PCO-009 v1

TECHNICAL DOSSIER: “MESH CABLE TRAY - PERFORMA ”

Rev. 7 April 2012

PCO-009 v1

1. GENERAL CHARACTERISTICS. --------------------------------------------------------------------- 4 - MATERIAL. -------------------------------------------------------------------------------------------------- 4 - TRAY DIMENSIONS*: “CB CERTIFIED” ------------------------------------------------------------ 5 - DIVIDER WALL DIMENSIONS: “CB CERTIFIED”------------------------------------------------ 8 - LID DIMENSIONS: “CB CERTIFIED” ---------------------------------------------------------------- 8 - SUPPORT DIMENSIONS: ------------------------------------------------------------------------------- 9 - EARTHING CLAMP: “CB CERTIFIED” ------------------------------------------------------------ 16 - FIXING ACCESSORIES -------------------------------------------------------------------------------- 16 - QUICK ACCESSORIES -------------------------------------------------------------------------------- 17 - DIVIDER WALL RIVETED ------------------------------------------------------------------------------- 6 - MECHANICAL PROPERTIES.------------------------------------------------------------------------ 19 SAFETY WORKING LOAD --------------------------------------------------------------------------- 19 TRAYS --------------------------------------------------------------------------------------------------- 19 SUPPORTS AND CEILING ELEMENTS. ------------------------------------------------------- 24 IMPACT TEST -------------------------------------------------------------------------------------------- 31 - ROUTING TRAY ACCESSORIES. ------------------------------------------------------------------ 31 - TRAY JOINTS. -------------------------------------------------------------------------------------------- 31 - SUPPORT FIXING DEPENDING ON THE TRAY WIDTH. ------------------------------------ 32 - TIGHTENING TORQUE FOR SCREWS.----------------------------------------------------------- 33 - ELECTRICAL CONTINUITY AND EARTHING. -------------------------------------------------- 33 - RESISTANCE TO CORROSION AND CHEMICAL AGENTS -------------------------------- 35 - STORAGE RECOMMENDATIONS. ----------------------------------------------------------------- 38 2. STANDARD. “CB CERTIFY”------------------------------------------------------------------------- 39 3. PRODUCT TESTS. -------------------------------------------------------------------------------------- 40 4. CE MARK. ------------------------------------------------------------------------------------------------- 40 IDENTIFICATION.------------------------------------------------------------------------------------------ 40 5. QUALITY AND ENVIRONMENTAL MANAGEMENT ------------------------------------------ 41 6. INTEGRATED MANAGEMENT SYSTEM --------------------------------------------------------- 41 APPENDIX I ---------------------------------------------------------------------------------------------------- 42

PCO-009 v1

- CALCUALTION METHODS: -------------------------------------------------------------------------- 42 MANUAL SELECTION PROCEDURE OF THE TRAY TO BE INSTALLED. ------------ 42 APPENDIX II --------------------------------------------------------------------------------------------------- 46 -

INSTALLATION RECOMMENDATIOS FOR ELECTRICAL TRUNKING IN

BUILDINGS (IEC 364-5-52) ----------------------------------------------------------------------------- 46 - DISTANCE TO THE WALL ---------------------------------------------------------------------------- 46 - TEMPERATURE AND VENTILATION. ------------------------------------------------------------- 46 - CLOSENESS TO OTHER TRUNKINGS. ---------------------------------------------------------- 47 - CHOICE AND LOCATION OF THE TRAYS.------------------------------------------------------ 48 - MAINTENANCE AND CLEANING------------------------------------------------------------------- 49 - SAFETY FOR HANDLING------------------------------------------------------------------------------- 49 APPENDIX III -------------------------------------------------------------------------------------------------- 50 -

INSTALLATION REQUIRIMENTS AND RECOMMENDATIONS FOR

ACCESSORIES. -------------------------------------------------------------------------------------------- 50 APPENDIX IV -------------------------------------------------------------------------------------------------- 54 APPENDIX V--------------------------------------------------------------------------------------------------- 70 -

E90 CERTIFICACION ACCORDING TO DIN 4102-12

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 4 of 69

1. GENERAL CHARACTERISTICS. The Performa was one of the most appropriate and cost-effective system to routing cable, due to their special characteristics, light weight, high strength, maximum ventilation, easy forming and versatile accessories. The particular desing of the Performa with twin transversal rod gives greater carrying capacity in turn providing a high degree of security due to lack of edges that could damage the electrical cables, thus fulfilling the requirements in the EN 61537. The Performa has a wide range of accessories designed to resist mechanical stresses in the worst cases, the Performa delivers versatility, safety, easy assembly and reducing the installation cost.

- MATERIAL. MATERIAL: The Performa are manufactured in: • Steel rod. C4D in accordance with the requirements of the standard EN 10016-2-3. • Stainless steel rod. AISI 304 equivalent to X5CrNi 18-10 (1.4301), in accordance with the requirements of the Standard EN 10088-2. • Steel rod with zinc aluminum alloy coating (ZA) : Zn95Al5 class AB according to EN 10244-2 Supports and accessories: •

Cold rolled steel. Steel quality A1-DC01 in accordance with EN 10130.

•

Elastic steel. Steel quality CS67 in accordance with EN 10132-4. These two first materials are used for products which required an additional surface treatment, electrolytic surface treatment, zinc flake, etc.

•

Pre-Galvanized steel “PG”. Steel quality DX51D+Z275 MA-C. in accordance with EN 10346.

•

Continuously hot-dip zinc-magnesium-aluminum alloy coated steel flat products (ZM). Steel quality DX51D+ZM175 MA-C. in accordance with EN 10346

•

Stainless steel “SS” , Quality AISI 304 equivalent to x5CrNi 18-10 1.4301 EN 10088-2.

•

Insulating components. Polyamide PA6.

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 5 of 69

COATINGS: SCHNEIDER ELECTRIC is meticulous about checking the quality of the coatings for ensure the best behavior of the tray front corrosion. The performa has the following coatings that we must choose depending on the place of the installation. • Zinc “EZ”. Zinc (silver) is a process base on electrolytic zinc coatings on steel, according to EN 12329-1, with levels above 8 microns, zinc coating is advisable for environments with moderately aggressive environmental. •

Bichromatic “BC”. This coating is like a Zinc coating, but with the particularity that a passivation of chrome salts is added to boost corrosion resistenace, the microms are the same as with zinc coating, although the corrosion resistance is grater.

•

Hot dip galvanized coating “HDG”. Hot dip galvanizad coating is a process base on the direct immersion of the parts in a zinc bath smelted according to EN ISO 1461 standard, so that fairly high micron levels above 120 can be obtained for the Performa.

•

Zinc flake “LZ”. Base on a metallic surface treatment of zinc and aluminium, the average thickness is 6 microns, the resistente to corrosion increase applying an organic impermeable treatment, this surface treatment is equivalent to the resistent of corrosion like a Hop dip galvanizad.

For a high aggressive environmental, specially chemical and food industries, we recomend to use Performa on the range stainless steel.

