an Astec company
MCM-4000 Drilling Fluid Cleaning System
MPR-6000
Drilling Fluid Mixing, Pumping and Recycling System
MCR-10000 Drilling Fluid Cleaning System
Drilling Fluid
Mixing and Cleaning Systems
MCM-4000
Drilling Fluid Cleaning System
an Astec company Linear Motion Shakers
On Board 114 kW generator set to power screen shakers, pump motors and lights
Compact Size For easier transport and smaller jobsite footprint Product Options Generator Set • 50 Hz electrical operating system Trailer • Axle spacing: 4 ft. (1.21 m) • King pin size: 2 in. (50.8 mm)
Standard trailer mount design
Skid Mount Configuration Wash Down System • 110 U.S. Gallon (416 L) polyethylene fluid tank • 1500 psi (103 bar) maximum pressure • 4.5 U.S. Gallon (17 L)/minute fluid discharge capacity • 100 ft. (30.5 m) hose • Hose reel and wash down sprayer included 3 in. x 50 ft. (76.2 mm x 15.2 m) discharge hose Mixes, Cleans and Transfers drilling fluid at the same time
www.AmericanAugers.com
MPR-6000
Drilling Fluid Mixing, Pumping and Recycling System an Astec company
Tri-Plex 600 GPM Pump
Oilfield proven for rugged reliability. Hydraulic-Driven Power End Pressure and Fully Pressurized Tri-Plex Lube System If the engine is running and lubricating then the pump is also being lubricated. All rotating bearings are positively pressure lubricated for optimum wear and cooling.
On Board diesel power 114 kW generator set and Caterpillar® C-15 Tier III Diesel engine with 475 HP
MPR-6000 A pure innovation for self-contained drilling fluid technology. The MPR-6000 is a high-capacity system that has the ability to mix, pump and provide large volumes of mud "down-hole" for use with mud motors or large reamers. Improvements in overall recycling and cleaning capacity make this unit a "must-have" for all horizontal directional drilling projects.
Desilting Cones Manifold mounted
Individual Cylinder Feed to Discharge Manifold Each discharge valve exhausts into a common discharge manifold, eliminating flow across each valve; in many designs that leads to erratic discharge valve performance and wear. Clamped Pony Rod to Piston Rod Connections In keeping with a mud pump tradition, the connection between the Pony Rod and Piston Rod is clamped to speed in servicing.
Product Options Generator Set • 50 Hz electrical operating system Wash Down System • 110 U.S. Gallon (416 L) polyethylene fluid tank • 1500 psi (103 bar) maximum pressure • 4 U.S. Gallon (15 L)/minute fluid discharge capacity • 100 ft. (30.5 m) hose • Hose reel and wash down sprayer included
Standard rock-over design on a tri-axle suspension; less loads means less set-up time
www.AmericanAugers.com
Linear Motion Shakers
Mixes, Cleans and Pumps drilling fluid at the same time
MCR-10000
Drilling Fluid Cleaning System
an Astec company
Particle Separation Cones with shutoff valves
On Board 225 kW generator set
MCR-10000 A high-volume drilling fluid cleaning system that compliments larger horizontal directional drills. The best capacity in the HDD industry! This unit both mixes and cleans drilling fluid (mud), as well as reduces volume of solids by controlling the overall moisture content which leads to easier fluid disposal. State-of-the-art Krebs gMax® desilting hydro-cones produce finer, sharper particle separations at high capacities. Product Options Wash Down System • 110 U.S. Gallon (416 L) polyethylene fluid tank • 1500 psi (103 bar) maximum pressure • 4 U.S. Gallon (15 L)/minute fluid discharge capacity • 100 ft. (30.5 m) hose • Hose reel and wash down sprayer included Supercharge (centrifugal pump assembly) 50 Hz electrical operating system
