ADDITIONAL SOLUTIONS FOR THE CEMENT INDUSTRY
CLINKER COOLER PLATES Problem: After hot clinker comes out of the kiln it is transferred to the cooling area where it is deposited onto clinker cooler plates. The clinker causes continuous abrasion on the cooler plates. Solution: 1. Protect the surface of the plates with Eutronic Arc® 595 wire using twin-arc technology. 2. Coat the grates with High Velocity Oxy Fuel (HVOF) powder spray.
CastoLab® provides the services and experience needed to meet your thermal spraying and coated wear plate needs. You can count on the knowledgeable CastoLab staff to work with you to protect your equipment and increase service life. CastoLab offers state-of-the-art custom fabrication solutions to combat high load-high wear combined with the convenience of receiving the part ready to be installed.
CastoLab welding booths Clincker cooler plates being coated with Eutronic Arc 595
NOTE: Life of the first six rows is dependent upon operation
Eutectic® is a world leader in Thermal Spray Technology. Powders One-Step Fusible MetaCeram® & RotoTec® Proxon MetaCeram & Custom Fusible ThermoTec® Plasma MetaCeram Ceramic TeroJet® HVOF Eutroloy® PTA
CastoLab training room
Thermal spray powders
Coated clincker cooler plates
Clincker cooler plates being coated with HVOF powder
TeroDyn® 2000 TeroDyn® 3000 SuperJet® S EuTronic® Arc Spray 4 CastoDyn® DS 8000
Problem: Vertical mills are used to grind limestone and clinker. These abrasive materials take a toll on the roller tables, hoppers and cones. Solution: Manufacture portions of the vertical mill, that are susceptible to abrasion and erosion, out of XuperWave® CastoDur Diamond Plates® (CDP®) 4666. Due to the method of CDP manufacture, it’s possible to produce the cone section with hardfacing on the outside - this is not possible with conventional wearplates.
Vertical mill
CDP 4666 Wear Plate Details • Complex Carbide, high chrome, niobium and boron • Typical HRC 61 to 65 • High temperature wear resistant up to 1000°F (approx. 537°C)
CDP 4666 XuperWave wear plate
Cement Industry
Equipment
VERTICAL MILLS
Eutectic welding consumables
Eutectic also carries a complete line of FCAW, GMAW, SMAW, GTAW and oxy fuel consumables for welding, brazing and hardfacing a wide variety of base metals including, but not limited to, cast iron, mild steel, AR plate, low alloy steel, stainless steel, copper alloys and aluminum alloys.
TeroDyn System 2000 torch
AbraCor® cold-repair composites provide optimum wear resistance to dramatically improve the service life of costly equipment.
Silica sand pipe repaired with AbraCor Formula 5
YO U R R E S O U R C E F O R P R OTE C TI O N , R E PA I R A N D J O I N I N G S O LUTI O N S
• Easily cut and formed for specific applications
Eutectic Corporation
Eutectic Canada
Eutectic Mexico
• Unique bead profile on XuperWave plates may increase life up to 30%
N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542
52 Hymus Blvd. Suite 220 Pointe-Claire, Quebec H9R 1C9 Phone: (800) 361-9439 Fax: (514) 695-8793
KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011(52) 55-5872-1111 e-mail:
[email protected]
www.eutectic-na.com
Maintenance & Repair Guide
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A. Cement Ind 11-06-07
KILN SHELL PROTECTION AGAINST CORROSION
COAL FEED LINES / KILN BURNER PIPE
HAMMERS Problem: Swing hammers in the Hammer Mill Crusher, are subjected to wear from a combination of severe impact and coarse abrasion. New hammers experience severe abrasive gouging initially, before they have a chance to work harden. Loss of shape from abrasion results in a decrease in optimum raw material sizing and lowered productivity.
Problem: The increasing use of alternate fuels in the limestone calcination process, such as coal, coke, tires and other combustible materials, has increased corrosion problems on the internal surface of the kiln behind the refractory. The extreme heat inside the kiln amplifies the corrosion.
Problem: Crushed coal is fed to the kiln through hundreds of feet of pipe. The abrasive nature of the crushed coal wears the inside of the pipe. Coal leaks can be expensive and dangerous. Solution: Replace conventional coal pipe with CastoTube®, an internally hardfaced pipe made with TeroMatec® 4666.
