REPAIR AND MAINTENANCE MANUAL

REPAIR AND MAINTENANCE MANUAL Professional Pest Control Application Equipment B&G Equipment Company 135 Region South Drive, Jackson, GA 30233 800.54...
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REPAIR AND MAINTENANCE MANUAL

Professional Pest Control Application Equipment

B&G Equipment Company 135 Region South Drive, Jackson, GA 30233 800.544.8811 Phone 678.688.5601 Fax 678.688.5633 Rev 1/05

2

Table of Contents Prime Line Sprayers Parts List Repair Kits Valve Repair Procedures Sprayer Troubleshooting

Termite Tools Parts List Repair Kits Old Termite Tools (Prior to 2005) Valve Troubleshooting Ban-Drip Troubleshooting

Other Equipment Multidose Parts & Troubleshooting 2250 Electric Duster Parts PistolPro Parts & Troubleshooting Duster Parts Wood Treatment System Parts Wood Treatment System Troubleshooting Electric Fogger Parts Fogger & Duster Troubleshooting

Pages 3-4 5-6 7-9 10-11

Pages 12-16 17 18-20 21-24 25

Pages 25-26 26 27-28 29 30-31 32 33 34

B&G Equipment Company 135 Region South Dr. Jackson GA 30233 678-688-5601

3

Extenda-Ban Valve

26

22

23

21

24 27 28 29 30

36

35 31 32 33

20

37

42

1

Ban-Drip Valve

38 39

10 14A

40

7

11 12

13

8 9

43 44 45

34

41

2

14B

6 5 3 4

Extenda-Ban Valve #

Part

Description

20 21 22 23 24

VB-147 VT-140 SH-142 TS-141 PN-150 PN-150-1 PN-150-2 VP-151 LN-149 AS-148 SR-161 SL-162 SA-143 NG-146 MS-145-50 SS-144 VC-152 VC-153 VC-163

Valve body Valve trigger Screw housing Trigger screw Packing nut (brass) Packing nut (stainless steel) Packing nut (stainless steel) Valve packing washers Lock nut Adjust. screw Snap ring Safety lock nut Strainer housing Nylon gasket Mesh strainer Strainer support Valve cable, 9 in. Valve cable, 18 in. Valve cable, 24 in.

26 27 28 29 30 34 31 32 33 35

36

37

VE-154 VE-155 VE-164 VS-156

Valve extension, 9 in. Valve extension, 18 in. Valve extension, 24 in. Seat stem spring

38 39 40 41 42 43 44 45

SSL-157 SS-158 SP-159 5850-CC 9751-M 4190 5800-CC 4596

Seat stem nut Seat stem Soft seat gasket Multeejet tip assembly Multeejet tip holder Viton gasket Multeejet CC tip Tip retainer Rev 1/05

Ban-Drip Valve #

Part

Description

1 2 3 4 5 6 7

VB-40 VT-41 SA-42 SB-43 TS-44 TN-45 VR-46

Valve body Valve trigger Mesh strainer Pipe thread strainer Trigger screw Trigger nut Valve rod and pin

8 9 10 11 12 13 14A 14B

PN-47 RP-48 RS-49 SGH-50 TSG-51 TC-52 800067 5850

Brass packing nut Rod packing Rod spring Seat gasket holder Seat gasket Tip cap Fine fan tip Multeejet tip assembly

Rev 1/05

4

4A

8 9

4C

4B

10 6

5

11

16 12 13 14

1

7 3

15 16 2 17 18

19 4D

Stainless Steel Sprayer #

Part

Description

1

T-50 T-100 T-200 T-300 T-500 HS-297 OS-297 TS-297 THS-297-01 FS-297 HA-298 TT-1 HK-1 TH-1 TB-1 5700-H D-50 D-51-P

Tank, ½ gallon Tank, 1 gallon Tank, 2 gallon Tank, 3 gallon Tank, 5 liter Siphon tube, ½ gal. Siphon tube, 1 gal. Siphon tube, 2 gal. Siphon tube, 3 gal. Siphon tube, 5 liter Adapter, hose Tank top (1 gal.) J hook Tool hook Tank bottom Tip holder Hose, 4 ft. red Hose washer

2

3 4A 4B 4C 4D 5 6 7

8 9 10 11

12 13 14 15 16 17 18

19

P-275 P-276 P-274 PH-273 PO-273 PF-265 PT-265 P-272 NP-277 NP-270 P-269A P-269-SS P-268 PH-267 PO-267 PF-267 PT-267 PV-266

Pump handle Pump lock spring Pump cap Plunger rod, ½ gal. Plunger rod, 1 gal. Plunger rod, 2 gal., 5 L Plunger rod, 3 gal. Back plate Polypropylene cup Cup spreader plate Lock washer Plunger nut Pump gasket Pump tube, ½ gal. Pump tube, 1 gal. Pump tube, 2 gal. Pump tube, 3 gal. Check valve

Rev 1/05

REPAIR KITS EXTENDA-BAN VALVE REPAIR KIT GD-124 (Order # 22050100) 1 1 1 1 1 1 1 1 3 1 1

PV-266 P-268 NP-270 NP-277 P-276 D-51-P 4190 NG-146 VP-151 VS-156 SP-159

22027200 22028000 22028600 22029000 22029900 22030400 22034700 22044200 22045099 22045700 22046300

