PARTS LIST

WESTERBEKE 10TWO Marine Diesel Engine WESTERBEKE 3KW Marine Diesel Generator

Publication no. 33404 Edition One April 1984

l-.v- 'WESTERBEKE ~

WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319

PARTS LIST

WESTERBEKE 10TWO Marine Diesel Engine WESTERBEKE 3KW Marine Diesel Generator

Publication no. 33404 Edition One April 1984

jr~ rWESTERBEKE ~

WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319

IMPORTANT PRODUCT SOFTWARE NOTICE Product software of all kinds, such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts pr ice lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not wi thin Westerbeke' s control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. WESTERBEKE CANNOT .BE RESPONSIBLE FOR THE CONTENT OF SUCH SOFTWARE, MAKES NO WARRANTIES OR REPRESENTATIONS WITH RESPECT THERETO, INCLUDING THE ACCURACY, TIMELINESS OR COMPLETENESS THEREOF, AND WILL IN NO EVENT BE LIABLE FOR ANY TYPE OF DAMAGES OR INJURY INCURRED IN CONNECTION WITH, OR ARISING OUT OF, THE FURNISHING OR USE OF SUCH SOFTWARE. For example, components and sub-assemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between pr intings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequently do not include complete documentation. In sum, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense, but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

TABLE OF CONTENTS 200

WESTERBEKE 10TWO

CYLINDER BLOCK AND HEAD

202

WESTERBEKE 10TWO

CRANKSHAFT - PISTONS

204

WESTERBEKE 10TWO

CAMSHAFT - ROCKER SHAFT

206

WESTERBEKE 10TWO

LUBE OIL PUMP AND SUMP

208

WESTERBEKE 10TWO

COOLING SYSTEM

212

WESTERBEKE 10TWO

SEA WATER PUMP

214

WESTERBEKE 10TWO

FRESH WATER PUMP - ALTERNATOR

216

WESTERBEKE 10TWO

GOVERNOR

218

WESTERBEKE 10TWO

IDLE STOP ASSEMBLY

220

WESTERBEKE 10TWO

FUEL SYSTEM

226

WESTERBEKE 10TWO

PROPULSION BACK END AND MOUNTING SYSTEM

230

WESTERBEKE 10TWO

ELECTRICAL SYSTEM

232

WESTERBEKE 10TWO

MARINE HARNESS

234

WESTERBEKE 10TWO

PROPULSION INSTRUMENT PANEL

236

WESTERBEKE 3KW

GENERATOR MOUNTING SYSTEM

238

WESTERBEKE 3KW

ELECTRICAL SYSTEM

240

WESTERBEKE 3KW

GENERATOR HARNESS

242

WESTERBEKE 3KW

GENERATOR CONTROL PANEL

244

WESTERBEKE 3KW

FUEL SOLENOID ASSEMBLY

246

WESTERBEKE 3KW

GENERATOR 2 WIRE 60 HERTZ

250

WESTERBEKE 3KW

GENERATOR 3 WIRE 60 HERTZ

254

WESTERBEKE 3KW

BELT GUARD

256

WESTERBEKE 10TWO

MISCELLANEOUS

WESTERBEKE 10TWC - CYLINDER BLOCK AND HEAt

20

/

/

/

/1

WESTERBEKE 10TWO - CYLINDER BLOCK AND HEAC R(F 1 2

...

~

4 5 6 7 8

PN

NAME

RE~ARKS

182~2

NUT WASHER SEAL COVER GASKET CAP C-RING PLUG eOLT WASHER PLUG GUIDE !-fAD GASKET ELOCK BLOCK CCWEL PLUG SHAFT HOUSING BEARING BEARING BEARING BEARING GASKET D'OWEL CASE CAPSCREW PLUG WASHER LOCKWASHER CAPSCREW

Me DIN 9:31t

30517 30180 33163 33161t

33126 33123 33127

9

:331~5

10 11

33136 30714 33134 33161 33162 32 (,70 3316C 33212 30711 33202 33132 33128 33129 33130 33131 33167 30221t 3316f: 34212 30713

12 « 'I. Jo_

lit

15- 1 15- 2 16 17 18

19 20- 1 20- 2

20- 3 20- It

21 22 ~3

24 25 26 2l 28 29

30 31 32 33 34 35 36 37 38 39 itO

41 1t2

31781t

31783 33351 3Q146 30209 18804 30219 33165 17196 24752 11471 30716 33133 31108 33121 21878 32434

C~PSCREW

SEAL CAPSCREW NIPPLE I-OSE CAPSCREW BUSHING PETCOCK FLUG SEAL tOWEL ADAPTER CLAMP SILENCER

(lIL-ROCKER COolER STUD ROCKER RClCKER COVER OIL FILLER WITH ()-RING OIL FILLER CAP CYLINDER HEAD CYLINDER HEAD BOLT E)(PANSION-25 VALVE CYLINDER WITH PLUGS AND VALVE GUICES HEAD ASSEMBLY BARE TUBULAR 6 X '3

