Manual
Service programme Control Station
Ver.1.2 26/06/02
900228-en
1
Serviceprogram 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8
2
Workstation connections ..................................................................... Level guards; capacitive sensors ......................................................... Rotation guards; inductive sensors ...................................................... Tramline motors ................................................................................ Low-lift switch; magnetic switch .......................................................... Hydraulic electric valves ..................................................................... Boundary switches ............................................................................. Intermediate cable ............................................................................ Terminator plug ................................................................................ Sensor for hydraulic motor of seed feed housing .................................... Radar ..............................................................................................
15 15 16 16 17 17 18 18 19 19 20
Workstation connections ..................................................................... Level guards; capacitive sensors ......................................................... Rotation guards; inductive sensors ...................................................... Tramline motors ................................................................................ Low-lift switch; magnetic switch .......................................................... Hydraulic electric valves ..................................................................... Boundary switches ............................................................................. Intermediate cable ............................................................................ Terminator plug ................................................................................ Sensor for hydraulic motor of seed feed housings .................................. Radar ..............................................................................................
21 21 22 22 23 23 24 24 25 25 26
Electrical system RDA 600-800 C 5.1 5.2 5.3 5.4 5.5 5.6 5.7
2
10 10 11 11 12 12 13 13 14
Electrical system RDA 500-800 S 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11
5
Workstation connections ..................................................................... Level guards; capacitive sensors ......................................................... Rotation guards; inductive sensors ...................................................... Tramlining connectors ........................................................................ Low-lift switch; magnetic switch .......................................................... Hydraulic electric valves ..................................................................... Intermediate cable ............................................................................ Terminator plug ................................................................................ Electric adjusting device .....................................................................
Electrical system RDA 400-450 S 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11
4
5 6 6 7 7 8 9 9
Electrical system RD 300-400 C/S 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9
3
General .............................................................................................. Digital in WS1 ..................................................................................... Digital in WS2 ..................................................................................... Analog/Tacho WS1 .............................................................................. Analog/Tacho WS2 .............................................................................. Digital out WSx ................................................................................... PWM WSx ........................................................................................... Input CS ............................................................................................
Workstation connections ..................................................................... Level guards; capacitive sensors ......................................................... Rotation guards; inductive sensors ...................................................... Tramlining valves and intermediate cables ............................................ Half machine shut off ......................................................................... Low-lift switch; magnetic switch .......................................................... Hydraulic electric valves .....................................................................
27 28 28 29 30 30 31
Ver.1.2 26/06/02
5.8 5.9 5.10 5.11 5.12
Boundary switches ............................................................................. Intermediate cable ............................................................................ Terminator plug ................................................................................ Sensor for hydraulic motor of fertilizer feed gear ................................... Sensor for hydraulic motor of seed feed housings ..................................
6
Setting the display contrast
7
Loading new software
Ver.1.2 26/06/02
31 32 32 33 33
3
Serviceprogram
1
Serviceprogram
8
4 6 5
7
3
1
2
Figure 1.1
4
Ver.1.2 26/06/02
Serviceprogram
1.1
General Using the service programme, it is possible to activate all outputs, i.e. to power up motors, valves, etc., and also to read the input signal status from sensors , level guards, potentiometers, etc. See also: î 2 Electrical system RD 300-400 C/S” on page 10, î 3 Electrical system RDA 400-450 S” on page 15 î 4 Electrical system RDA 500-800 S” on page 21 î 5 Electrical system RDA 600-800 C” on page 27 ! Use of the programme will increase the chance that unauthorized persons inadvertently switch on machine functions with the subsequent risk of injuries! Because of this, be sure to never leave the tractor with a hitched drill unattended unless the motor has been switched off and the start key removed from the ignition.
