NEW ZEALAND
SUPER SLIM
R•M•D
people make the difference RMD is a powerful team comprising the skills, experience and energy of over 1,600 men and women in 16 countries. Totally diverse in nationality, culture, language and background. Totally united in the persuit of customer satisfaction.
R•M•D
Client: Leighton Contractors Pty Ltd
NEW ZEALAND
Project: Inner City Bypass, Brisbane, Australia
super slim soldier the definitive primary beam The Super Slim Soldier is the definitive formwork primary beam, with its unrivalled strength-to-weight ratio, versatility and range of accessories. Robust and easily assembled into beams of almost any length, the Super Slim Soldier can be re-used on site after site, without modification, for virtually any formwork or other temporary works.
Client: BNFL.
It’s the result of over 50 years’ experience
Project: Selafield, Nuclear Power Station, Cumbria, UK.
gained on major projects throughout the world. What’s more, our network of local branches means that when you deal with
Client: Thiess.
RMD, you talk to people who understand
Project: BP Wastewater Treatment Plant, Perth, Australia.
the working environment, technical difficulties and the challenges you face.
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Client: New South Wales Road and Traffic Authority Project: Alfords Point Bridge, Sydney, New South Wales
some of our applications Available in ten lengths, and with a comprehensive range of accessories, the Super Slim Soldier can be assembled into: Wall formwork panels.
Client: Wallis Building.
Bridge cantilever edge and deck
Project: Ca Do’ro Building Glasgow, UK.
supports. Travelling gantries. Vertical and raking shores.
Client: BRICC.
Spanning beams and trusses.
Project: Beirut to Siduh Highway, Lebanon.
Support structures for temporary site buildings. Facade retention. The Super Slim Soldier is fully compatible with other RMD products.
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Client: John Hindmarsh Project: Martin Towers, Adelaide, South Australia
features and benefits
Client: BEC Industries. Project: Citroen Cars, Barcelona Fair, Spain.
Ten standard lengths, from 90mm to 3600mm, give almost unlimited scope for assembling beams of virtually any length.
Huge range of standard accessories is designed to reflect the diverse applications demanded by major Client: BiBe Construction.
projects. Gantries, shoring, Project: Strongford WRW, Stone, UK.
spanning trusses and frames, as well as formwork panels.
Standard fixtures and clamps make it fully compatible with other RMD product ranges and, in many Client: Downer/Paul Y/ McAlpine JV.
cases, with customers’ own equipment.
Project: Chek Lap Kok Airport, Hong Kong.
Client: Fletcher Construction. Project: Museum of New Zealand.
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Client: BHP Billiton Project: Car Dumper, Western Australia
Client: Samsung. Project: Samsung Semiconductor Plant, Suwon, Korea.
Formwork ties and other components can be fixed virtually anywhere along the Super Slim Soldier’s length, you have complete freedom to create the optimum design, whatever the application.
Using close-tolerance jigs, the Super Slim Soldier is precisely manufactured from high-yield steel, combining maximum durability and load capacity with reduced unit weight.
Robustness to cope with the demands of frequent re-use means easier assembly and consistently accurate fabrication on-site.
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standard wall formwork panels Client: DTMT Construction. Shutters consisted of 17mm plywood formface, Alform Bean walers and Super Slim Solider equipment. Maximum shutter size was 9m high by 7.5m long. This photograph depicts the construction of the Ball Mill which is used for grinding the ore at Telfer Mine.
façade retention Client: Detecsa S.A. Vertical cantilever frames assembled from RMD Super Slim Soldiers support the external façade of the Navy Building in Madrid, Spain, during demolition and reconstruction.
applications and features RMD is involved in as many as 2,000 live projects around the world at any given time - and Super Slim Soldiers are a crucial element in many of the applications. This volume of use, and the incredible diversity of the projects concerned, allows us to refine and develop the product application based on real-world, on-site experience. bridge cantilever edge supports
special formwork with super slims Client: Chui Tai General Contracting.
Client: Formaction Concrete Civils Western Australia
Balanced cantilever forms using Super Slim Soldiers and structural steel enabling the construction of the 7m wide x 120m span, Chi Mei Bridge, Taiwan.
Paraslim cantilever edge support used on the Lake Raeside Bridge
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primary beams and trusses Client: MacMahon (WA) Pty. Ltd. RMD Super Slim Soldiers assembled into a truss to provide support to concrete slab construction on the Ord River Hydro Project, Australia.
