Instructions for use Everest® Therm 4180

Always be on the safe side.

Sales:

KaVo Dental GmbH Bismarckring 39 D-88400 Biberach Tel. +49 7351 56-0 Fax +49 7351 56-1488

Manufacturer:

Kaltenbach & Voigt GmbH Bismarckring 39 D-88400 Biberach www.kavo.com

Instructions for use Everest® Therm 4180 Contents

Contents Contents ...........................................................................................................................................................1 1 User notes .....................................................................................................................................................3 1.1 User guidelines ........................................................................................................................................3 1.1.1 Abbreviations ................................................................................................................................... 3 1.1.2 Service .............................................................................................................................................3 1.1.3 Symbols ...........................................................................................................................................3 1.2 Important instructions ............................................................................................................................... 4 1.3 Warranty terms and conditions ................................................................................................................ 5 1.4 Functional principle .................................................................................................................................. 6 2 Safety ............................................................................................................................................................7 2.1 Description of safety instructions ............................................................................................................. 7 2.1.1 Hazard levels ................................................................................................................................... 7 2.1.2 Warning symbol ............................................................................................................................... 7 2.2 Intended purpose ..................................................................................................................................... 8 2.3 Safety instructions .................................................................................................................................... 9 2.3.1 General safety instructions ............................................................................................................... 9 2.3.2 Product-specific ................................................................................................................................ 9 2.4 Protective wear ......................................................................................................................................10 3 Product description ......................................................................................................................................11 3.1 Machine .................................................................................................................................................11 3.2 Model and rating plate ........................................................................................................................... 14 3.3 Operating control ................................................................................................................................... 15 3.4 Liquid crystal display information ........................................................................................................... 17 3.4.1 Normal display ............................................................................................................................... 17 3.4.2 Parameter setting ........................................................................................................................... 17 3.4.3 Combined display ........................................................................................................................... 17 3.4.4 PrgParameter/Programme parameter: ........................................................................................... 17 3.4.5 RegelParam/Regulation parameter: ............................................................................................... 17 3.4.6 End of regulation: ........................................................................................................................... 18 3.5 Parameter ..............................................................................................................................................19 3.5.1 Basic parameters (G) ..................................................................................................................... 19 3.5.2 Displayed parameters (A) .............................................................................................................. 19 3.5.3 Programmed parameters (P) ......................................................................................................... 19 3.5.4 Special programs (So) ................................................................................................................... 19 3.6 Special functions ....................................................................................................................................27 3.6.1 Accessing the special functions ..................................................................................................... 27 3.6.2 SF 1 Manage PPS ......................................................................................................................... 27 3.6.3 SF 2 Technical Service .................................................................................................................. 28 3.6.4 SF 21 Operating Values ................................................................................................................. 28 3.6.5 SF 22 Thermocouple ...................................................................................................................... 29 3.6.6 SF 23 Analogue Input .................................................................................................................... 29 3.6.7 SF 24 Stipulated value ................................................................................................................... 29 3.6.8 SF 25 Control param. ..................................................................................................................... 29 3.6.9 SF 26 EEPROM init ....................................................................................................................... 31 3.6.10 SF 3 Network Parameters ............................................................................................................ 31 3.6.11 P 10 IP address ............................................................................................................................ 32 3.6.12 P 11 Subnet Mask ........................................................................................................................ 32 3.6.13 P 12 Standard Gateway ............................................................................................................... 32 3.6.14 P 13 MAC address ....................................................................................................................... 33 3.6.15 SF QM log ....................................................................................................................................33

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Instructions for use Everest® Therm 4180 Contents 3.7 Technical data and requirements ........................................................................................................... 34 3.7.1 Compressed air .............................................................................................................................. 34 3.7.2 Environmental conditions .............................................................................................................. 34 4 Start-up ........................................................................................................................................................35 4.1 Connection .............................................................................................................................................35 4.2 Electrical connection .............................................................................................................................. 38 4.3 Computer network connection ............................................................................................................... 39 4.4 Pneumatic connection ............................................................................................................................ 40 4.5 Scope of delivery ................................................................................................................................... 41 4.6 Packaging, transport .............................................................................................................................. 42 5 Operation .....................................................................................................................................................44 5.1 Start sintering process ........................................................................................................................... 44 5.1.1 Changing parameters ..................................................................................................................... 45 5.2 End sintering process ............................................................................................................................ 46 6 Maintenance ................................................................................................................................................47 6.1 Before each use .....................................................................................................................................47 6.2 Monthly ..................................................................................................................................................48 6.3 Quarterly ................................................................................................................................................49 7 Troubleshooting ...........................................................................................................................................50 8 Statement of conformance .......................................................................................................................... 53