Figure 1.2
1.1.1
Starting the service programme:
Keep
(1) +
(2) depressed while simultaneously switching on the power switch (3),
or
Keep the button (4) depressed for a little more than 10 seconds in case the Control Station has already been switched on. 1.1.2
Closing the service programme:
Switch off the power switch (3). 1.1.3
Display
The display shows the general menu below at start-up: Table 1.1 WS1:Digital in Digital in Analog /Tacho Analog /Tacho Digital out PWM Input CS
WS2:WS1 WS2 WS1 WS2 WSx WSx
Use the selector dial (5) to scroll ahead until the desired menu is highlighted.
Then press
Ver.1.2 26/06/02
(6) to confirm the selection.
5
Serviceprogram
1.2
Digital in WS1 If the Workstation has not been connected, the display shows the following: Table 1.2 1: 2: 3: 4: 5: 6: 7: 8:
00 00 0 0 0 0 0 0
9: 00 10: 00 11: 0 18: 0 19: 0 20: 0 21: 0 22: 0
23: 0 24: 0 25: 00 -----WS1 ------
Here all digital signals received by Workstation 1 are shown. The digits 1 through 25 show which connectors are able to receive these signals. After having made the connection, if the column displays 0, the input has not been activated; if the column displays 1, the input has been activated.
Figure 1.3
The input has been activated on (1 is displayed in the menu above) when terminal 1 (and terminal 2 of connectors 1, 2, 9, 10, 25) detect a ground signal, or when an inductive NPN sensor has been activated. Level guards
If the level guard detect any material, 10 is displayed; if material is not detected, 01 is displayed..
To return to the general menu, press
1.3
(7).
Digital in WS2 See ”1.2 Digital in WS1” on page 6.
6
Ver.1.2 26/06/02
Serviceprogram
1.4
Analog/Tacho WS1 If the Work Station has not been connected, the display shows the following: Table 1.3 1: 0 2: 0 10: 0 11: 0 22: 0 25: 0 WS1 Voltage:
3F: 4F: 5F: 6F: 7F: 8F:
0 0 0 0 0 0 (Hz*10) 0 bit
The first column displays the analogue value on terminal 1. This value can be between 0 and 255. This constitutes conversion of amperage 0-20 mA, amperage 4-20 mA, voltage 0-10 V or resistance 0-2000 ohms. The second column displays the Tacho. Tacho is used to check if the pulses from, e.g., the rotation sensors are stable. The column displays the actual frequency value x 10 of terminal 1. Example 1: 3F: 10 - the input signal frequency is 1 Hz = 1 pulse per second. (10/10=1) Example 2: The RDA C drive wheel has a circumference of 370 cm and its pulse disc supplies 50 pulses per revolution = 13.5 pulses per metre. If, for example, the speed is 7.2 km/h this corresponds to 27 pulses per second, and the F value then displays 270. (13.5 pulses x 7,200 metres = 97,200 pulses per hour = 27 pulses per second. Example 3: The fan outputs 2 pulses per revolution. At a fan speed of 4,200 rpm = 70 revolutions per second, this corresponds to 140 pulses per second, and the F value is then displayed as 1400. (140x10) Voltage: Displays the WS1 voltage converted bit. Conversion indication: 10 volts = 86 bits 11 volts = 95 bits 12 volts = 104 bits 13 volts = 114 bits 14 volts = 123 bits 15 volts = 132 bits 16 volts = 142 bits 17 volts = 151 bits
1.5
Analog/Tacho WS2 See ”1.4 Analog/Tacho WS1” on page 7.
Ver.1.2 26/06/02
7
Serviceprogram
1.6
Digital out WSx !!! When this menu is used it is imperative that the hydraulic system of the machine is non-pressurised and that the machine has been fully lowered to the ground. !!! Make sure nobody is under the machine, on it or within proximity of it. Pay special attention to the movement of the bout markers !!!
The display shows Table 1.4 Choose: WS1 All off 7 8 14 15 20 21 H-bridge 16 1 2 17 1 2
WS2 All on 12 18 22
13 19 23
1-2 1-2
2-1 2-1
Use the selector dial to select WS1 or WS2, then press on Work Station has been selected, e.g. *WS1.