www.AmericanAugers.com
Standard rock-over design on a tri-axle suspension
Mixes, Cleans and Transfers drilling fluid at the same time
MCM-4000 PERFORMANCE SPECIFICATIONS Power Train
Generator Set: Caterpillar® D125-6 114 kW, prime rating 480 volt, 60 Hz with 120/208 volt accessory circuit for work lights, heater, etc. Fuel Capacity: 42 U.S. Gallons (159 L) Noise Rating: 97 dB(A) without attenuation
Operatin g Controls
Tanks
1st Screening Tank: 1,333 U.S. Gallons (5,045 L) capacity 2nd Cleaning Fluid/ Mixing Tank: 2,667 U.S. Gallons (10,095 L) capacity Other Features:
Remote Controls: Pendant for offload valve start/stop Pendant for trash pump start/stop
Transport
Centrifugal Mud Pumps
Axle Spacing:
Main Pump: Centrifugal Mud Pump Pump Motors: (1) 3-Phase Electric, 30 HP (22 kW) 480 V for mixing/agitation • Inlet Size: 6 in. (152 mm) • Outlet Size: 5 in. (127 mm) • Impeller Size: 10 in. (254 mm) (1) 3-Phase Electric, 20 HP (14.9 kW) 480 V for charging of hydro-cyclones • Inlet Size: 4 in. (101 mm) • Outlet Size: 3 in. (76.2 mm) • Impeller Size: 10 in. (254 mm)
18 in. (457 mm) cleanout ports
Standard Mounting: Tandem Axle Pintle Hitch Trailer
Dimensions
3 ft. 6 in. (1.06 m)
Maximum Length:
38 ft. 6 in. (11.7 m)
Maximum Height:
13 ft. 3 in. (4 m)
Maximum Width:
98.4 in. (2.5 m)
Bentonite Mixing System: Polyethylene constructed dry bentonite mix hopper Linear Motion Shakers: 1st cut with 27 sq. ft. (2.51 m2) area with (3) 50 mesh screens
Weight
2nd cut with 18 sq. ft. (1.67 m2) area with (2) 140 mesh screens
Safety
1st Cut Shaker Cleaning Capacity: Estimated 300 U.S. Gallons (1,135 L)/minute Desilting System: (7) 5 in. (127 mm) Desilter Hydro-Cyclones manifold mounted Desilting System Cleaning Capacity:
Estimated 560 U.S. Gallons (2,210 L)/minute
*Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture/content and working environment
Power Train
Engine: Caterpillar® C-15 Tier III Diesel Battery: (2) Deka 908DMF 12V, 1450 CCA Rating: 475 HP (354 kW) Generator Set: Caterpillar® D125-6 114 kW, prime rating 480 volt, 60 Hz Noise Rating: 1 meter distance: 104 dB(A) 3 meter distance: 95 dB(A) Generator Set Noise Rating: 97 dB(A) without attenuation Transmission: Eaton FRO-16210B 10 speed Fuel Capacity: 255 U.S. Gallons (965 L) Clutch: clutch dual plate with air actuator
Operating Controls
Cleaning System
Linear Motion Shakers: 1st cut with 27 sq. ft. (2.51 m2) area with (3) 50 mesh screens 2nd cut with 18 sq. ft. (1.67 m2) area with (2) 140 mesh screens Various additional mesh sizes available.
1st Cut Shaker Cleaning Capacity: Estimated 300 U.S. Gallons (1,135 L)/minute Desilting System: (9) 5 in. (127 mm) Desilter Hydro-Cyclones manifold mounted
Remote Controls: Mud pump throttle, mud pump start/stop, clutch actuator, horn Remote Instruments: Digital mud flow meter, (gallons per minute/liters per minute) Analog engine tachometer
Desilting System Cleaning Capacity:
Mud Pumping System
Screen Tank: 2,000 U.S. Gallons (7,571 L) capacity
Estimated 720 U.S. Gallons (2,725 L)/minute
ote: Cleaning capacities will vary depending on the overall mud weight, N drilling fluid mixture/content and working environment
*
Supply Tanks
Main Pump: Tri-Plex 600 GPM, Bore Stroke 6 in. x 6 in. (152.4 mm x 152.4 mm) Maximum Flow: 600 U.S. Gallons (2,271 L)/minute
Cleaning Fluid/ Mixing Tank: 4,000 U.S. Gallons (15,140 L) capacity
ote: Cleaning capacities will vary depending on the overall mud wight, drilling N fluid mixture/content and working environment
Other Features: 18 in. (457 mm) cleanout ports
*
Cleaning System
Various additional mesh sizes available.