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Instructions for use Everest® Therm 4180 1 User notes | 1.1 User guidelines

1 User notes 1.1 User guidelines Requirement Read these instructions before the initial startup to prevent misuse and damage.

1.1.1 Abbreviations Abbre‐ viation UI SI STI SFC IEC

Meaning User instructions Setup instructions Service Technician's instructions Safety checks International Electrotechnical Commission

1.1.2 Service Service hotline: +49 7531 56-2100 [email protected] User hotline: +49 7531 56-2200 Please indicate the product serial number or version number. Additional information can be obtained at: www.kavo.com Only technicians trained or subcontracted by KaVo may perform the service and maintenance. To keep this unit ready for use and in top condition, follow the service recommen‐ dations in the chapter Maintenance.

1.1.3 Symbols See the section Safety/Warning Symbols Important information for users and technicians CE mark (Communauté Européenne). A product with this mark meets the requirements of the corresponding European directive, i.e., the applicable European standard. Action required

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Instructions for use Everest® Therm 4180 1 User notes | 1.2 Important instructions

1.2 Important instructions All technical information and properties of the device described in this instruction for use were correct at the time of printing. Modifications and improvements to the pro‐ duct are possible on the basis of new technical developments. No claims for upgrading existing devices will be met. KaVo cannot accept responsibility for damage caused by: ▪ External factors beyond its control (poor media quality or defective installation) ▪ The use of incorrect information ▪ Improper use ▪ Repair work carried out incorrectly Only engineers who have completed relevant courses run by KaVo are authorised to repair and maintain KaVo products. Authorisation will cease to apply if any third-party modifications are executed. KaVo recommends that only original consumables or spares be used for operation or repair of its product.

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Instructions for use Everest® Therm 4180 1 User notes | 1.3 Warranty terms and conditions

1.3 Warranty terms and conditions Within the framework of applicable KaVo delivery and payment conditions, KaVo guarantees proper function, freedom from flaws in material and manufacturing for a period of 12 months from the date of purchase demonstrated by the purchaser. In case of justified complaints, KaVo will honor its warranty with a free replacement or repair. The warranty does not cover defects and their consequences that arose or may have arisen due to natural wear, improper handling, cleaning or maintenance, noncompliance with operating, maintenance or connection instructions, corrosion, con‐ taminated media supply or chemical or electrical influences deemed abnormal or impermissible in accordance with factory specifications. The warranty does not usually cover lamps, light conductors made of glass and glass fibers, glassware, rubber parts and the colourfastness of plastic parts. The warranty expires when defects or their consequences can arise from manipu‐ lations or changes to the product. Warranty claims can only be asserted when they are immediately reported to KaVo in writing. This notification must be accompanied by a copy of the invoice or delivery note on which the manufacturing number is clearly visible. In addition to the guaranty, the statutory warranty claims of the purchaser also apply with a warranty period of 12 months.

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Instructions for use Everest® Therm 4180 1 User notes | 1.4 Functional principle

1.4 Functional principle A maximum of ten sintering programmes may be managed. Any other application or any wider application is regarded as improper. Use accor‐ ding to the product's "intended purpose" also includes consulting all information within the user instructions, and complying with all inspection and maintenance ac‐ tivities.

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Instructions for use Everest® Therm 4180 2 Safety | 2.1 Description of safety instructions

2 Safety 2.1 Description of safety instructions Safety instructions with three hazard levels are used in this document for avoiding personal and property damage.

CAUTION

CAUTION indicates a hazardous situation that can lead to property damage or minor to mo‐ derate injury. WARNING indicates a hazardous situation that can lead to serious injury or death.