As well as providing the backbone for the RMD product range, the Super Slim Soldier is frequently combined with other equipment or proprietary materials to create unique on-site solutions.
travelling gantries Client: Tarmac Bachy JV. RMD Super Slim Soldiers used to assemble the cantilever gantry supporting 11.5m high x 20m long double faced wall formwork panels to the perimeter of the Canary Wharf Underground Station, Jubilee Line, London, UK.
vertical shoring Client: China Water and Electric Taking full advantage of the range of accessories the Slimshor System has been used to satisfy the clients support requirements to construct the Pak Phanang Dam, Thailand.
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raking shoring Client: JJ McDonald & Sons Engineering Pty Ltd. The 240m long Ord River Bridge is supported by 11 concrete blade piers ranging in height from 5m to 9.5m. The pier formwork was stabilised by RMD Super Slim Soldier raking shores.
When using a plywood form face together with one of RMD’s Aluminium secondary beams or timber beams, Super Slim Soldiers can be used to construct straight, curved, conical or other complex formwork configurations: RMD supplies brackets for attaching access walkways on formwork panels. conventional wall formwork panels Client: KAO Constructions Conventional wall forms were used on the Lyell McEwin Hospital redevelopment.
temporary office gantries Client: Bouygues. RMD Super Slim Soldiers used to support multiple levels of temporary site offices during a renovation project in Paris, France.
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film sets, staging and exhibitions Client: BEC Industries Exhibition Structures assembled from RMD Super
Super Slim Soldiers are ideal as primary
Slim Soldiers for Citroen Cars at the Barcelona Fair, Spain.
beams on shoring or scaffolding to support reinforced concrete slab construction.
Because they can be assembled into practically any length, Super Slim Soldiers are frequently used as raking shores, as well as vertical shoring.
Using system clamps, scaffold tube and other accessories, Super Slim Soldiers can be assembled with ease into frames and trusses for façade retentions, multi-level supports to temporary site offices, cantilever supports, exhibition stands and film sets. curved wall forms and hoppers Client: SNSH/Bouygues The full Super Slim Soldier range, with plywood form face was used to construct this complex geometric inverted elliptical cone shape at the centre of the Palais des Congres project, Paris, France.
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3600mm
technical specification Super Slim Soldiers Code
Description
SSX13600
Super Slim Soldier 3600mm
Mass (Kg) 73.0
SSX12700
Super Slim Soldier 2700mm
55.0
SSX11800
Super Slim Soldier 1800mm
40.0
SSX10900
Super Slim Soldier 900mm
22.1
SSX10720
Super Slim Soldier 720mm
17.0
SSX10540
Super Slim Soldier 540mm
16.0
SSX10360
Super Slim Soldier 360mm
12.4
SSX10180
Super Slim Soldier 180mm
7.5
SSX10090
Super Slim Soldier
9.6
90mm
2700mm
Typical Section through Soldier
1800mm
66mm
45mm
66mm
225mm
100mm dia
22mm
900mm
Typical Plan on End Plate 125mm
720mm
18mm dia
540mm 106mm
180mm
360mm 180mm
180mm
90mm
90mm
27mm dia 180mm
137mm
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21mm dia
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Table 1 Effective
Horizontal
Length
Pinned
Angle of Raking Shore to the Horizontal (q) 200
100
300
(mm)
400
450
Vertical
500
600
Pinned
Tilt Head
100 100 85 72 62 54 47 41
100 100 87 74 64 56 49 43
100 100 92 79 69 61 55 49
76 76 76 68 60 54 49 44
44 40
40 36
Working Load Limit in kN
Up to 4700 5240 5770 6290 6820 7340 7860 8390
100 96 81 68 58 50 43 37
100 96 81 68 58 50 43 37
100 97 82 69 59 51 44 38
100 98 83 70 60 52 45 39
100 99 84 71 61 53 46 40
100 99 84 72 61 53 46 40
Note: Raking Shore that have an effective length longer than 8390mm can only be used to restrain forces due to wind only. 8910 9440
design and loading data
32 28
32 28
33 28
34 29
35 30
36 31
36 32
38 33
Capacities for intermediate effective lengths and angles may be determined by interpolation.
q
Allowable Compression Loads
Section Properties Soldier characteristics:
The Super Slim Soldier has different sectional properties about its two main axes because of its cross sectional shape.