- TRAY DIMENSIONS*: “CB CERTIFIED” (*)For assembled or installed tray Model

Zinc

Bichromated

Hop Dip Galvanized

ZA

Stainless Steel

High (mm)A

Width (mm)B

Section useful (mm²)

35x50

45 11 050

45 16 050

45 12 050

CSU4518050

45 15 050

35

50

1238

35x100

45 11 110

45 16 110

45 12 110

CSU4518110

45 15 110

35

100

2688

35x150

45 11 115

45 16 115

45 12 115

CSU4518115

45 15 115

35

150

4288

35x200

45 11 120

45 16 120

45 12 120

CSU4518120

45 15 120

35

200

5888

35x300

45 11 130

45 16 130

45 12 130

CSU4518130

45 15 130

35

300

9088

60x60

45 11 206

45 16 206

45 12 206

CSU4518206

45 15 206

60

60

2666

70x100

45 11 210

45 16 210

45 12 210

CSU4518210

45 15 210

70

100

5268

70x150

45 11 215

45 16 215

45 12 215

CSU4518215

45 15 215

70

150

9112

70x200

45 11 220

45 16 220

45 12 220

CSU4518220

45 15 220

70

200

12328

70x300

45 11 230

45 16 230

45 12 230

CSU4518230

45 15 230

70

300

19028

70x400

45 11 240

45 16 240

45 12 240

CSU4518240

45 15 240

70

400

25728

70x500

45 11 250

45 16 250

45 12 250

CSU4518250

45 15 250

70

500

32428

70x600

45 11 260

45 16 260

45 12 260

CSU4518260

45 15 260

70

600

39128

105x200

45 11 320

45 16 320

45 12 320

CSU4518320

45 15 320

105

200

18768

105x300

45 11 330

45 16 330

45 12 330

CSU4518330

45 15 330

105

300

28968

105x400

45 11 340

45 16 340

45 12 340

CSU4518340

45 15 340

105

400

39168

105x500

45 11 350

45 16 350

45 12 350

CSU4518350

45 15 350

105

500

49368

105x600

45 11 360

45 16 360

45 12 360

CSU4518360

45 15 360

105

600

59568

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 6 of 69

-MESH CABLE TRAY WITH DIVIDER WALL

Ref. (*) CSU4521211 CSU4521221 CSU4521222 CSU4521231 CSU4521232 CSU4521241 CSU4521242

Model

Section (mm2)

70X100/1 1340 / 3310 70X200/1 2390 / 7890 70X200/2 2340 / 5600 / 2340 70X300/1 4650 / 11200 70X300/2 5150 / 8310 / 2350 70X400/1 4650 / 16800 70X400/2 5100 / 11200 / 5100

(*)Coatings: EZ mesh tray + PG wall divider

A (mm) B (mm) 24 43 42 84 92 84 92

60 141 100 200 150 300 200

C (mm) 42 42 92

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

-

ROD DIAMETRES:

Model 35x50 35x100 35x150 35x200 35x300 60x60 70x100 70x150 70x200(*) 70x300(*) 70x400(*) 70x500(*) 70x600(*) 105x200(*) 105x300(*) 105x400(*) 105x500(*) 105x600(*)

Ø Ø Longitudinal Transversal Rod (mm) Rod (mm)

4,4

3,9

4,9

(*) The longitudinal rod for all range in Stainless Steel is Ø 4,4 mm

Rev. 6 May 2011 Page 7 of 69

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 8 of 69

- DIVIDER WALL DIMENSIONS: “CB CERTIFIED”

Model

PG

HDG

ZM

TSR-35 TSR-70 TSR-105 TSM-30 TSM-60 TSM-80

45 71 510 45 71 520 45 71 530 47 21 730 47 21 760 47 21 780

45 72 510 45 72 520 45 72 530 47 22 760 47 22 780

SS

CSU457851 45 75 510 CSU457852 45 75 520 CSU457853 45 75 530 CSU472873 CSU472876 CSU472878 -

High (mm) A 26 56 76 25 55 75

Width Width Length Length (mm) B (mm) B (mm) C (mm) C PG & ZM HDG & SS PG & ZM HDG &SS 25 25 25 17 17 17

17 17 17 17 17

3000 3000 3000 2000 2000 2000

2000 2000 2000 2000 2000

- LID DIMENSIONS: “CB CERTIFIED”

Model

PG

HDG

ZM

SS

TR-60 TR-100 TR-150 TR-200 TR-300 TR-400 TR-500 TR-600

45 41 106 45 41 110 45 41 115 45 41 120 45 41 130 45 41 140 45 41 150 45 41 160

45 42 106 45 42 110 45 42 115 45 42 120 45 42 130 45 42 140 45 42 150 45 42 160

CSU4548106

45 45 106 45 45 110 45 45 115 45 45 120 45 45 130 45 45 140 45 45 150 45 45 160

CSU4548110 CSU4548115 CSU4548120 CSU4548130 CSU4548140 CSU4548150 CSU4548160

A (mm) B (mm) Length (mm) 60 100 150 200 20 2000 300 400 500 600

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 9 of 69

- SUPPORT DIMENSIONS: HORIZONTAL BRACKET “CB CERTIFIED”

Model

“S”

“SR” PG

ZM

A (mm)

PG

HDG

SS

ZM

100

45 51 110

45 52 110

45 55 110

CSU4548110

150

45 51 115

45 52 115

45 55 115

CSU4548115

200

45 51 120

45 52 120

45 55 120

CSU4548120

300

45 51 130

45 52 130

45 55 130

CSU4548130

400

45 51 140

45 52 140

45 55 140

-

45 50 114

-

444

500

45 51 150

45 52 150

45 55 150

-

45 50 115

-

544

600

45 51 160

45 52 160

45 55 160

-

45 50 116

-

644

45 50 110 CSU4558110 144 45 50 111 CSU4558111 194 45 50 112 CSU4558112 244 45 5 113 CSU4558113 344

HORIZONTAL BRACKET OMEGA “CB CERTIFIED”

Model

PG

100

45 50 310

A B (mm) C (mm) (mm) CSU4558310 150

150

45 50 315

CSU4558315

200

200 300

45 50 320 45 50 330

CSU4558320

250 300

ZM

CSU4558330

131

50

D (mm)

23

HORIZONTAL BRACKET SET “CB CERTIFIED”

“ “CS”

“CSO”

B (mm)

C (mm)

82 42 130

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 10 of 69

Model

“CS” PG

“CS” ZM

“CSO” PG

“CSO” ZM

A B (mm) C (mm) CS / CSO (mm)

100

45 51 210

CSU4558210

45 51 510

CSU4558510

162

150

45 51 215

CSU4558215

45 51 515

CSU4558515

212

200

45 51 220

CSU4558220

45 51 520

CSU4558520

262

300

45 51 230

CSU4558230

45 51 530

CSU4558530

362

400

45 51 240

CSU4558240

45 51 540

CSU4558540

462

500

45 51 250

CSU4558250

45 51 550

CSU4558550

562

600

45 51 260

CSU4558260

45 51 560

CSU4558560

662

200

INTERNAL AND EXTERNAL CORNER SUPPORTS • Internal and external corner supports for wall mounted installations. Both accessories are compatible with the horizontal bracket, quick horizontal bracket, horizontal bracket omega, horizontal bracket set, horizontal bracket set orientable, and ceiling bracket omega.

Model

PG

HDG

A (mm)

B (mm)

C (mm)

External

CSU4551095

CSU4552095

165

140

83.5

Internal

CSU4551090

CSU4552090

165

147

30.5

140

55

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 11 of 69

FIRE EXTENSION SUPPORT • Main function is to reinforce the brackets using a threaded rod, in wall installations for buildings applications.

Model

PG

A (mm)

B (mm)

C (mm)

Fire extension support

45 51 992

140

20

25

SWIVEL PENDANT SUPPORT “CB CERTIFIED” • Swivel pendant support for ceiling-suspended installations in combination with U-profile and pendant, at the same time it allows to fix on walls with differents inclinations of 90º, for example: tunnels, crowns.

Model Swivel pendant support

PG

HDG

45 51 410 45 52 410

SS

ZM

A (mm)

B (mm)

C (mm)

D (mm)

45 55 410

CSU4548410

160

150

60

100

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 12 of 69

U-PROFILE “CB CERTIFIED” • For a proper fixation of them and to support SWL, the profiles must be mounted with lateral punchings forming 45º with horizontal line.