(6). An asterisk shows which
All off
If this is selected and
(6) depressed, all outputs are switched off.
All on
If this is selected and 23) are switched on.
(6) depressed, all outputs (7, 8, 12, 13, 14, 15, 18, 19, 20, 21, 22 and
To switch on one single output or to switch on two or more outputs in combination, mark this/ these and press
.
Switched-on outputs are indicated by an asterisk, e.g., *12. When an output is switched on, it supplies 12 V on terminal 2. If this needs to be verified using a multimeter, be sure not to measure terminal 3 since this terminal continuously feeds 12 V to the sensors. 0 V reference is available on terminal 4. These are the outputs: Magnetic valves, magnet couplings on Fenix seed boxes and tramline couplings on RD S/RD C. H bridge
An H bridge implies that it is possible to switch negative and positive polarity to drive an electric motor in both directions. H bridge is also used to drive the ACCORD tramlining on WS3. Terminal 1 feeds switches 2 and 3, while terminal 2 feeds switches 1 and 4.
The outputs that have been switched on remain on even when
8
.(7) is depressed.
Ver.1.2 26/06/02
Serviceprogram
1.7
PWM WSx PWM is an abbreviation for Power Wave Modulation. The outputs supplies 12 V for a specific percentage of time. Example: If PWM = 50%, 12 volt is supplied 50% of the time - the average output voltage thus is 6 V. PWM is used to control the flow to the hydraulic flow valves. Table 1.5 PWM out Choose 12 0% 13 0% 14 0% 15 0%
*WS1 20 0% 21 0% 22 0% 23 0%
WS2
Select WS1 or WS2. Then select the outputs to be switched on. Example: To force drive the hydraulic motor that operates the seed output on RDA C, enter no. 12 and adjust the rpm using the selector dial. The motor will then make turns at 16 %. If (7) is later depressed and the Analogue/Tacho menu is called up, it is possible to verify the associated sensors.
1.8
Input CS This displays the status of the input on the rear of the Control Station. The display shows: Table 1.6 Radar: Control: Radar F:
00 00 0 (Hz*10)
Photo: 171 (ex) ----------------------------Control Station
Radar
Displays whether terminal 1 or terminal 2 of the RADAR input is switched on. Control
Displays whether terminal 1 or terminal 2 of the CONTROL input is switched on. The control lever of RD S/RD C switches on terminal 1. Radar F
Displays the radar frequency input multiplied by 10. Example: When 100 is displayed, the frequency is 10 Hz. Photo:
Displays a value of the photocell brightness on the right side of pushbutton C (8). This value is used for automatic adjustment of the background illumination in the Control Station.