Check valve Tank gasket Spreader plate Plastic plunger cup Lock spring Washer (hose coupling) Gasket (Viton) Gasket (Nylon) Valve packing Valve spring Soft seat gasket

BAN-DRIP VALVE REPAIR KIT GB – 114 1 1 1 1 1 1 1 1 1 1

PV-266 P-268 NP-270 NP-277 P-276 D-51-P 4190 RP-48 RS-49 TSG-51

22027200 22028000 22028600 22029000 22029900 22030400 22034700 22041100 22041300 22041700

(Order # 22049900)

Check valve Tank gasket Spreader plate Plastic plunger cup Lock spring Washer (hose coupling) Gasket (Viton) Packing rod Rod spring Seat gasket (Teflon)

XR GUN REPAIR KIT GT-100 (#22049600) 1 1 1 1 1 1 1 1 1 1 1

PV-266 P-268 NP-270 NP-277 P-276 D-51-P 4817 4932 ------4143 VS-156

22027200 22028000 22028600 22029000 22029900 22030400 22037800 22038200 22038900 22039100 22045700

Check valve Tank gasket Spreader plate Plastic plunger cup Lock spring Washer (hose coupling) Valve stem sub-assembly Brass guide O-ring #1 Gasket, copper Valve spring

5

6

XR GUN FIRST AID KIT FA-600-T 1 1 1 1 1 1 1 1 1 1 1 1 1

PV-266 P-268 NP-270 NP-277 P-276 D-51-P 4190 4817 4932 4578 ------4143 VS-156

22027200 22028000 22028600 22029000 22029900 22030400 22034700 22037800 22038200 22038700 22038900 22039100 22045700

(#22050200) Check valve Tank gasket Spreader plate Plastic plunger cup Lock spring Washer (hose coupling) Gasket (Viton) Valve stem sub-assembly Brass guide Brass cap O-ring #1 Gasket, copper Valve spring

EXTENDA-BAN VALVE FIRST AID KIT FA – 600-D 6 4 1 2 1 1 3 1 1 1 2 1 1 1 2 1 2

PV-266 P-268 NP-270 NP-277 P-276 D-51-P 4190 TS-141 SH-142 MS-145-50 NG-146 AS-148 LN-149 VP-151 VS-156 SS-`58 SP-159

22027200 22028000 22028600 22029000 22029900 22030400 22034700 2204300 22043200 22043800 22044200 22044500 22044700 22045099 22045700 22046100 22046300

Check valve Tank gasket Spreader plate Plastic plunger cup Lock spring Washer (hose coupling) Gasket (Viton) Trigger screw Trigger screw housing Mesh screen (filter) Gasket (Nylon) Adjustment screw Locknut Valve packing Valve spring Seat stem Soft seat gasket

(Order #22050400)

7

EXTENDA-BAN VALVE REPAIR AND MAINTENANCE

1

1. Detach the Valve and Extension from the hose. Carefully remove the mesh strainer. Squeeze the Trigger to drain all liquid from the Valve.

2. Remove the Trigger (1), then the Snap ring (5), Safety lock nut (6), the Adjustment screw (4), the Lock nut (3), and then the Packing nut (2).

5 2 3 4 6

Strainer Packing washers

Extension

The Trigger can be removed by moving it to the back of the Valve. Cable

3. Unscrew the extension at the front of the valve. The extension can be pulled away from the valve along with the interior steel cable.

wrench 9/16 wrench

4. Packing washers (white) that were at the end of the cable will remain inside the valve. Carefully dislodge and remove these washers.

5. Remove the tip and nozzle assembly from the end of the extension, be careful to keep the Soft seat gasket.

Tip and nozzle

Use 2 wrenches to loosen the tip: one (5/8 “) to hold the extension, and a second to loosen the tip

Soft seat gasket

. Note: The extension may become twisted and unusable unless 2 wrenches are used to remove the tip. Inspect the soft seat gasket and the small O-ring on Multeejet tips, replace if damaged or worn. Replace the nozzle if it is more than old.

Nozzle

O-ring

6. Push the cable out the front of the Extension to expose the Spring, the small Lock nut, and the Seat stem.

B&G Equipment Company 135 Region South Dr, Jackson GA 30233 Ph – 678-688-5601

Rev 1/05

8

Unscrew the Seat stem and Lock nut, and slide off the Spring. Place these small pieces in a closed container (they are easily misplaced).

Spring

Lock nut Seat stem

7. Remove the stainless steel cable by pulling it slowly through the back end of the Extension – you cannot pull the cable through the front of the Extension. The threaded end of the cable at the nozzle end is short and easily passes through the curve in the Extension. The end of the cable at the valve end is long and will not pass through the curve.

Remove cable out the back

Replace the cable if it is worn or damaged.

8. Re-assemble the Extension by inserting the short end of the cable into the back so that threads are exposed at the nozzle end.

