Illustrated Parts Manual
Models 400S 460SJ Prior to SN 0300096000 P/N 3120789 November 27, 2013
REVISION LOG March 15, 2000 - Original Issue Of Manual (Edited to B/M 0010561 Revision 1) July 1, 2000 - Revised Manual (Revised to B/M 0010561 Revision 2) January 31, 2001 - Revised Manual (Revised to B/M 0010561 Revision 11) October 16, 2001 - Revised (Manual edited to 0010561 Revision 23) (Manual edited to 0010579 Revision 7 With ADE System) September 30, 2002 - Revised (Manual edited to 0010579 Revision 23 With ADE System) June 30, 2003 - Revised (Manual edited to 0010579 Revision 33 With ADE System) September 15, 2003 - Revised (Manual edited to 0010579 Revision 43 With ADE System) February 6, 2004 - Revised (Manual edited to 0010579 Revision 43 With ADE System) August 1, 2004 - Revised (Manual edited to 0010579 Revision 51 With ADE System) December 15, 2004 - Revised (Manual edited to 0010579 Revision 52 With ADE System) April 30, 2005 - Revised (Manual edited to 0010579 Revision 58 With ADE System) October 13, 2005 - Revised (Manual edited to 0010579 Revision 64 With ADE System) April 30, 2006 - Revised (Manual edited to 0010579 Revision 67 With ADE System) September 12, 2006 - Revised January 3, 2007 - Revised April 2, 2007 - Revised August 31, 2007 - Revised January 11, 2008 - Revised July 15, 2008 - Revised March 1, 2009 - Revised October 2, 2009 - Revised July 21, 2010 - Revised January 27, 2011 - Revised May 16, 2011 - Revised August 12, 2011 - Revised December 8, 2011 - Revised March 30, 2012 - Revised July 19, 2012 - Revised October 19, 2012 - Revised February 28, 2013 - Revised May 13, 2013 - Revised August 21, 2013 - Revised November 27, 2013 - Revised
3120789
400S 460SJ
A
REVISION LOG
ADE SYSTEM IDENTIFICATION Most 400S and 460SJ machines from SN 64404 incorporate the ADE System, but no clean SN break exist. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform control box.
B
400S 460SJ
3120789
TABLE OF CONTENTS FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12
AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-6 AXLE & STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) . . . . . . . . . . . 1-20 DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) . . . . . . . . . . 1-24 DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) . . . . . 1-32 DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 FRAME VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29
3120789
VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 SWING HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . 2-28 DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) . . . . . . . . . . . . . . . . . 2-32 DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) . . . . . . . . . 2-38 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . 2-46 FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473). . . . . . . . . . . . . . . . . . 2-50 FORD ENGINE INSTALLATION (SN 0300078473 to SN 0300096000) . . . . . . . . . . . 2-58 DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) . . . . . . . . . . . . . . . . . . . . . . 2-66 GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO SN 0300078473) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 GENERATOR INSTALLATION - FORD MACHINES (SN 0300078473 TO SN 0300096000) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74 GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78 GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . 2-84 ISUZU ENGINE INSTALLATION - 4LE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88 GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) . . . . . . . . . . . . . . . 2-92 PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . 2-110 GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . 2-114 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-120 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
400S 460SJ
i
TABLE OF CONTENTS FIGURE NO.
TITLE
PAGE NO.
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4
BOOM INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 BOOM ASSEMBLY - 400S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 BOOM ASSEMBLY - 460SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 ROTATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10
PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . .4-2 PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . .4-6 SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL) . . . . . . .4-10 SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) . . . . . . . . .4-12 PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . . . .4-14 PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . . . .4-20 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM). . . . . . .4-26 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) . . . . . . . . . .4-28 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) . . . . .4-32 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) . . . . . . . . .4-34
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9
5-10
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .5-4 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 LIFT CYLINDER ASSEMBLY - JIB (460SJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . .5-12 MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . .5-14 STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO SN 0300087392) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO SN 0300087392 & ORIGINAL EQUIPMENT FOR SN 0300087392 TO SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 6-5
AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3
ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) . . . . . . . . . .7-6 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) . . . . . . . . . . . . . .7-16
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2
ii
DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 DECAL INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
400S 460SJ
3120789
TABLE OF CONTENTS FIGURE NO.
TITLE
PAGE NO.
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 10-1 10-2
SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 SKY WELDER INSTALLATION (PRIOR TO SN 0300068333) . . . . . . . . . . . . . . . . . . 10-8
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3120789
400S 460SJ
iii
TABLE OF CONTENTS FIGURE NO.
iv
TITLE
400S 460SJ
PAGE NO.
3120789
SECTION 1 FRAME
3120789
400S 460SJ
1-1
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
108 110
125
106
120 14
107 6
112 7
125
1 3 101 103
122 104 126
118
101 102 119
10 116
401
109
125
110 117 126 125 125 106
117
106
126
206
124 17 214
1
208
4 15
8
11 12
101 115 114 201 203
205 202 214
17A 124A
215
216 209 211
208 201 207 213
206 303
212
217
115 129 101 128
210
2
17A 124A
201 204
109
SN 0300065402 TO SN 0300096000
111
213
212
126 125
109
PRIOR TO SN 0300065402
302 310
218
308
306
303 304
214 201 207
307 309 316 314
311 305 313
1-2
15 121
107 6
9 1 113 5
201 207
16 123
117
400S 460SJ
315
301
3120789
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE ITEM #
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17
PART NUMBER
QTY.
0259152 0272274 0272902
Ref Ref Ref Ref
FIXED AXLE INSTALLATION OPTIONS: Prior to SN 0300067471 All Machines SN 0300067471 to SN 0300072506 SN 0300072506 to SN 0300096000
AR 2 4 2 1 2 1 2 1 1
Compound, Locking Bar, Stop Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 3-1/4in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Plate, Stop Keeper, Pin Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Shim, 20-Gauge Shim 1/8in
0100011 0362932 0641607 0641626 0642012 0961950 3422592 0362954 3841258 4060978 3574254 4071002 4070973 Not Used 4740158 4751600 4761600
AR AR 1 6 4 1
4846072 4846551 0561300
2
0259150 0271977 0272900
Ref Ref Ref Ref
101 102 103 104 105 106 107 108 109
0100011 0641414 0641607 0642010 0642012 0682248 0961950 1100118 Use
AR 4 4 2 1 2 2 1 2
110 111 112
Use 1684139 1684139 3272201 3322201 3422592
2 2 1
17A
3120789
DESCRIPTION
REV. C A A
Thrustwasher Flatwasher 3/8in Regular Lockwasher 3/8in Axle Weldment Options: Prior to SN 0300067471 SN 0300067471 to SN 0300096000 Steer Cylinder Mounting Block Assembly OSCILLATING AXLE INSTALLATION OPTIONS: Prior to SN 0300065402 SN 0300065402 to SN 0300072506 SN 0300072506 to SN 0300096000
E A A
Compound, Locking Bolt 1/4in-20NC x 1-3/4in Bolt 3/8in-16NC x 7/8in Bolt 5/8in-11NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 3/4in-10NC x 6in (Grade 8) Bushing, Garmax Cam, Lockout Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300065402 (was p/n 1683575) SN 0300065402 to SN 0300096000 Nut 3/4in-10NC Nut 3/4in-16NF (Prior to SN 0300065402) Pin, Axle Pivot
400S 460SJ
1-3
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED) ITEM #
PART NUMBER
QTY.
113 114
3841258 3841367 7020180
1 2 1 2
115 3900109 3422936 116
117 118
119 120 121 122 123 124
124A 125 126 127 128 129
201 202 203 204 205
206 207 208 209 210 211 212
1 4060978 3574254 4567462 4640871 7012693 7002840 4711400 4740158 4751600 4752000 4761600 4846072 4846551 0561300 4892200 0100019 Not Used 0641607 3841520
2 1 1 1 4 1 4 4 2 1
2 4 AR 2 2
0259148
Ref
0100011 0440162 0641606 0681828
AR 2 4 4 1
Use 1684412 1684412 2780230 3312008 3322201 3323003 3422692 3450808 Use 3841517
2 4 2 2 2 2 2 Ref
213
1-4
3841442
2
DESCRIPTION
REV.
Keeper, Pin Rod-End with Grease Fitting (Prior to SN 0300065402) Grease Fitting Hardware Options: Screw, Shoulder (Prior to SN 0300065402) Pin (SN 0300065402 to SN 0300096000) Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Tube, Mounting Lockout Valve Assembly Seal Kit - 4640871 Valve Anti-Rotation Pin Removal Tool Flatwasher 1/4in Thin Thrustwasher Flatwasher 3/8in Regular Flatwasher 5/8in Regular Lockwasher 3/8in Axle Weldment Options: Prior to SN 0300065402 SN 0300065402 to SN 0300096000 Steer Cylinder Mounting Block Assembly Flatwasher 3/4in Hardened Compound, Locking Bolt 3/8in-16NC x 7/8in (SN 0300065402 to SN 0300096000) Keeper, Pin (SN 0300065402 to SN 0300096000) STEERING INSTALLATION
H
Compound, Locking Thrustwasher Bolt 3/8in-16NC x 3/4in Bolt 1/2in-13NC x 3-1/2in Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300087392 (was p/n 1683614) SN 0300087392 to SN 0300096000 (was p/n 1001140283) Hub/Spindle Assembly (See 301 to 316 for Breakdown) Nut 5/8in-11NC Nut 3/4in-16NF Nut 1-1/4in-12NF Kingpin Pin, Cotter 1/4in x 2in Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease Fitting) Note: Qty (1) p/n 4740086 Thrustwasher required between bottom of p/n 3841517 Rod-End and Tie Rod. Tie-Rod
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
214 215
3900109 4060950 Not Required 4713000 4751800 4740086
4 AR 1 0 2 4 2
Screw, Shoulder Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Flatwasher 1-1/4in Thin Flatwasher 1/2in Regular Thrustwasher
2780230
Ref
7020033 7020034 0961951 0962140 7020035 7020036 7020038 7020037 7020039 7020040 7020041 Not Used 7020042 7020054 3450608 7020055
2 2 4 2 2 2 2 2 2 2 18
Cap, Dust (1 per Assembly) Spindle Assembly (1 per Assembly) Bushing, Garmax (2 per Assembly) Bearing, Garmax (1 per Assembly) Hub (1 per Assembly) (Includes 306 & 307) Cup, Bearing - Inner(1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal (1 per Assembly) Stud, Wheel (9 per Assembly)
18 2 2 2
Lugnut (9 per Assembly) Nut, Castle (1 Per Assembly) Pin, Cotter (1 Per Assembly) Washer, Spindle (1 Per Assembly)
216 217 218
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 401
Ref 2360539 2360625 2360650 2360540 2360626 2360651 2360541 2360627 2360652
3120789
HUB ASSEMBLY
REV.
A
FRAME WELDMENTS 400S with 500Lbs Capacity (Prior to SN 0300072506) 400S with 500Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 500Lbs Capacity (SN 0300076633 to SN 0300096000) 400S with 750Lbs Capacity (Prior to SN 0300072506) 400S with 750Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 750Lbs Capacity (SN 0300076633 to SN 0300096000) 460SJ (Prior to SN 0300072506) 460SJ (SN 72506 to SN 0300076633) 460SJ (SN 76633 to SN 0300096000)
400S 460SJ
1-5
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE 15 109 25
25
7
23
12 1 3 20
18
9
23 1 5
19
401
1 4 22 101 114 104 13 108
8 107
21 113
2 12
25
8 107 2 16 6 110 101 106
7
10
101 105
24 115 114
214
18 17
1 4
14
103 111 112
210
25
102
201 205
10
216
208 211
24A 233 115A
303
229
302 202 24A 115A
201 206
214 210
223
226
209
303
201 207 222 228
215 201 213
212 231
203
307 309 316 314 301
201 213
217 230
304
221
201 232 220
203
218
310 308 306
225
227
311 305
313 315
204
228 219 227
1-6
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM #
PART NUMBER
QTY.
0273473
Ref
1 2 3 4 5 6 7 8 9 10
0100011 0100019 0641424 0641607 0642010 0642012 0682248 0961950 1100123 1684139
AR AR 4 2 2 1 2 2 1 2
11 12 13 14 15 16 17 18 19
Not Used 3272201 3422592 3422936 3574254 3841258 3841520 4567462 4640871 7012693 7002840 4711400 4740158 4751600 4752000 4846801 0561300 4892200
2 1 2 1 1 2 2 1 1 1 4 1 2 4 1 2 4
0272803 0272906
Ref Ref Ref
20 21 22 23 24 24A 25
101 102 103 104 105 106 107 108 109
110
3120789
0100011 0362932 0362954 0641607 0641626 0642012 0961950 3422592 4060978 3574254 3841258
AR 2 2 2 2 1 2 1 1
1
DESCRIPTION OSCILLATING AXLE INSTALLATION
REV. A
Compound, Locking Compound, Locking Bolt 1/4in-20NC x 3in Bolt 3/8in-16NC x 7/8in Bolt 5/8in-11NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 3/4in-10NC x 6in Bushing, Garmax Cam, Lockout Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Nut 3/4in-10NC Pin, Axle Pivot Pin Shield, Frame Keeper, Pin Keeper, Pin Tube, Mounting Lockout Valve Assembly Seal Kit - 4640871 Valve Anit-Rotation Pin Removal Tool Flatwasher 1/4in Thin Thrustwasher Flatwasher 3/8in Regular Flatwasher 5/8in Regular Axle Weldment Steer Cylinder Mounting Block Assembly Flatwasher 3/4in Hardened FIXED AXLE INSTALLATION Prior to SN 0300072506 SN 0300072506 to SN 0300096000
A A
Compound, Locking Bar, Stop Bar, Stop Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 3-1/4in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Keeper, Pin
400S 460SJ
1-7
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE (CONTINUED) ITEM #
PART NUMBER
QTY.
111 112 113 114 115 115A
4070973 4071002 4740158 4751600 4846426 0561300
2 4 1 2 1 2
0272804
Ref
0100011 0440162 0962292 0962348 0641606
AR 2 4 1 4 4
201 202 203 204 205 206
207 208
209 210
0681828 0681824 3272205
Use 1684412 1684412 3450808 Use 3841517
2 1
2 2 Ref
211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232
1-8
2780230 3900295 3312008 3322201 3323003 3422692 3422848 3900296 3574235 3841143 3841619 4712400 3900109 Not Used 4713000 4740086 4740155 4740491 4751800 4846802 0100019 0641508
2 1 4 2 2 2 1 1 1 1 2 1 4 2 2 2 3 4 1 AR 1
DESCRIPTION
REV.
Shim 11Ga Shim 20Ga Thrustwasher Flatwasher 3/8in Regular Axle Weldment Steer Cylinder Mounting Block Assembly STEERING INSTALLATION
G
Compound, Locking Thrustwasher Bushing Bushing Bolt 3/8in-16NC x 3/4in Bolt Options: Bolt 1/2in-13NC x 3-1/2in (With Cylinder Shield) Bolt 1/2in-13NC x 3in (Without Cylinder Shield) Locknut 3/4in-16NF Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300087392 (was p/n 1683614) SN 0300087392 to SN 0300096000 (was p/n 1001140283) Pin, Cotter 1/4in x 2in Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease Fitting) Note: Qty (1) p/n 4740086 Thrustwasher required between bottom of p/n 3841517 Rod-End and Tie Rod. Hub/Spindle Assembly (See 201 to 213 for Breakdown) Bolt, Shoulder 1in x 3in Nut 5/8in-11NC Nut 3/4in-16NF Nut 1-1/4in-12NF Kingpin Pin, Hitch Bolt, Shoulder 1in x 4-1/2in Plate, Tow Bar Pivot Keeper Tie-Rod Flatwasher 7/8in Thin Screw, Shoulder Flatwasher 1-1/4in Thin Thrustwasher Thrustwasher Thrustwasher Flatwasher 1/2in Regular Weldment, Link Compound, Locking Bolt 5/16in-18NC x 1in
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE (CONTINUED) ITEM #
PART NUMBER
QTY.
233
4061048
1
2780230
Ref
7020033 7020034 0961951 0962140 7020035 7020036 7020038 7020037 7020039 7020040 7020041 Not Used 7020042 7020054 3450608 7020055
2 2 4 2 2 2 2 2 2 2 18
Cap, Dust (1 per Assembly) Spindle Assembly (1 per Assembly) Bushing, Garmax (2 per Assembly) Bearing, Garmax (1 per Assembly) Hub (1 per Assembly) (Includes 306 & 307) Cup, Bearing - Inner(1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal (1 per Assembly) Stud, Wheel (9 per Assembly)
18 2 2 2
Lugnut (9 per Assembly) Nut, Castle (1 Per Assembly) Pin, Cotter (1 Per Assembly) Washer, Spindle (1 Per Assembly)
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 401
Ref 2360539 2360625 2360650 2360540 2360626 2360651 2360541 2360627 2360652
3120789
DESCRIPTION
REV.
Shield, Cylinder (Prior to SN 0300073804 Only) HUB ASSEMBLY
A
FRAME WELDMENT OPTIONS: 400S with 500Lbs Capacity (Prior to SN 0300072506) 400S with 500Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 500Lbs Capacity (SN 0300076633 to SN 0300096000) 400S with 750Lbs Capacity (Prior to SN 0300072506) 400S with 750Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 750Lbs Capacity (SN 0300076633 to SN 0300096000) 460SJ (Prior to SN 0300072506) 460SJ (SN 0300072506 to SN 0300076633) 460SJ (SN 0300076633 to SN 0300096000)
400S 460SJ
1-9
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD
300
108
125
106
107 120 6 13
112 7
125
117 118
110 126 125
125
117 110 125 125 106
117
106
9 113
109
124 16
8
212 209
216
207
124A 16A
115 129
114
17 11 12 2
211
115
111
1 4 14
109
SN 0300065402 TO SN 0300096000
PRIOR TO SN 0300065402
215
101 128 202 205 224
201 203 210 214
212 211 209 16A 216 124A 201 208
205 224 219 202
213
216
212
217
1-10
10 116
401
1 5 105 126
201 204
14 121
101 102 119
107 6
109
201 208
1 3 101 103 15 123
122 104 126
110 126
218
400S 460SJ
201 208
206 210 201 203
3120789
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD ITEM #
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16
PART NUMBER
QTY.
0259153 0272275 0272903
Ref Ref Ref Ref
FIXED AXLE INSTALLATION OPTIONS: Prior to SN 0300067471 SN 0300067471 to SN 0300072506 SN 0300072506 to SN 0300096000
AR 2 4 2 1 2 1 2 1 1
0100011 0362965 0641606 0641620 0642012 0961950 3422592 0362954 3841258
4071002
AR
Compound, Locking Bar, Stop Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 2-1/2in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Plate, Stop Keeper, Pin Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Shim 1/8in Shim 3/16in Thrustwasher Flatwasher 3/8in Regular Lockwasher 3/8in Axle Weldment Options: Prior to SN 0300067471 SN 0300067471 to SN 0300096000 Note: If kingpin holes in axle measure 1.503in diameter or larger in any direction, axle weldment must be replaced. See Field Service Bulletin AWP-04-11. Shim 20-Gauge
0259151 0271978 0272901
Ref Ref Ref Ref
OSCILLATING AXLE INSTALLATION OPTIONS: Prior to SN 0300065402 SN 0300065402 to SN 0300072506 SN 0300072506 to SN 0300096000
4060978 3574254 4070973 4070972 4740158 4751600 4761600
AR AR 1 6 4 1
4846069 4846550 Ref
17
101 102 103 104 105 106 107 108 109
110 111
3120789
DESCRIPTION
0100011 0641414 0641606 0642010 0642012 0682248 0961950 1100118
Use 1684139 1684139 3272201 3322201
AR 4 4 2 1 2 2 1 2
2 2
REV. C A A
E A A
Compound, Locking Bolt 1/4in-20NC x 1-3/4in Bolt 3/8in-16NC x 3/4in Bolt 5/8in-11NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 3/4in-10NC x 6in (Grade 8) Bushing, Garmax Cam, Lockout Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300065402 (was p/n 1683575) SN 0300065402 to SN 0300096000 Nut 3/4in-10NC Nut 3/4in-16NF (Prior to SN 0300065402)
400S 460SJ
1-11
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
112 113 114
3422592 3841258 3841367 7020180
1 1 2 1 2
Pin, Axle Pivot Keeper, Pin Rod-End with Grease Fitting (Prior to SN 0300065402) Grease Fitting Hardware Options: Screw, Shoulder (Prior to SN 0300065402) Pin (SN 0300065402 to SN 0300096000) Shield, Frame Options: Prior to SN 0300072506 SN 0300072506 to SN 0300096000 Tube, Mounting Lockout Valve Assembly Seal Kit - 4640871 Valve Anti-Rotation Pin Removal Tool Flatwasher 1/4in Thin Thrustwasher Flatwasher 3/8in Regular Flatwasher 5/8in Regular Lockwasher 3/8in Axle Weldment Options: Prior to SN 0300067471 SN 0300067471 to SN 0300096000 Note: If kingpin holes in axle measure 1.503in diameter or larger in any direction, axle weldment must be replaced. See Field Service Bulletin AWP-04-11. Flatwasher 3/4in Hardened Compound, Locking
115 3900109 3422936 116
117 118
119 120 121 122 123 124
1 4060978 3574254 4567462 4640871 7012693 7002840 4711400 4740158 4751600 4752000 4761600
2 1 1 1 4 1 4 4 4 1
4846069 4846550 Ref
125 126 127 128 129
4892200 0100019 Not Used 0641607 3841520
0259149 0272927 201 202
1-12
0100011
4 AR 2 2 Ref Ref Ref
0440161
AR AR 4
4740537
AR
4740538
AR
4740539
AR
4740540
AR
0440271
2
REV.
Bolt 3/8in-16NC x 7/8in (SN 0300065402 to SN 0300096000) Keeper, Pin (SN 0300065402 to SN 0300096000) STEERING INSTALLATION Prior to SN 0300076633 SN 0300076633 to SN 0300096000
D G
Compound, Locking Thrustwasher Options: Prior to SN 79125 (Top and Bottom Kingpin Location) (Note: See Kit) SN 0300079125 to SN 0300096000 (.0625) (Top Kingpin Location) SN 0300079125 to SN 0300096000 (.125) (Top Kingpin Location) SN 0300079125 to SN 0300096000 (.188) (Top Kingpin Location) SN 0300079125 to SN 0300096000 (.250) (Top Kingpin Location) SN 0300079125 to SN 0300096000 (Bottom Kingpin Location)
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED) ITEM #
PART NUMBER
QTY.
203
0641606
204 205
0681828 0961951
AR 8 16 4 AR 4
0440291 0440274
2 2
0962140
2 1
206 207
208 209 210
211
Use 1684412 1684412 3312008 3322201 3422716 3423081 Use 3841517
4 2 4
2 Ref
212 213 214
3900109 4060950
4 1 1
Use 4130403 4130405 215
1
216 217 218 219
Use 4130404 4130406 4740086 4751800 4846070 3780182
4 4 2 2
220 to 223 224
Not Used 3020029
AR
300
2902400
Ref
3120789
DESCRIPTION
REV.
Bolt 3/8in-16NC x 3/4in Prior to SN 0300079125 SN 0300079125 to SN 0300096000 Bolt 1/2in-13NC x 3-1/2in Bushing, Garmax Options: Prior to SN 0300079125 (Top & Bottom Kingpin Locations) (Note: See Kit) SN 0300079125 to SN 0300096000 (Top Kingpin Location) SN 0300079125 to SN 0300096000 (Bottom Kingpin Location) Bearing, Garmax Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300087392 (was p/n 1683614) SN 0300087392 to SN 0300096000 (was p/n 1001140283) Nut 5/8in-11NC Nut 3/4in-16NF Kingpin Options: Prior to SN 0300079125 (2 Bolt Mounting) (Note: See Kit) SN 0300079125 to SN 0300096000 (4 Bolt Mounting) Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease Fitting) Note: Qty (1) p/n 4740086 Thrustwasher required between bottom of p/n 3841517 Rod-End and Tie Rod. Screw, Shoulder Shield, Frame (Prior to SN 0300072506 Only) Spindle (Left Side) Options: Prior to SN 0300079125 (was p/n 4130368) SN 0300079125 to SN 0300096000 Spindle (Right Side) Options: Prior to SN 0300079125 (was p/n 4130369) SN 0300079125 to SN 0300096000 Thrustwasher Flatwasher 1/2in Regular Tie-Rod O-Ring (SN 0300079125 to SN 0300096000 Only) (Bottom Kingpin Location Only) Grease, Bearing —————————— Kingpin and Bushings Update Kit for Machines Built Prior to SN 0300079125 (Includes Newer “SN 0300079125 to SN 0300096000” Design Items 202, 203, 205, 210 and 219). See Field Service Bulletin AWP-04-11. Note: Newer bushings will fit in “Prior to SN 0300079125” axles however if kingpin holes measure 1.503in diameter or larger in any direction, axle weldment must be replaced before installation of kit. Note: Spindles require drilling and tapping for 8 additional kingpin mtg bolts. Newer design kingpins require 4 mtg bolts each.
400S 460SJ
1-13
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED) ITEM #
PART NUMBER
401
Ref 2360539 2360625 2360650 2360540 2360626 2360651 2360541 2360627 2360652
1-14
QTY.
DESCRIPTION
REV.
FRAME WELDMENT OPTIONS 400S with 500Lbs Capacity (Prior to SN 0300072506) 400S with 500Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 500Lbs Capacity (SN 0300076633 to SN 0300096000) 400S with 750Lbs Capacity (Prior to SN 0300072506) 400S with 750Lbs Capacity (SN 0300072506 to SN 0300076633) 400S with 750Lbs Capacity (SN 0300076633 to SN 0300096000) 460SJ (Prior to SN 0300072506) 460SJ (SN 0300072506 to SN 0300076633) 460SJ (SN 0300076633 to SN 0300096000)
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-15
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
13 2 11 12
19 10
26 1 25
9
107
103 105 106 101
104 14
102
1-16
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM #
1 2 3 to 8 9
PART NUMBER
QTY.
0259145 0272784 0272926 0259146 0272783 0272925
Ref Ref Ref Ref Ref Ref Ref
0100011 0100019 Not Used
Compound, Locking Compound, Locking
AR
Hardware Options: Bolt 1/2in-13NC x 1-1/4in (Grade 8) Nut 1/2in-13NC (2WD SN 0300076633 to SN 0300096000 Only) (Not Shown) Bolt 5/8in-11NC x 1-1/2in (Grade 8) Bolt 5/8in-11NC x 1-1/2in (Grade 8) (Prior to SN 0300076633) Bolt 5/8in-11NC x 1-3/4in (Grade 8) (SN 0300076633 to SN 0300096000) Drive Hub Assembly Options: 2WD Front 4WD Rear Prior to SN 0300076633 (See DRIVE HUB ASSEMBLY for Breakdown) SN 0300076633 to SN 0300096000 (See DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES for Breakdown) Drive Hub/Brake Assembly Options: 2WD Rear Prior to SN 0300064140 (See DRIVE HUB/BRAKE ASSEMBLY for Breakdown) SN 0300064140 to SN 0300076633 (See DRIVE HUB/ BRAKE ASSEMBLY for Breakdown) SN 0300076633 to SN 0300096000 (See DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES for Breakdown) 4WD Rear Prior to SN 0300057477 (See DRIVE HUB/BRAKE ASSEMBLY for Breakdown) SN 0300057477 to SN 0300076633 (See DRIVE HUB/ BRAKE ASSEMBLY for Breakdown) SN 0300076633 to SN 0300096000 (See DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES for Breakdown) Drive Motor Assembly Options: 2WD Rear Prior to SN 0300076633 (was p/n 3160242 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160353 - See DRIVE MOTOR ASSEMBLY (5 BOLT) for Breakdown) SN 0300076633 to SN 0300096000 (was p/n 3160298 See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160351 - See DRIVE MOTOR ASSEMBLY (5 BOLT) for Breakdown)
AR 0682012 0682014
11 Not Required
AR 0
2780246
2
2780268
2
12
2 2780243 2780253 2780267
2780244 2780254 2780267 13
3120789
WHEEL DRIVE INSTALLATIONS 2WD Prior to SN 0300072506 2WD SN 0300072506 to SN 0300076633 2WD SN 0300076633 to SN 0300096000 4WD Prior to SN 0300072506 4WD SN 0300072506 to SN 0300076633 4WD SN 0300076633 to SN 0300096000
AR AR
0681810 3311801 10
DESCRIPTION
AR Use 3160353
2
Use 3160351
2
400S 460SJ
REV. H A A J A C
1-17
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM #
14 15 to 18 19 20 to 24 25 26 27
1-18
PART NUMBER
QTY.
DESCRIPTION
REV.
Use 3160354
4 4
Use 3160348
4
3300106 Not Used 3790045 Not Used 4891800 4892000 2300016
AR
4WD Front & Rear Prior to SN 0300076633) (was p/n 3160243 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160354 - See DRIVE MOTOR ASSEMBLY (5 BOLT) for Breakdown) SN 0300076633 to SN 0300096000) (was p/n 3160266 See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160348 - See DRIVE MOTOR ASSEMBLY (5 BOLT) for Breakdown) Lugnut (9 Per Hub)
AR
O-Ring (1 Per Motor)
AR AR 5.4oz
0270091 0270650 0272924 0272310 0270092 0270653 0259351 0271995 0272311 0259354 0271998 0270093 0270094
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
0270074 0270075 0272923 0272336 0272337 0270651 0270652 0270076 0270077 0270654 0270655 0259352 0271993
2 2 4 2 2 2 2 2 2 2 2 2 2
0259353 0271994
2 2
0272352 0272353
2 2
Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened Fluid, Hydraulic (Not Shown - Use with Brake) TIRE AND WHEEL INSTALLATIONS 12 x 16.5 Pneumatic 12 x 16.5 Pneumatic (Non-Marking) 12 x 16.5 Pneumatic LT 12 x 16.5 Pneumatic TS 12 x 16.5 Foam-Filled 12 x 16.5 Foam-Filled (Non-Marking) 14 x 17.5 Pneumatic (Prior to SN 0300064803) 14 x 17.5 Pneumatic (SN 0300064803 to SN 0300096000) 14 x 17.5 Pneumatic TS 14 x 17.5 Foam-Filled (Prior to SN 0300064803) 14 x 17.5 Foam-Filled (SN 0300064803 to SN 0300096000) 33/16LL x 16.1 Pneumatic 33/16LL x 16.1 Foam-Filled 12 x 16.5 Pneumatic Right Side 12 x 16.5 Pneumatic Left Side 12 x 16.5 Pneumatic (LT) 12 x 16.5 Pneumatic Right Side (TS) 12 x 16.5 Pneumatic Left Side (TS) 12 x 16.5 Pneumatic Right Side (Non-Marking) 12 x 16.5 Pneumatic Left Side (Non-Marking) 12 x 16.5 Foam-Filled Right Side (See Note) 12 x 16.5 Foam-Filled Left Side (See Note) 12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note) 12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note) 14 x 17.5 Pneumatic Right Side (Prior to SN 0300064803) 14 x 17.5 Pneumatic Right Side (SN 0300064803 to SN 0300096000) 14 x 17.5 Pneumatic Left Side (Prior to SN 0300064803) 14 x 17.5 Pneumatic Left Side (SN 0300064803 to SN 0300096000) 14 x 17.5 Pneumatic Right Side (TS) 14 x 17.5 Pneumatic Left Side (TS)
400S 460SJ
A A A 1 A A A A 1 A A A A A A A A A A A A A A A B A B A A A
3120789
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
0259355
2
0271997
2
0259356
2
0271996
2
0270078 0270079
4 4 Ref
101 1702740 1702738 1703067 102
1 1 1 1 1
4520216 4520240 4520266 4520212 Use 4520259
103 104
105 106 107
3120789
4520259 4520212 4640113 4860214 4860213 4860198 1120552 1300019 1705364
1 1
1 AR 1
DESCRIPTION 14 x 17.5 Foam-Filled Right Side (See Note) (Prior to SN 0300064803) 14 x 17.5 Foam-Filled Right Side (See Note) (SN 0300064803 to SN 0300096000) 14 x 17.5 Foam-Filled Left Side (See Note) (Prior to SN 0300064803) 14 x 17.5 Foam-Filled Left Side (See Note) (SN 0300064803 to SN 0300096000) 33/16LL x 16.1 Pneumatic 33/16LL x 16.1 Foam-Filled (See Note) Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
REV. B A B A A A
Decal Options (Pneumatic Only): Decal - 90PSI Decal - 45PSI Decal - 40PSI Tire Options: 12 x 16.5 NHS 12 x 16.5 NHS (Non-Marking) 12 x 16.5 LT 14 x 16.1 14 x 17.5 NHS (p/n was 4520171) (Prior to SN 0300064803) 14 x 17.5 NHS (SN 0300064803 to SN 0300096000) 33/16LL x 16.1 Valve, Air (Pneumatic Only) Rim, Wheel 16.1 x 14 (Use with 33/16LL x 16.1 and 14 x 16.1Tires) 16.5 x 9.75 (Use with 12 x 16.5 Tires) 17.5 x 10.50 (Use with 14 x 17.5 Tires) Cap, Valve Stem (Green) (Pneumatic TS Tires Only) Chemical, Tire Sealant (Pneumatic TS Tires Only) Decal - Tire Sealant (Pneumatic TS Tires Only)
400S 460SJ
1-19
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)
60
20
55
44
88
25
24
1
11
15
17
2
34
10 14 5 56 62 53 59
51 54
66
52 43
82 81
49
83
16
82 22 21 8 12
23
19
6
4
29
30
3
7
33
100A 100B 100C 100D 100E
1-20
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) ITEM #
PART NUMBER
QTY.
2780246
Ref
1 2 3 4
Use 7022544 Use 7022545 7021325 Use 7021330
4 3 1 1 Ref
5 6 7 8 9 10 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 to 29 30 31 to 32 33 34 35 to 42 43 44 45 to 50 51 52 53 54 55 56 57 to 58 59 60 61 62 63 to 65
7021326 7021327 7021328 Use 7021329 Not Used Use 7022545 Use 7022544 Use 7021330 Not Used Use 7022545 Use 7022544 Not Used Use 7022545 Not Used Use 7021330 Use I7021329 Use 7021329 7021342 Use 7021330 Use I7021330 Not Used 7021346 Not Used Use 7021329 Use 7021329 Not Used 7021347 7021337 Not Used Use 7021329 Use 7021329 Use 7021329 See Note Use 7021338 Use 7021338 Not Used Use 7021338 7021339 Not Used 7021340 Not Used
3 1 1 1
Gear, Planet Gear, Planet Gear, Sun Nut, Shaft Note: Unless there is capability to torque shaft nut (Item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is not advised. Bolt, Planet Ring, Support Carrier, Planet Cover
3 4 2
Bearing, Roller Bearing, Roller Bearing, Roller
3 4
Ring, Retaining Ring, Retaining
3
Disk, Support
1 3 3 3 2 2
Seal, Ring Plug Seal, Ring Bolt Ball Expander
1
Gear, Ring
1 1
O-Ring Ring, Retaining
1 1
Shaft, Sun Gear Shaft, Input
1 1 2 1 1 1
Cover Disk Bolt O-Ring (Note: Use Item 101B or 101E) Spring, Pressure Rod, Shaft
1 1
Disk, Rotor Spindle
1
Coupler
3120789
DESCRIPTION DRIVE HUB ASSEMBLY (4WD FRONT)
400S 460SJ
REV. A
1-21
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) ITEM #
PART NUMBER
QTY.
66 67 to 80 81 82 to 87 88
Use 7021338 Not Used Use 7021330 Not Used 7021344
1
Ring, Retaining
1
Bearing, Ball
9
100 100A 100B 100C 100D
7022544 7022545 7021329 7021330
Ref 1 1 1 1 Ref
100E
7021338
1
Stud, Wheel —————————— Repair Kit Options: Planet Gear (Includes Qty 4 of Items 1, 11 & 15) Planet Gear (Includes Qty 3 of Items 2, 10, 14 & 17) Cover Kit (Includes Items 8, 21, 22, 33, 34, 51, 52, 53 & 54) Bearing Kit (Includes Items 4, 12, 20, 24, 25 & 81) Note: Unless there is capability to torque shaft nut (Item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is not advised. Mechanical Disconnect Kit (Includes Items 54-56, 59 & 66)
1-22
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-23
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633)
77
76 78
75
72
73
64
81
82
25
24
88
1
11
15
17
2
34 10
71
14 67
5
65
51
74
56
61
54
62 59 66
53
44
52
55
43 49 16
84
21
85 63
60
22
20
12
23
6
19
4
83
30
3
7
33
8
100A 100B 101A 101B 101C 101D 101E 101F
1-24
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) ITEM #
PART NUMBER
QTY.
