Leading in offshore foundations Offshore foundations for wind turbines and oil & gas platforms
Content
page
1
Our market position
3
2
Health, safety and environmental policy
5
3
Quality management systems
7
4
Financial stability
9
5
Reference list offshore structures
10
6
Reference list offshore wind turbine foundations
15
7
Our process organization & technical capabilities
18
8
Our qualified workforce
39
9
Powerful cooperations
40
10
Labour regulations and work conditions
41
11
Accessibility
42
12
General contact information
44
2
1 Our market position 1.1
Welcome to Sif Sif is an independent Dutch company, specialised in the manufacturing of tubular structures. Our markets are mainly the offshore wind farm foundations as well as the offshore oil and gas industry. We provide employment for over 200 highly skilled, qualified and motivated employees.
1.2
In-house experience and expertise Our 300kt+ annual production capacity, five production lines, unique process know-how in the rolling of heavy steel plate material and best-in-class submerged arc welding techniques, have put us in a position in which key players in the industry know exactly what we stand for: highest reproducible quality and consistent productivity throughout all kind of projects.
1.3
Impressive track record Our unique processing capabilities are combined with a proven track record in high quality and on-time delivery. That’s why our customers see us as a true high-end co-creator and reliable partner for their projects. We realise the importance of maintaining certifications to all relevant industrial standards, including an effective quality management system certified in accordance with NEN-ISO 9001, including the ISO 3834 requirements for welding.
1.4
Our approach Our way of doing business is focusing on your objectives. You’ll find Sif a hands-on operation, with highly skilled people that is built to last. We invite you to learn more about who we are in this company profile.
3
Our close proximity to the North Sea is your advantage.
• Bremerhaven north sea
Amsterdam •
united kingdom
the netherlands
Maasvlakte 2
Roermond
Antwerp Dunkerque •
Schelde
• Düsseldorf
• Brussel
germany
Rhine
Dillingen
Maas belgium
Moselle
• Le Havre
Dillingen Saar
france
4
Health, safety and 2 environmental policy 2.1
Policy The management of Sif is committed to a policy of responsible care for health, safety and environment (HSE) throughout the company’s activities. With regard to this responsible care, the manufacturing activities are carried out in accordance with recognized national codes, standards and company procedures. The responsible care for health, safety and environment is part of the “permanent education” of the management, staff members and the workers on the factory floor.
2.2
Implementation Sif is implementing a health, safety and environment program to improve the level of awareness concerning health, safety and environment. Our HSE management system is designed and operated in accordance with safety and health standard OHSAS 18001 and environmental standard ISO 14001, and operates under VCA**(2008/5.1)/SCC**(2008/5.1).
5
2.3
HSE policy statement The management of Sif is fully committed to a health, safety and environmental (HSE) policy for the avoidance of physical injury or harm to the health of all employees and of third parties who are within the scope of Sif’s responsibility. This policy also applies to damage to buildings, plant and machinery, materials, other facilities and the environment. Where hazards and risks are unavoidable, the company’s objective is that organisation and appropriate working practices will exclude all unacceptable risks. In compliance with this objective, avoidance of direct hazard or risk in the production process will be of principal importance, followed by mandatory use by employees of appropriate personal protective equipment. The management considers the development of a healthy and safe working environment to be of prime importance to all personnel at all levels throughout Sif. Notwithstanding the management’s responsibility, it is emphasised that all individual employees have direct and personal responsibility for health, safety and environmental matters. It is a requirement of all employees to work in a safe and careful manner, thus avoiding hazard and risk for themselves and for others. For Sif, good housekeeping practices on the shop floor are of principal importance. To ensure that department heads, supervisors and employees have sufficient knowledge and understanding of the Sif health, safety and environmental policy, the management will ensure effective distribution of relevant information and arrange facilities for necessary training with respect to safe and healthy working practices. Roermond, January 2016 Mr. J. Bruggenthijs CEO
6
Quality management 3 systems 3.1
System For many years, Sif has operated a documented quality management system which is certified in accordance with the EN-ISO9001-2000 standard, including the implementation of EN 729-2 quality requirements for welding. Furthermore, Sif is authorized to use the official API 2B monogram on manufactured tubulars for the use in the construction of welded offshore structures and the PED 97/23, DIN 18800-7 ü stamp, the ASME, U, U2 and S stamps for boiler and pressure vessel parts. Sif has an independently operating quality control department to verify the quality of the manufactured products. To meet a specific quality level, manufacturing process control via monitoring and production control documents is essential. In addition, it is important to demonstrate the quality status, to verify conformity with agreed standards and specifications. Sif uses a variety of test procedures for this purpose.
3.2
Control of welding A good weld is produced only after thorough preparation. In mechanized welding, considerable attention is paid to process control for every process and application. Welding parameters are established to ensure optimum welding practice and are laid down in qualified procedures. Preparation for manual welding receives at least as much attention as mechanized welding. Welders and operators receive regular in-house training, focusing on knowledge of materials and explanation of the reasons behind the working instructions. Moreover, much effort is directed to keeping up the manual skills and qualifications of the welders to ensure optimum performance.
7
3.3
Non-destructive testing The range of non-destructive testing methods and techniques available for verification of the integrity of welded components includes: • Radiography • Ultrasonic testing • Surface crack detector
3.4
Destructive testing Testing the metallurgical properties of welded joints and base metals is carried out by independent, recognised laboratories: • MTT Werkstofflabor GmbH, Herne, Germany • University of Gent, Belgium • Bodycote Materials Testing B.V., Emmen, The Netherlands
3.5
Dimensional testing The quality control department has a wide range of measuring tools available, including optical instruments, and applies a disciplined calibration system for this equipment.
