Insert Series for Turning Application of Hard-to-cut Materials

PC8105 / PC8110 / PC8115 Insert Series for Turning Application of Hard-to-cut Materials VP1 Chip Breaker (For finishing) VP2 Chip Breaker (For med...
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PC8105 / PC8110 / PC8115

Insert Series for Turning Application of Hard-to-cut Materials VP1

Chip Breaker (For finishing)

VP2

Chip Breaker (For medium cutting to finishing)

A Solution for Machining Hard-to-cut Materials ▣ PC8100 Series

 xclusive grades for turning application of heat resistant E alloy and stainless steel

▣ H01 / H05

Exclusive grades for machining titanium alloy Higher productivity and stable machining due to excellent chip evacuation at high temperature

P

C8

VP1 VP2 VP3 115

H 01

105 C8

05

Chip Breaker (For medium cutting)

▣ VP Series Chip Breaker

PC8110 P

VP3

H

Insert Series for Turning Application of Hard-to-cut Materials

High Performance PVD Coated Turning Insert

for Hard-to-cut Materials such as Heat Resistant Alloy and Stainless Steel

PC8100 Series

For finishing

PC8100 Series

For medium cutting to finishing

PC8100 Series

For medium cutting

(VP1 chip breaker)

(VP2 chip breaker)

(VP3 chip breaker)

(Continuous cutting)

Heat resistant alloy(Inconel, etc.) causes high cutting force and temperature on cutting edges when being operated resulting from its properties of high strength at high temperature and low heat conductivity. Therefore, cutting velocity should be decreased as cutting tools go worn out. In addition, it accompanies chipping, breakage or notch wear in accordance with depth of cut due to thermal shock and work hardening. Thus, it is so important to select the most proper chip beaker and grade depending on your cutting velocity and cutting length and the other factors.   PC8105, PC8110 and PC8115 are PVD turning grades for Heat resistant alloy.   PC8105 (S05) is a grade used for finishing heat resistant alloy and stainless steel with its characteristics of wear resistance in continuous operation at high speed and high temperature. PC8110 (S10) is an universal grade used for medium cutting to finish of heat resistant alloy and stainless steel with its characteristics of wear resistance and chipping resistance in continuous operation at mid to high speed and high temperature. PC8115 (S15) is an universal grade used for finish, medium cutting and roughing of heat resistant alloy and stainless steel with its characteristics of wear resistance and chipping resistance in various machining conditions. Stable tool life

Longer tool life and high removal rate

Higher productivity Advantages

 erfect harmony between grades and P chip breakers

Increased tool life Various operation range such as finishing and roughing

02

KORLOY TECH-NEWS

Difficult cutting conditions possible and shortened cutting time

 roper to machine heat P resistant alloy and stainless steel

Responsive to a wide range of hard-to-cut materials

50th Anniversary

Troubles when Machining Hard-to-cut Materials 1. Severe wear

Hard-to-cut materials(Inconel, etc.) feature high hardness and low heat conductivity. This results in concentrated heat on cutting edges and thus rapid wear at a high temperature over 800°. In addition, thermal impact and work hardening cause involve chipping or breakage according to the depth of cut.

2. Chipping / fracture

Development of PC8100 Series It prevents wear at a high temperature to apply excellent surface roughness and coating with oxidation resistance and high hardness. It improves wear resistance to equalize submicron matrix, secure stability between corners and improve chipping and wear resistance

Coating surface treatment technology (Pictures of coating layer)

Soft coating surface

Improve d lubricati on

[ PC8100 Series ]

Rough coating surface [ Conventional coating ]

Oxidation resistant coating technology (Pictures of coating layer heat-treated at 900°C) Improve oxidatio d resistan n ce

Oxidized layer is prevented.

