POWERCON

Load connector for precast parts

Sealing

Thermal insulation

Formwork

Sound insulation

Reinforcement

Connection

Accessories

POWERCON

OUR CONVICTION: FORWARD CONSTRUCTING. Not just to reflect the current state of building technology, but always to be a decisive step ahead – this is our promise. This is why we constantly achieve pioneering work in all product areas. Our employees consistently use their extensive practical experience and creativity to benefit our customers. Through regular collaborative dialogue with our target groups, we develop today the products which are needed tomorrow. With our dynamics we set consistently milestones in building technology – yesterday, today and tomorrow. This is what we mean by Forward Constructing.

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POWERCON

Content 04  POWERCON

05  Dimensions & accessories

06  Design values

09  Boundary conditions

10  Installation & assembly

Load connector for precast parts

08  Reinforcement

12  Service & Contact

We are always there for you. We will be wherever you are.

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POWERCON

POWERCON

Load connector for precast parts

THE PRODUCT

Features

Application area

POWERCON is a simple, quick and reliable system for connecting precast concrete parts. The quick connector has been granted national technical approval by the DIBt (German Institute for Structural Engineering). Made from galvanised cast steel for transferring static loads, it enables concrete parts to self-centre, a crucial advantage in the economical assembly of precast concrete parts. The wall locking connector is robust in design, easy to anchor in the component and intuitive to use.

▪▪ ▪▪ ▪▪ ▪▪

The POWERCON wall locking connector is used to connect precast concrete parts in projects where great importance is attached to a high level of prefabrication and where assembly time is considered a key factor in costing.

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DIBt approval Z-14.4-709 High level of prefabrication Reliable and safe to use Easy to assemble

POWERCON

DIMENSIONS & ACCESSORIES DIMENSIONS 200 100 200

ø6,1

ø6,1

53,5

ø10

ø24

60

Male

70

ø24

28

30

100

70

Female

ø6,1

ø24

50

ø24

POWERCON male

ø6,1

ø10

28

30

55

POWERCON female

ACCESSORIES

80

50

250

20

6

t

6

SCREWS Galvanised flat-head screw with internal hexagon in accordance with DIN 7991 for attaching the POWERCON. ▪▪ M20x40 mm: For securing the female connector to the M20 thread embedded in concrete ▪▪ M20x60 mm: For securing the male connector to the M20 thread embedded in concrete ▪▪ Minimum strength: 8.8

Multiblock Reusable assembly element for securing the anchor sleeves and for creating the component recess. ▪▪ Multiblock 25: For creating a recess depth for the assembly joint width of 10 mm ▪▪ Multiblock 30: For creating a recess depth for an invisible joint ▪▪ Material: Natural rubber

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NOTE: Structural certification must be carried out by a structural engineer!

POWERCON

DESIGN VALUES NORMAL FORCE ONLY C25/30

≥ C30/37

16,5

16,5

Fx, d

No additional reinforcement is required for this load case. Anchor internal moments from load Fx

20

Anchor force NA,x,d [kN]

17,6 15

10

Anchor normal force NA,x,d

5

5,0

0 -20

-15

-10

-5

0

5

15

10

20

External load 16.5 kN ≤ Fx,d [kN] ≤ 16,5 kN

HORIZONTAL SHEARING FORCE ONLY C25/30

≥ C30/37

with special reinforcement

without special reinforcement

with special reinforcement

without special reinforcement

7,6

4,7

7,6

5,6

Fy, d

Details of special reinforcement for installation on the face or near the edges can be found on page 8. These details do not need to be followed for installation away from the edges. Anchor internal moments from load Fy

12

250

11,0

Anchor force NA,x,d VA,y,d [kN]

10

200

e N A,x

,d

orc

8

hor

Anc

lf rma

no

7,5 150

6 5,0 d

,z,

A tM

a

en

4

om

2

e r sh

ce

for

V A,y,d

100

cho

rm

An

ho

c An

g rin

50

0

0 0

1

2

3

4

5

6

External load Fy,d [kN] ≤ 7,6 kN

6

7

8

Anchor moment MA,z,d [Nm]

227

POWERCON

DESIGN VALUES NORMAL FORCE AND HORIZONTAL SHEARING FORCE C25/30

≥ C30/37

with special reinforcement

without special reinforcement

with special reinforcement

without special reinforcement

Fx, Rd

5,4

4,7

5,4

5,4

Fy, Rd

5,4

4,7

5,4

5,4

Details of special reinforcement for installation on the face or near the edges can be found on page 8. These details do not need to be followed for installation away from the edges. Anchor internal moments from load Fxy 25

250 224 7,6

t en

200

d

,z,

MA

om

rm

15,1

o ch

An

15

7,6

10

orce

ing f

hear

or s Anch

N

100

7,7

5,0 5

rce

l fo

rma

r no

ho Anc

150

A,x,d

V A,y,d

50

Anchor moment MA,z,d [Nm]

Anchor force NA,x,d VA,y,d [kN]

20

0

0 0

1

2

3

4

5

6

7

8

External load Fxy,d [kN] ≤ 7,6 kN

If you require any other solutions, our applications department would be pleased to assist. Phone: +49 7742 9215-300 Fax: +49 7742 9215-319 Email: [email protected]

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POWERCON

REINFORCEMENT POWERCON MINIMUM REINFORCEMENT When installing POWERCON on the face or near the edges, a minimum reinforcement is required where indicated to make the most of the forces specified in the dimensioning tables on pages

6 and 7. Existing reinforcement may take the cross-sections into account.