3.6
Documentation Quality monitoring is related to recording and documentation of inspection results. Procedures exist to ensure that the flow of data and documentations is effectively controlled.
8
4 Financial stability 4.1
4.2
Company turnover 2007
€ 108,565,026.-
2008
€ 144,391,521.-
2009
€ 234,933,663.-
2010
€ 152,507,391.-
2011
€ 166,115,802,-
2012
€ 164,392,734,-
2013
€ 305,483,575,-
2014
€ 294,066,157,-
Annual report Sif is a private equity owned company. Accounts are published annually.
4.3
Certified audit accountants Ernst & Young Accountants LLP
4.4
Name and address of bank Rabobank Roermond-Echt e.o. P.O. Box 35 6040 AA, Roermond The Netherlands IBAN: NL55 RABO 0123 5630 97
9
Reference list 5 offshore structures
10
Reference list offshore structures
Name client
Project
Country
Year
Description
Johan Sverdrup production platforms
Norway
2016
Piles and leg sections
loi Kvaerner
in production/on order Heerema Fabrication Group
Culzean WHP jacket
UK
2015
Jacket legs and piles
Kvearner Verdal
Johan Sverdrup RP jacket
Norway
2015
Jacket legs and piles
Heerema Fabrication Group
Culzean CPF jacket
UK
2015
Jacket legs, pile sleeves and piles
Heerema Fabrication Group
Culzean ULQ jacket
UK
2015
Jacket legs, pile sleeves and piles
finished HSM
Chevron A-18
Netherlands
2015
Piles
Heerema Marine Contractors
Culzean
UK
2014
Template piles
Heerema Marine Contractors
Johan Sverdrup
Norway
2014
Template piles
Heerema Vlissingen
Marathon Alba
Guinea
2014
Piles
Hollandia
Brighton Tower
UK
2014
Tower sections
Nordic Yards/PM Piping
Dolwin Gamma
Germany
2014
Pilesleeves, legsections
Bluewater
Noviy Port
Russia
2014
Piles
Heerema Vlissingen
Gina Krog
Norway
2014
Piles, pilesleeves, legsections
GDF/PM Piping
Cygnus
UK
2014
Piles
Saipem
Ivar Aasen
Norway
2014
Piles
OGN
Talisman-Montrose
UK
2014
Piles
Dragados Offshore
Mariner
UK
2014
Piles, legsections
Heerema Vlissingen
Dong Hejre
Denmark
2013
Piles, legsections
Premier Oil
Solan Field
UK
2013
Jacket & tank piles
Heerema Vlissingen
Helwin 2
Germany
2013
Pile driven legs
Kvaerner Verdal
Hild, Martin Linge
Norway
2012
Piles, legsections
Kvaerner Verdal
Luno, Edvar Grieg
Norway
2012
Piles, pilesleeves, legsections
Hollandia
Riffgat
Germany
2012
Legs, piles, add-ons
Kvaerner Verdal
Clair Ridge QU
UK
2012
Piles, pilesleeves, legsections
Wilton Engineering
Siri Caissons
Denmark
2011
Tubular, piles
Heerema Vlissingen
Dolwin Alpha
Germany
2011
Legs, piles
11
Reference list offshore structures
Name client
Project
Country
Year
Description
Heerema Vlissingen
Breagh Alpha
UK
2011
Piles, pile sleeves
Heerema Vlissingen
Valemon
Norway
2011
Piles, pilesleeves, legsections
Dragados Offshore
Eldfisk Main
Norway
2011
Piles, pilesleeves, legsections
Dragados Offshore
Eldfisk Bridge
Norway
2011
Piles, pilesleeves, legsections
Dragados Offshore
South Arne East
Denmark
2011
Piles, pilesleeves, legsections,
Dragados Offshore
South Arne North
Denmark
2011
Piles, pilesleeves, legsections
ConocoPhillips
Britannia Compr. M.
UK
2011
Mono column
OGN
Forties Alpha Sat.
UK
2011
Piles, sea-fastening
HMC Leiden
Tamar Field
Israel
2011
Piles
Heerema Hartlepool
York Centrica
UK
2011
Legs, piles
Kvaerner Verdal
Clair Ridge D.P.
UK
2011
Piles, pilesleeves, legsections
Dragados Offshore
Ekofisk 2/4Z
Norway
2011
Piles, pilesleeves, legsections,
Aker Kvaerner
Gudrun
Norway
2010
Piles, pilesleeves, legsections, ringstiffeners
Aker Kvaerner
Ekofisk Bridge
Norway
2010
Piles, pilesleeves, legsections, ringstiffeners
Aker Kvaerner
Ekofisk 2/4L
Norway
2010
Piles, pilesleeves, legsections, ringstiffeners
Aker Kvaerner
Clair Ridge
UK
2010
Docking piles
HMC
BP Angola Block 31
Angola
2009
Pile sections
HSM
Ithaca
UK
2008
Tubulars
Heerema Vlissingen
Nexen Buzzard
Uk
2008
Jacket tubulars and piles
Heerema Zwijndrecht
Valhall Topside
Norway
2008
Tubulars
Aker Kvaerner
Valhall
Norway
2008
Jacket tubulars and piles
SPS
Ettrick field develop
UK
2007
9 Anchor piles
Heerema Vlissingen
Tombua Landana
Angola
2007
Template tubulars, piles
Gulf Island Fabricators
Tombua Landana
Angola
2007
Compliant tower legs + ringstiffeners
Agip KCO
Kashagan
Azerbaijan
2007
Pile-tubulars
Iv-Oil
L9-FA / L9-FB
Netherlands
2006/2007
2 Sets of monopiles + monotowers
Iv-Oil
Caravel/Shamrock
UK
2006/2007
2 Sets of monopiles + monotowers
Hollandia
Newfield Grove
UK
2006
Piles
GDF Production NL
K12-K
Netherlands
2006
Piles
EEW
Halfdan AC / BB
Denmark
2006
Legs, bracings, sleeves, piles
12
Reference list offshore structures
Name client
Project
Country
Year
Description
SLP Engineering
ATP Tors Garrow
UK
2005/2006
Legs, bracings, pilesleeves, piles
Aker Kvaerner Egersund
Kashagan
Azerbaijan
2005/2006
Lifting pins
Keppel Verolme BV
Trent Jacket
UK
2005
Legs and bracings (profiled)
Heerema Zwijndrecht
De Ruyter
Netherlands
2005
Tubulars (profiled)
Heerema Vlissingen
Cavendish
UK
2005
Jacket legs
Grenland
Alvheim
Norway
2005
Machined ring for buoy
APL
Alvheim
Norway
2005
13 Anchor piles
Aker Verdal
Buzzard
UK
2005
Tubulars (flare & bridge)
Shell Expl. & Prod.