Ver.1.2 26/06/02
9
Electrical system RD 300-400 C/S
2
Electrical system RD 300-400 C/S
2.1
Workstation connections Tabell 2.1 Workstation Function connection
WS1-1 WS1-2 WS1-3 WS1-4 WS1-5 WS1-6 WS1-7 WS1-8 WS1-10 WS1-12 WS1-13 WS1-14 WS1-15 WS1-16 WS1-17 WS1-18 WS1-19 WS1-20 WS1-21 WS1-22 WS1-25
2.2
Hydraulic block connection
Seed level guard Fertilizer level guard Rotation guard, seed output roller Rotation guard, fertilizer output roller Seed box rotation guard Speedometer Tramlining, right Tramlining, left Low-lift switch. Control ram, main ram Control ram, adjustment ram Lift stop Pre-emergence bout marker Adjustable seed amount Adjustable fertilizer amount Grain hopper tramlining, right Grain hopper tramlining, left Right bout marker Left bout marker Adjustable seed amount Adjustable fertilizer amount
E F A D
B C
Level guards; capacitive sensors
A
B
Figur 2.1 Tabell 2.2
10
Workstation connection
Ter- Cable minal colour (A)
Ter- Function minal (B)
WS1-1 WS1-2
1 2 3 4
1 2 3 4
Black White Brown Blue
Matter Matter not detected detected
Matter detected = GND, LED lights Max. 1 V Matter not detected = GND Min. 8 V 12 V 0V
Min. 8 V Max. 1 V
Ver.1.2 26/06/02
Electrical system RD 300-400 C/S
2.3
Rotation guards; inductive sensors
A
B
Figur 2.2 Tabell 2.3
2.4
Workstation Ter- Cable Ter- Function connection minal colour minal (A) (B)
Matter Matter not detected detected
WS1-3 WS1-4 WS1-5 WS1-6
Max. 1 V
1 2 3 4
Black
1
Matter detected = GND, LED lights
Brown Blue
2 3
12 V 0V
Min. 8 V
Tramlining connectors
A
B
Figur 2.3 Tabell 2.4 Workstation connection
Terminal Cable (A) colour
Terminal Function (B)
WS1-7 WS1-8 WS1-18 WS1-19
1 2 3 4
1 2 3 4
Ver.1.2 26/06/02
Black Brown Blue
Signal, 12 pulses/revolution, pulse = 0 V 12 V to coil during tramlining 0 V (sensor, coil)
11
Electrical system RD 300-400 C/S
2.5
Low-lift switch; magnetic switch
Figur 2.4 Tabell 2.5
2.6
Workstation connection
Terminal Cable colour
Function
WS1-10
1 2 3 4
Brown
Contact between 1 and 4 when subject to magnetism
Blue
0V
Hydraulic electric valves
A
B
Figur 2.5 Tabell 2.6 Workstation Terminal Cable connection (A) colour
WS1-12 WS1-13 WS1-14 WS1-15 WS1-20 WS1-21
12
1 2 3 4
Terminal Function (B)
Brown
1
12 V supply to valve, lamp lights
Blue
2
0V
Ver.1.2 26/06/02
Electrical system RD 300-400 C/S
2.7
Intermediate cable
Figur 2.6 Tabell 2.7
2.8
Terminal Cable colour
Function
1 2 3
0V CAN LO (communication) 12 V CAN HI (communication)
Blue Yellow Brown Green
Terminator plug
Figur 2.7 Tabell 2.8 Terminal Function
1 2 3
Ver.1.2 26/06/02
0V Terminator resistance: 120 ohms 12 V indication: LED lights Terminator resistance:
13
Electrical system RD 300-400 C/S
2.9
Electric adjusting device WS1-16/WS1-17
WS1-22/WS1-25
A
Figur 2.8 Tabell 2.9 Workstation TerCable Function connection minal colour (A)
Connection in adjust- Adjustable ing device seed amount
Adjustable fertilizer amount
WS1-16 WS1-17 WS1-22 WS1-25
Potentiometer, CCW Grey Grey/Brown Potentiometer, CW
WS1-25, pin 1 WS1-17, pin 1 WS1-17, pin 2 WS1-25, pin 4
1 2 3 4
Black White Brown Blue
0-2,000 ohms Motor Motor 0V
