THE EXPERTS. Ex Without Compromise.
THE EXPERTS.
For the last 80 years of our 130 year company history, R. STAHL has had a major impact in the explosion protection sector. Safety standards create a challenge for us to not only comply but to set new standards of our own. Our vast product range is continually being reviewd and expanded as necessary. The four product areas that we cover are: Switchgear, Automation, Lighting and System Solutions. We have an excellent on-site assembly and test facility centrally based in Birmingham, G.B. where we can build and customise products. The R. STAHL brand is synonymous with the the highest quality and supplying to the most demanding solutions.
R. STAHL can offer: Automation From HMI remote & open Ex PC’s, CCTV, to isolators, barriers and repeaters.
Switchgear
Lighting
Bespoke and ready-to-install con- Standard, emergency and trol equipment, signalling devices portable lighting for on and and power distribution panels. offshore applications.
System Solutions Our collective portfolio can be adapted to provide you with the complete system solution.
AUTOMATION OPERATING & MONITORING DEVICES
R.STAHL supplies integrated operating and monitoring systems for hazardous and industrial areas. Our HMI technology can be universally applied, has a high level of user-friendliness and offers a wide variety of automation options. All operating and visualization devices can easily be connected to all current automation systems as well as to Office and ERP systems.
REMOTE PC (ET5xx, MT5xx, T-Ex and T-Ind)
OPEN HMI (PANEL PC) (ET4xx, MT4xx, T-Ex and T-Ind) Available in standard (10,15 & 19”) and from Q2 2012 widescreen (22” & 24”) formats, covering almost all resolution requirements including full HD and more!
Available in standard (15 & 19”) and widescreen (22” & 24”) formats, covering almost all resolution requirements including full HD and more! Connects to a Host PC/Server located in the safe area via KUM interface box or without (KUM over IP) using cable or fibre optic.
Stand-alone PC featuring pre-loaded Windows software (including Windows 7). Other operating systems are also applicable also (Linux etc.)
Suitable for hazardous and industrial environments being IP64, stand-alone and having a wide temperature range.
APPLICATIONS:
APPLICATIONS: > Operator interface for process automation
> Machines and package units > Tank farm automation > Operator interfaces for process automation
> Machine automation > For use on ships and offshore platforms
EAGLE/FALCON HMI (ET3xx, MT3xx/ET65, 75, 125 & MT65) Available in 10 & 15”and colour touchscreen (Eagle) and smaller, simpler monochrome (Falcon) devices. Often utilised in machine, skid and operating/monitoring applications in combination with PLC equipment.
APPLICATIONS: > Machines and package units > Tank farm automation > Operator interfaces in automation technology
AUTOMATION CAMERA SYSTEMS
Our latest technology with sensor-controlled nitorgen filling has many advantages; lighter, easier to mount, smaller and more robust cameras than the competition. Guaranteed to perform in extreme temperatures ranging from -40ºC to + 75ºC. Our varied product range offers an ideal solution for each type of camera application - from simple analogue process monitoring and CCTV systems up to highly professional IP systems with software-supported administration of several hundred cameras! We organise your entire surveillance - from an analysis of the status quo, the design, the test phase and the installation up to certification including complete documentation.
EC-710 COMPACT COLOUR CAMERA
EC-800 THERMAL IMAGING CAMERAS
Extremely compact colour cameras in 3 different versions (horizontal viewing angle 81°, 70°, 33°).
With a diameter of 55 millimeters the EC-710 is the world’s smallest explosion-proof analogue surveillance camera. The camera will work reliably in arctic conditions of down to -40°C as well as at desert temperatures of up to +75°C.
APPLICATIONS: > Oil & gas rigs (on and offshore) > Boiler & production monitoring > Leakage detection
> Thermal imaging technology allows fast leak detection WEBCODE: EC800A
Easy to clean 316 stainless steel enclosures ideal for offshore environments, option of coated aluminium for maximum protection and reduced weight, hardened front glass provides scratch protection and heated lenses to protect against condensation and frost.
