Integrative Production Technology for High-Wage Countries

Christian Brecher Editor

Integrative Production Technology for High-Wage Countries

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Editor Christian Brecher Werkzeugmaschinenlabor (WZL) der RWTH Aachen Lehrstuhl für Werkzeugmaschinen Steinbachstraße 19 52074 Aachen Nordrhein-Westfalen Germany [email protected]

The Cluster of Excellence “Integrative Production Technology for High-Wage Countries” has been funded by the German Research Foundation (DFG) as part of the Excellence Initiative. The authors wish to thank the DFG for their support. ISBN 978-3-642-21066-2 e-ISBN 978-3-642-21067-9 DOI 10.1007/978-3-642-21067-9 Springer Heidelberg Dordrecht London New York Library of Congress Control Number: 2011944180 © Springer-Verlag Berlin Heidelberg 2012 This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilm or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted only under the provisions of the German Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Springer. Violations are liable to prosecution under the German Copyright Law. The use of general descriptive names, registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Cover design: eStudio Calamar S.L. Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com)

Preface

CEO of the Cluster of Excellence “Integrative Production Technology for High-Wage Countries”

This book summarizes the recent findings in basic research fields of the Cluster of Excellence “Integrative Production Technology for High-Wage countries” that provide answers to the question how future production in high-wage countries can turn out to be both sustainable and succesful. As part of a targeted production oriented research the challenging dimensions of a manufacturing company have to be examined in a holistic manner. In the framework of integrated production technology these cannot be examined separately but have to be considered comprehensively. Even today, the research results show that the integrative approach and working method holds great potential for the future. The implementation of such a research approach is associated with an initial effort that pushes forward the crosslinking of different actors, allowing to identify synergies and fully exploit them. The coming years will therefore stand more than ever under the theme of strategic and structural alignment of material and production research in Aachen: The Excellence Initiative will set the course for a research program until 2017 that will greatly benefit from the initial efforts already taken. The research program defined in the running Cluster of Excellence with focus on individualization, virtualization, integrated technologies and self-optimization of production sets the framework for integrative research approaches to follow in the future. The aim of this book is to present the Cluster of Excellence as a whole and emphasize the innovative character of the presented research whose detailed results are further described in renown technical publications. They clearly show that integrativity in production technology can only be realised with an integrative approach in research. I want to thank all the scientists for their extraordinary results and the German Research Foundation (DFG) for the funding of the work described in the Cluster of Excellence “Integrative Production Technology for High-Wage Countries.” Aachen

Christian Brecher

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Preface Rector of RWTH Aachen University

Innovation—Production Engineering—Aachen: Since many decades, this triad represents the excellent research at RWTH Aachen University. Together with its production research institutes, RWTH Aachen University provides a sound basis for nationally and internationally acknowledged innovations, which have been transferred into industrial practice numerous times. Amongst others, its production research has significantly contributed to the fact that RWTH Aachen University today has the highest level of third-party funding in Germany (in terms of grantings) and came first in the Excellence Initiative of the German Research Foundation. The success of RWTH Aachen University is also the success of its institutes and professors, which complement each other to an outstanding extent—especially in the field of production research. One of this strong network’s achievements is the Cluster of Excellence “Integrative Production Technology for High-Wage Countries”. Due to its structural aim, it has changed and will continue changing the participating institutes while continuously enhancing the collaboration among the involved production research institutes. The Cluster of Excellence involves more than 20 professors of RWTH Aachen University from the fields of material science and production research as well as numerous affiliated institutes like for example of the Fraunhofer Gesellschaft. Together they contribute to securing employment-relevant industrial production in high-wage countries and thus eventually to securing Germany’s wealth as well. The research carried out in the Cluster of Excellence therefore focuses on economically relevant products, which are successfully being produced in Germany. The solution of the issues, which the cluster addresses in a fundamental manner, requires a novel understanding of product and production interrelations. Hence, the Cluster of Excellence aims for developing the fundamentals of a sustainable, production research-oriented strategy and theory as well as the required technologies. I am happy that with this publication, the extraordinary results of the Cluster of Excellence are made accessible to a broad audience. I personally would like to thank all of the participants, who have contributed to the articles and to the realisation of this book with outstanding commitment. I wish the Cluster of Excellence “Integrative Production Technology for High-Wage Countries” all the best in the future. Aachen

Ernst Schmachtenberg

Contents

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Christian Brecher, Wilhelm Oliver Karmann and Stefan Kozielski

