Octoplex
Octoplex System Overview Since 1994 Moritz Aerospace has built itself around supplying innovative and quality products for the Aviation, Government, Marine and Transportation markets. As a leading manufacturer in electronic instrumentation, data acquisition, power management and fuel measurement Moritz Aerospace has established itself as a worldwide leader.
Today, over a decade later, Moritz Aerospace team of engineers and designers have established a foothold in the expertise and design of its Multiplexed Power Management and Monitoring system with Octoplex™.
As part of the Power Management product line the Octoplex™ system puts the user in complete control of all AC and DC components within the vessel. Utilizing an NMEA 2000 CAN bus network the system features a redundant architecture that eliminates single point failures, allows for a significant weight reduction in wiring, and reduces installation complexity, while also allowing for the monitoring and control of common NMEA 2000 marine devices, such as compass, GPS, tank level adaptors and more.
Through the use of a Touch Screen Display Moritz Aersopace has created a fully configurable and/or customizable user interface. Acting as the brain of the system the Touch Screen Display brings the system functions, status reports and alarms directly to the user.
Our suite of products also includes the Network Power Supply that provides power to and diagnostics for the systems redundant CAN bus, a Battery Monitor to report vital battery status and a System Monitor, which offers a generic switch status report for discrete signals such as bilge pumps, alarms, and more.
Certifications Lloyd’s Type Approved, Test Specification #1, ENV2 Certificate No. 10/00021
CE Approved IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radio Communications Equipment and Systems
NMEA 2000 Approved Certified, Category B
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Overview Installation Manual Outline 1.
A1415-CE Flat Panel Display
2.
A2205-[ ]-CE Network Power Supply
3.
A1650-CE 8 Circuit DC Power Distribution Box A1655-CE 16 Circuit DC Power Distribution Box
4.
A2000-08-[ ]-CE 8 Circuit AC Power Distribution Box A2000-16-[ ]-CE 16 Circuit AC Power Distribution Box
5.
A1680-CE Battery Monitor
6.
A1770-CE AC Power Monitor
7.
A1470-CE System Monitor
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Octoplex
User Information
CAUTION!
This symbol identifies information that is important to the practices and/or installation of the product.
WARNING!
This symbol identifies information that is critical to the practices and/or installation of the product.
HIGH VOLTAGE
This symbol alerts individuals that HIGH VOLTAGE may be present in, on or around the product
The purpose of the OctoPlex System Installation & Operation Manual is to educate the system installer and users on the components that create the OctoPlex system. It’s primary purpose is not only to educate, but also act as a troubleshooting guide that will aide in making sure that the system is operating to its full potential.
A periodic check of all mounting hardware is recommended.
Disclaimer: With respect to the use or application of the Octoplex System and/or its components, Moritz Aerospace’s liability to the installer or user shall be limited to direct economic damage or loss. Moritz Aerospace is not and shall not be liable for indirect, consequential, exemplary, or other loss or damages, including without limitation loss of use, profits, or impairment to reputation. Moritz Aerospace’s liability for direct economic damage will only arise in the event of its gross negligence.
The contents of this Installation and Operation Manual are and shall remain the exclusive property of Moritz Aerospace, Inc. The Manual or its contents or any part thereof shall not be copied or otherwise replicated, or, distributed to third parties and may only be used by the installer or other user for the purposes described herein.
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Table of Contents
Table Of Contents Section 1 - 6.5” Touch Screen Display (A1415-CE) Function
1.1
Standard Pages Main Page
1.2
Network Power Supply
1.2
Battery Monitor
1.3
Vessel Status / Monitoring
1.3
Bilge Monitoring / Control
1.3
AC Power Monitor
1.4
Tank Level Monitoring
1.4
Diagnostics
1.4
Network Diagnostics
1.4
Touch Screen Diagnostics
1.5
Run-Time Stats
1.6
System Alerts
1.6
Software Information
1.7
Password Management
1.7
Circuit Breaker Control DC Circuit Breaker Dimming
1.7
Status Indications
1.8 - 1.10
Breaker Configuration AC Breakers
1.11
DC Breakers
1.12 - 1.14
Other Functions
1.15 - 1.16
Configuration
1.17
Installation
1.18
A1415-CE Mechanical Drawing
1.19
Maintenance
1.20
Specifications
1.20
Certifications
1.20
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Section 2 - DC Power Distribution Box (A1655-CE / A1650-CE) Configuration
2.1
Inrush & Trip Delays
2.2
Automatic ECB Control by Flash Function
2.2
Automatic ECB Control by Discrete I/O Function
2.3
LED Configuration & Control
2.4
Operation ECB Operation
2.4
ECB Status
2.5
Manual Operation / Overrides
2.6
Installation Power Input Connections
2.7
Power Output Connections
2.8
Power Connector Pin Out
2.9
CAN Connections
2.9
A1655-CE Mechanical Drawing
2.10
A1650-CE Mechanical Drawing
2.11
Maintenance ECB Replacement
2.12
Fuse Replacement
2.13
Specifications
2.14
Certifications
2.15
Section 3 - AC Power Distribution Box (A2000-16-[]-CE / A2000-08-[]-CE) Configuration
3.1
Breaker Control by Discrete I/O Function Operation
3.2
Manual Operation
3.3
AC Circuit Breaker Operation
3.4
Installation Mounting
3.4
AC Main Connections
3.5
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Table of Contents
AC Main – Box Configurations
3.5
AC Branch Circuit Connections
3.6
Breaker Slot / Offset Load Circuit Relationship
3.7
N2Kview Considerations
3.7
CAN Connections
3.8
A2000-16-[]-CE Mechanical Drawing
3.9
A2000-08-[]-CE Mechanical Drawing
3.10
Maintenance Breaker Replacement
3.11
Specifications
3.13
Certifications
3.13
Section 4 - Network Power Supply (A2205-[]-CE) Features
4.1
Installation Connections
4.2
Typical Installation Diagram’s Single Network Power Supply
4.3
Multiple Network Power Supplies
4.4
A2205-[]-CE Mechanical Drawing
4.5
Specifications
4.6
Certifications
4.7
Section 5 - Battery Monitor (A1680-CE) Installation
5.1
Battery Monitor Cable Harness / Current Shunt
5.2
Maintenance
5.2
A1680-CE Mechanical Drawing
5.3
Configuration
5.4
Installation Connections
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Specifications
5.5
Certifications
5.5
Section 6 - AC Power Monitor (A1770-CE) Operation
6.1
Installation
6.1
AC Power Monitor Configuration #1
6.2
AC Power Monitor Configuration #2
6.3
AC Power Monitor Configuration #3
6.4
A1770-CE Mechanical Drawing
6.5
Maintenance
6.6
Specifications
6.6
Certifications
6.6
Section 7 - System Monitor (A1470-CE) Operation
7.1
Signal Input
7.1
Signal Output
7.2
Installation Connections
7.3
Use of Blocking Diodes
7.4 - 7.5
A1470-CE Mechanical Drawing
7.6
Maintenance
7.7
Specifications
7.7
Certifications
7.7
NMEA 2000 Network Installation Guide Trouble Shooting Guide Appendix A
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Section 1
6.5” Touch Screen Display The A1415-CE, Touch Screen Display, allows the user to easily control and monitor the Octoplex system.
The heart of the Touch Screen Display is a 500 Mhz single board computer running Windows CE 5.0. The single board computer is used to interface with the dual CAN bus network, to process user input and to display system status. The Touch Screen Display is well suited for use in high ambient light environments.
In addition to the dual CAN bus interface, supplementary connections are provided for an external audible alarm, external LCD backlight control and an external reset input. The configuration of the A1415-CE Touch Screen Display is accomplished using the Octoplex Network Configuration (ONC) utility.
The Touch Screen Display comes with a convenient mounting bracket as well as a cover to keep the LCD area protected when not in use.
Function The Touch Screen Display is the center for control and monitoring of the Octoplex system and its components. It provides buttons for controlling the state of AC and DC breakers and displaying their status, along with controls for monitoring SIU signals, Battery Monitor data, Network Power Supply data, as well as AC Power Monitor data and status. Additional controls are provided to gain access to configuration pages for AC and DC circuit breakers. The Touch Screen Display also contains an audible alarm that can be configured to sound in the event of a tripped circuit breaker or other configured system event such as low battery voltage. The following sections provide a description of how the displays are typically configured to perform certain functions.
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Touch Screen Display (A1415-CE)
(A1415-[ ]-CE)
1.2
Octoplex
Standard Pages Standard Touch Screen Display pages are accessed from the ‘Main’ page of the display. The ‘Main’ page of the Touch Screen is defined as the page that is initially displayed when the system is powered-up and/or reset.
Main Page On the main page of the display is an area which indicates the status of the system. Typically found across the top of the page the following are messages that may appear in this area:
System Normal No alerts or tripped breakers.
Battery Alert The battery monitor is indicating an abnormal voltage or temperature.
Breaker Tripped Circuit breaker tripped - a path of red should lead to the page with the tripped breaker. The Touch Screen may be configured such that when the ‘Breaker Tripped’ message is touched, the display will take the user directly to the breaker which is tripped.
Network Power Supply This page shows the status of the three inputs (two DC & one AC) to the Network Power Supply. The two outputs to the network are displayed showing their respective voltage and current load. Normal network voltage is 15 VDC. A temperature measurement from inside the box will be indicated as well.
The indicated temperature will turn red when the measured temperature inside the NPS goes above 50 Deg C (122 F). In most cases a reported temperature of up to 55 Deg C is normal. If the reported temperature goes above 55 Deg C for a sustained period of time, service may be required.
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1.3
Touch Screen Display
Battery Monitor monitored. Each battery monitor is capable of one current, four temperature, and two voltage measurements. Specific configuration and installation of the battery monitors is defined by the boat builder.
Vessel Status/Monitoring When a System Interface Unit (SIU) is included in the installation, this page shows the status of the inputs being monitored. Generally, white text will indicate an “off” or “inactive” state, red or green text will indicate an “on” or “active” state. This page can vary greatly between installations, as format is determined by the boat builder.
Bilge Monitoring/Control This page displays the current status of the bilge as well as control of the bilge pumps. Typical layouts include indications which, will show if a bilge pump is running, a float switch is receiving power or whether a high water alarm is being activated.
Builders may choose to control the bilge pumps outside of the OctoPlex system. In this case, the monitoring functions could still exist if connected to the System Interface Unit, but the control functions would not be included within this page.
AC Power Monitor The AC Power Monitor page shows the status (voltage, current, frequency) of up to four AC line inputs. Vessels using two 120/240VAC load groups will utilize all four inputs to the AC Power Monitor. A temperature measurement from inside the box will be indicated as well.
The indicated temperature will turn red when the measured temperature inside the AC Monitor goes above 60 degrees C (140 F) for a sustained period of time indicating service may be required.
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Touch Screen Display (A1415-CE)
The Battery Monitor page shows the status (voltage, current, temperature) of the battery banks being
1.4
Octoplex
Tank Level Monitoring When Tank Level Adapters/Monitors are included in the installation this page will show their status/levels. The boat builder may also incorporate the capability to automate the process of transferring fuel using this page.
Diagnostics Preconfigured systems ship with a button typically labeled “System Diagnostics”, which will launch the System Diagnostics page when touched. This System Diagnostics page contains six buttons for individual system diagnostics.
Network Diagnostics This diagnostic feature will list all devices that the flat panel has established communications with. The following information is supplied for each such device: Device Serial Number Primary Bus Address Secondary Bus Address Type of Device Device Manufacturer
The Primary and Secondary Bus Addresses will contain one of the following values:
Uninitialized – communication has not been established with the respective device on the particular bus. Inactive – communication was established with the respective device on the particular bus, but communications have since ceased. Active – communication has been established and is currently active.
The active Bus is identified by an “*” character. It is not unusual for different devices to be active on different Busses.
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1.5
Touch Screen Display
This diagnostic screen also provides two buttons for refreshing the flat panel network display:
Touch Screen Display (A1415-CE)
Refresh – this button will clear the Network Display and repopulate it with all currently active devices.
System Refresh – this button will clear the Touch Screen Display application’s internal database of network devices and issue device identification commands, essentially performing a complete network census, then refreshing the display to reflect the current data.
Pressing SYSTEM REFRESH will request information from every device on the network causing very high network bandwidth utilization for a short period of time. You may need to press REFRESH, several times after a SYSTEM REFRESH request to get all entries to display due to network traffic and device response times.
Touch Screen Diagnostics The Touch Screen Diagnostics page provides a way to measure the response accuracy of the touch screen. A small circle labeled with screen coordinates will be drawn wherever a touch is reported.