WEBCODE: EC710A
EC-740 ZOOM/PAN & TILT CAMERAS
IP69K, zone 1 & 2, -40ºC - 75ºC range allows operation without the need for additional enclosures Easy to clean 316 stainless steel enclosures ideal for offshore environments, option of coated aluminium for maximum protection and reduced weight, hardened front glass provides scratch protection and heated lenses to protect against condensation and frost.
WEBCODE: EC740A
APPLICATIONS:
> Ideal for fast ‘man overboard’ rescue procedures at night on oil rigs and vessels > No light source required, excellent image quality in complete darkness or extreme conditions
EC-750 DOME CAMERA
IP69K, zone 1 & 2, -40ºC - 75ºC range allows operation without the need for additional enclosures
APPLICATIONS: > Day/night surveillance provides security for outdoor areas > 18x optical zoom coupled with 12x digital zoom for 216x enlargement of the hazardous area >Oil damper accessory make the EC-740 ideal for crane applications
Colour camera with PTZ head and zoom, topof-the-range optical system, shock and vibration resistant, chemical resistant and IP68, compact and light-weight, IP or analogue versions available. Comes complete with white sun-shade. 360º constant pan with tilt angle of +90º, 18x optical zoom.
Visit www.stahl-camera.de for more details.
APPLICATIONS: > Oil and gas rigs (on and offshore) > Safety and security (patrol) > Production monitoring
WEBCODE: EC750A
R. STAHL 8146 TERMINAL BOXES
The terminal boxes of the Series 8146, made of highquality, glass fibre reinforced polyester resin is ideally suitable for the use in rough operating conditions. Due to the reduced surface resistance, the enclosures correspond to the requirements for hazardous areas. Eight basic enclosure sizes having different heights allow the user a variety of application options. The terminal boxes are fitted to order with terminals up to a size of 300 mm2. Upon request, flanges can be mounted on several sides of the enclosure.
> Enclosures in shock-resistant glass fibre reinforced polyester resin > 8 basic enclosure sizes with various heights > Fitted according to the customer’s requirements > For terminals up to max.300 mm2 > With captive cover screws Degree of protection IP66
WEBCODE: 8146A
8150 STAINLESS STEEL TERMINAL BOXES
8146 CONTROL STATIONS Control devices and control units are assembled clearly in 8146 Series control stations in high-quality, glass-fibre reinforced polyester resin. The product range includes eight enclosure sizes with corresponding enclosure heights respectively. Since there are so many possible combinations of components, every control station Series 8146 is designed and manufactured to order. The number of units installed depends on the size of the control station as well as on the space required for the built-in devices device. Individual control larger units by
stations can be combined to means of connection frames.
> Enclosures made of stainless steel, brush finished 1.4301 (AISI 304) or 1.4404 (AISI 316L) > Optionally with hinges / cam locks or screw-on cover. > Hinge versions with large opening angle 130° > Extended ambient temperature range due to high-quality seals. > Circumferential protection channel prevents water entry > External earth connection M8 > Flange plate tightened from the outside enables simple installation > Degree of protection IP66 WEBCODE: 8146F
R. STAHL PANEL MOUNTING EQUIPMENT
The panel-mounting devices Types 8003/1.1, 8003/1.2 and 8003/1.3 switch load, control and signal circuits. Types 8003/1.1 and 8003/1.3 are complete explosionprotected electrical devices. They are suitable for mounting in panels, covers of electrical devices and switch-boards. Types 8003/1.2 are incomplete explosion protected devices and only suitable for mounting in enclosures of protection, increased Safety“ acc. to IEC/EN 60079-7. The products are designed for single-hole fixing D 30 acc. to EN 50007 in combination with actuators type 8602/2.
