Pipe Joint Systems v.13.02
Pipe Joint Systems www.albohacen.hu
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Pipe Joint Systems www.albohacen.hu
ABOUT THE PRODUCT Our business offers a range of modular components that enables you to design and build a variety of versatile structures to aid storage, assembly, manufacturing and other operations. Our product is both versatile and cost effective as all pipes and joints are reusable, enabling constructions to be easily reconfigured or products recycled to create equipment to suit different applications. Our product provides individual solutions for: • Dynamic Flow Racks • Assembly Lines • Cell Feed Systems • FIFO Picking Systems • Shelving and Racking • Carts, Trucks and Trolleys • Assembly and Packing Benches • Kitting Sytems for Parts • Notice Boards, Sign Holders, Safety Signs • Conveyors Most joints require only a 5mm Allen Key for assembly. No special tools or technical skills are required to achieve the desired results. A wide range of accessories such as castors, adaptors, roller tracks, label holders, tube end bungs, adjustable feet, hinges, towing hitches and many more enables your application to be customised: an ideal system to apply to operations where Kaizen (Continuous Improvement) and Lean Manufacturing concepts are applied. With our product you will achieve: • Better ergonomics • More productivity • Reduced lead times • Versatility • Re-usability • Cost efficiency
CONTENTS About the product, Contents Pipes Metal joints Plastic accessories Roller tracks Mounting brackets Metal accessories Feet, caps and bushings Wheels and castors Fasteners
1 2 4 7 8 10 12 14 15 16
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Pipe Joint Systems www.albohacen.hu
PIPES ABS coated pipes • • • • •
Cost effective Durable and flexible Rust inhibitor applied to inner surface for extended lifetime cycle Variety of colours available; special colours on request Available in ESD execution Stainless steel pipes • • • • •
Numbering system
eg:
Type of the pipe: CP = ABS borítású cső SP = ABS borítású csúszócső ECP = ABS borítású ESD-s cső ESP = ABS borítású ESD-s csúszócső SSP = Rozsdamentes acél cső
Colour (Colour code) White (WH)
Higher strength to weight ratio than that of coated pipe Superior resistance to oil and chemicals No burning during cutting Environmentally friendly Electrostatic discharge, electrically and thermally conductive
CP-2810-IV
Thickness: 07 = 0.7 mm 10 = 1.0 mm 20 = 2.0 mm
Colour code: WH = White IV = Ivory DG = Gray LB = Light Blue
Standard pipe ø28×0,7t ø28×1,0t ø28×2,0t
DB = Blue GR = Green BK = Black = Stainless steel
Slide pipe ø28×0,7t ø28×1,0t
Ivory (IV)
Gray (DG) Light blue (LB) Blue (DB) Green (GR) Black (BK) Stainless steel
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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ESD pipe ø28×1,0t
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Weights Part Number Standard ESD CP-2807-colour ECP-2807-colour CP-2810-colour ECP-2810-colour CP-2820-colour ECP-2820-colour SP-2810-colour ESP-2810-colour SSP-2807 SSP-2810
Type ABS coated pipe Slide pipe Stainless steel pipe
Csövek hajlító szilárdsága
Dimensions (mm)
Weight/pc
ø28 × t0.7 × 4000 ø28 × t1.0 × 4000 ø28 × t2.0 × 4000 ø28 × t1.0 × 4000 ø28 × t0.7 × 4000 ø28 × t1.0 × 4000
2.050 kg 2.750 kg 4.400 kg 3.000 kg 1.800 kg 3.000 kg
A
B 500 mm 5 mm 10 mm 230 kg 310 kg 490 kg 540 kg 200 kg 240 kg 350 kg 450 kg
Calculating the lengths of pipes
1000 mm 20 mm 40 mm 140 kg 180 kg 280 kg 350 kg 85 kg 110 kg 160 kg 200 kg
