WASTEWATER TREATMENT [WWT] SOLUTION. PlanetDISK. Rotating Biological Contactor [RBC]

WASTEWATER TREATMENT [WWT] SOLUTION PlanetDISK ® Rotating Biological Contactor [RBC] “Our patented product/process is a highly engineered, sophisti...
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WASTEWATER TREATMENT [WWT] SOLUTION

PlanetDISK

®

Rotating Biological Contactor [RBC] “Our patented product/process is a highly engineered, sophisticated and yet the “simplest” solution at a very attractive cost; in order to protect the “most valuable” asset we have got on Earth. Water. manufactured by

CTG PlanetTEK Environment and Treatment Technologies PlanetDISK Compact Wastewater Treatment Units

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“When the Last Tree Is Cut Down, the Last Fish Eaten, and the Last Stream Poisoned, You Will Realize That You Cannot Eat Money!” Chief Seattle – American Indian

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PlanetDISK Biyolojik Atıksu Arıtma Paket Sistemleri

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PlanetDISK

®

At locations where there is no central sewage line and no infrastructure available, “compact” WWT units come to the rescue. In such circumstances, among all technologies and systems, unquestionably, there is one that is unilaterally preferred by all:

Rotating Biological Contactor - RBC PlanetDISK Compact Wastewater Treatment Units

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What is RBC?

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“What makes RBC so perfect is the shear simplicity behind its design.”

This is where the revolution starts! 

PlanetDISK

PlanetDISK® RBC Unit is a fixed film reactor system consisting of circular disks made of non-corrosive, virgin, High Density PolyPropylene (HDPP), mounted on a solid chrome-coated steel shaft rotating at a speed of less than 4 rpm (revolutions per minute, watch in presentation mode the above picture).



During the rotation, 40% of the disks are immersed in wastewater.



RBC process is widely used in the world since 1960s. Due to its simplicity in operation and energy saving mechanism, its popularity continues!



Originally it is German technology PlanetDISK Compact Wastewater Treatment Units

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How does RBC treat the Wastewater?

PlanetDISK 





Rotation of the rotor exposes biomass built up on “special surface” of disks to oxygen, allowing organisms grow and multiply. Dissolved oxygen and organic matter in wastewater populate the biomass to be metabolized. Once the biomass thickness on disk reaches 1-2.5 mm excess biomass shears off naturally by gravity; as the disks turn the process repeats itself; no big surprise there; the genious is in the long-lasting quality and design and the patented process we engineered for you. Small amount of biomass (TSS) is finally settled at the final clarifier. PlanetDISK Compact Wastewater Treatment Units

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®

How does RBC treat the Wastewater? PlanetDISK

“here in a nutshell…”

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Rotation



The bacteria in wastewater “themselves” act as cleaners

RBC 

Tank

About 40% is submerged





The organic load in the wastewater is bacteria‘s food The organic waste bacteria grow quickly by consuming other organic waste matter suspended in the wastewater. The converted suspensors are removed as sludge; (potential source of energy/fertilizer by itself). Following the designed “natural flow” and process cycles, clear water product is generated.

PlanetDISK Compact Wastewater Treatment Units

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PlanetDISK Project Layout Examples ®

Units can be placed above ground or underground

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PlanetDISK® RBC System.

PlanetDISK Compact Wastewater Treatment Units

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PlanetDISK® is SUSTAINABILITY! As concerns over water scarcity grow, so does the need to treat the wastewater economically, at dependable, consistent quality. Time and resources are running out. 





Authorities are more strict than ever to protect the environment. Amount of stiff penalties are increasing steadily.

You need “consistent” superior performance that does not require highly qualified personnel; you need significant reductions in your energy bills; you lack space and patience while your site grows in demands; want more water treated for less money and for the long-haul; you want odor-free, noise-free and trouble-free a solution. PlanetDISK® is ready to meet and exceed your expectations with respect 9 PlanetDISK Compact Wastewater Treatment Units to all related criteria!