2780243 2780253 2780244 2780254
Ref Ref Ref Ref Ref
1 2 3 4
Use 7022544 Use Item 101B 7021325 Use 7021330
4 3 1 1 Ref
5 6 7
7021326 7021327
3 1 1
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 29 30
31 to 32 33 34 35 to 42 43
44 45 to 50
3120789
7021349 7021328 Use 7021329 Not Used See Note Use 7022544 Use 7021330 Not Used See Note Use 7022544 7021341 See Note Not Used Use 7021330 Use 7021330 Use 7021329 Use 7021329 7021342 Use 7021330 Use 7021330 Not Used 7021335 7021346 Not Used Use 7021329 Use 7021329 Not Used 7021351 7021347 7021337 Not Used
DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES 2WD Rear (Prior to SN 0300064140) 2WD Rear (SN 0300064140 to SN 0300096000) 4WD Rear (Prior to SN 0300057477) 4WD Rear (SN 0300057477 to SN 0300096000)
1
Gear, Planet Gear, Planet Gear, Sun Nut, Shaft Note: Unless there is capability to torque shaft nut (Item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is not advised. Pin, Planet Ring, Support Carrier, Planet Options: 2780243 & 2780253 Hub (2WD Rear) 2780244 & Hub 2780254 (4WD Rear) Cover
3 4 2
Bearing, Roller (Note: Use Item 101B) Bearing, Roller Bearing, Roller
3 4 1 3
Ring, Retaining (Note: Use Item 101B) Ring, Retaining Ring, Retaining Disk, Support (Note: Use Item 101B)
1 1 3 3 3 2 2
O-Ring Seal, Ring Plug Seal, Ring Bolt Ball Expander
1
Gear, Ring Options: 2780243 & 2780253 Hub (2WD Rear) 2780244 & Hub 2780254 (4WD Rear)
1 1
O-Ring Ring, Retaining
1
Shaft, Sun Gear Options: 2780243 & 2780253 Hub (2WD Rear) 2780244 & Hub 2780254 (4WD Rear) Shaft, Input
1
400S 460SJ
REV. A A A A
1-25
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) ITEM #
PART NUMBER
QTY.
51 52 53 54 55 56 57 to 58 59 60
Use 7021329 Use 7021329 See Note See Note Use 7021338 Use 7021338 Not Used Use 7021338
1 1 2 1 1 1
61 62
7021352
1 AR 1
Use 2780254
0
See Note
1 1
7021340 7021359 63 Not Required 7022549 64
65 66 67 68 to 70 71
7021354 Not Required 7021355 Use 7021338 7021356 Not Used
AR 0 1 AR 1 0 1 1 1 1
1
Bearing, Ball
1 1
Ring, Seal Seal
9
Stud, Wheel —————————— Seal Kit Options: Hub Seal Kit (Note: Purchase Repair Kit that includes Seals Needed) Brake Seal Kit (Includes Items 75, 76, 77 & 78)
See Note
AR 1
100B
7022547
1
1-26
Disk, Rotor Spindle Options: 2780243/2780253 Hub (2WD Rear)/2780244 Hub (4WD Rear) 2780254 Hub (4WD Rear) (Note: Not Available - Purchase Complete Drive Hub/Brake Assembly) Housing, Brake (Note: Not Available for Purchase) Coupler Options: 2780243 & 2780253 Hub (2WD Rear) 2780244 & Hub 2780254 (4WD Rear) Ring, Spacer Options: 2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear) 2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear) Plate, Back-up Options: 2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear) 2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear) Plate, Back-up Ring, Retaining Ring, Retaining
6 7 8 2 1 2 1
100 100A
REV.
Cover Disk Bolt (Note: Purchase Item 101C or 101E) O-Ring (Note: Purchase Item 101C or 101E) Spring, Pressure Rod, Shaft
Plug Options: 2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear) 2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear) Disc, Brake (Note: Use Item 101F) Disc, Brake (Note: Use Item 101F) Spring (Note: Use Item 101F) Ring, Back-up O-Ring Ring, Back-up O-Ring
7021357 7022551 See Note See Note See Note Use 7022547 Use 7022547 Use 7022547 Use 7022547 Not Used Use 7021330 Not Used 7021358 7024980 Not Used 7021344
72 73 74 75 76 77 78 79 to 80 81 82 to 83 84 85 86 to 87 88
DESCRIPTION
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) ITEM #
PART NUMBER
QTY.
101 101A 101B
7022544
AR 1 1
101C 101D
7024017 7022545 7021329 7021330
101E
7021338
101F
1 1
7024026 7022548
3120789
1 1 Ref
DESCRIPTION
REV.
Repair Kit Options: Planet Gear (Includes Qty 4 of Items 1, 11 & 15) Planet Gear (Includes Oty 3 of Items 2, 10, 14 & 17) Options: 2780243/2780253 Hub (2WD Rear) 2780244/2780254 Hub (4WD Rear) Cover Kit (Includes Items 8,21, 22, 33, 34, 51, 52, 53 & 54) Bearing Kit (Includes Items 4, 12, 19, 20, 24, 25 & 81) Note: Unless there is capability to torque shaft nut (Item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is not advised. Mechanical Disconnect Kit (Includes Items 53, 54, 55, 56, 59 & 66) Brake Kit (Includes Items 72, 73 & 74) 2780243 (2WD Rear)/2780244 Hub (4WD Rear) 2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear)
400S 460SJ
1-27
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO SN 0300096000)
7B 7D
6F 6E
12
6D 6C 6J 6G
7C 7D
6
27 111 110
7
112
6G
7A
6 6B
121
102
2 13
122 123
13
6A
1
119 1H
5A
104
1F 103
4
1E
1
5
106 103
1G
3G 3E
106 1N 3 3A
101
1D 116
3B 16
3C
1C
8
3D 3C
1B
15 11
3F
115 109
1
118 117
1A
3B
120
200A 200B 201A 201B 201C 201D
107
108
14
1-28
17
105
114 113
105 28 29
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO SN 0300096000) ITEM #
PART NUMBER
QTY.
2780268
Ref Ref
2780267
Ref
1
See Note
1
1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6
7027059 7001998 7010429 7010429 7000257 7000258 7007601 7000232 7000229 Not Used Not Used Not Used Not Used 7007640 7000246 7024712 Use 7024712 Use 7024712 Use 7024712 Use 7024712 Use 7024712 Use 7024712 Use 7024712 7000248 7000230 7017070
1 1 1 1 1 1 1 1 1
6A 6B 6C 6D 6E 6F 6G 6H 6I 6J 7 7A 7B
3120789
Use 70001349 Use 70001349 Use 70001349 Use 70001349 Use 70001349 Use 70001349 0641404 Use 70001349 Not Used Use 70001349 Use 70001349 7024714 7000261
9 1 1 1 6 AR 3 3 3 3 1 1 1 1
DESCRIPTION DRIVE HUB ASSEMBLIES Drive Hub without Brake Assembly (4WD Front) (Includes Items 1-16) Drive Hub with Brake Assembly (2WD & 4WD Rear) (Includes Items 1-123)
REV. A B
Spindle/Housing Assembly (Note: Not Available - Purchase Complete Drive Hub Assembly) Spindle Seal Cone, Bearing (Includes Item 1D) Cup, Bearing (Includes Item 1C) Cup, Bearing Cone, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining
1 1 1 1 1 2 1
Stud, Wheel Gear, Internal Carrier Assembly (Purchase p/n 7024712 for items 3A-3G) Carrier (Not Available for Purchase) Ring, Retaining Bearing, Needle Thrustwasher Shaft, Planet Gear, Planet Rollpin Ring Gear O-Ring O-Ring Cover Assembly (was p/n 7017090) (Purchase p/n 70001349 for items 6A-6J) Spacer, Thrust (was p/n 7017097) Plate, Cover (was p/n 7017091) O-Ring (was p/n 7017095) Rod, Disconnect (was p/n 7017092) Cap, Disengage (was p/n 7017093) Bolt 1/2in-20NC x 1/2in Plug, Pipe (was p/n 7017094)
4 1 1 1 1
Rivet Plate, ID Input Shaft Assembly Shaft Ring, Retaining
400S 460SJ
1-29
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
7C 7D 8 9 to 10 11 12 13 14 15 16 17 18 to 26 27 28 29
7000262 7000263 7024713 Not Used 7000253 7017067 7017080 7000206 7024715 7024716 7024182 Not Used 7024705 7024717 7024718
1 2 1
Spring Spacer, Thrust Gear, Sun
1 12 4 1 1 1 1
Thrustwasher Bolt Pin, Dowell Coupling Spacer, Input Spacer, Input Brake Assembly (See Items 101-123 for Breakdown)
1 2 2
O-Ring Rod, Threaded Nut 1/2in-13NC
7024182
Ref
7024189 Use 7024182
1
101 102
1
103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123
Use 7024193 Use 7024193 7000731 Use 7024193 See Note 7024191 7024192 Use 7024197 Use 7024197 Use 7024197 See Note See Note Use 7024194 Use 7024194 Use 7024194 Use 7024194 7024190 See Note See Note Use 7024196 Use 7024196
2 1 2 2 1 1 1 1 1 1 6 6 1 1 1 1 2 1 2 10 2
200 200A
See Note
AR 1
200B
7024194
1
1-30
DESCRIPTION
REV.
BRAKE ASSEMBLY Shaft Housing (Note: Not Available - Purchase Complete Brake Assembly) Plate, Friction Plate, Pressure Gasket Plate, Outer Gasket (Note: Use Item 200B, 201C or 201D) Cylinder Piston Bearing, Ball Ring, Retaining Seal, Shaft Capscrew (Note: Not Available - Purchase Locally) Lockwasher (Note: Not Available - Purchase Locally) O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Spring Kit (Natural) Spring Kit (Blue) —————————— Seal Kit Options: Hub Seal Kit (Note: Not Available - Purchase Individual Components) Brake Seal Kit (Includes Items 105, 107 & 115-118)
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
201 201A
Use 7024196
AR 1
201B 201C 201D
7024196 7024193 7024197
1 1 1
3120789
DESCRIPTION
REV.
Repair Kit Options: Spring Kit - 7024182 Brake (Includes 12 Natural Colored Springs) (was p/n 7024195) Note: Spring Kit no Longer Available, Purchase Kit p/n 7024196. Brake Spring Kit (Includes 12 Natural & 2 Blue Colored Springs) Brake Friction Disc Kit (Includes Items 103, 104, 106 & 107) Brake Bearing Kit (Includes Items 107 & 110-112)
400S 460SJ
1-31
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) 100
26
25
7 31
22
41 28 37 39
4
27
2 8
23 16
38
24
19 17
18 10 14
12
11
15
6
9 13
33
1
34
20
33 3
35
34 36
1
40 21
5 42
32
43 NOTE: Identify motor before ordering parts. Original Equipment Motors use 4 bolts to assemble motor. Service Replacement Motors use 5 bolts to assemble motor. Make sure the motor has not been replaced with a Service Replacement Motor before ordering parts. See next illustration for Service Replacement Motor components.
1-32
400S 460SJ
5
3120789
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) ITEM #
1 2 3 4 5 6 7 8
PART NUMBER
QTY.
3160242 3160298 3160243 3160266
Ref Ref Ref Ref Ref Ref
7022302 Use 7022328 Use 7022328 7007446 7007438 7022305 Use 7022328
2 1 1 1 2 1 1 1
7022307 7023908 9
1 7022306 7023907
10
1 7022306 Use 7023907
11
7021277
1
70000856
1 Ref
12 13
7021275
3 9
7022309 Use 7023907 14 15 16 17 18
19
3120789
7021276 7022310 7022311 7022312 7022313 7024868 7022314
1 1 1 1 1
1
DESCRIPTION DRIVE MOTOR ASSEMBLY 2WD Rear (Prior to SN 0300076633) 2WD Rear (SN 0300076633 to SN 0300096000) 4WD Front & Rear (Prior to SN 0300076633) 4WD Front & Rear (SN 0300076633 to SN 0300096000) NOTE: Identify motor before ordering parts. Original Equipment Motors use 4 bolts to assemble motor. Service Replacement Motors use 5 bolts to assemble motor. Make sure the motor has not been replaced with a Service Replacement Motor before ordering parts. See next illustration for Service Replacement Motor components.
REV. F C D D
Bearing, Journal O-Ring O-Ring Pin Ring, Retaining Swashplate O-Ring Plate, Valve Options: 3160242 & 3160243 Motors 3160266 & 3160298 Motors Cylinder Block Assembly Options (Includes Items 10-19) : 3160242 & 3160243 Motors 3160266 & 3160298 Motors Block, Cylinder Options: 3160242 & 3160243 Motors (was p/n 7022308) 3160266 & 3160298 Motors (Note: Not Available for Purchase) Guide, Slipper Retainer (Prior to Motor SN S-09-50XXXXX) Guide, Slipper Retainer (Motor SN S-09-50-XXXXX to Present) Note: If motor 3160242 or 3160243 has been updated to use p/n 7022306 assy, use p/n 70000856 as replacement). Pin, Slipper Hold Down Piston Assembly 3160242 & 3160243 Motors 3160266 & 3160298 Motors (Note: Not Available for Purchase) Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Options: 3160242 & 3160243 Motors 3160266 & 3160298 Motors Retainer, Spring
400S 460SJ
1-33
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) (CONTINUED) ITEM #
PART NUMBER
20
21 22
23 24 25 26 27 28 29
30 31
32 33 34 35 36 37
1-34
7022366 7023910 7007439 7022367 7024852 7022368 7021249 7022321 Use 7022328 7022318 Use 7022328 7022318 7027419 Use 7022328 7022369 7022372 7024853 7022370 7022318 Use 7022328 7022321 Use 7022328
QTY.
DESCRIPTION
1
Shaft Options: 3160242 & 3160243 Motors 3160266 & 3160298 Motor Ring, Retaining Cap, End - Axial Options: 3160242 & 3160243 & 3160266 Motors 3160298 Motor Screw Bearing, Needle Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Plug Options (Includes Item 30) (Not Shown): 3160242 & 3160243 Motors 3160266 & 3160298 Motor O-Ring (Not Shown) Seat, Spring Options: 3160242 Motor 3160243 & 3160266 Motors 3160298 Motor Housing Plug (Items Item 34) O-Ring Plug (Items Item 36) O-Ring Piston, Servo Options: 3160242 & 3160243 & 3160266 Motors 3160298 Motor O-Ring Ring, Seal Bearing Spring Seal, Lip Washer, Support ———————————— Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39 and 42)
1 1
4 1 2 2 1 1 1
1 1
1 2 2 1 1 1
38 39 40 41 42 43
7022326 7024854 Use 7022328 Use 7022328 7007437 7022326 Use 7022328 7022371
1 1 1 1 1 1
100
7022328
1
400S 460SJ
REV.
3120789
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-35
SECTION 1 FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY) 27
28 24
29
25
39
26
37 36
5 23
35
6
2
21 7 20
5
22 100
14 17 15 16 8A 13 10 9
12 11
4
8
31 32
1
31 1 32 33 34 30
18
38 19
3 40 41 3
NOTE: Identify motor before ordering parts. Service Replacement Motors use 5 bolts to assemble the motor. Original Equipment Motors use 4 bolts to assemble motor. See previous illustration for Original Equipment Motor components.
1-36
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY) ITEM #
PART NUMBER
QTY.
DESCRIPTION
3160351
Ref Ref
3160353
Ref
3160348
Ref
3160354
Ref
DRIVE MOTOR ASSEMBLIES: 2WD (Service Replacement Motor for Prior to SN 0300076633) 2WD (Service Replacement Motor for SN 0300076633 to SN 0300096000) 4WD (Service Replacement Motor for Prior to SN 0300076633) 4WD (Service Replacement Motor for SN 0300076633 to SN 0300096000) NOTE: Identify motor before ordering parts. Service Replacement Motors use 5 bolts to assemble the motor. Original Equipment Motors use 4 bolts to assemble motor. See previous illustration for Original Equipment Motor components.
Ref
1 2 3 4 5 6 7
7022302 7007446 7007438 7022305 See Note Use 7022328
2 1 2 1 2 1 1
7023908 7022307 8
8A 9 10 11
1 7023907 7022306 See Note 7021277 7021275
1 1 3 9
See Note
12 13 14 15 16 17 18 19 20 21 22 23 24 25
3120789
7022309 7021276 7022310 7022311 7022312 7024868 7022314 7023910 7007439 70000797 7022368 7021249 2220886 Use 7022328 2220883
1 1 1 1 1 1 1 1 1 5 1 1 1 1
REV. B A B A
Bearing, Journal Pin Ring, Retaining Swashplate Pin (Note: Not Available for Purchase) Gasket Plate, Valve Options: Drive Motor p/n 3160351 & 3160348 Drive Motor p/n 3160353 & 3160354 Cylinder Block Assembly Options (Includes Items 8A & 9-17): Drive Motor p/n 3160351 & 3160348 Drive Motor p/n 3160353 & 3160354 Block, Cylinder (Note: Not Available - Purchase Complete Cylinder Block Assembly) Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Drive Motor p/n 3160351 & 3160348 (Note: Not Available - Purchase Complete Cylinder Block Assembly) Drive Motor p/n 3160353 & 3160354 Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26)
400S 460SJ
1-37
SECTION 1 FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY) (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
26 27
Use 7022328
1 2
O-Ring Plug (Includes Item 28) Options: 2WD 4WD O-Ring Seat, Spring Options: 2WD Options: Drive Motor p/n 3160351 Drive Motor p/n 3160353 4WD Housing (Note: Not Available - Purchase Complete Drive Motor Assembly) Plug (Items Item 32) O-Ring Plug (Items Item 34) O-Ring O-Ring Ring, Seal Piston, Servo (Includes Items 35 & 36) Bearing Spring Seal, Lip Washer, Support ———————————— Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)
28 29
1-38
7027419 2220888 Use 7022328
2 1
30
7024853 7022369 7022372 See Note
1
31 32 33 34 35 36 37 38 39 40 41
2220883 Use 7022328 2220886 Use 7022328 Use 7022328 Use 7022328 7024854 7007437 7022326 Use 7022328 7022371
2 2 1 1 1 1 1 1 1 1 1
100
7022328
1
400S 460SJ
REV.
3120789
SECTION 1 FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-39
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION
5 107
PRIOR TO SN 0300072506 MACHINE SHOWN. USE AS REFERENCE FOR MACHINES BUILT SN 0300072506 TO SN 0300096000 18 121
14 115
18A 121A 21 123
21 123 18B 121B
14 115 21 123 27 104
23 22 124 15 118
4 106
29 120
3 14
16
2 10 PRIOR TO 13 SN 0300072506 20 ONLY 17 31 103
32 108 22 124 34 117 22 124 BRACKET WELDED ON 33 FRAME 116 19B 122B 19C 122C
14 115 21 123 19A 122A
5 23 22
19 122 19C 122C 21 123
17 PRIOR TO SN 0300072506 ONLY
4 105
1-40
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION ITEM #
PART NUMBER
QTY. Ref
0259145 0259146
1 2 3 4 5 6 to 9 10 11 to 12 13 14 15 16 17 18
18A 18B 19 19A 19B 19C 20 21 22 23 24 to 26 27 28 29 30 31 32 33 34
3120789
Not Used 0630464 0641504 0641530 0641606 Not Used 2940118 Not Used 3311005 3311505 4060979 4060980 4060981 Not Required 4641107 7021654 7021655 7017412 7012967 4641115 7021656 7021625 7012930 2900708 7010542 7010543 4751000 4751500 4751600 4761600 Not Used 0641508 0641538 3841340 Not Used 0362936 0641618 3311605 3340898
Ref Ref Ref
DESCRIPTION VALVES AND SHIELDS INSTALLATIONS (PRIOR TO SN 0300072506) 2WD (Prior to SN 0300072506) 4WD (Prior to SN 0300072506) Note: See AXLE AND STEERING INSTALLATIONS for Oscillating Axle Lockout Valve.
2 2 2 6
Screw, Button Bolt 5/16in-18NC x 1/2in Bolt 5/16in-18NC x 3-3/4in Bolt 3/8in-16NC x 3/4in
1
Latch
2 AR 1 1 2 AR 0 1 2 2 4 4 1 1 1 1 1 2 2 2 AR AR 6
Locknut #10-24NC Locknut 5/16in-18NC Shield, Frame - Rear Top Shield, Frame - Rear Side Shield, Frame - Axle Top Flow Divider Valve Assembly Options: 2WD Machines 4WD Machines Valve, Cartridge (Flow Divider) Seal Kit - Flow Divider Cartridge Valve, Cartridge (Check) Seal Kit - Check Cartridge Flow Divider Valve Assembly Valve, Cartridge (Flow Divider) Seal Kit - 7021656 Cartridge Valve, Cartridge (Check) Seal Kit - 7012930 Cartridge Valve, Cartridge (Load Shuttle) Seal Kit - 7010542 Cartridge Flatwasher #10 Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Lockwasher 3/8in
2 2 1
Bolt 5/16in-18NC x 1/2in (4WD Only) Bolt 5/16in-18NC x 4-3/4in Loop, Hose (4WD Only)
2 6 6 4
Bar, Hose Clamp (4WD Only) Bolt 3/8in-16NC x 2-1/4in (4WD Only) Nut 3/8in-16NC (4WD Only) Pad, Rubber (4WD Only)
400S 460SJ
REV.
H J
C
C
1-41
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY. Ref
0272784 0272926 0272783 0272925
101 to 102 103 104 105 106 107 108 109 to 114 115 116 117 118 119 120 121
Not Used 0362936 0641508 0641530 0641538 0641607 0641618 Not Used 3311505 3311605 3340898 3574210 Not Used 3841340 Not Required 4641107 4641208
121A 7021654 7023934 7021655 121B
Ref Ref Ref Ref Ref
2 2 2 2 6 8
4641115 4641207
1 AR 0 1 1 2
Loop, Hose (4WD Only) Flow Divider Valve Assembly Options: 2WD Machines 4WD Machines (SN 0300072506 to SN 0300076633) 4WD Machines (SN 0300076633 to SN 0300096000) Valve, Cartridge (Flow Divider) Options: Cartridge for SN 0300072506 to SN 0300076633 Cartridge For SN 0300076633 to SN 0300096000 Seal Kit - 7021654 & 7023934 Cartridge Valve, Cartridge (Check) Options: Cartridge for SN 0300072506 to SN 0300076633 Seal Kit - 7017412 Check Cartridge Cartridge For SN 0300076633 to SN 0300096000 Seal Kit - 7023935 Check Cartridge Flow Divider Valve Assembly Options: SN 0300072506 to SN 0300076633 SN 0300076633 to SN 0300096000 Valve, Cartridge (Flow Divider) Options: Cartridge for SN 0300072506 to SN 0300076633 Cartridge for SN 0300076633 to SN 0300096000 Seal Kit - 7021656 & 7023917Cartridges Valve, Cartridge (Check) Options: Cartridge for SN 0300072506 to SN 0300076633 Seal Kit - 7012930 Cartridge Cartridge for SN 0300076633 to SN 0300096000 Seal Kit - 7022397Cartridges Valve, Cartridge (Load Shuttle) Seal Kit - 7010542 Cartridge
122A 7021656 7023917 7021625 122B
122C
1-42
7012930 2900708 7022397 7022399 7010542 7010543
1 1 1 1 1 1 1 1 1 1 1 1 2 2
A A A A
Bar, Hose Clamp (4WD Only) Bolt 5/16in-18NC x 1/2in (4WD Only) Bolt 5/16in-18NC x 3-3/4in Bolt 5/16in-18NC x 4-3/4in (4WD Only) Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 2-1/4in (4WD Only) Locknut 5/16in-18NC Nut 3/8in-16NC (4WD Only) Pad, Rubber (4WD Only) Shield, Frame - Rear Top
2 4
REV.
VALVES AND SHIELDS INSTALLATIONS (SN 0300072506 TO SN 0300096000) 2WD SN 0300072506 to SN 0300076633 2WD SN 0300076633 to SN 0300096000 4WD SN 0300072506 to SN 0300076633 4WD SN 0300076633 to SN 0300096000 Note: See AXLE AND STEERING INSTALLATIONS for Oscillating Axle Lockout Valve.
AR 6 4 1
7017412 7012967 7023935 7023936 122
DESCRIPTION
400S 460SJ
C A
C A
3120789
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
123 124
4751500 4751600
AR AR
3120789
DESCRIPTION
REV.
Flatwasher 5/16in Regular Flatwasher 3/8in Regular
400S 460SJ
1-43
1-44
400S 460SJ
201
203
202
204
302 305
308
301
107
307
303
304
107
306 107
9
401
5
4
115
6
3
104
110 114
105
101
102 117
111 113
106
107
114
108
105
1 LH 2 RH 116
109
204
7 202
9
103 117 112
8
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION
3120789
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION ITEM #
PART NUMBER
QTY.
0270193
Ref Ref
1
1 0259665 0271212
2
3 4 5 6
1 0259674 0271211 0681822 3271805 3572032 4891800
8 8 2 8
0270184 0271218 0270192
Ref Ref Ref Ref Ref
7
8 9
2 0270029 0270030 3300255
10 1
0270086 0271213 0270259 0271215
0259665 0271212 0259674 0271211
101
102 103
3120789
Ref Ref Ref Ref Ref Ref Ref Ref 1
0020005 0020006 0641408 0641808
1 1
DESCRIPTION SEMI-TRACK INSTALLATIONS IDLER INSTALLATION
REV. 3
Mount, Idler (Left) (See Items 101-116 for Breakdown) Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Mount, Idler (Right) (See Items 101-116 for Breakdown) Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Bolt 1/2in-13NC x 2-3/4in (Grade 8) Locknut 1/2in-13NC (Grade 8) Plate, Spacer Flatwasher 1/2in Hardened TRACK INSTALLATIONS 12in Steel Track Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 14in Steel Track
2 1 3
Wheel Assembly Options (See Items 201-204 for Breakdown): 12in Track 14in Track Nut Track Options: 12in Steel Track Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 14in Steel Track Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 IDLER MOUNT ASSEMBLIES Left Side Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Right Side Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Note: Qty shown is for one side.
C A C A
Absorber, Rubber Spring Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Bolt 1/4in-20NC x 1in Bolt 1/2in-13NC x 1in
400S 460SJ
1-45
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED) ITEM #
PART NUMBER
104
105 106 107 108 109 110 111 112 113 114 115
QTY. 1
0681856 0681872 0961948 0962293 2780221 3271805 3422786 3571818 3571833 3841203 4711400 4891800
2 1 1 1 1 1 1 1 1 2 1
4846113 4846112 116
1 4846114 4846394
117
4846126 4846393 0100011
0270029 0270030
201 202
203 204
1704586 4520224 4520234 4640113
AR Ref Ref Ref Ref 1 1
1 1
4860218 4860215
301 302 303 304 305 306 307
1-46
2780221
Ref Ref
7012519 7012520 7012521 7012522 7012523 Use 1001102354 7016360
1 1 1 1 1 1 5
DESCRIPTION
REV.
Bolt Options: Bolt 1/2in-13NC x 7in (Grade 8) Bolt 1/2in-13NC x 9in (Grade 8) Bearing Bushing, Track Spring Hub Assembly (See Items 301-307 for Breakdown) Locknut 1/2in-13NC (Grade 8) Pin Plate Cover, Bottom Keeper, Pin Flatwasher 1/4in Thin Flatwasher 1/2in Hardened Arm Weldment Options: Left Side Right Side Bracket Weldment Options: Left Side Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Right Side Options: Prior to SN 0300062886 SN 0300062886 to SN 0300096000 Compound, Locking WHEEL ASSEMBLIES 12in Track 14in Track Note: Qty shown is for one side.
B A
Decal, Tire Pressure Tire Options: 12in Track 14in Track Valve, Air Rim, Wheel Options: 12in Track 14in Track HUB ASSEMBLY Note: Qty shown is for one side.
—
Cup, Inner Bearing Cone, Inner Bearing Cup, Outer Bearing Cone, Outer Bearing Seal Cap, Dust (was p/n 7012524) Stud, Wheel 1/2in-20NF
400S 460SJ
3120789
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED) ITEM #
PART NUMBER
308
2900804
401
3120789
QTY.
DESCRIPTION
REV.
—————————— Bearing Kit (Includes Qty 1 of Items 301-305)
0270193
Ref
3572032
2
0270180 0240049 0270186 0240050 0270187 0240047
Ref Ref 64 Ref 64 Ref 32
SEMI-TRACK INSTALLATIONS
A
Plate, Spacer (Welded to Frame) TREAD ACCESSORIES (NOT SHOWN) Soft Puck Puck, Soft Flotation Plate Plate, Flotation Ice Pick Plate, Flotation
400S 460SJ
B A A
1-47
1-48
400S 460SJ
203
202
201 204 205 4
8
105
104
106
9
11 1 6
206
11
7
2 111
8
203
5 1 6
3 10
1
102 103 107 110 108 109
101
SECTION 1 FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION
3120789
SECTION 1 FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION ITEM #
1 2 3 4 5 6 7 8 9 10 11
101 102 103 104 105 106 107 108 109 110 111
201 202 203 204 205 206
3120789
PART NUMBER
QTY.
0272805
Ref
0100011 0363019 0641504 0902733 0902734 3311801 3572506 4300048 4640261 4711500 4751800
AR 1 2 1 1 4 1 4 1 2 4
0363019
Ref
0360406 0682040 3312005 3420352 3420372 3760170 4070450 4070560 4070561 4752000 Use 0363019
1 5 5 1 1 1 2 2 2 10 1
0272828
Ref
1703450 1702968 1704578 3250872 3820001 4420051
1 1 2 1 4 56in/1.4m
DESCRIPTION TOW BAR INSTALLATION - 2WD
REV. B
Compound, Locking (Not Shown) Tow Bar Assembly Bolt 5/16in-18NC x 1/2in Bracket, Storage (Front) Bracket, Storage (Rear) Nut 1/2in-13NC Plate, Valve Mounting (Welded on Plate) Stud (Welded on Plate) Steer/Tow Select Valve Flatwasher 5/16in Thin Flatwasher 1/2in Regular TOW BAR ASSEMBLY
B
Pintle, Draw Eye Bolt 5/8in-11NC x 5in Locknut 5/8in-11NC Pin, Towing Hairpin Ring, Split Shim (.07) Shim (.88) Shim (.12) Flatwasher 5/8in Regular Tow Bar Weldment TOW BAR DECAL INSTALLATION
B
Decal - Warning Decal - Tow Instructions Decal - Crushing Nameplate - Steer/Tow Select Valve Rivet Tape
400S 460SJ
1-49
SECTION 1 FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED) ITEM #
1-50
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE
3120789
400S 460SJ
2-1
SECTION 2 TURNTABLE FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS 1 5 1 5
13
13
11
8
9
16
(460SJ ONLY)
2 14
15 102
103 104 101 1 3 12 7 6
10B
10A 12 10 12 4
2-2
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS ITEM #
1 2 3 4 5 6
7 8 9
PART NUMBER
QTY.
0259640 0274600 0259641 0274601
Ref Ref Ref Ref Ref
0100011 0140001 0651406 0641420 0641610 2120163 2120150 7020020 7023206 7023207 2120209 2120210 7020020 3311405 3311505 Not Required 4640921
10 10A
10B
Use 1001099391 7012944 7012941 7010543 7012943 7012995 7012518
11
12 13 14 15 16 17
101 102 103 104
3120789
AR 1 AR 2 4 1 1 1 1 1 1 1 1 2 1 AR 0 1 1 1 1 1 1 1 1 1
Use 4641499 4641499 4751400 4751600 4751500 0641510 4791500 4921927
14 AR 2 1 1 1
0259188
Ref
0641412 3311405 4360417 4751400
2 2 1 2
DESCRIPTION VALVES INSTALLATIONS 400S (Prior to SN 0300087630) 400S (SN 0300087630 to SN 0300096000) 460SJ (Prior to SN 0300087630) 460SJ (SN 0300087630 to SN 0300096000)
REV. F B F B
Compound, Locking Horn Bolt 1/4in-28NF x 3/4in Bolt 1/4in-20NC x 2-1/2in Bolt 3/8in-16NC x 1-1/4in Pressure Filter Assembly (Prior to SN 0300087630) Element, Filter Indicator O-Ring Ring, Back-up Pressure Filter Assembly (SN 0300087630 to SN 0300096000) Element, Filter - p/n 2120209 Manual Indicator - p/n 2120209 Locknut 1/4in-20NC Locknut 5/16in-18NC Valve Assembly - Jib 400S 460SJ (See ACCESSORY VALVE ASSEMBLY for Breakdown) Dual Select Valve Assembly (was p/n 4641108) Coil Cartridge without Coil (was p/n 7012974) Seal Kit - 7012974 & 701941Cartridges Coil Cartridge without Coil Seal Kit - 7012995 Cartridge Main Control Valve Assembly Options (See MAIN CONTROL VALVE ASSEMBLY for Breakdown): Prior to SN 0300095896 (was p/n 4641117) SN 0300095896 to SN 0300096000 Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/16in Regular Bolt 5/16in-18NC x 1-1/4in Starwasher 5/16in Harness, Sub (See ELECTRICAL SECTION for Breakdown) (Not Shown)(460SJ Only) TILT INDICATOR INSTALLATION (PRIOR TO SN 0300064404)
A
Bolt 1/4in-20NC x 1-1/2in Locknut 1/4in-20NC Sensor, Level Flatwasher 1/4in Regular
400S 460SJ
2-3
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
2-4
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM #
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15
PART NUMBER
QTY.
4641117 4641499
Ref Ref Ref
Not Used 7017411 7012518 7017411 7012518 7021647 7012998 7017422 7012998 7017410 7012967 7012944 7010542 7010543 7017422 7012998 7017427 7012998 7017428 7012998 7021648 7012998 7017428 7012998 7012914 7012918 7012914 7012918 7012975 7012967
16
1 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7021365
3120789
7012773 7021375 7021376 70001256
1 2 2
Use 70001256 Use 70001256 Use 70001256
1 2 2
DESCRIPTION MAIN CONTROL VALVE ASSEMBLY Prior to SN 0300095896 SN 0300095896 to SN 0300096000
REV. C A
Cartridge, Pilot Valve (Bang-Bang Controls) Seal Kit - 7017411 Cartridge Cartridge, Pilot Valve (Proportional Controls) Seal Kit - 7017411 Cartridge Cartridge, Relief Valve (Bang-Bang Main) Seal Kit - 7021647 Cartridge Cartridge, Relief Valve (Proportional Main) Seal Kit - 7017422 Cartridge Cartridge without Coil (Proportional Dump) Seal Kit - 7017410 Cartridge Coil Cartridge, Load Shuttle Valve Seal Kit - 7010542 Cartridge Cartridge, Relief Valve (Steer) Seal Kit - 7017422 Cartridge Cartridge, Relief Valve (Platform) Seal Kit - 7017427 Cartridge Cartridge, Relief Valve (Platform Level) Seal Kit - 7017428 Cartridge Cartridge, Relief Valve (Lift Down) Seal Kit - 7021648 Cartridge Cartridge, Relief Valve (Swing) Seal Kit - 7017428 Cartridge Cartridge, Pilot Check Valve (Platform Level) Seal Kit - 7012914 Cartridge Cartridge, Pilot Check Valve (Platform Level) Seal Kit - 7012914 Cartridge Cartridge, Check Valve (Platform Rotate) Seal Kit - 7012975 Cartridge Control Valve Assembly (Steer) Options: Valve Assembly (Prior to SN 0300095896) Repair Components: Seal Kit - 7021365 Valve Nut Coil Valve Assembly (SN 0300095896 to SN 0300096000) Repair Components: Seal Kit (Note: Not Available for Purchase) Nut (Note: Not Available for Purchase) Coil (Note: Not Available for Purchase)
400S 460SJ
2-5
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
17
QTY. 1
7021373
18
7012773 7021375 7021376 7012799 Use 70001976
1 2 2 1
7012773 7021375 7018991 7021373 7021373
1 2 2 1
7012773 7021375 7021376 7012799 Use 70001976
1 2 2 1
7012773 7021375 7018991
1 2 2 1
19 7021373
20
21
2-6
7012773 7021375 7021376 7012799 Use 70001976
1 2 2 1
7012773 7021375 7018991 7021374 7012773 7021375 7018991 7012775 7012773 7018912 7012772
1 2 2 1 1 1 1 1 1 2 2
DESCRIPTION
REV.
Control Valve Assembly (Platform Level) Options: Valve Assembly (Prior to SN 0300095896) Repair Components: Seal Kit - 7021373 Valve Nut Coil Lanyard Assembly Valve Assembly (SN 0300095896 to SN 0300096000) (was p/n 7012770) Repair Components: Seal Kit Nut Coil Control Valve Assembly (Platform Rotate) Options: Valve Assembly (Prior to SN 0300095896) Repair Components: Seal Kit - 7021373 Valve Nut Coil Lanyard Assembly Valve Assembly (SN 0300095896 to SN 0300096000) (was p/n 7012770) Repair Components: Seal Kit Nut Coil Control Valve Assembly (Telescope) Options: Valve Assembly (Prior to SN 0300095896) Repair Components: Seal Kit - 7021373 Valve Nut Coil Lanyard Assembly Valve Assembly (SN 0300095896 to SN 0300096000) (was p/n 7012770) Repair Components: Seal Kit Nut Coil Control Valve Assembly (Flow Control) Seal Kit - 7021374 Valve Nut Coil Control Valve Assembly (Upper Lift) Seal Kit - 7012775 Valve Nut Coil
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
22
7012775 7012773 7018912 7018991 7018900 7023821 7023822 7023823 7023824 7018942
1 1 2 2 2 1 1 1 2 28
23 24 25 26 27 28
3120789
DESCRIPTION
REV.
Control Valve Assembly (Swing) Seal Kit - 7012775 Valve Nut Coil Orifice (Platform Level) Orifice (Platform Rotate) Orifice (Steer) Orifice (Swing) Orifice (Steer) Capscrew, Socket #10-24NC x 2in
400S 460SJ
2-7
SECTION 2 TURNTABLE FIGURE 2-3.ACCESSORY VALVE ASSEMBLY
2-8
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY ITEM #
PART NUMBER
QTY.