9. Slide the Spring onto the end of the cable, then the Seat stem lock nut. Screw lock nut only about 4 threads down, towards the end of the cable.

10. Attach the Seat stem onto the cable, in front of the Lock nut. Hand tighten Seat stem against the lock nut.

Long end

4 threads down

Seat stem lock nut

Seat stem

Seat stem lock nut

11. Insert the long end of the cable into the front end of the valve. Push the cable through the valve until the end is through the back of the valve.

Long end of cable

Tighten the Extension to the valve body.

12. Insert 2 or 3 Packing washers onto the cable, then slide on the Packing nut Rev 1/05 B&G Equipment Company 135 Region South Dr, Jackson GA 30233 Ph – 678-688-5601

9

behind the washers and tighten.

Use 2 washers with brass Packing nut

Use 3/8 or 7/16 wrench on Packing nut

Valves built before 1999 have a stainless steel Packing nut that takes 3/8 wrench, there is no internal O-ring, these valves need 3 washers. Packing washers

Valves built between 1999 and 2000 have a brass Packing nut + O-ring, this nut takes a 7/16 wrench, these valves need 2 washers.

Lock nut

Valves built after 2000 have a stainless steel Packing nut + O-ring, this nut takes a 3/8 wrench, and these valves require 2 washers. Adjustment screw

13. Screw onto the cable the Lock nut and the Adjustment screw. Turn the Adjustment screw so the end of the cable is level to the top of the slot in the top of the screw. Tighten the Lock nut against the screw.

Trigger

14. Attach the valve trigger by inserting it into the space between the Lock nut and Adjustment screw, then insert the Trigger screw.

15. Screw the Safety lock nut into the valve body, and then attach the Snap ring.

Safety lock nut

insert Trigger

Snap ring

squeeze Trigger to retract cable

16. Attach the tip and nozzle to the end of the Extension, make certain the Soft seat gasket is facing correctly. The small end faces the Extension.

Soft seat gasket

Press the Trigger to retract the Seat stem into the Extension, then attach the tip and nozzle.

B&G Equipment Company 135 Region South Dr, Jackson GA 30233 Ph – 678-688-5601

Rev 1/05

10

TANK SPRAYER PROBLEMS AND SOLUTIONS P. Tank is not holding pressure; pump is working but no pressure remains in the tank. S. Check Pump gasket, replace if cracked. P. Tank is not getting pressure; the pump seems to be working but no pressure builds in the tank.

*Plastic cup *Hose washer

*Spreader plate

S. Grease Plastic cup in pump tube, or replace cup and Spreader Plate.

P. Pump cylinder fills with liquid, pumping is difficult. S. Clean dirt from bottom of pump tube, replace Check valve at bottom.

P. Won’t spray; tank holds pressure but there is no spray from the nozzle, a new sprayer. S. Replace Hose washer, it may have been damaged when hose was attached to tank; the junction may have been over-tightened!

*Pump gasket Siphon tube (#22025700)

*Check valve

*These parts are in Gasket Kit GD-124

P. Tank holds pressure, but there is no spray from nozzle (old sprayer).

Soft seat gasket

S. (1) Siphon tube is clogged or cracked, it must be cleaned or replaced. Nozzle

(2) Clean the mesh Strainer at the end of the hose near the valve. (3) Clean the nozzle with a toothbrush. (4) Clean or replace Soft seat gasket at end of the extension.

Mesh strainer (#22043800) Rev 1/05

B&G Equipment Company 135 Region South Dr, Jackson GA 30233 Ph – 678-688-5601

11

TANK SPRAYER PROBLEMS AND SOLUTIONS (Page 2) P. Valve is leaking around the Packing nut, and the handle is wet.

Packing nut

S. (1) Tighten the Packing nut. (2) Replace the valve Packing washers. 2 washers with brass Packing nut 3 washers with stainless steel Packing nut

2 washers for brass Packing nut

3 washers for stainless steel Packing nut

P. Extension is leaking at the tip, a constant drip from the tip. S. (1) Clean or replace nozzle O-ring. (2) Clean end of Seat stem.

Soft seat gasket

(3) Clean or replace Soft seat gasket.

Correct position

(4) Replace the Valve spring. O-ring Valve spring

P. Hose is leaking at the connection with the tank; leaks when tank is pressurized. S. Replace the Hose washer at the end of the hose; do not over-tighten the connection when reconnecting the hose to the tank.

Cable

Seat stem

Hose washer

Siphon tube

Rev 1/05 B&G Equipment Company 135 Region South Dr, Jackson GA 30233 Ph – 678-688-5601

12

VersaGun Valve #

Order #

Description

Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Kit

22067500 Valve assembly 22067514 Locknut 22067513 Actuator block 22067511 Packing screw 22067517 Sealing washer 22067510 Packing gland 22067512 Actuator pin 22067509 Spring spacer 22067514 Locknut 22071285 Pipe plug 1/8 NPT 22067506 Versagun handle 22067516 Trigger pin 22067505 Versagun body 22067514 Locknut 22067515 Versagun trigger 22024410 Shutoff spring 22067507 Shutoff stem 22067503 Adapter ½ 22067526 Hose fitting 22067527 Hose fitting washer 22070725 0-160 gauge 22067518 Adapter + washer 22067554 Valve rebuild kit (Includes 1,4 17)

