YASKAWA AC Drive-J1000 Option

RS-232C Interface Technical Manual Type SI-232/J, SI-232/JC

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

J1000

MANUAL NO. TOBP C730600 32A

Copyright © 2008 YASKAWA ELECTRIC CORPORATION All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. 2

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

Contents

1 PREFACE AND SAFETY . . . . . . .4 2 RECEIVING . . . . . . . . . . . . . . . . . .8 3 PRODUCT OVERVIEW . . . . . . . .10 4 OPTION COMPONENTS. . . . . . .11 5 INSTALLATION PROCEDURE . .13 6 RELATED DRIVE PARAMETERS . . .19 7 TROUBLESHOOTING . . . . . . . . .20 8 SPECIFICATIONS . . . . . . . . . . . .21 9 YASKAWA LOCATIONS. . . . . . .22 10 REVISION HISTORY . . . . . . . . .23

TOBPC73060032A RS-232C Interface Technical Manual

3

1 Preface and Safety

1 Preface and Safety ◆ Applicable Documentation The following manuals are available for the RS-232C Interface Option: Option Unit Yaskawa AC Drive -RS-232C Interface Option Technical Manual J1000

4

Read this manual first. The Technical Manual is packaged with the RS-232C Interface Option and contains a basic overview of wiring, settings, functions, and fault diagnoses.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

1 Preface and Safety Yaskawa Drive U.S. and Europe: Yaskawa AC Drive J1000 Quick Start Guide Other areas: Yaskawa AC Drive J1000 Installation & Start-Up Manual

To obtain instruction manuals for Yaskawa products access these sites: U.S.: http:// www.yaskawa.com Europe: http:// www.yaskawa.eu.com Japan: http://www.emechatronics.com Other areas: contact a Yaskawa AC Drive- Yaskawa representative. J1000 For questions, contact the Technical Manual local Yaskawa sales office or the nearest Yaskawa representative.

◆ Terms

Note: Indicates a supplement or precaution that does not cause drive damage. Drive:

Option:

Yaskawa AC Drive -J1000 Series Yaskawa AC Drive -J1000 RS-232C Interface Option

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

5

1 Preface and Safety

◆ Registered Trademarks

• Company names and product names listed in this manual are registered trademarks of those companies.

◆ Supplemental Safety Information Read and understand this manual before installing, operating, or servicing this option unit. The option unit must be installed according to this manual and local codes. The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

6

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

1 Preface and Safety

CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE Indicates an equipment damage message.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

7

2 Receiving

2 Receiving ◆ Receiving Confirm the packaging after receiving the RS-232C Interface Option. If the wrong model is received or the RS-232C Interface Option does not function properly, contact your supplier. Components packaged with the option: • The RS-232C Interface for copy unit/PC communication (SI232/J or SI-232/JC) • Technical manual

◆ Additional Parts (Sold Separately) Option

DriveWizard Plus

8

Part Number

Comments

-

Available for download from e-mechatronics. www.e-mechatronics.com or at www.yaskawa.com in the U.S.

PC Interface Cable

WV103

D-sub 9 pin - RJ-45

USB Copy Unit

JVOP-181

Provided with an RJ-45 cable and a USB cable

LED Operator

JVOP-182

Available soon (Contact Yaskawa for details)

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

2 Receiving Option LED Operator Cable

Part Number 1 meter: WV001 3 meter: WV003

Comments CAT5e UTP straight-through cable with RJ-45 8 pin connector

◆ Tool Requirements Use a flat-blade screwdriver with the dimensions below for installation or removal of the option cover and RS-232C option.

Blade width

3.0 mm max.

Blade thickness

0.6 mm max.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

9

3 Product Overview

3 Product Overview ◆ About this Product The RS-232C Interface Option allows the drive to be connected to a network or external device. Possible connected devices include: • LED Operator • Personal computer using DriveWizard Plus • USB Copy Unit These devices can be used to edit, view, and copy parameter settings in the drive. SI-232/JC is more easily connected and disconnected than SI-232/ J. This is useful when copying parameter settings between multiple drives.

◆ Applicable Models The RS-232C Option is used with these Yaskawa drive models. Drive

Drive Software Version

CIMR-J……A…………BA…

≥1010

See “PRG” on the drive nameplate for software version number.

10 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

4 Option Components

4 Option Components Figure 1

A

C

D

J1000 B

A – RJ-45 Port B – Option Model Number

C – Drive Connector D – Connection Tabs

Connection tabs are found only on the RS-232C interface (SI232/J).

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 11

4 Option Components

◆ Dimensions The installed Option interface adds 17.8 mm (0.70 in) to the total depth of the drive.

2.8(0.11)

15(0.60)

mm(in)

12 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

5 Installation Procedure

5 Installation Procedure ◆ Section Safety DANGER Electrical Shock Hazard Disconnect all power to the drive, before servicing. Failure to comply will result in death or serious injury. Wait at least one minute after all indicators are off. The drive has internal capacitors that remain charged even after the main power supply is disconnected. The drive charge LED will extinguish when the DC bus voltage is below 50Vdc. Measure drive DC bus voltage to confirm safe level.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 13

5 Installation Procedure

NOTICE Damage to Equipment Use only Yaskawa connection cables or recommended cables. Failure to comply may cause the drive or option to function incorrectly. Properly connect the connectors. Failure to comply may prevent proper operation and possibly damage equipment. Do not exceed communication cable bend radius specifications. Failure to comply may result in broken wires or loose connections.