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Integrative Production Technology for High-wage Countries . . . . . . . . Christian Brecher, Sabina Jeschke, Günther Schuh, Susanne Aghassi, Jens Arnoscht, Fabian Bauhoff, Sascha Fuchs, Claudia Jooß, Oliver Karmann, Stefan Kozielski, Simon Orilski, Anja Richert, Andreas Roderburg, Michael Schiffer, Johannes Schubert, Sebastian Stiller, Stefan Tönissen and Florian Welter

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Individualised Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Günther Schuh, Marek Behr, Christian Brecher, Andreas Bührig-Polaczek, Walter Michaeli, Robert Schmitt, Jens Arnoscht, Arne Bohl, Damien Buchbinder, Jan Bültmann, Andrei Diatlov, Stefanie Elgeti, Werner Herfs, Christian Hinke, Andreas Karlberger, Daniel Kupke, Michael Lenders, Christopher Nußbaum, Markus Probst, Yann Queudeville, Jerome Quick, Henrich Schleifenbaum, Michael Vorspel-Rüter and Christian Windeck

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Virtual Production Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Wolfgang Schulz, Christian Bischof, Kirsten Bobzin, Christian Brecher, Thomas Gries, Sabina Jeschke, Achim Kampker, Fritz Klocke, Torsten Kuhlen, Günther Schuh, Markus Apel, Tim Arping, Nazlim Bagcivan, Markus Bambach, Thomas Baranowski, Stephan Bäumler, Thomas Beer, Stefan Benke, Thomas Bergs, Peter Burggräf, Gustavo Francisco Cabral, Urs Eppelt, Patrick Fayek, Marcel Fey, Bastian Franzkoch, Stephan Freyberger, Lothar Glasmacher, Barbara Heesel, Thomas Henke, Werner Herfs, Ulrich Jansen, Tatyana Kashko, Sergey Konovalov, Britta Kuckhoff, Gottfried Laschet, Markus Linke, Wolfram Lohse, Tobias Meisen, Meysam Minoufekr, Jan Nöcker, Ulrich Prahl, Hendrik Quade, Matthias Rasim, Marcus Rauhut, Rudolf Reinhard, Jan Rosenbaum, Eduardo Rossiter, Daniel Schilberg, Georg J. Schmitz, Johannes Triebs, Hagen Wegner and Cathrin Wesch-Potente vii

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Contents

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Hybrid Production Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 Gerhard Hirt, Wolfgang Bleck, Kirsten Bobzin, Christian Brecher, Andreas Bührig-Polazcek, Edmund Haberstroh, Fritz Klocke, Peter Loosen, Walter Michaeli, Reinhart Poprawe, Uwe Reisgen, Kristian Arntz, Nazlim Bagcivan, Markus Bambach, Stephan Bäumler, Stefan Beckemper, Georg Bergweiler, Tobias Breitbach, Steffen Buchholz, Jan Bültmann, Jörg Diettrich, Dennis Do-Khac, Stephan Eilbracht, Michael Emonts, Dustin Flock, Kai Gerhardt, Arnold Gillner, Alexander Göttmann, Oliver Grönlund, Claudia Hartmann, Daniel Heinen, Werner Herfs, Jan-Patrick Hermani, Jens Holtkamp, Todor Ivanov, Matthias Jakob, Andreas Janssen, Andreas Karlberger, Fritz Klaiber, Pia Kutschmann, Andreas Neuß, Ulrich Prahl, Andreas Roderburg, Chris-Jörg Rosen, Andreas Rösner, Alireza Saeed-Akbari, Micha Scharf, Sven Scheik, Markus Schleser, Maximilian Schöngart, Lars Stein, Marius Steiners, Jochen Stollenwerk, Babak Taleb Araghi, Sebastian Theiß and Johannes Wunderle

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Self-optimising Production Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697 Robert Schmitt, Christian Brecher, Burkhard Corves, Thomas Gries, Sabina Jeschke, Fritz Klocke, Peter Loosen, Walter Michaeli, Rainer Müller, Reinhard Poprawe, Uwe Reisgen, Christopher M. Schlick, Günther Schuh, Thomas Auerbach, Fabian Bauhoff, Marion Beckers, Daniel Behnen, Tobias Brosze, Guido Buchholz, Christian Büscher, Urs Eppelt, Martin Esser, Daniel Ewert, Kamil Fayzullin, Reinhard Freudenberg, Peter Fritz, Sascha Fuchs, Yves-Simon Gloy, Sebastian Haag, Eckart Hauck, Werner Herfs, Niklas Hering, Mathias Hüsing, Mario Isermann, Markus Janßen, Bernhard Kausch, Tobias Kempf, Stephan Kratz, Sinem Kuz, Matthis Laass, Juliane Lose, Adam Malik, Marcel Ph. Mayer, Thomas Molitor, Simon Müller, Barbara Odenthal, Alberto Pavim, Dirk Petring, Till Potente, Nicolas Pyschny, Axel Reßmann, Martin Riedel, Simone Runge, Heiko Schenuit, Daniel Schilberg, Wolfgang Schulz, Maik Schürmeyer, Jens Schüttler, Ulrich Thombansen, Dražen Veselovac, Matthias Vette, Carsten Wagels and Konrad Willms