Oxidized layer easily happens

[ PC8100 Series ]

[ Competitor ]

Development Effect 1. Increased wear resistance

Reduced wear

[ PC8105 ]

2. Reduced chipping / fracture

Reduced chipping [ Competitor S05 ]

[ PC8115 ]

[ Competitor S15 ]

PC8105 / PC8105 / PC8115

03

Insert Series for Turning Application of Hard-to-cut Materials

Carbide Insert Exclusive for Turning Application of Titanium Alloy H01 / H05

For finishing

H01 / H05

For medium cutting to finishing

H01 / H05

For medium cutting

(VP1 chip breaker)

(VP2 chip breaker)

(VP3 chip breaker)

(Continuous cutting)

Titanium alloy is highly responsive to chemicals and built-up edges on blades frequently happen during operation, which in result causes rapid increase of cutting loads or unnecessary overlapped cutting actions. Its characteristics of low heat conductivity and high work hardening trigger notch wear, while the low elasticity is blamed for elastic recovery and bending of workpieces. This is why chipping on cutting edges or breakage occurs on tools during operation. Therefore, it is important to select the best combination of exclusive grade and chip breaker for machining titanium alloy.   H01 and H05 are specially designed for titanium alloy operation with its special surface treatment to prevent built-up edges and breakage, which in return increases tool life.   H01 (S05) is a grade used for finishing titanium alloy with its characteristics of a sharp cutting edge in continuous operation at high speed. H05 (S15) is a grade highly recommended for medium cutting to finishing of titanium alloy in various machining conditions. On top of that, we recommend a PVD coated universal grade, PC5300 in interrupted machining or roughing of titanium alloy.

H01 / H05 - Exclusive Grade for Machining Titanium Alloy Cemented carbide substrate applied

Special surface treatment / sharp cutting edge

Excelle chippin nt g& wear resistan ce

Excelle welding nt & wear resistan ce

Troubles when Machining Titanium and Development Effect Titanium alloy features high hardness and low heat conductivity. This results in concentrated heat on cutting edges and thus rapid wear and flaking derived from built-up edge.

04

KORLOY TECH-NEWS

H01

Competitor A Excelle welding nt & wear resistan ce

Competitor B

50th Anniversary

Features of VP Chip Breakers VP1 (For finishing-continuous cutting)

Advanced technology enables sharp cutting edges and minimized cutting heat.

 Cutting edges designed in high-positive Reduced contact area between rake surface and chip minimizes cutting heat and improved tool life. Recommended cutting conditions fn(ipr) = 0.002~0.008, ap(inch) = 0.004~0.008

VP2 (For medium cutting to finishing) Cutting edges designed in high-positive / Side rake angle applied Stable chip control improves machinability when ball machining at variable depth of cut. Recommended cutting conditions fn(ipr) = 0.004~0.016, ap(inch) = 0.020~0.177

VP3 (For medium cutting)  Cutting edges designed in high-positive / Wide land applied Improved stability at interrupted cutting when toughness is required. Stable chip control and machinability at high depth of cut. Recommended cutting conditions fn(ipr) = 0.004~0.018, ap(inch) = 0.020~0.197

Chip Breaker Line-up [ Heat resistant alloy and stainless steel ] Negative

Continuous cutting General cutting Interrupted cutting

Positive

VP1

VP2

VP3

VP1

VP2

VP3

VP1

VP2

VP3

PC8105

PC8105

PC8115

PC8115

PC5300

Finishing (~0.039inch)

PC8110

PC8115

PC5300

PC5300

MP

PC8110

MP

PC8115

MP

PC5300

Continuous cutting General cutting Interrupted cutting

Roughing Medium Medium (~0.197inch) cutting to cutting finishing (~0.118inch) (~0.059inch)

VP1

VL

PC8105

VP1

General cutting Interrupted cutting

VP2

VP3

VP1

VP2

VP3

VP1

VP2

VP3

Finishing (~0.039inch)

Medium cutting to finishing (~0.059inch)

Medium cutting (~0.118inch)

H01

H05

PC5300

H01

H05

PC5300

H05

H05

PC5300

Continuous cutting General cutting Interrupted cutting

MP

PC8115

VP1

PC8115

VL

MP

PC5300

PC5300

PC5300

Finishing (~0.039inch)

Medium cutting to finishing (~0.059inch)

Medium cutting (~0.098inch)

Positive

Negative

VP1

PC8110

VL

PC8115

Chip Breaker Line-up [ Titanium alloy ]