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1.6
Octoplex
Run-Time Stats This diagnostics provides information about the current performance of the Touch Screen Display, including: Run-Time – elapsed time since boot in Days::Hours::Minutes::Seconds format. This data will rollover after 49 days of run time. Memory Load – percentage of available memory currently allocated by the Flat Panel Display operating system and application. This value will typically be within a range of 15% to 25% depending on the size of the network and its configuration.
Values higher than 30% may indicate a potential issue with memory utilization.
System Alerts This diagnostic will list the 50 most recent system alert events, including breaker trips, battery tolerance alarms, etc. Each alert supplies a brief description of the alarm and a timestamp.
The timestamp is generated based on the time elapsed from the last touch screen power-up.
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1.7
Touch Screen Display
Software Info
Touch Screen Display application software version ONC Configuration file version number Screen coordinates (width and height) in pixels
Password Management This screen will allow you to edit the Basic and Advanced passwords on a Touch Screen Display. You will need to supply the current password (if any) in order to complete the changes.
Circuit Breaker Control All circuit breaker buttons are color coded to reflect the state and/or status. The default color coding is as follows:
Status
Moritz Aerospace - Installation & Operation Guide
Button
OFF
Black
ON
Green
Text
Border
White
Gray
White
Gray
ON w/ Open Load Green
Blue
White
Tripped
Red
White
Gray
Locked
Any Color
Any Color
Yellow
Inactive
Black
Gray
Gray
ECB Error
White
Black
Red
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Touch Screen Display (A1415-CE)
This diagnostic screen will display the following information:
1.8
Octoplex
DC Circuit Breaker Dimming The Touch Screen Display provides a mechanism for adjusting the Dim value of an ECB, if enabled. In order to gain access to Dimming commands, the page containing the target ECBs control button must contain a Moritz Option Bar with the “Dim” option enabled. If so, the option bar will contain a “Dim” button.
Pressing the “Dim” button will activate Dim Mode. Pressing an ECB will select it as the target for the Dim operation. If dimming is enabled for the target ECB, the button’s text will change to the ECB’s current Dim value. In addition, the current Dim value will appear within the Moritz Option Bar, flanked by “-“ and “+” buttons. Pressing these increment and decrement buttons will adjust the Dim value accordingly. The button’s text will change in response to any dimming modifications made. Once completed, press the Dim button again to exit Dim Mode. The button text will revert to its original text and all button presses will execute their normal functionality (circuit breaker toggling, etc.).
Status Indications Breaker OFF Refer to Appendix A
The circuit breaker can be controlled by the display and is currently in the OFF position. Pressing the button will turn the breaker ON.
Breaker ON Refer to Appendix A
The circuit breaker can be controlled by the display and is currently in the ON position. Pressing the button will turn the breaker OFF.
Breaker ON w/open load Refer to Appendix A
An open load (no load) condition indicates that the breaker is turned ON but there is little or no current being drawn. Possible conditions:
• • • •
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External switch controlling load is in the OFF position If the connected load is a light, the bulb could be defective The load is miswired The load is very small (less than 1.0 Amp)
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1.9
Touch Screen Display
Breaker Tripped [red button, white text, gray border]
If a circuit breaker is tripped, the corresponding button will be red. The button can be pressed once to acknowledge the ‘breaker tripped’ indication. An additional button press will return the breaker to the ON position.
Whenever a circuit breaker trips, the cause for the trip should be determined and resolved before turning the circuit back on. Failure to do so may result in damage to the load, ECB or vessel.
Breaker Locked [any state with a yellow border]
The purpose of the lock feature is to avoid inadvertent or accidental breaker state changes.
When a circuit breaker is locked, multiple steps are required to change the state of the breaker. If a breaker is locked, it can be unlocked by pressing the “unlock” button at the bottom of the display, and then pressing the breaker to unlock. Pressing the “unlock” button again will place the display back into a normal mode of operation where pressing a breaker button will toggle the breaker. The same process is used to lock an unlocked breaker using the “lock” button.
Inactive breakers [black button, gray text, gray border]
If a circuit breaker button is indicating an inactive state, the breaker cannot be controlled via the Touch Screen Display. If the displays are unable to communicate with a circuit breaker (or the hardware which contains the circuit breaker) it will be displayed as inactive. Possible causes of this condition are:
• • • •
DC breaker — DC Power Distribution Box main (manual) breaker is in the off position AC breaker — Main AC breaker in AC Power Distribution Box is off AC or DC breaker — AC or DC box is not receiving power AC or DC breaker — CAN/NMEA2000 cables are not connected to box
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Touch Screen Display (A1415-CE)
The open load condition can only be detected for DC circuits. AC circuits/buttons do not display open load conditions.
1.10
Octoplex
• •
AC or DC breaker — There is a network/communication problem AC or DC breaker — The Touch Screen Displays were not allowed sufficient time to initialized and acquire system status during power-up, system reset may be required
Manual Override [gray button, black text, black border]
Indication when corresponding breaker DC Box has been placed into Manual Override Mode. Please refer to “Manual Operation / Overrides” section within the DC Power Distribution portion of the manual.
ECB Error (DC only) [white button, black text, red border]
An ECB has detected an error condition. Detailed status may be viewed by using the option bar “Config” button on the page that the ECB reporting the error is on. Selecting the Breaker Status option will provide you with the current ECB status.
This status is available for any DC breaker regardless of state.
The table below describes the status reported on the breaker status page.
Status
Description
Tripped
The ECB has tripped from a circuit overload.
Open Load
The ECB is on but the load is not drawing current.
Short Load
The ECB tripped due to a short circuit condition.
Fuse Blown
The ECB failsafe fuse has opened.
Fuse Failed
Fuse failed to open when commanded to.
Address Error
Internal timing error.
Comm Error
ECB has lost communication with the DC processor.
Abnormal High
Back feed. The ECB is OFF but voltage is present at the output. (See WARNING in DC installation Section)
Abnormal Low
Reserved for future use.
Disabled
Internal ECB fault detected.
Once the cause for the ECB error has been ascertained, you may need to cycle the main breaker in the DC box that has the ECB error, or cycle the DC bus power to clear the condition.
Refer to the DC Box ECB diagnostic section for troubleshooting ECB error messages and possible corrective actions.
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1.11
Touch Screen Display
Breaker Configuration button on the display and then pressing the button for the circuit breaker to be configured.
AC Breakers The configurable parameters are divided into Basic and Advanced levels. Each of these levels can be password protected with passwords created in the ONC application. The following section illustrates the parameters of each level, brief descriptions, and their valid ranges.
Configuration of an AC circuit breaker can be enabled or disabled by ONC or by adjusting the parameter in the Advanced Configuration section. If configuration is disabled the parameter will be displayed, but adjustment will not be allowed. To re-enable configuration, adjust the Configuration Allowed parameter in the Advanced Configuration section.
Basic Level Parameters: Default State Description: This parameter defines the state in which a circuit breaker should be set to upon power up. Range: OFF, ON, or LAST KNOWN STATE
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Touch Screen Display (A1415-CE)
AC and DC circuit breaker settings can be changed directly from the Touch Screen Display(s). This can be done by pressing the “Config”
1.12
Octoplex
Default Lock State Description: This parameter specifies whether a circuit breaker should be locked or unlocked upon power up. Range: UNLOCKED, LOCKED
The Basic Level configuration includes two parameters for Brownout and Load Shedding. At the time of this writing these parameters were under development and adjustment of these values will not take effect.
Advanced Level Parameters: User Configuration Allowed Description: This parameter specifies whether circuit breaker parameters can be configured from the flat panel configuration interface. Range: NO, YES
ONC has full configuration capability whether this parameter is enabled or disabled.
DC Breakers The configurable parameters are divided into Basic and Advanced levels. Each of these levels can be password protected with passwords created in the ONC application. The following section illustrates the parameters of each level, brief descriptions, and their valid ranges.
Configuration of an ECB can be enabled or disabled by ONC or by adjusting the parameter in the Advanced Configuration section. If configuration is disabled the parameter will be displayed, but adjustment will not be allowed. To re-enable configuration, adjust the Configuration Allowed parameter in the Advanced Configuration section.
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Touch Screen Display
1.13
Basic Level Parameters: Default State
Touch Screen Display (A1415-CE)
Description: This parameter defines the state in which an ECB should be set to upon power up. Range: OFF, ON, or LAST KNOWN STATE
Default Lock State Description: This parameter specifies whether an ECB should be locked or unlocked upon power up. Range: UNLOCKED, LOCKED
Current Rating Description: This parameter defines the maximum current rating for an ECB. Exceeding this current will initiate a trip. Range: 0 – 30 Amps for a DC-8 Box, and for ECBs #1 – 8 on a DC-16 Box. 0 – 15 Amps for ECBs #9 – 16 on a DC-16 Box.
Setting Current Rating to 0 Amps will cause an immediate trip if the ECB when turned ON.
Default Dim Value Description: This parameter specifies the Dim value that an ECB should use upon power up. Range: 25 – 100%
This Dim value will only be applied if Dimming is enabled for the ECB (see Advanced Configuration Parameters on the next page).
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1.14
Octoplex
Advanced Level Parameters: Factory Max Current Rating Description: This parameter specifies the maximum value that the Current Rating (Basic Level parameter) can be set to. This value should be determined by the maximum nominal current for the wire gauge of the circuit and the load requirements.
Range: 0 – 30 Amps for a DC-8 Box, and for ECBs #1 – 8 on a DC-16 Box 0 – 15 Amps for ECBs #9 – 16 on a DC-16 Box.
Trip Delay Description: This parameter specifies the delay, in milliseconds, between detection of an over current condition and the tripping of the ECB. Range: 0 – 750 milliseconds in 50 milisecond intervals
In-Rush Delay Description: This parameter specifies the delay, in milliseconds, between an ECB turning ON and the activation of the over current detection logic. This allows for a brief period of current in-rush, preventing the circuit from inadvertently tripping when energized. Range: 0 – 1500 milliseconds in 100 millisecond intervals
Dimming Enabled Description: This parameter specifies whether dim values other than 100% can be applied to an ECB. Range: NO, YES
User Configuration Allowed Description: This parameter specifies whether ECB parameters can be configured from the flat panel configuration interface. Range: NO, YES
ONC has full configuration capability whether this parameter is enabled or disabled.
All breaker settings (default state, trip settings, etc.) are stored within their respective breaker box. It is irrelevant which display is used to make any changes or updates to breaker settings.
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1.15
Touch Screen Display
In most configurations, all spare breakers will be given a button on the display pages. If the spare is used at a later time, the text of the button can
It is possible for the configuration settings to be password protected. There are two levels to the configuration pages, Basic and Advanced. The passwords for these pages could be different or the same. If a password is required, the user will be prompted after pressing the “Config” and breaker buttons. The password protection is enabled and set by the boat builder and/or Moritz.
Other Functions Status Bar Most systems will be configured with a status bar at the bottom of all (or most) pages in the display. The contents of this status bar are determined by the boat builder. The status bar acts similar to the ‘Vessel Status/Monitoring” page, only in a smaller format. Generally, white text will indicate an input/system is off (or inactive). Green or red text will indicate an input/system is on (or active). A maximum of 12 inputs may be displayed.
Display Dimming The brightness of the display can be adjusted using these buttons typically found on the main page.
Display Power Save / Backlight OFF The display can be configured to turn off after a specified duration of inactivity. It is also possible to configure a display to turn off the back light when a certain area is touched (a logo or button). Pressing any part of the display will turn the display back light back on.
Alarm There are two types of alarms available: Global – Alarm condition is detected and sounded on all Touch Screens on the network. Local – Alarm is detected and sounded only on the Touch Screen and page where a specific condition/activity has been activated. Example: Custom Fuel Transfer page.
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Touch Screen Display (A1415-CE)
be changed, as well as the breaker settings so that the displays will reflect the use of the spares.
1.16
Octoplex
The alarm can be set to respond to the following conditions: •
Tripped breaker
•
Battery values out of tolerance
•
Reversed AC polarity
•
Configured SIU inputs
When a Global alarm has been activated, touching any button on any page/screen on any Touch Screen will turn it off throughout the system. A Local alarm can only be silenced by touching a reset button on the page/screen that alarm function is configured for.
Clean This button, if included, will provide a period of time where the Touch Screen is inactive so that it can be cleaned without turning breakers off or on.
Display Menu/Button Configuration If any button is pressed and held (for approximately 3 seconds) a page with the current button title/text will appear. This allows the user to change the text of any button. This is generally used when a spare location is utilized or load wiring is changed. Button text changes are automatically propagated to other Touch Screens on the network.
A button on a page cannot be moved to another page via the Touch Screen interface. Buttons can only be moved between pages with the ONC utility and requires an octoplexdata.dat file update.