7

Integrative Business and Technology Cases . . . . . . . . . . . . . . . . . . . . . . . . 987 Christian Brecher, Achim Kampker, Fritz Klocke, Peter Loosen, Walter Michaeli, Robert Schmitt, Günther Schuh, Thomas Auerbach, Arne Bohl, Peter Burggräf, Sascha Fuchs, Max Funck, Alexander Gatej, Lothar Glasmacher, Julio Aguilar, Robert Guntlin, Ulrike Hecht, Rick Hilchner, Mario Isermann, Stephan Kratz, Matthis Laass, Meysam Minoufekr, Valentin Morasch, Andreas Neuß, Christian Niggemann, Jan Noecker, Till Potente, André Schievenbusch, Georg J. Schmitz, Stephan Schmitz, Jochen Stollenwerk, Dražen Veselovac, Cathrin Wesch-Potente and Johannes Wunderle

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077

List of Contributors

Dipl.-Inform. Susanne Aghassi Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Julio Aguilar ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dr. rer. nat. Markus Apel ACCESS e.V., Intzestr. 5, 52072 Aachen, e-mail: [email protected] Dr.-Ing. Jens Arnoscht Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Kristian Arntz Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Tim Arping Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Thomas Auerbach Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Nazlim Bagcivan Lehrstuhl für Oberflächentechnik im Maschinenbau der RWTH Aachen, Templergraben 55, 52062 Aachen, Germany e-mail: [email protected]

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List of Contributors

Dr.-Ing. Markus Bambach Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Thomas Baranowski Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Fabian Bauhoff Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Stephan Bäumler Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Stefan Beckemper Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Marion Beckers Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] M.Sc. Thomas Beer Rechen- und Kommunikationszentrum RWTH Aachen (RZ), Dienstgebäude Seffenter Weg 23, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Daniel Behnen Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Prof. Ph.D. Marek Behr Lehrstuhl für Computergestützte Analyse Technischer Systeme der RWTH Aachen, Schinkelstr. 2, 52062 Aachen, e-mail: [email protected] Dr.-Ing. Stefan Benke ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dr.-Ing. Thomas Bergs Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Georg Bergweiler Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected]

List of Contributors

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Dr.-Ing. Stephan Bichmann Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Prof. Ph.D. Christian Bischof Rechen- und Kommunikationszentrum RWTH Aachen (RZ), Dienstgebäude Seffenter Weg 23, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Wolfgang Bleck Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Kirsten Bobzin Lehrstuhl für Oberflächentechnik im Maschinenbau der RWTH Aachen, Templergraben 55, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Wirt. Ing. Arne Bohl Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Christian Brecher Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Tobias Breitbach Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Dipl.-Wirt.-Ing. Tobias Brosze Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Damien Buchbinder Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Guido Buchholz Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Steffen Buchholz Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected]

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List of Contributors

Prof. Dr.-Ing. Andreas Bührig-Polaczek Gießerei-Institut der RWTH Aachen, Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Jan Bültmann Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Peter Burggräf Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Christian Büscher IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] M.Eng. Gustavo Francisco Cabral Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Burkhard Corves Institut für Getriebetechnik und Maschinendynamik der RWTH Aachen, Eilfschornsteinstr. 18, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Andrei Diatlov Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Jörg Diettrich Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dennis Do-Khac Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Stephan Eilbracht Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Stefanie Elgeti Lehrstuhl für Computergestützte Analyse Technischer Systeme der RWTH Aachen, Schinkelstr. 2, 52062 Aachen, Germany e-mail: [email protected]

List of Contributors

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Dr.-Ing. Michael Emonts Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Urs Eppelt Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dr.Ing. Dipl.Kfm. Martin Esser Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Daniel Ewert IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Patrick Fayek Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Dr.-Ing. Kamil Fayzullin, M.O.R. Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Marcel Fey Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dustin Flock Lehr- und Forschungsgebiet Kautschuktechnologie der RWTH Aachen, Templergraben 55, 52056 Aachen, Germany e-mail: [email protected] Dr.-Ing. Bastian Franzkoch Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Reinhard Freudenberg Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Stephan Freyberger Gießerei-Institut der RWTH Aachen, Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected]