Continuous cutting

MP

PC8110

VP1

VL

VP1

VL

H01

H05

VP1

H01

H05

MP

PC5300

PC5300

Finishing (~0.039inch)

Medium cutting to finishing (~0.059inch)

* Detailed recommended depth of cut per designation and insert shape differ according to nose R. Please see page 11~15p. PC8105 / PC8105 / PC8115

05

Insert Series for Turning Application of Hard-to-cut Materials

Performance Test VP1 surface roughness performance test Workpiece

Inconel718

Tools

Insert CNGG432-VP1 (PC8110)

Cutting conditions vc(sfm) = 197, fn(ipr) = 0.004, ap(inch) = 0.079, wet

Holder DCLNR16-4D

High pre c and high ision qua machinin lity g

10㎛

VP1 chip breaker enables high precision and high quality machining.

[ KORLOY ]

[ Competitor ]

VP2 tool life test Workpiece

304 / 316(AISI)

Tools

Insert CNMG432-VP2 (PC8110)

Cutting conditions vc(sfm) = 656~394, fn(ipr) = 0.010, ap(inch) = 0.059, wet

Holder DCLNR16-4D

Wear rake su on rf preventeace d

VP2 chip breaker prevents wear on rake surface of insert with excellent chip control when machining HRSA.

[ KORLOY (After 300 passes) ]

[ Competitor (After 300 passes) ]

VP3 tool life test Workpiece

Inconel718

Tools

Insert CNGG432-VP3 (PC8110)

Cutting conditions vc(sfm) = 197, fn(ipr) = 0.008, ap(inch) = 0.079, wet

VP3 chip breaker prevents notch wear with sharp cutting edges and wide land.

06

KORLOY TECH-NEWS

Holder DCLNR16-4D

Reduce d notch wear

CNMG432-VP3

CNMG432-00

[ KORLOY (After 10 passes) ]

[ Competitor (After 7 passes) ]

50th Anniversary

Performance Test PC8105 tool life test Workpiece

Inconel718

Tools

Insert CNMG432-VP3 (PC8105)

Cutting conditions vc(sfm) = 164, fn(ipr) = 0.006, ap(inch) = 0.020, wet

Chip removal rate(Q) = 0.23in3/min Chip removal rate(in3)

[ Machining type ]

6.71

34min machining Qtot=7.69in3

34min machining Qtot=7.69in3

42min

Reduced wear

42min machining Qtot=9.58in3

9.15 7.93

PC8105(VP3)

24% longer tool life

11.59 10.37

Holder PCLNR16-4D

Competitor A(S05)

34min

Competitor B(S05)

34min

5.49 4.27 3.05 10

20

30

40

Competitor A(S05)

PC8105(VP3)

50

Cutting time (min)

Competitor B(S05)

PC8115 tool life test Workpiece

Inconel718

Tools

Insert CNMG432-VP3 (PC8115)

Cutting conditions vc(sfm) = 164, fn(ipr) = 0.006, ap(inch) = 0.059, wet

[ Machining type ]

Chip removal rate(in3)

Chip removal rate(Q) = 0.69in3/min 6.71 6.10

43% longer tool life

PC8115(VP3)

9min

Reduced chipping

9min machining Qtot=6.1in3

5.49 4.88

Competitor(S15)

6min

Conventional grade

5min

6min machining Qtot=4.27in3

4.27 3.66

5min machining Qtot=3.66in3

3.05 2.44 4 PC8105(VP3)

Holder PCLNR16-4D

6

8

Conventional grade

10

Cutting time (min)

Competitor (S15)

PC8105 / PC8105 / PC8115

07

Insert Series for Turning Application of Hard-to-cut Materials

Performance Test H01 tool life test Workpiece

Ti-6A-4V

Tools

Insert CNMG432-VP1 (H01)

Cutting conditions vc(sfm) = 320, fn(ipr) = 0.004, ap(inch) = 0.020, wet

Chip removal rate(Q) = 0.31in3/min

[ Machining type ]

Chip removal rate(in3)

24.41 21.36

Holder PCLNR16-4D

82% longer tool life

H01(VP1)