Model

PG

HDG

SS

ZM

A (mm)

B (mm)

C (mm)

U Profile

45 51 420

45 52 420

45 55 420

CSU4548420

1000

55

30

CEILING BRACKET OMEGA “CB CERTIFIED”

Model

PG

ZM

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

SSO-100 SSO-150 SSO-200 SSO-300

45 50 410 45 50 415 45 50 420 45 50 430

CSU4558410

153 204 252 357

196

50

23

131

CSU4558415 CSU4558420 CSU4558430

Model

PG

ZM

SO-600

CSU4550360

CSU4558360

A B (mm) (mm) 610

131

C (mm)

D (mm)

50

23

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 13 of 69

SUSPENDED BRACKET • Reversible Bracket, for using in vertical installations.

Model

PG

HDG

SS

VS-100

45 51 310

45 52 310

45 55 310

VS-150 VS-200

45 51 315 45 51 320

45 52 315 45 52 320

45 55 315 45 55 320

VS-300

45 51 330

45 52 330

45 55 330

VS-400

45 51 340

45 52 340

VS-500 VS-600

45 51 350 45 51 360

45 52 350 45 52 360

A B C D (mm) (mm) (mm) (mm) 150 185 200 250

235 285

350

385

45 55 340

450

485

45 55 350 45 55 360

550 650

585 685

50

38

HEAVY DUTY SUSPENDED BRACKET “CB CERTIFIED” • Reversible Bracket, for using in vertical installations.

CSU4558620

B (mm) 267,5

C (mm) 240

45 51 630

CSU4558630

347,5

320

VSR-400

45 51 640

CSU4558640

467,5

440

VSR-500

45 51 650

CSU4558650

547,5

520

VSR-600

45 51 660

CSU4558660

667,5

640

Model

PG

ZM

VSR-200

45 51 620

VSR-300

A (mm)

41,75

D (mm)

60

QUICK SUSPENDED BRACKET

Model

PG

HDG

ZM

RC PROFILE 150 RC PROFILE 200 RC PROFILE 300 RC PROFILE 400 RC PROFILE 500 RC PROFILE 600 RC PROFILE 1000 RC PROFILE 2000 RC PROFILE 3000

45 30 510 45 30 520 45 30 530 45 30 540 45 30 550 45 30 560 45 30 570 45 30 580 45 30 590

45 32 510 45 32 520 45 32 530 45 32 540 45 32 550 45 32 560 45 32 570 45 32 580 45 32 590

CSU4538510

A (mm)

(mm)

20

40

B

CSU4538520 CSU4538530 CSU4538540 CSU4538550 CSU4538560 CSU4538570 CSU4538580 CSU4538590

C (mm) 250 300 400 500 600 700 1000 2000 3000

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

CENTRAL SUSPENSION

Model

EZ

Central Suspension Support Suspension Simple Support Suspension Double

BC

/

HDG

SUPPORT SUSPENSION “CB CERTIFIED”

SS

45 51 430 45 56 430 45 52 430 45 55 430

-

-

-

-

PG

ZM

A (mm)

B (mm)

C (mm)

-

CSU4548430

60

40

∅8.5

CSU4578120

72

75

92

CSU4578130

162

100

183

45 72 120 45 75 120 45 71 120

-

Rev. 6 May 2011 Page 14 of 69

45 75 130 45 71 130

SUSPENSION SUPPORTS “C” AND “L” “CB CERTIFIED”

Model Suspension Support “C” Suspension Support “L”

BEAM CLAMP /

A B C (mm) (mm) (mm)

PG

HDG

SS

45 51 440

45 52 440

45 55 440

70

36

39

45 51 450

45 52 450

45 55 450

104

36

39

BEAM CLAMP HORIZONTAL

/

BEAM CLAMP VERTICAL

• Beam clamp for suspended installations. To be used together with threaded rods M8 or M10. Material: steel, electro-zinc.

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 15 of 69

• Beam clamp horizontal for suspended installations from the side of the beam. To be used together with threaded rods M6 or M8. Material: Steel, phosphate zinc. • Beam clamp vertical for suspended installations from the top f a beam. To be used together with threaded rods M6 or M8. Model

Phosphate Zn -

EZ

GTV-8 45 71 408 GTV-10 45 71 410

A B C D E F H (mm) (mm) (mm) (mm) (mm) (mm) (mm) 36 38 18 12,8 Ø 9 M8 19 41,5 44,5 21 17 Ø 11 M10 20

GHS-6 GHS-8

-

45 71 416 45 71 418

5 50

21 21

46 46

6 8

19 19

40 40

-

GVS-6

-

45 71 436

92

21

33

6

19

-

-

GVS-8

-

45 71 438

92

21

33

8

19

-

-

THREADED RODS “CB CERTIFIED”

EZ

SS

VR6 -10

45 51 467

-

VR8-05

45 51 470

45 55 470

1000

M8

VR8-10

45 51 480

45 55 480

500

M8

COUPLER

•

A B (mm) (mm) 1000 M6

Model

/

LATERAL JOINT

/

EXTENDABLE JOINT “CB CERTIFIED”

Coupler: Set recommended for lateral joint. When you use laterals joint, we recommend to put one coupler for trays of 150 and 200 mm of width and two couplers for trays of 300 and 400 mm of width and three couplers for trays of 500 and 600 mm of width.

Model

EZ

BC

HDG

SS

B.U. U-35 U-70/105 U. EXTENSIBLE

45 61 110 45 61 200 45 61 205 45 61 150

45 66 110 45 66 200 45 66 205 -

45 62 110 45 62 200 45 62 205 -

45 65 110 45 65 200 45 65 205 45 65 150

A B (mm) (mm) CSU456811 23,5 27 CSU456820 32 80 CSU456820 46 80 CSU456815 300 17 ZM

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TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 16 of 69

QUICK JOINTS “BR-35” ; “BR-70/105” Model

EZ

A B (mm) (mm)

BC

BR-35 45 61 170 BR-70/105 45 61 1801

45 66 170 45 66 180

22 30

141,1 141,1

TAKE OFF PLATE “CB CERTIFIED”

Model

PG

ZM

A (mm)

B (mm)

Take off plate

45 71 315

CSU4578315

85

146

- EARTHING CLAMP: “CB CERTIFIED” EZ

High (mm) A

Width (mm) B

45 71 310

29

24

- FIXING ACCESSORIES FIXING “CB CERTIFIED” /

FAST FIXING

Model

EZ

BC

HDG

BF

45 61 120

45 66 120

45 62 120

FR

-

-

-

SS

ZM

45 65 120 CSU4568120 -

-

Polyamide

A B (mm) (mm)

C (mm)

-

23,5

23,5

-

45 61 160

17,9

17.7

14

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA” FIXING BOLTS “CB CERTIFIED”

Rev. 6 May 2011 Page 17 of 69

/ REINFORCED NUTS (PR-2141 Y 4141) /

Model

EZ

BC

SS

Fix. Bolt.M6x12 Fix. Bolt.M6x20 TMR 6 TMR 8 TMR10 TMMC 6 TMMC 8 TMMC10 TMML 6 TMML 8 TMML10 TM-4 TM-5 TM-6 TME-6 TME-8

47 21 912 45 71 110 25 21 706 25 21 708 25 21 710 25 21 716 25 21 718 25 21 720 25 21 726 25 21 728 25 21 730 15 06 110 15 06 120 15 06 130 15 06 150 15 06 155

45 76 110 -

47 25 912 45 75 110 -

A (mm) 13,5 13,5 17 17 24 37 37 37,5 15 18,8 18,8 36 36

RECTANGULAR NUTS

B (mm) 15,5 23,5 11 11 16 31 31 29,5 13 16,8 16,8 20 15

C (mm) 6 6 8 6 6 8 6 6 8 3 3 3 5 3

D (mm) M6 M8 M10 M6 M8 M10 M6 M8 M10 M4 M5 M6 M6 M8

- QUICK ACCESSORIES FAST FIX HANGER “RC RJ 35”

/

FAST FIX “RC 6060”

/

FAST COUPLER “RC 70105”

RAIL FAST FIX “RC 41” / CABLE DROP OUT “RC DROP” /

TRAY COVER FIXING

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

RC LOCKER

/

Rev. 6 May 2011 Page 18 of 69

FAST COUPLER “RC35”

45 32 400

Width (mm) 30

High (mm) 31,2

Lenght (mm) 54,3

45 30 100 45 30 200

45 32 100 45 32 200

34 30

55 10

52 88

RC35

45 30 135

45 32 135

25

11,2

62

RC 41 RC DOP

45 30 300 45 30 700

45 32 300 45 32 700

21,5 44

19,5 10

49,8 109

RC COVER

45 30 800

45 32 800

18

15,4

33,8

RC LOCKER

45 30 900

45 32 900

18

6

21.3

Model

EZ

LZ

RC SJ 35

45 30 400

RC 6060 RC 70105

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TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 19 of 69

- MECHANICAL PROPERTIES. SAFETY WORKING LOAD The Safety Working Load values correspond to an evenly distributed load that can be Applied with guaranteed safety in the normal conditions of use of the trays according to the results obtained from the tests made in accordance with the criteria of the standard for cable trays.