Configuration - Memory Card Access Touch Screen configuration information is maintained on a CompactFlash memory card located inside the unit. Physical access to the memory card is available through the access plate on the bottom of the unit. Access to the files located on the memory card may also be made through the USB port (if available) located on the lower right front of the unit. Microsoft ActiveSync (XP) or Mobile Computing (Vista) may be used to copy/delete files to/from a PC and the memory card. The following table lists the required and typical optional files utilized by the Touch Screen.
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1.17
Touch Screen Display
Description
NK.nbo
Touch Screen binary image file
Octflash.bin
Touch Screen variable definition file
Scp.ini
Touch Screen initialization file
Octoplexdata.dat
Touch Screen Configuration File
MANIFEST.TXT
Bootloader Instructions (Deleted after initial boot)
PFSN.TXT
TS Serial number (Deleted after initial boot)
Version 1. xx.xx
TS binary image Version file (optional)
Fuel Xfer disclaimer.bmp
Vender specific fuel transfer disclaimer (optional)
* any displayed graphics require a bitmap file
Touch Screen page layout is maintained on the octoplexdata.dat file. Therefore any modifications other than button text changes will require the use of ONC and the replacement of the octoplexdata.dat file. If the octoplexdata.dat file is updated/replaced, the Touch Screen must be rebooted before the changes will take effect. Each touch screen must be updated independently. Octoplexdata.dat file information IS NOT propagated to other Touch Screens as is the case with Button Text changes. Depending on the model of the Touch Screen rebooting may be accomplished by one of the following procedures.
1.
Reset button located just above the USB port, if available.
2.
Disconnect/reconnect both (at the same time) CAN interface cables located on the back of the Touch Screen.
3.
Cycle Network Power on both CAN busses (A & B) via Network Power Supply Circuit Breakers.
4.
Remove ALL inputs (1 AC and 2 DC) to Network Power Supply by powering down the ships AC and DC systems.
Configuration The configuration of the Octoplex Touch Screen Display is accomplished via the Octoplex Network Configuration (ONC) utility. This Windows-based program will provide the tools for building and/or editing pages, buttons, monitors, etc. in order to achieve the visual architecture you desire. Please consult the ONC User’s Guide for a full description of ONC’s capabilities and operation.
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Touch Screen Display (A1415-CE)
File
1.18
Octoplex
Installation The Touch Screen Display was designed to be installed in an environmentally protected, non-explosive area of the vessel. Take precautions to mount the display in an area that will be away from direct exposure to the weather and combustible fumes.
Touch Screen Displays should be installed such that the removable oval shaped panel on the bottom of the unit is accessible. Access to this panel is required for configuration purposes on models that do not have a bezel accessible USB connection. Two male Micro-C connectors are provided for connection to the primary (J1) and secondary (J2) CAN bus via drop cables. Keep the drop cables as short as possible for best performance (NMEA 2000 spec is maximum 6 meters for drop cables). One female Micro-C connector (J3) is provided for connection to the audible alarm and auto/remote backlight ON/OFF control. The alarm output provides 12 VDC, 50mA max.
Do not connect standard drop cables to J3.
Moritz Aerospace recommends the use of a Piezo Buzzer for the audible alarm.
Pinout for J3 1...
12V (normally open)
2...
GND (normally open)
3...
External Reset
4...
Back Light Switch
5...
Common
View looking into J3
Typical J3 Connections Ground
12V
1 1
2
2
5 4
3 Common
Back Light
Moritz Aerospace - Installation & Operation Guide
+V -V
Piezo Buzzer
3
Reset
4
Backlight ON/OFF
5
Common
Reset
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1.19
Touch Screen Display
A1415-[]-CE
2.83”
6.0” min. clearance, (Cable Bend Radius)
2.10”
7.75” 1.75”
5.27”
7.75”
USB Access
Sealed Reset
4x #6 - 32 Pan Head Mounting Hardware. Length determined by panel thickness.
Panel Seal Gasket
Flash Card Access Snap On Protective Cover Rear Mounting Bracket (Panel Thickness from .06” to 1.50”)
7.16”
J3 Alarm Output / Backlight Control Mates with MICRO-C Male Connector
J1, J2 - CAN Interface (2x) Mates with MICRO-C Female Connector 5.40”
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Panel Cutout
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Touch Screen Display (A1415-CE)
Flat Panel Touch Screen Display
1.20
Octoplex
Maintenance The Touch Screen Display was designed to require little, if any, maintenance. It is recommended that the protective plastic cover be in place when the unit is not in use.
If the touch screen requires cleaning, use a soft cloth dampened with water and wipe the display gently. Do not rub aggressively as this may scratch the touch screen area.
Do not spray any cleaning solvents directly onto the touch screen area.
Specifications Operating Voltage: 9 to 16 VDC, 15 VDC nominal Operating Temperature: -10 to 60 Deg C NMEA 2000 LEN: 14 Weight: 3 lbs. (1.36 kg) Max.
Certifications Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2 Certificate Number: 10/00021
CE Approved: IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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Section 2
DC Power Distribution Box A1655-CE / A1650-CE The A1650-CE and A1655-CE, DC Power Distribution Boxes,
Breakers (ECB’s) in one package that can be mounted virtually anywhere in the vessel. Each of the DC Power Distribution Boxes (8 or 16 channel) are rated up to 100 amps maximum capacity and selected ECB’s can be configured to provide protection for any DC load up to 30 amps. The DC Power Distribution box contains dual redundant microprocessors that communicate internally to each ECB, as well as, DC Power Distribution Box
provide the interface to the dual redundant CAN bus network.
A removable cover allows access to the ECB area where the user can place the DC Box into manual or override mode. When in manual mode, each ECB can be controlled from individual toggle switches located in the box. A main breaker is also accessible to allow the user to power down the DC box, as well as, the loads connected to it. The DC Box enclosures are made from formed aluminum with welded seams and coated in a durable white powder coat finish that will provide years of protection in any environment
Configuration Configuration of an Octoplex DC Box and its associated ECBs can be performed either from ONC or from a capably configured flat panel. Configuration from within ONC provides access to all configurable aspects of a DC Box and its’ ECBs. Consult the ONC User’s Guide for complete details on adjusting configurable parameters. The Touch Screen’s interface to DC Box configuration is a limited subset of parameters to provide on-the-fly adjustments of the most used configuration settings. DC box configuration settings are initially loaded with the ONC utility.
The following ECB parameters may be modified directly from the Touch Screen Display’s ECB configuration page.
Parameter
Moritz Aerospace - Installation & Operation Guide
Setting
Description
Default State
ON or OFF
ECB state on device power up
Default Lock State
ON or OFF
Lock state on device power up
Current Setting
0 - 15/30A
ECB selected load rating
Default Dim %
0 - 100%
% of DIM on power up
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DC Power Distribution Box (A1655-CE / A1650-CE)
provide the boat builder with either 8 or 16 DC Electronic Circuit
2.2
Octoplex
The following ECB parameters may be modified directly from the Touch Screen Display’s ECB advanced configuration page.
Parameter
Setting
Description
Trip Delay
0 - 750ms
Trip delay
Inrush Delay
0 - 1500ms
Inrush delay
Factory Current Rating
0 - 15/30A
Max allowed ECB setting
Dimming Allowed
YES or NO
Enable / Disable
Configuration Allowed
YES or NO
Configuration via touchscreen
The Factory Current Rating is the maximum allowed ECB trip setting as determined by the boat builder and/or installation (ie, load requirements / wire gauge)
Inrush and Trip Delays Inrush Delays are commonly used for devices with high/spike startup load requirements such as pumps, radios, etc. The configured setting (in milliseconds) is the time period that the load current is allowed to exceed the programmed current limit. Inrush Delay is typically used with loads that are powered ON/OFF via the ECB.
Trip Delay is associated with loads that are powered ON/OFF via a mechanical switch inline after the ECB (ECB is always on and supplies power to the switch). The configured setting (in milliseconds) is the time period that the load current is allowed to exceed the programmed current limit.
Automatic ECB Control by Flash Function The Flash Function allows control of an ECB to be periodic. Common uses of this function include controlling a Fog Horn, automatically turning off a Head Fan or light after a set period of time, etc. Three parameters dictate the behavior of the circuit and are set via the ONC utility and maintained in the BCF file. A maximum of 15 flash table entries may be defined. ONLY DC circuits (ECB) support a Flash Table entry. The flash function is NOT available for AC circuits.
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2.3
DC Power Distribution Box
Flash On Time
Duration of time the circuit is ON
Flash Off Time
Duration of time the circuit is OFF
Number of Cycles
Number of times to repeat the cycle 0 – 255, 0 = forever
When a System Monitor (SIU), A1470-CE, is part of the installation input signals to the SIU, it can be configured to control the behavior of the ECB’s. Sixteen Discrete I/O’s per DC box (8 and 16 pos) can be programmed. One Discrete I/O can control multiple ECB’s up to the box limit. The Discrete I/O state is maintained independent of any ECB state. Therefore, if an ECB is being controlled from multiple input signals (DIO’s) an “out of state” situation is possible when input signals are switched. Example: two wall switches are controlling the same light (ECB) depending on the state of the signal a second touch of the switch may be required to obtain the desired action.
Discrete I/O
Function
Turn On
Turn ECB On
Turn Off
Turn ECB Off
Off & Lock
Turn ECB Off and Lock
Toggle
Toggle ECB state (Momentary Switch Input)
DIM
Dim ECB – Incandescent lights ONLY
Flash
Flash ECB. Time length and repeat cycle count
One Button HI to LOW
Press wall switch to turn On and hold for Hi to Lo decrease
Smooth Scroll
Press wall switch to turn On and hold to continue previous cycle
Momentary Toggle
Turn ECB On as long as signal is present (Rocker/Off-On switch Input)
Discrete I/O Example A DC Electronic Circuit Breaker (ECB – 16) provides power to an incandescent lamp. The lamp is controlled via a momentary wall switch tied to an SIU input. The system is configured to allow this particular SIU input to send a message to the ECB for on/off and dim.
1.
The wall switch is pressed for On/Off or pressed and held for On/Dim.
2.
The SIU input goes to ground when the wall switch is depressed.
3.
NMEA2000 PGN SIU output pin message is broadcast over the network.
4.
A DC box configured to listen for the SIU Output Pin message sees the PGN and triggers a configured internal Discrete I/O (DIO) function to control the ECB/Circuit.
5.
Octoplex Touch Screen sees ECB status change updates the breaker button accordingly.
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DC Power Distribution Box (A1655-CE / A1650-CE)
Automatic ECB Control by Discrete I/O Function
2.4
Octoplex
LED Configuration and Control LED lighting control (On/Off/Dimming) is supported by both the Octoplex Touch Screen and/or analog switches when properly wired and interfaced to a configured Octoplex SIU.
The ECB being used as a dimming module will provide an active high output at full battery voltage to the LED control module. Verify that the LED control module can accept this type of input prior to use.
When an ECB is configured to provide a PWM output (dimming) the PWM frequency is 100HZ.
Operation There are three LED’s visible through the cover of the DC Power Distribution Box. The left and right LED’s indicate that there is a powered primary and secondary network connection. The middle LED indicates that the DC Power Distribution Box is receiving power. If the DC Power Distribution Box is not receiving power, the Touch Screen Display(s) will not be able to control the ECB’s.
ECB Operation Each ECB inside of the DC Power Distribution Box has two LED’s, one red and one green. The status of each ECB can be determined by which LED’s are lit or blinking:
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2.5
DC Power Distribution Box
ECB is ON with a load
Blinking Green
ECB is ON with no load
Steady Red
ECB is tripped
Blinking Red
ECB detected error
Steady Red, Steady Green
Inline fuse is blown and needs to be replaced
No Lights
ECB is OFF
Any other indication represents a faulty condition, requiring the ECB to be replaced.
ECB Status ECB Status can be viewed on the Touch Screen Display. The following table provides a list of status messages reported by each ECB.
Status
Description
Tripped
The ECB has tripped from an circuit overload
Open Load
The ECB is on but the circuit is not drawing current
Short Load
The ECB tripped based on a detected short circuit
Fuse Blown
The ECB slot fuse has opened
Fuse Failed
Fuse failed to open
Address Error
Internal ECB address error
Comm Error
ECB has lost communication with the DC processor
Abnormal High
ECB is OFF but voltage is present at the output
Abnormal Low
Reserved for future use.
Disabled
Internal ECB A/D Error
ECB Model
Current ECB hardware configuration
ECB Version
Current ECB software version
Detected errors require that the power to the DC box be cycled in order to clear the error. This can be done via the main breaker inside the DC Box or by cycling the DC power feeding the DC Box.
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DC Power Distribution Box (A1655-CE / A1650-CE)
LED Indications Steady Green
2.6
Octoplex
A shorted load indication may result from an abnormal low voltage being fed to the DC Box power input.
Each ECB is backed up by an automotive type fuse, either 15 or 30 amps, depending on the position of the ECB. 1-8 are 30A and 9-16 are 15A. See Fuse Replacement section for details on how to replace a blown fuse.