67min

Reduced wear Reduced built-up edge

67min machining Qtot=20.44in3

18.31 15.26 12.20

H01(VP3)

16min

Competitor

34min

34min machining Qtot=11.23in3

9.15 6.10

16min machining Qtot=4.88in3

3.05 10

30

H01(VP3)

H01(VP1)

50

(C/B for medium cutting)

70

Cutting time (min)

Competitor

(C/B for medium cutting)

H05 tool life test Workpiece

Ti-6A-4V

Tools

Insert CNMG432-VP3 (H05)

Cutting conditions vc(sfm) = 262, fn(ipr) = 0.008, ap(inch) = 0.079, wet

[ Machining type ]

Chip removal rate(in3)

Chip removal rate(Q) = 0.69in3/min 6.71 6.10

Holder PCLNR16-4D

43% longer tool life

9min machining Qtot=6.1in3

5.49 4.88

3.66 3.05 2.44 4

08

KORLOY TECH-NEWS

9min Reduced wear and built-up edge

Competitor A

6min

Competitor B

5min

6min machining Qtot=4.27in3 5min machining Qtot=3.66in3

4.27

H05(VP3)

H05(VP3)

6 Competitor A

8

10

Cutting time (min)

Competitor B

50th Anniversary

Application Example Pipe ring Workpiece

Inconel718, HRC 46, Ø11.811

Tools

Insert CNMG432–VP3 (PC8105)

Cutting conditions vc(sfm) = 98, fn(ipr) = 0.008, ap(inch) = 0.039, wet PC8105 Competitor

100% longer

4ea/corner 2ea/corner

100% longer tool life per corner

Parts for general machine Workpiece

316L(AISI), HRC 22, Ø1.181

Tools

Insert CNMG432–VP3 (PC8115)

Cutting conditions vc(sfm) = 262, fn(ipr) = 0.008, ap(inch) = 0.276, wet PC8115 Competitor

100% longer

6ea/corner 3ea/corner

100% longer tool life per corner

Parts for Industrial machine Workpiece

Ti-6Al-4V, HRC 50, Ø7.874

Tools

Insert CNMG432–VP2 (H01)

Cutting conditions vc(sfm) = 197, fn(ipr) = 0.008, ap(inch) = 0.031, wet H01

12ea/corner

Competitor

8ea/corner

50% longer

50% longer tool life per corner

Parts for Industrial machine Workpiece

Ti-6Al-4V, HRC 47t, Ø1.969~Ø2.756

Tools

Insert CNMG432–VP3 (H05)

Cutting conditions vc(sfm) = 164, fn(ipr) = 0.006, ap(inch) = 0.079, wet H05 Competitor

15ea/corner 13ea/corner

15% longer

15% longer tool life per corner PC8105 / PC8105 / PC8115

09

Insert Series for Turning Application of Hard-to-cut Materials

Grade Line-up 262

PC8105

PC8110

197

PC8115

131 66

PC5300

Continuous cutting

General cutting

M

Titanium alloy

328

H01

262

H05 PC5300

197 131

Interrupted cutting

Continuous cutting

General cutting

Feed, fn(ipr)

Cutting speed, vc(sfm)

S

Heat resistant alloy

Cutting speed, vc(sfm)

Cutting speed, vc(sfm)

S

919 820 722 623 525 427 328 230

Interrupted cutting

Stainless steel PC8110

PC8115

PC5300 PC9030

PC5400 Continuous cutting

General cutting

Feed, fn(ipr)

Interrupted cutting

Feed, fn(ipr)

Turning Grade Comparison [ Heat resistant alloy / STS ] ISO

KORLOY

Competitor A Competitor B Competitor C Competitor D Competitor E MP9005 IC808 PR1305 S05F VP05RT