TRAYS WALL-ATTACHED HORIZONTAL INSTALLATION The tests were performed according to the layout of the trays recommended in figure 1, following the standard EN 61537, section 10.3 test type III. The trays were loaded evenly using the joins and fixings recommended in this catalogue for each tray model, as well as the horizontal mounts corresponding to each tray model and width. Three tests were performed for each tray model with a different distance between mounts (L). The joins are placed at L/5 from the central mount. Figure 1: Tray layout used for the load test.

Some recommendations for brackets installation to keep L/5 joint distance depending on span for 3 meters trays length:

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TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 20 of 69

L: Recommended distance between mounts. It may be 1, 1.5 or 2 m, depending on the tray model and the load applied.

L/5: Recommended distance for joints between trays with regard to the point of support or mount.

The Safety Working Load (kg/m) is determined from the longitudinal and transversal defelections (see figura 2). These deflections must be below the following values: • •

Maximum longitudinal deflection below 1% of the distance between supports. Maximum transversal deflection below 5% of the tray width.

Security coefficient 1,7. The system allow a increase the SWL of 1,7 times more without collapse.

Figura 2: Representation of the transversal and longitudinal deflection

Transversal Deflection Longitudinal Deflection

The Safety Working Load values for each tray type and model according the distance between mounts is indicated in the following table. The values in the table are using the recommended quantity of U-35, U-70/105 and central joints for each width.

PCO-009 v1

TECHNICAL DOSSIER: “PERFORMA”

Rev. 6 May 2011 Page 21 of 69

SAFETY WORKING LOAD (Kg/m)*

TRAY MODEL

Span 1,5 m

Span 1 m

“CB CERTIFIED”

Span 2 m

35x50

44

24

14 (**)

35x100

45

25

16

35x150

50

26

17

35x200

46

27

17

35x300

53

28

19

60x60

65

35

22

70x100

83

50

36

70x150

89

53

40

70x200

107

53

39

70x300

109

65

51

70x400

133

70

61

70x500

126

74

55

70x600

155

82

63

105x200

141

94

75

105x300

137

93

74

105x400

163

93

81

105x500

184

93

70

105x600

197

92

91

(**) Estimated valour

SWL (Kg/m)

Note: The APPENDIX I shows the method to calculate the tray to install based on the weight and the volume of the conductor

60 55 50 45 40 35 30 25 20 15 10

35x100 35x150 35x200 35x300 35x50

1

1,25

1,5 Span (m )

1,75

2

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160 150 140 130 120 110 100 90 80 70 60 50 40 30 20

60 x 60 70 x 100 70 x 150 70 x 200 70 x 300 70 x 400 70 x 500 70 x 600

. 1

1,25

1,5

1,75

2

SWL (Kg/m)

Span (m )

195 185 175 165 155 145 135 125 115 105 95 85 75 65

105x200 105x300 105x400 105x500 105x600

1

1,25

1,5 Span ( m)

1,75

2

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Safety Working Load values for each Stainless Steel mesh cable tray.

SWL (Kg/m)*

TRAY MODEL (SS)

Span 1,5 m

35x50

20 (**)

35x100

22

35x150

22

35x200 35x300

22 22

60x60

35

70x100

50

70x150 70x200

49 48

70x300

48

70x400 70x500

46,5 46,5

70x600

45

105x200

67

105x300 105x400

66 65

105x500

65

105x600

65

“CB CERTIFIED”

(**) Estimated valour

* The units must be N/m, to convert the unit to N/m, multiply the SWL in Kg/m per 9.81 (Standard EN 61537).

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SUPPORTS AND CEILING ELEMENTS. The Safety Working Load values are the maximum evenly distributed load that can be applied with guaranteed safety in the normal conditions of use of the mount, according to the results obtained from the tests made in accordance with the criteria of the standard for cable trays EN 61537, section 10.8. -

The Safety working Load values of the supports have been obtained for a maximum deflection of 5 % of the total length of the support mesured at he most infavorable end.

-

The supports must support, without any breakage (deformations are admitted), a load of 1.7 x SWL (Safety working Load).

To choose the correct supports and ceiling system consider the Safety Working Load and the tray itself. An easy way to choose the correct support is to apply the equivalente: SWL Tray x Span = SWL Support

•

HORIZONTAL BRACKET. “CB CERTIFIED”

In supports the maximum displacement (FMÁX) is at the end of the support, the limit according standards is:

FMAX= D/20 (D = Support width)

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HorizontalQuickBracket

Bracket

SWL (Kg)

Bracket

SWL (Kg)

S - 100

324

SR - 100

324

S - 150

306

SR - 150

306

S - 200

273

SR - 200

273

S - 300

214

SR - 300

214

S - 400

191

SR - 400

191

S - 500

178

SR - 500

178

S - 600

154

SR - 600

154

Set Horizontal Bracket Bracket

SWL (Kg)

CS - 100

418

CS - 150

Omega Bracket

428

Bracket SO - 100

SWL (Kg) 198

CS - 200

345

SO - 150

121

CS - 300

331

SO - 200

100

CS -400

315

SO - 300

78

CS -500

250

CS -600

190

Bracket

SWL (Kg)

Orientable Bracket

60

Note: Safety Working Load fixed for console support.

Bracket L Bracket

SWL (Kg) 30

Note: Maximum charge fixed for horizontal support.

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SUSPENDED BRACKET. “CB CERTIFIED” Suspended Bracket

Heavy Suspended Bracket

Bracket

SWL (Kg)

VS- 100

51

Bracket

SWL (Kg)

VS- 150 VS- 200 VS- 300 VS- 400 VS- 500 VS- 600

52 59 62 56 42 35

VSR - 200

505

VSR - 300

481

VSR - 400

515

VSR - 500

442

VSR - 600

460

Omega Bracket

RC Profile

Bracket

Bracket

SWL (Kg)

SSO - 100

123

SSO - 150

105

SSO - 200

90

SSO - 300

75

RC Profile overlapping system

CTA (Kg)

RC- Profile 150

127

RC- Profile 200

138

RC- Profile 300

98

RC- Profile 400

70

RC- Profile 500

60

RC- Profile 600

49

Bracket

CTA (Kg)

RC- Profile 400

250

RC- Profile 500

230

RC- Profile 600

170

RC- Profile 1000

140

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BRACKETS . “CB CERTIFIED” Model

Bending Moment (Kg.m) (Fig. 7a) (10.8.2.1)

Tensile strength (Kg) (Fig. 7b) (10.8.2.2)

1 Orientable Bracket + 1 U profile

25

1000

1 Orientable Bracket + 2 U profile

50

2000

C Bracket

-

400

2 C Brackets

-

1245

L Bracket

-

362

M6 Threaded rod

-

100

M8 Threaded rod

-

100

U profile length = 1 meter

Tests made in accordance with the criteria of the standard EN 61537

1 Measure deformation point F Force L Length

1 Measure deformation point F Force

Fig. 7a. Momentum test. Ceiling mounting.