Abnormal High (back feed) occurs when the ECB is in the OFF state but detects voltage on its output. Common causes are a failed blocking diode (bilge pump etc) or wiring issue.
Manual Operation / Overrides All ECB’s can be controlled directly from the DC Power Distribution Box (overriding/bypassing network control from the Touch Screens). Follow the instructions below for using the DC Power Distribution Box in override mode:
Step #1 Remove cover to DC Power Distribution Box.
Step #2 Place the toggle switch located on the board along the left side of the panel to the up position. A Red LED will light up indicating that the panel is in local or “override” mode.
Step #3 Individual toggles (either 16 or 8) are located in between the two rows of ECB’s. They are in sequential order with 1 being on the left and 16 (or 8) being on the right. Toggles should be in the up position to turn an ECB on and down to turn an ECB off.
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2.7
DC Power Distribution Box
Step #4 To return the DC Power Distribution Box to its normal mode so that ECB’s can be controlled via the Touch Screens, place the toggle located on the board along the right side of the panel in the down position. The red LED will go out and a green LED will light indicating the DC Box is now in remote mode and can be
Installation The DC Box was designed to be installed in an environmentally protected, non-explosive area of the vessel. Take precautions to mount the unit in an area that will be away from direct exposure to the water, weather and combustible fumes.
When deciding where to place the units, try to place them in a location that is accessible for manual/override control in an emergency type situation.
Power Input Connections Input studs are provided for DC positive feed and negative return wires. A DC negative bus bar is provided for negative branch circuit wires. The negative bus bar is connected to the DC negative return stud.
When tightening power lug use wrench to secure backing nut and torque main nut to 105 in/lbs.
Turn off DC Power prior to working with main DC power input stud. Verify that main DC power to the box is off.
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DC Power Distribution Box (A1655-CE / A1650-CE)
controlled by the Touch Screen.
2.8
Octoplex
All power input connections should be tightened securely to ensure a good connection.
All power feeds should be protected by an appropriately sized fuse or circuit breaker located at the power source.
Power Output Connections The mating connectors required to interface the loads to the DC box are: Deutsch HDP26-18-8PN. Two connectors are required for 16 position panels. One connector is required for 8 position box. Connectors can accommodate 10 to 16 AWG wire depending on the terminal selected.
The terminals available for use in the HDP26-18-PN connectors are:
Wire Gauge
Contact Type
Deutsch Part Number
12 to 16
Solid
0460-204-12141
12 to 16
Stamped / Formed
1060-12-0166
10
Stamped / Formed
1060-12-0222
The recommended crimp tool for the solid contact is HDT-48-00. Refer to http://www.laddinc.com/shared/datasheets/0425-071-0000.pdf for proper use and instructions on using this tool.
The recommended crimp tool for the stamped contacts is, Deutsch DTT-12-00. Refer to http://www.laddinc.com/shared/datasheets/DTT-1200%20Instructions.pdf for proper use and instruction on using this tool.
Depending on the contact type selected, any gauge wire from 10 to 16 can be used to connect the loads to the DC box. Verify that the wire gauge, as well as, the ECB setting selected is appropriate for the load including a safety factor.
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2.9
DC Power Distribution Box
Power Connector Pin Out
8-Position Panel
16-Position Panel
J1-G
Breaker 1
J2-F
Breaker 9
J1-F
Breaker 2
J2-A
Breaker10
J1-A
Breaker 3
J2-E
Breaker 11
J1-E
Breaker 4
J2-D
Breaker 12
J1-D
Breaker 5
J2-C
Breaker 13
J1-C
Breaker 6
J2-B
Breaker 14
J1-B
Breaker 7
J2-H
Breaker 15
J1-H
Breaker 8
J2-G
Breaker 16
DC Power Distribution Box (A1655-CE / A1650-CE)
Deutsch HDP26-18-8PN
* Please note the difference between J1 & J2 connections
Back feeding power into the DC box through the power output connectors can occur if external power is applied to an output load pin. This condition will be flagged as an ECB Abnormal High error and must be corrected. In this situation power will be live in the box even if the main breaker inside the box is turned OFF. Once the cause for the back feed is resolved, the DC box will need to be reset to allow the affected ECB to come back on line.
CAN Connections Two male Micro-C connectors are provided for connection to the primary and secondary CAN bus via drop cables.
Use the shortest drop length possible when connecting the DC Box to the CAN backbone. Drop length limit is 6 meters.
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2.10
Octoplex
A1655-CE 16 Circuit Power Distribution Box
12.62”
4.93”
11.87”
4.40”
10.81”
4x 0.31” for 1/4” Mounting Hardware 9.25”
7.48” Status Indicators
CAN A
MAIN
CAN B
0.88”
1.56” Load Power Return Bus Bar (Removable)
8x 10-32 Screws 8 Loads Up to 30A each
Main DC Power Input 5/16-18” Stud
8 Loads Up to 15A each
DC PWR INPUT
J3 CAN A
Main Power Return 5/16-18” Thread
CAN Bus A Micro-C Male
J4 CAN B
CAN Bus B Micro-C Male
DC POWER DISTRIBUTION UNIT
16 CIRCUIT
PN A1655-CE
J1
J2
DC PWR RETURN
SER NO. MFG. DATE
REV.
MORITZ AEROSPACE, INC. www.moritzaero.com
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2.11
DC Power Distribution Box
A1650-CE
9.48”
4.93”
8.73”
4.40”
DC Power Distribution Box (A1655-CE / A1650-CE)
8 Circuit DC Power Distribution Box
7.65”
4x 0.31” for 1/4” Mounting Hardware 9.22”
7.48” Status Indicators
CAN A
MAIN
CAN B
0.87”
Main Power Return 5/16-18” Thread 4x 10-32 Screws
Load Power Return Bus Bar (Removable)
8 Loads Up to 30A each
Main DC Power Input 5/16-18” Stud
DC PWR INPUT
CAN Bus A Micro-C Male
J3 CAN A
J4 CAN B
CAN Bus B Micro-C Male
DC POWER DISTRIBUTION UNIT
8 CIRCUIT
PN A1650-CE
J1
DC PWR RETURN
SER NO. MFG. DATE
REV.
MORITZ AEROSPACE, INC. www.moritzaero.com
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2.12
Octoplex
Maintenance The DC Box was designed to require little, if any, maintenance. The only field serviceable parts in the DC box are the ECBs and the fuses.
ECB Replacement With the cover removed, the inside of the DC Power Distribution Box can be accessed. If it’s installed upright (all connectors on the bottom), the main breaker is in the lower left corner of the box. This traditional breaker (100A) will disconnect all power to the box (the power input stud will still be “hot.”)
To remove or replace an ECB follow the below instructions:
Step #1 Remove cover to DC Power Distribution Box.
Step #2 Turn off the Main Breaker (lower left corner of the box) to the DC Power Distribution Box. Verify that the middle LED (power present) is OFF before proceeding or damage to the unit may occur..
Step #3 Pull the tab away from the base of the ECB while pulling the ECB away from the board it is mounted to. The tabs securing the ECB’s are at the base of each ECB towards the outside of the box. (On the top row of ECB’s the tab is on top, on the bottom row of ECB’s the tab is on the bottom.)
Step #4 Install an ECB into the DC Power Distribution Box by simply pushing the ECB into the board by lining up the pins with the connector on the ECB. A soft “click” will be heard when the ECB is properly “locked” into position.
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2.13
DC Power Distribution Box
Step #5 Turn the main breaker to the box back to the on position.
Fuse Replacement With the cover removed, the inside of the DC Power Distribution Box can be accessed. If it’s installed upright (all connectors on the bottom), the main breaker is in the lower left corner of the box. This traditional breaker (100A) will disconnect all power to the box (the power input stud will still be “hot”). In the case of a steady red and steady green LED on the ECB, the backup fuse needs to be replaced. The backup fuse can be accessed and replaced by following the below instructions:
Step #1 Turn off the Main Breaker (lower left corner of the box) to the DC Power Distribution Box. Verify that the middle LED (power present) is OFF before proceeding or damage to the unit may occur.
Step #2 Loosen the thumbscrews on the small board between the two rows of ECB’s which contain the manua override toggle switches. (It may be easier to access the screws if ECB’s are removed from the box.)
Step #3 When all the screws are loose, pull the board away from the board which is mounted along the side of the DC Power Distribution Box. The board with the switches should come loose and allow access to the backup fuses.
Step #4 In 16-position boxes, the left 8 ECB positions (#1-8) are protected by a 30A fuse, while the remaining 8 (#916) are protected by a 15A fuse. In 8-position boxes, all ECB’s are protected by 30A fuses. Fuses can simply be pulled out and replaced with the same type (ATO automotive fuses) and value.
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DC Power Distribution Box (A1655-CE / A1650-CE)
Re-install cover
2.14
Octoplex
Step #5 After proper fuses are installed, replace the board with the toggles by lining up the pins on the board along the side of the box with the connector on the board with the toggles. After the pins are lined up and the board is inserted properly the thumbscrews can be retightened.
Step #6 Replace any ECB’s which were removed in the process.
Step #7 Turn the main breaker to the box back to the ON position. The red and green LED’s should no longer be lit at the same time for the ECB position with the replaced fuse.
If the red and green LED’s continue to illuminate after replacing the backup fuse using the above procedure, the ECB is faulty and should be replaced.
Specifications Operating Voltage, CAN BUS: 9 to 16 VDC, 15 VDC nominal Operating Voltage, Power Input: 10 to 32 VDC, 24 VDC nominal Maximum Current, Power Input: 100 Amps Operating Temperature: -40 to 55 Deg C NMEA 2000 LEN: 1 Weight, A1650: 5 lbs. (2.27 kg) Max Weight, A1655: 6 lbs. (2.72 kg) Max
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DC Power Distribution Box
2.15
Certifications Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2
DC Power Distribution Box (A1655-CE / A1650-CE)
Certificate Number: 10/00021
CE Approved: IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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Section 3
Octoplex
AC Power Distribution Box A2000-16-[ ]-CE / A2000-08-[ ]-CE The A2000-[ ] series AC Power Distribution Boxes provide the boat builder with up to 8 (A2000-8) or 16 (A2000-16) remotely controlled hydraulic/magnetic circuit breakers in one package that can be mounted virtually anywhere in the vessel.
Each AC Power Distribution Box (8 or 16 channel) is rated up to 100 amps maximum capacity. AC Circuit breakers are available from 1 to 100 amps and are controlled using an external solenoid to turn them on and an internal trip coil to turn them off. Each breaker can also be manually actuated. The AC Boxes utilize a 16 bit microprocessor that controls the on/off function of each circuit breaker and provides the interface to the dual redundant CAN bus network.
AC Power Distribution Box
The AC Box enclosures are made from white, high strength, injection molded plastic that will provide years of protection in any environment.
Configuration Configuration of an Octoplex AC Box and its associated functions can be performed either from ONC or from a capably configured flat panel. Configuration from within ONC provides access to all configurable aspects of an AC Box. Consult the ONC User’s Guide for complete details on adjusting configurable parameters. The Flat Panel’s interface to AC Box configuration is a limited subset of parameters to provide on-the-fly adjustments.
AC box configuration settings are initially loaded and controlled with the ONC utility and contained in Box Configuration Files (BCF). The following parameters may be modified directly from the Touch Screen Display.
Parameter
Setting
TS Mod
Description
Default State
On, Off, Last
Yes
Circuit breaker state on network power up
Default Lock State
On or Off
Yes
Lock state on network power up
Default to last State
On or Off
Yes
Last known state on network power up
Configuration Allowed
Yes or No
Yes
Allow user to mod Circuit Bkr via TS
Alarm on Trip
Yes or No
Yes
Audible alarm when breaker trips
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3.2
AC Power Distribution Box
When “Default to Last State” is set to “ON” it overrides the “Default State” setting.
Breaker Control by Discrete I/O Function
Circuit Breaker. Sixteen Discrete I/O’s per AC box can be programmed. One DIO can control multiple breakers up to the box limit. Discrete I/O functions are configured using ONC.
Discrete I/O
Function
Turn On
Turn Breaker On
Turn Off
Turn Breaker Off
Off and Lock
Turn Breaker Off and Lock
Toggle
Toggle Breaker State (Momentary Switch Input)
Momentary Toggle
Turn Breaker On as long as signal is present (Rocker/Off-On switch input)
Operation Depending on the AC box power configuration (110, 220, 3 phase) there are up to three LED’s visible through the cover of the AC Power Distribution Box. These LEDs signify that AC power is present inside the box. This power indication is derived from the Line input and does NOT reflect the state of the main breaker, if so equipped.
As long as network power is present, the AC Box will be recognized by the Touch Screen Display. When AC power is not present, you will not be able to control the AC circuit breakers.