S05

PC8105

S10

PC8110

GC1105

VP10RT

IC907

PR1310

S15

PC8115

GC1115

MP9015

-

-

S25

PC5300

GC1125 GC2025

VP15TF VP20MF

IC908

PR1125 PR1325

S35

PC5400

GC2035

MP7035

IC328

PR660

Competitor F Competitor G

TT5080

TS2000

TT9030 TT9080 TT8020 TT8080

CP500 TS2500 TM4000 F40M

WSM10

WSM20 WSM30

Turning Grade Comparison [ Titanium alloy ] ISO

KORLOY

Competitor A Competitor B Competitor C Competitor D Competitor E

Competitor F Competitor G

S05

H01

-

-

-

-

-

-

-

S15

H05

H13A

MT9015

IC20

-

TT5080

THR

WS10

S25

PC5300

GC1125

RT9015

IC908

PR1125 PR1325

TT9030 TT9080

CP500 TS2500

WSM20

Turning Grade Comparison [ HRSA ( Heat resistant alloy / Titanium alloy ) ] ISO

KORLOY

(Roughing)

R

MP

SMR

RS, GJ

TF

MS

ET

MR4

NRT, NRS

(Medium cutting)

M

VP3

SM

MS

VL

MU

EM

MR3

NMS

(Medium cutting to finishing)

L

VP2

NGP

MJ

PP

TK

ML

MF1

NMT

F

VP1

SF

LS, FJ

SF

MQ

EA

M1

NFT

(Finishing)

10

KORLOY TECH-NEWS

Competitor A Competitor B Competitor C Competitor D Competitor E

Competitor F Competitor G

50th Anniversary

Available Stock [ Negative_VP1 ] PC5300

H01

H05

DNMG

PC8115

CNMG

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

Depth of cut ap(inch)

431-VP1

M





-

-



-

0.004 ~ 0.059

0.002 ~ 0.006

432-VP1

M





-

-



-

0.004 ~ 0.059

0.003 ~ 0.008

431-VP1

M







-





0.004 ~ 0.059

0.002 ~ 0.006

432-VP1

M







-





0.004 ~ 0.059

0.003 ~ 0.008

441-VP1

M



-



-

-

-

0.004 ~ 0.059

0.002 ~ 0.006

442-VP1

M

-

-



-

-

-

0.004 ~ 0.059

0.003 ~ 0.008

Feed fn(ipr)

Available Stock [ Negative_VP2 ]

WNMG

H05

TNMG

H01

SNMG

PC5300

DNMG

PC8115

CNMG

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

Depth of cut ap(inch)

431-VP2

M











-

0.004 ~ 0.118

0.002 ~ 0.012

432-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.016

431-VP2

M











-

0.004 ~ 0.118

0.002 ~ 0.012

432-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.016

441-VP2

M











-

0.004 ~ 0.118

0.002 ~ 0.012

442-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.016

431-VP2

M











-

0.004 ~ 0.118

0.002 ~ 0.014

432-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.018

433-VP2

M











-

0.020 ~ 0.197

0.004 ~ 0.020

331-VP2

M











-

0.004 ~ 0.118

0.002 ~ 0.014

332-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.018

333-VP2

M







-



-

0.020 ~ 0.197

0.004 ~ 0.020

431-VP2

M

-



-



-

-

0.004 ~ 0.197

0.002 ~ 0.014

432-VP2

M

-



-



-

-

0.004 ~ 0.197

0.004 ~ 0.018

431-VP2

M

-



-



-

-

0.020 ~ 0.177

0.004 ~ 0.016

432-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.016

433-VP2

M











-

0.020 ~ 0.177

0.004 ~ 0.016

Feed fn(ipr)

PC8105 / PC8105 / PC8115

11

Insert Series for Turning Application of Hard-to-cut Materials

Available Stock [ Negative_VP3 ]

SNGG

SNMG

TNGG

TNMG

VNGG

12

KORLOY TECH-NEWS

H05

DNMG

H01

DNGG

PC5300

CNMG

PC8115

CNGG

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

Depth of cut ap(inch)