PlanetDISK® PlanetDISK® satisfies all “domestic wastewater treatment” requirements at “proven” top performance exceeding European Environmental Criteria; eg. BOD levels < 20mg/l (our products are averaging in fact 10mg/l); also nitrification, denitrification and phosphate removal requirements as typically defined.

PlanetDISK Compact Wastewater Treatment Units

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Baku -Tiblisi – Ceyhan Crude Oil Pipeline Pumpstations at K.Maras, Posof and Erzincan Project by BP and Tekfen (funded by World Bank)

WWTP for 3 BP pumping stations are assigned to PlanetTEK. These stations are located at 3000 – 3500 mt altitude where the temperatures are as low as -25C. PlanetDISK Compact Wastewater Treatment Units

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Baku -Tiblisi – Ceyhan Crude Oil Pipeline BP-BTC-Tekfen (funded by World Bank) All units and pipes are wrapped by heat tracing elements to protect the system from freezing PlanetDISK Compact Wastewater Treatment Units

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BP Project: Tekfen, One of top 200 Construction comps in the world:

“Should we need any other compact waste water treatment units, we would prefer RBC technology and PlanetDISK. We thank PlanetTEK for an excellent system and technical service.”

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Baku -Tiblisi – Ceyhan Crude Oil Pipeline BP-BTC-Tekfen PlanetDISK® Waste Water Treatment Analysis Results (Biological Oxygen Demand is reduced to 10mg/L from 260mg/L (>95% efficiency)

PlanetDISK Compact Wastewater Treatment Units

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Some of the most luxurious housing sites in Istanbul, Bodrum and Antakya trust none other than PlanetDISK® for their wastewater treatment solutions. Monarch Gardens of Bodrum

Sultankoru Houses of Zekeriyaköy Istanbul Construction ->>

PlanetDISK Compact Wastewater Treatment Units

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Some of the most luxurious housing sites in Istanbul, Bodrum and Antakya trust none other than PlanetDISK® for their wastewater treatment solutions.

Sayek Houses of Iskenderun Sayek A.S.

Gölmahal Houses of Istanbul - Yalcınlar A.S. PlanetDISK Compact Wastewater Treatment Units

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Some of the most luxurious housing sites in Istanbul, Bodrum and Antakya trust none other than PlanetDISK® for their wastewater treatment solutions. Park Houses of Antakya, the most prestigious site of Antakya

PlanetDISK unit is placed under ground

MYTOWN Houses of Zekeriyakoy – Istanbul Guney Construction PlanetDISK Compact Wastewater Treatment Units

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Villages of Ankara and Edirne have chosen PlanetDISK® in search of wastewater treatment solutions, demanding minimal energy consumption and minimal supervision and maintenance!

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Edirne, Turkey PlanetDISK WWTP – 4500 people capacity

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PlanetDISK Biyolojik Atıksu Arıtma Paket Sistemleri

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In last 6 months of 2011, 6 villages have chosen PlanetDISK® Systems for dependable, economical Waste Water Treatment Plants! Ankara Pazar – Kazan (500 people/day) Ankara Bezirhane – Gölbaşı Edirne Sultaniçe (4500 people/day)

Edirne Büyükevren (1000 people/day)

(1700 people/day)

Ankara Akkuzulu (2150 people/day) PlanetDISK Compact Wastewater Treatment Units

Ankara Y. Çavundur (1300 people/day) 20

PlanetDISK’s patented design and “simple” energy saving technology has been attracting plenty of municipalities, mayors and other curious officials who are intrigued by our durable technology waste water treatment unit with easy maintenance.

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PlanetTEK PlanetDISK Çevre Compact ve Arıtma Wastewater Teknolojileri Treatment Units

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Greater City of Ankara (capital city of Turkey) exhibited PlanetDISK as the great technology that is treating Ankara villages’ waste water non stop all year long! Many mayors and officials visited the stand to find solutions for their locations up to 20,000 habitants.