10

1 2

20

3 4 8 9

5 6 7 13

12

11

18 19

14 15 16

21

17

VersaGun

Versatool Valve #

Part

Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Kit

1549 1544 VT-618 1-1964 VT-619 VT-621A VT-622A VT-611 TN-45 1138 VT-609 TN-45 VT-612 VT-615 VT-616 VT-617 ---------

Order #

Description

22071649 Valve assembly 22071644 Valve body 22059700 Spring rod 33000090 O-Ring 22059800 Valve rod 22060000 Seat gasket 22060100 Seat gasket holder 22059000 Valve trigger 22040500 Hex nut 22071038 Spacer 22058800 Trigger pin 22040500 Hex nut 22059100 Rod screw 22059400 Trigger lock 22059500 Trigger lock spring 22059600 Trigger lock screw 22067518 Adapter + washer 22028910 Valve rebuild kit (Includes 3,5,6,9,11,14)

1

10

11

9 8

12 13

15

14

4

7 3

Versatool

2

6

B&G Equipment Company 135 Region South Drive Jackson GA 30233 800-544-8811

5 16

13

27

26

QCG GUN

SRG GUN

19 22 17

22

18

22 20 23

29 12 11

15

10

29 27

18 19 16 22 20

29 12 15 24 29

11 10

21 24

17

23 21

27

25 9

25

6 7

31

4

8 1

2

5

3

SRG AND QCG GUNS #

Part

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

34501 34502-6 34503-V 34504 34505 34506-V 34507 34508 34509 34510 34511 34512 34513 34514 34515-N

Nozzle nut Nozzle orifice O-ring P-14 Adj. sleeve Sleeve screw O-ring P-18 Back-up O-ring Pattern valve Valve body Valve seat Shutoff valve Shutoff valve spring Trigger assembly* Pivot bolt Pivot bolt nut

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

28

14

28 30 16

14

26

30

34516-V 34517-V 34518 34519-S 34520 34521 34522 34590-S 34596 HWN 34519-N 34513-A 34513-B 34513-C 34513-D 34563

Gasket O-ring Gland nut Valve stem nut Handle 1/2 MPT adapter Pivot bolt washer Label Trigger lock Gasket for QCG gun Lock nut, valve stem Trigger piece Valve yolk Trigger hinge bolt Hinge bolt nut Nosepiece

* Trigger assembly = #s 27-30

Rev 1/05 B&G Equipment Company 135 Region South Drive Jackson GA 30233 800-544-8811

30

SERIES 400 TOOLS: PIPE SETS, EXTENSION PIPES, AND TIPS

7

6

7A

Standard Pipe Set

14

6 Professional Pipe Set

10A 10 Extension Pipes

11 15 8

12

Splash guard

14

13

9 Cone seal

1

2

3

4

5 7/16” 1 gpm Tips #450 11007450 #453 11007452

Standard Tip Set

360° 180°

For Cone Seal Parts see Page 14

Standard Pipe Set

Professional Pipe Set

#

Computer #

Description

#

Computer #

6 7 8 9 10 15

22067797 22067798 22067906 22067912 22067904 22060850

1/8” adapter 3/8” adapter 5/8” x 40” galvanized 7/16” x 40 7/16” x 12” Splash guard

6 22067797 7A 22067798 10A 22071427 11 22071428 12 22071429 15 22060850 22071605

Description 1/8” adapter 3/8” adapter 7/16” x 12” 7/16” x 40 5/8” x 40” Splash guard Check Valve (not shown) for 7/16 Pipes.

Standard Tip Kit #

Part

Computer #

Description

1 2 3 4 5

457 455 454 453 451

11007457 11007455 11007454 11007453 11007451

void 2 gpm 360° 5 gpm 360° 2 gpm 180° 2 gpm 360° 2 gpm

Extension Pipes #

Computer #

13 14

11007460 11007465

Description 7/16” x 40” 5/8” x 40”

15

484/486 Versatool #

Part

Order #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17a

1549 1544 VT-618 1-1964 VT-619 VT-621A VT-622A VT-611 VT-609 TN-45 1138 VT-612 VT-615 VT-616 VT-617

18 18

1390 1542 Kit

Description

22071649 Valve assembly 22071644 Valve body 22059700 Spring rod 33000090 O-Ring 22059800 Valve rod 22060000 Seat gasket 22060100 Seat gasket holder 22059000 Valve trigger 22058800 Trigger pin 22040500 Hex nut 22071038 Spacer 22059100 Rod screw 22059400 Trigger lock 22059500 Trigger lock spring 22059600 Trigger lock screw 22070917 Adapter 1340 22071940 Pipe assembly Not Shown 22071950 Check valve assm Check valve fits between parts 17 & 18 22071390 Tip (6 hole) 22071642 Fan tip 2 gpm. 22028910 Valve rebuild kit (Includes 4,6,7,10,11,14)

