E VIBRATION CONSULTANCY SERVICES

Vibration Training Program Introduction To Machinery Vibrations (IMV) Basic Machinery Vibrations (BMV) Machinery Vibration Analysis (MVA) ISO Vibration Analyst Certification - I, II & III

2014

B-22, Aspen Block, Citilights Meadows,No, 82, Andal Ammal Street, Nolambur,Chennai – 600 095, India Ph: +91-44-26530177, +91-9677244170, E-Mail: [email protected]

INTRODUCTION TO MACHINERY VIBRATIONS (IMV) – 04 DAYS COURSE COURSE OVERVIEW This course is designed for any engineers prefer to become machinery vibration diagnosticians and to develop career in machinery analysis. This course will help fresh vibration analysts to understand basic vibration, how to perform vibration analysis on machineries and prepare for the Vibration Institute certification examination category - I. COURSE DATE & LOCATION Course shall be organized based on request from customers. COURSE FEE IMV Course Fee

: US $ 675/- plus 12.36% service tax

The fee is inclusive of course materials, stationeries, snacks and lunch COURSE MATERIALS Each participant will receive IMV course notes, workshop book, student PPT and exam study topics Scientific calculator, ruler and stationeries Course completion certificate COURSE INSTRUCTOR The course instructor is Mr. Dakshina M. Ramsekar, specialist in turbo-machinery diagnostics and certified Vibration Analyst Category – IV from Vibration Institute – USA. He has about 20 years’ work experience in India and abroad in rotating machinery vibration diagnostic studies, trouble shooting, reliability improvement, failure & root cause analysis, inspection, overhaul and maintenance. WHO SHOULD ATTEND? Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors, Technicians, other technical staffs and fresh engineers/technicians who want to develop career in rotating machinery vibrations.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

COURSE OUTCOMES Understand vibration concept and measurements Data collection from vibration analyzer Perform simple testing and vibration fault analysis COURSE PROGRAM DAY ONE Machinery Vibration Introductions – Background, definitions, sources, effects, predictive maintenance, measurement concepts, equipment, physics, units, properties, measurement, conversions, time, frequencies, orbit domains, analysis, excitation, natural frequencies, resonance and critical speeds. Workshop DAY TWO Data Collection – Physical observations, transducers, frequency spans, measures, triggering, transducers mounting, transducer locations and instruments. Workshop DAY THREE Machine Knowledge and Testing – Fault Sources, design and function of machines, periodic and permanent monitoring, acceptance testing. Frequency Spectrum – Introduction, identification and matching. Workshop DAY FOUR Machine Faults and Analysis – Mass unbalance, misalignment, looseness, bearing defects and electrical defects. Vibration Severity – Criteria, procedures and vibration charts Workshop

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

BASIC MACHINERY VIBRATIONS (BMV) – 04 DAYS COURSE COURSE OVERVIEW This course is designed for individuals who have two plus years’ experience in industries and vibration analysis. This course will help professionals to understand vibration principles, how to perform vibration analysis on machineries, setup plant vibration data collection, basic balancing and partial preparation for the Vibration Institute certification examination category II. COURSE LOCATION & DATE LOCATION Chennai Mumbai Chennai

COURSE DATE 21-24 Apr 2014 14-17 July 2014 08-11 Dec 2014

REGISTRATION ENDS 21 Mar 2014 14 Jun 2014 08 Oct 2014

COURSE FEE BMV Course Fee

: US $ 775/- plus 12.36% service tax

The fee is inclusive of course materials, stationeries, snacks and lunch COURSE MATERIALS Each participant will receive BMV course notes, workshop book, student PPT and exam study topics Scientific calculator, ruler and stationeries Course completion certificate COURSE INSTRUCTOR The course instructor is Mr. Dakshina M. Ramsekar, specialist in turbo-machinery diagnostics and certified Vibration Analyst Category – IV from Vibration Institute – USA. He has about 20 years’ work experience in India and abroad in rotating machinery vibration diagnostic studies, trouble shooting, reliability improvement, failure & root cause analysis, inspection, overhaul and maintenance.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