WARNING

DANGER

DANGER indicates a maximum hazardous situation that can directly cause serious injury or death.

2.1.1 Hazard levels DANGER indicates the maximum hazard level. indicates a directly hazardous situ‐ ation that can cause death or serious injury. WARNING indicates a hazardous situation that can cause death or serious injury. CAUTION indicates a hazardous situation that can cause damage to property, or mild or moderate physical harm.

2.1.2 Warning symbol Warning symbol

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Instructions for use Everest® Therm 4180 2 Safety | 2.2 Intended purpose

2.2 Intended purpose KaVo Everest Therm is a sintering oven for the production of crown and bridge substructures in zirconium soft only. Sintering takes place on the basis of specified programmes set up in the factory or at the point of use.

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Instructions for use Everest® Therm 4180 2 Safety | 2.3 Safety instructions

2.3 Safety instructions 2.3.1 General safety instructions Note Carefully follow the instructions for use to ensure problem-free operation. When using the KaVo Everest therm, follow the accident prevention regulations and safety data sheets. Only professional personnel trained by KaVo may repair and service the unit. The KaVo Everest therm may only be connected to devices (computers, etc.) that comply with the standards DIN/EN/IEC 60950, UL 60950 or CAN/CSA-C22.2 NO. 60850-00 for data processing devices.

2.3.2 Product-specific Residual risks The KaVo Everest therm has been constructed in accordance with the state of the art and the generally recognised technical safety regulations. Nevertheless, it is still possible for risks to the body and life of the user or to third parties or for adverse effects to be caused to the machine or to other assets during use. Note There is a particular danger of hot surfaces. The KaVo Everest therm must be used solely for its proper application and only in perfect condition in terms of technical safety. Any faults which may compromise safety must be eliminated without delay.

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Instructions for use Everest® Therm 4180 2 Safety | 2.4 Protective wear

2.4 Protective wear Personal safety equipment includes heat-resistant gloves, suitable protective gogg‐ les and suitable tongs.

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Instructions for use Everest® Therm 4180 3 Product description | 3.1 Machine

3 Product description 3.1 Machine

① Everest therm sintering oven ② Oven door ③ Therm controls

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④ Door handle ⑤ Main switch ⑥ Open the lock

Instructions for use Everest® Therm 4180 3 Product description | 3.1 Machine

7

8

10 ⑦ Connection for the controls ⑧ Pneumatic hose

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⑨ Switching output ⑩ LAN socket connector

9

Instructions for use Everest® Therm 4180 3 Product description | 3.1 Machine

11

L1 L2

L1 L2

PE

12 ⑪ Fuses

⑫ Power line (not included in delivery)

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Instructions for use Everest® Therm 4180 3 Product description | 3.2 Model and rating plate

3.2 Model and rating plate

① Type number ② Order number ③ Voltage

④ Frequency ⑤ Performance ⑥ Serial number

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Instructions for use Everest® Therm 4180 3 Product description | 3.3 Operating control

3.3 Operating control

º

9

C

ºF

min

8 7

10 11 12

Everest therm

R

13 ⑦ Scrolling through the menu and set‐ ting parameters ⑧ LCD (liquid crystal display): Display for operation, setting parameters, status ⑨ LED (light emitting diode): 7-segment display for the temperature, Display of remaining time ⑩ LED display of readiness for operati‐ on

Down arrow Reduce value Previous menu entry Up arrow Increase value

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⑪ LED display: WARNING ⑫ LED display: ERROR ⑬ LED display: "Sintering process is running"

Instructions for use Everest® Therm 4180 3 Product description | 3.3 Operating control Next menu entry Left arrow Terminate entry (leave without saving Enter, select Save and leave Start sintering Stop sintering Open door

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Instructions for use Everest® Therm 4180 3 Product description | 3.4 Liquid crystal display information

3.4 Liquid crystal display information Description of the display possibilities on the Liquid crystal display of the KaVo Everest® therm-controller.