WS1-22, pin 1 WS1-16, pin 1 WS1-16, pin 2 WS1-22, pin 4
Tabell 2.10
14
Terminal Increase scale (A) value
Reduce scale value Motor resistance
1 2 3 4
Resistance decreases 12 V 0V 0 V (ref. resistance)
Resistance increases 0V 12 V 0 V (ref. resistance)
White-0.68 ohm-grey
Ver.1.2 26/06/02
Electrical system RDA 400-450 S
3
Electrical system RDA 400-450 S
3.1
Workstation connections Table 3.1
3.2
Workstation connection
Function
Hydraulic block connection
WS1-1 WS1-4 WS1-5 WS1-6 WS1-7 WS1-9 WS1-10 WS1-14 WS1-15 WS1-17 WS1-19 WS1-20 WS1-21 WS1-25
Level guard Rotation guard, seed output roller Fan revolution counter Speedometer RPM seed feeding housing Wing folding boundary switch Low-lift switch. Lift stop Pre-emergence bout marker Tramlining Seed box freewheel hub Right bout marker Left bout marker Tramline monitoring
C D
A B
Level guards; capacitive sensors
A
B
Figure 3.1 Table 3.2 Workstation TerCable connection minal colour (A)
Ter- Function minal (B)
WS1-1
1 2 3 4
Ver.1.2 26/06/02
1 2 3 4
Black White Brown Blue
Matter Matter not detected detected
Matter detected = GND, LED lights Max. 1 V Matter not detected = GND Min. 8 V 12 V 0V
Min. 8 V Max. 1 V
15
Electrical system RDA 400-450 S
3.3
Rotation guards; inductive sensors
A
B
Figure 3.2 Table 3.3
3.4
Workstation connection
Ter- Cable Ter- Function minal colminal (A) our (B)
Metal detected
Metal not detected
WS1-4 WS1-5 WS1-25
1 2 3 4
Max. 1 V
Min. 8 V
Black
1
Metal detected = GND, LED lights
Brown 2 Blue 3
12 V 0V
Tramline motors
B
A Figure 3.3 Table 3.4
16
Workstation Terminal Cable connection (A) colour
Terminal Function (B)
WS1-17
1 2 3 4
1 2 3 4
Black Brown Blue
Tramlining off - 12 V Tramlining on - 12 V 0V
Ver.1.2 26/06/02
Electrical system RDA 400-450 S
3.5
Low-lift switch; magnetic switch
Figure 3.4 Table 3.5
3.6
Workstation connection
Pole
Cable colour
Function
WS1-10
1
Brown
Contact between 1 and 4 when subject to magnetism
2 3 4
Blue
0V
Hydraulic electric valves
A
B
Figure 3.5 Table 3.6 Workstation connection
Ter- Cable minal colour (A)
WS1-14 WS1-15 WS1-19 WS1-20 WS1-21
1 2 3 4
Ver.1.2 26/06/02
Terminal (B)
Function
Brown
1
12 V supply to valve, red lamp lights
Blue
2
0V
17
Electrical system RDA 400-450 S
3.7
Boundary switches B
A
Figure 3.6 Table 3.7
3.8
Workstation connection
Pol Cable e colour
On (pos. B)
Function
WS1-9
1 2 3 4
Brown
0V
On = signal
Blue
0V
0V
Intermediate cable
Figure 3.7 Table 3.8
18
Pole
Cable colour Function
1 2 3
Blue Yellow Brown Green
0V CAN LO (communication) 12 V CAN HI (communication)
Ver.1.2 26/06/02
Electrical system RDA 400-450 S
3.9
Terminator plug
Figure 3.8 Table 3.9 Pole
Function
1 2 3
0V Terminator resistance: 120 ohms 12 V indication: LED lights Terminator resistance
3.10 Sensor for hydraulic motor of seed feed housing
Figure 3.9 Table 3.10 Workstation connection
Pole
Cable colour
Function
WS1-7
1 2 3
Green Red Black
360 pulses per turn, pulse = GND signal 12 V 0V
Ver.1.2 26/06/02
19
Electrical system RDA 400-450 S
3.11 Radar
A
B
Figure 3.10 Table 3.11
20
Workstation connection
Pole Cable (A) colour
Pole Function (B)
WS1-6
1 2 3 4
Black
1