Overall length end to end: 833 mm Length between centers: 800 mm Real length of pipe
Horizontal calculating 800 - Length between centres - 70 - Total length between end of pipe and centre of joint 730 - Practical length to be cut Vertical calculating 530,0 - Length between end of adjuster and center of joint - 27,0 - Length between end of pipe and end of adjuster +16,5 - Length between center and surface of joint 519,5 - Practical length to be cut
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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498 530
Pipe
32
Adjuster
27,8
35 30
33
16,5
750 mm 10 mm 20 mm 160 kg 230 kg 320 kg 450 kg 130 kg 175 kg 200 kg 300 kg
2,6 33
A B CP-2810 CP-2820 SSP-2807 SSP-2810
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Pipe Joint Systems www.albohacen.hu
METAL JOINTS
H1-BK/NI - 0.070 kg/pc
H1B-BK/NI - 0.062 kg/pc
H2-BK/NI - 0.097 kg/pc
H3-BK/NI - 0.124 kg/pc
H4-BK/NI - 0.111 kg/pc
H5-BK/NI - 0.048 kg/pc
H6-BK/NI - 0.060 kg/pc
H7-BK/NI - 0.049 kg/pc
H7B-BK/NI - 0.044 kg/pc
H8-BK/NI - 0.057 kg/pc
H9-BK/NI - 0.133 kg/pc
H10-BK/NI - 0.054 kg/pc
H11-BK/NI - 0.062 kg/pc
H12-BK/NI - 0.054 kg/pc
H13A-BK/NI - 0.048 kg/pc
H13B-BK/NI - 0.048 kg/pc
H14A-BK/NI - 0.038 kg/pc
H14B-BK/NI - 0.054 kg/pc
H16-BK/NI - 0.048 kg/pc
H45L-BK/NI - 0.073 kg/pc
H45R-BK/NI - 0.073 kg/pc
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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H90-BK/NI - 0.140 kg/pc
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METAL JOINT SETS
HJ-1-BK/NI
2 × H1 1 × M0625 1 × TN06
HJ-4-BK/NI
2 × H4 2 × M0625 2 × TN06
HJ-6B-BK/NI
2 × H7B 1 × M0625 1 × TN06
HJ-9-BK/NI
2 × H9 1 × M0625 1 × TN06
HJ-12-BK/NI
2 × H12 2 × GAP-12 1 × M0625 1 × TN06
2 × H16 *1 × M0840 HJ-16-BK/NI *1 × TN08 *M0840 and TN08 are optional
HJ-2-BK/NI
1 × H2 1 × H3 2 × M0625 2 × TN06
HJ-5-BK/NI
4 × H2 4 × M0625 4 × TN06
HJ-7-BK/NI
2 × H5 2 × H6 2 × M0625 2 × TN06
HJ-10-BK/NI
2 × H10 1 × M0625 1 × TN06
HJ-13-BK/NI
2 × H13A 2 × H13B 1 × M0610 1 × TN06
HJ-45-BK/NI
1 × H45R 1 × H45L 1 × M0625 1 × TN06
HJ-3-BK/NI
2 × H2 1 × H4 3 × M0625 3 × TN06
HJ-6-BK/NI
2 × H7 1 × M0625 1 × TN06
HJ-8-BK/NI
4 × H6 2 × H8 4 × M0625 4 × TN06
HJ-11-BK/NI
2 × H11 1 × GAP-12 1 × M0625 1 × TN06
HJ-14-BK/NI
1 × H14A 1 × H14B 1 × M0610
HJ-90-BK/NI
2 × H90 2 × M0625 2 × TN06
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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METAL JOINT TESTS HJ-1-BK/NI repeated usage test
Test conditions
Repeats
X
Y
1 3 5 7 9 11 13 15
230 kg 220 kg 200 kg 190 kg 180 kg 180 kg 180 kg 180 kg
320 kg 300 kg 300 kg 300 kg 290 kg 290 kg 290 kg 290 kg
Torque
Torque
Torque
Assembled with CP-2810 X
Locked torque: 12 Nm
Y
Temperature: 25 °C
HJ-1-BK/NI pull test
Pipe
X
CP-2810 SSP-2810
Y
HJ-2-BK/NI pull test Y
Pipe CP-2810
X
SSP-2810
X
HJ-3-BK/NI pull test
Pipe
Y
X
CP-2810
Z X
HJ-2-BK/NI pull test
SSP-2810
Pipe CP-2810
X Y X
SSP-2810
Axis X Y X Y Axis X Y X Y Axis X Y Z X Y Z Axis X Y X Y
Torque
8 Nm
10 Nm
12 Nm
15 Nm
130 kg 150 kg 120 kg 135 kg
190 kg 210 kg 150 kg 180 kg
230 kg 320 kg 190 kg 230 kg
280 kg 400 kg 220 kg 350 kg
Torque
Torque
Torque
Torque
8 Nm 130 kg 230 kg 120 kg 210 kg
10 Nm
12 Nm
15 Nm
210 kg 370 kg 190 kg 260 kg
240 kg 410 kg 220 kg 310 kg
260 kg 450 kg 270 kg 390 kg
Torque
Torque
Torque
Torque
8 Nm
10 Nm
120 kg 110 kg 210 kg 110 kg 100 kg 200 kg
170 kg 170 kg 380 kg 160 kg 160 kg 300 kg
Torque
8 Nm
130 kg 300 kg 120 kg 270 kg
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Torque
10 Nm 240 kg 450 kg 200 kg 330 kg
12 Nm 210 kg 210 kg 430 kg 190 kg 190 kg 360 kg Torque
12 Nm 300 kg 560 kg 240 kg 390 kg