3.4.1 Normal display EVEREST therm 12:42

3.4.2 Parameter setting Parametrierung P 8-ThermoElem. S Pt10Rh-Pt

Line 1: Control level parameter setting. Line 2: current parameter with number and designation Line 3: value of current parameter Line 4: any additional information on the current parameter

3.4.3 Combined display

Programm 1 RUN Nr Ta °C Te °C T/t min 5 500 900 1 235 6 900 900 0 60

Programme 1: Programme name of the programme currently running RUN: status, RUN, WAIT No.: Programme block number, whereby the currently active programme (5) and the following (6) is displayed. Ta/Starting temp.: Block starting temperature in C or F. Te/end temp.: Block end temperature in C or F. T/t: Block temperature gradient in C( F) per minute. min: duration of programme block

3.4.4 PrgParameter/Programme parameter:

Programm 1 RUN Nr Ta °C Ts °C Te °C Lu 5 500 708 900 Ox

Programme 1: Programme name of the programme currently running RUN: status, RUN, WAIT No.: Active program block Ta/Starting temp.: Block starting temperature in C or F. Ts/set temperature: set temperature in oC or oF Te/end temp.: Block end temperature in C or F. Lu/Air: air setting (-- : no air, Ox: oxidation air, Kl/ca: cooling air)

3.4.5 RegelParam/Regulation parameter:

Programm 1 RUN Nr Ts °C Ti°C I/A min 5 708 707 42 235

Programme 1: Programme name of the programme currently running RUN: status, RUN, WAIT No.: Active program block Ts/set temperature: set temperature in oC or oF Ti/Tc: actual current temperature in oC or oF I/A: nominal secondary current in A min: duration of programme block

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Instructions for use Everest® Therm 4180 3 Product description | 3.4 Liquid crystal display information

3.4.6 End of regulation: Parametrierung P 8-ThermoElem. S Pt10Rh-Pt

Programme 1: Programme name of the programme currently running RUN: status, RUN, WAIT Production no.: P90 Production number (allocated beforehand) Outcome: Overall QM result of the last sintering process.

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Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter

3.5 Parameter All of the data of relevant for KaVo Everest therm can be accessed in the form of parameters (P1 to P255). There are four classes of parameter: Basic parameter, Display parameter, Pro‐ gramme parameter and Special parameter

3.5.1 Basic parameters (G) Higher ranking parameter on which further settings are dependent, e.g. display set‐ tings, language or operating mode.

3.5.2 Displayed parameters (A) Parameters which cannot be changed and are only available in the form of display values, e.g. firmware versions, voltage and current values or the serial number.

3.5.3 Programmed parameters (P) Parameters for the sintering curves and their properties, such as end temperature and gradient.

3.5.4 Special programs (So) Parameters displayed or processed within the special functions. No. 1

Name Operating mode

Description Switching the con‐ trol levels. Selection of further parameters in the menu level " Para‐ meter Setting " is restricted depen‐ ding on this para‐ meter.

Value range Unit > Operation: all parameters in the Parameter Setting menu item are available. >Firing: P6 Select display, P90 Pro‐ duction no., P91 Result of producti‐ on and P95 Pro‐ gramme name can be selected >Programme in‐ put: from P95 Pro‐ gramme Name and is used for in‐ putting an own sin‐ tering programme >STOP >START

2

Start

3

Control Source:

Is used internally for managing the START/STOP but‐ tons The individual con‐ >Panel trol sources are >serial differentiated here >Ethernet 19/54

Type G

I

I

Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 4

Name language

Description Selects control language.

5

7Seg. Display

6

Select display

Selects what is to appear in the LED display. It is pos‐ sible to display the actual temperatu‐ re within the oven or the remaining time to run entered in the programme for the individual programme step, or for the entire programme. Switches the LCD display to normal status during the sintering process.

7

Temp. unit

8

thermocouple

10

IP address

11 12 13 15 16 G 19 20 21 30

Sets the valid or displayed tempe‐ rature unit. Sets the thermo‐ couple type.