MPR-6000 PERFORMANCE SPECIFICATIONS
Total Weight:
25,580 lbs. (11,603 kg)
Anti-Slip Walkways (4) Walkway Handrails Stairway & Ladder with Anti-Slip Treads Emergency Shutdown Switch on Operator's Control Panel Electrical Grounding Stake with Cable (2) 500 Watt Quartz Work Lights *Note: All product performance specifications, components, weights, dimensions and other related information is subject to change without notice from the manufacturer.
Maximum Pressure: 1,505 psi (104 bar) Pump Motors: (1) 3-Phase Electric, 30 HP (22 kW) 480 V for mixing/agitation • Inlet Size: 6 in. (152.4 mm) • Outlet Size: 5 in. (127 mm) • Impeller Size: 10 in. (254 mm)
(1) 3-Phase Electric, 30 HP (22 kW) 480 V for charging of Hydro-Cyclones • Inlet Size: 6 in. (152.4 mm) • Outlet Size: 5 in. (127 mm) • Impeller Size: 10 in. (254 mm) (1) 3-Phase Electric, 25 HP (18.6 kW) 480 V for supercharging of Tri-Plex Pump • Inlet Size: 6 in. (152.4 mm) • Outlet Size: 5 in. (127 mm) • Impeller Size: 9.5 in. (241.3 mm) Bentonite Mixing System: Polyethylene constructed dry bentonite mix hopper Other Features: Pulsation dampeners on inlet and discharge, liner wash system with supply tank
Transport
Mounting: Rock-over design on tri-axle suspension Axle Spacing: 4 ft. 6 in. (1.22 m) Kingpin Diameter: 2 in. (51 mm) Lift Jacks: (2) Hydraulically operated lift jacks raise the front to 52 in. (1,321 mm) clearance at the kingpin Lift Jack Cylinder: (2) 5 in. bore x 42 in. stroke, (127 mm x 1,067 mm) Lift Jack Motor: (1) 10 HP (7.5 kW)
Dimensions
Maximum Length:
51 ft. 6 in. (15.7 m)
Maximum Height:
13 ft. 1 in. (4 m)
Maximum Width:
98.4 in. (2.5 m)
Safety
Walkways with Hand Rails Stairway & Ladder with Anti-Slip Treads Emergency Shutdown Switch on Operator's Control Panel Electrical Grounding Stake with Cable (4) 500 Watt Quartz Work Lights
Weight
Total Weight:
60,800 lbs. (27,580 kg)
*Note: All product performance specifications, components, weights, dimensions and other related information is subject to change without notice from the manufacturer.
MCR-10000 PERFORMANCE SPECIFICATIONS Power Train
Generator Set: 225 kW prime rating - 60 Hz Cummins diesel 8.9 L Fuel Capacity: 220 U.S. Gallons (833 L) Noise Rating: 90.3 dB(A) at 7 meter range
Operatin g Controls
Remote Controls: Pendant for offload valve start/stop Pendant for trash pump start/stop
Centrifugal Mud Pumps
Main Pump: Centrifugal Mud Pump Pump/Motor Assembly: (1) 3-Phase Electric, 50 HP (37 kW) 480 V for mixing/agitation • Inlet Size: 6 in. (152.4 mm) • Outlet Size: 5 in. (127 mm) • Impeller Size: 11 in. (279 mm) (1) 3-Phase Electric, 60 HP (45 kW) 480 V for charging of Hydro-Cyclones • Inlet Size: 8 in. (203 mm) • Outlet Size: 6 in. (152 mm) • Impeller Size: 14 in. (355 mm)
Fluid Tanks
Screen Tank: 5,600 U.S. Gallons (21,200 L) capacity Clean Fluid/Mixing Tank: 3,700 U.S. Gallons (14,010 L) capacity Other Features: 18 in. (457 mm) cleanout ports
Transport Mounting:
Rock-over design on tri-axle suspension
Axle Spacing:
4 ft. 6 in. (1.22 m)
Dimensions
Maximum Length:
53 ft. (16.2 m)
Maximum Height:
13 ft. 1 in. (4 m)
Maximum Width:
98.4 in. (2.5 m)
Weight
(2) final cut with 27 sq. ft. (2.51 m2) area with (3) 175 & (3) 210 mesh screens
Safety
Particle Separation System Cleaning Capacity:
Manifold mounted
Reclaims bentonite to minimum use
Large fluid processing tanks
Linear motion shakers with screens 98.4 in. (2.5 m)
Desilting cones Krebs gMax hydro-cones
With shutoff valves
®
Total Weight:
70,000 lbs. (31,751.5 kg)
Anti-Slip Walkways & Hand Rails Stairway & Ladder with Anti-Slip Treads Emergency Shutdown Switch on Operator's Control Panel Electrical Grounding Stake with Cable (4) 500 Watt Quartz Work Lights *Note: All product performance specifications, components, weights, dimensions and other related information is subject to change without notice from the manufacturer.