QUAN 2 2 2 1

1 1

1 1 10 10 2 It

1 1

1 1

2

1/8

2

GOVERNOR GEAR BEARING CRANKSHAFT-STD CRANKSHAFT-O.25 CRANKSHAFT-I.50 CRANKSHAFT-O.lS TU'ING CASE

1 1

2 2

2 2 1 2

TIP/ING X 75 DIN 931

1

M~

1

1 FLAT M6 DIN 125 M6 DIN 127 H6 X 60 DIN 9~1 M6 X 55 DIN 931 OIL M6 X 20 DIN 933 BREATHER HOSE BREATHER MS X 20 DIN 933 1/4BSPT TO I/SNPT

1 1 1

3 1 4 1 1

3 1 1 2

E)fPANSION-40 OIL TUBULAR 10 X 9 HEAD TO AIR IWTAKE SILENCER

1

2 1

1

AIR INTAKE

1

201

IJESTERBEKE

10n~O

- CRANKSIIAFT -

7

r ~5V; I

~3

®----6

13

202

...

PISTON~

t.ESTERBEKE 10TWO Rt::f

11112-

1 2

3 4

1 2- 2 2- 3 2- '+ :3

4 5- 1 5- 2 5- 3 5- 4 6

7 8 9

10 11

12 l3 1'+

15

PN

t\AME

REP'ARKS

33175 33176 33117 33118 33137 33138 33139 331'+0 331'+1 30351 331'*2 33143 331'+'+ 331'+5

RING SET RING SET RING SET RING SET FISTON PISTON PISTON PISTON

STO

ROD

BOLT 8EARH,G BEARING BEARING BEARING ttUT 302~1 33171 CRANKSHAFT 30275 KEY 33113 PL:ATE 33172 GEAR 3317'+- SPACER 3021(; WASHER 33158 PULLEY 3021€ WASHER 32174 NUT

CRANKS~AFT

- PISTONS QUAN 2 2 2

0.25

C.!:o 0.75 WITH PIN-STO WITH PIN-O.25 WITH PIN-O.50 WITH PIN-O.75 CONNECTING CONNECTING ROD CC~NECTING ROD CONNECTING ROD COJitNECTING ROD CONNECTING ROD CCNNECTING RQi[)

2

2 2

2 2

2 4

2

SET-STD SET-0.25 SET-0.51l1 SET-D.75 BOLT

WCCDRUFF 5X9 CRANKSHAFT CRANKSHAFT

2 2 2

'+ 1 1 1

1 1 1 1

FLAT M2'+ CRANKSHAFT FLAT M2'+ CRANKSHAFrT PULLEY

1 1

203

WESTERBEKE

10T~C

- CAMSHAFT - ReCKER SHAFT

3

3

11

20

18

204-

WESTERBEKE Rt::F

.

1 t:.

3 If

5 6

7 8 9 10 11 12

.;.3 14 j.5 j,6

17 l8 .l.9

20

101~0

- CAMSHAFl - ROCKER SHAFT

PN

~AME

REP/ARKS

33180 31787 33124 33153 31804 33154 33155 33156 33150 33151 33152 30241 33149 33119 30242 33148 33147 33179 30274 33146

STUD WASHER SNAPRING ROCKER NUT SCREW PUStiRCD TAPPET StiAFT SPRING ERACKET LOCK RETAINER SPRING SEAL VALVE VALVE CAMSHAFT I9 40 41- 1 '+ 1- 2 42 43

4'+ .. 5

PN

~AME

REP'ARKS

24974 2181e 31760 31758

f-IOSE CLAMP NUT LOCKWASHER STUD MANIFOLD P'ANIFOLD WASHER l()CKWASHER "LT "AMEPLATE SCREW TUBING CLAMP STRAP CAP TANK KIT CAP ELBOW CLAMP HOSE STUD GASKET FLANGE BRACKET WASHER LOCKWASHER CAPSCREW WASHER CLAMP GASKET C-RING COVER CAPSCREW NIPPLE