There are no external indications that CAN bus power is present on the AC box.
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AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
Analog input signals to the SIU can trigger a Discrete I/O function in the AC processor, which can be used to control the behavior of a
3.3
Octoplex
Manual Operation All AC Circuit Breakers can be controlled directly from the AC Power Distribution Box (bypassing control from the Touch Screens). Follow the instructions below to manually control an AC Circuit Breaker:
Step #1 Remove cover to AC Power Distribution Box.
Step #2 Operate the desired circuit breaker using the toggle lever.
Step #3 Replace the cover when done.
When manually controlling AC circuit breakers, any time you turn one to the “off” position, the system will consider this a tripped breaker and activate the audible alarm if configured to do so. The system sees this as a trip because the system did not command the breaker “off”.
When a circuit breaker is turned off manually, it can still be controlled via the touch screen. This could present a hazard when doing maintenance on a circuit. It is good practice to “lock” a breaker in the “off” position from the touch screen when performing any required maintenance on a circuit.
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3.4
AC Power Distribution Box
AC Circuit Breaker Operation The state of each AC circuit breaker, On, Off, Tripped, Inactive, is reflected on the Touch Screen Display. The default color coding is as follows:
Text
Border
Off
Black
White
Gray
On
Green
White
Gray Gray
Tripped
Red
White
Locked
Any
Any
Yellow
In-Active
Black
Gray
Gray
Installation The AC Power Distribution Box is designed to be installed in an environmentally protected, non-explosive area of the vessel. Take precautions to mount the unit in an area that will be away from direct exposure to water, weather and combustible fumes.
Mounting The boxes should be mounted in a location that is accessible for manual/override control in an emergency type situation. A minimum of 2-inches of open space must be allowed at the top of the AC box to allow access to the CAN connectors and firmware update access connection.
The AC Power Distribution Box must be mounted in a vertical position (i.e. on a bulkhead). The AC Power Distribution Box cannot be installed horizontally (flat) with circuit breakers facing up or down. The installation should allow for the branch wires to exit from the bottom or the right when facing the box. When facing the box do not install the box with the branch wires exiting from the top or left side.
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AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
Status Button
3.5
Octoplex
AC Main Connections Depending on configuration, connection points are provided for single 110/220, single 230 or three phase AC line inputs. Bus bars are provided for AC neutral (white) and grounding (green) conductors. Main feed wires entering the panel are secured to prevent strain using a screw down “clamp” provided at the opening on the outside of the panel.
Lethal voltages are present inside the AC Box. Verify that all AC power is shut off or disconnected before working inside the unit.
The installer is responsible for verifying that the wire gauge used for the main power feed is appropriately sized for the loads being fed from the AC Box. The box is designed to accept up to 1 gauge wire for the main power feed.
Required Torque for each AC breaker terminal screw is 35 inch-lbs. This torque requirement must be applied to all circuit breaker terminal screws, no exceptions. Failure to properly torque each connection may result in damage to the AC Box or vessel.
All personnel performing installation or maintenance work on the AC Box will need to have a calibrated torque screwdriver in order to verify proper installation of the circuit breakers and associated connections.
AC Main - Box Configurations There are three distinct AC Distribution Box configurations depending on the type of line input; each requires different hardware options depending on the input line configuration. This configuration must be determined prior to ordering the AC Boxes.
1.
Single Phase (1Ø) 120 or Euro 230 VAC
2.
Single/Split Phase (1Ø) 120/240 VAC
3.
Three Phase (3Ø) 120/208 VAC or Euro 230
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3.6
AC Power Distribution Box
For 120 and Euro 230 VAC single phase configurations the Line Bus Bars (A & B) are jumpered together at the factory using a bus bar jumper.
For 120/240 VAC split phase the Line Bus Bars are not tied together at the factory, allowing two legs of 120 VAC to be brought into the box for single or double pole circuit breaker installation.
For example, if the main breaker is connected such that (from top to bottom) Line A is the first pole/ location for the main breaker and Line B is the second, the first pole/location of the first double pole branch breaker will be Line B and then Line A (NOT Line A and then Line B). For 120/208 VAC three phase a third Line Bus Bar (C) is added and up to 15 single pole breaker positions are available for loads.
AC Branch Circuit Connections Branch circuit wires enter the AC Power Distribution Box through the eight openings at the bottom of the panel. Line conductors are connected to their respective circuit breaker. Neutral and grounding conductors are connected to bus bars provided. Branch wires entering the panel are secured to prevent strain using a screw down “clamp” provided inside of the panel. Circuit breakers are in sequential order from top to bottom.
“Tie bars” connecting circuit breaker handles for double and triple pole breakers must be used.
Required Torque for each AC breaker terminal screw is 35 inch-lbs. This torque requirement must be applied to all circuit breaker terminal screws, no exceptions. Failure to properly torque each connection may result in damage to the AC Box or vessel.
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AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
In this configuration the first branch breaker pole is Line B.
3.7
Octoplex
All personnel performing installation or maintenance work on the AC Box will need to have a calibrated torque screwdriver in order to verify proper installation of the circuit breakers and associated connections.
Breaker Slot / Offset Load Circuit Relationship The number of available circuit breakers in an AC distribution box for loads will vary depending on the AC input power type 120V or 230V (Euro Single Phase), 240V or 3 Phase. 120V and 230V Euro loads use a Single Pole breaker. 240V loads use a Dual Pole breaker which requires two physical breaker slots and Three Phase breakers require 3 physical breaker slots. The AC distribution box may contain combinations of the physical breaker types. Therefore, the total number of supported load circuits in a given box will vary depending on the load type mix.
120V / 230V Single Pole
240 Double Pole
3-Phase Triple Pole
8-Position
8
4
2
16-Position
16
8
5*
AC Box Type
* Three (3) Phase breakers start with position 5, allowing for a total of 15 physical slots
The Panel Breaker numbers as identified on the panel cover start with 1 at the top. The main breaker (when used) will occupy slots 1 through 3 depending on the main breaker configuration, single, double or triple pole. When a single pole main breaker is used, slots 2 and 3 will be left open. When a double pole main breaker is used, slot 3 will be left open. For Single Pole and Double Pole configurations, Panel Breaker slot number 4 is the first slot for a load breaker. For 3 Phase configurations, Panel Breaker slot number 5 is the first slot for a load breaker.
N2Kview Considerations Installations that include remote control of breakers via N2kView must be aware of the relationship and offsets between the N2kView Configuration and the Octoplex AC breaker position.
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3.8
AC Power Distribution Box
N2kView ONC ONC Line Line Switch 1Ø Box 3Ø Box 1Ø Box 3Ø Box
Comments
1
A
A
Main 3Ø - 1 Ø or Double Pole
2
B
B
Main 3Ø - 1 Ø if Double Pole
3
NU
C
Main 3Ø - NU-1Ø SP and DP
4
1
1
NU
B
NU
Load 1 -1Ø
5
2
2
2
A
A
Load 2 -1Ø Load 1-3Ø
6
3
3
3
B
B
Load 3 -1Ø Load 2-3Ø
7
4
4
4
A
C
Load 4 -1Ø Load 3-3Ø
8
5
5
5
B
A
Load 5 -1Ø Load 4-3Ø
9
6
6
6
A
B
Load 6 -1Ø Load 5-3Ø
10
7
7
7
B
C
Load 7 -1Ø Load 6-3Ø
11
8
8
8
A
A
Load 8 -1Ø Load 7-3Ø
12
9
9
9
B
B
Load 9 -1Ø Load 8-3Ø Load 10 -1Ø Load 9-3Ø
13
10
10
10
A
C
14
11
11
11
B
A
Load 11 -1Ø Load 10-3Ø
15
12
12
12
A
B
Load 12 -1Ø Load 11-3Ø
16
13
13
13
B
C
Load 13 -1Ø Load 12-3Ø
17
14
14
14
A
A
Load 14 -1Ø Load 13-3Ø
18
15
15
15
B
B
Load 15 -1Ø Load 14-3Ø
19
16
16
16
A
C
Load 16 -1Ø Load 15-3Ø
Main
17
17
17
Main Breaker
CAN Connections Two male Micro-C connectors are provided at the top of the box for connection to the primary and secondary CAN bus via drop cables.
Use the shortest drop length possible when connecting the AC Box to the CAN backbone. Drop length limit is 6 meters
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AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
Panel Breaker #
3.9
Octoplex
A2000-16-[]-CE 16 Circuit AC Power Distribution Box
2x 15.76” 11.50” 7.75”
J1 CAN Bus A (MICRO-C Male)
1.50”
J2 CAN Bus B (MICRO-C Male)
CAN Interface
Power Input 8.50” 19.50”
2x 21.26”
20.50”
2x 17.00”
12.50” 15.00”
14.00”
5.04” MAX.
4.85”
Load Wire Exit Locations
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3.10
AC Power Distribution Box
A2000-08-[]-CE
2x 15.76” 11.50” 7.75”
J1 CAN Bus A (MICRO-C Male)
J2 CAN Bus B (MICRO-C Male)
1.50”
CAN Interface
Power Input
2x 5.48” 13.46”
15.22” Square
2x 14.46” 2x 10.95”
12.50” 15.00”
14.00”
5.04” MAX.
4.85”
Load Wire Exit Locations
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AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
8 Circuit AC Power Distribution Box
3.11
Octoplex
Maintenance The AC Box was designed to require little, if any, maintenance. The only field serviceable parts in the AC box are the Circuit Breakers and Solenoids.
Breaker Replacement The AC circuit breakers are not interchangeable like the breakers in the DC Boxes. If an AC breaker value/rating needs to be changed, the AC Power Distribution Box will need to be disassembled. Below are the steps required for replacing an AC breaker:
Lethal voltages are present inside the AC Box. Verify that all AC power is shut off or disconnected before working inside the unit.
Step #1 Turn off main power feeding the AC Power Distribution Box at the source. Do not remove the front panel if the LED’s are lit (indicating that AC power is being provided to the panel).
Step #2 All Remote Actuators (solenoids) need to be disconnected and removed by loosening the screws to the right of the circuit breaker handle, and disconnecting the wires to the left.
Step #3 With all Remote Actuators removed, the five large thumb screws can be loosened and four small Phillips head screws removed allowing the cover to be opened.
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3.12
AC Power Distribution Box
Step #4 Once the cover is removed, buses for the ground, neutral, and lines, as well as all AC breakers can be accessed.
Step #5 Once any required changes are made, the AC Power Distribution Box can be reassembled by reconnecting the ground wire to the cover, replacing and securing the cover with the four screws, and re-installing all Remote Actuators (making sure that connectors line up properly with their corresponding
AC Power Distribution Box (A2000-16-CE / A2000-08-CE)
circuit breaker) and tie bars as required.
Required Torque for each AC breaker terminal screw is 35 inch-lbs. This torque requirement must be applied to all circuit breaker terminal screws, no exceptions. Failure to properly torque each connection may result in damage to the AC Box or vessel.
All personnel performing installation or maintenance work on the AC Box will need to have a calibrated torque screwdriver in order to verify proper installation of the circuit breakers and associated connections.
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3.13
Octoplex
Specifications Operating Voltage, CAN BUS: 9 to 16 VDC, 15 VDC nominal Operating Voltage, Power Input: 120/230 VAC, 208 VAC three phase Maximum Current, Power Input: 100 Amps Operating Temperature: -20 to 55 Deg C NMEA 2000 LEN: 2 Weight, A2000-16-[ ]-CE: Weight, A2000-08-[ ]-CE:
Certifications Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2 Certificate Number: 10/00021
CE Approved: IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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Section 4
Network Power Supply A2205-[ ]-CE The A2205-CE, Network Power Supply, is the backbone of the OctoPlex System. The power supply has AC and DC input power redundancy for a robust network supply. The A2205 provides the required +15VDC (±0.5%) for the dual NMEA 2000 CAN Bus communications network. The power supply has two available choices of AC power: 120 VAC (A2205-1-CE) or 220 VAC (A2205-2-CE), and is also setup for +24 VDC DC supply.
welded seams and coated in a durable white powder coat finish that will Network Power Supply
provide years of protection in any environment.
Features •
Dual CAN Bus communications
•
AC Input Power
•
DC Input Power
•
7.5 amp Thermal breakers on each CAN Bus
•
LED Indicators
LED Indicator CAN Bus A
Service
CAN Bus B
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Color Green
Condition CAN Bus On
No Indication
Can Bus Off
Red
Needs Service
No Indication
Normal Operation
Green
CAN Bus On
No Indication
CAN Bus Off
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Network Power Supply (A2205-CE)
The Network Power Supply enclosure is made from formed aluminum with
4.2
Octoplex
Installation The Network Power Supply should be installed in a location that allows access to the thermal circuit breakers installed on the CAN Bus connector side of the A2205. The power supply has one input for AC power and two inputs for DC power. At least one power input (AC or DC) must be present for the A2205 to operate. A Deutsch DT06-4S connector is used for the AC power source and Deutsch DT06-2S connectors are used for the DC sources.