4640921
Ref
5 6
7012965 7012953 7012770 7012773 7018945 7018912 7012772 7017421 7012998 7017422 7012998 4460499 7012777
1 1 1 1 4 2 2 1 1 1 1 2 4
7 8
7018942 7012776
4 2
1 2 2A 2B 2C 3 4
3120789
DESCRIPTION ARTICULATING JIB VALVE ASSEMBLY
REV. D
Cartridge, Flow Control Seal Kit - 7012965 Cartridge Directional Control Valve Assembly Seal Kit O-Ring Nut Coil Cartridge, Relief Seal Kit - 7017421 Cartridge Cartridge, Relief Seal Kit - 7017422 Cartridge Connector, DIN with Diode (Not Shown - Part of Valve Harness) Capscrew, Socket Head 5/16in-18NC x 2-1/4in (Used to Mount Valve Assembly) Capscrew, Socket Head #10-24NC x 2in O-Ring (Used to Mount Main Valve)
400S 460SJ
2-9
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS
7 401 402 403 405 406
101 103 105
301 1 302 3 307 10
404 5
301 303 306 307
304
6
102 2 9 2 4 11
8
105 305 305B
101 104
203 202 201 204
305A
2-10
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM #
1 2 3 4 5
6
PART NUMBER
QTY.
4620128 4620141
Ref Ref Ref
TURNTABLE WELDMENT Prior to SN 0300074573 SN 0300074573 to SN 0300096000
0259875 0270326
Ref Ref Ref
SWING DRIVE INSTALLATION OPTIONS: Prior to SN 0300063791 SN 0300063791 to SN 0300096000
0100011 0100019 0681832 0682018
AR AR 2 8 1
0920116 0920119 2780247
1 1 1
7
8 9 10 11
101 102 103 104 105
201 202 203 204
301 302 303 304
3120789
1
DESCRIPTION
REV.
B B
Compound, Locking Compound, Locking Bolt 1/2in-13NC x 4in (Grade 8) Bolt 5/8in-11NC x 2-1/4in (Grade 8) Swing Brake Assembly Options (See SWING BRAKE ASSEMBLY for Breakdown): Prior to SN 0300063791 SN 0300063791 to SN 0300096000 Swing Hub Assembly (See SWING HUB ASSEMBLY for Breakdown) Swing Motor Assembly Options (See SWING MOTOR ASSEMBLY for Breakdown): Prior to SN 0300064259 SN 0300064259 to SN 0300096000 Plate, Mount Capscrew, Socket Head 3/4in-1NC x 1-1/2in Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened
3160249 3160280 3572041 3932224 4891800 4892000
1 4 2 6
0259156
Ref
0100019 0440240 0682026 0682048 4892000
AR 1 20 20 40
Compound, Locking Bearing, Turntable Bolt 5/8in-11NC x 3-1/4in (Grade 8) Bolt 5/8in-11NC x 6in (Grade 8) Flatwasher 5/8in Hardened
0259147
Ref
TURNTABLE LOCK INSTALLATION
4844958 3421565 3760170 1260017
1 1 2 9in/23cm
0259155
Ref
0100011 0641810 0641826 0902556
AR 4 2 2
SWING BEARING AND ROTATION BOX ASSEMBLY
D
A
Pin Weldment Pin, Snap Ring, Quick Release Chain ROTARY COUPLING INSTALLATION
C
Compound, Locking Bolt 1/2in-13NC x 1-1/4in Bolt 1/2in-13NC x 3-1/4in Bracket
400S 460SJ
2-11
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
305 305A 305B 306 307
1660219 7013187 1660219RR 3311801 4751800
1 1 1 2 8
0259158
Ref
2160002 2180344 2220001 2220124 2751095 2220273
1 1 1 1 1 1
401 402 403 404 405 406
2-12
DESCRIPTION
REV.
Coupling, Rotary Seal Kit Rebuilt Coupling Nut 1/2in-13NC Flatwasher 1/2in Regular REMOTE BEARING LUBE INSTALLATION
B
Fitting, Grease Fitting, Bulkhead Fitting, Straight Fitting, Elbow Hose Fitting, Reducer
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-13
SECTION 2 TURNTABLE FIGURE 2-5. SWING BRAKE ASSEMBLY
9 1 5 8 7 4 2 3 10 19 11
19 11
20 17
19 11
18
6 16 14
15 12 21 13 200A 200B 22 23
2-14
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-5. SWING BRAKE ASSEMBLY ITEM #
PART NUMBER
QTY. Ref
1
0920116 Use 0920116
Ref 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
7000782 7000798 7003454 7003049 Use 0920116 7003050 7003453 7000731 Use 0920116 7003459 7003452 Use 0920116 7000724 7000725 Use 0920116 7000722 7000723 7003457 7003094 7003078 7003462 See Note See Note
7 7 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 3 2 1 4 4 1
100
0920119
Ref
7007933 7007990
1 1 Ref
200 200A
See Note
1 1
200B
7018612
1
3120789
DESCRIPTION
REV.
SWING BRAKE ASSEMBLIES Swing Brake Assembly (Prior to SN 0300063791) Housing (Note: Not Available - Purchase Complete Swing Brake Assembly) Spring, Compression Spring, Compression Retainer, Spring Bearing Shaft (Note: Not Available for Purchase) Seal, Lip Ring, Snap Gasket Disc, Primary (Note: Not Available for Purchase) Disc, Stationary Gasket Plate, Power (Note: Not Available for Purchase) Ring, Back Up O-Ring Piston (Note: Not Available for Purchase) Ring, Back Up O-Ring Disc, Rotating Pin, Torque Plug Flatwasher (Hardened) Bolt 1/2in-13NC (Note: Not Available - Purchase Locally) Plug, Protective (Not Shown) (Note: Not Available - Purchase Locally)
B
Swing Brake Assembly (SN 0300063791 to SN 0300096000) (Not Shown) Gasket, Mounting Face O-Ring, Mounting Face Note: Other then Gasket and O-Ring, Item 200B Repair Kit is only part available.
B
REPAIR KIT OPTIONS Repair Kit for 0920116 Brake (Prior to SN 0300063791) (Note: Purchase Individual Parts) Repair Kit for 0920119 Brake (SN 0300063791 to SN 0300096000)
400S 460SJ
2-15
SECTION 2 TURNTABLE FIGURE 2-6. SWING HUB ASSEMBLY
1A
1B 1J
1D 1C 1F 1E 1H 1I
3B 3C 3F 3D 3E 3G 1P 20 24 25 6 11
10
8 3 3A
12
100
1G
2-16
2
9
400S 460SJ
5
4
3120789
SECTION 2 TURNTABLE FIGURE 2-6. SWING HUB ASSEMBLY ITEM #
PART NUMBER
QTY.
2780247
Ref
1
Use 2780247
1
1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K to 1N 1P 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 6 7 8 9 10 11 12 13 to 19 20 21 to 23 24 25
7017064 7000228 7000255 7000256 7000257 7000258 7017065 7007633 7000229 7010494 Not Used See Note 7000246 7017066 Use 7017066 Use 7017066 Use 7017066 Use 7017066 Use 7017066 Use 7017066 Use 7017066 7001988 7000230 7000209 Not Used 7010488 7000269 7000270 7000253 7000217 Not Used 2200222 Not Used See Note 7000281
1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 AR 3 3 3 3 1 2 1
100
7024100
1
3120789
DESCRIPTION SWING HUB ASSEMBLY
REV. A
Housing & Shaft Assembly (Note: Not Available - Purchase Complete Swing Motor/Hub Assembly) Shaft, Output Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Thrustwasher Ring, Retaining Plug, Pipe Plug, Pipe (Note: Not Available - Purchase Locally) Gear, Internal Carrier Assembly (Purchase p/n 7017066 for items 3A-3G) Housing, Carrier (Purchase Complete Assembly) Washer, Special (Purchase Complete Assembly) Bearing, Needle (Purchase Complete Assembly) Thrustwasher (Purchase Complete Assembly) Pin (Purchase Complete Assembly) Gear (Purchase Complete Assembly) Pin, Retaining (Purchase Complete Assembly) Gear, Ring O-Ring Cover, Input
1 1 1 2 8
Gear, Sun Spacer, Input Thrustwasher Thrustwasher Bolt
1
Plug, Pipe
1 2
Plate, ID (Note: Not Available for Purchase) Screw, Drive ———————— Seal Kit
400S 460SJ
2-17
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY 19 17
14 16
14 15
14
13
41 43A
43
22
30
23
12 11
10 9
8 7 6 5 4
100
2 1 3
2-18
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY ITEM #
PART NUMBER
QTY.
3160249 3160280
Ref Ref Ref
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24 to 29 30 31 to 40 41 42 43
43A
100
3120789
4 7009995 7020357 7009996 Use 2900733 Use 2900733 Use 2900733 Use 2900733 7002117 7002111 7009998 7020352 Use 2900733 7009992 7002112 Use 2900733 7002110 7002125 7002107 Not Used 7014900 Not Used See Note See Note Not Used Use 2900733 Not Used 7020353 Not Used
DESCRIPTION SWING MOTOR ASSEMBLY OPTIONS: Prior to SN 0300064259 SN 0300064259 to SN 0300096000
1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1
Capscrew Options: 3160249 Motor (Prior to SN 0300064259) 3160280 Motor (SN 0300064259 to SN 0300096000) Flange, Mounting Seal, Exclusion Washer, Backup Seal, Pressure Seal Race, Bearing Bearing, Thrust Needle Shaft, Output Housing O-Ring Plug, Housing Drive Seal Plate, Spacer Gerotor Sub-Assembly Cap, End
7
Capscrew
1 2
Nameplate (Note: Not Available for Purchase) Rivet (Note: Not Available for Purchase)
2
O-Ring
4
Capscrew
1
Cartridge, Counterbalance Valve Options: Prior to SN 0300064259 SN 0300064259 to SN 0300096000 Cartridge (Use on p/n 7020343) Cartridge (Use on p/n 7020359) —————————— Seal Kit - Includes Items 3-6,11,14 & 30
7020343 7020359 7020356 7020362
2 2
2900733
1
400S 460SJ
REV. B B
2-19
2-20
86
400S 460SJ
87 54
15
30
62
83 55
17
89
48
87 54
4 15
64 82
130 131 134
57
28
54
87
94
17 88 48 83 55
133
126 108
85 52
43 26
60
136
132 135 132 101 129
4 88 8
73
59
12
53
52
85
85
9
84
136
56
4 21
51
58
124
90 50
93 87
69
56
17 88 222 15 228 87 64 54
125 101 107
25
52 25
87 53 24 45
3
85
137 138 139
127
123
48
83 10 55 11 17 52 88 85
22 127 122
87
92 70
48
4 24 44 88 8 218 63
84
4 19
74 4 75 15
71
74 75
20
32
54
87
15
9
78
83 55
82
87 4 15
66
15 87 54
33 76
37
4 16
4 12
31
4 15 81
25 212
1
6
29
38
107 125 121
49
72
7
36
67 41
35
87 82 4 15
86
13
105
40 34
2
211
77
42
18
205
27
125 121
104 106
125
68
79 39
91 4 14
86 65 53
7
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION
3120789
3120789
118
GRD.
400S 460SJ
102 112
SUPPLY 102 114 117
47D
AUX.PWR. PUMP
47C
119
47B
START RELAY
92
102 115
116 113 111 102
RETURN
AUX.PWR. GLOW PLUG RELAY RELAY
STARTER
23
47A
120
231
223B
224 223 223A 206
217
214
213
BATTERY
+
VENT
220
80
215
5 26
204
208
202
46
219
216
201 207
203
209
221
210
230
SECTION 2 TURNTABLE
2-21
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2-22
PART NUMBER
QTY.
0272989 2000313
Ref Ref Ref
2180482 0080181 0080201 0100011 0100020 0340041 0340046 0630569 0641406 0641408 0641410 0641506 0641507 0641608 0641610 0641812 0641820 0700808 0721004 0721006 0741610 0962172 1060904 1320012 1320016 1320022 1340060 7012664 1580011 1660255 1703162 2000195 2060032 2180798 2220376 2220479 2220498 2220567 2220578 2220810 2220947 2221041 2221045 2720058
1 1 1 AR AR 2 2 8 13 5 1 10 4 2 36 2 4 4 4 1 2 1 1 4 4 3 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 1 2 4in/10cm
DESCRIPTION CATERPILLAR ENGINE ASSEMBLY Prior to SN 0300086916 SN 0300086916 to SN 0300096000
REV. G A
Elbow, Rubber Adaptor, Pump Mounting Plate Elbow, Rubber Compound, Locking Sealant Band, Air Cleaner Mounting Band, Muffler Mounting Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in13NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 16mm Screw #10-24NC x 1/2in Screw #10-24NC x 3/4in Screw, Countersunk 3/8in-16NC x 1-1/4in Bushing, Flanged Cable, Jumper Clamp Clamp Clamp Air Cleaner Assembly Element, Air CLeaner Container, Overflow Pump, Coupling Decal - Fan Blade Caterpillar Engine Assembly Fan, Electric Fitting, Indicator Restriction (Prior to SN 0300086916) Fitting, Straight (Prior to SN 0300086916) Fitting, Straight (Prior to SN 0300086916) Fitting, Elbow (Prior to SN 0300086916) Fitting, Elbow Fitting (Prior to SN 0300086916) Fitting, Reducer (Prior to SN 0300086916) Fitting, Straight (Prior to SN 0300086916) Fitting, Tee (Prior to SN 0300086916) Fitting Hose
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
44
Use 1001102308
1
1001101232 1001101233 1001101228 1320012 2720508 2750532 2901880 7016843 7016835 7016834 7016820 3200378 3220113 70001017 3300220 3311005 3311405 3311505 3311605 3311805 3340399 3571019 3571692 3572502 3572503 Not Used 3573667 3574253 3574259 3574264 Use 3600423
1 1 1 2 1
45 46 47 47A 47B 47C 47D 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
6in/25cm
1 1 1 1 1 4 1 1 6 1 19 6 18 4 2 1 1 1 1 1 1 2 1 1 1
3600296 3600385 3600404 68
1 3600368 3600405
69 70 71 72 73 74
3120789
3620046 Use 8180311 3740067 3740080 3790152 3960389 4070497
1 1 3 1 1 10ft/3m 4
DESCRIPTION Hose, Radiator (Top) (was p/n 2720507 - No Longer Available) Note: 1001102308 Kit includes items indented below. Hose (Block to Adapter) Hose (Adapter to Radiator) Adapter Clamp Hose, Radiator (Bottom) Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery & Auxiliary Pump to Ground Cable - Starter Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Clamp, Muffler Nut, Washer Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Panel Plate, Radiator Mounting Plate, Air Flow (Side) Plate, Air Flow (Top)
REV.
D
Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Piston Pump Assembly Options (See PISTON PUMP ASSEMBLY for Breakdown): Prior to SN 0300073424 SN 0300073424 to SN 0300078267 SN 0300078267 to SN 0300096000 Gear Pump Assembly Prior to SN 0300078267 (No Serviceable Parts Available) SN 0300078267 to SN 0300096000 (See GEAR PUMP ASSEMBLY for Breakdown): Radiator Cap, Radiator (was p/n 7019656) Relay Relay O-Ring Seal Shim
400S 460SJ
2-23
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
75 76 77 78
4070498 4360392 4568743
2 1 1 1
79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122
2-24
4558765 4569176 4640744 4641272 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 4846821 4846852 4891600 4922737 0641609 0941611
1 1 8 18 4 6 38 12 42 11 1 1 2 1 4 2
0272994 0274605
Ref Ref Ref
0100011 0100020 Not Used 0361810 0400075 0630541 0641616 0642010 1320022 1320223 2180536 2200222 2220250 2220273 2220313 2220459 2220794 2720058 2720271 2750532 3311605 3312005
AR AR 1 1 2 3 1 1 1 1 1 1 1 1 1 1 12ft/3.7m 12ft/3.7m
5ft/1.5m 3 1
DESCRIPTION
REV.
Shim Switch, Restrictor Indicator (Prior to SN 0300086916) Pipe, Exhaust Tube, Air Intake Options: Prior to SN 0300086916 SN 0300086916 to SN 0300096000 Valve, Check (Prior to SN 0300086916) Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Mount, Motor/Generator Tray Flatwasher 3/8in Hardened Harness, Engine Grounding Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-3/8in CATERPILLAR ENGINE INSTALLATION Prior to SN 0300086916 SN 0300086916 to SN 0300096000
D A
Compound, Locking Sealant Bar, Battery Hold-Down Battery Bolt, Battery Bolt 3/8in-16NC x 2in Bolt 5/8in-11NC x 1-1/4in Clamp J-Clip Fitting, Straight Barbed Plug Fitting, Reducer Fitting, Reducer Fitting, Elbow Barbed Fitting, Elbow Fitting, Straight Barbed Hose Hose Hose Locknut 3/8in-16NC Locknut 5/8in-11NC
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139
3900255 3960469 4751600 4752000 4752200 1701505 0940049 0641410 3311405 3311501 3572504 4751400 4751500 4846096 3340399 4070498 4070497
1 1 8 1 2 1 2 4 4 4 1 8 4 2 1 1 2
2000195
Ref
7026848 7026846 7026847 7026849 7026850 7026852 7026853 70001403 7026860 7026856 7026858 7026857 7026864 7026863 7026865
1 1 4 1 1 1 1 1 1 1 1 1 1 1 1
7026867 See Note 7026866 7026868 7026869 7026870 70001695 7026871 7026872 7026873 7026874 7026875 See Note
1 1 1 1 1 1 1 1 2 1 1 4 1
201 202 203 204 205 206 207 208 209
210
211 212 213
214 215 216
3120789
DESCRIPTION
REV.
Screw, Shoulder Seal, Foam Gasket Flatwasher 3/8in Regular Flatwasher 5/8in-11NC Flatwasher 3/4in Regular Decal - Diesel Fuel (Not Shown - See DECAL SECTION) Bumper, Hood Bolt 1/4in-20NC x 1-1/4in Locknut 1/4in-20NC Nut 5/16in-18NC Plate Flatwasher 1/4in Regular Flatwasher 5/16in Regular Latch, Hood Pad, Wear Shim (16Ga.) Shim (11 Ga.) CATERPILLAR ENGINE COMPONENTS
C
Breather, Valve Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Flywheel Filter, Oil (was p/n7026855) Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Regulator, Water (Note: Not Available for Purchase) Gasket (Fits Between Regulator and Engine Block) Gasket, Thermostat (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Filter Assembly Element, Fuel Filter Gasket, Fuel Filter Element Pump, Fuel Transfer Seal, Injector, Fuel Pump, Fuel Injection (Note: Not Available for Purchase)
400S 460SJ
2-25
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
217
Use 70001990
1
Solenoid, Fuel Shut-Off (was p/n 7026876) (Note: P/N 70001990 includes adapter harness if required.) Alternator Options: Prior to SN 0300091230 (was p/n 7026877) SN 0300091230 to SN 0300096000 Alternator Conversion Kit (Includes Alternator, Adapter Harness, Alternator Bracket, Lever & Mounting Hardware) Bolt, Lower Pivot Bracket, Adjustment Glowplug Switch, Oil Pressure (was p/n7026844) Switch, Water Temperature Seal, Sensor Starter Actuator/Linkage Assembly - Throttle (was p/n 1600351 which is not available as a service part. (Note: Use service replacement parts below.) Actuator & Electrical Connector Kit Connector, Actuator Linkage Kit Speed Sensor Kit Connector, Speed Sensor Seal, Rear Main (Not Shown - Located on Rear of Engine Block) Seal, Front Main (Not Shown - Located on Front of Engine Block) Gasket, Oil Pan (Not Shown) Plug, Drain Gasket, Valve Bracket (Not Shown - Located on Between Valve Bracket & Head) Belt Dipstick Oil Level Tube, Dipstick O-Ring, Dipstick Tube
218
1 Use 70000544 Use 70000544 70000544
219 220 221 222 223
223A 223B 224 225 226 227 228 229 230 231
2-26
70001180 70001257 7026878 1001097554 7026840 7026882 7026879 See Note
1 1 4 1 1 1 1 1
7026884 7026835 7026843 7026883 7026836 7026851 7026854 7026859 7026861 7026862
1 1 1 1 1 1 1
7026880 7026885 7026886 7026881
1 1 1 1
1
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-27
SECTION 2 TURNTABLE
2-28
MOUNTED ON PLATFORM CONTROL BOX.
6 14 23
1 7
16
2
5 23 13
4 22
3
9D
9A
9
18
11
19
9B
15
9C
20
FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM #
PART NUMBER
QTY.
DESCRIPTION
0273050 0274084 0273051
Ref Ref Ref Ref Ref
GENERATOR INSTALLATION 110V/60Hz Generator (Prior to SN 0300082708) 110V/60Hz Generator (SN 0300082708 to SN 0300096000) 220V/50HZ Generator (ANSI Export Only) Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator. Note: Aftermarket installation kit not available. Use items with (*) for 110V Generator or (^) for 220V Generator.
Ref
1 2 3
4 5 6 7 8 9
0100011 0200742*^ 0480122* 0480120^ 0641508*^ 0641610*^ 0641772*^ 0701217*^ 0721008*^
AR 1 1
1 1 1 3 2 1
2460032 2460055*
9A
2460013^ 7012558 1001100321
1 1 Ref
1
9B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7003657 7019680 70002235 4460190 4460027 70000124 70000125
3120789
4 4 4 1 1 1 2 1 1 1 1 AR 1 1 1 1
REV. B A B
Compound, Locking Arm, Adjusting V-Belt Options: 110V 220V Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 7/16in-14NC x 9in Bolt, Metric 12mm x 45mm Bolt #10-24NC x 1in Generator and Control Box Assembly Options: 110V/60Hz Assembly (Prior to SN 0300082708) 110V/60Hz Assembly (SN 0300082708 to SN 0300096000) 220V/50Hz Assembly Generator Only - 110V/60Hz Generator Only - 220V/50Hz Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V/60Hz Armature with Slip Rings - 220V/50Hz Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V/60Hz (Prior to SN 0300082708) Box, Control - 110V/60Hz (SN 0300082708 to SN 0300096000) Box, Control - 220V/50Hz Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V/50Hz Only) Receptacle, Single (220V/50Hz Only)
400S 460SJ
2-29
SECTION 2 TURNTABLE FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
9B (cont’d)
QTY. 1
4360542 70000126 3520028 2920162
1 1
7020191
1
9C
1 2420203 7020192
9D
2-30
1
10 11 12 13 14 15 16 17
3580276 3580134 7027887 2820031 3251102*^ 3311005*^ 3311605*^ 3311705*^ 3520028*^ 3580315*^ 3740080*^
1 1 1 2 1 1 1 1 1
18 19 20 21 22 23
4060802*^ 4360336*^ 4460023*^ 4751000*^ 4751500*^ 4751600*^
1 1 1 8 1 6
DESCRIPTION
REV.
Breaker, Circuit Options: Breaker 110V/60Hz Breaker 220V/50Hz Plug, Hole Lamp Assembly (Not Required on 2460055 Generator Assembly) Switch, Toggle (Not Required on 2460055 Generator Assembly) Voltmeter Options: Voltmeter - 110V Voltmeter - 220V Pulley Options: Pulley - 60Hz Pulley - 50Hz Key, Woodruff Heatshrink (Not Shown - Located at Platform) Decal (Located at Platform) Locknut #10-24NC Locknut 3/8in-16NC Locknut 7/16in-14NC Plug, Hole Pulley Relay (Not Shown - Located Back Side of Engine Tray with Existing Relays) Guard, Switch (Located at Platform) Switch, Toggle - SPST (Located at Platform) Connector, Strain Relief Flatwasher #10 Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-31
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682)
2-32
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) ITEM #
PART NUMBER
QTY.
0259138 0271245
Ref Ref Ref
1
2 3
4 5
Engine Assembly Options: Prior to SN 0300064404 SN 0300064404 to SN 0300065460 SN 0300065460 to SN 0300077682
1
Piston Pump Assembly Options (See PISTON PUMP ASSEMBLY for Breakdown): Prior to SN 0300073424 SN 0300073424 to SN 0300077682 Bolt 1/2in-13NC x 1-1/2in Gear Pump Assembly Options: Prior to SN 0300070763 (See GEAR PUMP ASSEMBLY for Breakdown) SN 0300070763 to SN 0300096000 (No Service Parts Available) Capscrew, Socket Head 3/8in-16NC x 1in Plate, Front Mounting Options: Prior to SN 0300064404 SN 0300064404 to SN 0300068836 SN 0300068836 to SN 0300077682 Bolt, Metric 14mm x 30mm Plate, Rear Mounting Bolt, Metric 10mm x 35mm Bolt, Metric 10mm x 25mm Mount, Rubber Motor Bolt 1/2in-13NC x 2-1/2in Washer, Snubbing Locknut 1/2in-13NC Bracket, Throttle Mount (Part of Item 17) (Prior to SN 0300064404) Throttle Mounting Kit (Prior to SN 0300064404) Actuator Assembly (was p/n 0060033) (See ELECTRICAL SECTION for Breakdown) (Prior to SN 0300064404) Bracket, Throttle Mounting (Part of Item 17) (Prior to SN 0300064404) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Regular Locknut 1/4in-20NC Tray, Engine Options: Prior to SN 0300075078 SN 0300075078 to SN 0300077682 Plate, Radiator Mount Plate, Radiator Support Options: Prior to SN 0300069030 SN 0300069030 to SN 0300077682
2 1
3600297 3600368 6 7
0641608
2 1
8 9 10 11 12 13 14 15 16
3570800 4846478 4846567 0701414 3570801 0701015 0701012 3200378 0641820 4740274 3311805 0902461
4 1 4 4 4 4 4 4 1
17 18
2901637 Use 2910000
1 1
19
0902464
1
20 21 22 23
0641406 4751400 3311405
8 24 14 1
24 25
4846080 4846809 3571692 3570607 3573667
3120789
DEUTZ ENGINE INSTALLATIONS Standard Machines (Prior to SN 0300064404) ADE System Machines (SN 0300064404 to SN 0300077682)
1 2000162 2000175 2000190 Not Used
3600296 3600385 0641812
DESCRIPTION
1 1
400S 460SJ
REV. 11/H 13/I
2-33
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) (CONTINUED) ITEM #
PART NUMBER
QTY.
26
Use 3600423
1
27 28 29 30 31 32 33 34 35 36 37 38
0641610 4751600 3311605 0641611 3620033 2220451 2720398 2220409 2060025 0080231 0700816 1340060 7012664 0340041 2720434 1320016 4567495 4360392 2180798 0100020 3340399 4070497 4070498 0100011
6 50 23 18 1 2
39 40 41 42 43 44 45 46 47 48 49 50
60in/1.5m
1 1 1 4 1 1 2 1 4 1 1 1 AR 3 4 2 AR 1
0400075 7016180 51
1 0360541 0361810
52
2 0630498 0630541 2901880 7016817 7016843
1 1 1
7016833
1
7016835
1
53C 53D
7016834 7016803
1 1
53E 54 55 56
7016820 0741610 1320222 4751000
1 2 1 3
53 53A
53B
2-34
DESCRIPTION
REV.
Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Bolt 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Bolt 3/8in-16NC x 1-3/8in Cooler, Oil Fitting, Straight Hose (Qty 2 of 30in length) Fitting, Elbow (Prior to SN 0300075502) Fan Spacer, Fan Bolt, Metric 8mm x 40mm Air Cleaner Assembly Element, Air Cleaner Band, Mounting Elbow Clamp, Hose Tube, Air Intake Switch, Restrictor Indicator Fitting Sealant, Pipe Pad, Wear Shim 1/8in Shim 1/16in Compound, Locking Battery Options: Battery (Wet) Battery (Dry) Battery Tie-Down Options: Prior to SN 0300054188 SN 0300054188 to SN 0300077682 Bolt, Tie-Down Options: Prior to SN 0300064404 SN 0300064404 to SN 0300077682 Cable Kit - Battery Cable - Battery to Starter Relay (Prior to SN 0300063791) Cable - Battery to Starter Relay (SN 0300063791 to SN 0300077682) Cable - Battery & Auxiliary Pump to Ground (Prior to SN 0300063791) Cable - Battery & Auxiliary Pump to Ground (SN 0300063791 to SN 0300077682) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay (Prior to SN 0300063791) Cable - Auxiliary Relay to Auxiliary Pump Screw, Flathead 3/8in-16NC x 2in J-Clamp Flatwasher #10 Regular
400S 460SJ
D
3120789
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) (CONTINUED) ITEM #
PART NUMBER
QTY.
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
3311005 3570808 3740067 4360294 4891600 0962172 3900255 4752200 3312005 0642010 4752000 4845395 0641510 3311505 3960407 3790152
2 1 2 1 2 1 1 2 1 1 1 1 4 6 1 1 AR 4in/10cm
74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
2720351 2720449 2220794 1320022 2720058 2220273 2750532 2220313 2220250 2220459 2720271 2180536 1703162 1701505 4640751 4846096 0940049 4240099 2200222 4751800 4791600 0641410 3311501 4751500 0641506 0641616 1320223 2820128 0902740
101
4711900
3120789
1 1 6 12ft/3.7m
1 7ft/2.1m 1 1 1 12ft/3.7m
1 2 1 1 2 2 1 1 4 3 6 4 9 2 1 1 1 1 6
DESCRIPTION
REV.
Locknut #10-24NC (Prior to SN 0300064404) Plate, Relay Mounting Relay Breaker, Circuit (Prior to SN 0300064404) Flatwasher, Hardened 3/8in Bushing, Flanged Bolt Shoulder 3/4in x 3in Flatwasher 3/4in Regular Locknut 5/8in-11NC Bolt 5/8in-11NC x 1-1/4in Flatwasher 5/8in Regular Air Intake Adapter Weldment Bolt 5/16in-18NC x 1-1/4in Locknut 5/16in-18NC Gasket O-Ring Coupling, Rubber Options: Prior to SN 0300068062 SN 0300068062 to SN 0300077682 Fitting, Barb Clamp, Hose Hose Fitting, Reducer Hose Fitting, Elbow Fitting, Reducer Fitting, Elbow Hose Fitting, Straight Decal - Fan Decal - Diesel Fuel (Not Shown - Located on Hood Near Tank) Valve, Oil Drain Bracket, Hood Latch Bumper, Hood Tie-Strap Plug, Pipe Flatwasher 1/2in Regular Starwasher 3/8in Bolt 1/4in-20NC x 1-1/4in Nut 5/16in-18NC Flatwasher 5/16in Regular Bolt 5/16in-18NC x 3/4in Bolt 3/8in-16NC x 2in Camp, Hose Insulation, Heat Shield (Not Shown) Bracket, Engine Mount (Right Side) (SN 0300064404 to SN 0300077682) Flatwasher 9/16in Thin (SN 0300064404 to SN 0300077682)
400S 460SJ
2-35
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) (CONTINUED) ITEM #
PART NUMBER
QTY. Ref 1
3220110 3220112 1320176
1
MUFFLER INSTALLATION OPTIONS Muffler Options: Standard Spark Arrestor Catalytic Clamp
2000162 2000175 2000190
Ref Ref Ref Ref
ENGINE COMPONENTS: Prior to SN 0300064404 SN 0300064404 to SN 0300065460 SN 0300065460 to SN 0300077682
151
201
1 Use 7000663 Use 7000663 70002234 70000851 7020464
202
1 7016330 7020461
203
204 205
1 7016332 7020479 7016331
1 1
7020463 Use 7020463 7020411 206 207 208
209 210
7020023 7020024 7016359 7020458 7027250 7027276 7020026 70001002 7020027 70000264 7020477 7024579
211 7020025 7020168 7020480 212 7024318 Use 7024318 7024318
2-36
DESCRIPTION
1 1 1 1
1 2 1 1 1 1 1 1
1 3
REV.
Alternator Options: 2000162 Engine (was p/n 7016329 & 7020410) 2000175/2000190 Engines (was p/n 7020410) Bracket, Adjusting Bracket, Alternator Mounting Regulator, Voltage (Not Shown) Switch, Oil Pressure Options: 2000162 Engine 2000175/2000190 Engines Starter Options: 2000162 Engine 2000175/2000190 Engines Filter, Oil (was p/n 7016641) Pump, Fuel Supply Options: 2000162 Engine 2000175/2000190 Engine (was p/n 7024413) 2000175/2000190 Engine - O-Seal Between Fuel Pump & Engine Block (Not Shown) Filter, Fuel Breather, Crankcase (Not Shown) (2000162 Engine Only) Actuator, Throttle Options (Not Shown): 2000162 Engine 2000175/2000190 Engines Spring for 7016359 Actuator Spring for 7020458 Actuator Dipstick Tube (2000162 Engine Only) Flywheel (Not Shown) (2000162/2000175 Engine Only) Flywheel (Not Shown) (2000190 Engine Only) Ring, Gear (Not Shown) (2000162/2000175 Engine Only) Ring, Gear (Not Shown) (2000190 Engine Only) Switch, Oil Temperature (Not Shown) Options: 2000162 Engine 2000175/2000190 Engines 2000175/2000190 Engines - Seal, Temperature Switch Pump, Fuel Injection Options: 2000162 Engine 2000175 Engine (was p/n 7020462) 2000190 Engine
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) (CONTINUED) ITEM #
PART NUMBER
213
214 215 216 217 218 219
QTY. 1
See Note 7024565 70003932 7020169 1320176 7020408 7020446 7020465 7020471 7020449
220
1 1 1 1 1 3 3 3
See Note 7020467 7020468 221 222 223 224
7020482 7020488 70000787
1 1 1 1 1
70003039 70003040 70003041
301 302 303 304 305 306 307
3120789
0256847
Ref
1660234 0080163 0700810 4831900 Not Used 4832000 3020021
1 1 6 6 8 AR
DESCRIPTION
REV.
Sensor, Tach/Speed Options (Not Shown): 2000162 Engine (Note: Not Available for Purchase) 2000175/2000190 Engines (was p/n 7020481) Spacer, Sleeve -2000175/2000190 Engines Pipe, Exhaust Pipe Clamp, Exhaust V-Belt Timing Kit, Belt & Idler (Not Shown) Cap, Filler (Not Shown) Gasket, Exhaust Manifold (Not Shown) Gasket, Intake Manifold (Not Shown) Pump, Oil Options: 2000162 Engine (Note: Not Available for Purchase) 2000175/2000190 Engine 2000175/2000190 Engine - Seal Between Oil Pump & Engine Block (Not Shown) Gasket, Kit (Not Shown) (2000190 Engine Only) Connector Plug-In (Not Shown) (2000190 Engine Only) Support, Fan (Not Shown) (2000162 Engine Only) Gasket, Head Options (Not Shown) (2000162 Engine Only): Gasket - 1 Notch Gasket - 2 Notch Gasket - 3 Notch PUMP COUPLING INSTALLATION
—
Coupling, Hayes Plate, Pump Adapter Bolt Metric 8mm x 20mm Lockwasher 8mm Lockwasher 10mm Grease, Coupling
400S 460SJ
2-37
2-38
209
53
400S 460SJ
224
255
207
242
241
237
255
210
259
212
202 251 215
237
255
254
236
244 413
209
238
252
233
237
255
210
228
259
233 252 238
217
237
255
210
411
409
229
255 237 202 212
234
402
211 412 256
201
226
237
255
210
251
228
237
255
210
202 215
253
230
233
252 238
218
424
249
235
301 307
405
229
425
225
206
304
256
211
302
255 306
52
110
109
236
112
101 102
HEAT SHIELD SHOWN HERE FOR CLARITY.
111
248
201 214
201 213
208
255 306
231
101 103
258
203 227
303
220
220
205
223
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000)
3120789
3120789
400S 460SJ
22
9
36
31
33
263
22
AUX POWER RELAY
21
7 30
239
254 236 237 261 222
STARTER
107D
GLOW PLUG RELAY
AUX POWER PUMP
107B
264
GLOW PLUGS ON ENGINE
10
36
260
25 27 28 32 1 8
239
202 216 247 248
107A
29
BATT
255 210
240 206 253 235 262
7
START ASSIST SOLINOID ON ENGINE
107A
245
3 410
START RELAY
107C
243
257 255 236 209
247 248
255
202 210
5
4
107B
ITEM #107 INCLUDES 107A THRU 107D
8 23 32 35
219 24 26 34
404
23
32
6
32
406
232
20
221
106
104 420 104
12
401
415
11
106
11
250
407
2 17
417
11 2 2 2 18 16 19
FUEL TANK REF.
ITEM #15 PIPE PLUG LOCATED ON BOTTOM OF TANK
403
402
SECTION 2 TURNTABLE
2-39
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) ITEM #
PART NUMBER
QTY.