Cutter / NAM K17
UK
2004/2005
2 Sets of monopiles + monotowers
Aker Verdal
Buzzard
UK
2004/2005
Legsections, pilesleeves, piles
Gulf Marine Fabricators
Benguela Belize
Angola
2004
Tubulars/piles
BurntIsland Fabricators
Buzzard
UK
2004
Tubulars
BurntIsland Fabricators
AGIP/Bouri-East
Lybia
2004
Tubulars
Agip KCO
Kashagan
Azerbaijan
2004
Pile-tubulars
Aker Verdal
Ekofisk 2/4M
Norway
2003/2004
Legsections, pilesleeves, piles
Stolt Offshore
Sanha DPP
Angola
2003
Pile sections
Dragados Offshore
Sanha DPP/WPA
Angola
2003
Jacket legs
Bladt Industries A/S
Dong Nini/Cecilie
Denmark
2003
Centre columns/sleeves/piles
Aker Verdal
BP Clair
UK
2002/2003/2004
Legsections, pilesleeves, piles
GrootInt bv
Kizomba
Angola
2002
Legsections/cranepedestal
Sable Offshore Energy
Alma Platform
Canada
2002
Piles
H.H.B.
Valhall 2
Canada
2002
Legsections, pilesleeves, piles
Aker Verdal
Grane
Canada
2001/2002/2003
Legsections, pilesleeves, piles
H.H.B.
HalfDan Phase III
Denmark
2001/2002
Legsections, pilesleeves, piles
Aker Verdal
Kvitebjorn
Norway
2001/2002
Legsections, pilesleeves, piles
Aker Verdal
Valhall
Norway
2001/2002
Legsections, pilesleeves, piles
Saipem
Kvitebjorn
Norway
2001
Follower
H.H.B.
Ringhorne
Norway
2001
Legsections, pilesleeves, piles
K.O.G. Methil
Phillips Jade
UK
2000
Legsections, pilesleeves, piles
Bladt Industries A/S
Maersk Halfdan
Denmark
2000
Legsections, pilesleeves, piles
APL
BANFF FSO
UK
2000
8 Anchor piles
Thyssen-Krupp
Tambar
Norway
2000
Tubulars/piles
13
Reference list offshore structures
Name client
Project
Country
Year
Description
K.O.G. Methil
Texaco Captain
UK
1999/2000
Tubulars/piles
Aker Verdal
Huldra
Norge
1999/2000
Legsections, pilesleeves, piles
H.H.B.
Heimdal
Norway
1999/2000
Legsections, pilesleeves, piles
SABLE-Canada
N-Triumph
Canada
1999
Piles
N.G.T
Terra Nova Canada
Canada
1999
Followers
H.B.W.
Terra Nova Canada
Canada
1999
Anchor piles
Aker Verdal
Eldfisk
Norway
1998/1999
Legsections, pilesleeves, piles
Aker Verdal
Oseberg-South
Norway
1998/1999
Legsections, pilesleeves, piles
Aker Verdal
Oseberg Gass
Norway
1998/1999
Legsections, pilesleeves, piles
Saipem
Eldfisk
Norway
1998
Follower
SABLE-Canada
Thebaud
Canada
1998
Piles
SABLE-Canada
N-Triumph
Canada
1998
Piles
GROOTINT.
Kittiwake Store Fac.
UK
1998
Piles
APL
Pierce Field
UK
1998
Anchor piles
K.O.G. Norway
SIRI Field
Denmark
1997/1998
Jack-up legs
H.H.B.
Shearwater
UK
1997/1998
Legsections, pilesleeves, piles
Aker Verdal
Esso - Jotun
UK
1997/1998
Legsections, pilesleeves, piles
K.O.G. Methil
Shell Galleon
UK
1997
Piles
Aker Verdal
Oseberg East
Norway
1996/1998
Legsections, pilesleeves, piles
BOL
Britannia
UK
1996/1997
Piles
Aker Verdal
Ekofisk 2/4J
Norway
1996
Piles
Aker Verdal
Ekofisk 2/4J
Norway
1996
Buoyancy tanks
Aker Verdal
Ekofisk 2/4J
Norway
1996
Tubulars
Aker Verdal
Ekofisk 2/4X
Norway
1996
Piles
Dragados
Britannia
UK
1995/1996
Tubulars
14
Reference list offshore wind turbine 6 foundations
15
Reference list offshore wind turbine foundations
Name client
Project
Country
Year
Description
No.