INSTALLATION ON THE FACE

VIEW FROM ABOVE

≤ WD -20 mm INSTALLATION NEAR THE EDGE

VIEW FROM ABOVE

≤ WD -20 mm

NOTE Additional requirements for component reinforcement may arise from dimensioning the means of anchorage. Provisions should be made for these in accordance with the manufacturer's specifications.

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POWERCON

BOUNDARY CONDITIONS GEOMETRY AND ASSEMBLY

eR

f

▪▪ Concrete strength ≥ C25/30 ▪▪ Force-fit mounting on mortar bed ▪▪ At least two POWERCONs per wall joint ▪▪ Component thickness ≥ 120 mm

▪▪ Distance from edge e2 ≥ 150 mm ▪▪ Recommended joint design f = 10 mm ▪▪ Screw strength grade ≥ 8.8 ▪▪ Prestress 5 kN

CONNECTION VARIANTS

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POWERCON

INSTALLATION & ASSEMBLY

M20

Attach the anchor sleeve to the Multibloc assembly element in accordance with structural requirements.

Secure the Multibloc to the formwork using magnets or hot-melt adhesive.

Position the Multibloc horizontally.

Position the Multibloc vertically.

Secure the Multibloc immovably in the correct position on the formwork.

Reinforce the component in accordance with structural design specifications.

Concrete the component.

Strip and remove the formwork from the component.

Remove the Multibloc.

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POWERCON

M20x40

M20x60

Screw the male POWERCON connector in place.

Screw the female POWERCON connector in place.

Stagger the wall elements on the building site in accordance with the assembly plan.

Lock the wall elements together and set in the mortar bed.

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POWERCON

A SERVICE FOR BUILDING THE FUTURE: we are always there for you. You can rely on our excellent service: We accompany you through every phase of the project – either over the phone, online or in person, directly at your site. As a true partner, we place special value on offering our customers added value – allow yourself to be convinced by our comprehensive range of services.

READY TO GO: OUR TENDER DOCUMENTS. Our ready-made tender documents can be quickly and easily embedded in your tender program, e.g. with the tender managers at www.ausschreiben.de or www.heinze.de

EVERYTHING ONLINE: OUR DOWNLOAD CENTRE. All brochures, test reports, approvals, our latest price list and much more are available for download at www.h-bau.de/download

FOR PLANNING AND APPLICATION: OUR VIDEOS AND SOFTWARE. In addition to our installation and reference films, we also provide you with various software solutions, such as calculation programs, free of charge on our website.

hotlines Individual support in the planning and implementation of projects:

application technology Hotline: +49 7742 9215-300 Email: [email protected]

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Answers to any questions regarding delivery times, shipping, sales prices and the complete processing of your orders:

Distribution germany Hotline: +49 7742 9215-200 Email: [email protected]

POWERCON

INDIVIDUAL: OUR SPECIAL CONSTRUCTIONS. Were you unable to find what you were looking for in our wide range of products and services? Our engineers and applications engineers will develop individual product solutions on request to meet your needs.

FROM PERSON TO PERSON: OUR NETWORK OF CONSULTANTS. Get the answers to your technical questions face-to-face at your site: Our consultant engineers will be happy to come to your site.

Answers to any questions regarding delivery times, shipping, sales prices and the complete processing of your orders at an international level:

We will be happy to send you our technical brochures and planning documents:

Distribution international Hotline: +49 7742 9215-250 Email: [email protected]

CUTTING EDGE: OUR NEWSLETTER. Subscribe to our newsletter and you will always be kept up-to-date: Find out more about our product innovations, trade shows and current trends in the sector.

head office Hotline: +49 7742 9215-0 Email: [email protected]

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POWERCON

CONTACTS TO HELP BUILD THE FUTURE: WE WILL BE WHEREVER YOU ARE. Thanks to our global sales network, expert specialist advisors are available to you on a national level and on an international level. If no contact partner is listed for your country, contact our Head Office in Klettgau – we will be happy to provide you with further assistance.