Fig. 7b. Traction resistance

1 Measure deformation point F Force L Length A1 Lever point A2 Lever point d = (A1+A2)/2 Fig. 7c. Momentum on horizontal support.

For this type of installations are recommended the highest mechanical strength support to guaranty the SWL for Performa. -

Horizontal Bracket Set +“U” Profile, y console Support “CS”

The load must be well-balanced; this means that both sides must have the same number of supports and load.

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Important: When mounting two U Profiles, bolts must be assembled in the suitable zone:

Place for fixing the fixations.

When placing only one support or the load not is not well-balanced, it is important to know the momentum.

Displacement

Momentum Displacement

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To know the momentum next formula must be applied: Ft = L (m) x qmáx (kg/m) Ft = Total Load L = Span Length q máx = AWL (Depends on tray width) Bracket CS

Distance “d”(m)

100 150 200 300 400 500 600

0.095 0.120 0.145 0.195 0.245 0.295 0.345

Mt = Ft (kg) x d (m) Mt = Momentum Ft = Total Load d = Distance between axis center and support center.

d=

( A1 + A2 ) 2

Fig. 7c.

Ft : Traction Load (Kg) Mt : Momentum (Kg/m) This type of installation is considered as secure if Mt and Ft is inside of the security area of the graph:

1. SWL obtained from 10.8.2.1 and figure 7a. 2. No secure zone 3. Security zone 4. SWL obtained from 10.8.2.2 and figure 7b. . Fig. H.2 – Security area illustration

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SWL values for Horizontal Bracket Sets + “U” profile + Console, mounted one by one and a length from the ceiling of 1 meter. SWL (Kg.m) (10.8.2.3) Adaptable Bracket + U profile + CS (Tray width) 100

150

200

300

400

500

600

90

85

80

70

60

50

40

SWL (Kg.m) (10.8.2.3) Adapatble Bracket + 2 U Profile + CS (Tray width) 100

150

200

300

400

500

600

138

131

124

110

96

82

68

SWL values for Omega Bracket Sets (SO-600) First Bending Moment (Kg.m) (Fig. 7a) (10.8.2.1) (M1) Single (A) 17,3 Single with reinforcement (B) 36,7 Double (C) 42,8

Configuration (See illustrations)

A

Tensile strength (Kg) (Fig. 7b) (10.8.2.2) 230 460 570

B

Second Bending Moment (Kg.m) (Fig. 7c) (10.8.2.3)(M2) 10,2 19,4 29,5

C

Note: The SWL values are valid for all different coatings. * The units must be N/m, to convert the unit to N/m, multiply the SWL in Kg/m per 9.81 (Standard EN 61537).

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IMPACT TEST . “CB CERTIFIED” Impact test up to 20 J. (Equivalent to IK-10 according to EN 50102)

- ROUTING TRAY ACCESSORIES. The Performa cable trays must adapt to the different change directions. In case of mounting 90º corners in horizontal wall and horizontal installations, it is recommended to use additional supports (see internal and external corners supports) in the most unfavorable zone to secure the SWL of the tray installed.

Support (mm) Tray width (mm)

Internal Corners1

External Corners2

100

150

100

150

200

150

200

300

200

300

400

300

400

500

400

500

600

500

600

600

600

1. 2.

Support recommended to mount internal corner supports Support recommended to mount external corner supports

- TRAY JOINTS. To secure the SWL of the tray in the joint zone and accessories use the number of joints listed in the table below.

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Possibility to join the sides Tray Model

Central Joint Lateral Joint

35x50 35x100 35x150 35x200 35x300 60x60 70x100 70x150 70x200 70x300 70x400 70x500 70x600 105x200 105x300 105x400 105x500 105x600

Clamp

Quick Joint 2 RC 35

2 U-35

2 BU

2 BR-35 2 RC 35

2 BU 2 BR 70/105 ó 2 RC 70/105 2 U-70/105 4 BU 4 BR 70/105 ó 4 RC 70/105

1 1 2 (*) (*) 1 1 2 2 3 3 1 2 2 3 3

(*) Manufacturer recommends using 1 clamp on base when quick joints be installed only for Hot Dip Galvanize finished systems.

Note. The quantity of joints is the sum of both sides.

- SUPPORT FIXING DEPENDING ON THE TRAY WIDTH. To secure the integrity of all kind of installations (horizontal, vertical, pendant,etc…) use the number of joints listed in the table below

50

Nº of fixations per support (recommended) 1

100

1

150 200

2

300

3 4

Tray width (mm)

400 500 600

2

4 4

Note: Only for horizontal installations the support fixing could be reduced, but they must keep a distance between them and the sides as much 200 mm.

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- TIGHTENING TORQUE FOR SCREWS. To secure the SWL of the tray, the tightening torque for the fastening is listed in the table below.

Product Clamp Fixation Lateral joint U-35 Lateral joint U-70/105 Bolt w/nut M6x20 Bolt w/nut M6x12 Threaded rod M6 Threaded rod M8

Tightening Torque (N/m) 12 12 12 12 12 12 12 20

- ELECTRICAL CONTINUITY AND EARTHING. The standard EN 61537 establishes that for trays with electrical continuity characteristics (metal), this continuity should be guaranteed by means of an equipotent connection and one or several connections to earth, if they are necessary, in accordance with the use of the tray system. The impedance must not exceded: - 50 mΩ through the joint. - 5 mΩ x meter of tray.(*) (*)Currently this valour is studying through document IEC/SC23A/WG12, CLC/TC213/WG-5 –813. It will be change to 50 mΩ x meter.

1. Coupling between tray sections 2. Joining two tray sections

-

Values of electrical impedance with the lower higher side of tray.

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Tray

Test type

Z

REZ 35x50 REZ 35x50 REZ 35x50 REZ 60 x 60 REZ 35 x 100 REZ 70 x 100 REZ 105 x 200 REZ 60 x 60 REZ 60 x 60 REZ 60 x 60 REZ 35 x 100 REZ 35 x 100 REZ 35 x 100 REZ 70 x 100 REZ 70 x 100 REZ 70 x 100 REG 70 x 300 REZ 105 x 200 REZ 105 x 200 REZ 105 x 200

1 meter length tray Tray with lateral joint U-35 Tray with clamp RC-35 1 meter length tray 1 meter length tray 1 meter length tray 1 meter length tray Tray with clamp BR-70/105 Tray with lateral joint U-70/105 Tray with clamp Tray with clamp BR-35 Tray with lateral joint U-35 Tray with clamp Tray with clamp BR-70/105 Tray with lateral joint U-70/105 Tray with clamp Tray with clamp RC-70/105 Tray with clamp BR-70/105 Tray with lateral joint U-70/105 Tray with clamp

7(mΩ/m) 1(mΩ) 1,3(mΩ) 2,8(mΩ/m) 2,7(mΩ/m) 1,7(mΩ/m) 0,7(mΩ/m) 2,8(mΩ) 1,4(mΩ) 5,6(mΩ) 3,0(mΩ) 1,7(mΩ) 0,96(mΩ) 4,7(mΩ) 1,9(mΩ) 2,2(mΩ) 1,03(mΩ) 3,5(mΩ) 2,7(mΩ) 3,5(mΩ)

The meter length and joining systems for the different sections that Schneider Electric has, as well as the joints of the different accessories supplied, comply with the electrical continuity test established in the aforementioned standard, guaranteeing impedance established. To guarantee these impedance values tightening torque values of no less than 5 Nm are recommended, always using the joins recommended for each tray type, and taking sizes into account. Schneider Electric, to guarantee the most safety of all installations, recommends the proper earthing of all the elements that make up the system (sections and accessories), using the accessories designed specifically for this purpose, i.e., the BTT earth terminal for installations with metal trays, “Performa” and “Metalnorma” series (ref. 4571310), and a conductor with a section between 16 and 70 mm2 may be used. SCHNEIDER ELECTRIC RECOMMENDS NOT TO USE THE TRAYS AS EARTH OR NEUTRAL CONDUCTORS. EVEN WE AREN’T RESPONSIBLES OF ANY DAMAGE IF YOU USE ACCESSORIES FROM OTHER MANUFACTURERS.