WHO SHOULD ATTEND? Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors, Technicians and other technical staffs who want to enhance vibration knowledge and to implement vibration monitoring in the plant. COURSE OUTCOMES Understanding of vibration principles and techniques Setup vibration monitoring program and perform better analysis Perform basic resonance testing, basic balancing of the rotating equipment Fault analysis and report writing COURSE PROGRAM DAY ONE Machinery Vibrations – Physical nature of vibrations, period, frequency, amplitude, phase, measures, conversions, analysis, units, natural frequencies, forcing frequencies, resonance, critical speeds, and damping. Workshop DAY TWO Data Acquisition – Selection of measures, transducers, triggering devices, transducer locations/mountings, frequency span and data display. Data Processing – Oscilloscopes, FFT Analyzers. Data Sampling, Aliasing, Windowing, Dynamic Range, FFT Analyzer/Data Collector Setup. Workshop DAY THREE Fault Diagnostics – Operating speed, rolling element bearings, gearboxes, electric Motors, pumps, fans and compressors. Machine Condition Evaluation – Shaft vibration, bearing and casing Vibration. Workshop

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph: +91-44-26530177, +91-9677244170 E-Mail: [email protected]

DAY FOUR Machine Testing – Test plans, testing equipment, site inspection, baseline test, resonance and critical speed testing, specifications, data representation and reports. Periodic Monitoring - Machinery categorization, measures and selection, frequency of data collection, trending, alarms and reporting. Basic Balancing – Mass unbalance and causes, types of unbalance, unbalance force, balancing equipment, pre-balancing checks, measurement, balancing pitfalls, trial weight selections, vectors and balance weights, mass splitting and consolidations Workshop

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph: +91-44-26530177, +91-9677244170 E-Mail: [email protected]

MACHINERY VIBRATIONS ANALYSIS (MVA) - 04 DAYS COURSE COURSE OVERVIEW This course is designed for individuals who have three plus years’ experience in industries and vibration analysis. This course will provide advanced skill and necessary knowledge to set up condition programs, fault diagnostics, trouble shooting, in-situ singe plane balancing and partial preparation for the Vibration Institute certification examination category III. COURSE DATE LOCATION Chennai Mumbai

COURSE DATE 21-24 July 2014 15-18 Dec 2014

REGISTRATION END 21 Jun 2014 15 Nov 2014

COURSE FEE MVA Course Fee

: US $ 875/- plus 12.36% service tax

The fee is inclusive of course materials, stationeries, snacks and lunch COURSE MATERIALS Each participant will receive MVA course notes, workshop book, student PPT and exam study topics Scientific calculator, ruler and stationeries Course completion certificate COURSE INSTRUCTOR The course instructor is Mr. Dakshina M. Ramsekar, specialist in turbo-machinery diagnostics and certified Vibration Analyst Category – IV from Vibration Institute – USA. He has about 20 years’ work experience in India and abroad in rotating machinery vibration diagnostic studies, trouble shooting, reliability improvement, failure & root cause analysis, inspection, overhaul and maintenance. WHO SHOULD ATTEND? Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors, Technicians and other technical staffs who want to enhance vibration knowledge, implement and supervise vibration monitoring in the plant.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph: +91-44-26530177, +91-9677244170 E-Mail: [email protected]

COURSE OUTCOMES Better understand vibration principles and techniques Understand signal processing and data acquisition Enhanced skill on fault diagnostics and analysis Setup and manage vibration monitoring programs Acceptance testing, resonance and critical speed identification Perform in-site single plane balancing and basic vibration control COURSE PROGRAM DAY ONE Theory of Machinery Vibrations – Physical nature of vibrations, vibratory motions, angular rate and phase, acceleration, velocity and displacement relationship, conversions, machinery vibration response and machine whirling and instabilities. Data Acquisition and Data Processing – Vibration transducers and frequency response, measurement selections, transducer selections, mounting, locations and scaling. Vibration Instruments Uses and Limitations – Vibration analyzer and data collectors, oscilloscope, tracking filter, digital signal processing, aliasing, windows, dynamic range, averaging, overall amplitude and waterfall. Workshop DAY TWO Time and Frequency Analysis – Times domain and waveform shape analysis, spectrum analysis, synchronous and non-synchronous, amplitude and frequency modulation, harmonics and orders, beats, sum and difference frequency and demodulation techniques. Orbit and Phase Analysis – Orbit display and constructions, orbit whirl and analysis rule, phase analysis, measurement and angular rate.