0273944 0274334
Ref Ref Ref
1 2 3 4 5 6 7 8 9 10 11 12 13
0100011 0100020 0100048 0361810 0400075 0630541 0641410 0641616 0642010 0940049 1320022 1320223 1701515
AR AR AR 1 1 2 4 3 1 2 3 1 1
14 15 16 17 18 19 20
Not Used 2200222 2220273 2220313 2220794 2221176 2750532
1 1 1 1 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 to 50 51
3311405 3311501 3311605 3312005 3340399 3900255 4070498 4070497 4711400 4751400 4751500 4751600 4752000 4752200 4791600 4846096 Not Used 4922978
52
2820128
2-40
7ft/2.1m 5ft/1.5m 4 4 3 1 1 1 1 2 4 8 4 8 1 2 1 2 1 1
DESCRIPTION DEUTZ ENGINE INSTALLATIONS SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300096000
REV. D C
Compound, Locking Sealant, Pipe Grease, Dielectric (SN 0300077682 to SN 0300085617) Bar, Battery Hold-Down Battery Bolt, Battery Bolt 1/4in-20NC x 1-1/4in Bolt 3/8in-16NC x 2in Bolt 5/8in-11NC x 1-1/4in Bumper, Hood Clamp J-Clip (Not Shown - Located on Fuel Vent Line) Decal - Diesel Fuel (Not Shown - See DECAL SECTION for Location) Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Fitting, Reducer Fitting, Elbow Barbed Fitting, Straight Barbed Fitting, Elbow Hose Options: SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300096000 Locknut 1/4in-20NC Nut 5/16in-18NC Locknut 3/8in-16NC Locknut 5/8in-11NC Pad, Wear Bolt, Shoulder Shim (16Ga.) Shim (11 Ga.) Flatwasher 1/4in Thin Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Starwasher 3/8in Latch, Hood Harness, Start Assist (Not Shown - See ELECTRICAL SECTION for Breakdown) Insulation, Heat Shield
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
53
QTY. 1
1704972 1706064 1706060 1706061 1706062 1706059 1706063
2000245 2000286
Ref Ref Ref
101 102 103 104 105 106 107 107A
0100011 0641608 0641812 1320022 Not Used 2720058 2901880 7016843
107B
7016835
1
107C 107D 108 109
7016834 7016820 Not Used 3600404
1 1
110
3600405
1
111 112
3790152 4891600
1 2
2000247 2000287 2000347
Ref Ref Ref Ref
201 202 203 204 205 206 207 208 209
3120789
0080231 0100011 0100020 Not Used 0340041 0641406 0641507 0641510 0641512 0641609
AR 2 2 2 12ft/3.7m
1 1
1
DESCRIPTION
REV.
Decal - Warning Explosion/Fire Options: ANSI English CSA English/Chinese English/Korean English/Japanese English/Portuguese English/Spanish ENGINE & PUMPS SUB-ASSEMBLY SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300096000
B B
Compound, Locking Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 1-1/2in Clamp Hose Battery Cable Kit Cable - Battery to Starter & Auxiliary Relays (Includes Red Boot at Battery Terminal) Cable - Battery & Auxiliary Pump to Ground (Includes Red Boot at Battery Terminal) Cable - Starter Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump
D
Piston Pump Assembly with Fittings (See PISTON PUMP ASSEMBLY for Breakdown): Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown) O-Ring Flatwasher 3/8in Hardened ENGINE ASSEMBLY SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300092802 SN 0300092802 to SN 0300096000
1 AR AR
Adapter, Fan Spacer Compound, Locking Sealant, Pipe
2 8 2 AR AR 6
Band, Air Cleaner Bolt 1/4in-20NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 5/16in-18NC x 1-1/4in Bolt 5/16in-18NC x 1-1/2in Bolt 3/8in-16NC x 1-1/8in
400S 460SJ
F B B
2-41
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
210 211 212 213 214
0641611 0641820 0700816 0771012
18 4 4 4 4
215 216 217 218 219 220 221 222
223 224 225
226 227
228 229 230 231 232 233 234
235 236 237 238 239 240 241 242
2-42
0701015 0701014 0701414 0741610 0902740 0903063 0962172 1320016 1320022 1320223 1320222 1320223 1340060 7012664 1703162 2000217 2000273 2000338 2060025 2180798 4360392 2200221 2220451 2720398 2720434 2720449 2750532 3200406 3220110 3220112 1320176 3311405 3311505 3311605 3311805 3340399 3570808 3571692 3573667
6 2 1 1 1 4 1 1
1 1 2 1
1 AR 1 1 1 2 2 1 1 1ft/30cm
4 1
1 8 6 20 4 2 1 1 1
DESCRIPTION
REV.
Bolt 3/8in-16NC x 1-3/8in Bolt 1/2in-13NC x 2-1/2in Bolt 8mm x 40mm Bolt 10mm x 25mm Bolt 10mm Options: SN 0300077682 to SN 0300085617 (35 mm Length) SN 0300085617 to SN 0300096000 (30 mm Length) Bolt 14mm x 30mm Screw, Countersunk 3/8in-16NC x 1-1/4in Bracket, Engine Mounting (Right Side) Plate, Engine, Mounting Bushing, Flanged Clamp, Hose Clamp, Hose J-Clip SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300092802 SN 0300092802 to SN 0300096000 Air Cleaner Assembly Including Filter Element Element, FIlter (Not Shown) Decal - Caution Fan Blade Engine, Deutz - F3M2011 Options: SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300092802 SN 0300092802 to SN 0300096000 Fan Fitting Options: SN 0300077682 to SN 0300085617 (Fitting) SN 0300077682 to SN 0300085617 (Indicator, Restriction) SN 0300085617 to SN 0300096000 (Plug) Fitting, Straight Hose, Oil Cooler Elbow, Rubber Hose, Air Cleaner Hose, Oil Drain Mount, Motor Muffler Options: Standard Catalytic Clamp Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Relay Mounting Plate, Radiator Mounting Support, Radiator
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
243
Use 3600423
1
244 245
3620033 3740067
246 247 248 249 250 251 252 253 254 255 256 257 258 259 260
3960407 4070497 4070498 4567495 4640751 4812200 4740274 4751400 4751500 4751600 4751800 4791600 4845395 4846567
1 AR 2 3 1 4 2 1 1 6 4 12 5 44 4 2 1 1 1
261 262 263 264
301 302 303 304 305 306 307
401 402 403
3120789
DESCRIPTION
REV.
Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Radiator Relay Options: SN 0300077682 to SN 0300092802 SN 0300092802 to SN 0300096000 Gasket, Air Intake Shim (11 Ga.) Shim (16 Ga.) Tube, Tee Valve, Oil Drain Flatwasher 14mm Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 3/8in Plate, Adapter Bracket, Engine Mounting (Left Side) Tray Options: SN 0300077682 to SN 0300082440 SN 0300082440 to SN 0300096000 Bolt 5/16in-18NC x 1-1/4in Bolt 3/8in-16NC x 1in Starwasher 1/4in Cable, Jumper (SN 0300092802 to SN 0300096000 Only) Harness, Glow Plug (SN 0300092802 to SN 0300096000 Only)
4846080 4846809 0641510 0641608 4791400 1060904 4923451
AR AR 6 1 1
0256847
Ref
1660234 0080163 0700810 4831900 Not Used 4832000 3020021
1 1 63 6
Coupling, Hayes Plate, Pump Adapter Bolt Metric 8mm x 20mm Lockwasher 8mm
8 AR
Lockwasher 10mm (SN 0300077682 to SN 0300085025 Only) Grease, Coupling
2000217 2000273 2000338
Ref Ref Ref Ref
7020026 70001002 7020465 7020495 7020468
1 1 2 1 1
PUMP COUPLING INSTALLATION
ENGINE COMPONENTS SN 0300077682 to SN 0300085617 SN 0300085617 to SN 0300092802 SN 0300092802 to SN 0300096000
2
B B
Dipstick Housing, Dipstick Cap, Filler Pump, Oil Lube Seal Between Oil Pump & Engine Block (Not Shown)
400S 460SJ
2-43
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
404
7016331 7027236
1 1
405
406 407 408 409 410
411 412 413 414
3 7027246 7027608 7027609 7027610 7020447 7020023 70001423 Use 70000916 7020411 7020449 7020471 7020408 7027795 7027793 7027796 Use 7000663 7020464 7020479 7026608 7027769
3 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1
7027241 7027791 415
416
1 7020461 7027790 7024565 70003932
417
418 419 420 421 422
2-44
7020458 7027792 7027276 7020459 7020460 See Note 7024579 7027245 7027239
1 1 1
2 1 1 1 1 1 1 1
423
See Note 7027794 70000345
3
424 425
7020169 1320176
1 1
DESCRIPTION
REV.
Filter, Oil Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount) Pump, Injector Options: Series A Pump Series B Pump Series C Pump Series D Pump Gasket, Injector Pump Filter, Fuel Bracket, Fuel Filter Pump Fuel Supply (was p/n 7027238) O-Seal Between Fuel Pump & Engine Block (Not Shown) Gasket, Intake Manifold (Not Shown) Gasket, Exhaust Manifold (Not Shown) V-Belt Control, EMR2 (2000273/2000338 Engine Only) Connector, EMR2 Control (2000273/2000338 Engine Only) Harness, EMR2 Control (2000273/2000338 Engine Only) Alternator (was p/n 7020410) Regulator, Voltage (Not Shown) Starter Relay, Starter Radiator Connector Kit Sender, Oil Temperature Options (Not Shown): 2000217 Engine Only 2000273/2000338 Engine Only Sensor, Oil Pressure Options: 2000217 Engine Only 2000273/2000338 Engine Only Sensor, Speed (Not Shown) Spacer, Sleeve (Not Shown) Actuator, Throttle Options: 2000217 Engine Only 2000273/2000338 Engine Only Spring for Actuators Thermostat Spring, Compression Flywheel (Not Shown) (Note: Not Available for Purchase) Rim, Gear (Not Shown) Filter, Fuel Solenoid, Start (Not Shown - Located near Throttle Actuator) Engine Harness Options: 2000217 Engine Only (Note: Not Available for Purchase) 2000273/2000338 Engine Only Plug, Glow (Deutz Factory Installed - Not Shown) (2000338 Engine Only) Pipe, Exhaust Pipe Clamp, Exhaust
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
426
427
3120789
QTY. 1
70003479 70003480 70003481 70001181
1
DESCRIPTION
REV.
Gasket, Head Options (Not Shown): Gasket - 1 Notch Gasket - 2 Notch Gasket - 3 Notch Valve, Oil Pressure Relief (Not Shown)
400S 460SJ
2-45
SECTION 2 TURNTABLE FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) 20 22
22 23
2
21
15 21 22 31
14
2C 19 2B
7
4A
6 8
7 13
9
6 8
PRIOR TO SN 00300061718
17 12 10 3A
SN 00300061718 TO SN 0300068836
4B
7
6 8
12 12 9
SN 0300068836 TO SN 0300096000
10 4C 3B
1
9
2
17
10 3C
16 2A
USE EXISTING HARDWARE
9 10
5 10
6
OR
7
2D 11 9
2-46
10
10 10
10
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM #
PART NUMBER
QTY.
0270498 0271346 0272009 0272614 0274079 0270499 0271347 0272010 0272615 0274085
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
1 2
2A
3580158*^ 2460011 2460032 2460055* 2460013 2460034 2460013^ 7012558 1001100321
1 1
1 1 Ref
1
2B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7003657 7019680 70002235 4460190 4460027 70000124 70000125 4360542
3120789
4 4 4 1 1 1 2 1 1 1 1 AR 1 1 1 1 1
DESCRIPTION GENERATOR INSTALLATION OPTIONS: 110V Generator (Prior to SN 0300064404) 110V Generator (SN 0300064404 to SN 0300064509) 110V Generator (SN 0300064509 to SN 0300068836) 110V Generator (SN 0300068836 to SN 0300082708) 110V Generator (SN 0300082708 to SN 0300096000) 220V Generator (Prior to SN 0300064404) 220V Generator (SN 0300064404 to SN 0300064509) 220V Generator (SN 0300064509 to SN 0300068836) 220V Generator (SN 0300068836 to SN 0300082708) 220V Generator (SN 0300082708 to SN 0300096000) Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator. Note: No Aftermarket Installation Kit Available. Use Items with (*) for 110V Generator or (^) for 220V Generator.
REV. 3/A 3/C 3/B 4/C 1/A 3/A 3/C 4/B 2/B 1/A
Pulley Generator and Control Box Assembly Options: 110Volt Assembly (Prior to SN 0300064509) 110Volt Assembly (SN 0300064509 to SN 0300082708) 110Volt Assembly (SN 0300082708 to SN 0300096000) 220Volt Assembly (Prior to SN 0300066060) 220Volt Assembly (SN 0300066060 to SN 0300066686) 220Volt Assembly (SN 0300066686 to SN 0300096000) Generator Only - 110V Generator Only - 220V Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V Armature with Slip Rings - 220V Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V (Prior to SN 0300082708) Box, Control - 110V (SN 0300082708 to SN 0300096000) Box, Control - 220V Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V/50Hz Only) Receptacle, Single (220V/50Hz Only) Breaker, Circuit Options: Breaker 110V
400S 460SJ
2-47
SECTION 2 TURNTABLE FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
2B (cont’d)
70000126 3520028 2920162
1 1
7020191
1
2C
1 2420203 7020192
2D
1 3580134 3580276 3580134 3580276 3580134 7027887
3 3A 3B
4845531 4846478
3C
4846567*^
4 4A 4B 4C 5
0200530 0200741 0200742*^
1 1
1
1 0480118 0480120*^
6
0681612
AR 2 1 AR 2 1 AR AR 3
0641610*^
1
4751600*^ 2860012*^ 3311605*^ 0700819 3740080*^ 4460023*^ 0641508*^ 4751500*^ Not Used
6 1 1 1 1 1 1 2
0701414 0641772*^ 7
8 9
10 11 12 13 14 15 16 17 18
2-48
4751900 3311705*^ 0100011
DESCRIPTION
REV.
Breaker 220V/50Hz Plug, Hole Lamp Assembly (Not Required on 2460055 Generator Assembly) Switch, Toggle (Not Required on 2460055 Generator Assembly) Voltmeter Options: Voltmeter - 110V Voltmeter - 220V Pulley Options: Pulley 110V (Prior to SN 0300064509) Pulley 110V (SN 0300064509 to SN 0300096000) Pulley 220V (Prior to SN 0300066060) Pulley 220V (SN 0300066060 to SN 0300066686) Pulley 220V (SN 0300066686 to SN 0300096000) Key, Woodruff Bracket, Generator Mounting Options: Prior to SN 0300064404 SN 0300064404 to SN 0300068836 (Part of Engine Assembly) SN 0300068836 to SN 0300096000 (Part of Engine Assembly) Arm, Adjusting Options: Prior to SN 0300064404 SN 0300064404 to SN 0300068836 SN 0300068836 to SN 0300096000 V-Belt Options: Prior to SN 0300064509 SN 0300064509 to SN 0300096000 Bolt Options: Bolt, Metric 14mm x 30mm (Prior to SN 0300064509) Bolt 7/16in-14NC x 9in (SN03000 64509 to SN 0300096000) Hardware Options: Flatwasher 9/16in Regular (Prior to SN 0300064509) Locknut 7/16in-14NC (SN 0300064509 to SN 0300096000) Compound, Locking Bolt Options: Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to SN 0300064509) Bolt 3/8in-16NC x 1-1/4in (SN 0300064509 to SN 0300096000) Flatwasher 3/8in Regular Key, Woodruff Locknut 3/8in-16NC Bolt, Metric 8mm x 55mm (Prior to SN 0300064509) Relay Connector, Strain Relief Bolt 5/16in-18NC x 1in Flatwasher 5/16in Regular
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
19 20 21 22 23 24 25 26 27 28 29 30 31
3520028*^ 0721006*^ 3311005*^ 4751000*^ 4360294*^ Not Used 4360336*^ 4740397*^ 4060802*^ Not Used 2820031 3251102*^ 0721008*^
1 AR AR AR 1
3120789
DESCRIPTION
REV.
Plug, Hole Bolt #10-24NC x 3/4in Locknut #10-24NC Flatwasher #10 Regular Breaker, Circuit - 30 Amp
1 1 1
Switch, Toggle - SPST (Not Shown - Located at Platform) Washer (Not Shown - Located at Platform) Guard, Switch (Not Shown - Located at Platform)
1 1 2
Heatshrink (Not Shown - Located at Platform) Decal (Not Shown - Located at Platform) Bolt #10-24NC x 1in
400S 460SJ
2-49
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) 191 134
309
307 308
7 22 8
302
301A
7 22 8
9 10 11
258
135 155 135 154 128
304
309 259
6
305 306
308
164 165 109 120 135 199
2
303
261 264
133
21 20
185 187 201
200
133 133
TO ENGINE
18 22
150 255 151 288
281
295 294
25 265 268 128
113
260 262
296
263 112 109
115
173C
111
151
166
286 1 285 204 257 27
32 29 33 30
5
127
34
188 189 109 110
123 105
122
127 202 123 279
109
127
111 110
196 128 126
198
111 109
180
102
128 252
TO ENG. BLOCK
128 136 INLET FROM TANK
107
160 161 163 162 138 123 127 138 139 159 139
203 202 123 277 109 110 112 158
110
197 122
115
109
125
123
136
BAT.
4
112
193
AUX. PWR. PUMP
106 113
267 121 122
173A
AUX. PWR. RELAY
17 22
132
130
195
RETURN TO TANK
STARTER
173D
28 29 30
251 123
173B
179 114
13 14 15
267
109 137
129 133
16 22
128
128
110 147 149 148
190
136
256
146
270
271 268
24
273
254
145
26
25
272
133
271
274
133 287 153
3 269
131
152
136
19 22
23
257 275
SEE DUAL FUEL INSTL.
163 266
122
128 135 184 135 183 135 155
10 11 12
301
307A
136
128 135 182
109 110 112 181
142
108
109
141
143
109 112 147
144
110
118 117 116 194
147 176
112
124
109
157 156 119 109
110
109 110
104 103
167 192
2-50
177
109
185 186 187
195 110
400S 460SJ
172 122 174 122 123
147 175 186 187
116 117 118 109 140 147
109 112 147
3120789
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) ITEM #
PART NUMBER
QTY.
0259751 0271248 0259750 0271247
Ref Ref Ref Ref Ref
0272885
Ref
1
1 2000164 2000172 2000166 2000174 2000193
2
1 3600296 3600385
3
1 3600297 3600368
4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
3120789
1 3539972 4846806 4566605 3571498 0700810 4751500 0721010 3311005 4751000 0721006 4640989 2750532 1320022 0701022 0701014 0641812 0641608 3790152 4891600 0100011 3571502 0902539 1320019
1 1 2 2 2 5 8 3 1 1ft/30.5cm
AR 2 2 2 2 1 2 AR 1 1 AR
DESCRIPTION ENGINE ASSEMBLIES Standard Gas Machines without ADE System Standard Gas Machines with ADE System Dual Fuel Machines without ADE System Dual Fuel Machines with ADE System (Prior to SN 0300073403) Dual Fuel Machines with ADE System (SN 0300073403 to SN 0300078473)
REV. 10/D 4/C 10/D 4/C 3/B
Engine - Ford LRG-425 Options: Standard Gas Machines without ADE System Standard Gas Machines with ADE System Dual Fuel Machines without ADE System Dual Fuel Machines with ADE System (Prior to SN 0300073403) Dual Fuel Machines with ADE System (SN 0300073403 to SN 0300078473) Piston Pump Assembly Options (See PISTON PUMP ASSEMBLY for Breakdown): Prior to SN 0300073424 SN 0300073424 to SN 0300078473 Gear Pump Assembly Options: Prior to SN 0300070763 (See GEAR PUMP ASSEMBLY for Breakdown) SN 0300070763 to SN 0300078473 (No Service Parts Available) Plate, Engine Mounting - Front Options: Prior to SN 0300073403 (Not Shown) SN 0300073403 to SN 0300078473 Tube, Spacer Plate, Module Mounting Bolt, Metric 8mm -1.25 x 20mm Flatwasher 5/16in Regular Bolt #10-24NC x 1-1/4in Locknut #10-24NC Flatwasher #10 Regular Bolt #10-24NC x 3/4in Valve, Oil Drain Hose Clamp Bolt, Metric 10mm-1.5 x 70mm Bolt, Metric 10mm-1.5 x 30mm Bolt 1/2in-13NC x 1-1/2in Bolt 3/8in-16NC x 1in O-Ring Flatwasher 3/8in Hardened Compound, Locking Plate, Heat Shield Bracket, Fuel Filter/Pressure Regulator Clamp, Exhaust
400S 460SJ
2-51
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
PART NUMBER
QTY.
26 27
4761500
2 1
1600298 1600328 1600314 See Note 28 29 30 31 32 33 34
101 102
103 104
105
0641408 4751400 3311405 1320060 0641422 4568158 3572600
2 6 6 1 4 4 1
0259140 0271244 0259137 0271246
Ref Ref Ref Ref Ref
0272886
Ref
1 4846080 4846809 3571692 3570607 3570667 3620040 Use 8180311
1 1
1 1 1
0400075 7016180 107
2-52
REV.
Lockwasher 5/16in ECM/EPM Controller Options: Prior to SN 0300064122 SN 0300064122 to SN 0300064488 SN 0300064488 to SN 0300073403 SN 0300073403 to SN 0300078473 (Note: Now Supplied with Engine - See Item 277) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Clamp, Hose (Not Shown) Bolt 1/4in-20NC x 2-3/4in Standoff, ECM (Prior to SN 0300073403 Only) Plate, ECM Mounting (Prior to SN 0300073403 Only) ENGINE INSTALLATIONS Standard Gas Machines without ADE System Standard Gas Machines with ADE System Dual Fuel Machines without ADE System Dual Fuel Machines with ADE System Prior to SN 0300073403 Dual Fuel Machines with ADE System SN 0300073403 to SN 0300078473
7/F 3/C 7/F 3/C 5/D
Not Used
106
108 109 110 111 112 113 114 115 116 117
DESCRIPTION
1 0362870 0361810 0630541 4751600 3311605 3200378 0641610 0641820 3311805 4740274 3340399 4070497
2 53 25 4 20 4 4 4 3 6
Tray Weldment Options: Prior to SN 0300073403 SN 0300073403 to SN 0300078473 Mount, Radiator Support, Radiator - Left Side Options: Prior to SN 0300078439 SN 0300078439 to SN 0300078473 Radiator Cap, Radiator (was p/n 7019656) Battery Options: Battery (Wet) Battery (Dry) Battery Tie-Down Options: Prior to SN 0300054188 SN 0300054188 to SN 0300078473 Bolt, Tie-Down Flatwasher 3/8in Regular Locknut 3/8in-16NC Mount, Rubber Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 2-1/2in Locknut 1/2in-13NC Washer, Snubbing Pad, Wear Shim 1/8in
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
PART NUMBER
QTY.
118 119 120 121 122 123 124 125 126 127 128 129
4070498 0641612 2180467 0641412 4751400 3311405 0641609 1580011 2720058 0641406 1320022 1340060 7012664 0340041
3 2 1 3 AR 29 AR 1 2ft/51cm AR 9 1 1 2 1
130 131
132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163
3120789
4846011 4846046 0080201 1320016 2750532 0100020 2720058 0701010 4751000 3311005 0641614 0962172 3900255 4752200 3312005 2060025 0080214 0100011 0700819 4831900 2720436 1320012 4360392 2180798 2220794 2220273 0642010 4752000 3570808 3740067 3740080 4360294 0721004 4567878
1 2 6ft/1.8m AR 9.5ft/2.9m
1 4 3 2 1 1 2 1 1 1 AR 4 4 1 4 1 1 1 1 1 1 1 1 1 1 2 1
DESCRIPTION
REV.
Shim 1/16in Bolt 3/8in-16NC x 1-1/2in Fitting, Barbed Elbow Bolt 1/4in-20NC x 1-3/4in Flatwasher 1/4in Regular Locknut 1/4in-20NC Bolt 3/8in-16NC x 1-1/8in Tank, Coolant Recovery Hose, Coolant Recovery Bolt 1/4in-20NC x 3/4in Clamp Air Cleaner Assembly Element, Air Cleaner Band, Air Cleaner Tube, Air Intake Options: Standard Gas Machines Dual Fuel Machines Elbow, Rubber Clamp Hose Sealant, Pipe Hose, Fuel Line Bolt, Metric 10mm x 20mm Flatwasher #10 Regular Locknut #10-24NC Bolt 3/8in-16NC x 1-3/4in Bushing, Flanged Screw, Shoulder 3/4in x 3in Flatwasher 3/4in Regular Locknut 5/8in-11NC Fan Spacer, Fan Compound, Locking Bolt, Metric 8mm x 55mm Lockwasher, Metric 8mm Hose, Radiator - Top Clamp, Hose Indicator, Clogged Filter Fitting, Restrictor Indicator Fitting, Barbed Fitting, Reducer Bolt 5/8in-11NC x 1-1/4in Flatwasher 5/8in Regular Plate, Relay Mounting Relay (Auxiliary Power) Relay, Bosch Breaker, Circuit (Prior to SN 0300073403) Bolt #10-24NC x 1/2in Tube, Exhaust
400S 460SJ
2-53
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
PART NUMBER
QTY.
164 165 166 167 168 to 169 170 171 172 173 173A 173B 173C 173D 174 175 176 177
0701012 4832000 2720435 1703162 Not Used 1701542 Not Used 0641410 2901879 7016833 7016817 7016820 7016808 4846096 0940049 0741610 Use 3600423
4 4 1 2
Bolt, Metric 10mm-1.5 x 25mm Lockwasher, Metric 10mm Hose, Radiator - Bottom Decal - Fan Blade
1
Decal - Gas (Not Shown - Located on Hood)
4 1 1 1 1 1 2 2 2 1
178 179 180 181
2200222 4751800 3571019 3574496
1 4 1 1
182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204
2220313 2220250 2220805 0641506 4751500 3311505 0641616 4791600 2720474 1320223 3572502 3572503 3572504 3960389 3960469 0080234 1320058 1320032 0902724 4711500 4711400 0641414 0100048
1 1 1 2 8 8 1 1 1 1 1 1 1 9.8ft/3m 1 1 1 1 1 4 8 4 AR
Bolt 1/4in-20NC x 1-1/4in Battery Cable Kit Cable (Battery - to Ground) Cable (Battery + to Auxiliary Relay) Cable (Auxiliary Relay to Starter) Cable (Auxiliary Relay to Auxiliary Pump) Bracket, Hood Latch Bumper, Hood Screw, Socket Head Countersunk 3/8in-16NC x 1-1/4in Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Plug, Pipe (Not Shown - Located at bottom of Fuel Tank) Flatwasher 1/2in Regular Plate, Air Panel Plate, EPM/Relay Mounting (SN 0300073403 to SN 0300078473 Only) Fitting, Barbed Fitting, Reducer Fitting, Elbow Barbed Bolt 5/16in-18NC x 3/4in Flatwasher 5/16in Regular Locknut 5/16in-18NC Bolt 3/8in-16NC x 2in Starwasher 3/8in Hose, High Pressure Fuel Line Clamp, Hose Plate, Air Flow Side Plate, Air Flow Top Plate, Air Flow Bottom Seal Seal Adaptor, Rubber Elbow (Prior to SN 0300074819) Clamp, Hose (Prior to SN 0300074819) Clamp, Hose Bracket, LP Mounting Flatwasher 5/16in Thin Flatwasher 1/4in Thin Bolt 1/4in-20NC x 1-3/4in Grease, Dielectric
2-54
DESCRIPTION
400S 460SJ
REV.
C
3120789
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
251 252 253 254 255
256 257
258 259 260
PART NUMBER
QTY.
2000164/2000166 2000172/2000174 2000193
Ref Ref Ref Ref
Use 3600377 7022134 Use 91083218 7019986 7019977 7000897 7022136 7023655 7023683 7023652 7023654
1 1 1 1 1 1 1 1 1 1 1
7023653
2
7023656 7019996 Use 7023663
4 1 1
7023663 7023681 7022139 7019994 Use 2420187 4564281
1 1 1 1 1 1 1
261
262 263 264 265 266 267 268 269 270 271 272 273 274
3120789
2720341 7023658 7023637 7021868 Use 1660250 7019993 7022143 70002307 7022158 7022159 7022160 7022161 7022162 7022178 7022179 7022142 7023637
1 1 1 1 1 1 3 2 1 2 2 1 1 1 1
DESCRIPTION
REV.
ENGINE COMPONENTS Machines without ADE System Machines with ADE System Prior to SN 0300073403 Machines with ADE System SN 0300073403 to SN 0300078473 Fuel Pump & Isolator Assembly (was p/n 7022133) Harness, Fuel Pump Wiring Filter, Fuel (was p/n 7022135) Starter (Not Shown) Alternator with Pulley & Regulator Alternator without Pulley & Regulator Actuator, Throttle (2000164/2000166 Engines) Actuator, Throttle (2000172/2000174 Engines) Actuator, Throttle (2000193 Engines) Plate, Actuator Adapter (2000172/2000174 Engines) Gasket, Actuator to Adapter Plate (2000172/2000174 Engines) Bolt (Adapter Plate to Intake Manifold)(2000172/2000174 Engines) Bolt (Actuator to Adapter Plate) (2000172/2000174 Engines) Sensor, Air Temperature Harness, ECM (2000164/2000166 Engines) (was p/n 7022137) Harness, ECM (2000172/2000174 Engines) Harness, EPM (2000193 Engines) Sensor, MAP Sensor, EGR Dipstick (was p/n 7022140) Tube, Dipstick Horn, Rubber Air Options: 2000164/2000166/2000193 Engines 2000172/2000174 Engines Switch, Oil Pressure Filter, Oil (Was p/n 7022147, 7022173 & 7014501) Coupling, Pump (was p/n 7016662) Pressure Regulator & Filter Assembly Gasket, Exhaust Manifold to Head (Not Shown) Gasket, Exhaust Manifold to Pipe (4 Bolt) (Not Shown) Connector Connector Connector Tube, Supply Clamp Sensor, Crank Sensor, Camshaft (Not Shown) Switch, Pressure (Black) (2000164/2000166 Engines Only) Switch, Shutdown (White) (2000164/2000166 Engines Only)
400S 460SJ
2-55
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
PART NUMBER
275
3 7023613 7023695 7023644 1600363 7023682 See Note
1 1 1 1
288 289 290 291
7019925 7022157 7019932 7019976 7022180 Use 7025124 7022149 7022150 7022153 7022154 7022155 7022156 7022151 7019930 7022144 7022164
1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1
292 293 294 295 296
7025134 7023657 70002567 Use 7027402 7020120
1 1 1 1 1
3124114
1
0258252 0258253
Ref Ref Ref
276 277 278 279 280 281 282 283 284 285 286 287
301
301A 302 303 304 305 306 307 307A 308 309
2-56
QTY.
1 3220113 3220114 70001017 0340046 0902457 0641507 4711500 3311505 4567073 70001017 4100025 4920385
2 1 4 8 4 1 21in/53cm 16in/41cm
DESCRIPTION
REV.
Relay Options: 2000164/2000166/2000174 Engines 2000193 Engines Hose, Water Pump (By-Pass) (Not Shown) ECM Module (2000193 Engines Only) Oxygen Sensor (2000193 Engines Only) (Not Shown) Power Distribution Box (2000193 Engines Only) (Note: Not Available for Purchase) PCV Valve (Not Shown) Wire Set - Spark Plug Spark Plug (Not Shown) Flywheel (Not Shown) Gear, Ring (Not Shown) Gasket Kit - Upper (Not Shown) (was p/n 7022148) Gasket Kit - Lower (Not Shown) Belt, Timing Pump, Water Gasket, Water Pump Sensor, Water Temperature Thermostat, Water Temperature (Not Shown) Cap, Oil Filler Coil, Ignition (Not Shown) (2000164/2000166 Engines) Gasket, Upper Manifold Throttle (Not Shown) Switch, High Coolant Temperature (Not Shown) (2000164/ 2000166 Engines) Gasket, Water Outlet (Not Shown) Harness, TPS Harness (Not Shown) Tensioner, Timing Belt Belt, Drive (was p/n 7019979) Housing, Bell (2000166 Engine Only) —————————— Service Manual, Ford EFI System Diagnostic MUFFLER INSTALLATIONS Standard Spark Arresting Optional Catalytic
2 3
Muffler Options: Standard Spark Arresting Optional Catalytic Clamp Band Bracket, Muffler Bolt 5/16in-18NC x 7/8in Flatwasher 5/16in Thin Locknut 5/16in-18NC Tube, Exhaust Clamp Sleeve, Fiberglass Wire, Mechanics
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-57
2-58
400S 460SJ
286
209
274
288
273
109
273
207
109
326
221
273
246
211 275
247
280
203 218
252
274
109
248
275
213
282
248
275
212
203 216
276
249
264
214
271
243
319
320
238
224
233
246
201
273
329
306
275 248
212
248
275
212
205
23
230
314
214
271
243
316
227
249 276
228
222
101 103
101 102
110
106
262
207
273
108
229
107
240
213
248 204
267
210
274
247
248
268
213 204
262
204 213 241 204 262
246
248
327
229
309
241
321
206
265
285 253
318 244
225
239
225
266
263 277
322
217 281 279 236 277
305 311
235 277
225
13 36
328 310 315
313
325 308 202
234
248
203 219
275
46 259
254
255 207 256
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 to SN 0300096000)
3120789
3120789
400S 460SJ
1 26
44 45 37
43
1 27 12
302
GRD.
25A
25D
27
25C
270 207 246
41
25B
25A
BATT.
287
289 290
30
33
203 212 275
258
245 220 273 272 246 261 207 260
ITEM #19 PIPE PLUG LOCATED ON BOTTOM OF TANK. USE ITEM #2 TO INSTALL
203 250
257
283
2 20
ITEM #25 BATTERY CABLE KIT
AUX. POWER RELAY
STARTER
41
26
35
7
2 18
2 13 21
13
13
22
24
22
AUX. PWR. PUMP
36
13
FUEL TANK REF.
303
32 39 223 29
275 212
287
290 289
248 251 275 212
3 11 37
40 37 28
269 284 226
5
3 317 246 270 208
212 237 275 248 301 9 4
331
28
37
37
10 38
6
336
SECTION 2 TURNTABLE
2-59
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) ITEM #
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 25C 25D 26 27 28 29 30 31 32 33 34 35 36 37 38
2-60
PART NUMBER
QTY.
0274015 0274603
Ref Ref Ref
0100011 0100020 0100048 0361810 0400075 7016180 0630541 0641410 0641412 0641616 0642010 0701010 0940049 1320022 1320023 1701542 1701543 Not Used 2180348 2200222 2220313 2221176 2720058 2720474 2750532 2901879 7016833 7016817 7016820 7016808 3311405 3311501 3311605 3312005 3572504 3790012 3900255 3960389 4360336 4751400 4751500 4751600 4752000
AR AR AR 1 1
2 4 AR 3 1 1 2 7 1 1 1 1 1 1 1 14ft/4m 1 6ft/1.8m 1 1 1 1 1 AR 4 3 1 1 1 1 55in/1.4m 1 AR 4 8 1
DESCRIPTION FORD ENGINE INSTALLATIONS: SN 0300078473 to SN 0300086916 SN 0300086916 to SN 0300096000
REV. D C
Compound, Locking Sealant, Pipe Grease, Dielectric Bar, Battery Hold Down Battery Options: Battery (Wet) Battery (Dry) Bolt, Tie-Down Bolt 1/4in-20NC x 1-1/4in Bolt 1/4in-20NC x 1-1/2in Bolt 3/8in-16NC x 2in Bolt 5/8in-11NC x 1-1/4in Bolt, Metric 10mm x 20mm Bumper, Hood Clamp J-Clip (Not Shown) Decal - Gas (Not Shown - Located on Hood) Decal - LPG (Not Shown - Located on Hood) Fitting, Barbed Plug, Pipe Fitting, Barbed Fitting, Elbow Barbed Hose Hose Hose Battery Cable Kit Cable (Battery - to Ground) Cable (Battery + to Auxiliary Relay) Cable (Auxiliary Relay to Starter) Cable (Auxiliary Relay to Auxiliary Pump) Locknut 1/4in-20NC Nut 5/16in-18NC Locknut 3/8in-16NC Locknut 5/8in-11NC Plate O-Ring (Not Shown - Located on Platform Console) Screw, Shoulder Seal Switch, Toggle (Not Shown - Located on Platform Console) Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular
400S 460SJ
C
3120789
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
39 40 41 42 43 44 45 46
4752200 4791600 4846096 Not Used 3340399 4070497 4070498 3960469
2 1 2
Flatwasher 3/4in Regular Starwasher 3/8in Bracket, Hood Latch
1 2 1 1
Pad, Wear Shim Shim Seal
2000236 2000312
Ref Ref Ref
101 102 103 104 105 106
0100011 0641608 0641812 Not Used 2030004 3600404
2.63gal 1
107
3600405
1
108 109 110
3790152 3960389 4891600
1 10ft/3m 2
2000210 2000311
Ref Ref Ref
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219
3120789
0080201 0080214 0100011 4711600 0340041 0340046 0641406 0641414 0641506 0641507 0641609 0641610 0641612 0641820 Not Used 0700819 0701012 0701014 0701022
AR 2 2
1 1 AR 12 2 2 14 4 2 4 4 18 8 4 4 4 2 2
DESCRIPTION
ENGINE & PUMPS SUB-ASSEMBLIES: SN 0300078473 to SN 0300086916 SN 0300086916 to SN 0300096000
REV.