Pulses per metre, pulse= GND signal
Brown Blue
2 3
12 V 0V
Ver.1.2 26/06/02
Electrical system RDA 500-800 S
4
Electrical system RDA 500-800 S
4.1
Workstation connections Tabell 4.1
4.2
Workstation connection
Function
Hydraulic block connection
WS1-1 WS1-2 WS1-3 WS1-4 WS1-5 WS1-6 WS1-7 WS1-9 WS1-10 WS1-14 WS1-15 WS1-16 WS1-17 WS1-18 WS1-19 WS1-20 WS1-21 WS1-24 WS1-25
Right-hand level guard Left-hand level guard Rotation guard, right-hand seed output roller Rotation guard, left-hand seed output roller Fan revolution counter Speedometer RPM seed feeding housings Wing folding boundary switch Low-lift switch. Lift stop Pre-emergence bout marker Tramlining, right Tramlining, left Freewheel hub, right seed box Freewheel hub, left seed box Right bout marker Left bout marker Tramline monitoring detector, right Tramline monitoring detector, left
C D
A B
Level guards; capacitive sensors
A
B
Figur 4.1 Tabell 4.2 Workstation connection
Ter- Cable minal colour (A)
Terminal (B)
Function
WS1-1 WS1-2
1 2 3 4
1 2 3 4
Matter detected = GND, LED lights Max. 1 V Matter not detected = GND Min. 8 V 12 V 0V
Ver.1.2 26/06/02
Black White Brown Blue
Matter Matter not detected detected
Min. 8 V Max. 1 V
21
Electrical system RDA 500-800 S
4.3
Rotation guards; inductive sensors
A
B
Figur 4.2 Tabell 4.3
4.4
Workstation connection
Ter- Cable Ter- Function minal colminal (A) our (B)
WS1-3 WS1-4 WS1-5 WS1-6 WS1-24 WS1-25
1 2 3 4
Black
1
Metal Metal not detected detected
Metal detected = GND, LED lights Max. 1 V
Brown 2 Blue 3
Min. 8 V
12 V 0V
Tramline motors
B
A Figur 4.3 Tabell 4.4
22
Workstation connection
Terminal Cable (A) colour
Terminal Function (B)
WS1-16 WS1-17
1 2 3 4
1 2 3 4
Black Brown Blue
Tramlining off - 12 V Tramlining on - 12 V 0V
Ver.1.2 26/06/02
Electrical system RDA 500-800 S
4.5
Low-lift switch; magnetic switch
Figur 4.4 Tabell 4.5
4.6
Workstation connection
Pole
Cable colour
Function
WS1-10
1 2 3 4
Brown
Contact between 1 and 4 when subject to magnetism
Blue
0V
Hydraulic electric valves
A
B
Figur 4.5 Tabell 4.6 Workstation connection
Terminal Cable (A) colour
WS1-14 WS1-15 WS1-18 WS1-19 WS1-20 WS1-21
1 2 3 4
Ver.1.2 26/06/02
Terminal Function (B)
Brown
1
12 V supply to valve, red lamp lights
Blue
2
0V
23
Electrical system RDA 500-800 S
4.7
Boundary switches B
A
Figur 4.6 Tabell 4.7
4.8
Workstation connection
Pole
Cable colour
On (pos. B)
Function
WS1-9
1 2 3 4
Brown
0V
On = signal
Blue
0V
0V
Intermediate cable
Figur 4.7 Tabell 4.8
24
Pole
Cable colour Function
1 2 3
Blue Yellow Brown Green
0V CAN LO (communication) 12 V CAN HI (communication)
Ver.1.2 26/06/02
Electrical system RDA 500-800 S
4.9
Terminator plug
Figur 4.8 Tabell 4.9 Pole
Function
1 2 3
0V Terminator resistance: 120 ohms 12 V indication: LED lights Terminator resistance
4.10 Sensor for hydraulic motor of seed feed housings
Figure 4.9 Table 4.10 Workstation connection
Pole
Cable colour
Function
WS1-7
1 2 3
Green Red Black
360 pulses per turn, pulse = GND signal 12 V 0V
Ver.1.2 26/06/02
25
Electrical system RDA 500-800 S
4.11 Radar
A
B
Figure 4.10 Table 4.11
26
Workstation connection