Area: Gross
26.06 cm 2
Area: Nett
19.64 cm
l xx
1916 cm 4
l yy
658 cm 4
r xx
9.69 cm
r yy
5.70 cm
Z xx
161 cm 3
El xx
4020 kNm2
El yy
300 kNm2
GAxx
17350 kN
M max x
29.9 kNm
Mean compressive yield stress
369 N/mm
Bending Moment at joint using 4 No. M16 G8.8 Bolts
18.7 kNm
2
Table 1 shows the working loads for a range of effective strut lengths when the shore is subjected to axial compression. The working loads are established on the following basis: Horizontal:
• Shore pinned at each end. • Deflection of the strut due to its own weight. • Eccentricity due to shore misalignment by L 200.
/
Inclined:
• Shore pinned at each end. • Deflection of the strut due to its own weight. • Eccentricity due to shore misalignment by L 200.
2
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Vertical:
2/ • Shore with Tilt Head at one end and pinned at the other end. • Eccentricity due to shore being set 1:200 out of plumb. • Tilt Head loaded a maximum of 20mm eccentric with eccentricity positioned around weakest axis (Iyy).
Other Capacities 6-Way Connector: Max capacity in compression
100 kN
Max Bending Moment (10mm plates)
12.7 kNm
Hinge Assembly: Max capacity in tension or compression at any angle
1/ • Shore pinned at each end. • Eccentricity due to shore being set 1:200 out of plumb. • Eccentricity positioned around weakest axis (Iyy).
These capacities have been established by theoretical analysis for the main body of the shore and by testing of the various connections. 76 kN
Bartie Connector: Max capacity in tension only (restricted by flared hole in Super Slim Soldier)
Allowable Tension Loads 66 kN Table 2 shows the maximum working loads for shores with pinned ends only used in tension. These capacities are established with the shore pinned into either a Strut Adaptor or a Universal Tilt Base. Careful selection of the Universal Tilt Base anchors is required to safely withstand the combined loads created.
Connecting Angle: Max capacity in tension or compression
45 kN
Pinned
Horizontal
Length
00
Angle of Raking Shore to the Horizontal (q) 100
200
300
(mm)
400
450
Vertical
500
600
900
86
85
85
Working Load Limit in kN
Up to 9440
100
100
100
97
90
88
Table 2
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Walkway Base For supporting walkways, can also be used with turnbuckle for plumbing of shutters Code
Description
SSA10145
Walkway Base
Mass (Kg) 8.4
SSA10115
Walkway Base Adaptor Plate
4.4
WLL = 6.2 kN UDL (LSCF = 2.0)
Plumbing Jack Used to plumb wall forms Code
Description
SSA20001
Plumbing Jack MK2
Spreader Beam Adaptor Used with Super Slim Soldiers to construct lifting beams Code
Description
SSA10001
Spreader Beam Adaptor
Mass (Kg) 8.7
WLL = 55 kN
Lifting Plate For attaching lifting equipment to Super Slim Soldier shutters Code
Description
SSA10125
Lifting Plate
Mass (Kg) 4.7
WLL Vertically = 20 kN WLL Horizontally = 10 kN
Wheel Carriage Assemblies Used in mobile Super Slim towers Code
Description
SSA10150
Wheel Assembly 150mm
11.1
SSA10250
Wheel Assembly 250mm
19.0
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Mass (Kg)
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Mass (Kg) 5.2
Flat Bracket
High-load Waler Plate
Bar Tie Connector
Transfers and spreads the load from bar ties
- 20mm Rapid Bar Tie system
Code
Description
Used where higher loads are required
Connects a diagonal tie into the porthole of a soldier
BTA11010
130 x 130 x 10mm
Mass (Kg) 1.3
Code
Description
SSA10120
Wt. (Kg)
Hi-Load Waler Plate
6.2
Code
Description
SSA10305
Bar Tie Connector
Mass (Kg) 1.0
BTA10004
Bar Tie 15mm Full Nut
0.2
WLL = 66 kN in Tension
Turnbuckles
Jack Spanner
For plumbing shutters
For adjusting raking shore jacks
Code
Description
Mass (Kg)
SSA10265
Short Turnbuckle 920-1235mm
7.0
SSA10275
Long Turnbuckle 1520-1835mm
10.1
Code
Description
SSA20015
Jack Spanner
Mass (Kg) 1.8
(Includes M20 Hex Nut Code NM20)
Universal Tilt Base Connects base of raking shore to footing Code
Description
SSA10130
Universal Tilt Base
Mass (Kg) 5.5
Strut Adaptor and Slimshor Jacks For creating a heavy duty raking shore and connecting to another soldier Code
Description
SSA10345
Strut Adaptor
Mass (Kg)
SSU10007
Prop Jack Left Adjustable
SSU10008
Prop Jack Right Adjustable 14.48
4.1 14.48
Adjustable Range for jacks = 352-565mm
Megashor Strut Adaptor Connects raking shores to Megashor struts
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Code
Description
MSA10015
Megashor Strut Adaptor
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Mass (Kg)
N
4.6
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Client: BGC Contracting. Project: Sino Ore Project, Cape Preston, WA.