WIRE INSERTEC-I~CHES REQD HOSE 5/16Nf

1126~

32997 32488 31787 31786 1&242 24986

'+6

47 48 '+9 50 51- 1 51- 2 52 53 t>4 55 56 51 ;)8

59 00 01 62 63 0'+ &5 66 67 08 69

24637 24906 ~4786

24858 24704 24917 24306 2 "-'31l7 114fJ5 32926 15-830

32585 32622 32582 31765 31764 316&5 33487 11411 3329i1 19321 332'37 334il2 322:30

5/16

EXHAUST-PROPULSION EX ,.,AUS T-GEN S E'l Me DIN 125 MS DIN 127 Me DIN 934 8-32 X 1/4 OVAL HEAD-SS

INCHES REQUIRfED HOSE TAf'4K MOUNTING C~CLANT RECOVERY TANK CCCLANT RECOV£RY C()(lLANT RECOVER Y REF 41-51 PRESSURE MANIFOLD TO TVBING tiOSE EXCHANGER TO PUMP M8 X 25 01 N 9'!9 MANIFOLD END FLANGE ~A~IFOLD END EXCHANGER MOUNT FLAT 3/8

QUAN 2

2 '+ '+ 4 1 1 4 '+ 4 1 2 30 2 1 1 1

1 1 1 2 1 '+ 1 1 2 2 2 2 2 2 2 2 2

3/8

3/ENC X 1 EXCHANGER VIBRATION ElCHANGER MOUNTING E)cCHANGER END ceVER EXCHANGER END ceVER EXCHANGER END 5/16NC ~ 1/2 eR~SS 1/2NPT TO 7/8 HOSE

2 1

211

WESTERBEKE 10TWO - SEA WATER PUMP

212

WESTERBEI6

01 ::'8

:9

1719E-

QUAN AR AP AR AR AR AP AR AR AR 1 '+ '+ 1 1

,... -"i"t

2

AND

2 2 2 1 2 2 2 2

FERRULES

IN"ECTCR IN"ECTOR lEAK-OFF LINE TO INJE CiTOR INJECTOR TO l,INE

1 2 2

223

rv II.)

.J>

-=

1"'1

,.,... CJ)

:;a

CD 1"'1 X 1"'1

...o ....

c: o

."

c:

1"'1 ~

CJ)

-c

... CJ)

1"'1 '1E

IJESTERBEI

o :.. z

~-------

o

3C

o

54

c:

....z ....

z en 33 34

,,, -
w~8,W52,W70,WIOO

@

PRt-HtAT

~rARTDt

®

~ESTERBEKE

lCTWO - ELECTRICAL SYSTEM

PN

,...4 ME

REf-IARKS

1 2

11S17

.3

2'+133 33764 23119C

P'ETER GAUGE fUAGE SWITCH VOLTMETER SwITCH CAB LE HARNESS

TACHOMETER-HCUR TEMPERAcrURE OIL PRESSURE 0-100 PSI PRE-HEAT 12"DC NEG GRCtNC KEY-OFF-Ur.. PAt\EL

~OTOR

STARTER CIRCUIT-20 PRE-HEAT

Rc.F

1154!;

4

5 6 7 8

33f9~

.3;Jll+€

32538 329'+0

"

.u

2'+68~ ~'+63C;

... 1

.l.2-

1

.. 2- c: ... .3 ... 5

,5

3320'+ 33235 24132 23~71

~6

2065'+ 11:81

.:.7

2'+~31

d3

3~12!s

,9

.3 :),e;, 4 1+

BREAKER SOLENOID GLOWPLUG I"IIoJ

24844

... 2- 3 13

11984 24132 24635 3151)1 31752 3175C 32458

,j.4-

24E:8~

~2-

2

1

14- 2 14- 3 15 i6

32945 23(141

.l1

18 .l.9

20 ~l

,2 ,3 ;::4 25 ,b 1:.7

,8

32-923 33627 33213 33348 24831 32-940 30245 3118E 18242 32·939

BOOT LABEL CAPSCREW lOCK WASHER ADAPTER ELBOW SENDER SOLENOID CAPSCREW lOCKIJASHER f\lJT BRACKET BREAKER SCREW lOCKWASHER BRACKET SCLEr.;OID lOCKWASHER SCREW SWITCH SCREW TUBING SWITCH PUMP ~OTOR

SOLENOID U)CKWASHER NUT ALTERNATOR

GUAN

1 2

1

2 2

8

FUEL SHUT-OFF SOLENOID FUEL SHUT-OFF 12VDC 10 10-32 X 5/8 EX~AUST TEMPERATURE-SAFETY 8-32 X 1/4 WASHER HEAD TEFLON-PROTECT WIRE-INCHES REGUIRED ell PRESSURE-SAFETY FUEL LIFT 12VDC STARTER 12VDC STARTER 12VDC ~e DIN 127 M8 DIN '334 35 AMP 12VCC