431-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

G







-



-

0.020 ~ 0.197

0.004 ~ 0.018

433-VP3

G







-



-

0.020 ~ 0.197

0.005 ~ 0.020

431-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

433-VP3

M













0.020 ~ 0.197

0.005 ~ 0.020

431-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

G







-



-

0.020 ~ 0.197

0.004 ~ 0.018

433-VP3

G







-



-

0.020 ~ 0.197

0.005 ~ 0.020

441-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

442-VP3

G







-



-

0.020 ~ 0.197

0.004 ~ 0.018

443-VP3

G







-



-

0.020 ~ 0.197

0.005 ~ 0.020

431-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

433-VP3

M













0.020 ~ 0.197

0.005 ~ 0.020

441-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

442-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

443-VP3

M













0.020 ~ 0.197

0.005 ~ 0.020

431-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

G







-



-

0.039 ~ 0.197

0.004 ~ 0.018

433-VP3

G







-



-

0.039 ~ 0.197

0.005 ~ 0.020

431-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

432-VP3

M













0.039 ~ 0.197

0.004 ~ 0.018

433-VP3

M













0.039 ~ 0.197

0.005 ~ 0.020

331-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

332-VP3

G







-



-

0.020 ~ 0.197

0.004 ~ 0.018

331-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

332-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

331-VP3

G







-



-

0.004 ~ 0.118

0.002 ~ 0.012

332-VP3

G

-

-

-

-

-

-

0.020 ~ 0.197

0.004 ~ 0.018

Feed fn(ipr)

50th Anniversary

Available Stock [ Negative_VP3 ] PC5300

H01

H05

WNMG

PC8115

VNMG

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

Depth of cut ap(inch)

331-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

332-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

431-VP3

M













0.020 ~ 0.197

0.004 ~ 0.018

432-VP3

M













0.020 ~ 0.197

0.005 ~ 0.020

433-VP3

M













0.004 ~ 0.118

0.002 ~ 0.012

Feed fn(ipr)

Available Stock [ Negative_MP ]

VNMG

WNMG

H05

TNMG

H01

SNMG

PC5300

DNMG

PC8115

CNMG

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

Depth of cut ap(inch)

431-MP

M







-

-

-

0.016 ~ 0.157

0.004 ~ 0.016

432-MP

M







-

-

-

0.020 ~ 0.177

0.006 ~ 0.018

433-MP

M





-

-

-

-

0.031 ~ 0.197

0.006 ~ 0.020

431-MP

M

-



-

-

-

-

0.016 ~ 0.157

0.004 ~ 0.016

432-MP

M





-

-

-

-

0.020 ~ 0.177

0.006 ~ 0.018

433-MP

M





-

-

-

-

0.031 ~ 0.197

0.006 ~ 0.020

441-MP

M





-

-

-

-

0.016 ~ 0.157

0.004 ~ 0.016

442-MP

M





-

-

-

-

0.020 ~ 0.177

0.006 ~ 0.018

443-MP

M





-

-

-

-

0.031 ~ 0.197

0.006 ~ 0.020

431-MP

M





-

-

-

-

0.016 ~ 0.157

0.004 ~ 0.016

432-MP

M





-

-

-

-

0.020 ~ 0.177

0.006 ~ 0.018

331-MP

M





-

-

-

-

0.016 ~ 0.138

0.004 ~ 0.016

332-MP

M





-

-

-

-

0.020 ~ 0.157

0.006 ~ 0.018

333-MP

M





-

-

-

-

0.031 ~ 0.177

0.006 ~ 0.020

331-MP

M





-

-

-

-

0.016 ~ 0.138

0.004 ~ 0.016

332-MP

M





-

-

-

-

0.020 ~ 0.157

0.006 ~ 0.018

431-MP

M







-

-

-

0.016 ~ 0.157

0.004 ~ 0.016

432-MP

M







-

-

-

0.020 ~ 0.177

0.006 ~ 0.018

433-MP

M





-

-

-

-

0.031 ~ 0.197

0.006 ~ 0.020

Feed fn(ipr)

PC8105 / PC8105 / PC8115

13

Insert Series for Turning Application of Hard-to-cut Materials

Available Stock [ Positive_VP1 ]