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- RESISTANCE TO CORROSION AND CHEMICAL AGENTS The atmosphere’s action on metals is one of the main problems caused by corrosion, leading to major economic losses due to suitable basic criteria in the design and location of the installations. Corrosion is an electrochemical phenomenon since it is caused by the loss of mass of metals through the ionization of these metals when an electrical current is run through an electrolyte. Corrosion is promoted by three fundamental factors: Moisture (without moisture there is no atmospheric corrosion, since it is the water that acts as the electrolyte), atmospheric pollution, particularly concentrations of SO2 that have a major capacity to damage metal, and the concentration of chlorides (Clions), that are located near marine environments. Corrosion causes the oxidation of the material, giving rise to a continuous loss of mass, which contributes to the gradual loss of the characteristics of the metals, both mechanical and electrical continuity, with the major risk that this entails for the installation and the users. When the presence of corrosive or pollutant substances, including water, may provoke corrosion or degradation, the parts of the trunking that are prone to damage must be duly protected or manufactured in a material that is resistant to this product. Moreover, it is expressed that there cannot be any mutual contact between different metals that may form electrochemical couples, unless specific measures are taken to avoid the consequences of these contacts. In this regard, SCHNEIDER ELECTRIC provides suitable coatings for its range of metal trays according to where they are to be located. These coatings are:

CONTINUOUS GALVANIZED COATING (Pre-Galvanized) “PG” The continuous galvanized coating is performed according to EN 10346 standard: “Bands (plates and reels) of low-carbon steel, with continuous galvanization by hot immersion for cold-forming”. The quality of this type of material gives it 275 g/m of zinc, between 10 and 20 microns. This type of coating is suitable for installations subject to moderate or average environmental aggression and is provided for the “Metalnorma” series trays and “Performa” accessories.

ELECTROZINC “EZ” Zinc (silver) is a process base on electrolytic zinc coatings on steel, according to EN 12329-1, with levels above 8 microns, zinc coating is advisable for environments with moderately aggressive. BICHROMATED “BC” This coating is like a Zinc coating, but with the particularity that a passivation of chrome salts is added to boost corrosion resistance; the microns are the same as with zinc coating, although the corrosion resistance is greater.

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HOT DIP GALVANISED COATING “HDG” Hot dip galvanized coating is a process based on the direct immersion of the parts in a zinc bath smelted according to the EN ISO 1461 standard, so that fairly high micron levels (above 70 µm) can be obtained for the “Performa” series trays. This type of coating is conceived for installations subject to high environmental aggression. IMPORTANT: Hot dip galvanized coating is a coating whose immersion process (in zinc vats), leads to certain defects of appearance, such as: Whitish stains, irregular surfaces and in some cases grey stains or discoloration. All these defects are totally normal in this type of coating and are admissible according to EN ISO 1461 standard, and do not at all reduce the protection for the product. To minimize this type of a esthetic problems the storage recommendations provided above should be followed. Even so, in moist environments, the initial appearance of whitish stains or a dark colour are inevitable, although they disappear in time and will eventually take on the characteristic grey hue of hot dip galvanizing. ZINC ALUMINUM ALLOY ( Zinc+) ZA:: An alloy of 95% zinc and 5% aluminum. In this case, aluminum corrodes more slowly

than zinc in most atmospheres because of its barrier layer of very passive aluminum oxide. However, this passive layer prevents aluminum from adequately contributing towards cathodic (sacrificial) protection. Cathodic protection is the strong point of zinc coatings, in that if the coating is cut or scratched, the zinc near the exposed steel will corrode first. The zinc-aluminum alloy combines the strenghts of both zinc and aluminum, giving better passive barrier protection than regular galvanize, and better sacrificial protection than alloy coatings with lower zinc composition.

ZM : This type of alloy is produced on a classic industrial hot dip galvanising line, but dipped in a molten bath with a unique metallic chemical composition of zinc with a certain percentage of aluminum and magnesium. The percentage of magnesium is crucial as it created a stable and durable layer across the entire surface and gives a far more effective corrosion protection than coatings with a lower magnesium content. Due to its chemical composition, this zinc-aluminum-magnesium alloy has better quality characteristics in terms of barrier protection against corrosion in chloride or ammonia environments.

ZINC FLAKE “LZ” Based on a metallic surface treatment of zinc and aluminum. The average thickness is 6 microns. The resistance to corrosion increase applying an organic impermeable treatment. This surface treatment is equivalent to the Hot Dip Galvanized treatment. STAINLESS STEEL “SS” While it is not a surface coating as such, stainless steel provides excellent corrosion behavior thanks to the characteristics of the actual material. The “Performa” series trays can be supplied with this material, which is suitable for a highly aggressive degree environment. The quality of the stainless steel that SCHNIEDER ELECTRIC provides is AISI 304.

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The following table is a quick guide to help in the choice of the surface coating / Raw material to choose in each type of installation, according to the environmental characteristics.

Surface coating / Raw material Non-aggressive indoors Aggressive indoors Outdoors with a moderately aggressive environment Severely aggressive outdoors

EZ + -

BC + -

PG + -

HDG o +

LZ o +

ZA o +

ZM o +

SS o +

-

o

o

+

+

+

+

o

-

-

-

+

+

+

+

+

+: Recommended o: Possible - : Not recommended

Non-aggressive indoors: Non-aggressive indoor environments are those in which, as a result of the location of the installation and the processes performed in them, the atmosphere is barely polluted, equivalent to rural environments, i.e., pollution-free environments, with low levels of moisture, far from coastal areas, etc. Aggressive indoors: Aggressive indoor environments are those which are polluted and moist as a result of the location of the installation and /or the type of activity. Examples: Installations with high emissions of water vapor, locations in regions with major levels of moisture where the wetting times of the installation are high, high levels of SO2 caused by the location of the installations or by the actual process, high levels of chlorides due to closeness to coasts, tunnels, underground, farmhouse, greenhouse, chemical industry, food industry, etc. Any of the above cases, or a combination of them, may give rise to an interior installation rated as aggressive in terms of corrosion. Outdoors with a moderately aggressive environment: Any outdoor electrical conduction installation, since its very nature allows us to believe that it will be submitted to definitely more extreme environmental conditions than the same case indoors. Nevertheless, an installation located in a rural setting or in pollution-free environments with low moisture levels may be rated as a moderately aggressive installation Severely aggressive outdoors: This case may be compared to locations with a high level of pollution, such as urban area, coastal areas, areas with high environmental humidity, rainy areas, etc.

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MATERIAL TABLE / NSS HOURS “CB CERTIFIED”

Coatings

NSS Hours

Electrozinc Bichromated Pre-Galvanized

155 550 155

Hot Dip Galvanized / ZnAl

Tray

Brackets Small pieces Lid and Wall divider Brackets ZM Small pieces Lid and Wall divider Stainless Steel Other coating (Zinc Flake) Non metallic coating (Epoxy)

Hot Dip Galvanized

- STORAGE RECOMMENDATIONS. • • • •

Store in dry and covered places. Avoid moisture and pollutants, regardless of the tray finish. Must not support a load greater that the parking. Do not remove the packing until installation.