Solution: Coat the inside of the kiln shell (under the refractory) by spraying it with a highly corrosion-temperature resistant wire utilizing Eutectic's Twin-Arc technology. The kiln walls will be protected from the corrosive gases and better able to withstand the abrasive wear caused by the movement of the refractory.
CastoTube Details Kiln interior wall showing severe corrosion
• Typical HRC 61 to 65 Hammer mill crusher
• High temperature wear resistant up to 1000°F (approx. 537°C)
EUTECTIC HARDFACING PYRAMID APPROACH Coal feed line
• Seamless, internally wearfaced pipe
Hammers before repair
HF
Solution: Selective hardfacing allows the hammers to withstand surface abrasion long enough for the base metal to progressively work harden markedly improving hammer life cycles.
Step 3
Austenitic MN Build-Up
• Elbows are fabricated from CastoTube wedges iireassembled according to customer specifications. CastoTube Specifications*
Step 2
All measurements in Inches
OD Size of Pipe of Pipe
Eutectic Pyramid Solution: Although "replaceable", hammers are often rebuilt. Eutectic has a unique approach to rebuilding and extending the life of impact hammers known as the "Wear Pyramid Method" (see figure 1).
Ferritic-Austenitic Underlay
Step 1
4” 6” 8” 10” 12”
Fig. 1
Step 1) Single-pass. HRC: 10-15
CastoTube “Y” with flanges
Step 2) Build-up to within a final 2-pass.
4.500” 6.625” 8.625” 10.750” 12.750”
Thickness Approx ID After of Hardfacing Weld Overlay 0.062” 0.125” 0.125” 0.125” 0.125”
3.901” 5.815” 7.731” 9.770” 11.688”
14.3” 28.5” 41.1” 56.4” 72.6”
*Standard tubes are made from SCH 40 seamless pipe (ASTM A 106). Welded with the same alloy as CDP4666 Wear Plate.
Special pipe size and wearface thickness available upon request
(Hardness as-deposited: HRC 25-30)
Step 3) Hardfacing with a max. of two passes. (Hardness as-deposited: HRC 55-60)
Re-built hammer using the Eutectic "Unique Pyramid Approach" with a typical life-extension of 3x that of a new hammer blank
Kiln wall being coated with Twin Arc technology
Lbs Per Foot
CEMENT GRINDING ROLL REPAIRS Problem: Cement grinding rolls suffer surface defects such as spalling, sub-surface lift-off, and chipping. Most often resulting from some external source. Eutectic has different approaches to repairing cement rollers depending on the type of wear. One type of wear, high abrasion, is addressed below. If high compressive stresses are the cause of your wear problems, Eutectic has alternative recommendations. Solution (high abrasion): Repair the cement rolls with Eutectic’s proven 3-layer approach.
Note: that the practical reasons behind the need for a final hardfacing layer with a hardness range between HRC 55-60 is to reduce initial surface wear. This enables the intermediate layer to progressively work-harden and become more abrasion resistant. Eventually a point is reached when maximum resistance to bulk metal flow is achieved…the optimum condition for resisting impact-gouging wear.
1) Use TeroMatec® OA690 to provide a buffer layer 2) Build up the roll with TeroMatec OA4923 3) Apply a final hardfacing layer with TeroMatec OA4811 TeroMatec OA690
WORN HAMMER REPAIR
RECOMMENDED REPAIR ALLOYS TS: 105,000 psi
Step 1 Step 2 Step 3
Underlay needed? Build-up needed? Topcoat needed?
YES! YES! YES!
FCAW-OPEN ARC: 7/64” DIAMETER TeroMatec OA 688 or OA 690 TeroMatec OA 5003 or OA 3205 TeroMatec OA 5005 or OA 4603
SMAW-STICK: LARGE DIAMETERS EutecTrode 6868XHD EutecTrode 40 EutecTrode 7020
Damaged cement grinding roll
YS: 83,000 psi % elongation: 27
CastoTube 10ft. lengths CastoTube coated with TetoMatec OA 4666
TeroMatec OA4923 Impact/Compression resistance Titanium carbides Typical HRC, 1st pass: 45 Typical HRC, 2nd pass: 55 Typical HRC, 3rd pass: 60
TeroMatec OA4811 Severe abrasion resistance Tungsten carbides As-Deposited: Typical HRC 62-65 Tungsten Carbide content: 60% ASTM G65: 10 mm3
Cement grinding roll after Eutectic three layer repair
KILN SHELL PROTECTION AGAINST CORROSION
COAL FEED LINES / KILN BURNER PIPE
HAMMERS Problem: Swing hammers in the Hammer Mill Crusher, are subjected to wear from a combination of severe impact and coarse abrasion. New hammers experience severe abrasive gouging initially, before they have a chance to work harden. Loss of shape from abrasion results in a decrease in optimum raw material sizing and lowered productivity.