Diameter
in production/on order Seaway Heavy Lifting
Beatrice
UK
2016
Pin piles
136
2.2 mtr
Eon UK
Rampion
UK
2015
MP/TP foundations
116
5.75 - 6.5 mtr
Geosea
Galloper
UK
2015
MP/TP foundations
54
7.5 mtr
Statoil-Statkraft
Dudgeon
UK
2014
MP/TP foundations
67
7.0 - 7.4 mtr
Netherlands
2015
Monopiles
48
5.0 mtr
finished Ballast Nedam
Westermeerwind
Geosea
Kentish Flats Extension
UK
2015
Monopiles
15
5.0 mtr
Van Oord
Gemini
Netherlands
2014/2015
Transition pieces
150
5.7 mtr
Van Oord
Gemini
Netherlands
2014/2015
Monopiles
75
7.0 mtr
Van Oord
Luchterduinen
Netherlands
2013/2014
Monopiles
43
5.0 mtr
Northwind
Northwind OWF
Netherlands
2013
Monopiles
73
5.2 mtr
E.ON
Humber Gateway
UK
2013/2014
Transition pieces
57
5.0 mtr
E.ON
Humber Gateway
UK
2013/2014
Monopiles
57
4.8 mtr
Bladt Industries
Anholt
Denmark
2012
Monopiles
24
5.4 mtr
Ambau
Meerwind
Germany
2012
Monopiles
30
5.5 mtr
Van Oord
Teesside off shore windfarm
UK
2011/2012
Transition pieces
27
5.0 mtr
Van Oord
Teesside off shore windfarm
UK
2011/2012
Monopiles
27
4.6 mtr
EON
Amrum Bank
Germany
2012/2013
Transition pieces
80
5.4 mtr
EON
Amrum Bank
Germany
2012/2013
Monopiles
80
6.0 mtr
ABJV
Dan Tysk
Germany
2012
Transition pieces
80
6.3 mtr
ABJV
Dan Tysk
Germany
2012
Monopiles
80
6.0 mtr
MTHojgaard
Lincs
UK
2010/2011
Transition pieces
75
5.0 mtr
MTHojgaard
Lincs
UK
2010/2011
Monopiles
75
4.7 mtr
MTHojgaard
Sheringham Shoal
UK
2009/2010
Transition pieces
88
5.0 mtr
MTHojgaard
Sheringham Shoal
UK
2009/2010
Monopiles
90
4.8 mtr
Vattenvall
Thanet
UK
2008/2009
Transition pieces
100
4.4 mtr
Vattenfall
Thanet
UK
2008/2009
Monopiles
100
4.1 mtr
CSC GmbH
BARD Offshore 1
Germany
2008
Piles
240
3.4 mtr
CSC GmbH
BARD Offshore 1
Germany
2008/2009
Transitions incl. pins
80
5.0 mtr
AKER - OWT
Côte d’Albâtre
France
2008
Piles
21
2.5 mtr
16
Reference list offshore wind turbine foundations
Name client
Project
Country
Year
Description
No.
Diameter
AKER - OWT
Côte d’Albâtre
France
2008
Main column & braces for tripod structures
7 sets
4.5 mtr
MTHojgaard a/s
Gunfleet Sands I
UK
2008
Transition pieces
30
5.0 mtr
MTHojgaard a/s
Gunfleet Sands I
UK
2008
Monopiles
30
4.7 mtr
MTHojgaard a/s
Rhyl Flats
UK
2008
Transition pieces
25
5.0 mtr
MTHojgaard a/s
Rhyl Flats
UK
2008
Monopiles
25
4.8 mtr
MTHojgaard a/s
Robin Rigg
UK
2007
Transition pieces
60
4.6 mtr
MTHojgaard a/s
Robin Rigg
UK
2007
Monopiles
60
4.3 mtr
BARD Engineering
BARD I Test park
Germany
2007
Turmshafts
2
5.5 mtr
MTHojgaard a/s
Lynn & Inner Dowsing
UK
2007
Transition pieces
54
5.1 mtr
MTHojgaard a/s
Lynn & Inner Dowsing
UK
2007
Monopiles
54
4.8 mtr
Smulders Projects
Q7 Project
Netherlands
2007
Transition (hv)
1
4.2 mtr
Smulders Projects
Q7 Project
Netherlands
2007
Monopile (hv)
1
4.0 mtr
Smulders Projects
Q7 Project
Netherlands
2006
Transition pieces
60
4.2 mtr
Smulders Projects
Q7 Project
Netherlands
2006
Monopiles
60
4.0 mtr
BurntIsland Ltd
Beatrice Project
UK
2006
Piles
8
1.9 mtr
Burntisland Ltd
Beatrice Project
UK
2006
Central pipe, legs, pile sleeves
2 sets
5.5 mtr
MTHojgaard a/s
Burbo Project
UK
2006
Transition pieces
25
5.0 mtr
MTHojgaard a/s
Burbo Project
UK
2006
Monopiles
25
4.7 mtr
SLP Engineering
Race Bank Project
UK
2005
Met mast monopile
1
1.9 mtr
SLP Engineering
Docking Shoal Project
UK
2005
Met mast monopile
1
1.4 mtr
Vestas KBR
Barrow
UK
2005
Transition pieces
30
5.1 mtr
Vestas KBR
Barrow
UK
2005
Monopiles
30
4.8 mtr
MTHojgaard a/s
Kentish Flat Project
UK
2004
Transition pieces
30
4.6 mtr
MTHojgaard a/s
Kentish Flat Project
UK
2004
Monopiles
30
4.3 mtr
GE Wind Energy
Arklow Windfarm
Ireland
2003
Transition pieces
7
5.4 mtr
GE Wind Energy
Arklow Windfarm
Ireland
2003
Monopiles
7
5.1 mtr
Vestas/Smulders
North Hoyle Project
UK
2003
Transition pieces
30
4.2 mtr
Vestas/Smulders
North Hoyle Project
UK
2003
Monopiles
30
4.0 mtr
MTHojgaard a/s
Horns Rev, Esbjerg
Denmark
2002
Transition pieces
80
4.3 mtr
MTHojgaard a/s
Horns Rev, Esbjerg
Denmark
2002
Monopiles
80
4.0 mtr
17
Our process organization 7 & technical capabilities
18
12
8
7.1 a
7
6
5
4
3
2
1
9
10
11
Dimensions of principle buildings and storage areas site roermond, 2016 Bay no.