Headquarter H-BAU TECHNIK GMBH Am Güterbahnhof 20 D-79771 Klettgau Phone: +49 7742 9215-0 Fax: +49 7742 9215-129 Email: [email protected] www.h-bau.de Production North-East Brandenburger Allee 30 D-14641 Nauen OT Wachow Phone: +49 33239 775-0 Fax: +49 33239 775-90 Email: [email protected] PRODUCTION CHEMNITZ Beyerstraße 21 D-09113 Chemnitz Phone: +49 371 40041-0 Fax: +49 371 40041-99 Email: [email protected]

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J&P-Building system Our products are sold in Germany exclusively through the following subsidiaries of J&P-Bautechnik Vertriebs GmbH: ESSEN J&P-Bautechnik Vertriebs GmbH Fundlandstraße 29 D-45326 Essen Phone: +49 201 289660 Fax: +49 201 2896620 Email: [email protected] NüRNBERG J&P-Bautechnik Vertriebs GmbH Lechstraße 21 D-90451 Nürnberg Phone: +49 911 6427808 Fax: +49 911 6428472 Email: [email protected]

MANNHEIM J&P-Bautechnik Vertriebs GmbH Markircher Straße 14 D-68229 Mannheim Phone: +49 621 4840340 Fax: +49 621 4840344 Email: [email protected] You are also welcome to directly contact our Head Office in Klettgau. You can find further information about J&P-Bautechnik Vertriebs GmbH at www.jp-bautechnik.de

POWERCON

partners Worldwide SWITZERLAND JORDAHL H-BAU AG Zürichstrasse 38a CH-8306 Brüttisellen / Zürich Phone: +41 44 8071717 Fax: +41 44 8071718 Email: [email protected] www.jordahl-hbau.ch

HUNGARY PFEIFER Garant Kft. Gyömröi út 128 HU-1103 Budapest Phone: +36 1 2601014 Fax: +36 1 2620927 Email: [email protected] www.pfeifer-garant.hu

AUSTRIA JORDAHL H-BAU Österreich GmbH Straubingstrasse 19 A-4030 Linz, Österreich Phone: +43 732 321900 Fax: +43 732 321900-99 Email: [email protected] www.jordahl-hbau.at

UNITED KINGDOM J&P Building Systems Ltd. Unit 5 Thame Forty Jane Morbey Road GB-THAME, OXON OX9 3RR Phone: +44 1844 215200 Fax: +44 1844 263257 Email: [email protected] www.jp-uk.com

FRANCE JORDAHL H-BAU France SARL Siège 7 rue des Vallières Sud F-25220 Chalezeule Phone: +33 381 250465 Fax: +33 381 250796 Email: [email protected] www.jordahl-hbau.fr

UKRAINE JORDAHL & PFEIFER Technika Budowlana ul. Pawlyka 17a UA-76-018 Ivano-Frankivsk Phone Reg. Ost: +380 67442 8578 Phone Reg. West: +380 67442 8579 Email: [email protected]

NETHERLANDS JORDAHL H-BAU Bezoekadres Jan Tinbergenstraat 221 NL-7559 SP Hengelo Phone: +31 74 2505737 Fax: +31 74 2503321 Email: [email protected] www.jordahl-hbau.nl

CZECH REPUBLIC Jordahl & Pfeifer Stavební technika s.r.o. Bavorská 856/14 CZ-15500 Praha 5 Phone: +420 272 700701 Fax: +420 272 700704 Email: [email protected] www.jpcz.cz

DENMARK Jordahl & Pfeifer Byggeteknik A/S Risgårdevej 66 DK-9640 Farsø Phone: +45 98 631900 Phone: +45 98 631939 Email: [email protected] www.jordahl-pfeifer.dk

SPAIN PFEIFER Cables y Equipos de Elevación, S.L. Avda.de Los Pirineos, 25 – Nave 20 San Sebastian de los Reyes ES-28700 Madrid Phone: +34 91 659 3185 Fax: +34 91 659 3139 Email: [email protected] www.pfeifer.es

SINGAPORE J&P Building Systems Pte Ltd. No. 48 Toh Guan Road East #08-104 Enterprise Hub SG-SINGAPORE 608586 Phone: +65 6569 6131 Fax: +65 6569 5286 Email: [email protected] www.jnp.com.sg ROMANIA S.C. JORDAHL & PFEIFER TEHNICÃ DE ANCORARE S.R.L Str. Malului Nr. 7, et. 1 RO-550197 Sibiu jud. Sibiu Phone: +40 269 246098 Fax: +40 269 246099 Email: [email protected] www.jordahl-pfeifer.ro POLAND JORDAHL & PFEIFER TECHNIKA BUDOWLANA SP. Z O. O. ul. Wrocławska 68 PL-55-330 Krępice k/Wrocławia Phone: +48 71 3968264 Fax: +48 71 3968105 Email: [email protected] www.j-p.pl

Disclaimer 1. This work and all its parts are protected by copyright law. The use of this work shall not be permitted without the agreement of H-BAU Technik GmbH. 2. All texts and diagrams in this printed product have been developed and compiled with the utmost care and serve to provide preliminary information. Nevertheless, errors cannot be completely excluded. The publisher shall assume no liability, irrespective of the legal grounds for this. Previous documents shall become invalid with the issue of this document.

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03/2016

www.h-bau.de

H-BAU TECHNIK GMBH Am Güterbahnhof 20 D-79771 Klettgau Phone: +49 7742 9215-0 Fax:

+49 7742 9215-129

Email:

[email protected]