Adjustable Cone Seal 1

2

3 4 5

6

#

Part

1 2 3 4 5 6

ACS 1145 1380 ACS30 ACS25 1381

Order #

Description

22071775 22071045 22071380 22071776 22071771 22071381

Adj. Cone Seal Retaining screw Lock knob Foot ram Cone seal Lock bolt

Rev 1/05 B&G Equipment Company 135 Region South Drive Jackson GA 30233 800-544-8811

16

Sub-Slab Injector #

Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14

VT-610 VT-618 I-1964 2673 VT-611 VT-609 TN-45 1138 VT-612 VT-615 VT-616 VT-617 #3 2674 2675 2668 2669 #4 #14 SSL-157 2676 2677 2678 #5 #6 1370 LDT-36 1390 1542 1389 1543

15 16 17 18 19 20 21 22 23 24 25 26 27 28

Description Valve assembly Rod spring O-Ring Valve rod Valve trigger Trigger pin Hex nut Spacer Rod screw Trigger lock Trigger spring Trigger screw Wing nut Extension rod #4 Extension rod #14 Shaft #4 Shaft #14 Lock sleeve #4 Lock sleeve #14 Seat stem lock nut Seat stem Seat gasket Stud Compression ring Expansion ring Tip adapter Extension, 6 in. 360, 6 hole tip, 2 gpm 180, fan tip, 2 gpm 360, 6 hole tip, 1 gpm 180, fan tip, 1 gpm

27 25

3 4 5

6

26

Adjustable Cone Seal

1

2

28

#

Part

1 2 3 4 5 6

ACS 1145 1380 ACS30 ACS25 1381

Order #

Description

22071775 22071045 22071380 22071776 22071771 22071381

Adj. Cone Seal Retaining screw Lock knob Foot ram Cone seal Lock bolt

Rev 1/05

B&G Equipment Company 135 Region South Drive Jackson GA 30233 800-544-8811

17

Termite Tool Repair Kits

VERSAGUN REPAIR KIT (Order # 22067554) 1 1 1

----------------------

22067503 22067514 22067517

Adapter ½-20 Locknut, Versagun Seal, Versagun

VERSATOOL REPAIR KIT (Order # 22028910) 2 1 1 1 1 1

1-1964 VT-622A TN-45 VT-616 VT-621A 1138

33000090 22060100 22040500 22059500 22060000 22071038

O-Ring Seat gasket holder Hex nut Trigger lock spring Seat gasket Spacer

SRG and QCG REPAIR KIT 1 34555-V 1 1 1 1 1 1

HWN 34516-V 34517-V 34503-V 34506-V 34507

22067536 22067714 22067715 22067740 22067743 22067744

Hose gasket Gasket, Viton O-ring PT-6 O-ring, Viton O-ring, Viton O-ring, back-up

SRG and QCG REPAIR KIT 2 34601-V 1 1 1 1

HWN 34516-V 34517-V 34510

22067536 22067714 22067715 22067728

(Order # 22067848)

(Order # 22067748)

Hose gasket Gasket, Viton O-ring PT-6 Valve seat

18

VERSAGUN GUN TOOLS (PRIOR TO 2005)

& Soil Rodder 488

19

TOOLS PRIOR TO 2005 (INCLUDES VT480, SLABJET 2000 & VT 2000)

20

ROBCO TOOLS (Prior to 2005)

21

VERSAGUN PROBLEMS AND SOLUTIONS P. Gun is leaking at the junction with the soil rod. Washer

Packing screw

S. Remove the soil pipe and tighten the tip to the gun.

Packing gland

If leak continues, loosen and remove the tip, clean the exposed end of the Shutoff stem and the white gasket in the center of the tip. If leak continues, replace the tip, the gasket can not be replaced separately.

Shutoff stem

Tip with gasket

P. Leaking occurs at the back of the Valve. Lock nut

S. Loosen the Lock nut (1/4 turn) at the back of the gun – this will re-set the Shutoff stem to the gasket in the tip. If leak continues, the Packing screw may have to be removed and the packing replaced.

Packing screw

Packing

Copper washer

Rev 1/05

22

VERSATOOL PROBLEMS AND SOLUTIONS P. Tool is leaking from the tip. S. Remove the soil pipe and in the base of the Valve tighten the Seat gasket holder with a 5/32 hex wrench. Trigger If tool continues to leak, remove the Seat gasket holder (5/32 hex wrench) and replace the (white) Seat gasket. If tool continues to leak, replace O-rings on the Valve rod. Disassemble the Trigger, then remove the Seat gasket holder; push the Valve rod out from above.

Rod spring Valve rod O-rings Seat gasket

Valve rod

Seat gasket holder P. Leaking occurs around the soil pipe connection to the Valve. S. Remove the soil pipe and in the base of the Valve tighten the Seat gasket holder with a 5/32 hex wrench. If leak continues, remove the Seat gasket holder (5/32 hex wrench) and replace the white seat gasket.

P. Leaking occurs around the Rod spring at the center of the Valve handle. S. Replace O-rings on the Valve rod. Disassemble the Trigger, then remove the Seat gasket holder; push the Valve rod out from above.