Length (mtr)
Width (mtr)
Height clear (mtr)
1
161
20
9
2
119,6
20
11
3
161
20
11
4
133,4
20
13
5
133,4
20
14
6
133,4
20
13
7
175
25
10
8
167
25
10
9
120
35
20
10
120
35
20
11
60
16
9
12
106
25
12
Storage
Length (mtr)
Width (mtr)
Storage of plate material Bay 6 (under cover)
30
13
Storage of plate material Bay 9 (under cover)
20
35
Storage of plate material Bay 9 (outside)
16
10
Storage of plate material Bay 12 (outside)
30
25
19
1
b
2
site maasvlakte 2, 2017 Bay no.
Length (mtr)
Width (mtr)
Height clear (mtr)
1
486
45
30
2
54
33
28
Storage
Length (mtr)
Width (mtr)
Storage phase 1
625
210
Storage phase 2
625
440
20
7.2
Production layout 2016 site roermond
2015
Harbour
12
8
7
6
5
4
3
2
1
9
10
11
pile production line 1 pile production line 2 monopile production line 1
21
sjaak 1
nick 1
leo
toon 3 isaac 2
wil 2 patrick 1
maan 3 nick 2
daan 2
bas
maan 1
maan 2
jan 1
lodewijk 1
job
daan 1
ada
paul 1 & 2
Stiffeners & attachments
peter
toon 2
theo 1, 2 & 3
nick 3
sjra 1 & 2
rene
toon 1
henny 2
Storage area Plate material
titan lot
wil 3
5 sjaak 2
6
4 12
mat
Storage area Plate material
11 10 9 1 2 7
3 8 isaac 1
Machinery layout 2016 7.3
site roermond
Harbour
rolling inside longitudinal welding cutting outside longitudinal welding inside circumferential welding outside circumferential welding
22
7.4
Redevelopment phase 1 - Production layout 2016 site roermond
site maasvlakte 2
fase 1
Harbour
12
8
7
6
5
4
3
2
1
9
10
11
pile production line 1 pile production line 2 monopile production line 1 monopile production line 2
Harbour
23
Redevelopment phase 1 - Machinery layout 2016 7.5
mat
Storage area Plate material
daan 3
sjaak 1
nick 1
leo
maan 4
toon 3 isaac 2
wil 2 patrick 1
maan 3 nick 2
daan 2
bas
maan 1
maan 2
jan 1
lodewijk 1
job
daan 1
ada
paul 1 & 2
Stiffeners & attachments
peter
toon 2
theo 1, 2 & 3
nick 3
sjra 1 & 2
rene
toon 1
henny 2
Storage area Plate material
titan lot
wil 3
5 sjaak 2
6
4 12
site maasvlakte 2 site roermond
nick 5
rolling inside longitudinal welding cutting outside longitudinal welding inside circumferential welding outside circumferential welding
11 10 9 1 2 7
3 8 isaac 1
monopile production line 2
Harbour
Harbour
nick 4
Harbour
24
7.6
Redevelopment phase 2 - Production layout 2017 site roermond
site maasvlakte 2
fase 2
Harbour
shipment
12
8
7
6
5
4
3
2
1
9
10
11
pile production line 1 pile production line 2 monopile production line 1 monopile production line 2
Harbour
25
Redevelopment phase 2 - Machinery layout 2017 7.7
site maasvlakte 2 site roermond
daan 3
daan 2
sjaak 1 patrick 1
leo
wil 2
bas
maan 4
toon 3
maan 3
isaac 2
maan 1
maan 2
jan 1
lodewijk 1
job
daan 1
ada
paul 1 & 2
Stiffeners & attachments
peter
toon 2
nick 3
sjra 1 & 2
theo 1, 2 & 3
toon 1
rene
wil 3
henny 2
sjaak 2
5 Storage area Plate material
lot
titan
shipment
mat
Storage area Plate material
6
4 12
nick 5
nick 2
rolling inside longitudinal welding cutting outside longitudinal welding inside circumferential welding outside circumferential welding
11 10 9 1 2 7
3 8 isaac 1
monopile production line 2
Harbour
Harbour
nick 4
nick 1
Harbour
26
7.8
Redevelopment phase 3 - Production layout 2017 site roermond
site maasvlakte 2
fase 3
Harbour
shipment
12
8
7
6
5
4
3
2
1
9
10
11
pile production line 1 pile production line 2 monopile production line 1 monopile production line 2
Harbour
27
Redevelopment phase 3 - Machinery layout 2017 7.9
site maasvlakte 2 site roermond
daan 3
daan 2
sjaak 1 patrick 1 sjaak 3 patrick 2
leo
wil 2
wil 1
bas
maan 4
toon 4
toon 3
maan 3
isaac 2
isaac 3
maan 1
maan 2
jan 1
lodewijk 1
job
daan 1
ada
paul 1 & 2
Stiffeners & attachments
peter
toon 2
nick 3
sjra 1 & 2
theo 1, 2 & 3
toon 1
rene
wil 3
henny 2
sjaak 2
5 Storage area Plate material
lot
titan
shipment
mat
Storage area Plate material
6
4 12
nick 5
nick 2
rolling inside longitudinal welding cutting outside longitudinal welding inside circumferential welding outside circumferential welding
11 10 9 1 2 7
3 8 isaac 1
monopile production line 2
Harbour
Harbour
nick 4
nick 1
Harbour
28
- lijn 1 2015 - lijn 1
12
8
7
6
5
4
3
2
1
9
10
11
7
6
Material storage bay 6
7.10
Production line 1: bay no. 7, 8 & 2 12
8
5
4
3
2
1
9
10
site roermond, 2016 “Pretreated” material Rough material milling MAT directly to roller TITAN Material storage bay 6 Rolling TITAN Rough material Inside longitudinal welding SJRA 1 or 2 milling MAT
“Pretreated” material directly to roller TITAN