WEBCODE: 8003A
> Different actuators – pushbutton – mushroom pushbutton – mushroom stay-put button – mushroom stay-put button with key lock – key-operated button – key-operated switch – selector switch > 2 contact elements > Spring cage terminal with connection area > Simple fitting > Functions latching, spring-return and key not withdrawable can be coded
Ex PLUGS, COUPLERS & SOCKETS
> Various versions – 16 A, extra-low voltage – 16, 32, 63, 125 A > Large handle, can be locked in position 0 and 1 > Clear switch position indication > Optimal contact by means of self-cleaning laminated contacts > Low plugging and pulling forces through individually encapsulated pins, flexibly embedded > With motor switching capacity AC-3 acc. to IEC 60947-3 > Optional auxiliary contacts for control and signalling purposes > IP66 in any application position
WEBCODE: 8570A
R. STAHL
The control unit system ConSig Series 8040 makes it possible to assemble different control units in a clear layout. Due to the three available sizes and the modular design, the devices can be used for almost every application. As an option, flanges made of brass or polyester resin, metal plates for the assembly of metal cable glands and an attachable equipment identification plate are available.
WEBCODE: 8040A > Enclosures made of glass-fibre-reinforced polyester resin > Modular design > 3 sizes available > Individual units can be combined into larger units > Standard and customer-specific versions > With contact elements 8208 with open-circuit and short-circuit monitoring > Versions with contact elements 8082 and 8208 for use up to SIL 2 and SIL 3, respectively
The control unit system ConSig 8040, equipped with contact element 8208, makes it possible to assemble different actuators in a clear layout. The contact element is available in three different versions, while the actuators are offered in five different versions. This covers a broad field of application.
R. STAHL STEP 1 - CHOOSE YOUR ENCLOSURE
DENOTES M20 CABLE ENTRY, FOR M25 CHANGE TO 8040/1180
8040/1170-
FOR 1 ACTUATOR
8040/1270-
FOR 2 ACTUATORS
8040/1370-
FOR 3 ACTUATORS
FOR 2 X M20 ENTRIES ADD THE SUFFIX B220 TO YOUR PART NUMBER
R. STAHL STEP 2 - CHOOSE YOUR ACTUATOR
8040/1170001 FOR MOMENTARY PUSH BUTTON SPRING RETURN
8040/1170735 FOR LED ILLUMINATED PUSH-BUTTON, SPRING RETURN
8040/1170010 FOR 38MM RED MUSHROOM, STAY-PUT, TWIST TO RELEASE
8040/1170054/064 FOR LED INDICATING LAMP
VARIOUS INSERT OPTIONS AVAILABLE
CAN BE FITTED WITH STAINLESS STEEL FLAP, BRACKET & PIN OR PVC SHROUD TO SAFEGUARD INADVERTENT OPERATION
8040/1170015 FOR 55MM RED MUSHROOM, STAY-PUT, TWIST TO RELEASE NO PROTECTIVE ACCESSORIES AVAILABLE
8040/1170009 FOR 55MM RED MUSHROOM, STAY-PUT, KEY RELEASE NO PROTECTIVE ACCESSORIES AVAILABLE
8040/1170008 FOR KEY OPERATED SWITCH 2 POSITIONS KEY WITHDRAWABLE IN EITHER POSITION
8040/1170023 FOR TWIN MOMENTARY PUSH BUTTON, SPRING RETURN
ALL COLOUR FILTERS INCLUDED (CLEAR, RED, YELLOW, GREEN & BLUE)
SPECIFY COLOUR OF LENS, (CLEAR, RED, YELLOW, GREEN & BLUE)
8040/1170726 FOR 38MM 2 OR 3 POSITION SELECTOR SWITCH
