Profile sanding systems

siastar positiv 4c

2

Profile sanding systems

Standardized profile sanding profile siastar Adapter for CNC machines Adapter for router tables «Standard» radius, 2 – 5 mm (5/64”–13/64”) «High Edge» radius, 5 – 10 mm (13/64”–25/64”) Cylinder/rebate 90° Chamfer 45° Double profiles Copy ring

Page Page Page Page Page Page Page Page

6 7 8 9 10 11 12 13

Individual profile sanding Profile sanding set for user-made profiles 2943 siatur h Page 16 – 17

Industrial profile belt sanding Profile sanding belts and sleeves 2933 siatur TopTec radius > 10 mm (25/64”) 2936 siatur jj radius > 5 mm (13/64”) radius > 2 mm (5/64”) 2951 siatur h

Page Page Page

20 21 22

3

Advantages • Fast changeover times • Cleverly designed adapter system • Foam backing for gentle sanding • Standardized range • Multifunctional applications

Standardized profile sanding Efficient Cleverly designed Modular

Ease of handling, standardized profiles and high dimensional accuracy are just three arguments in favour of the new «profile siastar» profile sanding system. In combination with the individual sanding wheels, the cleverly designed adapter system enables the user to simply and cleanly machine curves, round-overs, rabbets, chamfers and edges on all conventional router tables, edging lines and CNC machines. profile siastar – the pioneering profile sanding system.

siastar positiv 4c

5

Adapter for CNC machines

Advantages • Simple fitting to standard CNC machines • Quick installation of profile siastar sanding wheels • Easy change of the sanding wheels • Multifunctional assembly • Tension spring for simultaneous use of two profile siastar sanding wheels Range Adapter for CNC machining centres

Order No. T6343

Actual size photo 6

Standardized profile sanding

Adapter for router tables

Advantages • Simple fitting to standard router tables and edging machines with a 30 mm (1 3/16”) spindle • Quick installation of profile siastar sanding wheels • Easy change of the sanding wheels • Tension spring for simultaneous use of two profile siastar sanding wheels Range Order No. T6344

Adapter for 30 mm (1 3/16”) spindle

Actual size photo siastar positiv 4c

7

«Standard» radius, 2 – 5 mm

Advantages • Range for the most important radii • Specially suited to fine sanding of extra small to medium radii • Simultaneous machining of two workpiece edges/curves when two profile wheels are mounted together

Recommended applications and cutting speeds Fine sanding of curves Machining solid wood, wood-based and mineral materials Sanding out tool marks Cutting off wood fibres Suitable for use on all standard router tables, edging machines and CNC machining centres Recommended speed Maximum speed

1500 – 3500 rpm 3500 rpm

Range Series: Carrier: Grit: Backing: Grit range:

8

2936 siatur jj Foam Aluminium oxide jj-wt cloth P100, P120, P150

Radius Ø Height 2 mm (5/64”) 120 mm (4 23/32”) 20 mm (25/32”) 3 mm (1/8”) 120 mm (4 23/32”) 20 mm (25/32”) 5 120 mm (4 23/32”) 20 mm (25/32”) 4 mm ( /32”) 120 mm (4 23/32”) 20 mm (25/32”) 5 mm (13/64”) Special profiles and other grit grades on request

Order No. T6333 T6334 T6335 T6336

Standardized profile sanding

«High Edge» radius, 5 – 10 mm

Advantages • Range for the most important radii • Non-marking transition from radius to workpiece edge • For material thicknesses up to 45 mm (1 3/4”)

Series: Carrier: Grit: Backing: Grit range:

2936 siatur jj Foam Aluminium oxide jj-wt cloth P100, P120, P150

Recommended applications and cutting speeds Fine sanding of curves and edges in a single process step Machining solid wood, wood-based and mineral materials Sanding out tool marks Cutting off wood fibres Suitable for thick workpieces, e.g. stair treads – material thickness up to 50 mm Suitable for use on all standard router tables, edging machines and CNC machining centres Recommended speed Maximum speed

1500 – 3500 rpm 3500 rpm

Range Height Radius Ø 13 23 5 mm ( /64”) 120 mm (4 /32”) 60 mm (2 23/64”) 15 6 mm ( /64”) 120 mm (4 23/32”) 60 mm (2 23/64”) 5 8 mm ( /16”) 120 mm (4 23/32”) 60 mm (2 23/64”) 25 10 mm ( /64”) 120 mm (4 23/32”) 60 mm (2 23/64”) Special profiles and other grit grades on request

siastar positiv 4c

Order No. T6337 T6338 T6339 T6340

9

Cylinder/rebate 90°

Advantages • 90° angle can be used on both sides • For edges up to a material thickness of 50 mm (2”) • Simple sanding of grooves

Recommended applications and cutting speeds Fine sanding of 90° rebates and straight workpiece edges Machining solid wood, wood-based and mineral materials Sanding out tool marks Cutting off wood fibres Suitable for use on all standard router tables, edging machines and CNC machining centres Recommended speed Maximum speed