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List of Contributors

Dipl.-Inform. Peter Fritz Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Sascha Fuchs Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Max Funck Lehrstuhl für Technologie Optischer Systeme der RWTH Aachen, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Alexander Gatej Lehrstuhl für Technologie Optischer Systeme der RWTH Aachen, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Kai Gerhardt Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Dr.-Ing. Arnold Gillner Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Inform. Lothar Glasmacher Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Yves-Simon Gloy Institut für Textiltechnik der RWTH Aachen, OttoBlumenthal-Str. 1, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Alexander Göttmann Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Dipl.-Wirt. Ing. Thomas Gries Institut für Textiltechnik der RWTH Aachen, Otto-Blumenthal-Str. 1, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Oliver Grönlund Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected]

List of Contributors

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Robert Guntlin ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Sebastian Haag Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Edmund Haberstroh Lehr- und Forschungsgebiet Kautschuktechnologie der RWTH Aachen, Templergraben 55, 52056 Aachen, Germany e-mail: [email protected] Dipl.-Ing. (FH) Claudia Hartmann Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Eckart Hauck IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Ulrike Hecht ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Barbara Heesel Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Daniel Heinen Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Thomas Henke Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Dr.-Ing. Werner Herfs Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Niklas Hering Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Jan- Patrick Hermani Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected]

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List of Contributors

Dipl.-Ing. Rick Hilchner Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Christian Hinke Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Gerhard Hirt Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Dr.-Ing. Jens Holtkamp Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Mathias Hüsing Institut für Getriebetechnik und Maschinendynamik der RWTH Aachen, Eilfschornsteinstr. 18, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Mario Isermann Fraunhofer Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Todor Ivanov Gießerei-Institut der RWTH Aachen, Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Matthias Jakob Gießerei-Institut der RWTH Aachen, Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Ulrich Jansen Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Markus Janßen Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr. rer. nat. Sabina Jeschke IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected]

List of Contributors

xvii

Claudia Jooß M.A. IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Achim Kampker Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Andreas Karlberger Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Wilhelm Oliver Karmann Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl. Math. Tatyana Kashko Lehrstuhl für Oberflächentechnik im Maschinenbau der RWTH Aachen, Templergraben 55, 52062 Aachen, Germany e-mail: [email protected] Dr.-Ing. Bernhard Kausch Institut für Arbeitswissenschaft der RWTH Aachen, Bergdriesch 27, 52062 Aachen, Germany e-mail: [email protected] Dr.-Ing. Tobias Kempf Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] M.Sc. Fritz Klaiber Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Dr. h.c. Fritz Klocke Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] M.Sc. Sergey Konovalov Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Dr.-Ing. Dipl.-Wirt Ing. Stefan Kozielski Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected]

xviii

List of Contributors

Dipl.-Ing. Stephan Kratz Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Britta Kuckhoff Institut für Textiltechnik der RWTH Aachen, OttoBlumenthal-Str. 1, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr. rer. nat. Torsten Kuhlen Rechen- und Kommunikationszentrum RWTH Aachen (RZ), Dienstgebäude Seffenter Weg 23, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Daniel Kupke Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, e-mail: [email protected] Dipl.-Ing. Pia Kutschmann Lehrstuhl für Oberflächentechnik im Maschinenbau der RWTH Aachen, Templergraben 55, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Sinem Kuz Institut für Arbeitswissenschaft der RWTH Aachen, Bergdriesch 27, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. (FH) Matthis Laass Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Gottfried Laschet ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dr.-Ing. Dipl.Kfm. Markus Linke Institut für Textiltechnik der RWTH Aachen, Otto-Blumenthal-Str. 1, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Wolfram Lohse Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr. rer. nat. Peter Loosen Lehrstuhl für Technologie Optischer Systeme der RWTH Aachen und Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected]

List of Contributors

xix

Dipl.-Ing. Juliane Lose Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Adam Malik Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Marcel Ph. Mayer Institut für Arbeitswissenschaft der RWTH Aachen, Bergdriesch 27, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Alexander Meckelnborg Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Tobias Meisen IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Dr.-Ing. E.h. Walter Michaeli Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Meysam Minoufekr Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] M.Sc. Thomas Molitor Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Valentin Morasch Lehrstuhl für Technologie Optischer Systeme der RWTH Aachen, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Rainer Müller Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Simon Müller Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected]

xx

List of Contributors

Dipl.-Ing. Andreas Neuß Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Christian Niggemann Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Jan Nöcker Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Christopher Nußbaum Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Barbara Odenthal Institut für Arbeitswissenschaft der RWTH Aachen, Bergdriesch 27, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Wirt. Ing. Simon Orilski Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] M.Eng. Alberto Pavim Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr. Dirk Petring Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr. rer. nat. Reinhart Poprawe M.A. Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Till Potente Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Ulrich Prahl Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected]