Value range Unit >German >English >Italian >Spanish >French >temperature >Block time remai‐ ning >Sintering process remaining time

Type G

>combined display >programme para‐ meter >regulation para‐ meter >Programme du‐ ration > ° centigrade > ° Fahrenheit

G

>R Pt13Rh-Pt >S Pt10Rh-Pt >B Pt30Rh-Pt6Rh 0.0.0.0 to 255.255.255.255 0.0.0.0 to 255.255.255.255 0.0.0.0 to 255.255.255.255 from 00-0C-35-01-00-0 0 0 to 24 hour

A/So

Sets the Ethernet IP address. subnet mask Sets the Ethernet subnet mask. standard gateway Sets the Ethernet standard gateway. MAC address Displays the fixed Ethernet MAC address. time -> hour Sets the time (hours). time -> minutes Sets the time (mi‐ 0 to 60 min. nutes). 18 date -> month Sets the date January to De‐ (month). cember date -> day of Sets the date (day Monday to Friday week of week). date -> day Sets the date 0 to 31 (day). date -> year Sets the date 2000 to 2099 (year). appliance model Display of the ap‐ 4180 pliance model

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G

G

So So So So G G

G G G A

Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 32

33 34 35 39

40

41

42

43

44

45

46 50

Name FW service

Description Displays the HW/ SW version of the service connecti‐ on. ID service Displays the ID of the service con‐ nection. Version control Displays the con‐ HW troller HW version. Version SW Displays the con‐ troller SW version. Temp. heating ele‐ Displays the sur‐ ment face temperature on the heating ele‐ ments. Note: This tempe‐ rature is different from the tempera‐ ture in the firing chamber Trafo Temp. Displays the trans‐ former temperatu‐ re in the service connection Cooling block Displays the coo‐ temp ling block tempe‐ rature for the ser‐ vice connection. Actual current Displays the se‐ condary current measured by the service connection Actual voltage Displays the se‐ condary voltage measured by the service connection Mains current Displays the pri‐ mary mains cur‐ rent take up by the sintering oven. Intermediate cir‐ Displays the inter‐ cuit voltage mediate circuit vol‐ tage for the PFC in the service con‐ nection Ventilator Displays the fan le‐ vel set 25V control volta‐ Displays the 25V ge monitored Supply voltage on the control board

Value range

Unit

Type A

A A A ° C / °F

So

°C / °F

So

°C / °F

So

0 to 100

A

So

0 to 50

V

So

0 to 32

A

So

V

So

OFF Level 1 Level 2

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So V

So

Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 51

52

53 60

61

62

63

64

80 81

82

83

Name Description 5V control voltage Displays the 5V monitored Supply voltage on the control board Temp. control Displays the ope‐ rating temperature on the control board Actual oven temp. Displays the oven internal tempera‐ ture Error 1 Displays the last error to occur. At the same time, the error number is displayed, and in the 4th line the date and time when the error oc‐ curred are display‐ ed for a short time. Error 2 Previous errors displayed. (For display see Error 1). Error 3 Previous errors displayed. (For display see Error 1). Error 4 Previous errors displayed. (For display see Error 1). Error 5 Previous errors displayed. (For display see Error 1). P-Factor Size of the propor‐ tional regulation range. I-Factor Influences the in‐ tegral proportion of the controller out‐ put signal D-Factor Influences the dif‐ ferential proporti‐ on of the controller output signal Start I-proportion Value of the hea‐ ting current at the start of the sinte‐ ring process.

Value range

Unit V

Type So

°C / °F

So

°C / °F

So

refer to error num‐ bers

A

refer to error num‐ bers

A

refer to error num‐ bers

A

refer to error num‐ bers

A

refer to error num‐ bers

A

0 to 9999

So

0 to 9999

So

0 to 9999

So

1 to 100

A

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Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 84

90

91 95

96

97

Name max. StartTemp

Description Maximum tempe‐ rature at which a sintering process may be started. Sintering program‐ Number assigned me No. by operator and al‐ so saved in the QM record. This num‐ ber is increased by one at the start of the sintering pro‐ cess independent of the input by the user. Result sintering Final QM result for process the last (previous) sintering process. Prg. Name Name of the cur‐ rent programme. Logical names are displayed, insofar as these have be‐ en input via the browser control fa‐ cility. KaVo standard programmes are also displayed with their logical name. Prg. Protection Selects if write pro‐ tect is active for the programme set in P95 (Prg. Name). If this is active (YES), then no subsequent para‐ meters may be modified. tolerance range Here, tolerancerange monitoring for QM record pur‐ poses can be swit‐ ched on or off du‐ ring the sintering process. If the tolerancerange is switched off, a tolerancerange cannot be input into the pro‐ gramme parame‐ ters.