Pole Cable (A) colour
Pole Function (B)
WS1-6
1 2 3 4
Black
1
Pulses per metre, pulse= GND signal
Brown Blue
2 3
12 V 0V
Ver.1.2 26/06/02
Electrical system RDA 600-800 C
5
Electrical system RDA 600-800 C
5.1
Workstation connections Table 5.1 Workstation connection
Function
WS1-2 WS1-5 WS1-6 WS1-9 WS1-10 WS1-14 WS1-15 WS1-16 - WS3 WS1-17 - WS3 WS1-20 WS1-21 WS2-1 WS2-2 WS2-3 WS2-4 WS2-5 WS2-6 WS2-7 WS2-8 WS2-12 WS2-13 WS2-18 WS2-19 WS3 - L/R
Fertilizer level guard Fertilizer fan, revolution counter Speedometer 1 Wing folding boundary switch Low-lift switch Lift stop Pre-emergence bout marker Tramlining, RH, intermediate cable Tramlining, LH, intermediate cable Right bout marker Left bout marker Seed level guard, RH Seed level guard, LH Rotation guard, RH seed feeding house Rotation guard, LH seed feeding house Seed fan, revolution counter Speedometer 2 RPM seed feeding houses RPM fertilizer feed gear Control valve seed Control valve fertilizer Freewheel hub, RH seed feed house Freewheel hub, LH seed feed house Tramlining valve Accord
Ver.1.2 26/06/02
Hydraulic block connection
C D
A B
E G
27
Electrical system RDA 600-800 C
5.2
Level guards; capacitive sensors
A
B
Figure 5.1 Table 5.2
5.3
Workstation Ter- Cable Ter- Function connection minal colour minal (A) (B)
Matter detected
Matter not detected
WS1-2 WS2-1 WS2-2
Max 1 V Min 8 V
Min 8 V Max 1 V
Metal detected
Metal not detected
Max 1 V
Min 8 V
1 2 3 4
Black White Brown Blue
1 2 3 4
Matter detected=GND, LED lights Matter not detected=GND 12 V 0V
Rotation guards; inductive sensors
A
B
Figure 5.2 Table 5.3 Workstation Ter- Cable Ter- Function connection minal colour minal (A) (B)
WS1-5 WS1-6 WS2-3 WS2-4 WS2-5 WS2-6
28
1 2 3 4
Svart
1
Metal detected=GND, LED lights
Brun Blå
2 3
12 V 0V
Ver.1.2 26/06/02
Electrical system RDA 600-800 C
5.4
Tramlining valves and intermediate cables 2
4
1
3
2
4
3
1
4
2
3
1
A
B
A
Figure 5.3 Table 5.4 Workstation connection
Terminal Cable (A) colour
Tramlining
WS1-16
1 2 3 4
12 V to R1, R3 12 V to R2, R4
Black White Brown Blue
0V
Table 5.5 Workstation connection
Terminal Cable (A) colour
Tramlining
WS1-17
1 2 3 4
12 V to L1, L3 12 V to L2, L4
Black White Brown Blue
0V
Table 5.6 Workstation Connection
Terminal Cable (B) colour
WS1-16 WS1-17
1 2 3 4
Ver.1.2 26/06/02
Tramlining
Brown
12 V - Valve closed
Blue
0V
0 V - Valve open
29
Electrical system RDA 600-800 C
5.5
Half machine shut off WS2-24
WS2-16
Figure 5.4 Table 5.7
5.6
Workstation Pole Cable connection (B) colour
Function
WS2-24 WS2-16
Middle position: signal = 0 volt Motor 0V Motor 12 V 0V
1 2 3 4
Black White Red Blue
Increase length
Reduce length
12 V 0V
Low-lift switch; magnetic switch
Figure 5.5 Table 5.8
30
Workstation connection
Terminal
Cable colour
Function
WS1-10
1 2 3 4
Brown
Contact between 1 and 4 when subject to magnetism
Blue
0V
Ver.1.2 26/06/02
Electrical system RDA 600-800 C
5.7
Hydraulic electric valves
A
B
Figure 5.6 Table 5.9
5.8
Workstation connection
Terminal (A)
WS1-14 WS1-15 WS1-20 WS1-21 WS2-18 WS2-19
1 2 3 4
Cable colour
Terminal (B)
Function
Brown
1
12 V supply to valve, red lamp lights