Centrifugal pumps
Mud jet agitation system On board generator sets Auxiliary power with 2 duplex outlets with GFI Tri-Plex mud circulation pump
Estimated 1,500 U.S. Gallons (5,678 L)/minute
*Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture/content and working environment
With individual shutoff valves
MCR-10000
Mixes, cleans and pumps drilling fluid at the same time
53 ft. (16.2 m)
Linear Motion Shakers: (3) 1 in. cut with 27 sq. ft. (2.51 m2) area with (3) 50 & (6) 70 mesh screens
Particle Separation System: (4) 10 in. (254 mm) Krebs gMax® desanding/desilting hydro-cones manifold mounted
MPR-6000
Mixes, cleans and transfers drilling fluid at the same time
13 ft. 1 in. (4 m)
Cleaning System
1st Cut Shaker Cleaning Capacity: Estimated 900 U.S. Gallons (3,406 L)/minute
MCM-4000
Reduces volume of solids for disposal by controlling moisture content
Bentonite Mixing System: Polyethylene constructed dry bentonite mix hopper
Various additional mesh sizes available.
Which Drilling Fluid Cleaning System Is Right for You?
Compact size for easier transport Optional high pressure wash down system Gooseneck trailer or skid mount design Standard rock-over design on a tri-axle suspension Parts and Technical Support: 24 hours, 7 days a week
114 kW generator set
114 kW generator set
225 kW generator set
6KVA
15KVA
30KVA
AMERICAN AUGERS an Astec company The American Augers line of underground construction equipment is second-to-none. • Auger Boring Machines • Maxi-Rig & Mid-Size Directional Drills • Oil & Gas Drilling Rigs • Mud Pump & Cleaning Systems • Product Tooling & Accessories American Augers products are manufactured at the company’s 241,000 square-foot facility in West Salem, Ohio, in the heart of Amish country between Columbus and Cleveland. Since the founding of American Augers in 1970, there has never been a change in the company’s core value: having products developed by a can-do work force that focuses on mechanical, technological and customer-based design improvements. Our goal is to always exceed customer expectations by providing products that are not a cost of doing business, but an Investment in Success. Did You Know? American Augers was the first HDD manufacturer to eliminate chain and utilize a rack and pinion carriage design which is now the industry standard. Our rack and pinion drive provides smoother carriage movement, more precise operating control, long system life and no complicated parts. American Augers machines are supported through a dedicated parts and technical service department. We are here to help whenever you need us 24 hours a day, 7 days a week, emergency or not.
www.AmericanAugers.com E n v i r onmental Commitment American Augers is committed to manufacturing equipment that helps to preserve the sanctity of the global environment, and has done so by reducing noise and/or emissions outputs, and emphasizing the fact that our trenchless technology equipment requires little or no open cutting, which has very minimal impacts on natural surfaces, features, or habitats. M u d Formula Reference Hole size diameter squared divided by 24.5 = gallons of soil per foot. Example: 12” reamer 12 X 12 = 144 144 divided by 24.5 = 5.88 gal of soil per ft. A ten-foot long section of a 12” reamer will produce 58.8 gallons of soil. Rule of Thumb: The Mud System should have 1.5 to 2 times the capacity of the mud pump
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