Resonance and Critical Speed Analysis – Basic concepts, natural frequency, mode shape, operational deflection shape, resonance testing and procedures, campbell/interference diagram, bode and polar plots. Workshop E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

DAY THREE Condition Evaluation and Condition Monitoring – Casing and shaft vibration evaluation, ISO standards, vibration guidelines for condition evaluation and band evaluation. Fault Analysis – Rolling element and fluid film bearing analysis, pumps, fans, blower, compressors, gearbox, motor & generators analysis. Workshop DAY FOUR Vibration Control – Force and vibration relationship, corrections techniques – force reduction, mass addition and tuning, vibration absorbers, isolation and damping. Balancing – Causes of unbalance, types of unbalance, balancing equipment, prebalancing check, balancing phase measurement, high spot and heavy spot relationship, trial weight selections, trial weight effects, balancing pitfalls, single plane balancing vector method – weight addition and removal, three point method, balance sensitivity and phase lag, weight splitting and consolidation, residual unbalance and acceptable vibrations, basic two-plane balancing. Workshop

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

CERTIFICATION EXAMINATION VIBRTAION ANALYST CATEGORY - I Those who have minimum of six months experience and attended IMV course or equivalent ISO 18436-3 complaint courses shall appear Category - I examination. The course is not mandatory to appear examination, however it is recommended to take equivalent ISO 18436-3 complaint courses to successful in the examination. The Category - I certification examination is 60 multiple choice questions and candidates are given two hours to complete the examination. The successful candidate in examination will receive ISO – 18436-2 and American National Standards Institute (ANSI) accredited certificate from Vibration Institute, USA. The Vibration Analysts Category - I qualified to perform basic vibration analysis and data collection. EXAM PROGRAM Morning Session Afternoon Session

: Exam Topics Review and Proficiency Test : Vibration Analyst Category - I Exam

EXAM FEE Category - I Examination Fee

: US$ 490/- plus 12.36% service tax

MEMBERSHIP FEE (Any one membership to be opted - for more details visit VI website) Proactive Surveillance Fee Annual Membership Fee

: US$ 70/: US$ 120/-

Note - The participant shall pay the membership fee directly to Vibration Institute - USA after pass the exam.

LOCATION AND EXAMINATION DATE LOCATION Chennai Mumbai Chennai Chennai Mumbai

EXAM DATE 25 Apr 2014 18 July 2014 25 July 2014 12 Dec 2014 19 Dec 2014

REGISTRATION END 25 Mar 2014 18 Jun 2014 25 June 2014 12 Oct 2014 19 Nov 2014

Interested candidates download the registration form from our website, fill and mail us to [email protected] or fill online registration form and submit

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

CERTIFICATION EXAMINATION VIBRTAION ANALYST CATEGORY - II Those who have minimum of eighteen months experience and attended BMV training course or equivalent ISO 18436-3 complaint courses shall appear Category - II examination. The course is not mandatory to appear examination, however it is recommended to take equivalent ISO 18436-3 complaint courses to successful in the examination. The Category - II certification examination is 100 multiple choice questions and candidates are given three hours to complete the examination. The successful candidate in examination will receive ISO – 18436-2 and American National Standards Institute (ANSI) accredited certificate from Vibration Institute, USA. The Vibration Analysts Category II qualified to perform basic vibration analysis, set-up instruments, route data collection and maintain database. EXAM PROGRAM Morning Session Afternoon Session

: Exam Topics Review and Proficiency Test : Vibration Analyst Category - II Exam

EXAM FEE Category - II Examination Fee

: US$ 515/- plus 12.36% service

MEMBERSHIP FEE – Any one membership to be opted (for more details visit VI website) Proactive Surveillance Fee Annual Membership Fee

: US$ 70/: US$ 120/-

Note - The participant shall pay the membership fee directly to Vibration Institute - USA after pass the exam.

LOCATION AND EXAMINATION DATE LOCATION Chennai Mumbai Chennai Chennai Mumbai

EXAM DATE 25 Apr 2014 18 July 2014 25 July 2014 12 Dec 2014 19 Dec 2014

REGISTRATION END 25 Mar 2014 18 Jun 2014 25 June 2014 12 Oct 2014 19 Nov 2014

Interested candidates download the registration form from our website, fill and mail us to [email protected] or fill online registration form and submit.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