O-rings on Valve rod

O-rings may be worn or damaged and be the cause of a leak

Rev 1/05

23

QCG AND SRG GUN PROBLEMS AND SOLUTIONS P. Gun is leaking from the tip, around the junction of the Nosepiece and the body of the gun. S. Remove Nosepiece-adapter and inspect the Shutoff valve and the Valve seat (gasket). Clean the tip of the Shutoff valve, and turn over the Valve seat (gasket).

QCG

S. Tighten the Gland nut at the back of the gun. If leaking continues at this site, disassemble the gun and replace the gasket and O-ring associated with the Gland nut.

P. Leaking occurs around the Pattern adjust. sleeve of SRG gun. S. Remove the Nozzle nut and inspect the O-ring, remove dirt from around the Nozzle. Remove Pattern adjustment sleeve and inspect Viton and Teflon O-rings. Replace if damaged or worn.

Gland nut Viton O-ring Viton Gasket

Valve seat

If leaking continues, replace the Valve seat (gasket).

P. Leaking occurs at the back of the gun around the large brass nut.

Shutoff valve

Nosepiece adapter

SRG Pattern valve

Pattern adjust. sleeve

Teflon Viton O-ring O-ring

Nozzle Nozzle nut

Viton O-ring

QCG REPACKING KIT – 34601-V: 1 Valve seat 1 Viton gasket 1 Viton O-ring

Note: Pattern valve has reversed thread to open.

Rev 1/05

24

SSI #4, #14 PROBLEMS AND SOLUTIONS P. Tool is leaking from the tip or just above. S. Tighten tip with a wrench. If tool continues to leak, replace the Seat gasket (#22071977). If tool continues to leak from the tip, check the Seat stem and replace if damaged (#22071976).

P. Leaking occurs around the Rod spring connection to the Valve. S. Remove the pipe at the wing nut and disassemble the Valve to free the Rod spring. Replace the 2 O-rings in the Valve rod.

Rod spring Valve rod

O-rings

Shaft

P. Leaking occurs around the pipe connection to the Valve. S. Tighten the pipe into the Valve body.

Seat stem Seat gasket

Rev 1/05

25

BAN-DRIP AND BAIT GUN PROBLEMS AND SOLUTIONS Multeejet tip Packing nut Valve rod Seat gasket holder Rod spring Seat gasket

Packing nut

Trigger Rod packing Strainer

P. Gun is leaking from the tip.

P. Leaking occurs around the Packing nut and Trigger.

S. Replace the Seat gasket. Loosen the Tip cap. Pull the Trigger and remove the Tip cap and nozzle, then insert a new gasket, pull the Trigger and re-assemble the tip.

S. Tighten the Packing nut; if leaking continues, then replace the Rod packing. Remove the Packing nut and then remove the Rod packing.

Plunger rod

Knob release lever

P. Not enough or no bait delivered at setting No. 1. S. Tip may be clogged. Some baits do not work well at setting No. 1, a larger setting may be necessary.

Dose adjust. knob

P. Trouble releasing Plunger rod. S. Lightly depress the Knob release lever at top of gun, pull back the rod and apply 3-in-1 oil. Move oiled rod back and forth. (Squeeze Trigger along with the Knob release lever.) Rev 1/05

26

Model 2250 Electric Dust-R #

Part

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2251 2255 2256 2257 2258 2260 2261 2252 2305 2306 2253 2308 2309 2311 2314 2315 2259 2263 2264 2265 2262 990

1.5 gallon tan Cap with liner Flange Flex hose Cuff Screw, #6 Clamp Cover Motor guard Screw, #8 Duct Screw, #10 Motor, 110V Switch, 110V Cord, 110V Strain relief Extensions Discharge unit Void treat discharge Void treat hose Cover with liner Boot/switch

Model 2250 Electric Dust-R

19 14, 22 8

4

5

1

6

17 18

20 12

7 2

16 3

7 6

11 15

21

2

10

3

13

9

10

Multi-Dose Bait Gun #

Order #

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24020129 24020103 24020112 24020111 24020105 24020125 24020114 24020124 24020115 24020152 24020107 24020147 24020127 24020121 24020116 24020126 24020122 24020128 24020113 24020146

Screw, self-tapping Body, gun Plunger, syringe Plunger rod Trigger Spring, front lock plate Plate, front lock Spring, upper rear lock Plate, rear lock Screw, #8 32 x 1/8” Knob, rod release Screw, #8 32 x 1/8” Spring, lower rear lock Screw, dose adjusting Dose adj. knob asmbly Spring, dose adj. knob Nut, modified Screw Knob, plunger Washer, wavy spring Label Label, dose adjusting Body and pin assembly

24020119 24020153

Multi-Dose Bait Gun

1

2

3

4

6 7

20

8 11, 12 22 9, 10 19

5 13 23

14 15 16

17 18

Rev 1/05

27

PistolPro 700 Series

#

Order #

Description

1 1A 2 3 4 5 6 7 8 9

SP-159 22032720 22067312 22071266 24010016 22071801 22054900 24010003 24010002 24013050 24010055 24013052 24010039 24010710 24010715 24013050 24010005 24010021 22049468 22049200 22071785 TC-160 24010059 23083601 22036655