15 Nm 240 kg 240 kg 450 kg 210 kg 210 kg 400 kg Torque
15 Nm 340 kg 600 kg 300 kg 420 kg
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Pipe Joint Systems www.albohacen.hu
PLASTIC ACCESSORIES PJ110 (ivory/black) pipe end cap
PJ110N (ivory/black) pipe end cap
PJ111 (ivory/black) pipe end cap
PJ113 (ivory/black) plate hanger
PJ201 (ivory/black) bounding element
PJ202 (ivory/black) fastener
PJ210 (ivory/black) fastener
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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ROLLER TRACKS With Holder
Without Holder
flat
bulging
flat
flat ESD
rounded
40 25
40 25
40 24.5
40 24.5
40 24.5
40 24.5
EF-2045-C
EF-2045-F
EF-2046-C
EF-2046-F
EF-2046-ESD
EF-2046-R
43.5
43.5
bulging
Guided
Wide small roller
with holder
standard
40 22.5
40 22.5
60
80.5
80.5
42
57
57
EF-2048-F
EF-2049-F
27.9
48
ESD
51.5 43.5
standard
EF-2046-G EF-2046-G-ESD
Type EF-2045-C EF-2045-F EF-2046-C EF-2046-F EF-2046-ESD EF-2046-R EF-2046-G EF-2046-G-ESD EF-2047-F EF-2048-F EF-2049-F
Load Capacity 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 300 kg 300 kg 300 kg
EF-2047-F
Roller ø
Shaft ø
Roller Pitch
34 mm 34 mm 34 mm 34 mm 34 mm 34 mm 34 mm 34 mm 15 mm 34 mm 34 mm
4 mm 4 mm 4 mm 4 mm 4 mm 4 mm 4 mm 4 mm 4 mm 4 mm 4 mm
37.0 mm 35.0 mm 37.0 mm 35.0 mm 35.0 mm 35.0 mm 47.0 mm 47.0 mm 16.5 mm 36.5 mm 36.5 mm
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Standard Length 4m 4m 4m 4m 4m 4m 4m 4m 4m 4m 4m
Thickness 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm 1.2 mm 1.2 mm 1.2 mm
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Pipe Joint Systems www.albohacen.hu
ROLLER TRACK TESTS Permissible load for placon
Model EF-2045-C EF-2045-F EF-2046-C EF-2046-F EF-2046-ESD EF-2046-R EF-2046-G EF-2046-G-ESD EF-2047-F EF-2048-F EF-2049-F
Load 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 300 kg 300 kg 300 kg
Model EF-2045-C EF-2045-F EF-2046-C EF-2046-F EF-2046-ESD EF-2046-R EF-2046-G EF-2046-G-ESD EF-2047-F EF-2048-F EF-2049-F
Load 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 150 kg 450 kg 450 kg 450 kg
Model EF-2045-C EF-2045-F EF-2046-C EF-2046-F EF-2046-ESD EF-2046-R EF-2046-G EF-2046-G-ESD EF-2047-F EF-2048-F EF-2049-F
Ø 1.70° 1.70° 1.70° 1.70° 1.70° 1.70° 1.50° 1.50° 1.40° 1.40° 1.40°
900 mm Test Condition: Test Speed: Temperature:
5 mm/min 23 °C
Permissible load for placon wheel
Test Condition: Test Speed: Temperature:
5 mm/min 23 °C
Gradient determination for placon
Ø
Test Condition: Box Weight: Temperature:
0,75 kg 23 °C
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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MOUNTING BRACKETS
Placon support metal EF-2044C EF-2047C EF-2048C 40, 60, and 80 type placon holders Placon support metal EF-2044CR EF-2047CR EF-2048CR 40, 60, and 80 type placon holders Placon support metal EF-2044D EF-2047D EF-2048D 40, 60, and 80 type placon holders Placon support metal EF-2044DW EF-2047DW EF-2048DW 40, 60, and 80 type placon holders Placon support metal EF-2044E EF-2047E EF-2048E 40, 60, and 80 type placon holders Placon support metal EF-2044ER EF-2047ER EF-2048ER 40, 60, and 80 type placon holders
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Pipe Joint Systems www.albohacen.hu
Placon support metal EF-2044FA EF-2047FA EF-2048FA 40, 60, and 80 type placon holders Placon support metal EF-2044J EF-2047J EF-2048J 40, 60, and 80 type placon holders Placon support metal EF-2044R EF-2047R EF-2048R 40, 60, and 80 type placon holders Placon support metal EF-2044L EF-2047L EF-2048L 40, 60, and 80 type placon holders Placon support metal EF-2044P EF-2047P EF-2048P 40, 60, and 80 type placon holders