B B
Compound, Locking Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 1-1/2in Antifreeze (Not Shown) Piston Pump Assembly with Fittings Options (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown) O-Ring Seal Flatwasher 3/8in Hardened ENGINE ASSEMBLIES: SN 0300078473 to SN 0300086916 SN 0300086916 to SN 0300096000
D C
Adapter, Elbow Adapter, Fan Compound, Locking Flatwasher 3/8in Thin Band, Air Cleaner Band, Muffler Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1-3/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt, Metric 8mm x 55mm Bolt, Metric 10mm x 25mm Bolt, Metric 10mm x 30mm Bolt, Metric 10mm x 70mm
400S 460SJ
2-61
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
220 221 222 223 224 225 226 227 228 229 230
1 4 1 1 4 4 1 8 1 3 1 1
Bolt #10-24NC x 1/2in Bolt 6mm x 12mm Bracket, Muffler Bushing, Flanged Clamp, Hose Clamp Clamp, Hose Clamp, Hose Clamp, Hose Flange, Exhaust Air Cleaner Assembly Element, Air Cleaner
231 to 232 233 234 235 236
0721004 0760606 0902457 0962172 1320012 1320016 1320022 1320033 1320060 1321138 1340060 7012664 Not Used 2000207 2060025 2180467 2180798
1 1 1 1
237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258
2720435 2720436 2720514 2820172 2820173 Not Used 3200406 3220134 3311005 3311405 3311505 3311605 3311805 0741610 3570808 3571019 3571502 3571692 3572502 3572503 3574496 Use 3600423
Engine, Ford LRG-425 Tier II Fan Fitting, Barbed Elbow Fitting, Restrictor Indicator (SN 0300078473 to SN 0300086916) Hose, Radiator - Bottom Hose, Radiator - Top Hose, High Pressure Fuel Line Shield, Insulated Exhaust Shield, Insulated Exhaust
4 1 1 18 6 26 4 2 1 1 1 1 1 1 1 1
259
3620040 Use 8180311 3740067 3740080 3960591 4360392 456605 4567878
1 1 1 1 3 1 1 1
260 261 262 263 264 265
2-62
1 1 1 1 2
DESCRIPTION
REV.
Mount, Rubber Muffler Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Screw, Countersunk 3/8in-16NC x 1-1/4in Plate, Relay Mounting Plate, Air Panel Shield, Heat Plate, Radiator Mounting Plate, Air Flow Side Plate, Air Flow Top Plate, EPM/Relay Mounting Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Radiator Cap, Radiator (was p/n 7019656) Relay (Auxiliary Power) Relay, Bosch Gasket, Exhaust Indicator, Clogged Filter (SN 0300078473 to SN 0300086916) Spacer Pipe, Exhaust (Engine to Flange)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
266
267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290
301 302 303 304 305 306 307 308 309 310 311 312 313 314
3120789
QTY. 1
DESCRIPTION
4568951 4569173 4568955 4569083 4640989 4711400 4740274 4751000 4751400 4751500 4751600 4751800 0100020 Not Used 4812000 4831900 4832000 4846806 4846809 2750532 2820174 1703162 3340399 3573667 4070497 4070498
4 4 4 1 1 8in/20cm 1 2 2 1 4 2
2000207
Ref
Use 7022133 7022135 Use 7022679 7019977 Use 70000007 7027404 Use 7019996 7023662 Use 7023681 7022139 7023682 2420187 7027400 Not Used 7021868 1660250 7019976 7022180
1 1 1 1 1 1 1 1 1 1 1 1 1
Fuel Pump & Isolator Assembly (was p/n 7027407) Filter, Fuel Starter (was p/n 7027408) Alternator with Regulator & Pulley Actuator, Throttle (was p/n 7023683) Gasket, Actuator (Not Shown) Sensor, Air Temperature (was p/n 7023661) Bracket, Air Temperature Sensor Harness, Engine Control (Not Shown) (was p/n 7027403) Sensor, MAP Sensor, HEGO Dipstick Mixer Assembly
1 1 1 1
Filter, Oil (Was p/n 7022147, 7022173 & 7014501) Coupling, Pump Flywheel (Not Shown) Gear Only
1 1 1 8 4 2 28 12 36 4 AR
REV.
Tube, Air Intake Options: SN 0300078473 to SN 0300086916 SN 0300086916 to SN 0300096000 Tailpipe Pipe, Exhaust (Flange to Muffler) Valve, Oil Drain Flatwasher 1/4in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Sealant, Pipe Flatwasher 10mm Lockwasher, Metric 8mm Lockwasher, Metric 10mm Bracket, Engine Mounting (Front) Tray Hose Shield, Insulated Exhaust Decal - Fan Blade Pad, Wear Support, Radiator Shim Shim ENGINE COMPONENTS
400S 460SJ
B
2-63
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) (CONTINUED) ITEM #
PART NUMBER
QTY.
315
7019993 7022134 0902539 1600374 3220134 0903010 7023698 7023680 Use 7019994 70002307 Use 7022143
1 1 1 1 1 1 1 1 1 1 1
Use 7027402 7027405 1580011 7023699 7027410 70001690 2760112 7022142 7023637 7019925 7019978 7022155 7022156 7022178 7025134 7027411 7022153 See Note 7027413
1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
316 317 318 319 320 321 322
323 324 325 326
327 328 329 330 331 332 333 334 335 336 337
2-64
DESCRIPTION
REV.
Pressure Regulator & Filter Assembly Harness, Fuel Pump Wiring Bracket Module, EPM Muffler Bracket, LP Regulator Regulator, LP Filter/Shut-Off, LP Oxygen Sensor (was p/n 7027406) Gasket, Exhaust Manifold to Pipe Gasket, Exhaust Manifold to Head (Not Shown) (was p/n 7027401) Belt (was p/n 7019979) Spark Plug (Not Shown) Tank, Coolant Overflow Megajector Harness, Megajector Hose Kit - Megajector Housing, Coupling Switch, Oil Pressure Switch, Oil Sender PCV Valve (Not Shown) Tensioner, Belt Sensor, Water Temperature (Not Shown) Thermostat, Water Temperature (Not Shown) Sensor, Crank (Not Shown) Gasket, Water Outlet (Not Shown) Unit, Water Sender (Not Shown) Pump, Water (Includes Gasket) Pulley, Water Pump (Note: Not Available for Purchase) Harness, Ford EPM Jumper (Not Shown)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-14. FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300096000) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-65
SECTION 2 TURNTABLE FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
209
202 217
215
210 207
211
214 203 218 216
208
212
216 206 205
204
200
219 213 217
DUAL FUEL ENGINE COMPONENTS.
1
124
7
4 3 9
8
103 113
5 103 122 6
112 111
116
115 119
117 118
121
103 110 101 101A 100
103 123 103 107
101 101A
103 113 102 103 120
2-66
103 114 103 104 OR
103 105 103 106 103 103 108 109
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) ITEM #
PART NUMBER
QTY. Ref Ref
1
2 3 4
5 6 7
8 9
7023665
1
7022165 7022171 7023645 Not Used 7022167 7022170 Use 7023680 Use 7023680
1 1 1
7022168 4360188 7023603 7023659 7023660 7022166 70000099
1 1 1 1 4 1 1
0259144
Ref
100
101 101A 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
3120789
1 1 1 1
1 4400275 4400420 1320220 1320127 2720144 0100020 2221019 2180125 2220261 2180388 2180389 2220648 2180387 0641606 4751600 2180418 2221018 1320218 3910808 4750800 3310805 0181949
1 1 1 AR 1 1 1 1 1 1 1 4 4 2 1 1 1 2 1 1
DESCRIPTION
REV.
DUAL FUEL ENGINE COMPONENTS (PRIOR TO SN 0300078473 ONLY) Note: For Machines built SN 0300078473 to SN 0300096000 refer to Engine Installation. Dual Fuel Conversion Kit (Note: Includes hose, fittings, clamps and items indented below. For replacement hose, fittings and clamps supply locally.) Mixer Repair Kit - 7022165 Mixer Gasket, Mixer Convertor Repair Kit - 7022167 Convertor Filter, LP Shut-Off (was p/n 7022169) Electrical Connector Kit (Includes (1) 2 Position Connector, 2 Pins & 2 Seals) (was p/n 7023679) Valve, Solenoid Switch, Vacuum Adaptor Gasket Screw M6 x 14mm Adaptor Hose, Mixer to Convertor LP TANK AND BRACKETS INSTALLATION - FRAME MOUNTED
4/D
Tank, LP Options: Aluminum Steel Clamp Kit Toggle Hose Sealant, Thread Fitting, Reducer Fitting, Elbow Fitting, Nipple Filter, Bulkhead Valve, Relief Fitting, Elbow Fitting, LP Bolt 3/8in-16NC x 3/4in Flatwasher 3/8in Regular Fitting, Straight Fitting, Nipple Clamp, Spring Screw #8-32NC x 1in Flatwasher #8 Regular Locknut #8-32NC Angle, Support
400S 460SJ
2-67
SECTION 2 TURNTABLE FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) (CONTINUED) ITEM #
PART NUMBER
QTY.
120 121 122 123 124
2221024 0362519 2220005 2220082 2720392
1 2 1 1 1
0270659
Ref
200
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219
2-68
1 4400275 4400420 0100020 0641610 0641814 0721005 1320126 1320218 2180387 2180389 2180504 2220290 2720149 3311005 3311605 3311805 4061012 4751000 4751600 4751800 4846310
AR 2 3 1 1 1 1 1 1 1 1 1 2 3 1 2 4 3 1
DESCRIPTION
REV.
Fitting, Union Bar, Mounting (Prior to SN 0300069278) Fitting, Reducer Fitting Hose LP TANK AND BRACKETS INSTALLATION - TURNTABLE MOUNTED
A
Tank, LP Options: Aluminum Steel Sealant, Pipe (Not Shown) Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-3/4in Screw Clamp, Tank Clamp, Spring Fitting Fitting, Relief Valve Fitting, Elbow Fitting, Tee Hose Locknut #10-24NC Locknut 3/8in-16NC Locknut 1/2in-13NC Shield, LP Tank Flatwasher #10 Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Mount, Tank
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-69
SECTION 2 TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO SN 0300078473) (OPTIONAL)
33
1 10
3
10
12
7 6 8
10
9 USE EXISTING HARDWARE
2A
10 32
5 2D 11
2
8 17 16 4
23
15
20 21 22
13
24
2B
21 22 31
2C 19
2-70
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO SN 0300078473) (OPTIONAL) ITEM #
PART NUMBER
QTY.
0270496 0271345 0272008
Ref Ref Ref Ref
0270497 0271348 0272011
Ref Ref Ref Ref
1 2
2A
3580250 2460011 2460032 2460044 2460013 2460034 2460013 7012558 1001100321
1 1
1 1 Ref
1
2B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7003657 70002235 4460190 4460027 70000124 70000125 4360542 70000126 3520028 2920162 7020191
3120789
4 4 4 1 1 1 2 1 1 1 AR 1 1 1 1 1
1 1 1
DESCRIPTION GENERATOR INSTALLATION OPTIONS: 110V Generator without ADE System 110V Generator with ADE System (Prior to SN 0300064509) 110V Generator with ADE System (SN 0300064509 to SN 0300078473) 220V Generator without ADE System 220V Generator with ADE System (Prior to SN 0300064509) 220V Generator with ADE System (SN 0300064509 to SN 0300078473) Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.
REV. 3/A 3/C 5/C 3/A 3/C 4/B
Pulley Generator and Control Box Assembly Options: 110Volt Assembly (Prior to SN 0300066060) 110Volt Assembly (SN 0300066060 to SN 0300066478) 110Volt Assembly (SN 0300066478 to SN 0300078473) 220Volt Assembly (Prior to SN 0300066060) 220Volt Assembly (SN 0300066060 to SN 0300066478) 220Volt Assembly (SN 0300066478 to SN 0300078473) Generator Only - 110V Generator Only - 220V Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V Armature with Slip Rings - 220V Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V Box, Control - 220V Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V Only) Receptacle, Single (220V Only) Breaker, Circuit Options: Breaker 110V Breaker 220V Plug, Hole Lamp Assembly Switch, Toggle
400S 460SJ
2-71
SECTION 2 TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO SN 0300078473) (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
2C
QTY. 1
2420203 7020192 2D
1 3580134 3580276 3580307 3580134 3580276 3580134 7027887
3
4 5
0902210 0902756 0200632
1 1
1 1
0480118 Use 0480134
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
2-72
0480134 0480118 0701015 4812000 0100011 0681612 4751600 2860012 3311605 4564417 Not Used 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360294 3740080 4360336 4740397 4060802 Not Used 2820031 3251102 0721008 0641772 3311705
2 2 AR AR 6 1 1 1 1 1 2 1 AR AR AR 1 1 1 1 1 1 1 2 1 1
DESCRIPTION
REV.
Voltmeter Options: Voltmeter - 110V Voltmeter - 220V Pulley Options: Pulley 110V (Prior to SN 0300066060) Pulley 110V (SN 0300066060 to SN 0300066478) Pulley 110V (SN 0300066478 to SN 0300078473) Pulley 220V (Prior to SN 0300066060) Pulley 220V (SN 0300066060 to SN 0300066478) Pulley 220V (SN 0300066478 to SN 0300078473) Key, Woodruff Bracket, Generator Mounting Options: Prior to SN 0300064508 SN 0300064508 to SN 0300078473 Arm, Adjusting V-Belt Options: Generator - 110V (Prior to SN 0300066060) Generator - 110V (SN 0300066060 to SN 0300073860) (was p/n 0480111) Generator - 110V (SN 0300073860 to SN 0300078473) Generator - 220V Bolt, Metric 10mm-1.5 x 35mm Flatwasher 10mm Compound, Locking Bolt 3/8in-16NC x 1-1/2in (Grade 8) Flatwasher 3/8in Regular Key, Woodruff Locknut 3/8in-16NC Spacer, Tube Connector, Strain Relief Bolt 5/16in-18NC x 1in Flatwasher 5/16in Regular Plug, Hole Bolt #10-24NC x 3/4in Locknut #10-24NC Flatwasher #10 Regular Breaker, Circuit - 30 Amp (Prior to SN 0300069330) Relay, Bosch Switch, Toggle - SPST (Not Shown - Located at Platform) Washer (Not Shown - Located at Platform) Guard, Switch (Not Shown - Located at Platform) Heatshrink (Not Shown - Located at Platform) Decal (Not Shown - Located at Platform) Bolt #10-24NC x 1in Bolt 7/16in-14NC x 9in (SN 0300064509 to SN 0300078473) Locknut 7/16in-14NC (SN 0300064509 to SN 0300078473)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO SN 0300078473) (OPTIONAL) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-73
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (SN 0300078473 TO SN 0300096000) (OPTIONAL)
1 8 37
2 12 40
29
5
1 7 15 39
18
16B
1 9 23 31 40
16A
16C
22 1 9 24 32 40
16D 1 8 37
1 20 36
16
1 13
1 10 34 1 14
6 21 33
1 7 39 2 26 41
25
1 11 38
RELAY MOUNTED ON BRACKET ON OPPOSITE SIDE OF ENGINE.
2-74
4
400S 460SJ
2 26 41
3
3120789
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (SN 0300078473 TO SN 0300096000) (OPTIONAL) ITEM #
PART NUMBER
QTY.
0273507
Ref Ref
0273511
Ref Ref
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
16A
0100011 0100019 0363082 0363097 0480135 0641405 0641508 0641611 0641612 0641718 0641810 0701015 0741606 0741808 0902952 2460051 2460052 7012558 1001100321
AR AR 1 1 1 1 1 3 3 2 1 1 1 1 1 1
1 1 Ref
1
16B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7019680 70000127 4460190 4460027 70000124 70000125
3120789
4 4 4 1 1 1 2 1 1 1 AR 1 1 1 1
DESCRIPTION GENERATOR INSTALLATION OPTIONS: 110V Generator with ADE System (SN 0300078473 to SN 0300096000) 220V Generator with ADE System (SN 0300078473 to SN 0300096000) Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.
REV. B A
Compound, Locking Compound, Locking Bar, Generator Adjuster Bar, Pulley Mounting V-Belt Bolt 1/4in-20NC x 5/8in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-1/2in Bolt 7/16in-14NC x 2-1/4in Bolt 1/2in-13NC x 1-1/4in Bolt 10mm x 35mm Screw, Countersunk 3/8in-16NC x 3/4in Screw, Countersunk 1/2in-13NC x 1in Bracket, Generator Mounting Generator and Control Box Assembly Options: 110Volt Assembly 220Volt Assembly Generator Only - 110V Generator Only - 220V Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V Armature with Slip Rings - 220V Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V Box, Control - 220V Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V Only) Receptacle, Single (220V Only)
400S 460SJ
2-75
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (SN 0300078473 TO SN 0300096000) (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
16B (cont’d)
QTY. 1
4360542 70000126 3520028 16C
1 1
2420203 7020192 16D
17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
2-76
1 3580324 3580325 7027887 2820031 1702590 3251243 3252764 3311005 3311405 3574225 3580312 3580313 3740080 3900322 4060802 4240018 4340738 4360336 4568734 4568735 4711400 4711700 4740397 4751000 4751600 4751800 4891500 4891600 4892000
1 AR 1
1 2 1 1 2 1 1 2 1 AR 1 1 2 1 1 2 1 2 3 1 1 4 2
DESCRIPTION
REV.
Breaker, Circuit Options: Breaker 110V Breaker 220V Plug, Hole Voltmeter Options: Voltmeter - 110V Voltmeter - 220V Pulley Options: Pulley 110V Pulley 220V Key, Woodruff Heatshrink (Not Shown - Located at Platform) Decal 110V Generator 220V Generator Nameplate (Not Shown - Located at Platform) Locknut #10-24NC Locknut 1/4in-20NC Plate, Pulley Mounting Pulley, Idler Pulley, Grooved Idler Relay, Bosch Screw, Shoulder Guard, Switch (Not Shown - Located at Platform) Tie-Strap (Not Shown) Support, Idler Pulley Switch, Toggle - SPST (Not Shown - Located at Platform) Spacer, Tube (Idler Pulley Non-Grooved) Spacer, Tube (Idler Pulley Grooved) Flatwasher 1/4in Thin Flatwasher 7/16in Thin Spacer (Not Shown - Located at Platform) Flatwasher #10 Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened Flatwasher 5/8in Hardened
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (SN 0300078473 TO SN 0300096000) (OPTIONAL) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-77
SECTION 2 TURNTABLE FIGURE 2-18. GM ENGINE INSTALLATION 40
238
205 251
205 255 231
229
41
204 219
218
229 217 201
248 205
220
207 253
205 229 230 251 252 206
236 253
231 215 226
239 223 217 237 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
215
220 225 40 235
216
241
221 209 253 231
212
210 257
249
222
246 249 231 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
202 213 243 244 233
344 202 208
36 42 43 49 1 11
106 203 217 243 247 244
253
227 108
232 254
110 101 102
233 50
253 231 209
12 258
256 253 231 209
205 229 248 242 255
107
208 101 103
228 253 231 250
234
228
228
214 51 39 35
211
4
53
49 37
32 48
6
1 32 13 7 53
240 47
31
2-78
49 253 202 207
11 34 49 52
5
400S 460SJ
34
3120789
SECTION 2 TURNTABLE
203 259 216 224 216
245
216
221 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
3 221C
2 23
14
56
14 24
26
24
31 45
28 9 45 28
24
2 20
221A
NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
2 22
14
14
29
33 46
46 10
NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
221B
8
16 55
27 14 31
47
54
14 27 LOCATED IN BOTTOM OF FUEL TANK
2 21
ITEM 30 INCLUDES ITEMS 30A-30D 30C 30B
30A 30D
30A FRONT ENGINE MOUNTING BOLT
3120789
400S 460SJ
2-79
SECTION 2 TURNTABLE FIGURE 2-18. GM ENGINE INSTALLATION ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 30B 30C 30D 31 32 33 34 35 36 37 38 39 40 41 42 43
2-80
PART NUMBER
QTY.
0275032
Ref
0100011 0100020 0100048 0361810 0400075 0630541 0641410 0641412 0641422 0641511 0641616 0642010 0940049 1320022 1320223 1320323 1701542 1701543 Not Used 2180348 2200222 2220313 2221176 2720058 2720474 2720565 2720566 2720567 2750532 2902511 7027013 7027012 7016808 7016820 3311405 3311501 3311505 3311605 3312005 3340399 3572504 3790012 3900255 3960389 3960469 4070497 4070498
AR AR AR 1 1 2 4 2 2 2 3 1 2 5 1 1 1 1 1 1 1 1 11ft/3.4m
1 1 1 1 6ft/1.8m
1 1 1 1 1 8 4 2 2 1 1 1 1 1 4.6ft/1.40m
1 2 1
DESCRIPTION GM ENGINE INSTALLATION
REV. D
Compound, Locking Sealant, Pipe Grease, Dielectric Bar, Battery Hold Down Battery (Wet) Bolt, Battery Hold Down Bolt 1/4in-20NC x 1-1/4in Bolt 1/4in-20NC x 1-1/2in (Not Shown) Bolt 1/4in-20NC x 2-3/4in Bolt 5/16in-18NC x 1-3/8in Bolt 3/8in-16NC x 2in Bolt 5/8in-11NC x 1-1/4in Stopper, Hood Clamp, Fuel Line Clamp (Not Shown - Located on Fuel Line Vent Hose) Clamp Decal, Gas (Not Shown) Decal, LPG (Not Shown) Fitting, Barbed Plug, Pipe Fitting, Elbow Barbed Fitting, Elbow Hose Hose Hose (78in/2m Length) Hose (6in/15cm Length) Hose (48in/122cm Length) Hose Battery Cable Kit Cable (Battery - to Ground) Cable (Battery + to Auxilliary Relay) Cable (Auxilliary Relay to Starter) Cable (Auxilliary Relay to Auxilliary Pump) Locknut 1/4in-20NC Nut 5/16in-18NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 5/8in-11NC Pad, Wear Plate O-Ring (Not Shown - Located in Console Box) Screw, Shoulder Seal, Self Gripping Seal, Foam Gasket Shim Shim
400S 460SJ
C
3120789
SECTION 2 TURNTABLE FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
44 45 46 47 48 49 50 51 52 53 54 55 56
4360336 4711400 4711500 4751400 4751500 4751600 4752000 4752200 4791600 4846096 3290505 3290405 3380741
1 4 4 10 4 7 1 2 1 2 1 1 1
2000359
Ref
101 102 103 104 105 106
0100011 0641608 0641812 Not Used 2300004 3600404
AR 2 2
Compound, Locking Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 1-1/2in
AR 1
107
3600405
1
108 109 110
3790152 3960389 4891600
1 10ft/3m 2
Coolant (Not Shown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) O-Ring Seal Flatwasher 3/8in Hardened
2000358
Ref
0080201 0100011 0100020 0340041 0641406 0641507 0641609 0641610 0641611 0641612 0641820 0700810 0741610 0962172 1320012 1320016 1320022 1340060 7012664
1 AR AR 2 15 2 6 10 6 2 4 4 2 1 3 5 3 1 1
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218
3120789
DESCRIPTION
REV.
Switch, Toggle (Not Shown - Located in Console Box) Flatwasher 1/4in Thin Flatwasher 5/16in Thin Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Starwasher 3/8in Weldment, Hood Latch Locknut M5 Locknut M4 Shield, Cover GM ENGIN E AND PUMP SUB-ASSEMBLY
GM ENGINE ASSEMBLY
A
C
Fitting, Elbow Compound, Locking Sealant Band, Mounting Bolt 1/4in-20NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 20mm Screw, Flat Head 3/8in-16NC x 1-1/4in Bushing, Flanged Clamp Clamp Clamp Air Cleaner Assembly Element, Air Cleaner
400S 460SJ
2-81
SECTION 2 TURNTABLE FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
219 220 221
1580011 1703162 2000354
1 2 1
221A 221B 221C 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240
7027996 7027965 7027972 7027994 2060025 2720058 2720514 2720563 2720564 2750532 3200406 3311405 3311505 3311605 3311805 3340399 3570808 3571019 3571692 3572502 3572503 3573667 Use 3600423
4 1 1 1 1
Container, Coolant Overflow Decal - Caution Fan Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for Breakdown of Additional Components) Plug, Spark (Not Shown) Filter, Oil Filter, Fuel Module, Control (ECU) Fan Hose Hose Hose, Radiator (Top) Hose, Radiator (Bottom) Hose Mount, Motor Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Relay Mount Plate, Airv Panel Plate, Radiator Mounting Plate, Air Flow Control (Side) Plate, Air Flow Control (Top) Plate, Radiator Support Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Radiator Cap, Radiator (was p/n 7019656) Relay Shim (11 Gauge) Shim (16 Gauge) Tube, Air Intake Pipe, Exhaust Valve, Oil Drain Flatwasher 1/4in Thin Flatwasher 3/8in Thin Flatwasher, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Starwasher 3/8in Lockwasher 8mm Tray, Engine Fitting, Elbow
241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259
2-82
3620040 Use 8180311 3740067 4070497 4070498 4569342 4569345 4640952 4711400 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4791600 4831900 4846809 2180877
4in/10cm
1 1 1 8in/20cm
4 15 2 20 4 2 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 12 4 4 18 4 32 4 2 2 4 1 1
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-83
SECTION 2 TURNTABLE FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) 3 23 17 13
8 RELAY LOCATED ON OPPOSITE SIDE OF ENGINE TRAY
11 8B 8C
1 7 29
2
15
26 12
22
16 4
1 6
27 28 8D
1 5 24
8A 24
2-84
400S 460SJ
1 5
3120789
SECTION 2 TURNTABLE FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8
8A
PART NUMBER
QTY.
0275039 See Note
Ref Ref Ref Ref
0100011 0480142 0641405 0641510 0641710 0700820 0701016 2460051 2460052 7012558 1001100321
AR 1 1 1 2 1 1 1
1 1 Ref
1
8B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7019680 70000127 4460190 4460027 70000124 70000125 4360542 70000126 3520028
8C 2420203 7020192
3120789
4 4 4 1 1 1 2 1 1 1 AR 1 1 1 1 1
1 1
DESCRIPTION GENERATOR INSTALLATION OPTIONS: 110V Generator 220V Generator (Note: Not Available for Purchase) Note: Refer to Sky Power Accessories Manual P/N 3124242 for the Miller 7500W Generator.
REV. D
Compound, Locking V-Belt Bolt 1/4in-20NC x 5/8in Bolt 5/16in-18NC x 1-1/4in Bolt 7/16in-14NC x 1-1/4in Bolt 8mm x 60mm Bolt 10mm x 340mm Generator and Control Box Assembly Options: 110 Volt Assembly 220 Volt Assembly Generator Only - 110V Generator Only - 220V Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V Armature with Slip Rings - 220V Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V Box, Control - 220V Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V Only) Receptacle, Single (220V Only) Breaker, Circuit Options: Breaker 110V Breaker 220V Plug, Hole Voltmeter Options: Voltmeter - 110V Voltmeter - 220V
400S 460SJ
2-85
SECTION 2 TURNTABLE FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
8D
9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
2-86
3580324 3580325 7027887 2820031 3251102 3251243 1702590 3311005 3311405 Not Used 3580312 3580348 3740080 4060802 4240018 4360336 4460906 4568735 4711400 4711700 4740397 4751000 4751500 4811900 4891600
QTY.
DESCRIPTION
1
Pulley Options: Pulley 110V Pulley 220V Key, Woodruff Heatshrink (Not Shown - Located at Platform) Nameplate - Generator (Not Shown - Located at Platform) Decal 110 Volt Generator 220 Volt Generator Locknut # 10-24NC Locknut 1/4in-20NC
1 AR 1 1
2 1 1 1 1 1 AR 1 3 1 1 2 1 2 4 1 1
REV.
Pulley, Idler Tensioner, Belt Relay, Bosch Guard, Switch (Not Shown - Located at Platform) Tie-Strap (Not Shown) Switch, Toggle (Not Shown - Located at Platform) Terminal (Not Shown) Spacer, Tube (Idler Pulley Grooved) Flatwasher 1/4in Thin Flatwasher 7/16in Thin Spacer (Not Shown - Located at Platform) Flatwasher #10 Regular Flatwasher 5/16in Regular Flatwasher 8mm Flatwasher 3/8in Hardened
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-87
SECTION 2 TURNTABLE FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1
212
45 45 83 75 82 81 45 45 75 79 80
208
17 18 19 49
78 89
15 16 21 49 206
TO INJECTOR PUMP
75 45 74 45 77
VENT LINE
76 75 107
204
75
39
301
207 76 205
77
44
7
98
97
73
86 75
43
202
22
41
41
40
42
41
70 69 71
1
24
72 99
209 36
20
28
27
LOCATED ON T/T SIDE PLATE
22
22
57 10 49 28 3
32
5
95 61 6 49
76 103 104
32
4 28 949 49
31
12 2 35 201
203
101 100 108 13
84
25
GLOW PLUGS
30 28 29
53B
GRD. AUX. PWR. PUMP GLOW PLUG RELAY
55 56 57 60
28 30 46 47 48 49
BATT.
53A
13 11 91 14
28 29
STARTER
AUX PWR. RELAY
53D
10 49
34
12
30 28
8
11 91 14
28
53C
20
7
75 29 28 92 103
21
56
96 37 21
TO FUEL FILTER ON ENGINE
20 21 55
22
21
68
78 33
22 21 20
211
76
TO FUEL PUMP
38
93
21
20 21 22 59 93
58
26 64
27 28 65 29 94
63 62
50 107 21 67
2-88
51 87 23
66
21 22
49 88 102 103
400S 460SJ
87
54 49 48 47 46
28 30 49
52 28 29
53
3120789
SECTION 2 TURNTABLE FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1 ITEM #
PART NUMBER
QTY.
0271441
Ref
1 2 3
2000163 3620040 3600296
1 1 1
4 5
0641812
2 1
3600297 3600368 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0641608 0060033 3571201 0701015 0701012 3200378 0641820 4740274 3311805 3571266 0700610 3900217 0962031 4740442 0641508 4751400 3311405 4846080 3571692 3570607 Use 3600423
2 1 1 6 15 4 4 4 4 1 4 1 1 1 18 48 24 1 1 1 1
27 28 29 30 31 32 33 34 35 36 37 38
0641610 4751600 3311605 0641611 2720441 1320012 0080232 3571192 3571265 0080181 1580011 1340060 7012664 0340041 0080201 1320016
6 57 26 20 1 4 1 1 1 1 1 1 1 2 1 4
39 40 41
3120789
DESCRIPTION ENGINE ASSEMBLY
REV. 3/B
Engine - Isuzu 4JB1 Radiator Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Bolt 1/2in-13NC x 1-1/2in Gear Pump Assembly Options: Prior to SN 0300070763 (See GEAR PUMP ASSEMBLY for Breakdown) SN 0300070763 to SN 0300096000 (No Service Parts Available) Bolt 3/8in-16NC x 1in Kit - Throttle Actuator Plate, Engine Mounting - Rear Bolt, Metric 10mm x 35mm Bolt, Metric 10mm-1.5 x 25mm Mount, Rubber Bolt 1/2in-13NC x 2-1/2in Washer, Snubbing Locknut 1/2in-13NC Bracket, Throttle Mount Bolt, Metric 6mm x 20mm Screw, Shoulder Bushing, Flange Washer, Belleville Bolt 5/16in-18NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Tray Weldment Plate, Radiator Mount Plate, Radiator Support - Left Auxiliary Pump Assembly (was p/n 3600279) (See AUXILIARY PUMP ASSEMBLY for Breakdown) Bolt 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Bolt 3/8in-16NC x 1-3/8in Hose, Radiator - Top Clamp Adapter, Air Intake Plate, Engine Mounting - Left Front Plate, Engine Mounting - Right Front Plate, Pump Adapter Tank, Coolant Recovery Air Cleaner Assembly Element, Air Cleaner Band, Air Cleaner Elbow, Rubber Clamp
400S 460SJ
2-89
SECTION 2 TURNTABLE FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1 (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
42 43 44 45 46 47 48 49 50
4567817 4360392 2180798 0100020 3340399 4070497 4070498 0100011
1 1 1 AR 3 4 2 AR 1
Tube, Air Intake Indicator, Clogged Filter Fitting, Restrictor Indicator Sealant, Thread Pad, Wear Shim 1/8in Shim 1/16in Compound, Locking Battery Options: Battery (Wet) Battery (Dry) Battery Tie-Down Bolt, Tie-Down Cable Kit - Battery Cable -Battery & Auxiliary Pump to Ground Cable - Battery to Auxiliary Relay & Glow Plug Relay Cable - Glow Plug Relay to Starter Cable -Auxiliary Pump to Auxiliary Relay Screw, Flathead 3/8in-16NC x 2in Bolt #10-24NC x 3/4in Flatwasher #10 Regular Locknut #10-24NC Plate, Relay Mounting Relay (Auxiliary Power) Breaker, Circuit Flatwasher 3/8in Hardened Bushing, Flanged Bolt Shoulder 3/4in x 3in Flatwasher 3/4in Regular Locknut 5/8in-11NC Bolt 5/8in-11NC x 1-1/4in Flatwasher 5/8in Regular Tube, Exhaust Nut, Metric 8mm Lockwasher 8mm Sleeve, Fiberglass Wire, Mechanics Kit, Addco Mount Fitting, Barb Clamp, Hose Hose Fitting, Reducer Hose Fitting, Elbow Fitting, Reducer Fitting, Elbow Hose Fitting, Straight Decal - Fan Decal - Diesel Fuel (Not Shown - Located on Hood Near Tank)
51 52 53 53A 53B 53C 53D 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
2-90
0400075 7016180 0361810 0630541 2901880 7016835 7016843 7016834 7016820 0741610 0721006 4751000 3311005 3572728 3740067 4360501 4891600 0962172 3900255 4752200 3312005 0642010 4752000 4567821 3290801 4831900 4100025 4920385 2901775 2220794 1320022 2720058 2220273 2750532 2220313 2220250 2220459 2720271 2180536 1703162 1701505
1 2 1 1 1 1 1 2 5 6 5 1 1 1 2 1 1 2 1 1 1 1 4 6 12in/30cm
12in/30cm
1 1 6 10.5ft/3.2m
1 7ft/2.1m
1 1 1 12ft/3.7m 1 2 1
400S 460SJ
REV.
C
3120789
SECTION 2 TURNTABLE FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1 (CONTINUED) ITEM #
PART NUMBER
QTY.
86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109
4641019 4846096 0940049 4240099 2200222 4751800 3311505 4791400 4791600 3790152 2720448 3571279 0340046 0259198 0701010 1660239 3311501 4751500 0641506 2820128 1320223 0641410 4832000 2820140
1 2 2 1 1 4 2 6 2 1 1 1 2 1 8 1 4 8 2 1 1 6 8 1 Ref
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216
7022123 7022127 7022122 7022111 7022120 7022113 7022107 7022128 7022130 7022125 7022129 7022126 7022114 7022118 7022124 7022131
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 Ref
301
1 3220113 3220114
3120789
DESCRIPTION
REV.
Valve, Oil Drain Bracket, Hood Latch Bumper, Hood Tie-Strap Plug, Pipe (Not Shown - Located at Bottom of Fuel Tank) Flatwasher 1/2in Regular Locknut 5/16in-18NC Starwasher 1/4in Starwasher 3/8in O-Ring Hose, Radiator - Bottom Plate, Muffler Mount Band, Muffler Mount Timer, Fuel-On Coil (See ELECTRICAL SECTION for Breakdown) Bolt, Metric 10mm-1.5 x 20mm Coupling Nut 5/16in-18NC Flatwasher 5/16in Regular Bolt 5/16in-18NC x 3/4in Insulation, Heat Shield (Not Shown) Camp, Hose Bolt 1/4in-20NC x 1-1/4in Lockwasher 10mm Insulation, Heat Shield (Not Shown) ENGINE COMPONENTS Alternator Switch, Oil Pressure Starter Filter, Oil Pump, Fuel Injection Filter, Fuel Dipstick Sensor, Water Temperature Control, Glow Plug Relay, Safety Start Pump, Fuel Switch, Water Temperature Pump, Water Cooler, Oil (Not Shown) Plug, Glow Manual, Owner’s (Not Shown) MUFFLER INSTALLATION Muffler Options: Standard Catalytic
400S 460SJ
2-91
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL)
2-92
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) ITEM #
1 2
2A
PART NUMBER
QTY.
0259000 0259001
Ref Ref Ref
3580280 2460032 2460013 2460034 2460013 7012558 1001100321
1 1
1 1 Ref
1
2B
7026199 70000123 7012513 7020108 7020109 7012514 7020110 7020111 7020190 7020193 7003657 70002235 4460190 4460027 70000124 70000125 4360542 70000126 3520028 2920162 7020191
2C
4 4 4 1 1 1 2 1 1 1 AR 1 1 1 1 1
1 1 1 1
2420203 7020192 2D
3
3120789
1 3580276 3580134 3580276 3580134 7027887 4845969
1 1
DESCRIPTION GENERATOR INSTALLATION OPTIONS: 110V Generator 220V Generator
REV. 3/B 4/B
Pulley Generator and Control Box Assembly Options: 110Volt Assembly 220Volt Assembly (Prior to SN 0300066060) 220Volt Assembly (SN 0300066060 to SN 0300066478) 220Volt Assembly (SN 0300066478 to SN 0300096000) Generator Only - 110V Generator Only - 220V Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below. Armature with Slip Rings Options: Armature with Slip Rings - 110V Armature with Slip Rings - 220V Cap, Brush Holder Brush Holder, Brush Fan Bell, Front Bell, Rear Bearing Cord, Power Box, Control - 110V Box, Control - 220V Receptacle Options: Receptacle, Standard (110V Only) Receptacle, Twistlock (110V Only) Receptacle, Double (220V Only) Receptacle, Single (220V Only) Breaker, Circuit Options: Breaker 110V Breaker 220V Plug, Hole Lamp Assembly Switch, Toggle Voltmeter Options: Voltmeter - 110V Voltmeter - 220V Pulley Options: Pulley 110V Pulley 220V (Prior to SN 0300066060) Pulley 220V (SN 0300066060 to SN 0300066478) Pulley 220V (SN 0300066478 to SN 0300078473) Key, Woodruff Bracket, Generator Mounting
400S 460SJ
2-93
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
0200664 0480056 0701012 0641610 0100011 0681612 4751600 Not Used 3311605 0700814 3740080 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360501 Not Used 4360336 4740397 4060802 Not Used 2820031 3251102 0721008
1 1 2 1 AR 2 8
Arm, Adjusting V-Belt Bolt, Metric 10mm x 25mm Bolt 3/8in-16NC x 1-1/4in Compound, Locking (Not Shown) Bolt 3/8in-16NC x 1-1/2in (Grade 8) Flatwasher 3/8in Regular
2-94
1 4 1 1 1 5
Locknut 3/8in-16NC Bolt, Metric 8mm x 30mm Relay Connector, Strain Relief Bolt 5/16in-18NC x 1in Flatwasher 5/16in Regular
1 3 5 11 1
Plug, Hole Bolt #10-24NC x 3/4in Locknut #10-24NC Flatwasher #10 Regular Breaker, Circuit - 30 Amp
1 1 1
Switch, Toggle - SPST (Not Shown - Located at Platform) Washer (Not Shown - Located at Platform) Guard, Switch (Not Shown - Located at Platform)
1 1 2
Heatshrink (Not Shown - Located at Platform) Decal (Not Shown - Located at Platform) Bolt #10-24NC x 1in
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-95
SECTION 2 TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY
77 51
52
53
50 26 70 68
71
101
69
OR
67
9B 30
29
47 48 49
46
6
47 48 49
46
69 68 103 1
OR
7 3
4
9 8
20
OR 19
27
104
28
15
10C FOR PUMP 3600385
2 16 72
10C 10A
27
75
81
74
10C 10B
28
76 73 21
36
18
81
80
10 37
79
22
25
21 78
31 13
OR
24
29 105
41
102 28
32
30
38 39
14 106
23
42
43
40
27 35 34 26
67 70 71
54 85
51 53
52
86 87 82
65 64 100
FOR PUMP 3600296
17
44 45
13
29 30
9A
104
33 5
52 53
44 45
9C
63
55 61
62
84
83
66 56 57 58 59 60
2-96
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY ITEM #
1 2 3 4 5 6 7 8 9 9A 9B 9C 10 10A 10B 10C 11 to 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
3120789
PART NUMBER
QTY.