Value range 100 to 1000 212 to 1832 0 to 9999

Unit °C °F

Type So/G

P

P Programme 1 to Programme 10 or ZS Blank sintering

P

Yes/ No

P

Yes/ No

P

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Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 98

99

100

101 102 103 104

197 198 199

Name Description Door opens auto‐ Here it is possible matically? to specify whether the doors may/ should open auto‐ matically during cooling down. Door open at: Maximum actual temperature at which the doors may be opened, or are opened by the controller during cooling down. starting tempera‐ Set starting tem‐ ture perature for pro‐ gramme, with ne‐ vertheless, the programme star‐ ting from the actual current temperatu‐ re. B1 end temp. End temperature for Block 1 to be reached. B1 Duration or B1 Duration or gradi‐ Gradient ent of Block 1.

Value range Yes/ No

Unit

Type P

100 to 1000 212 to 1832

°C °F

P

0 to 1600 32 to 2912

°C °F

P

0 to 1600 32 to 2912

°C °F

P

min °oC/min °oF/min

P

°C °F

P

°C °F

P

min °oC/min °oF/min

P

0 to 4000 -35 to 35 -95 to 95 B1 air Selects air volume No air oxidation-air for Block 1. cooling air B1 Tolerance ran‐ min/max limits for 0 to 1000 ge the programme 32 to 1832 step Block 1. (min/max temp. = ActualTemp -/+ to‐ lerance ran‐ ge)Should the temperature lie outside this range an error message is output. B25 end temp. End temperature 0 to 1600 for Block 25 to be 32 to 2912 reached. B25 Duration or Duration or gradi‐ 0 to 4000 B25 Gradient ent of Block 25. -35 to 35 -95 to 95 B25 air Selects air volume no air for Block 25. oxidation air cool air

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P

P

Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 200

Name B25 Tolerance range

201

Factor oven

202

Offset oven

203

Factor potassium

204

Offset potassium

206

300 C

207

850 C

208

1000 C

209

1250 C

210

1500 C

Description Value range min/max limits for 0 to 1000 the programme 32 to 1832 step Block 25. (min/max Temp = ActualTemp -/+ Tolerance range) Should the Actual temperature lie outside of this ran‐ ge an error mes‐ sage is output. Concentration of the analogue mea‐ suring input from the thermocouple. Offset of the ana‐ logue measuring input from the ther‐ mocouple Concentration of the analogue mea‐ suring input from the reference-ther‐ mocouple. Offset of the ana‐ logue measuring input from the refe‐ rence-thermocou‐ ple. Correction value after thermocou‐ ple calibration on 300 C support lo‐ cation. Correction value after thermocou‐ ple calibration on 850 C support lo‐ cation. Correction value after thermocou‐ ple calibration on 1000 C support lo‐ cation. Correction value after thermocou‐ ple calibration on 1250 C support lo‐ cation. Correction value after thermocou‐ ple calibration on 1500 C support lo‐ cation.

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Unit °C °F

Type P

-

So/ TS

mV

So/ TS

-

So/ TS

mV

So/ TS

°C

So/ TS

°C

So/ TS

°C

So/ TS

°C

So/ TS

°C

So/ TS

Instructions for use Everest® Therm 4180 3 Product description | 3.5 Parameter No. 211

Name Start calibration

213

Month to warn.

255

End

Description Value range Start of the calibra‐ No / Yes tion sintering pro‐ cess. The support locati‐ ons are triggered and the tempera‐ ture of the refe‐ rence element is compared with the measuring ther‐ mocouple and the reference tempe‐ rature entered in the parameters P206 to 210. Oven running time 6 to 18 (converted into months) after which a warning of when re-calibrati‐ on is necessary will be shown. end of the parame‐ ter list

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Unit

Type So/ TS

Months

So/ TS

A

Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions

3.6 Special functions The following options are available under the menu item "Special functions". ▪ Administer PPS ▪ Technical Service ▪ Network parameters ▪ QM log With the help of the special functions, the user can manage the sintering program‐ mes input, reset the appliance to its basic state, view quality management (the record of the last sintering process) or call up various test and help programmes in support of the Technical Service for fault finding and assistance with repairs.