Foot Jack Adaptor Ensures concentric loadings into the footing Code
Description
SSA20020
Foot Jack Adaptor
End Plate Adaptor Allows connection of a Soldier at 90° along the length of another Super Slim Soldier Code
Description
SSA10025
End Plate Adaptor
Mass (Kg) 1.7
WLL = 40 kN in Tension (LSCF = 1.5)
Hinge Assembly For connecting soldiers at angles other than 90° Code
Description
SSA10350
Hinge Assembly
Mass (Kg) 9.7
6-Way Connector A node to connect up to 6 soldiers at right angles Code
Description
SSA10300
6 Way Connector
Mass (Kg) 25.0
Connecting Angle Connects soldiers at 900 angles Code
Description
SSA10295
Connecting Angle
Mass (Kg) 2.1
WLL = 45 kN (LSCF = 1.5)
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Mass (Kg) 5.7
Timber Wale Hook Bolt
Tube Adaptor
For connecting timber wales to Super Slim Soldiers
Connects scaffold tubes to soldiers Code
Description
Code
Description
SFA10033
Tube Adaptor
SSA10023
Hook Bolt Bar Tie 15mm
0.80
SSA10310
Pressed Washer 5/8”
0.20
SSA10310
Pressed Washer 5/8”
0.20
BNA10025
Nut Hex Gd5 5/8”
0.04
BTA10003 BNA22000
Bar Tie 15mm Half Nut Washer Gd5 M20
0.09 0.11
Mass (Kg)
Mass (Kg) 0.30
RSJ Adaptors - Pressed and Cast Connects the RSJ Wale to the soldier
‘B’ Clamp Connects scaffold tube to the soldier Code RPA10015
Description
Mass (Kg)
‘B’ Clamp
0.74
Code
Description
SJA10000
RSJ Adaptor - Pressed
Mass (Kg)
SSA10310
Pressed Washer 5/8”
0.20
BNA10025
Nut Hex Gd5 5/8”
0.04
0.36
WLL = 5.0 kN / pair
Universal Clip Connects Alform Beams to Super Slim Soldiers Code
Description
AFX20015
Universal Clip
Mass (Kg) 0.14
AFX20022
Unifix Bolt
0.04
Bolts, Nuts and Pins
Bracing Connector
Connects components together
Connects scaffold tube to the soldier
Code
Description
Mass (Kg)
BNA11635
Bolt M16 x 40mm G8.8 Zp
0.09
BNA11600
Nut Hex M16
0.03
SSX10044
19mm dia x 100 Pin
0.23
SSA10095
Spring Clip
0.01
Code
Description
SSA60001
Bracing Connector
Mass (Kg) 2.1
WLL = 75.6 kN Double Shear (LSCF = 1.5)
C
SSA10050
Pivot Pin 112 x 25mm
0.56
SSA10095
Spring Clip
0.01
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new zealand offices RMD (New Zealand) Ltd. PO Box 22-316, 101-105 Station Road, Otahuhu, Auckland 6, New Zealand. Tel: +64 9 276 5955 Fax: +64 9 276 6732 E-mail:
[email protected]
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Photographs contained in this brochure do not necessarily reflect best working practices under current legislation
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Our Ourpolicy policyisisone oneof ofcontinuous continuousimprovement improvementand andwe wereserve reservethe theright rightto tochange, change,alter alteror or modify modifyany anydetail, detail,design, design,weight, weight,dimension dimensionor orcode codewithout withoutprior priornotice noticebeing beinggiven. given.
www.rmdnewzealand.co.nz A member of Interserve Plc. Brochure No. 2001 (New Zealand) - Super Slim Soldiers - Issued May 2013
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