Connections
Deutsch DT06-4S Connector Pins
Deutsch DT06-2S Connector Pins
1.
AC Neutral
1.
24 VDC Power Input
2.
AC Ground
2.
DC Power Return
3.
AC Ground
4. AC Line 120 VAC, 240 VAC 50/60 Hz
Connector
J1 / J2
Pin
Connection
1
Shield
2
Power Output
3
Power Return
4
CAN HI
5
CAN LOW
1
AC Neutral
2
AC Ground
3
AC Ground
4
AC Line
1
DC Power Input
2
DC Power Return
J3
View
Mating Connector
Device Net Mini-C Male
DT06-4S
J4 / J5
DT06-2S
* Two female Mini-C connectors are provided for connection to the primary and secondary CAN Bus via drop cables.
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4.3
Network Power Supply
This is the only OctoPlex component which uses Mini/Thick cable and Mini-C connectors (other components use Micro-C connectors). The drops used for this component should have a Male Mini-C connection on both ends.
Typical Installation Diagram’s
L N G Fuse (2A)
CAN BUS B
CAN BUS A
DeviceNet Mini/Thick Cable
Network Power Supply
Battery Bank 1
Fuse (10A)
Fuse (10A)
Battery Bank 2
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Network Power Supply (A2205-CE)
Single Network Power Supply
4.4
Octoplex
Multiple Network Power Supplies
The required number of Network Power Supplies will be determined by the length of the backbone and the sum of the devices powered on the network. If multiple power sources are required, V+ (NET-S) must be broken (on both Busses) between the sources and the SHIELD (drain) connected at ONE power supply.
CAN Hi
CAN Hi
CAN Low
CAN Low
Drain
Drain
V-
V-
V+
V+
Drain
V-
Network Power Supply
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V+
V+ broken between power supplies
V-
V+
Network Power Supply
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4.5
Network Power Supply
A2205-CE Network Power Supply
SERVICE CAN A
PN A2205-CE
5 AMPS MAX.
OUTPUT 15VDC
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7 1/2
6.10”
CB2 CAN B POWER
BUS A POWER
NETWORK POWER SUPPLY
REV.
MORITZ AEROSPACE, INC.
MFG. DATE
SER NO.
BUS B POWER
120/220 VAC
AC PWR INPUT
7.80”
7 1/2
4x #6 Mounting Hardware
8.00”
CB1
230 VAC
Network Power Supply (A2205-CE)
8.84” A2205-1-CE A2205-2-CE
120/220 VAC
NETWORK POWER SUPPLY
WARRANTY VOID IF SEAL IS BROKEN
2x 7-1/2 a Circuit Breaker
3.85”
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4.6
Octoplex
Specifications
AC Input Power: 90 – 264 Vac, 47 – 63 Hz AC Input Current max: 2 Amps DC Input Power: 18 – 36 Vdc DC Input Current max: 6 Amps CAN Bus Output Voltage: +15 VDC (±0.5%) CAN Bus Load: 7 ½ Amps max (1500 LEN capable) Operating Temperature: -20°C to +70°C Storage Temperature: -55°C to +85°C Weight: 6 lbs. (2.72 kg) Max.
Certifications
Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2
CE Approved: IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
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Section 5
Battery Monitor A1680-CE The A1680-CE, Battery Monitor, is a Lloyd’s Type Approved part of the OctoPlex family of products. The Battery Monitor measures DC voltage, current and temperature. It also has a CAN Bus communication connection for the OctoPlex network. The Battery Monitor enclosure is made from a diecast aluminum and coated with a durable white powdercoat finish that will provide years of protection in any environment.
Installation (Shunt Installed)
{
Blue Green Orange Red Black
Connections made with Moritz A2225-[] Battery Monitor Harness
12V
+
-
24V
+
Battery 1
Battery 3
{
Battery Monitor (A1680-CE)
Battery Monitor
Temp. 3 Temp. 1 Temp. 2 Temp. 4
Main Bus Shunt (50mV FULL SCALE)
-
Battery 4
+
-
Battery 2
+
Mount Sensor (Part of A2225-[]) to Battery stud or adhere directly to Battery
When no Shunt is used, tie the orange, green and blue wires directly to the 24V side of the battery.
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5.2
Octoplex
Battery Monitor Cable Harness / Current Shunt
Moritz Part Number
Description
A2225-4
Battery Monitor Cable Harness - 4'
A2225-6
Battery Monitor Cable Harness - 6'
A2225-8
Battery Monitor Cable Harness - 8'
A2225-14
Battery Monitor Cable Harness - 14'
A2225-16
Battery Monitor Cable Harness - 16'
MS91587-2
Battery Shunt 200amp, 50MV
A shunt is not required if the Battery Monitor will not be used for current measurements.
Maintenance The Battery monitor was designed to require no maintenance. There are no serviceable parts inside of the Battery Monitor. Any service or repair issues should be handled by a factory authorized technician.
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5.3
Battery Monitor
A1680-CE Battery Monitor
2.43” MAX. 2.43” MAX. 1.78” MAX.
5.50” +/- .03”
Battery Monitor (A1680-CE)
1.78” MAX.
BATTERY MONITOR
PART NUMBER: A1680-CE LEN: 1 SER NO.
2x 5.00”
MFG. DATE
REV.
4.35” +/- .03”
MORITZ AEROSPACE, INC. www.moritzaero.com
4x Slot for #6 Screw
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5.4
Octoplex
Configuration The Battery Monitor has one configurable parameter, the maximum current value of the shunt being used. This parameter is configurable using ONC and the range is 50 to 500 amps. The voltage drop across the shunt should not exceed 50 mV for the configured current. For example, if the maximum shunt value selected is 200 amps then the voltage drop across the shunt at 200 amps should not exceed 50 mV DC.
Installation The Battery Monitor was designed to be installed in a protected, non-explosive area of the vessel. Take precautions to install the Battery Monitor in an area that will be away from direct exposure to the weather and combustible fumes.
Connections Battery Harness (A2225-[ ]) Connections:
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Pin
Connection
Color
1
Temp. Sensor 1 Signal
2
Shunt High
3
Temp. Sensor 2 Signal
4
Temp. Sensor 1 Gnd.
5
Ground
Black
6
Shunt Low
Green
7
Temp. Sensor 3 Signal
8
Temp. Sensor 3 Gnd.
9
Temp. Sensor 2 Gnd.
10
Reserved
11
Battery Voltage +
12
Temp. Sensor 4 Signal
13
Temp. Sensor 4 Gnd.
14
Reserved
15
Not Used
16
Not Used
17
Not Used
18
Power Input
Orange
Red
Blue
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Battery Monitor
5.5
CAN Interface: A single Micro C connector is provided for connection of the Battery Monitor to a selected CAN bus.
Specifications Power Input: 12-30 VDC, 100mA max (Blue Wire) Input Voltage: 12-30 VDC (Red Wire) Shunt Voltage: 50 mV DC Max (Orange / Green Wires) Temperature Sensor Range: -20 to 70°C Operating Temperature: -40 to +70°C Weight: 0.75 lbs. (.34 kg) nominal
Battery Monitor (A1680-CE)
NME2000 LEN: 1
Certifications Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2
CE Approved: IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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Section 6
Octoplex
AC Power Monitor A1770-CE The A1770-CE, AC Power Monitor, allows the boat builder to monitor the voltage, current and frequency of up to four single phase AC inputs or one three phase input, in one package, that can be mounted virtually anywhere in the vessel.
The AC Monitor utilizes four independent signal processing circuits that interface with a 16 bit microprocessor. The processed data is transmitted over the dual CAN Bus interface to the flat panel where the user can view the information.
The enclosure of the AC Monitor is made from diecast aluminum and coated in a durable
AC Power Monitor
white powder coat finish that will provide years of protection in any environment.
Operation There are three LED’s that are visible through the cover of the AC Power Monitor. The left and right LED’s indicate that there is a primary and secondary network connection. The LED in the center indicates whether the AC Power monitor is receiving power from the input connectors.
The standard AC Power Monitor page on the touchscreen shows the AC voltage (RMS), current and frequency of all four line inputs. The internal temperature of the unit is also displayed. If one or more inputs are not used then the values displayed will be zero.
Installation Depending on the type and number of AC power sources being monitored, the AC Power Monitor requires from 1 to 4 Deutsch DT06-4S connectors. It is also recommended that 16 AWG wire is used for the connections to the AC sources.
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6.2
AC Power Monitor
Deutsch DT06-4S Connector Pins 1.
AC Line
2.
AC Neutral
3.
AC Current Transformer Input #1
4.
AC Current Transformer Input #2
* See section 5.2 for view of connector drawing
AC Power Monitor Configuration #1
Single and Dual 110 VAC & 240 VAC AC Main
Line To Loads
Current Transformer (A2299)
1A
3 4 1 2
}
To A1770 J3 (For Single 110 / 240V) To A1770 J3, J5 (For Dual 110 / 240V)
To ground stud on case Neutral
Neutral
GND
GND
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To Loads
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AC Power Monitor (A1770-CE)
Line
6.3
Octoplex
AC Power Monitor Configuration #2
Single and Dual 220 VAC
AC Main Leg A
Line To Loads
Current Transformer (A2299) AC Main Leg B
Current Transformer (A2299)
1A
3 4 1 2
}
To A1770 J3 (For Single 220V) To A1770 J3, J4 (For Dual 220V)
1A
3 4 1 2
}
To A1770 J5 (For Single 220V) To A1770 J5, J6 (For Dual 220V)
To case Neutral
Neutral
GND
GND
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To Loads
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6.4
AC Power Monitor
AC Power Monitor Configuration #3
Three-Phase VAC
AC Main Phase A
Line To Loads
Current Transformer (A2299) AC Main Phase B Current Transformer (A2299) AC Main
1A 3 4 1 1A
2
}
Current Transformer (A2299) To A1770 J3
3 4 1 2
}
To A1770 J4
1A
3 4 1 2
}
To A1770 J5
To case Neutral GND
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Neutral
To Loads
GND
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AC Power Monitor (A1770-CE)
Phase C
6.5
Octoplex
A1770-CE AC Power Monitor
8.51”
J2 CAN B
8.02”
7.52”
J1 CAN A
6.40” AC POWER MONITOR POWER
CAN A
MAIN
CAN B
4x 0.16” Slot for #6 Mounting Hardware
2.67”
AC POWER MONITOR
PN A1770-
2.55” SER NO. MFG. DATE
REV.
MORITZ AEROSPACE, INC. www.moritzaero.com
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AC Power Monitor
6.6
Maintenance The AC power monitor was designed to require no maintenance. Any service or repair issues should be handled by a factory authorized technician.
Specifications Operating Voltage: 90 – 264 VAC Operating Temperature: -40 to +70°C Operating Frequency: 50/60 Hz Weight: 3.6 lbs. (1.64 kg) nominal
AC Power Monitor (A1770-CE)
NMEA LEN: 1
Certifications Lloyd’s Register: Lloyd’s Type Approved, Test Specification #1, ENV2
CE Approved:
IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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Section 7
Octoplex
System Monitor A1470-CE The A1470-CE, System Monitor or System Input Unit (SIU), allows the boat builder to interface with up to 34 DC signals to the Octoplex system for status information and monitoring purposes. The SIU can be configured to perform Discrete I/O Functions in conjuction with the AC and DC Distribution Boxes, such as, Control AC or DC Breakers, DC Dimming Control and Time Interval On/Off.
The AC Monitor enclosure is made from die cast aluminum and coated in a durable white powder coat finish that will provide years of protection in any environment.
System Monitor
Operation The SIU is configured using the Octoplex Network Configuration (ONC) tool. Using this tool, the SIU can be configured to perform different function based inputs.
Signal Input Each SIU input signal can be configured to perform a function based on the input level. When an input goes to the “Active” state, the configured function will be performed. The table below describes the “Active” states that any SIU input can be configured for:
Low Input
Output Signal will go Active when the input Signal goes to ground
High Input
Output Signal will go Active when the input signal goes above 8 VDC
Both
Output Signal will go Active when either a high or low input is detected
* Note: Both (either) is the Default
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7.2
System Monitor
Signal Output When a configured input to the SIU changes state, a message from the SIU is broadcast to the Octoplex network using an NMEA 2000 PGN. The SIU output signals may be received and processed by any NMEA 2000 device designed to process the Binary Switch Bank Status PGN. All Octoplex AC, DC and Touch Screen devices allow processing of SIU signals through Discrete I/O handlers or properly configured Touch Screen button objects for status monitor and alarm functions.