G

32.50-VP1

G

32.50.5-VP1

G

32.51-VP1

G

21.50-VP1

G

21.50.5-VP1

G

21.51-VP1

G

32.50-VP1

G

32.50.5-VP1

G

32.51-VP1

G

220-VP1

G

220.5-VP1

G

221-VP1

G

220-VP1

G

220.5-VP1

G

221-VP1

G

H05

VPGT

21.51-VP1

H01

VCGT

G G

PC5300

DCGT

21.50-VP1 21.50.5-VP1

PC8115

CCGT

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

-

0.001 ~ 0.002

0.002 ~ 0.039

0.001 ~ 0.004

0.003 ~ 0.059

0.002 ~ 0.005

0.004 ~ 0.059

0.001 ~ 0.005

0.002 ~ 0.039

0.002 ~ 0.006

0.003 ~ 0.059

0.002 ~ 0.008

0.004 ~ 0.059

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

-

0.001 ~ 0.002

0.002 ~ 0.039

0.001 ~ 0.004

0.003 ~ 0.059

0.002 ~ 0.005

0.004 ~ 0.059

0.001 ~ 0.005

0.002 ~ 0.039

0.002 ~ 0.006

0.003 ~ 0.059

0.002 ~ 0.008

0.004 ~ 0.059

● ● ●

● ● ●

● ● ●

● ● ●

● ● ●

-

0.001 ~ 0.006

0.002 ~ 0.020

0.001 ~ 0.007

0.004 ~ 0.039

0.001 ~ 0.007

0.006 ~ 0.047

● ● ●

● ● ●

● ● ●

● ● ●

● ● ●

-

0.001 ~ 0.006

0.002 ~ 0.020

0.001 ~ 0.007

0.004 ~ 0.039

0.001 ~ 0.007

0.006 ~ 0.047

Depth of cut ap(inch)

Feed fn(ipr)

Available Stock [ Positive_VL ]

TPMT

14

KORLOY TECH-NEWS

M

21.50.5-VL

M

21.51-VL

M

32.50.5-VL

M

32.51-VL

M

32.52-VL

M

H05

TCMT

32.52-VL

H01

SCMT

M M

PC5300

DCMT

21.51-VL 32.51-VL

PC8115

CCMT

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

● ● ●

● ● ●

● ● ●

● ● ●

● ●

● ●

0.003 ~ 0.035

0.002 ~ 0.004

0.004 ~ 0.039

0.002 ~ 0.004

0.004 ~ 0.039

0.003 ~ 0.006

● ●

● ● ●

● ●

● ● ●

● ●

● ● ● ● ●

0.002 ~ 0.031

0.001 ~ 0.004

0.003 ~ 0.035

0.002 ~ 0.004

0.003 ~ 0.031

0.001 ~ 0.004

0.004 ~ 0.039

0.002 ~ 0.004

0.004 ~ 0.039

0.003 ~ 0.006

● -

● ●

● ●

● ●

-

-

0.004 ~ 0.039

0.002 ~ 0.004

0.004 ~ 0.039

0.003 ~ 0.006

● ●

● ●

● ●

-

-

0.012 ~ 0.059

0.002 ~ 0.008

0.012 ~ 0.059

0.002 ~ 0.008







-

-

0.003 ~ 0.035

0.002 ~ 0.004

32.51-VL

M

32.52-VL

M

32.51-VL

M

32.52-VL

M

● ●

221-VL

M



Depth of cut ap(inch)

Feed fn(ipr)

50th Anniversary

Available Stock [ Positive_VL ]

M

331-VL

M

332-VL

M

H05

333-VL

H01

M M

PC5300

VCMT

331-VL 332-VL

PC8115

VBMT

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

● ● ●

● ● ●

● ● ●

● ● -

-

-

0.012 ~ 0.059

0.002 ~ 0.008

0.012 ~ 0.059

0.004 ~ 0.008

0.012 ~ 0.059

0.004 ~ 0.010

● ●

● ●

-

-

-

-

0.012 ~ 0.059

0.002 ~ 0.008

0.012 ~ 0.059

0.004 ~ 0.008

Depth of cut ap(inch)

Feed fn(ipr)

Available Stock [ Positive_MP ]