3600296 3600385
Ref Ref Ref
7021240 7021237 7021238 7021239 Use 7021280 7021242 7021243 See Note 7022373 7022374 7022375 7022376 7024855 7024856 7024857 7024858 Not Used 7022377 7022378 7021249 7021254 7022379 7001485 7022380 7022381 7021248 Use 7021280 7021255 7021251 7021250 Use 7021280 7021283 7021284 7007419 Use 7021280 7007470 Use 7021280 7021257 7021251 7022340 7022342 7022341 7021258 7021260 7021259
DESCRIPTION PISTON PUMP ASSEMBLY Prior to SN 0300073424 SN 0300073424 to SN 0300096000
1 1 1 1 1 1 1 4 2 2 2 2 1 2 2 2
Shaft Assembly (Includes Items 2-4) Shaft Ring, Retaining Bearing, Roller O-Ring Seal, Lip Carrier, Seal Shaft Screw (Note: Not Available for Purchase) Solenoid Assembly (Includes Items 9A-9C) (3600296 Pump) O-Ring (3600296 Pump Only) O-Ring (3600296 Pump Only) O-Ring (3600296 Pump Only) Solenoid Assembly (Includes Items 10A-10C) (3600385 Pump) Coil (3600385 Pump Only) Nut (3600385 Pump Only) Seal Kit - 7024855 Cartridge (3600385 Pump Only)
2 1 1 1 2 2 1 1 1 1 4 2 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1
Orifice Housing Assembly (Includes Items 15-20) Bearing, Needle Screen, Filter (3600296 Pump Only) Screen, Filter (3600296 Pump Only) Plug Plug (Includes Item 20) O-Ring Side Cover Assembly (Includes Item 22) Gasket Screw Screw Pin Gasket Plug Assembly (3600296 Pump Only) O-Ring (3600296 Pump Only) Plug Assembly O-Ring Plug Assembly O-Ring Ring, Retaining Screw Bracket, Lifting Key Ring, Retaining Gerotor Gerotor Cover Assembly Bearing, Journal
400S 460SJ
REV. D B
2-97
SECTION 2 TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
41
See Note
1
42 43 44 45
Use 7021280 See Note 7021263
1 1 2 2
46 47 48 49 50 51 52 53 54 55
7021264 7024800 7021265 Use 7021280 Use 7021280 Use 7021280 7022382 7021255 7007470 Use 7021280 7021268
2 2 2 2 1 10 1 1 1 1
7022383 7021269 56
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
73 74 75
1 7022384 7021270 7021271 7021272 7021273 7021274 7021275 7021276 7021277 7021278 7021279 7021281 7022385 Use 7021280 Use 7021280 Use 7021280 7007412 7022346 7021288 Use 7021280 7021290
1 1 1 1 3 1 1 1 9 1 1 2 2 2 1 1
1 1 1
7022347 7021291 76
77
2-98
1 7024804 7021292 Use 7021280
1
DESCRIPTION
REV.
O-Ring (3600296 Pump Only) (Note: No longer available for purchase) O-Ring Pin (Note: Not Available for Purchase) SCR Valve Spring Options: 3600296 Pump Only 3600385 Pump Only Bypass Valve Assembly (Includes Items 47-49) O-Ring Ring, Back Up O-Ring Cover, Servo Screw Plug Assembly O-Ring Cover, Servo Cylinder Block Assembly Options (Includes Items 56-65): 3600385 Pump Only 3600296 Pump Only Cylinder Block Options: 3600385 Pump Only 3600296 Pump Only Washer Spring Washer Ring, Retaining Pin, Slipper Hold Down Retainer, Hold Down Pin Guide, Slipper Retainer Retainer, Slipper Piston Assembly Plate, Valve Servo Piston Assembly (Includes Items 68-70) O-Ring Ring, Bearing Ring, Piston Servo Piston Ring Kit (Includes Items 68 & 70 Only) Plug Assembly Options: 3600385 Pump Only 3600296 Pump Only O-Ring Nut Spring Options: 3600385 Pump Only 3600296 Pump Only Poppet Options: 3600385 Pump Only 3600296 Pump Only Nut, Seal
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
78 79 80 81 82 83 84 85 86 87
7022386 7022387 7021294 7001481 70002257 7021296 7021297 7021298 7021299 7007289
1 1 1 2 1 7 1 1 1 2
100
7021280
1
3600404
Ref Ref Ref Ref Ref Ref
101 102 103 104 105 106
3120789
2220376 2220498 2220578 2220947 2221041 3600385
1 2 1 2 1 1
DESCRIPTION
REV.
Swashplate Slider, Block Coupling Pin Gasket Screw Cover, Charge Pump Seal Plate, Cover Screw —————————— Seal Kit (Includes Items 5-6,22,26,30,32,42,47-49,53,6870,73,77 & 82) PISTON PUMP SUB-ASSEMBLY Usage: Caterpillar Engine Machines SN 0300078267 to SN 0300096000 Deutz Engine Machines SN 0300077683 to SN 0300096000 Ford Engine Machines SN 0300078473 to SN 0300096000 GM Engine Machines All SNs
A
Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Straight Fitting, Tee Pump Assembly (Includes Items 1-87)
400S 460SJ
2-99
SECTION 2 TURNTABLE FIGURE 2-23. GEAR PUMP ASSEMBLY
2-100
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-23. GEAR PUMP ASSEMBLY ITEM #
PART NUMBER
QTY. Ref
1
3600297 Use 3600297
Ref 1
2 3 4 5 6 7 8 9 10 11 12 13 14
Use 3600297 Use 3600297 7023811 7023812 Use 7023802 See Note See Note See Note See Note See Note 7023813 7023814 Use 3600297
1 1 1 1 4 4 4 1 6 4 4 4 1
15 16
7023812 7023815
1 1
100
3600368
Ref Ref
200 200A 200B 200C
7023820 7023802 7024962
Ref 1 1 1
200D
See Note
1
3600405
Ref Ref Ref Ref Ref Ref
301 302 303 304 305
3120789
2220385 2220479 2220810 3600368 4640744
2 2 2 1 2
DESCRIPTION
REV.
GEAR PUMP ASSEMBLY Pump Prior to SN 0300070763 Body, Front (Note: Not Available - Purchase Complete Pump) Cover (Note: Not Available - Purchase Complete Pump) Body, Rear (Note: Not Available - Purchase Complete Pump) Gear, Drive Gear, Idler Block, Bearing Seal, Load (Note: Use Item 200A or 200B) Seal, Anti/Extrusion (Note: Use Item 200A or 200B) Seal, Shaft (Note: Use Item 200A or 200B) Pin, Dowel (Note: Not Available for Purchase) Seal, Static (Note: Use Item 200A or 200B) Washer Capscrew Cover, Rear (Note: Not Available - Purchase Complete Pump) Gear, Idler Gear, Drive
C
Pump SN 0300070763 to SN 0300096000 (Not Shown) Note: Seal Kit Item 200C is only service part available for this pump.
A
SEAL KIT OPTIONS: 3600297 Minor Seal Kit - (Includes Items - 7,8,9 & 11) 3600297 Major Seal Kit - (Includes Items - 6,7,8,9 & 11) 3600368 Minor Seal Kit - (Includes Items - 7,8,9,11& O-Ring Between Intermediate Cover Plates) 3600368 Major Seal Kit (Note: Not Available for Purchase) GEAR PUMP SUB-ASSEMBLY Usage: Caterpillar Engine Machines SN 0300078267 to SN 0300096000 Deutz Engine Machines SN 0300077683 to SN 0300096000 Ford Engine Machines SN 0300078473 to SN 0300096000 GM Engine Machines All SNs
A
Fitting, Tee Fitting, Straight Fitting, Reducer Gear Pump Assembly (Not Shown) Valve, Check
400S 460SJ
2-101
SECTION 2 TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY 117 102
115 114
113 112
116
108 109
110
111
114 115
107 127 117
3600423 PUMP
103 101
104
113
105
112
100
106
126 101
125
107 108 124 109 110 123
128 118
115
111
121 119 118
102
120
111 1 6 5 8 3 200A 200B
3600279 PUMP
2
2-102
400S 460SJ
9
4
3120789
SECTION 2 TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref Ref Ref Ref Ref
AUXILIARY PUMP ASSEMBLIES Usage: Original Equipment Service Replacement Note: Original Equipment pump may have been replaced with Service Replacement pump. Identify Pump by p/n before ordering replacement parts.
Ref 1 1 4 1 1 2 1 2 1 1 2
AUXILIARY PUMP ASSEMBLY (ORIGINAL EQUIPMENT) Motor, Replacement Brush Kit Capscrew, Socket Head 5/16in-24NF x 4-3/4in Coupling, Drive Bracket, Mounting Screw 5/16in-18NC x 1in Adapter, Mounting Pin (Not Shown) Pump, Replacement Seal Kit - 7013701 Pump Valve, Check (Note: Not Available for Purchase)
B
9
3600279 7016768 7013757 7016745 7013711 7016769 7016744 7016746 7013766 7013771 7013701 See Note 3600423 7011067 See Note 70000978 7011044 7011016 70000969 Use 70000978 Use 70000978 Use 70000978 Use 70000978 Use 70000978 70000976 Use 70000978 Use 70000978 70000970 70000971 70000972 Use 70000978 Use 70000978 70000973 Use 70000977 Use 70000978 See Note 7000974 Use 70000978 Use 70000978 Use 70000978
Ref 1 2 1 1 1 1 1 2 2 2 2 6 4 4 4 4 1 4 4 1 1 1 1 1 1 1 8
AUXILIARY PUMP ASSEMBLY (SERVICE REPLACEMENT) Motor & Adapter Setscrew (Note: Not Available - Purchase Locally) Pump Assembly (Includes Items 103-127) Gasket, Mounting Coupling Seal, Shaft Stator Cap Assembly Spring Ball Seat Bearing, Needle Washer Screw Ring, Retaining Gear Shaft, Idler Pin, Drive Pin, Dowel Gasket O-Ring Housing, Gear Label (Note: Not Available for Purchase) Gasket Housing, Gear Plug Screw
A
100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
3600279 3600423
1 2 3 4 5 6 7 8
3120789
400S 460SJ
REV.
2-103
SECTION 2 TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
127 128
70000975 See Note
1 1
200 200A
70000977
Ref 1
200B
70000978
1
2-104
DESCRIPTION
REV.
Shaft, Drive Label (Note: Not Available for Purchase) SEAL KIT OPTIONS Seal Kit - 3600423 Assembly (Includes Items 103,105, 120 & Qty 2 O-Rings for Item 107) Replacement Pump Kit (Includes Items 103-121 & 123-127)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-105
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATIONS
301B 301C 303 302 304
301
301A
8 308
PRIOR TO SN 0300071424
5
305
306 307
408C 408D 408 405 407
11 12 4 15 14 408B 202 408A
1 2 101 103 10 112 3 105
401
204
201 501
7 108
409 404 LOCATION SN 0300089397 TO SN 0300096000
110
6 107 9 109
204
402
LOCATION PRIOR TO SN 0300089397
SN 0300071424 TO SN 0300096000
13 111
403
406
2-106
113 114 102
203
400S 460SJ
13 111
14 104
11 113 12 114 4 106
3120789
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATIONS ITEM #
PART NUMBER
QTY. Ref
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0259143 0100011 0731007 2420191 3311601 4240112 4240135 4280295 4400423 4400429 4751000 4751600 4761600 4420038 1120532 3311602
101 102 103 104 105 106 107 108 109 110 111 112 113 114
0272731 0100011 0641608 0731007 1120532 2420191 3311601 4240135 4280295 4400429 4400450 4420038 4751000 4751600 4761600
Ref AR 5 1 6 4 1 24in/61cm
1 1 5 6 6 4ft/1.3m
5 4 Ref AR 4 5 2 1 2 1 2.2ft/0.7m
1 1 6ft/1.8m 5 6 6
4400429
Ref
201
See Note
1
202 203 204
7016680 See Note 7020043
1 1 1
3120789
DESCRIPTION
REV.
TANKS INSTALLATION OPTIONS Tanks Installation (Prior to SN 0300071424) Compound, Locking Screw, Indented #10-24NC Gauge, Fuel Level Nut 3/8in-16NC Strap, Tank Mount Strap, Tank Mount Strip, Bumper Hydraulic Tank Assembly (See Items 301-308 for Breakdown) Tank, Fuel (See Items 201-204 for Breakdown) Flatwasher #10 Regular Flatwasher 3/8in Regular Lockwasher 3/8in Tape, Rubber Cap, Protector Nut Jam 3/8in-16NC
E
Tank Installation SN 0300071424 to SN 0300096000 Compound, Locking Bolt 3/8in-16NC x 1in Screw, Indented #10-24NC Cap, Protector Gauge, Fuel Level Nut 3/8in-16NC Strap, Tank Mount Strip, Bumper Tank, Fuel (See Items 201-204 for Breakdown) Hydraulic Tank Assembly (See Items 401-409 for Breakdown) Tape, Rubber Flatwasher #10 Regular Flatwasher 3/8in Regular Lockwasher 3/8in Regular
B
FUEL TANK ASSEMBLY
D
Cap, Fill (Note: Tank Includes Non-Locking Cap) (Note: See Item 501) Gasket, Cover Plate Plug (Note: Not Available - Purchase Locally) Tube
400S 460SJ
2-107
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY. Ref
301 301A 301B 301C 302 303 304 305 306 307 308
401 402 403 404 405 406 407 408 408A 408B 408C 408D 409
REV.
HYDRAULIC TANK ASSEMBLY OPTIONS
4400423 7020226 7023205 See Note 7023306 7020252 7014810 7014816 7014801 7014813 7014812 7014802
Ref 1 1 1 1 1 1 1 3 1 1 1
Hydraulic Tank Assembly (Prior to SN 0300071424) Filter Element Gauge, Pressure (Note: Not Available for Purchase) Seal Cap, Fill Filler Neck Assembly Screen Strainer Plug, Magnetic Magnet Gauge, Sight
D
4400450 7024439 7024440 7024441 7024442 7024443 7024445 7024444 7024446 4060803 7020226 7023205 See Note 7023306 70002768 70001863
Ref 1
Hydraulic Tank Assembly SN 0300071424 to SN 0300096000 Cover Gasket Gauge, Sight Strainer Filler Neck Assembly Strainer Cap, Fill Plug, Magnetic Flex-Trim Filter Element Gauge, Pressure (Note: Not Available for Purchase) Seal Spring Pipe
C
501
1 3 1 1 1 1 22in/56cm
1 1 1 1 1 1 Ref
1120484 1120487 7016314
2-108
DESCRIPTION
FUEL CAP OPTIONS: Locking Cap (Red) Locking Cap (Blue) Standard Non-Locking Cap
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATIONS (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-109
2-110
104
2 2A
107
33
32
102 31 23
REFER TO HOOD INSTALLATION FOR CALL-OUT
3A
24
3 60 26
106
4
56
41
2B
51 27
52 54
25
101
400S 460SJ 41B 41C
41A
29
53
15
16
14
20
30
105
17
42
NE NE G NE G NE G NE G IG G N IG N IG N IG N IG N
108
46
28 9
35 36 37
39 36
19
8 21 47 61
44
57
18
34 36 37 40
22
36 37 40
50
55
11
10 21 47 61
45
20 13 12 36 48
43
38
1
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM
3120789
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM ITEM #
1 2 2A 2B 3 3A 4
PART NUMBER
QTY.
0861340 0861337 0861462 0861341 0861339 0861463
Ref Ref Ref Ref Ref Ref Ref
3572003 4360475 7020175 7020176 4360469 2860030
1 1 1 1 1 1 1
1704465 1704466 5
6
1 4922347 4922344 4922601 4922346
7
1
8 9 10 11 12 13 14 15 16
4922349 4922348 1840020 1840013 1840014 1840015 0731004 3641182 4460602 4460601 4460603
17 18 19 20 21 22 23 24 25 26 27 28
4460631 4460600 4460628 4460607 4750600 3740112 4360314 4360476 2760105 4420038 1702610 4460526
3120789
1
1 1 1 1 2 1 1 10 1 1 46 2 2 4 1 AR 1 1 1ft/.3m
1 1
DESCRIPTION GROUND CONTROL BOX ASSEMBLIES 400S with Deutz Engine 400S with Ford Engine 400S with Isuzu Engine 460SJ with Deutz Engine 460SJ with Ford Engine 460SJ with Isuzu Engine
REV. 5/C 7/D 1/A 5/C 5/D 1/A
Plate Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Key Key Decal - Faceplate Options: 400S 460SJ Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Deutz Engine Machines Ford Engine Machines Isuzu Engine Machines Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Deutz/Isuzu Engine Machines Ford Engine Machines Duct, Wiring - 2in/5cm Duct, Cover - 2in/5cm Duct, Wiring - 3in/7.6cm Duct, Cover - 3in/7.6cm Screw #10-32NF x 1/2in Rail Barrier, Terminal Block, Terminal Bussbar - 10 Position (Requires being cut into (2) 5 position bussbars) Marker, Terminal (Negative) Block, Terminal Marker, Terminal (1-50) Stop, Terminal Flatwasher #6 Regular Relay, Bosch Switch, Toggle Switch, Contact Block Housing, Display Light Insulation, Adhesive Foam Decal - Ground Control Display Connector, Strain Relief
400S 460SJ
2-111
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
QTY.
29 30 31 32 33 34 35 36 37 38
4460428 4460426 4740444 4060906 2420172 0721005 3311001 4751000 0721004
3 1 AR AR 1 AR AR AR AR AR 0 1 AR AR 1 1 2 2 AR AR 0 1 AR 0 1 AR 0 2 1 4 2
Connector, Strain Relief Connector, Strain Relief Washer, Special Shield, Toggle Switch Gauge, Hourmeter Screw #10-24NC x 5/8in Nut #10-24NC Flatwasher #10 Regular Screw #10-24NC x 1/2in Switch, Sealed Push Button Deutz Engine Machines Ford Engine Machines Screw #10-24NC x 1-1/4in Compound, Locking Lid Assembly Latch Screw Retainer Relay Socket, Relay Deutz/Isuzu Engine Machines Ford Engine Machines Relay Options: Deutz/Isuzu Engine Machines Ford Engine Machines Spring, Relay Deutz/Isuzu Engine Machines Ford Engine Machines Marker, Terminal (Ignition) Lockwasher #6 Lockwasher #10
1 1 2 1 AR 1 AR AR 0 1
Bracket, Relay Mounting Bezel Capscrew, Button Head Connector, Strain Relief Locknut, Plastic Insert Decal - Service Manual Reference Base, Tie-Strap Relay, Timer Options: Deutz/Isuzu Engine Machines Ford Engine Machines
39 40 41 41A 41B 41C 42 43
Not Required 4360387 0721010 0100011 1780307 2940073 7024319 7024320 3740049 Not Required 4120012
44 Not Required 3740057 45
46 47 48 49 50 51 52 53 54 55 56 57
58 to 59 60 61
2-112
Not Required 3740066 4460630 4760600 4761000 Not Used 3539275 1670829 0630518 4460711 3300408 1703622 4460234 Not Required 3740113 Not Used 3910804 3910608
6 4
DESCRIPTION
REV.
Screw #8-32NC x 1/4in #6-32NC x 1/2in
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
101 102 103 104 105 106 107 108
3120789
PART NUMBER
QTY.
0861280 0861278 0861281 0861279
Ref Ref Ref Ref Ref
0641406 0720805 Not Used 3310805 3311405 3960438 4750800 4751400
DESCRIPTION GROUND CONTROL BOX INSTALLATIONS 400S with Deutz Engine 400S with Ford Engine 460SJ with Deutz Engine 460SJ with Ford Engine
4 6
Bolt 1/4in-20NC x 3/4in Screw, Machine #8-32NC
6 4 AR 6 8
Locknut #8-32NC Locknut 1/4in-20NC Seal Flatwasher #8 Regular Flatwasher 1/4in Regular
400S 460SJ
REV. 1 2 1 1
2-113
2-114
104
22 22A
107
400S 460SJ
41
10
18
102 20 40
23
21A
REFER TO HOOD INSTALLATION FOR CALL-OUT
17 19 21
106
8
24
9
22B
6 7
2 12
11
9A
9B 9C
1 29
101
1 30 31
25
28
13
108
16
33
105
J3
J2
J1
27
2 12
26
33
J4
J7
34
14
5
15
3 42
4 32
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM
3120789
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM ITEM #
1 2 3 4 5
PART NUMBER
QTY.
0861591 0861706
Ref Ref Ref
0861434 0861496 0861736 0861432 0861494 0861710 0861774 0861592 0861707
Ref Ref Ref Ref Ref Ref Ref Ref Ref
0861435 0861499 0861739 0861433 0861495 0861711 0861773
Ref Ref Ref Ref Ref Ref Ref
0100048 0630518 0630548 0721004
AR 5 5 2 1
Use 2910752 Use 2915014 1600364
6 7
1600364 1600411 1670829 1702610 1705753 1706712 1702610 1705753 1706712
3120789
1 1
DESCRIPTION GROUND CONTROL BOX ASSEMBLIES 400S with Caterpillar Engine (Prior to SN 0300087630) 400S with Caterpillar Engine (SN 0300087630 to SN 0300096000) 400S with Deutz Engine (Prior to SN 0300064404) 400S with Deutz Engine (SN 0300064404 to SN 0300085617) 400S with Deutz Engine (SN 0300085617 to SN 0300096000) 400S with Ford Engine (Prior to SN 0300064404) 400S with Ford Engine (SN 0300064404 to SN 0300087630) 400S with Ford Engine (SN 0300087630 to SN 0300096000) 400S with GM Engine 460SJ with Caterpillar Engine (Prior to SN 0300087630) 460SJ with Caterpillar Engine (SN 0300087630 to SN 0300096000) 460SJ with Deutz Engine (Prior to SN 0300064404) 460SJ with Deutz Engine (SN 0300064404 to SN 0300085617) 460SJ with Deutz Engine (SN 0300085617 to SN 0300096000) 460SJ with Ford Engine (Prior to SN 0300064404) 460SJ with Ford Engine (SN 0300064404 to SN 0300087630) 460SJ with Ford Engine (SN 0300087630 to SN 0300096000) 460SJ with GM Engine
REV. C D D F B D G D B C D D G C D G D B
Grease, Dialectric Capscrew, Button Head Tap Bolt, 2-1/2in Screw #10-24NC x 1/2in Module, Ground Control Options (Re-calibration Required when Replaced): Prior to SN 0300064404 (Caterpillar/Deutz/Ford Engine) (was p/n 1600312) SN 0300064404 to SN 0300077554 (Caterpillar/Deutz/Ford Engine) (was p/n 1600327) SN 0300077554 to SN SN 0300096000 (Caterpillar/Ford Engine) SN 0300077554 to SN 0300085617 (Deutz Engine) SN 0300085617 to SN 0300096000 (Deutz & GM Engine) Bezel Decal - Ground Control Display Options: Caterpillar & Ford Engine Machines Prior to SN 0300085617 Caterpillar & Ford Engine Machines SN 0300085617 to SN 0300093233 Caterpillar & Ford Engine Machines SN 0300093233 to SN 0300096000 Deutz Engine Machines Prior to SN 0300085617 Deutz & GM Engine Machines SN 0300085617 to SN 0300093233 Deutz & GM Engine Machines SN 0300093233 to SN 0300096000
400S 460SJ
2-115
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
8
9 9A 9B 9C 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 22A 22B 23 24 25 26 27 28 29 30 31 32 33 34 35
QTY. 1
1704465 1704466 1780307 2940073 7024319 7024320 2420172 2760105 3300408 3311401 3539275 3572827 3740049 3910804 4060906 4070987 4360328 4360469 2860030 4360475 7020175 7020176 4360476 4460234 4460428 4460470 4460471 4460526 4460874 4460875 4460905 4751000 4751400 4761400
1 1 2 2 1 1 5 10 1 1 AR 6 AR 1 AR 1 1 1 1 1 1 AR 3 1 1 1 1 1 4 2 20 15 1
4922880 4923234 4923356
36
2-116
4922537 4923260 4922536 4923235 4923419 4922538
1
DESCRIPTION
REV.
Decal - Faceplate Options: 400S 460SJ Lid Assembly Latch Screw Retainer Gauge, Hourmeter Housing, Display Light Locknut, Plastic Insert Nut 1/4in-20NC Bracket, Relay Mounting Plate Relay Screw #8-32NC x 1/4in Shield, Toggle Switch Shim.015 Switch, Toggle Switch, Key Key Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Contact Block Base, Tie-Strap Connector, Strain Relief Nut, Terminal Washer, Terminal Connector, Strain Relief Connector, Natural Connector, Gray Connector, Amp Seal Plug Flatwasher #10 Regular Flatwasher 1/4in Regular Lockwasher 1/4in Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines Prior to SN 0300085617 Deutz Engine Machines SN 0300085617 to SN 0300096000 Ford Engine Machines (Prior to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300096000) GM Engine Machines Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown)
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
37
QTY. 1
4922664 4923236 4923456 4922540 4922664 4923261 4922539 4922663 4922664 4923236 4923261 38
1 4922485 4922666 4922666 Not Required
39 40 41 42
3120789
Not Used 3790012 1705132 0100011
7 1 AR
DESCRIPTION
REV.
Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines (Prior to SN 0300064404) Deutz Engine Machines (SN 0300064404 to SN 0300085617) Deutz Engine Machines (SN 0300085617 to SN 0300096000) Ford Engine Machines (Prior to SN 0300064404) Ford Engine Machines (SN 0300064404 to SN 0300067471) Ford Engine Machines (SN 0300067471 to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300096000) GM Engine Machines Harness, Analyzer Cable Options (Not Shown - See ELECTRICAL SECTION for Breakdown): All Machines Prior to SN 0300064404 All Machines SN 0300064404 to SN 0300085617 Caterpillar & Ford Engine Machines SN 0300085617 to SN 0300096000 Deutz & GM Engine Machines SN 0300085617 to SN 0300096000 O-Ring Decal - ADE Control (SN 0300067471 to SN 0300096000) Compound, Locking
400S 460SJ
2-117
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
101 102 103 104 105 106 107 108
2-118
PART NUMBER
QTY.
DESCRIPTION
0272938 0274415
Ref Ref Ref
0271078 0271657 0271076 0271662 0274419 0275059 0272939 0274416
Ref Ref Ref Ref Ref Ref Ref Ref
0271079 0271661 0271077 0271659 0274420 0275060
Ref Ref Ref Ref Ref Ref
0641406 0720805 Not Used 3310805 3311405 3960438 4750800 4751400
4 6
Bolt 1/4in-20NC x 3/4in Screw, Machine #8-32NC
6 4 AR 6 8
Locknut #8-32NC Locknut 1/4in-20NC Seal Flatwasher #8 Regular Flatwasher 1/4in Regular
REV.
GROUND CONTROL BOX INSTALLATIONS 400S with Caterpillar Engine (Prior to SN 0300087630) 400S with Caterpillar Engine (SN 0300087630 to SN 0300096000) 400S with Deutz Engine (Prior to SN 0300064404) 400S with Deutz Engine (SN 0300064404 to SN 0300096000) 400S with Ford Engine (Prior to SN 0300064404) 400S with Ford Engine (SN 0300064404 to SN 0300087630) 400S with Ford Engine (SN 0300087630 to SN 0300096000) 400S with GM Engine 460SJ with Caterpillar Engine (Prior to SN 0300087630) 460SJ with Caterpillar Engine (SN 0300087630 to SN 0300096000) 460SJ with Deutz Engine (Prior to SN 0300064404) 460SJ with Deutz Engine (SN 0300064404 to SN 0300096000) 460SJ with Ford Engine (Prior to SN 0300064404) 460SJ with Ford Engine (SN 0300064404 to SN 0300087630) 460SJ with Ford Engine (SN 0300087630 to SN 0300096000) 460SJ with GM Engine
400S 460SJ
2 1 4 4 3 4 2 1 2 1 3 4 3 4 2 1
3120789
SECTION 2 TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-119
SECTION 2 TURNTABLE FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
F
E
101 113 116 115 114
117 119
118 110 103
102 107
111
105 119 117 118 109 108 106
101 112 104
117 120
109 108 106 118
3B
3A
B
D
F
44
4B
C
45
4C
46 5 1B
G
3B
4A 3A 7 6
10
9
8
1A 1
B 1C
D G C 3B 3A
4B
A E
A
4C 3B
2-120
4A 3A
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM #
1 1A
PART NUMBER
QTY.
0270160 0271342
Ref Ref Ref Ref
0255917 Use 0255917 Use 0255917
1
1 7016380 70001941 1B
1 4060907 2920215
1C
2
3 3A 3B
1 0630491 0080241 0100048
AR
0270159 0271343
Ref Ref Ref
0272018
Ref
0274574
Ref
2920110 7016628 2920157
AR 2 2 2
7024452 4 4A 4B 4C 5 6 7 8 9 10 11 12 13 14 15
3120789
4740076 4740274 4740546 2920113 3960461 3911040 3311005 4751000 4740362 4460234 4240032 Not Used 4360336 3790012
2 AR 2 2 4 2 2 4 4 4 4 14 14 1 1
DESCRIPTION STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) Without ADE System With ADE System Note: If machine is equipped with BLUE Strobe Light, see Section 10 SkyGuard Kit. Strobe Light/Guard/Harness Assembly Strobe Light - ECCO Model 6640 (was p/n 2920130) Strobe Light - ECCO Model 6650 (was p/n 2920214) Bulb, Replacement Options: Bulb for ECCO Model 6640 Bulb for ECCO Model 6650 Guard Options: Used with ECCO Model 6640 Used with ECCO Model 6650 Adapter Options: Used with ECCO Model 6640 Used with ECCO Model 6650 Sealant, Silicone (Not Shown) LIGHTS INSTALLATIONS (OPTIONAL) Headlights & Taillights Without ADE System Headlights & Taillights With ADE System (Prior to SN 0300064509) Headlights & Taillights With ADE System (SN 0300064509 to SN 0300096000) Chassis Illumination Lights
REV. 1 2
2/B
2 2 1 1/A
Light Options: Headlight Assembly (Round) (Includes Mounting Hardware) Bulb, Replacement (1 Per Assembly) Chassis Illumination Light Assembly (Rectangular) (Includes Mounting Hardware) Bulb, Replacement (1 Per Assembly) Washer Options: Washer, Fender (Use with Headlights & Taillights) Washer, Snubbing (Use with Illumination Lights) Washer, Rubber Cushioning (Use with Illumination Lights) Taillight Assembly Gasket Screw, Machine #10-24NC x 2-1/2in Nut #10-24NC Flatwasher #10 Regular Washer, Fender Mount, Tie-Strap (Not Shown) Tie-Strap (Not Shown) Switch, Toggle - SPST (Not Shown - Located on Console) O-Ring (Not Shown - Located on Console)
400S 460SJ
2-121
SECTION 2 TURNTABLE FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM #
PART NUMBER
16 to 43
Not Used
QTY.
0258308
Ref
44
See Note
1
45 46 47
0140032 2820035 4460424 4460268 0641406 4711400 0100048
0259157 0271164 0259852 0271165 0259857 0271166 101 102 103
104 105
106 107 108 109
0100011 0100035 0362528 0362909 Not Required 0641404 1670824 Not Required 3311005 3930816 3931028
1 6in/15cm
1 2 2 2 AR
111 112 113 114 115 116
2-122
Use 4360549 4360549 Not Required 4420060 4751400 0641610 1670956 3311601 4711600
ALARMS INSTALLATIONS
LIMIT SWITCHES INSTALLATIONS - 400S 400S with 500/1000LB. Capacity (Without ADE System) 400S with 500/1000LB. Capacity (With ADE System) 400S with 750/1000LB. Capacity (Without ADE System) 400S with 750/1000LB. Capacity (With ADE System) 460SJ (Without ADE System) 460SJ (With ADE System)
AR AR AR 1 1 0 4 AR 1 0 4 2 4 2
Compound, Locking Compound, Locking Bar, Fiberglass Options: 400S with 500/1000LB. Capacity 400S with 750/1000LB. Capacity 460SJ Bolt #8-32NC x 1/2in (400S Only) Cover, Limit Switch Options: 400S 460SJ Locknut #10-24NC Capscrew, Socket Head #8-32NC x 1in (400S Only) Capscrew, Socket Head #10-24NC x 1-3/4in Switch, Limit Options: Prior to SN 0300074316 (was p/n 4360321) SN 0300074316 to SN 0300096000 Switch, Limit Options: 400S Prior to SN 0300074316 (was p/n 4360322) 400S SN 0300074316 to SN 0300096000 460SJ Tape, Double Sided (400S Only) Flatwasher 1/4in Regular (400S Only) Bolt 3/8in-16NC x 1-1/4in Cover, Limit Switch Nut 3/8in-16NC Flatwasher 3/8in Thin
AR 1 1 0 9ft/2.7m
4 2 1 2 4
REV.
2
Alarm/Harness Assembly (was p/n 0257887) (Note: Not Available - Purchase individual parts) Alarm Loom Plug, Male - 2 Position Socket, Female Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Thin Sealant, Silicone (Not Shown)
Ref Ref Ref Ref Ref Ref Ref
Use 4360548 4360548 110
DESCRIPTION
400S 460SJ
I E I E E D
3120789
SECTION 2 TURNTABLE FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM #
PART NUMBER
117
QTY. AR
1060341 1060680
37ft/11.3m
42.5ft/13m
See Note 1060341 1060680
6ft/1.8m 8.5ft/2.6m
See Note 118
AR 4460428 4460968
119
4922714
2 8.5ft/2.6m
120
1060609 4922769 1060680
26.5ft/8.1m
3120789
1
DESCRIPTION Cable, Electrical Options: 400S Without ADE System (Cable, Electrical - 16/2) 400S With ADE System Prior to SN 0300068739 (Cable, Electrical - 18/2) 400S With ADE System SN 0300068739 to SN 0300096000 to SN 0300096000 (Note: Refer to Items 119 & 120) 460SJ Without ADE System (Cable, Electrical - 16/2) 460SJ With ADE System Prior to SN 0300068739 (Cable, Electrical - 18/2) 460SJ With ADE System SN 0300068739 to SN 0300096000 (Note: Refer to Item 119) Connector, Strain Relief Options: Prior to SN 0300074316 (Use with p/n 4360322 & 4360321) SN 0300074316 to SN 0300096000 (Use with p/n 4360549 & 4360548) Cable, Electrical - 18/2 (Includes Items 109 & 118) (SN 0300068739 to SN 0300096000) Cable, Electrical - 18/2 Cable, Electrical - 18/2 (400S SN 0300068739 to SN 0300096000 Only) Cable, Electrical - 18/2
400S 460SJ
REV.
B
2-123
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION 25
2 29
26
2 29
49 102 25
25
102 29 2
36 41
50 102
43 32 23 24 42
29
2
14A 14B 39 15 46 26
47
4 23 32 11
17
26 38 40
4 13A 23 32 4 11 45
51 14
13
27 1 3 32
44
3 12 32 23
NOTE: HEAT SHIELD CONFIGURATIONS HAVE CHANGED. ONLY CURRENT VERSIONS ARE AVAILABLE. ENSURE ADEQUATE COVERAGE.
30
12 19
18
16 32 3
101 7 3 32
6
4 32 23
33 30
8 5 32 23
28 19 31 21
19 48 30
4 35 23 32
1 9 20
34 15A 15B 39 1 37 9 4 20 23 32 22 32 1 10
25 1 10 22 32
16C 16A 16B
2-124
400S 460SJ
3120789
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14
PART NUMBER
QTY.