3.6.1 Accessing the special functions The special functions menu selection is reached from the normal display by pressing the left arrow key twice. Scroll In all cases, the special functions are accessed using the Enter key. Each succeeding menu level is selected with the Enter key and can be quit with the left arrow key.

highest menu level

3.6.2 SF 1 Manage PPS Scroll

Select

higher menu level

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions

SF 11 Basic PPS Here, all sintering programs are deleted, and KaVo's own sintering programs are entered at the first program locations. Sinter ZS blank Select

back

SF 12 delete? Individual sintering programs can be deleted. Write-protected programs can also be deleted by confirming twice. Scroll

Select

back

3.6.3 SF 2 Technical Service Scroll

Select

higher menu levels

3.6.4 SF 21 Operating Values All of the measured operating values of the oven including the control and the power module can be displayed here. Scroll

back

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions

3.6.5 SF 22 Thermocouple Setting the used thermoelement Select thermoelement

Save

back (without saving)

P 8 Thermocouples Three types of thermoelements are supported. The same type of thermoelement is used for both measuring sites, the oven interior and calibration element. - R Pt13Rh-Pt - S Pt10Rh-Pt - B Pt30Rh-Pt6Rh

3.6.6 SF 23 Analogue Input This menu item is blocked and only be used by the Technical Service. Both analogue measuring inputs for the thermocouples can be measured and calibrated here.

3.6.7 SF 24 Stipulated value This menu item is blocked and can be used the Technical Service. A secondary current can be stipulated with this function. Technical Service use this in order to test the service connection.

3.6.8 SF 25 Control param. Use this function to set various parameters for temperature control. Scroll

Select

higher menu level

Scroll

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions Select

Back (without saving)

Scroll

Select

Back (without saving)

Change value

save

Back (without saving)

Change value

save

back (without saving)

Change value

Save

Back (without saving)

P 78 Door opens at: Maximum actual temperature at which the doors may be opened, or are opened by the controller during cooling down. Scroll Select back (without saving)

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions

P 80 P-factor Size of the proportional regulation range. Scroll Select back (without saving)

P 81 Reset Time Integral proportion of the regulator output signal. change value save back (without saving)

P 82 Time ratio Differential proportion of the regulator output signal. change value save back (without saving)

P 83 Conversion Factor Factor for converting the input quantity [C] into the output quantity [A]

P 84 max. StartTemp Maximum temperature at which a sintering process may be started. change value save back (without saving)

3.6.9 SF 26 EEPROM init This function resets all the parameters including the sintering programs to the default setting. Execute

Back (without executing)

3.6.10 SF 3 Network Parameters Here you can change the settings for the Ethernet and LAN connection.

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions Scroll

Select (change value)

Higher menu level

3.6.11 P 10 IP address Set the IP address assigned by the network administrator. (Always start on the right. The value can range from 0 to 255. Jump to the next position by pressing the left key. Press the Enter key to accept and save the changed value) Change value

save

Change to a different position or go back (without a change)

3.6.12 P 11 Subnet Mask Set the Subnet address assigned by the network administrator. (You always start on the right. The value can range from 0 to 255. Jump to the next position by pressing the left key. Press the Enter key to accept and save the changed value) Change value

Save

Change to a position to be changed or go back (without a change)

3.6.13 P 12 Standard Gateway Set the standard gateway address assigned by the network administrator. (You al‐ ways start on the right. The value can range from 0 to 255. Jump to the next position by pressing the left key. Press the Enter key to accept and save the changed value) Change value

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Instructions for use Everest® Therm 4180 3 Product description | 3.6 Special functions Save

Change to a position to be changed or go back (without a change)

3.6.14 P 13 MAC address Ethernet MAC address for the oven. This cannot be changed.

3.6.15 SF QM log With this function, you can display the quality management log of the last sintering process. For each block, the maximum and minimum deviation of the actual tem‐ perature from the target temperature is displayed, as well as any errors that have occurred.