Blue
2
0V
Boundary switches B
A
Figure 5.7 Table 5.10 Workstation connection
Terminal
Cable colour
Activated (pos. B)
Function
WS1-9
1 2 3 4
Brown
0V
Activated=signal
Blue
0V
0V
Ver.1.2 26/06/02
31
Electrical system RDA 600-800 C
5.9
Intermediate cable
Figure 5.8 Table 5.11 Terminal
Cable colour
Function
1 2 3
Blue Yellow Brown Green
0V can LO (communication) 12 V can HI (communication)
5.10 Terminator plug
Figure 5.9 Table 5.12
32
Pol
Funktion
1 2 3
0V Terminator resistance: 120 ohms 12 V indication: LED lights Terminator resistance
Ver.1.2 26/06/02
Electrical system RDA 600-800 C
5.11 Sensor for hydraulic motor of fertilizer feed gear 2
3
4
1
Figure 5.10 Table 5.13 Workstation connection
Terminal
Cable colour
Function
WS2-8
1 2 3 4
Black
GND when sensor is unactivated
Brown Blue
12 V 0V
5.12 Sensor for hydraulic motor of seed feed housings
Figure 5.11 Table 5.14 Workstation connection
Terminal
Cable colour
Function
WS2-7
1 2 3
Green Red Black
360 pulses per turn, pulse = GND signal 12 V 0V
Ver.1.2 26/06/02
33
Setting the display contrast
6
Setting the display contrast
Figure 6.1
LCD-KONTRAST
Figure 6.2
! The display contrast on the Control Station (order no. 428030 with software version 1.01 or later) is usually adjusted from the programming menu. See the operating instructions for more details. The contrast can also be adjusted as follows: (This primarily applies to Control Stations with order no. 427350.) 1 Disconnect the connection cable from the "POWER" connector on the back of the Control Station. Also disconnect the connection cables to any other connectors in use. 2 Remove the top cover on the protective housing of the Control Station. Use a T-20 torx key. 3 Carefully pull out the printed circuit board. See “Figure 6.1”. 4 Connect the Power cable and start up the Control Station. 5 Adjust the potentiometer (LCD-KONTRAST) until the desired contrast is set. See “Figure 6.2”. 6 Disconnect the Power cable. 7 Reinsert the printed circuit board and reset the top cover. 8 Reconnect the cables.
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Ver.1.2 26/06/02
Loading new software
7
Loading new software Software updates can be downloaded to the Control Station from a PC with an Internet connection. For this purpose, a special connection cable (order no. 428017) is required. This can be ordered from Väderstad-verken AB. Proceed as follows: 1 Log on to the Väderstad home page at http://www.vaderstad.com. 2 Click on "Download now" to download the installation programme onto your PC. 3 Run the new software application while following the on-screen instructions. New files are created and/or updated. Also, a short-cut to the installation programme "VaderstadControlStation" will be created on the PC desktop. 4 Double-click on the "VaderstadControlStation" icon and follow the on-screen instructions. 5 4 3 2 1
9 8 7 6
A
B Figure 7.1 Table 7.1 Configuration, cable for program loading Pole (A)
Cable colour
D-sub (B)
Function
1 2 3 4
Black Brown
Pin 2 Pin 3
Rx Tx
Blue
Pin 5 Pin 1 Pin 4 Pin 6 Pin 8
GND
Ver.1.2 26/06/02
Joined by soldering
35