8040/1170731 FOR LARGE ROTARY ACTUATOR, 2, 3 OR 4 POLE SWITCH INCLUDES ENGRAVED LABEL, TEXT TO BE ADVISED AT TIME OF ORDER
8040/1170734 FOR SMALL ROTARY ACTUATOR, NON-PADLOCK-ABLE 8040/1170732 FOR SMALL ROTARY ACTUATOR, NON-PADLOCK-ABLE 8040/1170740 FOR CT OR DM TYPE AMMETERS
R. STAHL STEP 3 - CHOOSE YOUR CONTACT ARRANGMENT
(FOR PUSH-BUTTONS AND ‘726’ SWITCHES)
8040/1170-.../021 1 x N/C CONTACT
8040/1170-.../022 1 x N/O CONTACT
8040/1170-.../060
1 x N/O CONTACT & 1 x N/C CONTACT
8040/1170-.../061 2 x N/C CONTACT 8040/1170-.../062 2 x N/O CONTACT
8040/1170-.../760 3 x N/C CONTACT
8040/1170-.../761 3 x N/O CONTACT
8040/1170-.../762 2 x N/C & 1 x N/O CONTACT 8040/1170-.../763 1 x N/C & 2 x N/O CONTACT
FOR ALL ROTARY ACTUATORS EXCEPT 726, PLEASE CONTACT STAHL FOR MORE INFORMATION
STEP 4 - CHOOSE YOUR LABELS FOR 001 PUSH BUTTONS, ADD GR/I, RD/O ETC. ENGRAVED HORSESHOE & TAG LABELS ARE AVAILABLE UPON REQUEST.
SIGNALLING DEVICES by R.STAHL is one of the world’s leading suppliers of signalling products. We develop and produce optical, acoustical and combined signalling devices with explosion protection to ATEX, BASEFA, CENELEC, CSA & UL standards; as well as standard industrial units.
YL50 Industrial Combination Signal > Max sound output 110 dB (A) / 1 m > IP65 rated as standard > 32 selectable tones meeting international regulations > Flame retardant ABS enclosure > Stainless steel fixings > 2 stage alarm
>Lens available in six different colours > Complies with BS 5839 > Low current consumption > Dual 20 mm gland entries as standard WEBCODE: YL50A
YL60 Explosion Proof Combination Signal >Omni-directional high output sounder 1110dB (A) 1m >5 joule xenon strobe > 2 stage alarm, independently selectable 2nd stage > IP66 rated as standard > Aluminium enclosure with stainless steel fasteners > Flash rate 1 per second
WEBCODE: YL60A
TEF2430 Signal Beacon > 32 selectable tones meeting international regulations > Sound selection via DIL switch > Lens guard and mounting bracket supplied as standard > Telephone initiate option available
> Wide range of coloured globes > Rugged and low profile > Short ignition time at low > Easy to install and maintain temperatures > Degree of protection IP66/67 > Long lamp life due to compact fluorescent tube > Vibration resistant WEBCODE: TEF2430A
YA90 Explosion Proof Audible Signal 115dB
6161 Flashing and Continuous Beacons
>Adjustable stainless steel ratchet > Max sound output 115 dB (A) / 1 m bracket providing positive setting > 2 stage alarm, independently selectable 2nd stage > Enclosure finished in red high > IP66 rated as standard performance paint with ABS flare > 32 selectable tones meeting international regulations > Light weight glass reinforced polyester (GRP) enclosure > Monitoring facility (DC voltages only) > Dual 20 mm gland entries as standard > Sound selection via 5 way DIL switch
> For use in zones 1, 2, 21, 22 and marine applications > Seawater resistant aluminium with polycarb dome > Flashing frequency 1 Hz > Integrated Ex e connection chamber
> Yellow, red, orange, green, blue and clear domes available > Flashing energy 5 joules > Continuous beacon in LED technology WEBCODE: 6161A