850 550 450 450 >850 >850 >850 > 850 550 450

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2. STANDARD. “CB CERTIFIED” The Performa system tray compliance with the standard EN 61537: “Cable management. Cable tray systems and cable ladder systems”. In accordance with the specifications: • • • •

Metallic system component. Non-flame propagating system component Electrically conductive system component. System’s component: - Steel with coating. - Stainless steel. Coatings

Clasification

Electrozinc Bichromated Pre-Galvanized

3 3 3 Tray

Hot Dip Galvanized / ZA

Brackets Hot Dip Galvanized Small pieces Lid and Wall divider Brackets ZM Small pieces Lid and Wall divider Stainless Steel Other coating (Zinc Flake) Non metallic coating (Epoxy)

8 6 5 5 8 8 8 9C 6 5

•

Minimum temperature for transport, storage, installation and use: -40ºC.

•

Maximum temperature for transport, storage, installation and use: 120ºC.

•

Components with different temperature:

•

Product

Operating temperature (ºC)

BR-35 BR-70/105 FRR Insulating floor bracket

-15 to +60

Free area of the section of the tray: Classification D

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Impact test , 20 J (equivalent to IK-10 according to EN 50102)

All components in the system have to fullfil the Standard that applies. Product Support for boxbracket PDT BTT

Artículo

Standard

Surface boxes Lighting devices Emergency lighting Pipes & accesories Ground connections

IEC/EN 60670 EN 60598 IEC/EN 61386 EN 60998 /EN 60999

3. PRODUCT TESTS. • • • • • •

Load tets on Performa trays, Safety working load according to EN 61537. Corrosion resistance test by Salt Spray Test on the different coatings according the Standard EN ISO 9227. Electrical continuity test, according to the Standard EN 61537. Impact test according to the Standard IEC 60068-2-75. Fire tests according to DIN 4102-12 “Fire behaviour of building materials and building components - Part 12: Circuit integrity maintenance of electric cable systems; requirements and testing”. Certificate Nr: P-3537/421/09-MPABS (to see Annex) Third party certified according to IEC 61537 (expedient nº): CB-1054 / 030/002255

4. CE MARK. Schneider Electric compliance with European LV Directive 2006/95/EC. At the same time compliance with the standard EN 61537 (IEC 61537). IDENTIFICATION. All tray sections must be identified in order to comply with the legislation in force, so that the manufacturer, tray model and CE marking are clearly visible. In this regard, special care should be taken with the Performa tray, identified by means of an independent element that is attached to the rods. .

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5. QUALITY AND ENVIRONMENTAL MANAGEMENT The quality control realized to this product are base on the standard EN ISO 9001, SCHNEIDER ELECTRIC is certified by AENOR. Moreover, SCHNEIDER ELECTRIC has implemented for all manufacturing process a Environmental Management System in accordance to the standard EN ISO 14001 certified AENOR.

6. INTEGRATED MANAGEMENT SYSTEM SCHNEIDER ELECTRIC VALENCIA has a Quality and environmental management certified by AENOR with a registered number SGI-008/2003, being the first manufacturing center inside this business with this certification. In the scope of this certifications ISO 9001 (quality management), ISO 14001 (environmental management) and IMS (integrated management system) is included the manufacturing of the product described in this technical dossier. Important: The data described in this technical dossier is just informative, without contractual character with the possibility to be modified between different editions. Schneider Electric declines the responsibility derived from modifications. For contractual requirements please contact directly to Schneider Electric.

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APPENDIX I - CALCULATION METHODS: MANUAL SELECTION PROCEDURE OF THE TRAY TO BE INSTALLED. 1. Tray selection The following procedure should be used to determine the tray model to be used, and includes a calculation example (shaded parts). 1.1. Obtain the cable characteristics (Table 4) • • • •

Nominal section. D: external diameter. Mass (Kg/m). Amount of cables.

Example: To install the following cables: Type of cables

Nominal Section

External Diameter d(mm)

Mass (Kg/m)

Amount

Cooper 0.6/1 KV

1 x 150

20.8

1.55

6

Cooper 0.6/1 KV

1 x 120

19

1.25

2

Cooper 0.6/1 KV Cooper 0.6/1 KV

1x6 4 x 1.5

8 10.6

0.125 0.185

10 4

1.2. Calculation of the total section requires by the cables • Unit section: S = d2 (mm2) • Total section: Sc = Sum of the unit section required for each cable. Nominal Section 1 x 150

External Unit Section S=d2 Diameter d(mm) (mm2) 20.8 432.64

6

Total section (mm2) 2595.84

Amount

1 x 120 1x6

19 8

361 64

2 10

722 640

4 x 1.5

10.6

112.36

4

449.44 Sc = 4407.28 (mm2)

1.3. Determine the filling coefficient (K). As established in the Regulation ( for instance in Spain GUIDE-BT-15): • •

K = 1.4 for isolated cables without cover H07V-K K = 1.8 for cables with cover 0.6/1 KV

•

Filling coefficient K = 1.4

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1.4. Determine the reserve % for possible extensions. • R = % of foreseeable extension. (depending on the country regulation) • Take into account the extension percentages envisaged in the Electro technical Low Voltage Regulation % of extension: R = 30%

1.5. Section of the tray Once the necessary data have been obtained the following formula is used to ascertain the “total section necessary (S)”: T

(

)

S T mm 2 = K × Where: • • • •

100 + R × Sc 100

ST: Necessary tray section including the % of extension and the filling coefficient (K). K: Filling coefficient. R: % extension. Sc: Cable section.

Transferring the values of S to the usable section column (capacity) of TABLE 1: Usable section of trays, and assuming that we wish to make the installation with the “Polinorma “ insulating tray, we will determine the tray model that has sufficient usable section to contain the cables to be installed. Applying the formula section ST:

(

)

S T mm 2 = 1'4 ×

100 + 30 × 4.407'28 = 8.021'25mm 2 100

For this example of calculation we will choose the models MTP or MTC 60x150, with a capacity of 8.310 mm2.

2. Checking tray resistance 2.1. Calculation of the cable weight •

qc = Total load: Weight of the cable (Kg/m)

Nominal section

Mass (Kg/m)

Quantity

Total Load (mm2)

1 x 150

1.55

6

9.3

1 x 120

1.25

2

2.5

1x6 4 x 1.5

0.125 0.185

10 4

1.25 0.74 qc = 13.79 Kg/m

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2.2. Expected load on trays •

qT = Necessary tray load including the % of extension (Kg/m)

qT =

100 + R × qC 100

Where: • • •

R: % extension. qC: Total load of the cables.

30% of extension (R=30)::

qT =

100 + 30 × 13'79 = 17'93Kg / m 100

2.3. Distance between brackets (span) Once selected the needed tray with value for the qT, we will determine the distance between supports (L), using the table with the SWL values.

Considering that the total load for cables is qT = 17.93 Kg/m and the type of tray to use are the models MTP o MTC 60x150, we can choose any of the three distances between supports (1, 1.5 o 2m), due to the load values are major to the qT.

3. Cables. Nominal Section (mm2)

External Diameter (mm)

Section S=D2 (mm2)

Mass (Kg/m)

1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240

6,4 6,8 7,2 8 8,8 9,7 11,3 12,4 13,9 15,6 17,4 19 20,8 22,6 25,4

40,96 46,24 51,84 64 77,44 94,09 127,69 153,76 193,21 243,36 302,76 361 432,64 524,41 645,16

0,063 0,076 0,094 0,125 0,165 0,225 0,33 0,425 0,555 0,76 1,02 1,25 1,55 1,91 2,42

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11,2 12,8 14,4 16,2 18,2 20,7 21,9 24 27,6 33 36,4 40,5 10,6 11,6 12,7 14,6

125,44 163,84 207,36 262,44 331,24 428 479,61 576 761,76 1089 1324,96 1640,25 112,36 134,56 161,29 213,16

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0,225 0,3 0,41 0,56 0,811 0,9 1,23 1,55 2,11 3,12 3,97 4,99 0,185 0,24 0,315 0,43

These are the most common cables used in electrical installations, for more information contact to the cables manufacturer.