TPMT

VBMT

VCMT

M

32.51-MP

M

32.52-MP

M

21.50.5-MP

M

21.51-MP

M

21.52-MP

M

32.50.5-MP

M

32.51-MP

M

32.52-MP

M

32.51-MP

M

32.52-MP

M

432-MP

M

21.50.5-MP

M

21.51-MP

M

21.52-MP

M

32.51-MP

M

32.52-MP

M

32.53-MP

M

221-MP

M

-

-

331-MP

M

332-MP

M

333-MP

M

331-MP

M

332-MP

M

333-MP

M

H05

TCMT

32.50.5-MP

H01

SCMT

M M

PC5300

DCMT

21.50.5-MP 21.51-MP

PC8115

CCMT

Cutting conditions

PC8110

Designation

Non Coated

PC8105

Shape

Class

PVD Coated

● ● ● ● ●

● ● ● ● ●

● ● ● ● ●

● ● ● ● ●

-

-

0.008 ~ 0.059

0.002 ~ 0.005

0.012 ~ 0.059

0.002 ~ 0.006

0.012 ~ 0.079

0.003 ~ 0.006

0.020 ~ 0.098

0.003 ~ 0.010

0.020 ~ 0.098

0.004 ~ 0.012

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

● ● ● ● ● ●

-

-

0.005 ~ 0.071

0.002 ~ 0.005

0.012 ~ 0.071

0.002 ~ 0.006

0.012 ~ 0.071

0.003 ~ 0.009

0.012 ~ 0.079

0.002 ~ 0.006

0.020 ~ 0.091

0.003 ~ 0.008

0.020 ~ 0.091

0.004 ~ 0.012

● ● ●

● ● ●

-

-

-

-

0.012 ~ 0.110

0.002 ~ 0.010

0.020 ~ 0.110

0.004 ~ 0.012

0.031 ~ 0.138

0.006 ~ 0.014

● ● ● ● ● ●

● ● ● ● ● ●

● ● ●

● ● -

-

-

0.008 ~ 0.059

0.001 ~ 0.005

0.008 ~ 0.059

0.002 ~ 0.006

0.010 ~ 0.079

0.004 ~ 0.011

0.012 ~ 0.098

0.003 ~ 0.008

0.020 ~ 0.098

0.004 ~ 0.012

0.020 ~ 0.098

0.008 ~ 0.016

-

-

-

● -

-

-

0.008 ~ 0.059

0.002 ~ 0.008

-

-

● ● ●

● ● ●

● ● ●

● ● ●

-

-

0.012 ~ 0.079

0.003 ~ 0.008

0.020 ~ 0.091

0.004 ~ 0.010

0.020 ~ 0.091

0.004 ~ 0.014

● ● ●

● ● ●

-

-

-

-

0.012 ~ 0.079

0.003 ~ 0.007

0.020 ~ 0.091

0.004 ~ 0.009

0.020 ~ 0.091

0.004 ~ 0.013

Depth of cut ap(inch)

Feed fn(ipr)

PC8105 / PC8105 / PC8115

15

Head Office Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 08536, Korea Tel : +82-2-522-3181 Fax : +82-2-522-3184 Web : www. korloy.com E-mail : [email protected] Cheongju Factory 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 28589, Korea Tel : +82-43-262-0141 Fax : +82-43-262-0146 Jincheon Factory 54, Gwanghyewonsandan 2-gil, Gwanghyewon-myeon, Jincheon-gun, Chungcheongbuk-do, 27807, Korea Tel : +82-43-535-0141 Fax : +82-43-535-0144 R & D Institute Cheongju 55, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 28589, Korea Tel : +82-43-262-0141 Fax : +82-43-262-0711 R & D Institute Seoul Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 08536, Korea Tel : +82-2-522-3181 Fax : +82-2-522-3184

620 Maple Avenue, Torrance, CA 90503, USA Tel : +1-310-782-3800 Toll Free : +1-888-711-0001 www.korloyamerica.com E-mail : [email protected]

Fax : +1-310-782-3885

Gablonzer Str. 25-27, 61440 Oberursel, Germany Tel : +49-6171-277-83-0 Fax : +49-6171-277-83-59 www.korloyeurope.com E-mail : [email protected]

Plot NO.415, Sector 8, IMT Manesar, Gurgaon 122051, Haryana, INDIA Tel : +91-124-4391790 Fax : +91-124-4050032 www.korloyindia.com E-mail : [email protected]

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