WEBCODE: YA90A
MCP Explosion Proof Manual Call Point >Light weight glass reinforced polyester (GRP) Ex d >Weather resistant red paint finish as standard >Break glass version supplied with test key >Push button supplied with test key and flap > Optional extras include stainless steel flap, duty and tag labels
6091 Traffic Light > Available with 1, 2 or 3 lenses > Lenses in - red - signal yellow - green - blue - clear
> Incandescent lamps max. 60W, 230V > 4m long connection lead as standard
WEBCODE: MCPA WEBCODE: 6091A
LIGHTING EX-LUX 6000
TOUGH-LUX 6149 LED
BY R. STAHL TECHNICAL DATA – 6149 INSPECTION LAMP
WEBCODE: 6000A/6008A
> EXPLOSION PROTECTION TO ATEX, IEC & NEC > ONE PIECE DIFFUSER > SEPARATE BATTERY HOUSING WITH PLUGGED BATTERY PACK FOR EASY CHANGE > EMERGENCY LIGHTING ELECTRONICS CAPABLE OF SWITCHING FROM MAINS TO BATTERY OPERATION > DISCHARGE PROTECTION TO PRESERVE THE BATTERY > AUTOMATIC SELF-TESTING > NiCd BATTERIES FOR INCREASED LIFE AND MAINTENANCE-FREE OPERATION
SELECTION TABLE LAMPS
CONTROL GEAR
ORDERING CODE
6000 SERIES STANDARD OPERATION – LIGHT FITTING FOR USE WITH ZONE 1 & ZONE 2 1 X 18 WATT 2 X 18 WATT 1 X 36 WATT 2 X 36 WATT 1 X 58 WATT 2 X 58 WATT
1 CHANNEL ELECTRONIC 2 CHANNEL ELECTRONIC 1 CHANNEL ELECTRONIC 2 CHANNEL ELECTRONIC 1 CHANNEL ELECTRONIC 2 CHANNEL ELECTRONIC
6000/521-‐8591-‐3150 6000/522-‐9591-‐0150 6000/541-‐8591-‐0150 6000/542-‐9591-‐0150 6000/561-‐8591-‐0150 6000/562-‐9591-‐0150
LAMPS
ORDERING CODE or LED
EXPLOSION PROTECTION
Ex d
TEST CERTIFICATE
PTB 07 ATEX 1009
INGRESS PROTECTION
IP 65
AMBIENT TEMPERATURE
-‐20°C…+50°C
ENTRIES
COMPLETE WITH 5m CABLE
2 CHANNEL ELECTRONIC 2 CHANNEL ELECTRONIC
6008/522-‐9097 6008/542-‐9697
C-LUX 6100 & 6108 > EXPLOSION PROTECTION TO ATEX, IEC & NEC > POLYCARBONATE BODY > CAN BE USED IN ZONE 1 OR ZONE 2 > WITH ELECTRONIC BALLAST > CENTRAL LOCK > BI-PIN FLUORESCENT 8 WATT LAMP > CAN BE INSTALLED FOR NORMAL OPERATION OR CONNECTED TO CENTRAL BATTERY SYSTEM FOR BACK-UP SUPPLY > CAN BE FITTED TO ORDER WITH EMERGENCY EXIT SIGNS
SELECTION TABLE LAMPS
ORDERING CODE
6100 SERIES STANDARD OPERATION – LIGHT FITTING FOR USE WITH ZONE 1 & ZONE 2 1 X 8 WATT 2 X 8 WATT 3 X 8 WATT
6100/1081-‐8091 6100/1082-‐8091 6100/1083-‐8091
WEBCODE: 6148A WEBCODE: 6100A/6108A
6108 SERIES EMERGENCY OPERATION -‐ LIGHT FITTING FOR USE WITH ZONE 1 & ZONE 2 1 X 8 WATT
6108/1081-‐8097
6388 BULKHEAD INGRESS PROTECTION
IP 54 -‐30°C…+40°C
ENTRIES
2 X M25
TERMINALS (EACH CONNECTION)
2 X 4MM²
BULB
25/40W T3, 60W T2, 100W T1, E27, -‐240V
> Suitable for hazardous areas zones 1 and 2 > Pivoting head to 190° OPTIONAL LENSES > Extremely portable, adaptable and light-weight CHARGING UNIT > Battery life indicator "142" > Flashing and dimming operation > Universal charging unit 12-240V (for safe area) > Ergonomic one-hand operation > Optional vehicle charging cable available BATTERY INDICATOR BELT CLIP > Optional lenses (orange, red and clear)
6141 LED TORCHES