Weldseam milling TOON 2 Rolling TITAN Outside longitudinal welding PAUL 1 or 2 Inside longitudinal welding SJRA 1 or 2 Assembly & inside circumferential welding THEO 1, 2 or 3 Weldseam milling TOON 2 Milling circumferential weldseam RENE Outside longitudinal welding PAUL 1 or 2 Outside circumferential welding HENNY 2 Assembly & inside circumferential welding THEO 1, 2 or 3 Welding Weldbeads LOT Milling circumferential weldseam RENE Assembly & welding LEO Outside circumferential welding HENNY 2 Transport to Bay 2 Welding Weldbeads LOT Assembly & inside circumferential welding JOB Assembly & welding LEO Milling circumferential weldseam BAS Transport to Bay 2 Outside circumferential welding HENNY 2 Assembly & inside circumferential welding JOB Transport Milling circumferential weldseam BAS Outside circumferential welding HENNY 2 Transport
29
11
- lijn 2 2015 - lijn 2 Material storage bay 12
7.11
12
8
7
6
5
4
3
2
1
9
10
11
7
6
Material storage bay 6
Production line 2 & 3: bay no. 4, 5, 6 & 12
“Pretreated” material directly to roller SJAAK site roermond,“Rough” 2016 material milling ADA Rolling SJAAK 2
Material storage bay 12
12
8
5
4
3
2
1
9
10
“Pretreated” material directly to roller JAN Material storage bay 6
Inside longitudinal welding WIL 3 “Pretreated” material directly Rolling JAN to roller SJAAK “Rough” material Weldseam milling TOON 1 milling ADA Rolling SJAAK 2 Outside longitudinal welding ISAAC 1
“Pretreated” material directly to roller JAN
Inside longitudinal welding WIL 3 Rolling JAN Transport to Bay 4
Weldseam milling TOON 1 Transport to Bay 5
Outside longitudinal welding ISAAC 1 Assembly & inside circumferential Assembly & inside circumferential welding NICK 3 welding LODEWIJK 1 Milling circumferential weldseam Transport to Milling Bay 4 circumferential weldseam Transport to Bay 5 MAAN 2 MAAN 1 Assembly & inside circumferential Assembly & inside circumferential Outside circumferential weldseam welding NICK Outside 3 circumferential weldseamwelding LODEWIJK 1 DAAN 1 PETER Transport
Milling circumferential weldseam Transport MAAN 2
Milling circumferential weldseam MAAN 1
Outside circumferential weldseam DAAN 1
Outside circumferential weldseam PETER
Transport
Transport
30
11
- lijn 3 2015 - lijn 3
12
8
7
6
5
4
3
2
1
9
10
11
7
6
Material storage bay 10
7.12
Production line 4: bay no. 9 & 10
“Pretreated” material directly to roller SJAAK 1
a
12
8
5
4
3
2
1
9
10
site roermond, 2016 Inside longitudinal welding WIL 2 Weldseam milling TOON 3
Material storage bay 10
“Pretreated” material directly to roller SJAAK 1 Outside longitudinal welding ISAAC 2
Outside longitudinal welding welding WIL 2 Inside longitudinal PATRICK 1 Weldseam milling TOON 3
Assembly & inside circumferential welding NICK 1 or 2 Outside longitudinal welding Milling circumferential weldseam MAAN 3 ISAAC 2
Outside longitudinal welding PATRICK 1
Outside circumferential welding DAAN 2 Assembly & inside circumferential welding NICK 1 or 2 Transport Milling circumferential weldseam MAAN 3 Outside circumferential welding DAAN 2 Transport
31
11
2017 - lijn 3 2017 - lijn 3
12
8
7
6
5
4
3
2
1
9
10
11
8 7 6 5 4material 3 2 1directly 9 10 “Pretreated” to roller SJAAK 3
11
Material storage bay 10
7.14 b
Production line 4 & 5: bay no. 9 & 10 & Maasvlakte 2 “Pretreated” material directly to roller SJAAK 1
12
sites roermond/maasvlakte 2, 2017
Inside longitudinal welding WIL 2 Inside longitudinal welding WIL 1 Material storage bay 10 Weldseam milling TOON 3 “Pretreated” material directly to roller SJAAK 1 Outside longitudinal welding ISAAC 2 or PATRICK 1 Inside longitudinal welding WIL 2
Weldseam milling TOON 4 “Pretreated” material directly to roller SJAAK 3 Outside longitudinal welding ISAAC 3 or PATRICK 2 Inside longitudinal welding WIL 1
Shipment to Sif Maasvlakte 2 Weldseam milling TOON 3 Weldseam milling TOON 4 Outside&longitudinal welding Assembly inside circumferential ISAAC 2 or PATRICK 1 welding NICK 1 or 2
Outside&longitudinal welding Assembly inside circumferential ISAAC 3 or PATRICK 2 welding NICK 4 or 5
Shipment to Sif Maasvlakte 2 Milling circumferential weldseam Milling circumferential weldseam MAAN 3 MAAN 4 Assembly & inside circumferential Outside circumferential welding welding NICK 1 or 2 DAAN 2
Assembly & inside circumferential Outside circumferential welding welding NICK 4 or 5 DAAN 3
Milling circumferential weldseam Milling circumferential weldseam Transport MAAN 3 MAAN 4 Outside circumferential welding DAAN 2
Outside circumferential welding DAAN 3 Transport
32
11
10
9
7.15 a
1
2
3
4
5
6
7
8
12
Crane capacity inside buildings site roermond Crane
Type
No.