PlanetDISK Compact Wastewater Treatment Units

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Today, PlanetDISK® is one of less than 20 OEM brands in the world with a potential to grow WORLDWIDE! •PlanetDISK® is a registered trademark.

•The only product in Turkey with CE certification •PlanetDISK®’s features are protected by “Utility Model Certificate” of Compact Wastewater Turkish Patent Institute.PlanetDISK Treatment Units

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PlanetDISK® units are silently working 24 hoursa-day for a better today and tomorrow.

From Edirne........to Istanbul......to Diyarbakir......to Rize......to Erzincan.

To Algeria......to Bahrain....to Bodrum.....to Ankara.......to Adapazari.... PlanetDISK Compact Wastewater Treatment Units

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At CTG PlanetTEK, we love what we do and we are proud of our products.

PlanetDISK Compact Wastewater Treatment Units

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RBC vs Activated Sludge (AS) 1. In most AS systems, the quality, age and the physical properties of the sludge must be observed by trained personnel for consistent results. Such systems heavily depend on human factor and therefore, very often the system fails! 2. In PlanetDISK® RBC system, the aging sludge shears off at a steady rate by gravity as the disks turn.

3. RBC system requires less attention - less maintenance. Therefore provides consistent treatment results. RBC system is not dependent on operator skills at all! 4.One of the major reasons why most housing sites, hotels and small communities prefer RBC over all other technologies; consistent process results at even shock loadings upto 2.5 times for a period of 2-3 days! PlanetDISK Compact Wastewater Treatment Units

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RBC vs Activated Sludge (AS) 1. In AS system, the forced air is blown into the wastewater via blowers that use much energy. A typical AS blower for 250 people / day uses 4-5kw. 1. In RBC system, the rotation of the rotor exposes biomass on disks to oxygen, allowing organisms to multiply. 4 rpm and reduction gear consumes less than 0.37 kW for a typical 300-400 people /day community PlanetDISK® unit. That is energy savings up to 80%! 2. PlanetDisk® technology is still by far the least energy consuming technology when compared to all other technologies.

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What are the competitive advantages of PlanetDISK®? Case Study: Kiryas Joel, NewYork Population: 13,100 Source: http://www.americancityandcounty.com/mag/government_ big_solutions_small/



All three (treatment) alternatives had common elements — each had influent screening, primary settling, disinfection and an operations building — and capital cost estimates were similar. However, RBC clearly had lower operation and maintenance costs as a result of power and labor savings. (The other options involved heavy energy usage from large blowers and an additional operator to frequently monitor process variables.)

Overall, the RBC alternative offered the best combination of reasonable capital cost and low operations and maintenance costs. Additionally, it is simple to operate and does not require constant attention or sophisticated instrumentation PlanetDISK Compact Wastewater Treatment Units

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What are the competitive advantages of PlanetDISK®? 





Odour-free technology – No blowers driving smell out of the plant. Also the odor causing bacteria is destroyed by the friendly bacteria on disks. Therefore the air actually is cleaner – contains less bacteria – around PlanetDISK® units! Noise - free technology –Low-energy consumption electric motor has less than 50 db noise level compared to 100-120 db noise levels of most blowers. Less space required - discs with thousands of square meter surface area, where oxidizing bacteria grow on, can be stacked in a small area. That is 20-50 % saving in foot print. Here is a PlanetDISK unit only 7 m away from a swimming pool. NO ODOR! NO NOISE! PlanetDISK Compact Wastewater Treatment Units

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What are the competitive advantages of PlanetDISK®? 2 different standart sizes of disks are available to satisfy different requirements of clients changing from 50-10,000 pe. 2 m diameter disks in Fiber, PE or concrete tanks 125cm diameter disks in fiber pools.

125 cm diameter disk PlanetDISK® unit in a container PlanetDISK Compact Wastewater Treatment Units

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What are the competitive advantages of PlanetDISK®? PlanetDISK works perfectly well in cold temperatures – so long as precautions are taken to prevent waste water temperature to drop below 14C.