Problem: The increasing use of alternate fuels in the limestone calcination process, such as coal, coke, tires and other combustible materials, has increased corrosion problems on the internal surface of the kiln behind the refractory. The extreme heat inside the kiln amplifies the corrosion.
Problem: Crushed coal is fed to the kiln through hundreds of feet of pipe. The abrasive nature of the crushed coal wears the inside of the pipe. Coal leaks can be expensive and dangerous. Solution: Replace conventional coal pipe with CastoTube®, an internally hardfaced pipe made with TeroMatec® 4666.
Solution: Coat the inside of the kiln shell (under the refractory) by spraying it with a highly corrosion-temperature resistant wire utilizing Eutectic's Twin-Arc technology. The kiln walls will be protected from the corrosive gases and better able to withstand the abrasive wear caused by the movement of the refractory.
CastoTube Details Kiln interior wall showing severe corrosion
• Typical HRC 61 to 65 Hammer mill crusher
• High temperature wear resistant up to 1000°F (approx. 537°C)
EUTECTIC HARDFACING PYRAMID APPROACH Coal feed line
• Seamless, internally wearfaced pipe
Hammers before repair
HF
Solution: Selective hardfacing allows the hammers to withstand surface abrasion long enough for the base metal to progressively work harden markedly improving hammer life cycles.
Step 3
Austenitic MN Build-Up
• Elbows are fabricated from CastoTube wedges iireassembled according to customer specifications. CastoTube Specifications*
Step 2
All measurements in Inches
OD Size of Pipe of Pipe
Eutectic Pyramid Solution: Although "replaceable", hammers are often rebuilt. Eutectic has a unique approach to rebuilding and extending the life of impact hammers known as the "Wear Pyramid Method" (see figure 1).
Ferritic-Austenitic Underlay
Step 1
4” 6” 8” 10” 12”
Fig. 1
Step 1) Single-pass. HRC: 10-15
CastoTube “Y” with flanges
Step 2) Build-up to within a final 2-pass.
4.500” 6.625” 8.625” 10.750” 12.750”
Thickness Approx ID After of Hardfacing Weld Overlay 0.062” 0.125” 0.125” 0.125” 0.125”
3.901” 5.815” 7.731” 9.770” 11.688”
14.3” 28.5” 41.1” 56.4” 72.6”
*Standard tubes are made from SCH 40 seamless pipe (ASTM A 106). Welded with the same alloy as CDP4666 Wear Plate.
Special pipe size and wearface thickness available upon request
(Hardness as-deposited: HRC 25-30)
Step 3) Hardfacing with a max. of two passes. (Hardness as-deposited: HRC 55-60)
Re-built hammer using the Eutectic "Unique Pyramid Approach" with a typical life-extension of 3x that of a new hammer blank
Kiln wall being coated with Twin Arc technology
Lbs Per Foot
CEMENT GRINDING ROLL REPAIRS Problem: Cement grinding rolls suffer surface defects such as spalling, sub-surface lift-off, and chipping. Most often resulting from some external source. Eutectic has different approaches to repairing cement rollers depending on the type of wear. One type of wear, high abrasion, is addressed below. If high compressive stresses are the cause of your wear problems, Eutectic has alternative recommendations. Solution (high abrasion): Repair the cement rolls with Eutectic’s proven 3-layer approach.
Note: that the practical reasons behind the need for a final hardfacing layer with a hardness range between HRC 55-60 is to reduce initial surface wear. This enables the intermediate layer to progressively work-harden and become more abrasion resistant. Eventually a point is reached when maximum resistance to bulk metal flow is achieved…the optimum condition for resisting impact-gouging wear.
1) Use TeroMatec® OA690 to provide a buffer layer 2) Build up the roll with TeroMatec OA4923 3) Apply a final hardfacing layer with TeroMatec OA4811 TeroMatec OA690
WORN HAMMER REPAIR
RECOMMENDED REPAIR ALLOYS TS: 105,000 psi
Step 1 Step 2 Step 3
Underlay needed? Build-up needed? Topcoat needed?