Capacity (ton)
Hook height (mtr)
Bay no. 1
Overhead
4
10
7
Bay no. 2
Overhead
7
80
9
Bay no. 3
Overhead Overhead Overhead
1 2 2
16 20 64
9 9 9
Bay no. 4
Overhead Overhead
1 3
64 80
10 * 10 *
Bay no. 5
Overhead
5
80
12 *
Bay no. 6
Overhead Overhead
3 1
32 64
10 10
Bay no. 7
Overhead Overhead
1 3
16 32
7 7
Bay no. 8
Overhead Overhead
2 1
64 32
7 7
Bay no. 9
Overhead
5
200
16 **
Bay no. 10
Overhead Overhead
4 1
80 50
16 16
Bay no. 11
Overhead
1
10
7
Bay no. 12
Overhead
3
50
8
Bay no. 14
Overhead Overhead
2 1
10 40
* Lifting capacity for shipment: 720 ton ** Lifting capacity for shipment: 940 ton With aid of roll-off method: 1.400 ton
33
1
b
2
site maasvlakte 2 Crane
Type
No.
Capacity (ton)
Hook height (mtr)
Bay 1
Overhead
4
250
20
Bay 2
Overhead
1
80
20
34
7.16
Crane capacity outside buildings site roermond Crane Storage
Type
No.
Capacity (ton)
Hook height (mtr)
Gantry 1
1
50
9
35
7.17 a
Facilities construction sites site roermond Official port name
Willem Alexander Haven
Access to yard
Mijnheerkensweg – Roermond
Profile quay section at load-out point
Sheet piling
Inter link between quay and barge
Steel wire rope
Water depth in front of quay
3,8 mtr
Quay top to river bottom
8,0 mtr
Mooring facilities on quay: Type
Bollards
Maximum
12
Pull force
10 ton
Max. dimensions for barge handling along quay: Width/length
14/17 mtr
Number of barges on yard at one time
Max. 4
Loading/unloading
With overhead cranes
36
b
site maasvlakte 2 Official port name
Prinses Arianehaven and Prinses Margriethaven
Access to yard
Europaweg, Maasvlakte 2 Rotterdam
Deepsea quay Direct acces to the North Sea Dedicated heavy lift quay length
400 mtr
Available 24/7 Terminal storage area
400.000 m2
SPMT’s on site Allowed ground bearing pressure quay
10 ton/m2
Water depth in front of quay
NAP -23 mtr
Nautical water depth in front of quay
NGD NAP 16,5 mtr
Ground level
NAP +5,1 mtr
Berth for installation vessels and jack-up facilities with a draught up to 16,5 mtr and jack-ups up to 8 mtr from the quay side Loading/unloading
With crawler cranes, if required
Harbour basin Length
108 mtr
Width
28,5 mtr
Depth
NGD 6,1 mtr
Max. dimension barge
22,8 x 90 mtr
Mechanical production Total production area
25.000 m2
Overhead lifting capacity
4 x 250 ton
Lifting height
23 mtr
Surface treatment Shot blasting/painting hall
122 x 90 x 14,5 mtr
Climate control
up to 40°C
Specially designed rotating equipment Environment approved suction
37
7.18
Facilities storage/load-out site hoboken, belgium (smulders facility) Crane capacity Type
Capacity (ton)
Hook height (mtr)
Span (mtr)
Arm length (mtr)
Gantry crane M10
650
74,2
125
Tower crane M2
240
43
50
Tower crane M6
240
50
50
Covered area 60.000 m3
Harbour basin Length Width Depth
59 mtr, of which 47 mtr within reach of gantry crane 40 mtr 2-8 mtr, tidal NAP
Dock Length Width Depth
485 mtr, dividable into 2 sections 65 mtr 12,2 mtr
Mechanical production Total production area
24.320 m2, spread over two production halls: Titan hall: 240 x 40 x 20 (lxbxh) mtr Albert hall: 320 x 46 x 36 (lxbxh) mtr Overhead lifting capacity 4 x 50 ton + 2 x 16 ton Lifting height 17 mtr Roof opening in 12 sections, giving access to gantry crane with 450 ton lifting capacity Surface treatment Shot blasting/painting cabin Inside lifting capacity Climate control Specially designed rotating equipment Environmentally approved suction
36 x 8 x 8 mtr, expandable in sections up to 72 mtr in length 200-450 ton Up to 40°C
38
8 Our qualified workforce 8.1
Salaried personnel • Managerial/commercial/financial/administration • Procurement • Engineering • Field supervision • Quality assurance • Production planning Total: 48
8.2
Hourly paid direct labour • Welder 6G • Other welders SMAW • Operators SAW • Platers/structural • Caulkers/chipper (incl. burners) • Crane drivers/internal transport • Mechanical fitters • Helpers/craft assistants • Electricians • Plumbers • Shot blasters/painters • Quality control • Others: machine operators • Stores Total: 153
8.3
Flex workers • 50 till 255
39
9 Powerful cooperations Plate material Dillinger Hütte
Germany & France
Voestalpine AG
Austria
Salzgitter AG
Germany
NSSMC
Japan
Posco
Korea
Weld consumables ESAB
The Netherlands
Smitweld
The Netherlands
Oerlikon
The Netherlands
NDT P.T.S.