Soft seat gasket 200 mesh screen 30-L Gunjet Reducing nipple Adapter Quick Connect Air valve Gauge, 160 psi O-ring Hose barb fitting Barb (Model 770&775) Siphon hose(1Pint) Siphon hose (1quart) Bottle + cap, 1 pint Bottle + cap, 1 quart Siphon weight Adjusta-tip assembly Aerotip 4- WayTip assembly C+C straw Injection needle, 2 “ Tip cap Needle assembly Nozzle (730&735) Foam tip assembly

10 11 12 13 14 15 16 17 18 19 20 21

1

1A

2

14

13

15

16

3 18 4

7 9

10 11

12

19

6

5 8

17

20 21

28

PISTOL PRO SYMPTOMS AND SOLUTIONS Gun is leaking from the front of the tip.

Soft seat gasket

S. Tighten Tip holder or Tip cap, and Tip retainer. Check nozzle for deposits.

Gun is leaking from behind the tip. S. Tighten Tip holder; remove tip and clean or replace Soft seat gasket.

Tip holder

Tip retainer Reducing nipple

Termite tip (foam)

O-ring Hose barb

Leaking occurs at bottom of gun, or the top of the bottle. S. Tighten Reducing nipple connection to the gun.

Siphon tube Siphon tube weight

Tip cap

Foam tip with mesh screen

Bottle

Tighten Hose barb, check O-ring for damage and replace (#24010002) Remove and replace Teflon tape on the fittings.

Tip retainer

Reducing nipple

P. Foam from Foaming tip is watery. S. Adjust the tip, increase the amount of foaming liquid in bottle, or clean the mesh screen. Recommended Operating Pressure – 20psi.

Safety lock

P. No foam is produced by the Foaming tip or the Termite tip. S. Increase amount of foaming liquid in the bottle. Check the Siphon tube and weight at bottom. Rev 1/05

Model - 1151-M

Mini-Dust-R

#

Part

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

MDR-1 MDR-2 1174 MDR-4 DR-020 MDR-7 MDR-8 MDR-9 MDR-10 MDR-11 MDR-12 MDR-13 VT-616 MDR-15

Cap Collar Screw, flat head #6 Plunger Pump gland Barrel Barrel seal Closure Stopper assembly Tip, offset fan Tip, straw Extensions (3) Spring Ball

Model - 1152- A Hand Dust-R Long-Reach Granular Dust-R #

Part

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

DR-003 24050001 DR-027 2273 DR-029 DR-028 DR-012 DR-010 DR-009 DR-006 DR-008 DR-007 DR-005 1224 MDR-4A DR-020 MDR-2 MDR-15 VT-616 1174 MDR-1 DR-002 DR-011 041 042 DR-001 24050010 24050016 24050008 24050012 24050011 24050014 24050015

Bottle – 1152-A Bottle – Long Reach Outlet O-Ring Washer Locknut Barrel Seal, barrel Bottle cap Bottle seal Valve Valve plate Valve cap Screw, hex head #8 Plunger Pump gland Collar Ball Spring Screw, flat head #6 Cap Short extension Long extension Tip, pencil Tip, straw Stopper assembly Stopper assembly Extension clip Granular outlet Granular extension Extension and coupling Extension Velcro Barrel Velcro

29

12

4

1

5

10

11 8

9

13 6

14

7 2

Model 1151

3

15

Model 1152-A 16

21

18

8 9 10 11 12

7

19 20

17

6

13

23

14

5

4 3 24

1

22

2

21

26

15

16

18 33

19 20

17

7

6

8 9

3

10

11 12

13

14 6

23 5

4

3 24

5 27

25

22

28

4

25

26

32 31

29 30 32

Long-Reach Granular Dust-R Rev 1/05

30

17

Wood Treatment System

1

36 34

35

15

16

37

6

9

30

30 23

10

17

5

18

28

24 33 22 24 25 26

41 21 20

32

28 31

12 22

7 20

8

13 4

8

35

30 29 30

27

14 11 19 12 20 2 3

Wood Treatment System, Regulator Replacement 24040085

Wood Treatment System, 30-L Gun and Tips

24040078 22070724

24040107 22070850 24040106

22071801

Rev 1/05

31

Wood Treatment System # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Order # 24040060 24040100 24040101 24040062 24040061 24040063 22071743 22071751 24040080 24040084 24040061 24040081 24040082 22071752 24040065 22071802 24040079 33000467 24040051 22028000 22070600 22025901

Description Cart assembly 23 Bumper 24 Screw, #10 25 Bracket, tank 26 Rail, cart 27 U bolt 28 Band, tank 29 Screw, Phillips 30 Screw, Phillips 31 Wing nut 32 Rail, cart 33 Screw, Phillips 34 Washer, fender 35 Nut, hex 36 Compressor, hose 37 Socket, quick connect Fitting, hose 1/8 NPT Clamp, hose Tank Seal, tank Cap + handle assb Siphon tube

24040057 22071801 24040057 24040093 24040078 24040085 22026700 22070850 22025300 22070724 22071803 24040093 22071266 24040088 24040102