YES! YES! YES!
FCAW-OPEN ARC: 7/64” DIAMETER TeroMatec OA 688 or OA 690 TeroMatec OA 5003 or OA 3205 TeroMatec OA 5005 or OA 4603
SMAW-STICK: LARGE DIAMETERS EutecTrode 6868XHD EutecTrode 40 EutecTrode 7020
Damaged cement grinding roll
YS: 83,000 psi % elongation: 27
CastoTube 10ft. lengths CastoTube coated with TetoMatec OA 4666
TeroMatec OA4923 Impact/Compression resistance Titanium carbides Typical HRC, 1st pass: 45 Typical HRC, 2nd pass: 55 Typical HRC, 3rd pass: 60
TeroMatec OA4811 Severe abrasion resistance Tungsten carbides As-Deposited: Typical HRC 62-65 Tungsten Carbide content: 60% ASTM G65: 10 mm3
Cement grinding roll after Eutectic three layer repair
KILN SHELL PROTECTION AGAINST CORROSION
COAL FEED LINES / KILN BURNER PIPE
HAMMERS Problem: Swing hammers in the Hammer Mill Crusher, are subjected to wear from a combination of severe impact and coarse abrasion. New hammers experience severe abrasive gouging initially, before they have a chance to work harden. Loss of shape from abrasion results in a decrease in optimum raw material sizing and lowered productivity.
Problem: The increasing use of alternate fuels in the limestone calcination process, such as coal, coke, tires and other combustible materials, has increased corrosion problems on the internal surface of the kiln behind the refractory. The extreme heat inside the kiln amplifies the corrosion.
Problem: Crushed coal is fed to the kiln through hundreds of feet of pipe. The abrasive nature of the crushed coal wears the inside of the pipe. Coal leaks can be expensive and dangerous. Solution: Replace conventional coal pipe with CastoTube®, an internally hardfaced pipe made with TeroMatec® 4666.
Solution: Coat the inside of the kiln shell (under the refractory) by spraying it with a highly corrosion-temperature resistant wire utilizing Eutectic's Twin-Arc technology. The kiln walls will be protected from the corrosive gases and better able to withstand the abrasive wear caused by the movement of the refractory.
CastoTube Details Kiln interior wall showing severe corrosion
• Typical HRC 61 to 65 Hammer mill crusher
• High temperature wear resistant up to 1000°F (approx. 537°C)
EUTECTIC HARDFACING PYRAMID APPROACH Coal feed line
• Seamless, internally wearfaced pipe
Hammers before repair
HF
Solution: Selective hardfacing allows the hammers to withstand surface abrasion long enough for the base metal to progressively work harden markedly improving hammer life cycles.
Step 3
Austenitic MN Build-Up
• Elbows are fabricated from CastoTube wedges iireassembled according to customer specifications. CastoTube Specifications*
Step 2
All measurements in Inches
OD Size of Pipe of Pipe
Eutectic Pyramid Solution: Although "replaceable", hammers are often rebuilt. Eutectic has a unique approach to rebuilding and extending the life of impact hammers known as the "Wear Pyramid Method" (see figure 1).
Ferritic-Austenitic Underlay
Step 1
4” 6” 8” 10” 12”
Fig. 1
Step 1) Single-pass. HRC: 10-15
CastoTube “Y” with flanges
Step 2) Build-up to within a final 2-pass.
4.500” 6.625” 8.625” 10.750” 12.750”
Thickness Approx ID After of Hardfacing Weld Overlay 0.062” 0.125” 0.125” 0.125” 0.125”
3.901” 5.815” 7.731” 9.770” 11.688”
14.3” 28.5” 41.1” 56.4” 72.6”
*Standard tubes are made from SCH 40 seamless pipe (ASTM A 106). Welded with the same alloy as CDP4666 Wear Plate.
Special pipe size and wearface thickness available upon request
(Hardness as-deposited: HRC 25-30)
Step 3) Hardfacing with a max. of two passes. (Hardness as-deposited: HRC 55-60)
Re-built hammer using the Eutectic "Unique Pyramid Approach" with a typical life-extension of 3x that of a new hammer blank
Kiln wall being coated with Twin Arc technology
Lbs Per Foot
CEMENT GRINDING ROLL REPAIRS Problem: Cement grinding rolls suffer surface defects such as spalling, sub-surface lift-off, and chipping. Most often resulting from some external source. Eutectic has different approaches to repairing cement rollers depending on the type of wear. One type of wear, high abrasion, is addressed below. If high compressive stresses are the cause of your wear problems, Eutectic has alternative recommendations. Solution (high abrasion): Repair the cement rolls with Eutectic’s proven 3-layer approach.