0259141 0259141 0274016 0274016
Ref Ref Ref Ref Ref
0100011 0641416 0641608 0641610 0641612 0861320 0861327 0902669 0940049 0940071 2540035 2600209 2680463 2600258
AR 16 13 18 5 1 1 2 2 2 5 2 1 2 1 Ref
Use 1001097963 Use 1001097963
Use 1001097962
14A
14B 15
2 2940117 7027858 0902668 2680465
15A
15B 16
2 1 Ref 2
2940117 7027858 0902668
2 1
2680516 2680466 16A 16B 16C
3120789
2600258 1780305 2940073
2 1 1
DESCRIPTION HOODS INSTALLATIONS Caterpillar & Deutz Machines Ford Machines w/Tier I Engines Ford Machines w/Tier II Engines GM Machines Compound, Locking (Not Shown) Bolt 1/4in-20NC x 2in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/4in Plate, Storage (Prior to SN 0300072073 Only) Plate, Storage (Prior to SN 0300072073 Only) Angle, Mounting Stopper, Hood Bumper Grommet Hinge, Hood Cover, Hood (Front Right Side) Hinge, Ground Control Lid Hood (Engine Side) Options: Note: Replacement decals must be ordered separately See DECAL SECTION. Hood Kit for Caterpillar & Deutz Machines (Includes NonLockable Hood with Current Heat Shields) (was p/n 2680464) Hood Kit for Ford Machines w/Tier I Engines (Includes Non-Lockable Hood & with Current Heat Shields) (was p/n 2680464) Hood Kit for Ford Machines w/Tier II Engines & All GM Machines (Includes Non-Lockable Hood & with Current Heat Shields) (was p/n 1671170) Latch Options: Non-Lockable Lockable Catch, Hood Latch (SN 0300067320 to SN 0300096000) Hood (Tank Side) Note: Replacement decals must be ordered separately See DECAL SECTION. Latch Options: Non-Lockable Lockable Catch, Hood Latch (SN 0300067320 to SN 0300096000) Cover, Hood (Front Left Side) Options: Cover without Storage Compartment (SN 0300072073 to SN 0300096000) Cover with Storage Compartment (Prior to SN 0300072073) (Includes Items 16A, 16B & 16C) Hinge, Door Door Latch
400S 460SJ
REV. J J B B
G
G
A G
2-125
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
2680471 3300441 3311405 3311501 3311505 3311601 3311605 3900232 3960438 3960389 4060805 4160182 4740362 4751400 4751500 4751600 4846092 4846095 4846100
1 4 16 4 4 4 34 3 10ft/3m 27ft/8.2m
1ft/30cm 2 16 16 4 74 1 1 1 1
4846110 4846110
37 38 39 40 41
3460375 4846111 0750808 0902668 4740120
1 4 4 4 1
Use 2820181 2820181 Ref 42 43 44 45 46 47
4061010 4740500 0902673 0902674 Use 1001101835 Use 1001101835
1 3 1 1 1 1
48
3380569
1 Ref
49 50 51
2-126
Use 1001109402 Use 1001109403 Use 1001101836
1 1 1
DESCRIPTION
REV.
Cover, Hood (Front Center) Nut, Tinnerman Locknut 1/4in-20NC Nut 5/16in-18NC Locknut 5/16in-18NC Nut 3/8in-16NC Locknut 3/8in-16NC Capscrew, Button Head 3/8in-16NC 1-1/4in Seal, Hood (Prior to SN 0300072073 Only) Seal, Hood Flex-Trim Spring, Gas Washer, Fender Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Hood Mounting Weldment (Engine Side) Hood Mounting Weldment (Tank Side) Latch, Hood Exhaust Tube Weldment Options: All Machines Prior to SN 0300078473 Caterpillar & Deutz Machines SN 0300078473 to SN 0300096000 Ford & GM Machines SN 0300078473 to SN 0300096000 Latch, Hood Screw Catch, Hood Latch (Prior to SN 0300067320) Washer, Nylon Insulation, Heat Shield (Silver) Options: Caterpillar/Deutz/Isuzu Engines (was p/n 2820129) Ford & GM Engines (was p/n 2820129 Prior to SN 0300078473) Note: Customer required to cut hole for exhaust stack on replacement head shield p/n 2820181. Shield, Heat Gasket Shoulder Washer, Nylon Bracket, Front Cover Support Bracket, Front Cover Support Insulation, Heat Shield (Silver) (was p/n 2820128) Insulation, Heat Shield (Silver) (was p/n 2820182 SN 0300078473 to SN 0300096000) Shield, Heat (Ford & GM Engine SN 0300078473 to SN 0300096000 Only) Note: Items 49-51 are part of Item 14 Ford & GM Hood Kit p/n 1001097962. Item 51 is part of Item 14 Deutz & Caterpillar Hood Kit p/n 1001097963. Insulation, Heat Shield (Silver) (Ford & GM Engines) Insulation, Heat Shield (Silver) (Ford & GM Engines) Insulation, Heat Shield (Silver)
400S 460SJ
D
F F A
3120789
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (CONTINUED) ITEM #
101 102
3120789
PART NUMBER
QTY.
DESCRIPTION
0270354
Ref
NOISE REDUCTION INSTALLATION (DEUTZ MACHINES)
2820080 2820099
1 9
Insulation, Foam (Black) (Prior to SN 0300072073 Only) Insulation, Foam (Black)
400S 460SJ
REV. B
2-127
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (CONTINUED) ITEM #
2-128
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 3 BOOM
3120789
400S 460SJ
3-1
3-2
2 7
21
400S 460SJ
2 7
22
18B 21
2 5B
17
OR
6
26
9
2 5A 14
18A
19
2 32
22
17
223
226
GORTRAC
211
GEMCO
2 29
11
14
201 203
202
31
104B
114
226
212
8
104A
106 110
2 4
30
218
207
208
104
108
205
13 23
204
101 102 106
206 207 208
213
112
109
28 36 36 14
34 35 33
112 106 111
106
101 110
113
206
106 111
205
213
101 102 106
NOTE: MOUNTING HARDWARE FOR FRONT ENTRY PLATFORM SHOWN HERE. SEE BOOM ASSY FOR SIDE ENTRY PLATFORM MOUNTING HARDWARE.
208 207
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS
3120789
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS ITEM #
1 2 3 4 5 5A 5B 6 7 8
PART NUMBER
QTY.
DESCRIPTION
REV.
0259135 0272591 0273065 0259136 0272592 0272999
Ref Ref Ref Ref Ref Ref Ref
BOOM AND CYLINDERS INSTALLATION 400S (Front Entry Platform) 400S (Side Entry Platform Prior to SN 0300074573) 400S (Side Entry Platform SN 0300074573 to SN 0300096000) 460SJ (Front Entry Platform) 460SJ (Side Entry Platform Prior to SN 0300074573) 460SJ (Side Entry Platform SN 0300074573 to SN 0300096000)
H A A F A A
Not Used 0100011 Not Used 0641610 0641620 0641608 0641814 0642012
AR 4 1
4 2 1
0801223 0801359 0801186 0801360 9
10 11 12 13 14 15 to 16 17 18 18A 18B 19 20 21 22 23 24 to 25 26 27 28
3120789
1 1683951 Use 1001140587 Not Used 1683776 Not Used 3311601 3311605 Not Used 3422564 3422690 3422566 3422561 Not Used 3841143 3841258 4711600 Not Used 4846128 Not Used 0681610
1
4 AR 2 1
1 AR 2 8
Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt Options: Bolt 3/8in-16NC x 2-1/2in (Prior to SN 0300074573) Bolt 3/8in-16NC x 1in (SN 0300074573 to SN 0300096000) Bolt 1/2in-13NC x 1-3/4in (Prior to SN 0300074573 Only) Bolt 5/8in-11NC x 1-1/2in Boom Assembly Options: 400S (See BOOM ASSEMBLY - 400S for Breakdown) Front Entry Platform Side Entry Platform 460SJ (See BOOM ASSEMBLY - 460SJ for Breakdown) Front Entry Platform Side Entry Platform Master Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300074573 SN 0300074573 to SN 0300096000 (was p/n 1684284) Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Nut 3/8in-16NC Locknut 3/8in-16NC Pin, Pivot Pin, Pivot Options: Prior to SN 0300074573 SN 0300074573 to SN 0300096000 Pin, Pivot Keeper, Pin - 3/8in Keeper, Pin - 5/8in Flatwasher 3/8in Thin
2
Cylinder Mount Weldment (Prior to SN 0300074573 Only)
6
Bolt 3/8in-16NC x 1-1/4in (Grade 8) (Front Entry Platform)
400S 460SJ
3-3
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
29 30 31 32 33 34 35 36
0681632 3340853 3422851 0641605 0641820 3311805 4751800 4751600
1 2 1 1 2 2 4 12
0270213 0272897
Ref Ref Ref
POWERTRACK INSTALLATION Standard Powertrack Inverted Powertrack
AR 10
Compound, Locking Bolt 3/8in-16NC x 5/8in
1 Ref
Power Track Assembly Options: Note: Original Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts. Standard Power Track Assembly (was p/n 1180336) Gemco Brand Replacement Parts: 1Ft. Repair Section for p/n 1180336 Power Track (Includes 10 Link Pins, 4 Radius Links, 8 Carrier Links, 4 Rod Carrier, 8 Screws, 10 Slugs & 20 Bearing Plates) Feet, Mounting for p/n 1180336 Power Track (Includes 2 Round Spacers, Left & Right Mounting Feet) Pin Kit for p/n 1180336 Power Track (Includes 1 Pin, 1 Retaining Ring & Set of 4 Washers (Different Sizes) Gortrac Brand Replacement Parts: Repair Section - 1 Foot for 1001099830 Power Track Mounting Bracket Kit for 1001099830 Power Track Inverted Power Track Assembly 8in. Repair Section for 1180379 Power Track (Includes extra pin assemblies for each end but no mounting feet) Feet, Mounting for 1180379 Power Track (Includes 1 each of Left & Right Mounting Feet) Pin Kit for 1180379 Power Track (Includes 1 Pin, 1 Retaining Ring & Set of 4 Washers (Different Sizes)
101 102 103 104
0100011 0641605 Not Used
Use 1001099830
1
7006140
AR
7006151
2Pr.
7006152
AR
70001994 70001994 1180379 7016505
AR 1 1 AR
7016524
2Pr.
7006137
AR
104A
104B
105 106 107 108 109 110 111 112 113 114
3-4
Not Used 4711600 Not Used 4846216 4846186 3900283 3311601 0641609 3340453 3311608
DESCRIPTION
REV.
Bolt 3/8in-16NC x 4in (Grade 8) Pad, Boom Rest Pin, Boom Lift Bolt 3/8in-16NC x 5/8in Bolt 1/2in-13NC x 2-1/2in (Front Entry Platform) Locknut 1/2in-13NC (Front Entry Platform) Flatwasher 1/2in Regular (Front Entry Platform) Flatwasher 3/8in Regular (Front Entry Platform)
26
Flatwasher 3/8in Thin
1 1 8 4 4 1 4
Tube, Push Tube, Carrier Screw, Button Head 3/8in-16NC x 3/4in Nut 3/8in-16NC Bolt 3/8in-16NC x 1-1/8in Pad, Wear Nut, Flanged 3/8in-16NC
400S 460SJ
C B
3120789
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED) ITEM #
201 202 203 204 205 206 207 208 209 to 210 211 212 213 214 to 217 218 219 to 222 223 224 to 225 226
3120789
PART NUMBER
QTY.
0259189 0271160 0272612 0259190 0271159 0272613
Ref Ref Ref Ref Ref Ref Ref
0100011 4711600 0641604 3572200 0630566 3572345 4751500 3311505 Not Used 3572165 4060919 3340897 Not Used 0641516 Not Used 4060808 Not Used 4060805
AR 4 4 1 2 4 3 3
6ft/1.8m 2 1
DESCRIPTION BOOM CABLES INSTALLATION 400S (Prior to SN 0300064404) 400S (SN 0300064404 to SN 0300096000) 400S (7500w 60Hz Generator - SKYPOWER) 460SJ (Prior to SN 0300064404) 460SJ (SN 0300064404 to SN 0300096000) 460SJ (7500w 60Hz Generator - SKYPOWER)
REV. 9 8 4 9 8 4
Compound, Locking Flatwasher 3/8in Thin Bolt 3/8in-16NC x 1/2in Clamp, Block Bolt, Carriage 5/16in-18NC x 2-1/4in Clamp, Block Flatwasher 5/16in Regular Locknut 5/16in-18NC Cover Trim, Protection Pad Bolt 5/16in-18NC x 2in
5ft/1.5m
Trim, Protection
1.5ft/0.5m
Trim, Protection
400S 460SJ
3-5
3-6
25 26
400S 460SJ
17
30
107
2 4
SIDE ENTRY PLATFORM
14
16
23
24
106
106
30
103
21
FRONT ENTRY PLATFORM
31
2 5 22
21 2 9 20
18
FRONT OF BASE BOOM
2 4
109 102
25 26 14
105 101 110 104 108
109 102
106
30 2 4
2 7 30
19 2 6 32
1
1A
35
2 42
13
44
10
17
2 2 6 4 30 32 REAR OF FLY BOOM
14 25 26 30
NOTE: SEE BOOM INSTALLATION FOR FRONT ENTRY PLATFORM MOUNTING HARDWARE.
2 40 5
12
21
11
34 41
37
41 29
3 8
34
29
2 4
32 30 2 7
15 28 27
30 26 25 14
38 39 36
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S
3120789
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S ITEM #
PART NUMBER
QTY.
0801223 0801359
Ref Ref Ref
1
1
1A
Use 0060059 0060059 See Note
AR
2 3 4 5 6 7 8 9
0100011 0561185 0641606 0641605 0641608 0641610 0641616 0741607
AR 2 16 1 20 10 2 1
10 11 12
0801213 0801215 Use 1001140586
1 1 1
13
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34
3120789
1 Use 1684194 1684194 3340867 3340868 3340869 3340870 3422457 3422582 3422865 3760133 3841143 4070497 4070498 4070501 4070502 4070503 4070504 4070929 4751600 4846137 See Note 4711600 0961951 0961950
8 2 2 4 1 1 1 3 1 4 2 8 2 4 2 2 26 1
20 2 2
DESCRIPTION BOOM ASSEMBLIES Front Entry Platform Side Entry Platform
REV. N A
Rotator Assembly Options (See ROTATOR ASSEMBLIES for Breakdown): Prior to SN 0300052800 (was p/n 0060047) SN 0300052800 to SN 0300096000 Hardware Kit (Note: Use items 103, 105 & 110 as Service Replacement) Compound, Locking Block, Telescope Cylinder Attach Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 5/8in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2in Screw, Flathead Socket 3/8in-16NC x 7/8in (Prior to SN 0300066372) Boom, Fly Boom, Base Level (Platform Slave) Cylinder Assembly (was p/n 1683778) (See CYLINDER SECTION for Breakdown) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Prior to SN 0300066372 (was p/n 1683897) SN 0300066372 to SN 0300096000 Pad, Wear (Fly Rear Sides & Base Front Sides) Pad, Wear (Fly Rear Top) Pad, Wear (Base Front Top) Pad, Wear (Fly Rear Bottom & Base Front Bottom) Pin, Telescope Cylinder Pin, Pivot Pin, Pivot Ring, Retaining Keeper, Pin Shim 1/8in Shim 1/16in Shim 1/8in Shim 1/16in Shim 1/8in Shim 1/16in Shim 1/8in Flatwasher 3/8in Regular Support Weldment Options: Front Entry Platform Side Entry Platform (Note: See Items 101-110) Flatwasher 3/8in Thin Bushing Bushing
400S 460SJ
3-7
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED) ITEM #
PART NUMBER
QTY.
35 36 37 38 39 40 41 42 43 44
3422859 0641406 4060995 4751400 4761400 3841340 4071007 0741605 Not Used 1670836
1 4 1 4 4 1 2 AR
Pin Bolt 1/4in-20NC x 3/4in Shield, Rear Flatwasher 1/4in Regular Lockwasher 1/4in Rod, Hose Loop (Front Entry Platform) Shim, 20 Gauge Screw, Flathead Socket 3/8in-16NC x 5/8in
6
Cover (SN 0300066372 to SN 0300096000)
0272070
Ref Ref
101 102 103 104 105 106 107 108 109 110
3-8
0100011 0641812 0642682 0681608 3272605 3311805 4846573 4891600 4891800 4892600
AR 8 1 8 1 8 1 8 8 1
DESCRIPTION
REV.
PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY PLATFORM) Machines with SkyGlazier (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124242) Compound, Locking Bolt 1/2in-13NC x 1-1/2in Bolt 1in-8NC x 10-1/4in Bolt 3/8in-16NC x 1in Locknut 1in-8NC Locknut 1/2in-13NC Support Weldment Flatwasher 3/8in Hardened Flatwasher 1/2in Hardened Flatwasher 1in Hardened
400S 460SJ
3120789
B
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3-9
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ 1 6 30
24 23 16 1 4
31 29
3 7
35 36 34
37
30 30
26 25
33
30 14
31
10
1 4
1 5
17 14 25 26 13
9
21 1 5
22
19
1 8 20 11
102 103 112
18 21
38 115 222 220
21
1 5 22 19
102 103 12
112
116
221
101 127
110
309 302
4 30
101A 102 103 215 118
214
25 5 30
117
26 14
101A
FRONT ENTRY PLATFORM
3-10
30 6
108
307 SIDE ENTRY PLATFORM
27 28
108 112 102 102 104 105
2 303
102 105 108 15
111
309 302
306
110
107
214 306
114
113
106
305 310
306
126
223
109 126
11 301 304 215 308
109
NOTE: SEE BOOM INSTALLATION FOR FRONT ENTRY PLATFORM MOUNTING HARDWARE.
400S 460SJ
17
3120789
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ ITEM #
1 2
3 4 5 6 7 8 9 10 11 12
PART NUMBER
QTY.
0801186 0801360
Ref Ref Ref
0100011 0259856 0272593 0561185 0641606 0641608 0641610 0641616 0741605 0801214 0801216 0961951 1684013
13
AR 1
2 16 14 10 2 1 1 1 2 1 1
Use 1684194 1684194 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
3120789
3340867 3340868 3340869 3340870 3422457 3422561 3422859 3760133 3841143 4070497 4070498 4070501 4070502 4070503 4070504 4070929 4751600 0961950 Not Used 4060995 0641406 4751400 4761400 4071007 1670836
DESCRIPTION BOOM ASSEMBLIES Front Entry Platform Side Entry Platform
REV. K A
Compound, Locking Jib Assembly Options (See Items 101-127 for Breakdown): Front Entry Platform Side Entry Platform Block, Telescope Cylinder Attach Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2in Screw, Flathead Socket 3/8in-16NC x 5/8in Boom, Fly Boom, Base Bushing, Composite Platform Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Front Entry Platform (was p/n 1683897) Side Entry Platform
8 2 2 4 1 2 1 3 2 4 4 8 8 2 4 2 26 2
Pad, Wear (Fly Rear Sides & Base Front Sides) Pad, Wear (Fly Rear Top) Pad, Wear (Base Front Top) Pad, Wear (Fly Rear Bottom & Base Front Bottom) Pin, Telescope Cylinder Pin, Pivot Pin, Pivot Ring, Retaining Keeper, Pin Shim 1/8in Shim 1/16in Shim 1/8in Shim 1/16in Shim 1/8in Shim 1/16in Shim 1/8in Flatwasher 3/8in Regular Bearing, Composite
1 4 4 4 2 6
Cover, Rear Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Regular Lockwasher 1/4in Shim, 20 Gauge Cover (SN 0300066372 to SN 0300096000)
400S 460SJ
3-11
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED) ITEM #
PART NUMBER
QTY.
0259856 0272593
Ref Ref Ref
101
0060048
1
101A
See Note
AR
102 103 104 105 106
0100011 0641608 0641610 0641618 0961947
AR AR 1 4 AR Ref
107
1683609
1
108 109 110 111 112 113 114 115 116 117
3311605 3422860 3422861 3422867 3841143 4740439 4844815 4844816 4844817
5 2 2 1 3 2 1 1 2 1
118 119 to 125 126 127
4846137 See Note 4711600 Not Used Use 0962335 0961947
201 to 213 214 215 216 to 219 220 221 222 223
0259190 0271159 0272613 Not Used 3841340 0641605 Not Used 0561237 0641416 1670769 2080044
3-12
DESCRIPTION
REV.
JIB ASSEMBLIES Front Entry Platform Side Entry Platform
G A
8
Rotator Assembly (See ROTATOR ASSEMBLIES for Breakdown) Hardware Kit (Note: Use items 303, 305 & 310 as Service Replacement) Compound, Locking Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2-1/4in Bushing, Composite Note: When replacing 106, recommend using qty 4. Original Equipment qty was 2. Jib Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 3/8in-16NC Pin, Pivot Pin, Pivot Pin, Pivot Keeper, Pin - 3/8in Thrustwasher Pivot Weldment Tube (Top) (Includes Item 126 p/n 0962335) Tube (Bottom) Support Weldment Options: Front Entry Platform Side Entry Platform (Note: See Items 301-310) Flatwasher 3/8in Thin (Front Entry Platform)
4 2
Bushing, Composite (Part of Item 115) (was p/n 0961947) Bushing, Composite (Part of Item 101)
Ref Ref Ref Ref
BOOM CABLES INSTALLATION 460SJ (Prior to SN 0300064404) 460SJ (SN 0300064404 to SN 0300096000) 460SJ (7500w 60Hz Generator - SKYPOWER)
1 2
Rod, Hose Loop Bolt 3/8in-16NC x 5/8in
2 4 1 4
Clamp, Block Bolt 1/4in-20NC x 2in Cover Fastener, Rivnut
400S 460SJ
9 8 4
3120789
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED) ITEM #
301 302 303 304 305 306 307 308 309 310
3120789
PART NUMBER
QTY.
0272070
Ref
0100011 0641812 0642682 0681608 3272605 3311805 4846573 4891600 4891800 4892600
AR 8 1 8 1 8 1 8 8 1
DESCRIPTION PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY PLATFORM) Compound, Locking Bolt 1/2in-13NC x 1-1/2in Bolt 1in-8NC x 10-1/4in Bolt 3/8in-16NC x 1in Locknut 1in-8NC Locknut 1/2in-13NC Support Weldment Flatwasher 3/8in Hardened Flatwasher 1/2in Hardened Flatwasher 1in Hardened
400S 460SJ
REV. B
3-13
3-14
102
102 103
400S 460SJ
41B
41
41A
1
32
25
34
33
2
42
43
1A
400S
3
20
22
102 103
1B
45A
102
460SJ
43
44
42
4
33
34
25
32
27
24
45B
100A 100B 100C 101A 101B
SECTION 3 BOOM FIGURE 3-4. ROTATOR ASSEMBLIES
3120789
SECTION 3 BOOM FIGURE 3-4. ROTATOR ASSEMBLIES ITEM #
1
PART NUMBER
QTY.
See Note
Ref Ref
0060059 0060048
Ref Ref
See Note
1
2
1 7017140 7017162
3
1 7017139 7017163
4
5 to 19 20 21 22 23 24 25 26 27 28 to 31 32 33 34 35 to 40 41
1 7017148 7017164 Not Used See Note Not Used See Note Not Used See Note See Note Not Used See Note Not Used See Note See Note See Note Not Used
41B
3120789
T-Seal (Note: Use Item 100A, 100B or 100C)
1 2
O-Ring (Note: Use Item 100A, 100B or 100C) Seal (Note: Use Item 100A, 100B or 100C)
1
Ring, Back-up (Note: Use Item 100A, 100B or 100C)
2 2 2
Ring, Wear (Note: Use Item 101A or 101B) Ring, Wiper (Note: Use Item 100A, 100B or 100C) Thrustwasher (Note: Use Item 101A or 101B)
3
42
43
1
See Note
2 7017136 7017195 See Note
1
REV. E E G
Housing/Ring Gear Assembly (Note: Not Available - Purchase Complete Rotator Assembly) Shaft Weldment Options: Prior to SN 0300052800 SN 0300052800 to SN 0300096000 Piston/Sleeve Assembly Options: Prior to SN 0300052800 SN 0300052800 to SN 0300096000 Cap, End Options: Prior to SN 0300052800 SN 0300052800 to SN 0300096000 T-Seal (Note: Use Item 100A, 100B or 100C)
7011323 2900770 7017192 Use 7017192
41A
ROTATOR ASSEMBLIES 400S Prior to SN 0300054365 (Note: Was p/n 0060047 - use p/n 0060059 as Service Replacement) 400S SN 0300054365 to SN 0300096000 460SJ
1
AR 1 1 2 2 2 2 2
Use 7017172 7017172
DESCRIPTION
Valve Assembly Options: Valve Used Prior to SN 0300052800 (was p/n 7017125) Valve used SN 0300052800 to SN 0300096000 Cartridge, Valve Options: Cartridge Used Prior to SN 0300052800 Seal Kit - 7011323 Valve Cartridge Used SN 0300052800 to SN 0300096000 Seal Kit - 7017192 Valve (Note: Not Available for Purchase) Bolt 1/4in-20NC (Grade 8) (Note: Not Available -Purchase Locally) Bushing Options: Prior to SN 0300052800 SN 0300052800 to SN 0300096000 Bolt & Nut (Note: Was p/n 7017143 for Machines Built Prior to SN 0300068836.P/N 7017143 is no longer available. Use hardware called out on Boom Assembly for Service Replacement)
400S 460SJ
3-15
SECTION 3 BOOM FIGURE 3-4. ROTATOR ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
44
4892600
1
45 45A 45B
0961951 0961947
Flatwasher, Hardened (Prior to SN 0300068836 Only - See Boom Assembly for SN 0300068836 to SN 0300096000) Bushing Options: 400S 460SJ —————————— Seal Kit Options (Includes Items 20,22,24,25,27 & 33): Standard (Prior to SN 0300052800) Standard (SN 0300052800 to SN 0300096000) Low Temperature (SN 0300052800 to SN 0300096000) Bearing Kit Options (Includes Items 32 & 34): Prior to SN 0300052800 SN 0300052800 to SN 0300096000 Hardware Kit Platform Rotate Actuator Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)
100 100A 100B 100C 101 101A 101B 102 103
3-16
2
1 7017137 7017158 70000342 1 7017138 7017159 1 7017142 70001697
4
400S 460SJ
REV.
3120789
SECTION 4 PLATFORM
3120789
400S 460SJ
4-1
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM)
205
201
202 204
9
204 203 104 111 111 107
2 10
108
7 12 16 18
205
17 4 13 14
6
5 105B
106 110
105C
11 301
4
101 103 105A 109
19 20 110
4-2
102
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) ITEM #
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17
18 19 20
3120789
PART NUMBER
QTY.
3510694 3510711 3510714 3510725 3510788 3510738 3510744 3510742 3510754 3510675 3510747 3510749 3510753 3510772
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
Not Used 0100040 Not Used 2080040 2600216 2600219 2600287 2940074 3311005 Not Used See Note 3520072 3539685 3911008 4060803 4220165 Not Used 4751000 4845327 4845824 4845426 4845951 4761000 0100010 3520172
DESCRIPTION PLATFORM ASSEMBLIES: 4ft (1.22m) with Standard Gate/No Mesh 4ft (1.22m) with Standard Gate/Mesh to Top Rail 4ft (1.22m) with Self-Closing Gate/No Mesh 4ft (1.22m) with Self-Closing Gate/Mesh to Top Rail 4ft (1.22m) with Swing Gate/No Mesh 6ft (1.83m) with Standard Gate/No Mesh 6ft (1.83m) with Standard Gate/Mesh to Top Rail 6ft (1.83m) with Self-Closing Gate/No Mesh 6ft (1.83m) with Self-Closing Gate/Mesh to Top Rail 8ft (2.44m) with Standard Gate/No Mesh 8ft (2.44m) with Standard Gate/Mesh to Top Rail 8ft (2.44m) with Self-Closing Gate/No Mesh 8ft (2.44m) with Self-Closing Gate/Mesh to Top Rail 8ft (2.44m) with Swing Gate/No Mesh Note: Replacement Decals Must be purchased separately See DECAL SECTION.
AR
Sealant, RTV Silicone
13 2
Fastener, Huck Hinge Options: Standard Gate Self-Closing Gate (Prior to SN 0300068521) Self-Closing Gate (SN 0300068521 to SN 0300096000) Latch Locknut #10-24NC
1 4 1 3 1 4 6in/15cm
1 AR 1
4 AR 2
REV. D B C C A C D E F C D E F A
Platform Weldment (Note: Not Available - Purchase Platform Assembly) Cap-Plug Plate, Latch Screw #10-24NC x 1in Trim Stop, Gate Flatwasher #10 Regular Gate Weldment Options: No Mesh/Standard Gate Mesh to Top Rail/Standard Gate No Mesh/Self-Closing Gate Mesh to Top Rail/Self-Closing Gate Lockwasher #10 Adhesive Plug
400S 460SJ
4-3
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) (CONTINUED) ITEM #
PART NUMBER
QTY.
0272035 0272036
Ref Ref Ref
101 102 103 104 105
0100020 0641406 0641408 0641610
AR 4 3 4
105A
4360031 7000625 1060918 4460071 3311405 3311605 3380434 4740362 4751400 4751600
1 2 8ft/2.4m 1 4 4 1 7 5 8
0258309 0270814
Ref Ref Ref
105B 105C 106 107 108 109 110 111
201 202 203 204 205 206 207 208 209 210
3536089 0641414 3311405 4711400 2920140 4240099 2820035 Not Used 4460598 4920018
4-4
1580012 1580013
REV.
FOOTSWITCH AND COVERS INSTALLATIONS Cast Box Installation Plastic Box Installation
A A
Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 3/8in-16NC x 1-1/4in Console Box Assembly (Not Shown - See PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM & PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM For Breakdown) Footswitch Options: Block, Contact for 4360031 Footswitch Cable, Electrical - 18/3 Connector, Strain Relief Locknut 1/4in-20NC Locknut 3/8in-16NC Panel, Poly Washer, Fender Flatwasher 1/4in Regular Flatwasher 3/8in Regular WORKLIGHTS INSTALLATION (OPTIONAL) Standard (Prior to SN 0300064404) ADE System (SN 0300064404 to SN 0300096000)
1/A 3/E
2 4 4 8 2 10 9
Plate, Mounting Bolt 1/4in-20NC x 1-3/4in Locknut 1/4in-20NC Flatwasher 1/4in Thin Worklight Tie-Strap (Not Shown) Loom, Vinyl (Not Shown)
1
Connector, Strain Relief (Not Shown - Located at Console Box) Wire, Black (Not Shown)
18in/46cm
Ref 301 302
DESCRIPTION
1 1
TRAY INSTALLATIONS (OPTIONAL) Tray, Storage (Center) Tray, Storage (Rail Mounted - Not Shown)
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-5
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM)
407 403
404 405 406
407 403
205
201
408
202 204
6
204
402 401
203 103 110 110 106 107
205 11
104C
10 104B 105 108 5 8 9 13
301 104A
7 4
2 3 108
4-6
102 105 108
101
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) ITEM #
PART NUMBER
QTY.
Use 1001144023 Use 1001144025 Use 1001144024 Use 1001144026 Use 1001144027
Ref Ref Ref Ref Ref Ref Ref
Ref
Ref
1 2 3 4 5 6
Not Used 2080040 2600281 2940074 3311001 See Note
7 8
3520072
16 2 1 4 1
3520198 Not Used 4761000
2 4
Lockwasher #10 (Prior to SN 0300077394 Only)
0272609
Ref
0641406 0641408 0641610
4 3 4 1
1 4
3820020 4751000
8 1
4846452 1001144629 11 12 13
101 102 103 104
3120789
PLATFORM ASSEMBLIES: 36in X 8ft (91.5cm x 2.44m) with No Mesh (was p/n 3510822) 30in X 6ft (76cm x 1.83m) with No Mesh (was p/n 3510832) 36in X 6ft (91.5cm x 1.83m) with No Mesh (was p/n 3510833) 30in X 5ft (76cm x 1.52m) with No Mesh (was p/n 3510831) 30in x 4ft (76cm x 1.22m) (was p/n 3510830) Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts. Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTION SECTION for Mesh Installations. Note: Replacement Decals Must be purchased separately See DECAL SECTION.
Fastener, Huck Hinge, Self-Closing Latch Nut #10-24NC (Prior to SN 0300077394 Only) Platform Weldment (Note: Not Available - Purchase Platform Assembly) Cap-Plug Fastener Options: Screw #10-24NC x 1in (Prior to SN 0300076465) Screw #10-24NC x 5/8in (SN 0300076465 to SN 0300077394) Rivet (SN 0300077394 to SN 0300096000) Flatwasher #10 Regular (Prior to SN 0300077394 Only) Gate Weldment Options: Gate for Original Equipment Platform p/n 3510822, 3510830, 3510831, 3510832, 3510833 Gate for Service Replacement Platform p/ns 1001144023, 1001144024, 1001144025, 1001144026, 1001144027 Cap-Plug
3911008 3900205
9 10
DESCRIPTION
CONSOLE BOX INSTALLATIONS
REV. B/J B/L B/I B/L B/M
A
Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 3/8in-16NC x 1-1/4in Platform Console Box Assembly (Not Shown) (See PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM & PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM for Breakdown)
400S 460SJ
4-7
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
104A
Use 0272970
1
Footswitch Assembly (Includes Footswitch & Items 104B & 104C) Note: Assembly p/n 0272970 may use either p/n 4360031 or p/n 1001117320. If Original Equipment was replaced as an “assembly,” p/n 1001117320 may have been used as part of the Service Replacement. Identify component before ordering parts. Footswitch Less Cable Options: Original Equipment Service Replacement Block, Contact Options (see Note Above): Contact Block for 4360031 Footswitch Contact Block for 1001117320 Footswitch Nameplate (Note: See DECAL SECTION for Other Languages) Cable, Electrical - 18/3 Connector, Strain Relief Locknut 1/4in-20NC Locknut 3/8in-16NC Panel, Decal Mount Washer, Fender 1/4in Flatwasher 1/4in Regular Flatwasher 3/8in Regular
B
Ref
1 4360031 1001117320 7000625 70003483 3252347 104B 104C 105 106 107 108 109 110
1060918 4460071 3311405 3311605 3380434 4740362 4751400 4751600
0270814 0273493 0273494 201 202
203 204 205 206 207 208 209
3536089 0641414 2080040 3311405 4711400 2920140 7016399 4240099 2820035 Not Used 4460598
AR 2 1 1 7ft/2.14m
1 7 4 1 7 4 8 Ref Ref Ref Ref
WORKLIGHTS INSTALLATIONS (OPTIONAL) Prior to SN 0300074316 400S SN 0300074316 to SN 0300096000 460SJ SN 0300074316 to SN 0300096000
2 4
Plate, Mounting Fastener Options: Bolt 1/4in-20NC x 1-3/4in Rivet 1/4in Locknut 1/4in-20NC Flatwasher 1/4in Thin Worklight Bulb, Replacement (1 Per Worklight) Tie-Strap (Not Shown) Loom, Vinyl (Not Shown)
AR AR 2 2 10 9 1 Ref
301 302
4-8
1580012 1580013
1 1
3/E B B
Connector, Strain Relief (Not Shown - Located at Console Box) TRAY INSTALLATIONS (OPTIONAL) Tray, Storage (Center) Tray, Storage (Rail Mounted - Not Shown)
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) (CONTINUED) ITEM #
401 402 403 404 405 406 407 408 409
410 411
3120789
PART NUMBER
QTY.
0274570 0274584
Ref Ref Ref
0641518 2560173 2920157 3250585 4060802 4360336 4751800 4846561
2 2 2 1 1 1 2 1 AR
1060983 4922965 Not Used 4420037
63ft/19.2m
DESCRIPTION FLOODLIGHT INSTALLATION 400S 460SJ
1
Bolt 5/16in-18NC x 2-1/4in Handle Lamp, Work Light Nameplate - Light On Guard, Switch Switch, Toggle Flatwasher 1/2in Regular Mount, Light Harness 12/3 (Not Shown) 400S 460SJ
1
Tape, Insulation (Not Shown)
400S 460SJ
REV. A A
4-9
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL)
1 3
11
19 18 10
16
2 1 3
15 13
12 8
11
6
19 18 4
9
10
17 20
7 14 1 5
4-10
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL) ITEM #
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20
3120789
PART NUMBER
QTY.
DESCRIPTION
0271040
Ref Ref
0271355
Ref
0272007
Ref
SOFT TOUCH INSTALLATION 30in x 96in Without Mesh With Swing Gate (Prior to SN 0300064404) 30in x 96in Without Mesh With Swing Gate (SN 0300064404 to SN 0300064509) 30in x 96in Without Mesh With Swing Gate (SN 0300064509 to SN 0300096000)
0100011 0200048 0630462 0641414 0731005 0940092
AR 2 8 8 4 12 AR 3 1 4 8 8 2 2 2 AR 2 2 8 12 8 1
0940094 0940101 1060903 3311401 3311501 3539719 3941405 4360057 4420068 4460049 4711400 4751400 4751500 4751800 4846390
REV. B B C
Compound, Locking Arm, Switch Activator Bolt, Carriage Bolt 1/4in-20NC x 1-3/4in Screw #10-32NF x 5/8in Bumper (Corner) (Prior to SN 0300066686) Bumper Options: Bumper (Center) (Prior to SN 0300066686) Bumper (Precut Kit) (SN 0300066686 to SN 0300096000) Wire Rope & Eyebolt Assembly Nut 1/4in-20NC Nut 5/16in-18NC Plate, Switch Strike Screw, Self-Tapping 1/4in-20NC x 5/8in Switch, Limit Tape, Yellow Adhesive Connector, Strain Relief Flatwasher 1/4in Thin Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 1/2in Regular Weldment, Soft Touch Rail
400S 460SJ
4-11
SECTION 4 PLATFORM FIGURE 4-4. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) 6 16 6 16 6 16 6 16
6 16
6 16
6 16
6 16
6 16
6 16 12
2
6 16 8 1 3 22 12
17 14 10 20
1 5
4
21 11
23
6 16
4-12
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-4. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
3120789
PART NUMBER
QTY.