Adapter, foam siphon Plug, quick connect Adapter, foam siphon O-ring Tee, street 1/8 NPT Valve, pressure relief Nipple, hex 1/8 NPT Elbow, street 1/8 NPT Adapter, liquid siphon Gauge, liquid filled Fitting, 3/8 hose NPT O-ring Nipple, reducing Air chuck, quick conct Handle, grip, U-bolt

Rev 1/05

Wood Treatment System Gun and Hose #

Order #

41

24040067 24040086 95137800 22067312 22046350 22037400 22071813 24040069 24040073 24040076 24040072 22071809 22033900

42 43 44 45 46 47 48 49 50 51 52

Description 30 ft. hose, 3/8 I.D. 50 ft. hose, 3/8 I.D. Fitting, 3/8 hose Gunjet, 30L Gasket, seat Adapter, ¼ NPT Socket, quick conct Straight tip assmb Wall void tip assmb Wood tip assmb Dual tip assmb Plug, quick conct Body, nozzle

53 54 55 56 57 58 59

24040071 22033100 24040074 24050006 24040077 22071738 22070540

Tip, straight foam Cap, tip Tip, wall void foam Stopper, wall void tip Tip, wood injection Tee, street ¼ street Elbow, street ¼ NPT

Rev 1/05

32

WTS PROBLEMS AND SOLUTIONS P. Tank not getting pressure. S. Compressor not operating properly. The regulator may not be adjusted properly, pull knob out, then turn to the right increase pressure.

Quick connect

Tank gasket

P. Tank not hold pressure. S. Tighten cap; check the Tank gasket and replace if cracked or worn.

Siphon tube

Check all Quick-connect plugs for proper fitting and an air leak.

Pressure regulator P. Gun sprays only air, no liquid or foam. S. Check tank to be certain there is sufficient liquid in tank. Check Siphon tube for cracks, replace if damaged. P. Compressor will not start. S. Check gauge, there may be too much pressure in tank, pull the release valve to reduce pressure.

Seat gasket

P. Leaking occurs around the Hose fitting or around the tip fitting. S. Tighten the Hose fitting to the gun, tighten the hose clamp. Replace the Seat gasket, be certain to install the gasket with the narrow end toward the gun.

Hose fitting Clamp

Rev 1/05

3

2600 Flex-a-Lite Fogger

24

4

1,5

33

7

2

8, 9, 10 11 12 13

6 14

3, 4

19

1

16 27

18 19

37

24

28

8, 9, 15

12

28

20

25

29

25

21

30 36 26 39

32

33 27

31

Ultra-Lite 2300, 2400 Fogger

2600 Flex-a-Lite Fogger Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2332 2334 2346 2331 2330 2333 2329 2352 2357 2359 2353 1433 2354 2385 2326 2306 2349 2374 2314

22

23

34 35

#

14 15

17

26 22

13

2

18

17

23

38

5

11

8, 9 10 12

15, 16

13 20, 21

6 7

Description Clip Spring Venturi Knob asmbly O-ring Sleeve Screw Screw Hex nut Spacer Nozzle Spring clamp Screw Hose asmbly Flat washer Screw Pressure tube Supply tube Electric cord

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

2311 990 2315 2386 2384 2358 2319 2312 2316 1241 1246 2375 2327 2323 2305 2306 2406 2408 1145 2355

Switch Switch boot Strain relief Cap and O-ring Nozzle asmbly Tube retainer Pressure tube Strainer Wire connector Tank barb Angle barb Supply tube Ground screw Motor 110/220 Motor guard Screw Tank Housing Screw Mount plate

Rev 1/05

#

Part

1 2 3 4

2386 2407 990 2311 2340 2336 2329 2346 2326 2308 2315 2314 2341 2330 2337 2331 2332 2334 2333 2316 2418 1246 2327 2323 2324 2305 2306 2375 2312 1241 2401 2404

5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Description Cap and O-ring Housing Switch boot Switch 110V Switch 220V Ring Screw Venturi Flat washer Screw 12-24 x 3 ¼ Strain relief Electric cord 110V Electric cord 220V O-ring (Model 2400) Plug (Model 2300) Valve rod, knob (Model 2400) Clip (Model 2400) Spring (Model 2400) Sleeve (Model 2400) Wire connector Spring Angle barb Grounding screw Motor 110V Single Motor 220V Single Motor guard Screw Supply tube, lower Strainer Tank barb Supply tube, upper Tank

34

2600 FOGGER AND GRANULAR APPLICATOR PROBLEMS AND SOLUTIONS P. Liquid forms around the base of the Motor housing, around the mounting screws. S. The unit may have been placed in a wet location, and water has entered the motor. Operate the unit in a dry location to remove water.

Valve knob Nozzle Cap with Motor liner housing

P. The unit becomes very warm (hot) during operation.

Flex hose

Motor guard

S. Remove the Motor guard and clean the filter below the motor.

P. Motor is erratic or has apparently burned out. S. The unit has been operated in dusty or wet locations and the motor has been contaminated. The unit was not properly shut down by turning off at the knob before turning off the motor.

Flex hose

Motor screw

Cover

Cap with liner Motor guard

Rev 1/05