Note: that the practical reasons behind the need for a final hardfacing layer with a hardness range between HRC 55-60 is to reduce initial surface wear. This enables the intermediate layer to progressively work-harden and become more abrasion resistant. Eventually a point is reached when maximum resistance to bulk metal flow is achieved…the optimum condition for resisting impact-gouging wear.
1) Use TeroMatec® OA690 to provide a buffer layer 2) Build up the roll with TeroMatec OA4923 3) Apply a final hardfacing layer with TeroMatec OA4811 TeroMatec OA690
WORN HAMMER REPAIR
RECOMMENDED REPAIR ALLOYS TS: 105,000 psi
Step 1 Step 2 Step 3
Underlay needed? Build-up needed? Topcoat needed?
YES! YES! YES!
FCAW-OPEN ARC: 7/64” DIAMETER TeroMatec OA 688 or OA 690 TeroMatec OA 5003 or OA 3205 TeroMatec OA 5005 or OA 4603
SMAW-STICK: LARGE DIAMETERS EutecTrode 6868XHD EutecTrode 40 EutecTrode 7020
Damaged cement grinding roll
YS: 83,000 psi % elongation: 27
CastoTube 10ft. lengths CastoTube coated with TetoMatec OA 4666
TeroMatec OA4923 Impact/Compression resistance Titanium carbides Typical HRC, 1st pass: 45 Typical HRC, 2nd pass: 55 Typical HRC, 3rd pass: 60
TeroMatec OA4811 Severe abrasion resistance Tungsten carbides As-Deposited: Typical HRC 62-65 Tungsten Carbide content: 60% ASTM G65: 10 mm3
Cement grinding roll after Eutectic three layer repair
ADDITIONAL SOLUTIONS FOR THE CEMENT INDUSTRY
CLINKER COOLER PLATES Problem: After hot clinker comes out of the kiln it is transferred to the cooling area where it is deposited onto clinker cooler plates. The clinker causes continuous abrasion on the cooler plates. Solution: 1. Protect the surface of the plates with Eutronic Arc® 595 wire using twin-arc technology. 2. Coat the grates with High Velocity Oxy Fuel (HVOF) powder spray.
CastoLab® provides the services and experience needed to meet your thermal spraying and coated wear plate needs. You can count on the knowledgeable CastoLab staff to work with you to protect your equipment and increase service life. CastoLab offers state-of-the-art custom fabrication solutions to combat high load-high wear combined with the convenience of receiving the part ready to be installed.
CastoLab welding booths Clincker cooler plates being coated with Eutronic Arc 595
NOTE: Life of the first six rows is dependent upon operation
Eutectic® is a world leader in Thermal Spray Technology. Powders One-Step Fusible MetaCeram® & RotoTec® Proxon MetaCeram & Custom Fusible ThermoTec® Plasma MetaCeram Ceramic TeroJet® HVOF Eutroloy® PTA
CastoLab training room
Thermal spray powders
Coated clincker cooler plates
Clincker cooler plates being coated with HVOF powder
TeroDyn® 2000 TeroDyn® 3000 SuperJet® S EuTronic® Arc Spray 4 CastoDyn® DS 8000
Problem: Vertical mills are used to grind limestone and clinker. These abrasive materials take a toll on the roller tables, hoppers and cones. Solution: Manufacture portions of the vertical mill, that are susceptible to abrasion and erosion, out of XuperWave® CastoDur Diamond Plates® (CDP®) 4666. Due to the method of CDP manufacture, it’s possible to produce the cone section with hardfacing on the outside - this is not possible with conventional wearplates.
Vertical mill
CDP 4666 Wear Plate Details • Complex Carbide, high chrome, niobium and boron • Typical HRC 61 to 65 • High temperature wear resistant up to 1000°F (approx. 537°C)
CDP 4666 XuperWave wear plate
Cement Industry
Equipment
VERTICAL MILLS
Eutectic welding consumables
Eutectic also carries a complete line of FCAW, GMAW, SMAW, GTAW and oxy fuel consumables for welding, brazing and hardfacing a wide variety of base metals including, but not limited to, cast iron, mild steel, AR plate, low alloy steel, stainless steel, copper alloys and aluminum alloys.