CERTIFICATION EXAMINATION VIBRTAION ANALYST CATEGORY - III Those who have minimum of three experience and attended MVA course or equivalent ISO 18436-3 complaint courses shall appear Category – III examination. The course is not mandatory to appear examination, however it is recommended to take equivalent ISO 18436-3 complaint courses to successful in the examination. The Category III certification examination is 100 multiple choice questions and candidates are given four hours to complete the examination. The successful candidate in examination will receive ISO – 18436-2 and American National Standards Institute (ANSI) accredited certificate from Vibration Institute, USA. The Vibration Analyst Category-III qualified to perform supervise condition monitoring programs, diagnostics of machines including spectral, waveform, phase & orbit analysis, minor corrective actions and single-plane balancing and diagnostic testing. EXAM PROGRAM Morning Session Afternoon Session

: Exam Topics Review and Proficiency Test : Vibration Analyst Category - II Exam

EXAM FEE Category - III Examination Fee

: US$ 565/- plus 12.36% service tax

MEMBERSHIP FEE – Any one membership to be opted (for more details visit VI website) Surveillance Fee Annual Membership Fee

: US$ 70/: US$ 120/-

Note: To appear Vibration Analyst Category – III exam, the candidate must hold valid Vibration Analyst CAT-II certification and atleast surveillance member of Vibration Institute, USA.

LOCATION AND EXAMINATION DATE LOCATION Chennai Mumbai Chennai Chennai Mumbai

EXAM DATE 25 Apr 2014 18 July 2014 25 July 2014 12 Dec 2014 19 Dec 2014

REGISTRATION END 25 Mar 2014 18 Jun 2014 25 June 2014 12 Oct 2014 19 Nov 2014

Interested candidates download the registration form from our website, fill and mail us to [email protected] or fill online registration form and submit. E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

TERMS OF SERVICES • Fee shall be accepted either wire or online transfer or direct deposit to account only. For bank account details please send an email to [email protected]. • We shall accept currency either Indian Rupees or US Dollar. Receipt will be send to the candidate once the payment is confirmed. • After registration, due to circumstances participant is decides cancellation should intimate via email. The fee shall be refunded with the following terms For cancellation 30 days prior to the course or examination starts date, 15% of the fee will be imposed For cancellation 15 days prior to the course or examination start date, 25% of the fee will be imposed For cancellation 7 days prior to the course or examination start date, 50% of the fee will be imposed For those who not attending the course or examination, 100% of the fee will be imposed

• Course and exam shall be cancelled or subject to change date, location and venue, if unavailability of venue or course instructor or no minimum required candidates (10 Nos) for the training course and examination. In such situation course or examination full fee will be returned if the candidate decides not to take part in the re-scheduled training course or examination. • The course instructor and examination proctor will be Vibration Institute certified Vibration Analyst Category – III or IV. • The regular training course fee is inclusive of course instructor fee, travel fare, stay, venue, course materials and shipping charges. • The examination fee is inclusive of Vibration Institute examination fee, proctor fee, proctor boarding & travel fare, venue, examination materials and certificate shipping charges. • The service tax of 12.36% shall be charged additional to course and exam fee as per Indian taxation law. • The Category I certification examinations are 60 multiple choice questions and candidates are given two hours to complete the examination.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]

• The Category II certification examinations are 100 multiple choice questions and candidates are given three hours to complete the examination. • The Category III certification examinations are 100 multiple choice questions and candidates are given four hours to complete the examination. • The Category IV certification examinations are 60 multiple choice questions and candidates are given five hours to complete the examination. • Each question in the exam paper will carry equal marks and 75 % is the pass grade. The marks will not be disclosed by Vibration Institute as per policy however pass or fail only informed to the candidate. • The training course and examination will be conducted in reputed star hotel. The candidate should arrange their own stay and it is not included in the fee. • The candidate shall be informed about the exam results successful or unsuccessful in three to four weeks from the date of examination once results received from Vibration Institute. • For the successful candidate ISO-18436-2 & ANSI accredited certificate will be awarded from Vibration Institute, USA. The unsuccessful candidate can appear re-test during next schedule examination with nominal re-test fee plus administrative charges. • The certification is valid for five years from the date of exam subject to renewal of Vibration Institute membership annually. • For more details about training courses and certification examination please visit Vibration Institute website www.vi-institute.org and our website www.evibrationconsultancy.com.

E VIBRATION CONSULTANCY SERVICES B-22, Aspen Block, Citilights Meadows No, 82, Andal Ammal Street, Nolambur Chennai – 600 095, India Ph:+91-44-26530177, +91-9677244170 E-Mail: [email protected]