List of Contributors

xxi

Dipl. Math. Markus Probst Lehrstuhl für Computergestützte Analyse Technischer Systeme der RWTH Aachen, Schinkelstr. 2, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Wirt. Ing. Nicolas Pyschny Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Hendrik Quade Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Yann Queudeville Gießerei-Institut der RWTH Aachen, Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. oec. Jerome Quick Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Matthias Rasim Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Dipl.-Phys. oec. Marcus Rauhut Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl. Math. Rudolf Reinhard IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Uwe Reisgen Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Axel Reßmann Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dr. Anja Richert IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected]

xxii

List of Contributors

Dipl.-Ing. Martin Riedel Institut für Getriebetechnik und Maschinendynamik der RWTH Aachen, Eilfschornsteinstr. 18, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Andreas Roderburg Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. M.Eng. Dipl.-Kfm. Chris- Jörg Rosen Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Jan Rosenbaum ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Andreas Rösner Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] M.Sc. Eduardo Rossiter Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Math. Simone Runge Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] M.Sc. Alireza Saeed-Akbari Institut für Eisenhüttenkunde der RWTH Aachen, Intzestr. 1, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Micha Scharf Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Sven Scheik Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Heiko Schenuit Institut für Textiltechnik der RWTH Aachen, OttoBlumenthal-Str. 1, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. André Schievenbusch ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected]

List of Contributors

xxiii

Dipl.-Wirt. Ing. Michael Schiffer Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Daniel Schilberg IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Wirt. Ing. Henrich Schleifenbaum Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Markus Schleser Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Dipl.-Wirt. Ing. Christopher M. Schlick Institut für Arbeitswissenschaft der RWTH Aachen, Bergdriesch 27, 52062 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Robert Schmitt Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr. rer. nat. Georg J. Schmitz ACCESS e.V., Intzestr. 5, 52072 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Stephan Schmitz Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Maximilian Schöngart Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Phys. Dipl.-Wirt. Phys. Johannes Schubert Fraunhofer-Institut für Produktionstechnologie IPT, Steinbachstr. 17, 52074 Aachen, Germany e-mail: [email protected] Prof. Dr.-Ing. Dipl.-Wirt. Ing. Günther Schuh Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected]

xxiv

List of Contributors

Prof. Dr. rer. nat. Wolfgang Schulz Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Maik Schürmeyer Forschungsinstitut für Rationalisierung (FIR) e. V. an der RWTH Aachen, Pontdriesch 14-16, 52062 Aachen, Germany e-mail: [email protected] Dr. rer. nat. Jens Schüttler Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Lars Stein Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, e-mail: [email protected] Dipl.-Ing. Marius Steiners Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Sebastian Stiller Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Jochen Stollenwerk Lehrstuhl für Technologie Optischer Systeme der RWTH Aachen und Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Babak Taleb Araghi Institut für Bildsame Formgebung der RWTH Aachen, Intzestr. 10, 52056 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Sebastian Theiß Lehrstuhl für Oberflächentechnik im Maschinenbau der RWTH Aachen, Templergraben 55, 52062 Aachen, Germany e-mail: [email protected] M.Sc. Dipl.-Ing. (FH) B. Eng. (hon) Ulrich Thombansen Fraunhofer-Institut für Lasertechnik ILT, Steinbachstr. 15, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dipl.-Wirt.Ing. Stefan Tönissen Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52064 Aachen, Germany e-mail: [email protected]

List of Contributors

xxv

Dipl.-Ing. Johannes Triebs Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Dražen Veselovac Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Wirt. Ing. Matthias Vette Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Michael Vorspel-Rüter Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Inform. Carsten Wagels Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dr.-Ing. Hagen Wegner Werkzeugmaschinenlabor WZL der RWTHAachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Florian Welter M.A. IMA/ZLW & IfU der RWTH Aachen, Dennewartstr. 27, 52068 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Cathrin Wesch-Potente Werkzeugmaschinenlabor WZL der RWTH Aachen, Steinbachstr. 19, 52074 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Konrad Willms Institut für Schweißtechnik und Fügetechnik der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Christian Windeck Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected] Dipl.-Ing. Johannes Wunderle Institut für Kunststoffverarbeitung (IKV) in Industrie und Handwerk an der RWTH Aachen, Pontstr. 49, 52062 Aachen, Germany e-mail: [email protected]