Capacity can be increased by addition of new units or can also be decreased seasonally when not needed. RBC technology utilizing fixed film principal has the most tolerance against sudden changes in both the hydraulic and the organic load. PlanetDISK Compact Wastewater Treatment Units

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PlanetDISK® has unique combined features that most other manufacturers don’t; an all in one unit! 





HDPP Polypropylene, PE and GRP fiberglass – all corrosion resistant materials that will allow the unit to perform for many years! Solid chrome coated steel is used for structure rigidity. Galvanized and epoxy painted parts are chosen against corrosion Galvanized pipes are used to carry the weight of the disks

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NEW Design 2013

This new design and process principles of PlanetDISK® is protected by Patent Institute of Turkey since May 2011. It contains 8 pizza slices design that allows sludge to slide freely off the surface of the disks. The disks also can be replaced w/o removing the whole rotor and the body. Pie shaped disks are preferred most recently in the USA, Canada and some British models only. New PlanetDISK® model has 750 sqm disk surface area that is capable of treating typical domestic wastewater at a rate of 250-500 people/day (70 m3/day) and runs on 0.37kW motor and a specialized reduction gear set! The unit, 2.2m W x 3.1 m L x 2.8m H weighs 7tons when in operation. 33 PlanetDISK Compact Wastewater Treatment Units

What makes RBC so perfect is the shear simplicity behind its operation. This is the ultimate key to a sustainable Wastewater Treatment process and we simply agree with the master’s words;

“Simplicity is the ultimate sophistication.” Leonardo da Vinci

Increasing energy costs and difficult maintenance of classical technologies like “activated sludge” are making RBC and PlanetDISK® the optimum solution for sustainable environment protection as well as recycling of wastewater for clean water and irrigation purposes. PlanetDISK Compact Wastewater Treatment Units

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EDIRNE, Turkey Organized Industrial Site Domestic Waste watrer will be treated by PlanetDISK RBC Units!

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PlanetDISK Biyolojik Atıksu Arıtma Paket Sistemleri

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Lipton Tea has preferred PlanetDISK in social responsibility projects, building wastewater treatment plants in Black Sea villages of Turkey!

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PlanetDISK Biyolojik Atıksu Arıtma Paket Sistemleri

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This plant of 6 units can treat upto 400m3/day, bringing BOI5 of 300mg/L down to 40mg/L!

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PlanetTEK Çevre ve Arıtma Teknolojileri

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Igneada, a small town at the border of Bulgaria and Turkey has 2 PlanetDISK RBC plants for a total of 5000 people capacity!

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PlanetTEK Çevre ve Arıtma Teknolojileri

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PlanetDISK® is running 24 hours-a-day in 3 continents for a better tomorrow.

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PlanetDISK® is running 24 hours-a-day in 3 continents for a better tomorrow.

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Our Certificates

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PlanetDISK® = RBC PlanetDISK® RBC Compact WWT Unit is the right choice for; Villages; Housing estates/projects; Hotels and holiday villages; Industrial plants; Construction sites; Natural reserves/habitats; Eco-friendly projects; Remote work stations and Commercial developments of all sizes in Off-Network locations where you may choose not to keep skilled personnel and/or engineers to maintain a wastewater treatment plant; yet you will prefer not to worry about it either!

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PlanetDISK

®

Compact Wastewater Treatment Units ROTATING BIOLOGICAL CONTACTOR (RBC)

At CTG PlanetTEK, we promote water, efficiency and we believe beautiful products may also be the simplest, if done well through years of R&D and product development. We work hard to help save the planet, join us. We all know, for now, there is no other Earth to live on…

Thank you for your interest and valuable time. Please contact us and put us to work to save Your water. Your future!

Hurriyet Necdet Aydogan.,, BSME, MSIE, CEO, Foundet on behalf of CTG PlanetTEK Team!

[email protected]

[email protected]

PlanetDISK® www.planettek-tr.com Compact Wastewater Treatment Units www.waterclean-tr.com [email protected]

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