Series: Carrier: Grit: Backing: Grit range:

10

2936 siatur jj Foam Aluminium oxide jj-wt cloth P100, P120, P150

1500 – 3500 rpm 3500 rpm

Range Angle Ø Height 90° 100 mm (4”) 60 mm (2 23/64”) Special profiles and other grit grades on request

Order No. T6342

Standardized profile sanding

Chamfer 45°

Advantage • Simultaneous machining of two workpiece edges / chamfers when two profile wheels are mounted together

Recommended applications and cutting speeds Fine sanding of workpieces with a 45° chamfer Machining solid wood, wood-based and mineral materials Sanding out tool marks Cutting off wood fibres Suitable for use on all standard router tables, edging machines und CNC machining centres Recommended speed Maximum speed

1500 – 3500 rpm 3500 rpm

Range Series: Carrier: Grit: Backing: Grit range:

2936 siatur jj Foam Aluminium oxide jj-wt cloth P100, P120, P150

Angle Ø Height 45° 120 mm (4 23/32”) 20 mm (25/32”) Special profiles and other grit grades on request

siastar positiv 4c

Order No. T6341

11

Double profiles

Advantages • Both profiles can be machined simultaneously • Possible to combine different profiles (round-overs/chamfers) • Time-saving by rational working • Extremely simple adjustment of the spacing, using tension spring

Possible variations of double profiles

Using the tension spring, the spacing between the profile wheels is taken directly from the original workpiece.

12

Standardized profile sanding

Copy ring

Advantages • Used in conjunction with profile siastar sanding wheels, the guide ring follows the shape of the workpiece • Easy machining of curved workpieces • The optimum distance of the abrasive from the workpiece is maintained at all times

Recommended applications and cutting speeds For mounting on profile siastar CNC spindles and adapters for router tables Acts as a stop on the workpiece edge to ensure that the profile siastar sanding wheels follow the shape of the workpiece Also suitable as a guide in conjunction with templates Used in combination with profile siastar sanding wheels Recommended speed Maximum speed

1500 – 3500 rpm 3500 rpm

Range Ø 100 mm (4”)

Order No. T6345

siastar positiv 4c

13

Advantages • User-made profiles • Stretchable abrasive material • System for producing specialpurpose profiles • Specially designed for 180° radius profiles • Cost-effective

Individual profile sanding Stretchable Unique Versatile Only the 2943 siatur h profile sanding system offers the possibility of making your own profile sanding wheels with low material use and little outlay. For years, furniture manufacturers around the world have been making their own profile wheels and lining them with the unique, stretchable abrasive, 2943 siatur h, allowing an almost limitless variety of special-purpose profiles. When the abrasive is used up, it is an easy task to re-line the profile sanding wheel. 2943 siatur h – the solution for individual production of sanding wheels.

15

2943 siatur h – Applications on CNC machines

Advantages • Ideal for individual projects • Profile wheels can be made by user • Unique, innovative abrasive, stretchable in the direction of the arrow • Low-cost tool • For all rounded profiles, including handrails, profiled rods or curved workpieces • Ideally suited to small-batch production • Particularly suitable for profile sanding on CNC machines und router tables

Recommended applications and cutting speeds For all curves and round-overs from 4 mm (5/32”) radius Several process steps may be needed, depending on the profile The abrasive has a guaranteed 30% stretchability in the direction of the arrow Recommended speed, depending on the diameter Maximum speed, depending on the diameter Ideal cutting speed

Series: Bonding: Grit: Backing: Grit range: 16

2943 siatur h siafast Resin over resin Semi-friable aluminium oxide h-wt cloth, stretchable P080 – P180, P240

1500 – 3000 rpm 3000 rpm 15 m/s

Individual profile sanding

2943 siatur h – Applications on router tables

Examples of possible profiles:

Range Order No. T7844

Profile sanding set 2943 siatur h siafast 435 x 1000 mm (17 1/8”x 39 3/8”) 2943 siatur h siafast 650 x 1000 mm (25 19/32”x 39 3/8”) 9089 siaklett / sheet 700 x 500 mm (27 35/64”x 19 11/16”) Polyurethane disc 30 mm (1 3/16”) high, Ø 180 mm (7”) Polyurethane disc 50 mm (2”) high, Ø 180 mm (7”) Contact adhesive 425 g tub (15 oz)

T6838 T6839 T6999 T7070 T7069 T7071

17

Advantages • • • • •

Top performance For all material groups Best belt joints Versatile range Wide variety of applications

Industrial profile belt sanding Efficient Flexible Durable Extremely high demands are placed on flexible profile belts when they are required to machine tight radii, achieve high material removal rates and produce fine, smooth surfaces. The profile belts of the siatur family have been successful used for years and proven millions of times over in applications on solid wood, wood-based material, filler and paint. siatur profile sanding belts – maximum flexibility in industrial profile belt sanding.