United Kingdom
Vincotte
The Netherlands
RTD
The Netherlands
Secundary steel & outfitting Smulders Projects
Belgium
Transport Rederij De Jong
The Netherlands
Boomsma Shipping bv
The Netherlands
Floating Cranes Bonn & Mees
The Netherlands
40
Labour regulations 10 and work conditions 10.1
Labour agreements There are no local agreements. There have been no strikes since company foundation.
10.2
Working arrangements Normal working hours office personnel: • 40 hours per week, 5 days • partly from 07.30 till 16.30 • partly from 08.00 till 17.00 Working hours factory personnel 2 shifts: 40 hours per week, 5 days • shift 1: from 07.30 till 16.15 • shift 2: from 16.15 till 01.00 3 shifts: 40 hours per week, 5 days • shift 1: from 06.00 till 14.30 • shift 2: from 14.00 till 22.30 • shift 3: from 22.00 till 06.30 Weekend shifts can be arranged when necessary on short notice. Annual holidays: 25
41
11 Accessibility 11.1
Head office, Roermond Time table to international airports by car From Roermond to Amsterdam Airport Schiphol
2,5 hours
From Roermond to Rotterdam The Hague Airport
2 hours
From Roermond to Brussels Airport
1,5 hours
From Roermond to Düsseldorf Airport
1 hour
From Roermond to Eindhoven Airport
45 minutes
From Roermond to Maastricht Aachen Airport
45 minutes
Time table to international airports by train From Roermond to Amsterdam Airport Schiphol
2,5 hours
From Roermond to Brussels Airport
2 hours
From Roermond to Düsseldorf Airport
1 hour
Distance to main motorways Sif is situated approx. 5 km from main motorways to Eindhoven/Amsterdam, Maastricht/Brussels and Venlo/Düsseldorf. Railway station Roermond Central Station is approx. 5 minutes by car from our company.
42
11.2
Site Maasvlakte 2 Time table to international airports by car From Maasvlakte 2 to Amsterdam Airport Schiphol
1 hour
From Maasvlakte 2 to Rotterdam The Hague Airport
40 minutes
From Maasvlakte 2 to Brussels Airport
2 hours
From Maasvlakte 2 to Düsseldorf Airport
2,5 hours
From Maasvlakte 2 to Eindhoven Airport
1,5 hours
From Maasvlakte 2 to Maastricht Aachen Airport
2 hours 15 minutes
Time table to international airports by public transport From Maasvlakte 2 to Amsterdam Airport Schiphol
2 hours
From Maasvlakte 2 to Rotterdam The Hague Airport
1,5 hours
From Maasvlakte 2 to Brussels Airport
3,5 hours
From Maasvlakte 2 to Düsseldorf Airport
4,5 hours
Distance to main motorways Sif Maasvlakte 2 is located directly at Europaweg/N15, which continues into A15 EuropoortRotterdam. The A15 connects to main motorways to Rotterdam/Amsterdam, Rotterdam/ Antwerp and Rotterdam/Nijmegen. Railway station Closest railway station in Hoek of Holland is approx. 30 minutes with public transport. Rotterdam Central Station ia approx. 40 minutes by car.
43
General 12 contact information 1.1
Company name
Sif Netherlands bv
Location
Industrial park Willem Alexander
Industrial area code
1379
Office address
Mijnheerkensweg 33, 6041 TA, Roermond
Postal address
P.O. Box 522, 6040 AM, Roermond
Country
The Netherlands
Telephone number
+31 475 385 777
Fax number
+31 475 318 742
E-mail address
[email protected]
Website
www.sif-group.com
Country of registration
The Netherlands
Registration office
Chamber of Commerce Roermond
Registration number
130 27 369
VAT-number
NL802807458B01
Contact for inquiries Mr. J. Bruggenthijs CEO E-mail:
[email protected] Mr. M. Kurstjens CCO E-mail:
[email protected] Mr. R. Jongen Commercial Manager Offshore Wind E-mail:
[email protected] Mr. P. Welters Commercial Manager Oil & Gas E-mail:
[email protected]
44
Disclaimer Unauthorized or improper use of the document or its contents can result in a breach of intellectual property rights, regulations in respect of privacy, publication and/or communication in the broadest sense of the word. You are responsible for all content you duplicate from this document. It is forbidden to publish or distribute copyrighted works or other information presented in this document without explicit approval from Sif. We cannot guarantee that the published information is suitable for the purpose for which you have consulted it. All information is offered in a state where they stand and without any (implicit) guarantee or warranty concerning the accuracy, fitness for a particular purpose or otherwise. Despite the continuous care and attention we devote to the content of this document, it is possible that the information published here is incomplete or incorrect. Information and related materials are subject to change without notice. Sif cannot be held liable for the consequences of such changes to or terminations of this document. © Sif Netherlands bv 06.2016
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