Each Output Signal has a “Normal State” and an “Abnormal State” associated with it. For example, an input could be set up such that the “Normal State” is low and the “Abnormal State” is high. When the input goes high, the Touch Screen could be configured to provide an indication to the user that a change in the device state has been detected.
In some configurations, such as a pump inline Flow Sensor, it is required to “Arm” the State/Alarm. With no flow (pump off) the sensor would be in the Normally Open/ Abnormal State. We only want an Alarm if the sensor goes Open (Abnormal State) while the pump is running, therefore, we need to Arm the Alarm with the appropriate Signal State Stimulus.
Description Set Alarm state Off when Signal goes Active
State to Inactive
Set Alarm state On when Signal goes Inactive
Signal Examples:
High Water Alarm
NO
Normal OFF, Circuit closes Abnormal ON- Alarm on State to Active
Float Switch Power
NC
Normal ON, Circuit Opens Abnormal OFF- Alarm on State to Inactive
Engine Temperature Alarm
NO
Normal OFF, Circuit Closes Abnormal ON.- Alarm on State to Active
Water Flow Alarm
NC
Normal OFF (Closed when Pump On), Circuit Opens Abnormal ON - Alarm on State Inactive
Light Switch
NO
Normal Off, Circuit Closes Abnormal ON - trigger DIO for ECB control while ON maintained
Tank Empty
NO
Trigger a Discrete I/O to Turn OFF the associated pump breaker(s)
Holding Tank Full
NO
Trigger a Discrete I/O to Turn OFF head flush breaker(s)
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System Monitor (A1470-CE)
Signal State Stimulus State to Active
7.3
Octoplex
Some Types of Connections to System Monitor:
24/12 VDC
Float Switch
24/12 VDC
Discrete Switch
Bilge Pump
Bilge Pump ON - Active High
GROUND
Discrete Switch
Float Switch Power - NC, Active High NO, Active High NO, Active Low NO, Active High NO, Active Low
24/12 VDC
Alarm / Monitor
GROUND
Alarm / Monitor
NMEA2000 / CAN Bus A
System Monitor (SIU) NMEA2000 / CAN Bus B
Installation The SIU was designed to be installed in an environmentally protected, non-explosive area of the vessel. Take precautions to mount the unit in an area that will be away from direct exposure to the water, weather and combustible fumes.
Connections Connector Part Number Deutsch DRC16-40S
Moritz Aerospace - Installation & Operation Guide
Socket Part Number
Wire Size
Deutsch 0462-201-16 (Solid Contact)
16-20
Deutsch 1062-16-06 (Stamped/Formed Contact)
16-20
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7.4
System Monitor
Recommended wire gauge is 16. Limit wire length to 50 feet.
Deutsch recommends a torque of 25 to 28 in/lbs be applied to the center mounting screw during assembly.
Power provided to the SIU can come from three different sources using pins, although only one power source is required for operation. Connections for multiple power sources are provided for redundancy purposes.
•
Pins 1, 2, and 3 receive +12 or +24VDC fused at 5 Amps.
•
Pins 8, 9, and 10 receive DC return.
•
All other pins, 4-7 and 11-40, are available for SIU inputs
Two male Micro-C connectors are provided for connection to the primary and secondary CAN bus via drop cables.
In applications where a load, controlled by an Electronic Circuit Breaker (ECB), within a DC Power Distribution Box, can also be turned on by a float switch or another switch outside of the OctoPlex system, a blocking diode must be placed between the ECB output and the load it is controlling. Failure to install the blocking diode will result in hardware malfunction in situations where the float switch is turning the load/pump ON while the ECB for the load is OFF (ECB error of Abnormal High/Back feed). This may be applicable for sump pumps as well.
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System Monitor (A1470-CE)
Use of Blocking Diodes
7.5
Octoplex
Bilge Monitoring & Control Example:
Blocking Diode required for Bilge Pumps, which can be powered by sources in addition to ECB. Moritz p/n:
+24/12 VDC
DC Panel / ECB
+24/12 VDC
Float Switch
A1935 - 2 Diode Box A1945 - 4 Diode Box A1940 - 10 Diode Box
Bilge Pump NMEA2000 / CAN Bus A
Bilge Pump Running Float Switch Power
System Monitor (SIU)
High Water Alarm
GROUND
NMEA2000 / CAN Bus B
High Water Alarm
Part Number A1935
Blocking diodes to prevent back feed of power to the ECB are available from Moritz A1945 A1940 and are rated at 15 Amps, 32 VDC.
Moritz Aerospace - Installation & Operation Guide
Diodes per Unit
Notes
2
Standard Unit
4
Special Order
10
Special Order
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7.6
System Monitor
A1470-CE System Monitor
Connector, Signal / Power Input 40 Pin, Deutsch PN DRC 10-40P
4x Mounting Slot is tapered or c’sunk to accommodate #6 -32UNC flat head machine screw or #6 flat head wooden screw. Mounting Surface
4x .41” Long Slot Pin 1
.16”
J1 6
17
7
38
28
18
8
39
29
19
9
40
30
10
10
J3
16
37
27
2.32”
4.74” 2.95”
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System Monitor (A1470-CE)
4
www.moritzaero.com
14 15
36
26
MORITZ AEROSPACE, INC.
3
24 25
REV.
13
34 35
MFG. DATE
2
23
SER NO.
12
33
POWER INPUT 10 TO 32 VDC
1
22
2x 3.73”
4.64”
PN: A1470-CE
11
32
2x 5.36”
SYSTEM MONITOR
21
5
31
5.89”
J2
4x .16” Wide Slot
7.7
Octoplex
Maintenance
The System monitor was designed to require no maintenance. Any service or repair issues should be handled by a factory authorized technician.
Specifications Power Input: +10VDC to 32 VDC Power Consumption: At 28 VDC: 100 mA MAX. Signal Input Type: Ground, 12 or 24 VDC for each input. Operating Temperature: -40C to + 70C Weight: 1.6 lbs. Load Equivalence Number (LEN): 1 NMEA 2000® Spec. (1LEN = 50mA)
Certifications
Lloyd’s Register:
Lloyd’s Type Approved, Test Specification #1, ENV2 Certificate Number: 10/00021
CE Approved:
IEC 60533 Electrical and Electronic Installations in Ships IEC 60945 Maritime Navigation and Radiocommunication Equipment and Systems
NMEA 2000, Category B
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NMEA 2000® Network Installation Guide
NMEA 2000®
Network Installation Guide Installing an NMEA 2000® network consists of inter-connecting NMEA 2000® electronic devices using plug-and-play cables and connectors. The following pages provide a brief description of how to setup a NMEA 2000® network using five basic steps: 1. 2. 3. 4. 5.
Cable and Connector Network Basics Installing Terminators Supplying Power Grounding the Network Checking the Network
Please note that this installation guide contains a brief description of the basic concepts of installing an NMEA 2000® network and Moritz Aerospace suggests that you consult a trained professional for any installation. You can learn more about installing NMEA 2000® networks by contacting the National Marine Electronics Association (NMEA) at www.nmea.org and consulting the following documents: • •
NMEA 2000® Standard for Serial-Data Networking of Marine Electronic Devices NMEA Installation Standards
Cable and Connector Network Basics Network Topology The NMEA 2000® cable system uses a trunk (sometimes referred to as the backbone) and drop line topology as shown in Figure 1. The NMEA 2000® cable system includes five wires within a single waterproof cable: two signal wires, power and ground wires, and a drain wire. The drain wire shields the signal, power, and ground wires from external Radio Frequency Interference (RFI) and helps reduce RFI emission from the cable. You can connect devices using one of three cable options: Mini - This is commonly used for the trunk line on the network because of its greater current carrying capacity (8 amps) as opposed to Micro cable (4 amps). Mini cable has an outside diameter in the range from 0.41 to 0.49 inches. Its maximum installed bend radius is 7x the cable diameter. You can also use this type of cable for drop lines. Mid - This is commonly used for smaller networks as either the network trunk line or as drop lines. Mid cable and connectors are rated to 4 amps just like the Micro cable, however the larger diameter power conductors within the Mid cable provides for less voltage drop over Micro cable, especially for long runs. The diameter of the Mid cable is 0.33 inches. Micro - This cable type is typically used as the drop line connecting devices to the main trunk line with an outside diameter in the range from 0.24 to 0.28 inches. Micro cable has a smaller diameter and is more flexible than mini cable with an installation bend radius of 7x the cable diameter. Smaller networks can use this type of cable for both the trunk and drop lines.
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NMEA 2000® Network Installation Guide
You construct the trunk line using double-ended cordsets connected between tees or taps. One end of the cordset has a male connector with male pins while the other end of the cordset has a female connector and female receptacles. The connectors are keyed so they can only connect to each other in one way. As an alternative to double-ended cordsets, you can make your own trunk line using bulk cable and field-attachable connectors. If you decide to add equipment later, you can simply disconnect a cordset from a tee, add another tee directly to the existing tee, re-connect the cordset and add the new component to the system using a drop cable. Alternatively, you could cut the trunk line, add two field-attachable connectors and insert a new tee. Trunk lines can also be run up to watertight bulkheads and connected to a waterproof bulkhead feed-thru connector to maintain the integrity of watertight compartments. To drop off the trunk line, you connect a device using a tee connector. Daisy chaining of devices is not allowed, as it is a requirement to be able to remove a component from the network without affecting any other device. This allows you to remove a device for servicing while the rest of the network remains operational. Multi port boxes are also available where instruments tend to be clustered, around the helm for example. Maximum Cable Distance The cable distance between any two points (a point being an electronic product or terminator) must not exceed 250 meters (820 feet) for a system based on the Mini or Mid trunk cable or 100 meters (328 feet) for a system based on a Micro trunk cable. For most cases, the maximum distance should be measured between termination resistors. However, if the distance from a trunk line tee to the farthest device connected to the trunk line is greater than the distance from the tee to the nearest terminating resistor (TR), then you MUST include the drop line length as part of the cable length in your maximum cable distance calculation. Figure 2 shows an example where both 5 meter drops must be included in the maximum cable distance since the drops are longer than the distance from the tee to termination resistor.
Cumulative Drop Line Length The cumulative drop line length refers to the sum of all drop lines, Mini, Mid or Micro cable in the cabling system. This sum cannot exceed 78 meters (256 feet). Figure 3 shows an example using four drop tees and two multiport drops to attach 11 devices to the trunk line. The cumulative drop line length is 37 meters (122 feet) and no single device is more than 6 meters (20 feet) from the trunk line.
Maximum Drop Line Length The maximum cable distance from any device on a branching drop line to the trunk line is 6 meters (20 feet). Maximum Number of Devices A maximum of 50 physical devices shall be connected to the network, and the disconnection of any device shall not interrupt any other device on the network.
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NMEA 2000® Network Installation Guide
NMEA 2000® Cable The Mini, Mid and Micro cables contain five wires: One twisted pair (red and black) for network power, one twisted pair (blue and white) for signal and a drain wire (bare). The following table shows the color, name, and usage for each wire contained within the cable.
Color
Name
Usage
White
NET-H
Signal
Blue
NET-L
Signal
Bare
SHIELD
Drain
Black
NET-C
Ground
Red
NET-S
Power
NMEA 2000® Connectors Connectors attach cables to devices or other components of the NMEA 2000® cable system. This allows the network to be completely “plugand-play”. Connections can be made with pre-molded cordsets or with field-attachable connectors. The following diagram shows the pins found within Mini connector and the Micro and Mid connector and the corresponding wire colors for those pins.
Installing Terminators Termination resistors are attached to each end of the trunk cable to reduce reflections of the communication signals on the network. If you do not use termination resistors as described, the network will not operate properly. Termination resistors are typically connected directly to the last tee on the trunk line although they can be connected to a cordset extending from the last tee on a trunk line. Inline terminators are also available and they are used to terminate the network at the last product.
Supplying Power (Octoplex Powered by Network Power Supply) End-Powered Network End-powered networks are typically seen on smaller vessels with only a few NMEA 2000® devices. Figure 4 shows an end-powered network. Middle-Powered Network A middle-powered network is typically found on larger vessels and is any network where the power is connected to the network at some location other than at the end. This network consists of two legs, one leg extending in each direction from the power insertion point. Figure 5 shows a middle-powered network. Maximum Power Supply Voltage Drop NMEA 2000® network is designed to work properly as long as there is no more than a 1.5 volt difference in the power supply voltage between any two devices on the network. Therefore, you should perform an estimate of the voltage drop across a network using the following equation:
Voltage Drop = 0.1 x Network Loads x Network Length x Cable Resistance/100 Where: Network Loads is sum of Load Equivalent Numbers (LEN) for all devices (see device nameplate) Network Length is in metersCable resistance is in ohms/100 meters Power supply voltage drop estimates resulting in less than 1.5 volts across the entire network require no further analysis. Likewise, estimates ranging between 1.5 and 3.0 volts require no further analysis as long as a mid-powered network is used. Occasionally, estimated power supply voltage drops will occur outside these limits and will require further consideration through detailed calculations by certified technicians.