19

2933 siatur TopTec

Advantages • Flexible, adaptable cotton-based profile sanding belts and profile sanding sleeves with a high material removal rate • Very long lifetime • Antistatic structure • Controlled grit distribution • Best belt joints • Dust-free process Series: Bonding: Grit: Backing: Grit range:

2933 siatur TopTec Resin over resin Aluminium oxide, open coat j-wt cloth P060 – P220

Recommended applications For workpiece radii larger than 10 mm (25/64”) For gentle curves and convex surfaces Particularly suitable for soft and resinous wood sanding Recommended cutting speed

Available as Profile belts Sleeves Long belts Slashed rolls Slashed assemblies

r = > 10 mm (25/64”) 20

15 – 18 m/s

Industrial profile belt sanding

2936 siatur jj

Advantages • Very flexible and adaptable cotton-based profile sanding belts • Very long lifetime

Recommended applications For workpiece radii larger than 5 mm (13/64”) For general mould sanding and tight-radius profiles Specially suited for hard and soft wood sanding Recommended cutting speed

15 – 18 m/s

Available as

Series: Bonding: Grit: Backing: Grit range:

2936 siatur jj Resin over resin Aluminium oxide, closed coat jj-wt cloth P060 – P320

Profile belts Sleeves Long belts Rolls Slashed rolls Slashed assemblies

r = > 5 mm (13/64”) 21

Industrial profile belt sanding

2951 siatur h

Advantages • Extremely flexible and adaptable cotton-based profile sanding belts • Long lifetime

Recommended applications For workpiece radii larger than 2 mm (5/64”) For complex, tight-radius profiles Specially suited for use with hard and soft woods and filler Recommended cutting speed

Available as Profile belts Rolls Slashed rolls Slashed assemblies

Series: Bonding: Grit: Backing: Grit range:

2951 siatur h Resin over resin Aluminium oxide h-wt cloth P060 – P600

r = > 2 mm (5/64”) 22

15 – 18 m/s

sia Abrasives online – www.sia-abrasives.com

Surface solutions with wood • Furniture and interior fitting • Kitchens and shop fitting • Restoration and renovation • Painters, paints, varnishes • Parquet flooring • Industrial production

Publications • Corporate communication • Marketing communication • Series data sheets • Safety aspects

Manufacturing process • Structure • Grit • Production

23

sia Abrasives – Your Key to a Perfect Surface Headquartered in Frauenfeld, Switzerland, the sia Group ranks amongst the world’s top three suppliers of innovative abrasive systems. It develops, manufactures and distributes complete abrasive systems, including custom-made systems for specific requirements and applications, for surface finishing on workpieces of all kinds. Our sanding and grinding expertise is genuine surface technology. The sia Group employs some 1,100 people around the world.

Australia sia Abrasives Australia Pty. Ltd. Rowville, Vic.3178 Phone +61 3 9753 4333 Austria sia Abrasives GmbH 6130 SchwazPhone +43 5242 73 666 Belgium sia Abrasives Belgium NV SA 1730 Mollem (Asse) Phone +32 2 454 00 28

sia Abrasives Industries AG, Frauenfeld/Switzerland

Brazil sia Abrasivos Industriais Ltda São José dos Pinhais, PR, CEP 83065-190 Phone +55 41 382 53 33 China sia Abrasives Company Ltd., Aberdeen, Hongkong Phone +852 2553 8300 France sia Abrasives France Sàrl 95972 Roissy Charles de Gaulle Cedex Phone +33 1 48 17 80 90 Germany Weck Schleifmittel GmbH 42699 Solingen Phone +49 (0) 212 258 19-19 Great Britain sia Abrasives (G.B.) Ltd. Greetland, Halifax HX4 8NJ West Yorkshire Phone +44 1422 31 30 00 sia Fibral Limited Greetland, Halifax HX4 8NJ West Yorkshire Phone +44 1422 31 30 00 sia Abrafoam Ltd. Alfreton, Derbyshire DE55 7FQ Phone +44 1773 83 25 24

Coated Abrasives

Nonwoven Abrasives

Traditional coated abrasives and complete abrasive systems for conventional surface finishing on all types of materials.

Products for preparatory work, cleaning and shaping, usually without modifying the workpiece geometry.

Mexico sia Abrasivos México S.A. de C.V. 01050 México, D.F. Phone +52 (525) 5662 79 83 Spain sia Abrasives España SA 28830 Pol. Ind. San Fernando de Henares (Madrid) Phone +34 91 678 41 50 Switzerland sia Abrasives Industries AG 8501 Frauenfeld Phone +41 52 724 41 11 USA sia Abrasives, Inc. USA Charlotte, NC 28273 Phone +1 704 587 73 55

Micro-Finishing Abrasives

Foam Abrasives

Products on special backing material to achieve constant finish results for the graphic, optical and metal industries.

Abrasive blocks and pads of different shapes and hardness for the precise treatment of wood, filler, paints and lacquers.

06.145.e.1006 Article ID: 0020.3769 © by sia Abrasives Industries AG – All rights reserved

sia Capco Anoka, Minnesota 55303 Phone 800 624 45 82 and representations in another 85 countries.

www.sia-abrasives.com