14 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

5 Installation Procedure

◆ Attaching the Option Interface 1. Insert a flat-blade screwdriver into the 2.

opening as shown in the diagram below to remove the option cover from the drive. Insert the connector on the back of the interface into the CN5 port and click into position.

Note: The RS-232C Interface (SI-232/J) has three additional connection tabs that must also click into place to properly mount the option.

flat-blade screwdriver CN5 port Tab

Tab ab

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 15

5 Installation Procedure

◆ Removing the option interface 1. Use a flat-blade screwdriver as shown in

the diagram to press gently against the small openings and disconnect the option unit.

J10 00

underside of interface unit

flat-blade screwdriver

16 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

5 Installation Procedure

◆ Connecting Peripheral Devices to the RS-232C Interface Option

NOTICE: Only use specific cables recommended by Yaskawa. Yaskawa cannot guarantee proper operation if non-specified cables are used.

AC drive J1000

SI-232/JC J1000

SI-232/J or



USB Copy Unit USB Copy Unit ERR



CN5

LED Operator (Available soon)

Re

ad

Ve rify

Co

py

COM

connect

J1000

LOCK JVOP-181

YASKAWA

DriveWizardPlus

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 17

5 Installation Procedure

Use the LED operator cable, WV001 or WV003. Only use the RJ-45 cable supplied with the USB Copy Unit. Only use the USB cable supplied with the USB Copy Unit. Only use the cable, PN: WV103, when connecting the drive to a PC.

18 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

6 Related Drive Parameters

6 Related Drive Parameters No.

Name

o2-06

Operation Selection when Digital Operator is Disconnected

Description Default Determines if the drive will stop when the digital operator is removed in Local mode or with b1-02 set to zero. 0: Disabled - The drive will not stop when the digital 0 operator is removed. 1: Enabled - The drive will fault (OPR) and coast to stop when the digital operator is removed.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 19

7 Troubleshooting

7 Troubleshooting Problems with the option interface may trigger an operator error. Refer to the J1000 Technical Manual for all other errors.

◆ Fault LED Operator Display oPr Cause

Fault Name Digital operator connection fault Possible solution

• Check the connection between the LED LED operator is operator and the drive not properly • Replace the cable if damaged connected to the • Turn off the drive input power and drive or cables are disconnect the LED operator damaged • Next reconnect the operator and turn the drive input power back on

20 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

8 Specifications

8 Specifications ◆ Drive Specification Item

Specification

Model Number

SI-232/J: RS-232C Interface for use with remote digital operator SI-232/JC: RS-232C Interface for use with copy unit and PC communication

Storage/ Installation Area

Indoors (an area free from oil mist and dust)

Ambient Temperature

-10 to +50°C

Humidity

95% RH or less with no condensation

Storage Temperature

-20 to +60°C allowed for short-term transport of the product

Altitude

1000 m or less

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 21

9 Yaskawa Locations

9 Yaskawa Locations IRUMA BUSINESS CENTER (SOLUTION CENTER) 480, Kamifujisawa, Iruma, Saitama 358-8555, Japan Phone 81-4-2962-5696 Fax 81-4-2962-6138

YASKAWA ELECTRIC AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone 1-847-887-7000, 800-YASKAWA (800-927-5292) Fax 1-847-887-7370 Internet: http://www.yaskawa.com

YASKAWA ELETRICO DO BRASIL LTDA. Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil Phone 55-11-3585-1100 Fax 55-11-5581-8795

YASKAWA ELECTRIC EUROPE GmbH Haupstrauße 185, 65760 Eschborn, Germany Phone 49-6196-569-300 Fax 49-6196-569-312

YASKAWA ELECTRIC UK LTD. 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom Phone 44-1236-735000 Fax 44-1236-458182

YASKAWA ELECTRIC KOREA CORPORATION 7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea Phone 82-2-784-7844 Fax 82-2-784-8495

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore Phone 65-6282-3003 Fax 65-6289-3003

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China Phone 86-21-5385-2200 Fax 86-21-5385-3299

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave., Dong Cheng District, Beijing 100738, China Phone 86-10-8518-4086 Fax 86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION 9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan Phone 886-2-2502-5003 Fax 886-2-2505-1280 (Address revision No.: 08-7-16_YEA)

22 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual

10 Revision History

10 Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover.

MANUAL NO. TOBP C730600 32A Published in Japan

December 2007 07-12 Date of publication

Date of original publication

Date of Publication

Rev. No.

Section

Revised Content

December 2007

–

–

First edition

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 23

YASKAWA AC Drive-J1000 Option

RS-232C Interface Technical Manual

Any inquiries related to the product can be directed to the address listed at chapter 9.

YASKAWA ELECTRIC CORPORATION

YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. © 2007 YASKAWA ELECTRIC CORPORATION. All rights reserved.

MANUAL NO. TOBP C730600 32A Published in Japan December 2007 07-12