RPMTECHR ELECTRO-HYDRAULIC ACTUATORS. Automation & Flow Control

www.rpmtech.co.kr Automation & Flow Control RPMTECH ELECTRO-HYDRAULIC ACTUATORS Oil and Gas Electric Power and Utility y Steel Mills Water and Waste...
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www.rpmtech.co.kr

Automation & Flow Control

RPMTECH ELECTRO-HYDRAULIC ACTUATORS Oil and Gas Electric Power and Utility y Steel Mills Water and Wastewater Treatment Chemical / Refinery Mining g Cement , Sand and Silica General Industry Pulp and Paper Marine and Offshore

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RPMTECH Co., Ltd., was founded in 2002 for the express purpose to design and manufacturer it’s patented MHPTM line of Electro-Hydraulic Actuators and Controls. The designs are available in Watertight (IP68) and Explosion proof (ExdIIB T4) construction. The actuators are classified as “Non-Intrusive”, since no electrical enclosures need to be opened for setting travel limits or other control functions. RPMTECH is i d dedicated di t d tto product d t quality, lit assembly bl and d ttesting. ti W We are ffully ll certified tifi d tto ISO 9001 and d ISO 14001 Standards, including several other Quality Standards, CE, and Profibus. As a technology oriented company specializing in flow control automation, customers can be assured of a dedicated staff capable of meeting demanding requirements, with a cost effective, technically superior product with full after sales service support.

Product Overview

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Self Contained Control Module

Modular Design Package

This compact module includes the hydraulic pump, high efficiency brushless DC motor, hand pump, local pushbuttons for open/close functions and actuator calibration, local-off-remote selector switch, local digital display, and end-of stroke limit switches. The brushless DC motor reduces power consumption relative to conventional electric actuators, and provides enhanced position control. The pushbuttons and selector switches are magnetic type and do not penetrate the electrical enclosure. All compartments are o-ring sealed.

The built-in hydraulic power packs in RPMTECH are completely modular in design permitting ease of maintenance or for upgrading of the modules

RPMTECH CO., LTD.

End-of-Stroke End of Stroke Reinforcement The actuators have full close reinforcement function which operates the MHP with maximum hydraulic power during few seconds after the position meter displays a full close.

Automation & Flow Control

Self Diagnostic Functions

Selectable Parameter Settings

The actuators have a self diagnostic function which displays causes of fault and the status of the valve when the system encounters errors during the operation. The faults list is as follows.

All the installation parameters can be easily changed by using the local magnetic pushbuttons without open the actuators.

Display

Fault

F/O ERR

Abnormal Status of Full Open Limit

F/C ERR

Abnormal Status of Full Close Limit

FC/FO Position Adjustment Due to the control system design, it is not necessary to open the position meter cover for FC/FO setting. Actual adjustment and setting is accomplished with the magnetic switches. This is a “Non-Intrusive A t t Design”. Actuator D i ”

MOTOR ERR

Motor Over Loaded or Damaged. Damaged

TORQUE ERR

Low Torque Error

PM COM ERR

Communication Error

Digital Position Meter

Valve Jamming

This digital position meter has no mechanical limit switch, spring and cam, instead, it has memory device and simplified mechanism to maintain the valve position even in the external vibration and impact circumstances.

VALVE JAMMED

Electric Shock Damage.

MEMORY FAIL

Actuator-Parameter Protection The setting values are protected by password.

Manual Hand Pump The built-in manual hand pump is designed to permit local operation in the event of electric power failure. This hand pump is a simple design requiring minimal effort to operate.

Speed Control The actuators have a close and open speed adjustment control. This is a user selectable l t bl function f ti that th t can be b sett att time ti off start t t up. This Thi function f ti is important for sludge extrusion valves in water treatment plants and fast operating valves.

Valve Posittion (%)

100

Low Power Consumption The actuators uses 0.2kW or 0.6kW high efficiency brushless DC motor(BLDC motor) with single phase 110 ∼ 220VAC 50/60Hz (110VAC with 0.3kW output), three phase 380 ∼ 460VAC 50/60Hz. This makes it possible for the valve system to operate with low power consumption. The low power consumption reduces the cost of wiring work of actuator installation and makes it possible to use a green energy as photo voltaic electricityy (Solar Power) in an area of no power supply y.