TeroDyn System 2000 torch
AbraCor® cold-repair composites provide optimum wear resistance to dramatically improve the service life of costly equipment.
Silica sand pipe repaired with AbraCor Formula 5
YO U R R E S O U R C E F O R P R OTE C TI O N , R E PA I R A N D J O I N I N G S O LUTI O N S
• Easily cut and formed for specific applications
Eutectic Corporation
Eutectic Canada
Eutectic Mexico
• Unique bead profile on XuperWave plates may increase life up to 30%
N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542
52 Hymus Blvd. Suite 220 Pointe-Claire, Quebec H9R 1C9 Phone: (800) 361-9439 Fax: (514) 695-8793
KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011(52) 55-5872-1111 e-mail:
[email protected]
www.eutectic-na.com
Maintenance & Repair Guide
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A. Cement Ind 11-06-07
ADDITIONAL SOLUTIONS FOR THE CEMENT INDUSTRY
CLINKER COOLER PLATES Problem: After hot clinker comes out of the kiln it is transferred to the cooling area where it is deposited onto clinker cooler plates. The clinker causes continuous abrasion on the cooler plates. Solution: 1. Protect the surface of the plates with Eutronic Arc® 595 wire using twin-arc technology. 2. Coat the grates with High Velocity Oxy Fuel (HVOF) powder spray.
CastoLab® provides the services and experience needed to meet your thermal spraying and coated wear plate needs. You can count on the knowledgeable CastoLab staff to work with you to protect your equipment and increase service life. CastoLab offers state-of-the-art custom fabrication solutions to combat high load-high wear combined with the convenience of receiving the part ready to be installed.
CastoLab welding booths Clincker cooler plates being coated with Eutronic Arc 595
NOTE: Life of the first six rows is dependent upon operation
Eutectic® is a world leader in Thermal Spray Technology.
Powders One-Step Fusible MetaCeram® & RotoTec® Proxon MetaCeram & Custom Fusible ThermoTec® Plasma MetaCeram Ceramic TeroJet® HVOF Eutroloy® PTA
CastoLab training room
Thermal spray powders
Coated clincker cooler plates
Clincker cooler plates being coated with HVOF powder
TeroDyn® 2000 TeroDyn® 3000 SuperJet® S EuTronic® Arc Spray 4 CastoDyn® DS 8000
Problem: Vertical mills are used to grind limestone and clinker. These abrasive materials take a toll on the roller tables, hoppers and cones. Solution: Manufacture portions of the vertical mill, that are susceptible to abrasion and erosion, out of XuperWave® CastoDur Diamond Plates® (CDP®) 4666. Due to the method of CDP manufacture, it’s possible to produce the cone section with hardfacing on the outside - this is not possible with conventional wearplates.
Vertical mill
CDP 4666 Wear Plate Details • Complex Carbide, high chrome, niobium and boron • Typical HRC 61 to 65 • High temperature wear resistant up to 1000°F (approx. 537°C)
CDP 4666 XuperWave wear plate
Cement Industry
Equipment
VERTICAL MILLS
Eutectic welding consumables
Eutectic also carries a complete line of FCAW, GMAW, SMAW, GTAW and oxy fuel consumables for welding, brazing and hardfacing a wide variety of base metals including, but not limited to, cast iron, mild steel, AR plate, low alloy steel, stainless steel, copper alloys and aluminum alloys.
TeroDyn System 2000 torch
AbraCor® cold-repair composites provide optimum wear resistance to dramatically improve the service life of costly equipment.
Silica sand pipe repaired with AbraCor Formula 5
YO U R R E S O U R C E F O R P ROTE C TI O N , R E PA I R A N D J O I N I N G S O LUTI O N S
• Easily cut and formed for specific applications
Eutectic Corporation
Eutectic Canada
Eutectic Mexico
• Unique bead profile on XuperWave plates may increase life up to 30%
N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542
428 Aime-vincent, Vaudreuil, Quebec J7V 5V5 Phone: (800) 361-9439 Fax: (514) 695-8793
KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011(52) 55-5872-1111 e-mail:
[email protected]
www.eutectic-na.com
Maintenance & Repair Guide
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A. Cement Ind 11-06-07