1

1 2 2 1

2 18 1 1 1 1 1

1 1

241

WESTERBEKE 3KW - GENERATOI CONfROL PANEL

IJESTERBEKE 3KW - GENERATOR CONTROL PANEL REF

PN

~AME

REP'ARKS

1 2

3~340

:3

~!l147

4 5 6 1

24131

PANEL PANEL CABLE SWITCH SWITCH COVER SCREW HOLDER LAMP "ETER

If\jSTRUMENT ASSEP'BLY FACEPLATE PANEL TO ENGI:NE STOP START-PREHEAT PANEL REAR COVER LAMP INSTRUMENT METERS WATER TEMPERAiJURE ~IL PRESSURE S-100 PSI 12 vec NEG GR~UNG HOlR SWITCH IDENTIFICATION 15 FOOT PANEL EXTENSIO~ GENERATOR OPERATING INSTRUCTIONS

8

9 10 .Ll 12 ~3

14 l5 16

33S67 241~2

30119 3\)'113 24''31+ 6

24941 11545 24133 23090 12892 324'+9 31i760 24968

~ETER

VOLTMETER P'ETER LABEL CABLE DECAL

GUAN 1 1 1 1 2 1 1 :3

3 1 1 1 1 1

1 1

243

WESTERBEKE 3KU - FUEL

SOLEN~ID

ASSEMBLY

WESTERBEKE 3KW R[F 1 2 .3

,.

5 6 1

8 9

PN

~AME

31526

CAPSCREW LOCKWASHER eALL JOINT NUT 8ALL JOINT LOCKWASHER CAPSCREW STANDOFF ERACKET LOCKWASHER SeRE\! SOLENOID

31752 1523~

15534 15225

31152 31~u2 3u05~

329lt5

10 .. 1

12

23D41

-

FUEL SOLENOID ASSEMBLY

REf"ARKS 1/4~F

QUAN

X 1/2

1

1/4

1

DEGREE I/ltNF JAM

1

9~

1 1

1/4

2

I/ltNC X 5/8 IJIfNF )( 7/8 FtEL SHUT-OFF SCLENOID

2

10

2

l{j-32 )( 1/2

2 1

1 1

FUEL SHUT-OFF

245

WESTERBEKE 3KIi - GENERATOR 2 IiIRE 60 HERTZ

245

WESTERBEKE 3KW - GENERATOR 2 WIRE 60 HERTZ RLF

PN

t\AME

30B6t, 3tH15 31678 31110 31758

GENERATOR PLATE CAPSCREW LOCKWASHER LOCKWASHER CAPSCREW ARMATURE BEARING BOLT FLYWHEEL GEAR C.PSCREW GUARD F\UT LOCKWASHER SCREW CAPSCREW LOCKIJASHER f-/OUSING COIL COIL COIL COIL CAPSCPEW RETAINER St'OE COVER SCREW NUT LCCKWASHER WASHER FAN LOCKWASHER SCREW PIN SCREW HOLDER ERUSH SCREW STRAP RECTIFIER F\UT CAPACITOR PLATE LOCK WASHER t\UT SCREW

~155~

30176 30822

33219 32312 32"396 24,954 24788

31561 :31158 3107e 311:835 31)836 30831 30838 31607 31064 :5 ,,,802 30813

30841 30198 30199

30805 30823 30800 3"'814 33~S5

30809

30806 31:iJ70

REf/ARKS 3K~-60HZ-115VAC-2

GUAN WIRE

DRIVE DISC 1/16NF X 3/4

1 2 '+

7/16 5/16

8

4

5/16NC X 3/4

8 1 1 '+ 1 1 1 1 1 1 1 '+ 4 1 1 1 1 1 8

60~Z

FLYWHEEL WITH FLANGE WITH RING GEA.R RING MICX1.25X40 OJN 961 10-32 10 10-32 X 1 5/16NC )( 2-1/2 5/16

FIELD COIL FIELD FIELD FJELD FIELD 31BNC X 1-1/2 POLE SHOE POLE GENERATOR END 10-24 X 3/8 H£X HEAD 1/2NF JAM LOCKING 1J2-EXTERNAL JOOTH 1/2 FLAT

'+ 4

1 T~REAC

ClTTIF\G

2 1 1 1

1 1 4

11l-211- X 3/11-

BEARING LOCK

1 6 6 6

8-32 X 1-1/2 RH

BRUSH 8-32 X 5/16

12

COPPER

2 1 6

1 2 '+ 4 1

BRUSH MOUNTI~' INTERNAL TOOTH 10 10-24 8-~2

)( 1/4

241

,\ ;

~.~,·Wf i : ~-f) ;;;. ._ . I ;. . ..