0 0

Time (sec)

Variable Speed Selection The actuators have a variable speed motion (Speed Control Mode) for open or close operation. This mode can reduces the water hammer shock which happens by quick closing or quick open of the valve systems. 100

Valve Position (%) V

Separate Installation For the underground or hanging on the ceiling pipe and valve systems, the actuators can be installed separately from the valve by connecting hydraulic line to the hydraulic cylinder without gearbox or extended stem shaft. This can reduce the valve room size and installation cost.

S ft Safty 0 0

Time (sec)

For safe operation the stroke limits are included inside the cylinder, and the over current and phase shift track in real time to immediately prevent accidents on valves.

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Quarter Turn Actuators MHPWQ

Weather Proof Electro-Hydraulic Quarter Turn Actuators

Torque: Maximum 32,000Nm (23,602lbf·ft) More torque actuators up to 4,000,000Nm on request! Enclosure Class: IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

MHPXQ

Explosion Proof Electro-Hydraulic Quarter Turn Actuators

Torque: Maximum 32,000Nm (23,602lbf·ft) More torque actuators up to 4,000,000Nm on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

DHPXQ

High Capacity Explosion Proof ElectroHydraulic Quarter Turn Actuators

Torque: Maximum 32,000Nm (23,602lbf·ft) More torque actuators up to 4,000,000Nm on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Control Method: Dryy Contact, Analog, g Digital, g Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

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RPMTECH CO., LTD.

MHSWQ

Weather Proof Spring Return ElectroHydraulic Quarter Turn Actuators

Torque: Maximum 100,000Nm (73,756lbf·ft) More torque actuators on request! Enclosure Class: IP68 Fail Action: Fail to Close or Open Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

MHSXQ

Explosion Proof Spring Return ElectroHydraulic Quarter Turn Actuators

Torque: Maximum 100,000Nm (73,756lbf·ft) More torque actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Fail Action: Fail to Close or Open Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

DHSXQ

High Capacity Explosion Proof Spring Return Electro-Hydraulic Quarter Turn Actuators

Torque: Maximum 100,000Nm (73,756lbf·ft) More torque actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Fail Action: Fail to Close or Open p Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

Automation & Flow Control

Linear Actuators MHPWL

Weather Proof Electro-Hydraulic Linear Actuators

Thrust Force: Maximum 400,000N (88,185lbf) Stroke: 200 ∼ 3,000mm More thrust force & stroke actuators on request! Enclosure Class: IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

MHPXL

Explosion Proof Electro-Hydraulic Linear Actuators

Thrust Force: Maximum 400,000N 400 000N (88,185lbf) (88 185lbf) Stroke: 200 ∼ 3,000mm More thrust force & stroke actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110 220VAC(±10%) 50/60Hz 110∼220VAC(±10%) Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

DHPXL

High Capacity Explosion Proof ElectroHydraulic Linear Actuators

Thrust Force: Maximum 400,000N (88,185lbf) Stroke: 200 ∼ 3,000mm More o e thrust t ust force o ce & stroke actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ ((-4 ~ +140℉)) Manual: Override Hand Pump

MHSWL

Weather Proof Spring Return ElectroHydraulic Linear Actuators

Thrust Force: Maximum 700,000N (154,324lbf) Stroke: 25 ∼ 300mm More thrust force & stroke actuators on request! Enclosure Class: IP68 Fail Action: Fail to Close or Open Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

MHSXL

Explosion Proof Spring Return ElectroHydraulic Linear Actuators

Thrust Force: Maximum 700,000N 700 000N (154,324lbf) (154 324lbf) Stroke: 25 ∼ 300mm More thrust force & stroke actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Fail Action: Fail to Close or Open Control Method: Dry Contact Contact, Analog, Analog Digital, Digital Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

DHSXL

High Capacity Explosion Proof Spring Return Electro-Hydraulic Linear Actuators

Thrust Force: Maximum 700,000N (154,324lbf) Stroke: 25 ∼ 300mm More o e thrust t ust force o ce & stroke actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Fail Action: Fail to Close or Open Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