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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METAL ACCESSORIES B.F.C.M-A Board fixing corner metal
B.F.C.M-B Board fixing corner metal
B.F.M-A Board fixing metal
B.F.M-B Board fixing metal
C.M-A Corner metal
C.M-B Corner metal
EF1000-A Caster support metal
EF1000-B Caster support metal
GM-1 Guide metal
HGR Hanger
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HM-A Hanger metal
LM-01 Lock metal
PC-A Pipe connector - for 1 mm thickness
PC-B Pipe connector - for 0.7 mm thickness
S.C-01 Steel cap
S.M-B Saddle metal
S.M-C Saddle metal
SPM-A Slide pipe metal
SPM-B Slide pipe metal
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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FEET, CAPS AND BUSHINGS EF-1200L Metal adjuster - large base
EF-1200H Metal adjuster - half base
EF-1200S Metal adjuster - small base
EF-1200R Metal adjuster with rubber base
EF-1200XS Metal adjuster - small base
EF-1200XL Insert nut - outter
LF-01 Leveling foot
EF-1200IN Insert nut
OC-01 Overlap cap
EF-1200PR Plastic adjuster with rubber base
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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WHEELS AND CASTORS 75 mm expending stem caster with brake (ESD)
Ød h H
Ød
h
ØD
H
Width
Load
Material
21 мм
58 mm
76 mm
166 mm
25 mm
< 75 kg
PU
75 mm expending stem caster (ESD)
ØD
Ød
h
ØD
H
Width
Load
Material
21 мм
58 mm
76 mm
166 mm
25 mm
< 75 kg
PU
Ød
100 mm expending stem caster with brake (ESD)
h H
Ød
h
ØD
H
Width
Load
Material
21 мм
58 mm
100 mm
191 mm
25 mm
< 100 kg
PU
Ød
h
ØD
H
Width
Load
Material
21 мм
58 mm
100 mm
191 mm
25 mm
< 100 kg
PU
100 mm expending stem caster (ESD) ØD Ød
75 mm thread type caster with brake (ESD)
h H
Ød
h
ØD
H
Width
Load
Material
M12
25 mm
76 mm
130 mm
25 mm
< 75 kg
PU
Ød
h
ØD
H
Width
Load
Material
M12
25 mm
76 mm
130 mm
25 mm
< 75 kg
PU
75 mm thread type caster (ESD) ØD Ød
100 mm thread type caster with brake (ESD)
h H
Ød
h
ØD
H
Width
Load
Material
M12
25 mm
100 mm
155 mm
25 mm
< 100 kg
PU
Ød
h
ØD
H
Width
Load
Material
M12
25 mm
100 mm
155 mm
25 mm
< 100 kg
PU
100 mm thread type caster (ESD) ØD
75 mm top plate caster wheel with brake (ESD)
L H
C2
H
Ød
W
C1
L
C2
w
Load
Material
80
107
9
104
72
84
52
33
< 80 kg
PU
75 mm top plate caster wheel (ESD)
ØD
C1
ØD
W
ØD
H
Ød
W
C1
L
C2
w
Load
Material
80
107
9
104
72
84
52
33
< 80 kg
PU
100 mm top plate caster wheel with brake (ESD) L
w
ØD
H
Ød
W
C1
L
C2
w
Load
Material
100
128
9
104
72
84
52
33
< 100 kg
PU
100 mm top plate caster wheel (ESD) H ØD
ØD
H
Ød
W
C1
L
C2
w
Load
Material
100
128
9
104
72
84
52
33
< 100 kg
PU
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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FASTENERS
M0625-BK/NI • M6 × 25 mm bolt • black or nickle • 5 mm hexagon socket head • for most metal joint sets M0610-BK/NI • M6 × 10 mm bolt • black or nickle • hexagon socket head • for HJ-13 and HJ-14
TN06-BK/NI • M6 lock nut • black or nickle • hexagon head • for most metal joint sets
M0840-NI
TN08-NI
• M8 × 40 mm bolt • nickle • hexagon head • for EF1000-A EF1000-B
• M8 lock nut • nickle • hexagon head • for EF1000-A EF1000-B
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
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Pipe Joint Systems www.albohacen.hu
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 | Fax: +36-1-258-6522 www.albohacen.hu |
[email protected]
H-1173 Budapest, Kaszáló u. 115. Tel: +36-20-545-3331 Fax: +36-1-258-6522 E-mail:
[email protected] Web: www.albohacen.hu