:VI

\

~'

WESTERBEKE 3KW - GENERATOR 2 WIRE 6(1 HERTZ RlF

PN

.NAME

REf/ARKS

19262 31189 24953 24'355 24950 32332

SCREW LOCKWASHER NUT LCCKWASHER WASHER CAPSCREW CAPSCREW NUT ,",OUSING wASHER LOCK WASHER CAPSCREW MOTOR

8-32 X 7/8 8-EXTERNAL TOClTH 8-32 M1G DIN 127 FLAT M10 DIN 125 Ml0Xl.25X35 OJN 961 MIOX1.25X45 O~N ~61 BATTERY GROUND MI0Xl.25 DIN '34 BATTERY GRtlNC FL YWHEEL FLAT M8 DIN 125 MS DIN 127 MSJt25 DIN 933 STARTER

50 ~1

52 :)3 54

5- 1 55- 2 55- 3

fj

56 ':,)1

31781

58 59 flO

31166 13 63~ 32940

GUAN 1

2 2

6 6 4 1 1 1

2 2

2 1

249

A HERTZ WESTERBEKE :3KW - GENERATOR :3 WIRE 6 "

®f(p , l ~

~I

251)

\

YESTERBEKE :3KW Rt:.F

GE~ERATOR

PN

NAME

REP'ARKS

2

24759 30115

:3

31618

'*

31710 31158 31553 30826 30822 33219 32312 32996

(,;ENERATOR PLATE CAPSCREW LOCK WASHER LOCKWASHER CAPSCREW

DRIVE DISC 1/16NF X 3/4 1116

1

5

6 '1

8 C3 10

,;0.1 12 13 14 15 .1.6 J.l

l8 J.9 ,,0

21 22 23 ~'+

25 ;26

2.1

24C35'+

24788

31561 31158 3;834 30835 30836 30831 30838 31601 31u64 30802 30813

l8

29 30

30841

:31 .52 33

30198 30199 30Stl5

34 ~5

30-823

36

~RMATURE

BEARING EOLT FLYWHEEL G,EAR CAPSCREW EUARD NUT lOCKWASHER SCREW CAPSCREW LOCKWASHER HlUS ING C,OIL COIL CCIl CGll CAPS CREW RETAINER StiOE COVER SCREW NtH

LOCK WASHER WAStiER FAN LOCKWASHER SCREW PIN SCREW

;)8

3t.-800

~()LDER

39 40

30B14

ill

33395

42

3fH!G9

BRUSH SCREW STRAP RECTIF IER NUT CAPACITOR BRUSH ASS!

40\ 45 46

30886 30839

:3 WIRE 60 HERTZ

3KW-6~HZ-115/23eVAC-3

GUAN WIRE

1 2 4 4 8

5/16

5J16NC X 3/0\ 6!!HZ

8 1 1

FLYWHEEL WITti fLANGE WITH RING GEAR RING MIOX1.25XO\O DJN 961

4

1 1 1 1 1 1 1

10-32 10

10-32 X 1 5/16NC X 2-1/2

4 4

5116

WITH FIELD COJL & BRUS~ ASSY FIELD FIELD fIELD FIELD 3JBNC X 1-1/2 POLE SHOE POLE GEPfERATOR END 10-20\ X 3/8 HEX HEAD THREAD CUTTING 1/2NF JAM LOC~ING 1/2-EXTERNAL ~OCTH 1/2 FLAT

1 1 1 1 1 8

0\

'1* 2 1 1 1 1 1

10-24 X 3/4 BEARING LOCK 8-32 X 2 RH BRUSH 8-32 X 5/16

4

1

'+ 6 6

12

COPPER

2 1

0\ 2

REF 36-52

1

251

WESTERBEKE 3KIiI - GENERATOR 3 WIRE 60 HERTZ

252

WE'STERB EKE 3KW • GENERATOR 3 WIRE: 60 HERTZ REF 53 5~

55-

PN

NAME

RE~ARKS

19262 31789

lCCKWASHER WASHER CAPSCREW CAPSCREW

PUC DIN 127 FLAT M1G DIN 125 MICX1.25X35 DJN 961 MIOX1.25X45 DIN 961 BATTERY GROU~D Ml~X1.25 DIN ~34 BATTERY GRClND FLYWHEEL FLAT Me DIN 125 M