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Power Cylinders MHCWL

Weather Proof Electro-Hydraulic Power Cylinders

Thrust Force: Maximum 400,000N (88,185lbf) Stroke: 200 ∼ 3,000mm More thrust force & stroke actuators on request! Enclosure Class: IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

MHCXL

Explosion Proof Electro-Hydraulic Power Cylinders

Thrust Force: Maximum 400,000N (88,185lbf) Stroke: 200 ∼ 3,000mm More thrust force & stroke actuators on request! Enclosure Class: Ex d IIB T4 Gb, IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

DHCXL

High Capacity Explosion Proof ElectroHydraulic Power Cylinders

Thrust Force: Maximum 400,000N (88,185lbf) Stroke: 200 ∼ 3,000mm More thrust force & stroke actuators on request! E l Enclosure Class: Cl Ex E d IIB T4 Gb, Gb IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Override Hand Pump

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RPMTECH CO., LTD.

Multi-Turn Actuators MHPWM

Weather Proof Electro-Hydraulic Multi-turn Actuator

Torque: Maximum 420Nm (154,324lbf) Enclosure Class: IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 0.6kW, 1Φ 110∼220VAC(±10%) 50/60Hz, 3Φ 380∼460VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Hand Wheel

DHPWM

High Capacity Weather Proof ElectroHydraulic Multi-turn Actuator

Torque: Maximum 420Nm (154,324lbf) Enclosure Class: IP68 Control Method: Dry Contact, Analog, Digital, Fieldbus Electric Power: 1.2kW, 1Φ 110∼220VAC(±10%) 50/60Hz Ambient Temperature: -20 ~ +60℃ (-4 ~ +140℉) Manual: Hand Wheel

Automation & Flow Control

Industrial Application

GAS Shut Off, 12”Ball, 24kg/cm2

Oil Pipeline PCV, 10”Butterfly, 60kg/cm2

Oil Pipeline Control , 10”Globe, 40kg/cm2

Oil Pipeline Shut Off, 10”Butterfly, 40kg/cm2

Resin Flow Control, 6”Ball, 15kg/cm2

Oil Pipeline PCV, 12”Ball, 60kg/cm2

Dust Ex Damper, 104”Damper, 2kg/cm2

Dust Main Damper, 160x160” Damper

LANCE Control, 8”Ball, 40kg/cm2

TBN Dea Level, 14”Gate, 24kg/cm2, 250℃

TBN BFPT CV, 8”Globe, 305kg/cm2, 180℃

TBN BFPT CV, 8”Gate, 296kg/cm2, 180℃

Aux STM CV, 3”Globe, 199kg/cm2, 454℃

RH TCV By-Pass, 2.5”Gate, 145kg/cm2, 170℃

Boiler Vent Station, 1”Gate, 296kg/cm2, 499℃ www.rpmtech.co.kr

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Boiler RBCP DRN, 1.5”Globe, 20kg/cm2, 150℃

SLP, 12”Butterfly, 10kg/cm2, 25℃

Water Transmission, 88” Butterfly Vv

Cohesion Basin Inlet, 16x16”Gate Vv

Filtration Basin Inlet, 20”Globe Vv

Filtration Basin Outlet, 24” Butterfly Vv

Sedimentation Basin Drain, 10” Butterfly Vv

Sedimentation Basin Inlet, 40” Gate Vv

Pump Control, 20” Butterfly Vv

Oil Pipeline PCV, 12”Globe, 60kg/cm2

Gas Shut Off, 10”Globe, 60kg/cm2

RPMTECH

Chemical PCV, 6”Globe, 10kg/cm2

CO2 Gas CTL, 8”Butterfly, 5kg/cm2

57 Techno 11-ro, Yuseong-gu, Daejeon, 305-510, Korea TEL +82-42-933-9812 FAX +82-42-933-9810 E-mail [email protected] Homepage www.rpmtech.co.kr

RPMTECH reserves the right to amend and change specifications without prior notice. Due to the continuous commitment of product development, all of the published data may be subjected to change. The name RPMTECH is a registered trademark.

Literature # B-MHP-V20150701EN