> Perfectly practicle, portable for hazardous areas > Incredible battery life > Durable ecapsulated polycarbonate/XAB housing > Ingress protection 68 > Range of optional cases and accessories available
TECHNICAL DATA – 6388 BULKHEAD FITTING > SUITABLE FOR INCANDESCENT LAMPS UP TO 100W LAMPS ORDERING CODE AND HALOGEN LAMPS UP TO 150W EXPLOSION PROTECTION EExe T* > THROUGH-WIRING POSSIBLE TEST CERTIFICATE IBExU 03 ATEX 1118
AMBIENT TEMPERATURE
WEBCODE: 6149A
6148 LED HAND LAMP
6008 SERIES EMERGENCY OPERATION -‐ LIGHT FITTING FOR USE WITH ZONE 1 & ZONE 2 2 X 18 WATT 2 X 36 WATT
> Extremely long service life due to LED or COLD cathode tubes used > Also suitable for machine lighting > Anti-roll design in the grip > Lockable suspension hooks > 2 lamp or 4 lamp version > For 110 ... 230 V AC or24 ... 48 V AC / DC
WEBCODE: 6388A
WEBCODE: 6141A
MARINE & OFFSHORE
TEF 9967 Illuminated Windsock > Wind indication on:
R. STAHL design, manufacture and supply high quality electromechanical products for use on ships and offshore applications. Capable of performing under all climatic conditions, from arctic cold to tropical heat. WEBCODE: T9967A
From trace heating and power distribution to lighting for heli pad and navigation applications, we can apply these and many of our standard products to provide the complete offshore solution.
TEF 1058 Wall Mounted Junction Box for Trace Heating > High ingress protection. IP66/67 is standard. IP 68 can be delivered upon request > Drainage flange in box prevents penetration of water. > Manufactured in acid proof stainless steel (AISI 316L) > Tailor made size and performance is possible. > Stainless steel type label spot welded to the cover. > Several earthing alternatives. > Maximum strength and corrosion resistance. > High operational reliability. > Low lifetime maintenance cost. WEBCODE: T1058A
– Helicopter landing areas – Airports – Bridges – Highways > Rugged and solid construction > Easy to install and maintain > Resistant to vibrations
TEF 9964 Helideck Floodlight > For use in hazardous areas
> Rugged and low profile floodlight in acid resistant stainless steel housing > Simple to install and maintain > Proven ingress protection > Resistant to vibrations > Long lamp life WEBCODE: T9964A
TEF 4730 Navigation Lights Control Panel > For console mounting > Easy installation: all terminals are separated from control box with a 1 meter fl exible conduit > Prepared for connection of two 24V AC/DC power supplies > Dimmable LED’s indicate when a lantern is on > Visible and audible alarm > Equipped with an “alarm-relay” with potential free contact set for remote monitoring
TEF 2440 Obstruction Light
WEBCODE: T4730A
TEF 2430 Green Perimeter Light LED > Integrated terminal box > Low maintenance > Complies with: ICAO Annex 14 Vol. II and CAP 437 > Very long operating life (up to 100,000 hours) > Low power consumption > Instant light > Resitant to vibrations
WEBCODE: T2430A
WEBCODE: T2440A
> Low maintenance
> Rugged construction > Simple to install and maintain > Proven ingress protection > Resistant to vibrations > Long lamp life
For details of our full range of marine & offshore products go to:
www.rstah.co.uk/productsandsystems