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APPENDIX II - INSTALLATION RECOMMENDATIOS BUILDINGS (IEC 364-5-52)

FOR

ELECTRICAL

TRUNKING

IN

- DISTANCE TO THE WALL The distance between the tray and the wall in horizontal way must at least 20 mm. The mounting of the Schneider Electric trays on its recommended supports follow this specification with a distance of 44 mm.

- TEMPERATURE AND VENTILATION. The trunking should be chosen and installed in such a way as to adapt to the lowest or highest local ambient temperature, and should not surpass the minimum and maximum limits established by Schneider Electric in its technical specifications .

In order to avoid the effects of heat emitted by external sources, the trunking must be protected with suitable methods such as protection screens, a sufficient separation from heat sources (hot water distribution mains, apparatuses and lights, solar heat...) etc. In any case, remember that each type of tray has maximum and minimum working temperature limitations, and a greater or less capacity to dissipate heat:

• Mesh trays: Maximum conductor ventilation. • Trays with holes: Average ventilation. • Trays without holes: Minimum ventilation.

To guarantee correct ventilation, a minimum distance of 300 mm is recommended between trays in the installation.

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- CLOSENESS TO OTHER TRUNKINGS. Power circuits and very low voltage safety circuits (MBTS or MBTP) should not be installed in the same trunking unless each cable is insulated for the highest voltage present, or if one of the following measures is applied: -

That each conductor of one cable of several conductors is insulated for the highest voltage present in the cable That the cables are insulated for their voltage and installed in a separate compartment of the tray if the separation guarantees the level of insulation required for the highest voltage;

The electrical trunking should not be placed near trunking that give off heat, smoke or vapor that may damage the electrical trunking, unless they are protected by screens placed in such a way that they do not hamper heat evacuation.

When an electrical trunking is positioned under trunking that may give rise to condensation (such as water, vapor or gas ducts), precautions must be taken to protect the electrical trunking from the harmful effects of the condensations. In any case, the electrical installation should be installed above any other trunking.

When the electrical trunking are installed near non-electrical trunking, they must be placed so that any possible intervention on one of them will not affect the rest, and vice versa. This may be achieved by leaving a suitable space between the trunking or by placing mechanical or heat screens. According to the regulations in force, they will be placed between electrical trunking and other non-electrical trunking so that there is a minimum distance of 300 mm between their external surfaces.

When an electrical trunking is placed in the immediate proximity of a non-electrical trunking, the following two conditions must be fulfilled:

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The trunking must be duly protected from hazards that may arise from the presence of other trunking during normal use; particular attention should be paid to temperature increase caused by proximity a hot liquid duct, condensation, flooding caused by a fault in a liquid duct (in this case all the convenient measures will be taken to guarantee evacuation), corrosion caused by a fault in a duct containing a corrosive liquid, an explosion caused by a fault in a duct containing by a fault in a duct containing an inflammable liquid, etc.

Protection against undue contacts should also be guaranteed, considering non- electrical metal trunking as electrical conductors.

- CHOICE AND LOCATION OF THE TRAYS. The Schneider-Electric trays, may be installed as listed in the table below according the standard UNE 20460-5-52 (IEC 364-5-52),

Conductor cables

and

Without fixing

Direct fixing

Tubes

Installation System Trunking (Baseboard Non circular Trays and Over trunking section tube ladder trays Isolators and floor trunking)

Conductor non + insulated Conductor insulated + * + + Insulated Multi-pole + + + + + + 0 cables Uni-pole 0 + + + + + 0 + : Accepted - : Non accepted 0 : Not use in practical way * : The insulated conductor is accepted if the lid is only removed with the use of a tool and the tray is IP4X o IPXXD

Guarantor cable

+ +

The Schneider-Electric trays, may be installed as listed in the table below according the standard UNE 20460-5-52 (IEC 364-5-52),

Situations

Without fixing

Space (*) construction Building work + channel Buried + Build in structures Superficial mounting Aerial Immerse + + : Accepted - : Non accepted 0 : Not use in practical way

Installation System Non Protector circular Trunking section tube

Trays and ladder trays

Over Isolators

Guara ntor cable

+

+

-

0

+

+

+

-

-

+

-

+

0

-

-

+

+

+

0

-

-

+

+

+

+

+

+

-

+

+ +

+ -

+ +

+ 0

+ -

+ -

Direct fixing

Tubes

+

+

+

+

+

0 -

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- MAINTENANCE AND CLEANING When choosing and installing trunking, the experience and the knowledge of the people who are to maintain the installations should be taken into account. If it is necessary to remove a protection element to perform maintenance work, measures must be taken to ensure that the protection element is restored without reducing the degree of protection originally envisaged. Measures should be taken to guarantee safe and suitable accessibility to a trunking that requires maintenance work. In some situations it may be necessary to provide permanent access measures, such as ladders, accesses, etc.

- SAFETY FOR HANDLING It is recommended the use of gloves to do this type of installations.

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APPENDIX III - INSTALLATION ACCESSORIES.

REQUIRIMENTS

AND

RECOMMENDATIONS

FOR

SUPPORT “RC SJ 35” The support RC RJ 35, for its constructive characteristics, is safe for mounting suspended tray system used in width of 100, 150, 200 and 300, it can be used with thread rods of 6, 8 and 10 mm of diameter. Valid for fixing to wall installation with horizontal plane and horizontal way to width 200 mm tray included. Width of tray (mm)

Pendant system

Wall system

100

OK

OK

150

OK

OK

200

OK

OK

300

OK

-

SUPPORT “RC 6060” The support RC 6060, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical way, always mounting inside of the profile.

QUICK JOINT “RC 70105” The quick joint RC 70105, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical and horizontal way. This piece is common for trays of 70 mm and 105 mm of height, the recommendation in use is, - Trays of 70 mm, One piece per side. - Trays of 105 mm, Two pieces per side.

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QUICK FIXING “RC 41” The quick fixing RC 41, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way. Quick fixing for using in profiles, PR-4141 and PR-4121. The quantity recomended for fixing it depends of the with of the tray.

Width of tray (mm)

Number of RC 41

60

NA

100

1

150

2

200

2

300

3

400

4

500

4

600

4

DROP OUT “RC DROP” The drop out RC DROP, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way.

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QUICK FIXING “RC COVER” The quick fixing RC COVER, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way. Use 4 quick fixing per two meters of lid. For the installations that has a lot of vibrations, the piece has a hole for fixing the lid and piece with a screw, for ensure the fixation.

QUICK JOINT “RC LOCKER” The quick fixing RC LOCKER, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way. This piece allows quick and easy, secure mounting with screw or tools used for fixation.

Recommendation of use: 2 piece RC locker per both transversal rods joined, for trays of 105 mm of height.

FAST COUPLER “RC35” The quick joint RC 35, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical and horizontal way. This piece is common for trays of 35 mm of height, the recommendation in use is, - Trays of 35 mm, One piece per side.

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CEILING BRACKET OMEGA 600 “SO-600” Its function is support in a ceiling system the range of Omega brackets that support cable trays in industrial, infrastructure and commercial buildings applications. When mounting a reinforcement or double bracket, we have to put the reinforcements between brackets, in the double configuration at least to put the bottom’s reinforcements. As we show below:

When placing only one support or the load is not well-balanced, it is important to know the momentum. In case of we want to use supports per side, the load must be well-balanced; this means that both sides must have the same number of supports and load.

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APPENDIX V

Performa E90 Fire test

• E30, E60 and E90 Classification according to: DIN 4102-12

“Fire behaviour of building materials and building components - Part 12: Circuit integrity maintenance of electric cable systems; requirements and testing”.

• IBMB test institute, with Acreditation according to this standard • Certificate Nr: P-3537/421/09-MPABS • Dätwyler Pyrofil KERAM cables • Load 10 kg/m • Support distance 1,2 m

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