QM-Protokoll Nr Tmin Tmax 5 -11° 6 Brand gestoppt Scroll

Back No.: Tmin:

Active program block maximum deviation of actual temperatu‐ re below set temperature within the block in oC or oF maximum deviation of actual temperatu‐ re above set temperature within the block in oC or oF

Tmax:

Line 4: status information about any errors occurring within the block (refer to error messages).

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Instructions for use Everest® Therm 4180 3 Product description | 3.7 Technical data and requirements

3.7 Technical data and requirements External dimensions closed

800 x 670 x 705 mm

Depth: 650 + 55 mm (housing and han‐ 705 mm dle) External dimensions open:

1250 x 670 x 910 mm

Chamber volume

approx. 2.7 l

Max. temperature

1600ºC

Connection value

5000 W

Max. connection current

28 A

Nominal voltage

200-400 V +/- 10%

Frequency

50/60 Hz

Weight

95 kg

Number of programs

10 to 25 steps

Thermoelement type

S (R, B possible)

Degree of soiling

2

Class of protection

I

Overvoltage category

III

3.7.1 Compressed air Pmax

6 bar

Compressed air quality

Class 2 DIN ISO 8573-1

3.7.2 Environmental conditions Permissible in enclosed rooms Temperature range

min.: 10ºC, max.: 40ºC

Maximum relative humidity

80% for temperatures up to 31ºC, line‐ arly decreasing to 50% relative humidity at 40ºC

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Instructions for use Everest® Therm 4180 4 Start-up | 4.1 Connection

4 Start-up 4.1 Connection

CAUTION

CAUTION

Damage caused by incorrectly laid mains circuit and IT circuit. When power and computer circuits are incorrectly run, proper use in every case is no longer guaranteed. ▶ Comply with the relevant regulations when laying mains circuits and IT circuits. Cable or plug connections can be damaged when connecting the devices. Proper use is no longer guaranteed in all cases. ▶ Proceed with great caution and care when connecting devices. Requirements of the mains connection cable: Voltage resistance: 10% above the rated voltage of the supply network. Cable gauge: country-specific requirements are to be complied with, but at least At 200 V: 6.0², linearly decreasing to 400 V: 2,5². Temperature range: min. 70 C Conductor: L1, L2, PE.

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Instructions for use Everest® Therm 4180 4 Start-up | 4.1 Connection

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Instructions for use Everest® Therm 4180 4 Start-up | 4.1 Connection

L1 L2

PE

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L1 L2

Instructions for use Everest® Therm 4180 4 Start-up | 4.2 Electrical connection

4.2 Electrical connection

CAUTION

CAUTION

Non-observance of country-specific regulations. Violation of country-specific regulations. ▶ Observe country-specific regulations when installing in buildings. Damage from difference between rated voltage and the rated voltage of the building wiring. Use in accordance with the intended purpose is no longer guaranteed in all cases. ▶ Make sure that the rated voltage is the same as the building's wiring. ▶ Make sure that the unit is to be completely disconnected from the mains.

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Instructions for use Everest® Therm 4180 4 Start-up | 4.3 Computer network connection

4.3 Computer network connection ▶ When there is a network, connect the Everest therm as usual with the network cables.

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Instructions for use Everest® Therm 4180 4 Start-up | 4.4 Pneumatic connection

4.4 Pneumatic connection Pmax: 6 bar Compressed air quality: Class 2 in accordance with DIN ISO 8573-1

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Instructions for use Everest® Therm 4180 4 Start-up | 4.5 Scope of delivery

4.5 Scope of delivery ① KaVo Everest therm ② Instructions for use ③ Dish inserts (Mat. No. 1.001.9721) ④ Controls

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Instructions for use Everest® Therm 4180 4 Start-up | 4.6 Packaging, transport

4.6 Packaging, transport Package: Gross weight: 121 kg Net weight: 95 kg Dimensions 76 x 74 x 107 cm Transport Transport and store upright, and protect from moisture and impact. Environmental conditions during transportation and storage: Permissible ambient temperature range from -10 to + 60ºC, rel. humidity