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NMEA 2000® Network Installation Guide
Checking Your Network Verify that the network has been correctly designed and installed by reviewing the following checklist: •
Number of devices does not exceed 50
•
Maximum Mini cable distance between any two devices does not exceed 200 meters (656 feet)
• • • • • •
Maximum Micro/Mid cable distance between any two devices does not exceed 100 meters (328 feet) Maximum cumulative drop line length does not exceed 78 meters (256 feet) No drop should be greater than 6 meters (20 feet) Termination resistors are installed on both ends of the trunk The network is grounded at a single location The SHIELD wire is connected to a single point, the supply ground
If you are having difficulties with the network make sure to check the following most common network problems: • • • • • • • •
More or less than two terminating resistors Loose connections, make sure that all connectors are securely fastened Excessive trunk line length-especially with Micro cable Excessive drop line cable length Improper shield and ground connection at the power supply Shorts and opens in field-attachable connectors Failure to perform power distribution calculations for new installations and when adding new devices Using a typical device current rather than maximum current for power distribution calculations
In order to insure the proper installation and configuration of an NMEA 2000® network, it is a good idea to have available at least one N2KMeter. The N2KMeter* greatly simplifies network diagnostics and can detect many fault conditions including: • • • • • • •
Opens and shorts Incorrect topology Bad nodes & Bad termination Improper shield connection Intermittent problems Excessive scan rate Common mode voltage
Note: The NMEA 2000 Network Installation Guide is a copy-righted document from the Maretron 2010 Product Catalog and has been approved by Maretron for use in the Octoplex Installation & Operation Guide * See Maretron 2010 Product Catalog for N2KMeter information. www.Maretron.com
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Troubleshooting Guide
Trouble Shooting Guide
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Octoplex
Octoplex Troubleshooting Guide
The OctoPlex System can be reset by removing power from all OctoPlex components. Some components (Touch Screens, Tank Adapters, the communications hardware in the AC Panels) receive their power directly from the network. These components can be reset by pulling out the breakers in the Network Power Supply to remove power from the bus. All other components receive their power from sources other than the network/bus. These components (DC Power Distribution Boxes, Battery Monitors, System Monitors, AC Power Monitor, Network Power Supply) must have their power disabled by removing fuses or turning off the main breakers installed by the boat builder which supply their power.
Touch Screen Display
Symptoms
Touch Screen is blank
Moritz Aerospace - Installation & Operation Guide
Possible Causes
Tests / Remedies
Touchscreen backlight is OFF
Touching any part of the display will "wake" the touchscreen up.
No AC or DC power reaching Network Power Supply
Check to see if the fuse that is installed for the AC and/or DC source of the Network Power Supply is blown. Confirm that the boat's main breakers for AC and/or DC power are turned ON.
Network Power Supply thermal breakers are OFF or tripped
If the circuit breakers on the Network Power Supply are out than they are OFF or tripped. Push the breakers in to repower the network. If the breakers trip there is a problem which is overloading the Network Power Supply.
Bad drop cable
Use the suspected component with only one drop cable connected at a time. If one of the cables appears to be bad, attempt using the good cable on the other connector to confirm that the cable is the problem and not one of the component's connectors. If the cable is confirmed to be bad, replace it. Bad cables are often a result of wire tires forcing the cables into tight bends.
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Troubleshooting Guide
Symptoms Touch Screen operation/refresh rate is very slow
Possible Causes
Communication problem
Reset the system by turning off all AC and DC power to the Power Supply, SIU, Battery Monitor, and DC boxes.
Bad drop cable
Use the suspected component with only one drop cable connected at a time. If one of the cables appears to be bad, attempt using the good cable on the other connector to confirm that the cable is the problem and not one of the component's connectors. If the cable is confirmed to be bad, replace it. Bad cables are often a result of wire tires forcing the cables into tight bends.
This is usually an indication of a potential network traffic problem. The TS will automatically reboot if no network activity is determined for 30 seconds.
Analyze traffic and isolate devices to determine offending device.
Touch Screen has locked up, does not respond when “touched”
Pages in the Touch Screen do not show any data
Touch Screen Display
TS rebooting by itself
Tests / Remedies
Run-Time Status DD::HH::SS will reset automatically after (4294967295 milliseconds) 49.7 days
“Breaker Tripped” message displayed, but no tripped breaker can be found
Button for circuit breaker in display is white
Remove cover of DC box, if steady red and green LED’s are seen on an ECB, the fuse has blown. See OctoPlex Operation Manual for replacement procedure.
Moritz Aerospace - Installation & Operation Guide
Improper Touchscreen configuration
See ONC Operation Manual.
Backup fuse to ECB blown
There will be a white DC breaker button seen in one of the display pages.
Backup fuse to ECB blown
Remove cover of DC box, if steady red and green LED’s are seen on an ECB, the fuse has blown. See OctoPlex Operation Manual for replacement procedure.
Audible alarm is not connected or configured properly
Audible alarms connect to back of Touch Screens. Pin 1, Normally Open, +12VDC. Pin 2, Normally Open, -GND.
Improper Touchscreen configuration
See ONC Operation Manual.
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Octoplex
Touch Screen Display
Symptoms
Cannot increase current rating for ECB via Touch Screen
Possible Causes
ECB locations maximum current rating has been reached
ECB locations 1-8 can accommodate up to 30 Amps, locations 9-16 can accommodate up to 15 Amps. It is possible that the factory maximum current rating is lower than the 30 or 15 Amp limit. If the wiring is known to be capable of accommodating a higher current load, the factory current rating can be changed by an authorized field service engineer allowing the rating for the ECB to be increased.
NO DC power reaching DC box
If no DC power is reaching the DC box, the breakers can not be turned on from the Touchscreens and will be displayed as inactive. Check to ensure that the boat's main DC breakers are ON. There is also a main breaker within the DC box, if it is OFF, all of the branch breakers in the box will be inactive. Once the main breaker in the box is turned ON (must be done manually), the branch breakers will become active and controllable.
Improper Touchscreen configuration
See ONC Operation Manual.
Faulty processor board in DC box
Try removing ECB's from box and replacing with known working ECB's to eliminate the possibility of a bad ECB causing a communication problem.
DC Power Distribution Box
Touchscreens indicate DC breakers are inactive
ECB current rating too low DC Breakers trip immediately when turned on regardless of load. Faulty ECB
Discrete IO data cannot Primary and Secondary bus connections for be found/configured with DC box are swapped ONC connected to DC box
Moritz Aerospace - Installation & Operation Guide
Tests / Remedies
Check the configuration of the ECB to confirm that the current rating is properly set. Adjust if necessary.
Attempt swapping out the suspect ECB with a known good ECB. If the problem is resolved, the ECB is faulty and needs to be replaced.
This is only relevant during initial system configuration. Switch primary and secondary cables and retry.
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Troubleshooting Guide
DC Power Distribution Box
Symptoms
Possible Causes
DC Distribution Box Phantom Breaker trips
Low input power voltage to unit < 9VDC
DC Load Device low voltage/slow behavior
ECB may have dimming applied
AC Power Distribution Box
Touchscreens indicate AC breakers are inactive
AC Distribution Box Load Buttons do not respond to touch
Moritz Aerospace - Installation & Operation Guide
Tests / Remedies
Check Input voltage at power input lug to DC box.
Check output voltage at pin Check TS ECB button for present settings of Default Dimming value and dimming allowed.
Main breakers in AC box are turned OFF
If the main breaker within an AC box is OFF, all of the branch breakers in the box will be inactive. Once the main breaker in the box is turned ON (either manually or via the Touchscreen), the branch breakers will become active and controllable.
Fuse on AC processor board blown
Fuse may require replacement.
Faulty processor board in AC box
Processor board may require replacement. If it is an AC problem, solenoids should be checked for shorts between leads (proper resistance is ~78 Ohms for single and ~39 for double), which could damage AC processor board.
AC power to the distribution box is not present.
Check shore and/or genset input. Power Present lights on the upper right corner of unit will be ON if power is present.
Solenoid not firing.
Measure resistance at plug ~70 Ohms. Swap Solenoids if bad
Breaker trip Coil.
Swap breaker
Processor board faulty.
Swap processor board
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Battery Monitor
Network Power Supply
AC Power Distribution Box
Symptoms
AC breakers do not appear to control circuits
AC Breakers trip immediately when turned on regardless of load
Network Power Supply Service Light
Possible Causes
Solenoid misfire / Faulty solenoid
It is possible that an AC breaker did not turn completely on when solenoid was activated. Attempt to turn the AC breaker on again, if AC breaker repeatedly trips or does not turn on when activated, check solenoid for problems. Wiring to solenoid could be faulty or fasteners holding solenoid in place could be faulty. Resistance between leads of solenoid should be ~78 ohms for single, and ~39 ohms for double solenoids.
Solenoids are not in proper location on AC box
Check all solenoid connectors on the AC box in question to confirm their proper location.
Improper Touchscreen configuration
See ONC Operation Manual.
Input voltage is out of range Low or High.
Internal input to output out of range
Check voltages at the input plug. Remove/replace the top deutsch connector (AC input)
Internal failure detected.
Call service center.
No DC power reaching Battery monitor
The Battery Monitor requires DC power to operate. Check to see that battery monitor is connected/wired properly. The blue wire must be connected to 12/24VDC. The black wire must be connected to Ground.
Bad drop cable
Use the suspected component with only one drop cable connected at a time. If one of the cables appears to be bad, attempt using the good cable on the other connector to confirm that the cable is the problem and not one of the component's connectors. If the cable is confirmed to be bad, replace it. Bad cables are often a result of wire tires forcing the cables into tight bends.
Improper wiring of Battery Monitor
See Section 5 of the OctoPlex Installation Guidelines.
Battery Monitor displays no data or incorrect data
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Tests / Remedies
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Troubleshooting Guide
System Monitor
AC Power Monitor
Symptoms
Possible Causes
No AC power reaching AC monitor
The AC Monitor requires an AC voltage for the line 1/J3 connector. It does not receive power from the network. Check this connector to see that an AC voltage is being supplied.
Bad drop cable
Use the suspected component with only one drop cable connected at a time. If one of the cables appears to be bad, attempt using the good cable on the other connector to confirm that the cable is the problem and not one of the component's connectors. If the cable is confirmed to be bad, replace it. Bad cables are often a result of wire tires forcing the cables into tight bends.
Improper wiring of AC Monitor or Current Transformers
See Section 6 of the OctoPlex Installation Guidelines.
No DC power reaching SIU
The SIU requires DC power to operate, it does not receive power from the network. Check to see that the SIU is connected/wired properly. Pin 1, 2, or 3 must be connected to and receiving 24VDC. Pin 8, 9, or 10 must be connected to Ground.
SIU is not installed properly or miswired
The SIU requires DC power and GND to operate correctly. The signal inputs should use the same reference (DC power or GND) as what is being used to power the SIU.
Improper Touchscreen configuration
See ONC Operation Manual.
AC Monitor displays no data or incorrect data
SIU inputs do not behave as expected (monitoring and/or discrete inputs controlling breakers)
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Tests / Remedies
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Octoplex
NMEA2000 Parameter Group Numbers
PGN Type
PGN #
PGN Name
Protocol PGNs
059392
ISO Acknowledge
Response PGNs
Periodic PGNs
059904
ISO Request
060928
ISO Address Claim
056240
ISO Address Command
126208
NMEA Request/Command/Ack
126464
PGN List (Xmit/Recv)
126996
Product Information
126998
Configuration Information
127508
Battery Status (Batt. Mon only)*
127501
Binary Switch Bank Status **
Proprietary PGNs 61184
Addressable Single Frame
65300
Global Single Frame
126720
Addressable Fast Packet
130921
Global Fast Packet
65301
Global Single Frame (ACPM only)
* multiple device and data instances per unit for the Battery Monitor ** multiple device and data instances per unit for the System Monitor
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Appendix A
Carling Moritz Technologies Aerospace Hatfield, PA, USA Matehuala, Mexico
Carling Technologies Jupiter, FL, USA
Carling Technologies Brownsville, TX, USA
Maretron Phoenix, AZ, USA
Carling Technologies World Headquarters Plainville, CT, USA
Carling Technologies European Headquarters Exeter, UK
Carling Technologies Zhongshan, China
Carling Technologies Kowloon, Hong Kong
A Carling Technologies Company
2317 Topaz Dr. Hatfield, PA 19440 Ph: (215) 996-9211 Fx: (215) 996-0945
Moritz Aerospace - Installation & Operation Guide
Rev. 08-10
A Carling Technologies Company
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