuit breaker for this step. 7. If any test fails, do not put the circuit breaker into service. Contact your local sales office for factory authorized service. 8. For more details, refer to Schneider Electric Manual 48049-900-02 “Field Testing and Maintenance Guide,” section 4. 9. Log the test date and results in Table 39 of this manual.
86
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Appendix B—Ground Fault Protection and Testing Instructions
30072-454-01 1/2012
Table 39:
Test Dates for Circuit Breakers with Ground Fault Protection
NOTE: The personnel in charge of the electrical installation must retain this form and keep it available for the authority having jurisdiction. Refer to the "Ground Fault Protection and Testing Instructions" section of this manual. Use this table to record the ground fault test dates of the Schneider Electric circuit breakers with ground fault trip capability and the test results. Tests must be repeated at least every 6 months. The first line is given as an example only.
Component Designation
Component Manufacturer’s Name
Catalog Designation
Number Used
Panel Identification
Ground Fault Testing Date
Results
Circuit Breaker
Schneider Electric
PJL36100CU44A
1
8930IFD8H4VW
1/1/89
Secondary injection test passed with with Schneider Electric Full Function Test Kit p/n S33595.
© 2012 Schneider Electric All Rights Reserved
87
Altivar™ 61/71 Field Drive Appendix B—Ground Fault Protection and Testing Instructions
88
30072-454-01 1/2012
© 2012 Schneider Electric All Rights Reserved
Altivar™ 61/71 Field Drive Instruction Bulletin
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
Schneider Electric USA, Inc.
Altivar™, Square D™, and Schneider Electric™ are trademarks or registered trademarks of Schneider Electric. Other trademarks used herein are the property of their respective owners.
8001 Knightdale Blvd. Knightdale, NC 27545 USA 1-888-778-2733 www.schneider-electric.us
30072-454-01 1/2012 © 2012 Schneider Electric All Rights Reserved