DESCRIPTION
See Note 0272427
Ref Ref Ref
SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS: 6Ft/1.8m Platforms (Note: Not Available for Purchase) 8Ft/2.4m Platforms
0100011 0200048 0630462 0641414 0721005 0940103 Not Used 1060903 Not Used 3311401 3311501 3574091 4240099 4360057 Not Used 4420068 4460049 4460234 Not Used 4751400 4751500 4751800 4846673
AR 2 8 8 4 1
Compound, Locking Arm, Switch Activator Bolt, Carriage Bolt 1/4in-20NC x 1-3/4in Screw, Machine #10-32 x 5/8in (was p/n 0731005) Bumper Kit
0272444
Ref
4821397
1
4
Wire Rope & Eyebolt Assembly
8 8 2 7 2
Nut 1/4in-20NC Nut 5/16in-18NC Plate, Striker Tie-Strap (Not Shown) Switch, Limit
1 2 7
Tape, Yellow Adhesive Connector, Strain Relief Base, Tie-Strap Mounting (Not Shown)
8 12 8 1
Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 1/2in Regular Rail, Soft-Touch SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT SHOWN)
REV.
C
C
Counterweight (Located in Frame)
400S 460SJ
4-13
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM
40
52 54
27 28
5 58
23 48 8 23 48 22 301 9 80 19
201
17 6 12 143 168
19 23 22 22 48 20
17A 66 18
13 11
19 23 22 48 23 302 48 23 48
7 1B 14 15 48 60
10 6
58 33 24 (POLY BOX HARDWARE)
33 64 16 42 43
68
4 58
19 22
1A
63 (ALUMINUM BOX HARDWARE) 1G 1H 53
1 74
58 59 78
2
73
76
3
72 39
OR
55 77
71
75
1C 67 70 37
1D 61 26
188
53 41 34 49 184 42
38 185 35
37 186
38 183 189
62 26 25
4-14
33 44 65
47
182
181 187
182 180
65 79
21
400S 460SJ
191 45 46
190 45 46
1F 1E
3120789
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM ITEM #
PART NUMBER
QTY.
0861270 0861271
Ref Ref Ref
1
1 0861195 0860984 0861535
1A
1G 1H 2 3 4
See Note 2600211 Not Required 3900224 3931664 3931672 3790109 3311601 3450304 4711500 3740113 3740115 1600284
2 2 2 1 AR 1 2 0 8 1 1 1 1 2 2 1 1 1
5
1600283
1
Not Required 4340678 4340684 1703776 1702564 1702565 1702566 1702567 2760109 4360387 2560136 4360407 See Note
AR 0 1 1 1 1 1 1 1 1 1 1 1 1
1B 1C
1D 1E 1F
7020099 3760308 7020100 See Note
6
7 8 9 10 11 12 13 14 15
16
3120789
70003784 3311005
DESCRIPTION CONSOLE BOX ASSEMBLY OPTIONS: Poly Box Aluminum Box
REV. 7/E 6/D
Box, Console Options: Poly Box (Prior to SN 0300066471) Alum Box (Prior to SN 0300066471) Die Cast Box (SN 0300066471 to SN 0300096000) Box Components: Screw (Poly Box Only) Retainer (Poly Box Only) Clip with Bracket (Poly Box Only) Lid (Note: Not Available for Purchase) Hinge Options: Poly Box (Note: Not Available for Purchase) Alum Box Die Cast Box Screw, Countersunk 6mm x 16m (Alum Box Only) Capscrew 3/8in-16NC x 4in (Alum Box Only) Capscrew 3/8in-16NC x 4-1/2in (Die Cast Box Only) O-Ring (Alum Box Only) Nut 3/8in x 16NC (Die Cast Box Only) Pin, Cotter (Die Cast Box Only) Flatwasher 5/16in Thin (Die Cast Box Only) Relay, Time Delay (5 Pin) Relay, Time Delay (3 Pin) Controller Assembly (Lift & Swing) (See CONTROLLER ASSEMBLY (LIFT & SWING) (WITHOUT ADE SYSTEM) for Breakdown) Controller Assembly (Drive and Steer) (See CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) for Breakdown) Pad, Hand Options: Poly Box Alum Box (Left Side) Alum Box (Right Side) Decal (Horn) Decal (Stop) Decal (Drive and Steer) Decal (Lift and Swing) Decal (Lower Lift/Tele/Rotate/Jib) Housing, Display Light Switch, Pushbutton Knob, Speed Control Speed Controller Assembly Gasket, “Top Hat” (Included with Switch) (Note: Not Available - Purchase Complete Controller) Seal Locknut #10-24NC
400S 460SJ
4-15
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
QTY.
17
4360475 7020175 7020176 4360476 4360314 4360331 0140026 3790012 3520028
1 1 1 1 4 1 1 5 6
4740120 0641611 4751600 4460467 4460510 Not Used 4711000 3311401 1320060
4 4 8 1 1
17A 18 19 20 21 22 23 24 25 26 27 28 29 to 32 33 34 35 36
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 to 57 58
59 60 61 62 63
4-16
4460234 4460488 3740058 3740063 4360232 1670829 0721010 0721003 4751000 0731004 4460470 4460471 4460428 0100009 0641406 4420038 Not Used 0630464 4751400 0100011 0100035 Not Used
6 1 1 AR 6 10 2 2 2 1 2 AR AR 2 2 2 2 AR 1 6in/15cm
2 AR AR AR 4
0630518 0641404 4761400 7019181 3311605 4751800 3571222
3 1 4 4 1
DESCRIPTION
REV.
Switch, Emergency Stop Cap, Mushroom Block, Contact Block, Contact Switch, Toggle Switch, Toggle Alarm O-Ring Plug, Hole (For switch call-outs at these locations, refer to option installation) Washer, Nylon #10 (Poly Box Only) Bolt 3/8in-16NC x 1-3/8in Flatwasher 3/8in Regular Tool, Pin Extraction (Blue 16-18 Gauge) (Not Shown) Tool, Pin Extraction (Yellow 12-14 Gauge) (Not Shown) Flatwasher #10 Thin Nut 1/4in-20NC Clamp Mount, Tie-Strap Options (Not Shown): Poly Box Alum Box Relay Spring, Relay Breaker, Circuit - 15 Amp Bezel, Light Panel Screw, Machine #10-24NC x 1-1/4in Screw, Machine #10-24NC x 3/8in Flatwasher #10 Regular Screw, Machine #10-32NC x 1/2in Nut, Terminal Washer, Terminal Connector, Strain Relief Silicone Bolt 1/4in-20NC x 3/4in Foam (Not Shown - Located on top of item 180) (Poly Box Only) Screw, Button Head #10-24NC x 1/2in Flatwasher 1/4in Regular Compound, Locking Compound, Locking Hardware Options: Screw, Button Head #10-24NC x 3/4in (Poly Box) Bolt 1/4in-20NC x 1/2in (Alum Box) Lockwasher 1/4in (Poly Box Only) Gasket (Poly Box Only) Locknut 3/8in-16NC Flatwasher 1/2in Regular (Poly Box Only) Plate, Relay Mounting
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
QTY.
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
3300408 4761000 1704260 3520173 3740049 Not Used 0100020 1703090 1703091 1703092 1703093 1600218 3538819 3910610 0641406 3311001 2420194
4 6 1 4 5 AR 1 1 1 1 4 1 16 3 4 1
1001109194
4922340 101 to 141 142 143 144 to 167 168 169 to 179 180 181 182 183 184 185 186 187 188 189 190 191
3120789
Not Used 4460234 2920129 Not Used 4120035 Not Used 3641182 4460601 4460607 4460602 4460629 4460603 4460600 4460631 4460632 4120013 4460613 4460503
Ref
DESCRIPTION
REV.
Locknut #10-24NC (Poly Box Only) Lockwasher #10 Decal - EMS Plug, Hole (Poly Box Only) Relay, Bosch Sealant Decal - Control Card (Lift) Decal - Control Card (Swing) Decal - Control Card (Flow Control) Decal - Control Card (Drive) Card, Control Plate, Mounting Screw, Machine #6-32NC x 5/8in Capscrew, Socket Head 1/4in-20NC x 3/4in Nut #10-32NC Gauge, Fuel —————————— Replacement Decal Kit (Includes Items 7-11, 66 & 201 items p/n 1704484, 1704485 & 1704487) ELECTRICAL COMPONENTS INSTALLATIONS
10 10
Base, Tie-Strap (Not Shown) Bulb, Light
10
Socket, Light
1 10 2 1 2 1 10 1 4 2 1 1
Track Block, Terminal Stop, End Barrier, Terminal Marker, Terminal (6-15) Bar, Buss - 10 Position (Cut into [2] 5 Position Bars) Block, Terminal Marker, Terminal (Negative) Marker, Terminal (1-5) Socket, Relay Connector - 21 Position Connector - 31 Position
400S 460SJ
7
4-17
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
QTY.
0259962 0259963 0259964 0259965 0259968
Ref Ref Ref Ref Ref Ref
201
1 1704484 1704485 1704486 1704487 1704514
301
302
4-18
DESCRIPTION LIGHT PANEL DECAL INSTALLATIONS 400S with 500LB Capacity 460SJ (No Dual Capacity) 400S with 230KG Capacity 400S with 750LB Capacity 400S with 340KG Capacity
REV. 1 1 1 1 1
Decal Options: 400S with 500LB Capacity 460SJ (No Dual Capacity) 400S with 230KG Capacity 400S with 750LB Capacity 400S with 340KG Capacity
0259137 4360336 3790012 0258608 4360314 3790012
Ref Ref 1 1 Ref 1 1
OPTIONAL SWITCH INSTALLATIONS Dual Fuel Switch Installation Switch, Toggle O-Ring Jib Switch Installation Switch, Toggle O-Ring
4932980
Ref
3740057 4120012 3740066 3740049
1 1 1 1
SOFT TOUCH PLATFORM COMPONENTS (OPTIONAL) (NOT SHOWN) Relay Relay, Socket Spring, Relay Hold-Down Relay
400S 460SJ
6
A
2/C
3120789
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-19
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM
25 18
40
1 19 1 32 32 36 501 601 20 58
401
3 6 29
17 24 7 34
27 28
23
37 58
37 58
1 32
12 202 302
41
38 45 65 40A
6
36 58
36 58
62
1 32 1 1001 32 60
701 702 26 39
21
(POLY BOX HARDWARE)
61 59
804
22 102
802 803 801
15
7 16
OPTIONAL GENERATOR SWITCH LOCATED ON MOLDED PLATFORM PANEL
10 54
64
304 306 56
4 51 52
903 904 901 902 903
4 51 52
OR 206
50
204
4 44 52
31 55
OR
8 30 54
905
205 207 303 305
67 55 11
69 68
4-20
9
2 43
35 101
13
54 30 66
14
47
12 203 301
46 49 48
53 30
5
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM ITEM #
1 2 3 4 5 6 7 8 9 10 11 12
PART NUMBER
QTY.
0861510 0861509 0861571
Ref Ref Ref Ref
0100009 0100020 0100035 0100048 0140011 0630464 0641404 0641406 0641408 0641414 0641610
AR AR AR AR 1 2 AR 4 3 4 4 1
0861414 0861392 0861537 13 14 15
0902751 1060918
4 8ft/2.4mm 1
16
1600313 1600375 Use 1001129555
1
17
Use 1001118416
1
18 19
1670829
1 1
20 21 22 23 24 25 26 27 28 29 30 31
3120789
1702564 1704997 1702565 1702566 1702567 1702676 1704260 2420197 2560136 2760109 2920129 3300408 3311405 3311605
1 1 1 1 1 1 1 1 11 2 8 4
DESCRIPTION PLATFORM CONSOLE ASSEMBLIES POLY BOX (Prior to SN 0300068222) ALUMINUM BOX (Prior to SN 0300068222) DIE CAST BOX (SN 0300068222 to SN 0300096000)
REV. D D E
Sealant Sealant Compound, Locking Grease, Dialectric Alarm Screw, Button Head #10-24NC x 1/2in Bolt 1/4in-20NC x 1/2in Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in (Prior to SN 0300065174) Bolt 1/4in-20NC x 1-3/4in Bolt 3/8in-16NC x 1-1/4in (Prior to SN 0300065174) Box, Console Options: Box, Console - Aluminum (See Items 201-208 for Breakdown) (Prior to SN 0300068222) Box, Console - Poly (Prior to SN 0300068222) Box, Console - Aluminum (See Items 301-306 for Breakdown) (SN 0300068222 to SN 0300096000) Bracket, Support Cable, Electrical - 18/3 Controller, Module Options: Prior to SN 0300077683 SN 0300077683 to SN 0300096000 Controller Assembly (Lift & Swing) (See CONTROLLER ASSEMBLY (LIFT & SWING) (WITH ADE SYSTEM) for Breakdown) (was p/n 1600317 & 1001118417) Controller Assembly (Drive & Steer) (See CONTROLLER ASSEMBLY (DRIVE & STEER) (WITH ADE SYSTEM) for Breakdown) (was p/n 1600318) Bezel Decal (Stop) Options: Prior to SN 0300073084 SN 0300073084 to SN 0300096000 Decal (Drive and Steer) Decal (Lift and Swing) Decal (Function Speed) Decal (Horn) Decal - EMS Gauge, Fuel Handle, Knob Housing, Display Light Bulb, Light Insert, Nylon Locknut 1/4in-20NC Locknut 3/8in-16NC (Prior to SN 0300065174)
400S 460SJ
4-21
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
32
4-22
QTY. 6
33
3520028 3520054 4340678
1
34
4340684
1
35 36 37 38 39 40 40A 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
4360031 4360328 4360331 4360387 4360407 4360475 7020175 7020176 4360476 Not Used 4460071 4460226 4460234 4460428 4460464 4460470 4460471 4460488 4460708 4460905 4740362 4751400 4751600 4922665
1 4 1 1 1 1 1 1 1 1 2 3 2 1 1 1 1 2 5 3 AR 9 1
57
4922666
1
58 59 60 61 62 63
3790012 3311005 3571222 4751000 4740120 0100081
5 4 1 4 4 AR
64 65 66 67
1671037 1705132 3300353 0721008
1 1 4 1
68 69
3311001 4460007
1 1
101
0272970
1
DESCRIPTION
REV.
Plug, Hole Options: Prior to SN 0300077683 (1/2in) SN 0300077683 to SN 0300096000 (7/16in) Support, Hand (Aluminum Box) (Left Side) (Prior to SN 0300068222) Support, Hand (Aluminum Box) (Right Side) (Prior to SN 0300068222) Footswitch Switch, Toggle Switch, Toggle Switch, Pushbutton Controller, Speed Switch, Emergency Stop Cap, Red Contact Block Block, Contact Connector, Strain Relief Socket, Contact Mount, Tie-Strap Connector, Strain Relief Terminal, Deutsch Nut, Terminal Lockwasher, Terminal Base, Mounting Connector - 15 Position Seal, Plug Washer, Fender (Prior to SN 0300065174) Flatwasher 1/4in Regular Flatwasher 3/8in Regular (Prior to SN 0300065174) Harness, Platform Box (See ELECTRICAL SECTION for Breakdown) Harness, Analyzer Cable (Not Shown - See ELECTRICAL SECTION for Breakdown) O-Ring Locknut #10-24NC Plate, Relay Mounting Flatwasher #10 Regular Washer Nylon (SN 0300066372 to SN 0300096000) Loctite #454 (Not Shown) (SN 0300068222 to SN 0300096000) Cover (SN 0300068222 to SN 0300096000) Decal - ADE (SN 0300068222 to SN 0300096000) Nut, Tinnerman (SN 0300068222 to SN 0300096000) Screw #10-24NC x 1in (SN 0300073084 to SN 0300096000 Only) Nut #10-24NC (SN 0300073084 to SN 0300096000 Only) Strip, Terminal (SN 0300073084 to SN 0300096000 Only) —————————— Footswitch Kit - Preassembled (Includes Items 2,14, 35 & 43)
400S 460SJ
A
3120789
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
102
2910865
1
Replacement Decal Kit (Includes Items 19 - 24, 65 & 401):
0861414
Ref
0100011 Use 0861414 Use 0861414 2600211 3311601 3900224 3931672 3520174
AR 1 1 2 1 8 1 3
0861537
Ref
Use 0861537 Use 0861537 3311601
1 1 1 2
201 202 203 204 205 206 207 208
301 302 303 304
305 306
3450304 3420156 0630568 4711500
1 2
0259962 0259963 0259964 0259965 0259968
Ref Ref Ref Ref Ref Ref
401
3120789
C
Compound, Locking (Not Shown) Console Top (Note: Not Available for Purchase) Console Bottom (Note: Not Available for Purchase) Hinge Nut 3/8in-16NC Screw Countersunk Screw 3/8in-16NC x 4-1/2in Plug, Hole (Not Shown - Located in Back of Lid) CONSOLE BOX ASSEMBLY (SN 0300068222 to SN 0300096000)
C
Console Bottom (Note: Not Available for Purchase) Console Top (Note: Not Available for Purchase) Nut 3/8in-16NC Pin Options: Pin, Cotter Hairpin Screw 3/8in-16NC x 4-1/2in Flatwasher 5/16in Thin Light panel decal installationS 400S with 500LB Capacity 460SJ (No Dual Capacity) 400S with 230KG Capacity 400S with 750LB Capacity 400S with 340KG Capacity
1
Decal Options: 400S with 500LB Capacity 460SJ (No Dual Capacity) 400S with 230KG Capacity 400S with 750LB Capacity 400S with 340KG Capacity
0271246
Ref
DUAL FUEL SWITCH INSTALLATION
4360336 3790012
1 1
1704484 1704485 1704486 1704487 1704514
501
CONSOLE BOX ASSEMBLY (PRIOR TO SN 0300068222)
REV.
1 1 1 1 1
3/C
Switch, Toggle O-Ring
400S 460SJ
4-23
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
601
701 702
PART NUMBER
QTY.
DESCRIPTION
REV.
0271343 0272018 0274574
Ref Ref Ref Ref
LIGHTS INSTALLATION (OPTIONAL) Headlights & Taillights Prior to SN 0300064509 Headlights & Taillights SN 0300064509 to SN 0300096000 Chassis Illumination Lights SN 0300064509 to SN 0300096000
2 1 1
4360336 3790012
1 1
0271355
Ref
4360387 1702938
1 1 Ref
801 802 803 804
901 902 903 904 905
1001
4-24
4360336 4740397 4060802 3251102
1 1 1 1
0270814
Ref
4360232 0721003 4761000 3311001 4460598
1 2 4 2 1
0271340
Ref
4360328 3790012
1 1
Switch, Toggle O-Ring SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
B
Switch, Pushbutton Decal - Soft Touch Override GENERATOR INSTALLATION (OPTIONAL) Switch, Toggle Bushing Guard, Switch Decal - Generator ON/OFF PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
3
Breaker, Circuit - 15Amp Bolt #10-24NC x 3/8in Lockwasher #10 Nut #10-24NC Connector, Strain Relief JIB SWITCH INSTALLATION (460SJ ONLY)
1/A
Switch, Toggle O-Ring
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-25
SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM)
1B 1C
1A
22
22
21
21
20
18
19 7
2 11
9 3 6 1
9 6
3 26
5 8
25
7 4 17 13 10
14 15
23 16 12
24
4-26
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM) ITEM #
PART NUMBER
QTY.
1600284
Ref
1
7019141
1
1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
7019197 7003928 7022808 7019171 7019111 7019143 7019144 7019145 7019174 7003977 7019147 7003974 7019142 7003992 7003993 7003976 7019149 7003952 7019150 Use 7022813 Use 7022813 7003956 7003953 7019137 See Note 4460266 4460268 4460265 4460267 7019122 7019123
1 1 1 2 4 2 2 4 2 2 4 2 2 2 2 2 2 4 1 1 1 1 4 4 1 1 8 1 8 1 1
25 26
3120789
DESCRIPTION CONTROLLER ASSEMBLY
REV. A
Mechanical Assembly (Includes Base, Handle Stem & Items 1A, 1B, 1C & 18) Cap and Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer, Cam E-Clip Spacer Gear, Drive Shaft Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot (was p/n 7003955) Plate, Plastic (was p/n 7003954) O-Ring Washer Screw Center, Detent (Note: Not Available for Purchase) Connector - 9 Pin Socket, Female Plug - 9 Pin (Part of Platform Wiring) (Not Shown) Pin, Male (Part of Platform Wiring) (Not Shown) Gimble, Outer Gimble, Inner
400S 460SJ
4-27
SECTION 4 PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
110 102 103 104 105 106
107
1B 1C
1A
22 111 21
19 112 18 5
2 11
108
9 3
109
6 1
9
101 6
3
25
7 24
8 5 4
17 10
20 12
16
13 14 15
4-28
23
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) ITEM #
PART NUMBER
QTY. Ref
Ref
1 1A 1B 1C 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
101 102 103 104 105 106
3120789
1600317 7019141
Ref 1
7019197 7003928 7022808 7019171 7019111 7019143 7019144 7019145 7019174 7003977
1 1 1 2 4 2 2 4 2 2 2
7019147 7019177 7022818 7019142 7003992 7003993 7003976 7019149 7022816 7019150 7022814 7022815 See Note 7003953 7022817 7022819 4460871 7019122 7019123
2 2 2 2 2 2 4 1 1 1 1 4 4 1 8 1 1
Use 1001129555
Ref Ref
70002730 7003928 7022808 70002731 70002732 7022815
1 1 1 1 4 1
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts. CONTROLLER ASSEMBLY Controller Assembly (OEM) Mechanical Assembly (Includes Base, Handle Stem & Items 1A, 1B, 1C & 18) Handle Cap & Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer, Cam E-Clip Spacer Gear, Drive Shaft Options: Shaft, Short Shaft, Long Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot Bezel Center, Detent (Note: Not Available for Purchase) Washer Screw Plug, Male 8 Position (Natural) Socket, Female Gimble, Outer Gimble, Inner
C
Controller Assembly (Service Replacement) Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 Kit as replacement. Gasket Spring Cap, Lift Boot Screw Bezel
B
400S 460SJ
4-29
SECTION 4 PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
107 108 109 110 111 112
70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871
1 4 1 1 1 1 6
Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female
4-30
400S 460SJ
REV.
3120789
SECTION 4 PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-31
SECTION 4 PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM)
4-32
400S 460SJ
3120789
SECTION 4 PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NUMBER
QTY.
1600283
Ref
7019161 7019160 7019159 7019158 7019157 7019156 7003972 7019115 7019155 7019151 7019154 7019153 7019117 7019163 7019162 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7003969 7003941
1 1 1 1 1 1 1 1 2 1 AR 2 1 8 1 1 2 2 1 1 4 1 1 1 1 1 2 2 Ref
101 102 103 104 105 106 107 108 109 110
3120789
7019164 7019194 7019165 7003983 7003972 7003973 7019166 7019167 7003980 7003989
1 1 1 2 1 2 2 4 4 2
DESCRIPTION CONTROLLER ASSEMBLY
REV. A
Handle Assembly (See items 101-110 for Breakdown) Boot and Sleeve Cast Housing Assembly Bracket, Mounting Plate, Mounting (Left Side) Plate, Pot Mounting Electric Assembly Boot, Rocker Stand-Off Shaft 8mm Tie-Strap Clamp, Wire Strip, Terminal - 5 Position Screw Potentiometer Coupling Assembly Spring Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not Available for Purchase) Plate, Mounting (Right Side) Washer Nut Gear, Slave Screw Washer HANDLE ASSEMBLY Axle Coupling Rocker Setscrew Boot, Switch Half, Handle Switch, Micro Nut Screw Gasket
400S 460SJ
4-33
SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
1 106
11
204
201
206 203
205
2
210
202 203
202
12 13
207 208
204
209 3
208
104 27 23
7
6
101
9
103
16
21
102 101
10 19 18
20 17 28
17
18 6 4
21
5
24 29
8
6
25
15 9
26 6
108
9A
14 4 22
CONNECT TO PLUG
105
107
4-34
400S 460SJ
109
3120789
SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) ITEM #
PART NUMBER
QTY. Ref
Ref
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts. CONTROLLER ASSEMBLY
Ref 1 1 1 2 1 1 1 1 1 1 7 AR 1 2 2 1 2 1 2 2 1 1 4 1 1 1 1 1 1 1 1
Controller Assembly (Original Equipment) Handle Assembly (See Items 201-210 for Breakdown) Boot and Sleeve Gasket Clamp, Wire Bracket, Mounting Screw Plate, Pot Mounting Strip, Terminal - 3 Position Electric Assembly Plug, Male - 8 Position (Black) (was p/n 7022825) Socket, Female Tie-Strap Spring Screw Washer Plate, Mounting (Left Side) (Note: Not Available for Purchase) Stand-Off Shaft 8mm Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not Available for Purchase) Plate, Mounting (Right Side) Washer Nut Gear, Slave Plate, Base Screw 3x6 DIN 916 (Note: Not Available for Purchase) Coupling, Potentiometer
D
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1600318 7022812 7019161 7003933 7019154 7022823 7003994 7022822 7003986 7022824 Use 1001113961 4460871 7019151 7019162 7003969 7003941 See Note 7019115 7019155 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7019160 See Note 7019114 1001118416 70002724 7003941 70002725 7019162 70002726 70002727 70002728 Use 1001118416
Ref 1 2 2 1 1 1 1 1
Controller Assembly (Service Replacement) Boot & Control Lock Assembly Washer Screw Spring Enclosure Handle Assembly (See Items 201-210 for Breakdown) Screw Mechanical Assembly (Note: Not Available for Purchase)
A
101 102 103 104 105 106 107 108
1 2 3 4 5 6 7 8 9 9A
3120789
400S 460SJ
4-35
SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
109
7022825 4460871
1 7
7022812 70002727
Ref Ref Ref
201 202 203 204 205 206 207
208 209 210
4-36
7003972 7003973 7003980 7019167 7019164 7019165 7019196 7019166 70002729 7003982 7003983 7019194 7003989
1 2 4 4 1 1 1 2 2 2 1 2
DESCRIPTION
REV.
Plug, Male - 8 Position (Black) Socket, Female HANDLE ASSEMBLIES Controller Assembly p/n 1600318 Controller Assembly p/n 1001118416 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Controller Assembly p/n 1600318 Switch, Micro Controller Assembly p/n 1001118416 Switch, Micro Setscrew Coupling Gasket
400S 460SJ
3120789
SECTION 5 CYLINDER
3120789
400S 460SJ
5-1
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY 16 19
14
16
15 1
3 4 10 6
7 5 11
9 8
12 13 17 18 10
100
1683575 CYLINDER
OR 20
10 1684139 CYLINDER
5-2
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM #
PART NUMBER
1683575 1684139 1684139 1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16
1683572 Not Used Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 1683574 1684138 1683076 3760367 3931516 4641162 2900770 4640858
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
Ref Ref Ref Ref 1
Barrel Weldment
1 1 2 1 1 1 1 1
Ring, Wear T-Seal Ring, Wear O-Ring Ring, Back-up Wiper Seal Rod Weldment Options: 1683575 Cylinder 1684139 Cylinder Cap Ring, Washer Bolt, Socket Head 5/16in-18NC x 2in Cartridge, Valve (Counterbalance) Seal Kit - 4641162 Valve (1 Per Assembly) Valve, Bleeder Bushing Options: 1683575 Cylinder (was p/n 0961890) 1684139 Cylinder Compound, Locking Primer, Locking Plug, O-Ring Bushing (1684139 Cylinder Only) —————————— Seal Kit (Includes Items 3-9)
1 1 8 2 2 2 2
17 18 19 20
Use 0962474 0962474 0100011 0100038 2220885 0962140
AR AR 1 1
100
2901548
1
3120789
AXLE LOCKOUT CYLINDER ASSEMBLIES Prior to SN 0300065402 (Original Equipment) Prior to SN 0300065402 (Service Replacement) SN 0300065402 to SN 0300096000
400S 460SJ
REV.
E D D
5-3
SECTION 5 CYLINDER FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
5-4
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
See Note
Ref Ref
1684013
Ref
PLATFORM LEVEL CYLINDER ASSEMBLIES 400S (Original Equipment was p/n 1683778) (Note: See Next Illustration for Service Replacement) 460SJ
1
1683952
1
1A 2
0961951
2 1
24 25
1683861 1684012 0961951 3480188 1683055 0961894 4566468 4640509 2900792 2220885 3931620 3760369 0100011 0100038 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Not Used 4640932 7011112 2220883 0630535
100
2901301
2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
3120789
2 1 1 1 1 1 1 1 8 1 AR AR 2 2 1 1 1 1 1 1 1 1 1 8 3 1
REV.
E A
Barrel Weldment (Note: Does not Include Item 1A - Purchase Separately) Bushing Rod Weldment Options (Note: Does not Include Item 2A Purchase Separately): 400S 460SJ Bushing Piston Head Bushing, Tapered Spacer Cartridge, Valve Seal Kit - 4640509 Valve Plug, O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Ring, Washer Compound, Locking Primer, Locking Seal Ring, Lock O-Ring Ring, Back-up Ring, Wear O-Ring Ring, Back-up Seal, Rod Wiper Cartridge, Valve Seal Kit Plug, O-Ring Screw, Socket Head 1/4in-20NC x 1-1/8in —————————— Seal Kit (Includes Items 13-21)
400S 460SJ
5-5
SECTION 5 CYLINDER FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT CYLINDER) 15
1A 25 26
25
27 27
1A 25
25 29
27 27
26 1 6 19
8
18
14 12
13
12
23
21
22
7 16
17 20
50 2 2A
2A
5-6
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT CYLINDER) ITEM #
PART NUMBER
1001140586 1 1A 2 2A 3 to 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 to 49 50
3120789
70004137 0961951 70004138 0961951 Not Used 70003848 70004136 70002224 Not Used Use 70004128 Use 70004128 Use 70004128 4640509 2900792 Use 70004128 Use 70004128 Use 70004128 Use 70004128 Use 70004128 70003838 70003856 70003839 Not Used See Note See Note See Note Not Used 4640932 7011112 Not Used 70004128
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
Ref Ref
PLATFORM LEVEL CYLINDER ASSEMBLY 400S (Service Replacement for p/n 1683778)
1 2 1 2
Barrel Bushing Rod Bushing
1 1 1
Head Piston Retainer
2 1 1 1 1 1 1 1 1 1 1 1 1
RIng, Wear Seal O-RIng Cartridge, Counterbalance Valve Seal Kit - 4640509 Valve O-RIng Ring, Backup Seal O-RIng Wiper Ring, Retaining O-RIng Spacer
2 2 4
Plug (Note: Not Available for Purchase) Plug (Note: Not Available for Purchase) Plug (Note: Not Available for Purchase)
1 1
Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve
1
Seal Kit - 1001140596 Cylinder (Includes Items 12-14 & 16-20)
400S 460SJ
REV.
B
5-7
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ)
6
8
1A
100
7
1 8 8 6
26 14
13
9
11
15 10 15
18 19 22 21
20
2
16
12
16 17
14
5
3 4 23 24
5A
5-8
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ) ITEM #
1 1A 2 3 4 5 5A 6 7 8 9 10 11 12
PART NUMBER
QTY.
1683609
Ref
1683687 0962336 1683053 3760368 3931516 1683261 0962336 4640509 2900792 4641062 2220883 2220885 3480210 0961893
1 2 1 1 8 1 2 2 2 1 4 1 1 1 1
13 14 15 16 17 18 19 20 21 22 23 24 25 26
4566471 4100100 3900141 Use 2901303 Use 2901303 Use 2901303 Use 2901303 Use 2901303 Use 2901303 Use 2901303 Use 2901303 Use 2901303 0100011 0100038 Not Used 0630534
1 2 2 2 2 1 1 1 1 1 AR AR
100
2901303
1
3120789
3
DESCRIPTION JIB LIFT CYLINDER ASSEMBLY
REV. G
Barrel Weldment Bushing Head Washer, Ring Bolt, Socket Head 5/16in-18NC x 2in Rod Weldment Bushing Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve Plug (Prior to SN 0300069330) Plug, O-Ring Plug, O-Ring Piston Bushing, Tapered Spacer, Tube Options: Prior to SN 0300079702 (Uses Setscrew) SN 0300079702 to SN 0300096000 (Uses O-Ring) Setscrew 1/4in-20NC x 1/4in (Prior to SN 0300079702 Only) Ring, Lock Seal, Piston O-Ring Ring, Back-up O-Ring Ring, Back-up Seal Wiper Ring, Wear Compound, Locking Primer, Locking Capscrew, Socket Head #10-24NC x 1in —————————— Seal Kit (Includes Items 14-22)
400S 460SJ
5-9
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN
26 100 6 8 12 6
29 13
4 5 15 24 15 19
18
20
18
20
9
SN 0300078894 TO SN 0300096000
25 27
16
PRIOR TO SN 0300078894
1 2 28
21 17 7
22 23 10
11 6
6
5-10
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER
QTY.
1683776
Ref
0100011 0100038 Not Used 0630535 0961897 0961950 1683063 1683844 3480253 3760371 1683846 2220883 2220886 Not Used Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841 Use 2901841
AR AR
27 28 29
100
3120789
LIFT CYLINDER ASSEMBLY
Bolt, Socket Head #10-24NC x 1-1/8in Bushing, Tapered Bushing, Garmax Head Barrel Weldment Piston Ring, Wear Rod Weldment Plug, O-Ring #4 Plug, O-Ring #8
2 2 1 2 1 2 1 1 1 1 1
Ring, Wear Ring, Wear Ring, Back-up Ring, Back-up Seal O-Ring O-Ring Seal, Poly Wiper T-Seal Spacer, Tube Options: Prior to SN 0300078894 (was p/n 4567949) (Note: Use p/ns 4100099 Sleeve & 3790230 O-Ring as a Replacement) SN 0300078894 to SN 0300096000 Valve, Counterbalance Seal Kit - 4640509 Setscrew 1/4in-20NC x 1/2in (Prior to SN 03000078894 Only) Capscrew 1/2in-18NC x 1-1/2in Cartridge, Valve Seal Kit - 4641144 Valve —————————— Seal Kit (Includes Items 15-24)
4100099 4640509 2900792 3900139 3931824 4641144 7012967
1 1 1 8 1 1
2901841
1
REV. D
Compound, Locking Primer, Locking
3 1 4 1 1 1 1 1 1 1
See Note
26
DESCRIPTION
400S 460SJ
5-11
SECTION 5 CYLINDER FIGURE 5-6. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)
6 100
8
10
4 5 14 13 12
17 7 21
20
17
19
18
24
16 15 16
14
13
9
22 1 2 23
6
5-12
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-6. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) ITEM #
PART NUMBER
1683951 1684284 1 2 3 4 5 6 7 8
0100011 0100038 Not Used 0630535 0961894 0961951 1683055
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
Ref Ref Ref AR AR 3 1 4 1 1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1683949 1684283 1683950 2220885 Not Used 3480188 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 Use 2901301 3760369 3931620 4566468
1 2 2 1 2 2 1 1 1 1 1 8 1
100
2901301
1
3120789
1 1
MASTER CYLINDER ASSEMBLY Prior to SN 0300074573 SN 0300074573 to SN 0300096000
REV.
A B
Compound, Locking Primer, Locking Bolt, Socket Head #10-24NC x 1-1/8in Bushing, Tapered Bushing, Garmax Head Barrel Weldment Prior to SN 0300074573 SN 0300074573 to SN 0300096000 Rod Weldment Plug, O-Ring #6 Piston Ring, Hydrolock Ring, Guidelock O-Ring Ring, Back-up Ring, Wear O-Ring Ring, Back-up Seal, Poly Wiper Ring, Washer Capscrew 3/8in-16NC x 1-1/4in Spacer, Tube —————————— Seal Kit (Includes Items 13-21)
400S 460SJ
5-13
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) 1A
1A
1
8 14 6
19 23 7
12
18 20
13
21
12
22
16 17
2 2A
50
2A
5-14
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) ITEM #
1 1A 2 2A 3 to 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 49 50
3120789
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
1001140587
Ref
MASTER CYLINDER ASSEMBLY
70004139 0961951 70004140 0961951 Not Used 70003848 70004136 70002224 Not Used Use 70004129 Use 70004129 7026113 Not Used Use 70004129 Use 70004129 Use 70004129 Use 70004129 Use 70004129 70003838 70003856 70003839 Not Used 70004129
1 2 1 2
Barrel Bushing Rod Bushing
1 1 1
Piston Head Retainer
2 1 1
Ring, Wear Seal O-Ring
1 1 1 1 1 1 1 1
O-Ring Ring, Back-up Seal O-Ring Wiper Ring, Retaining O-Ring Spacer
1
Seal Kit (Includes Items 9-16)
400S 460SJ
REV.
A
5-15
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO SN 0300087392)
100
5 14 15
4 7 12 3 8 9 10
1
10 9 8 3 12 7 4
2
5 14 15
11 13 5-16
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO SN 0300087392) ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
1683614
Ref
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1683615 1683658 1683076 3760367 3931516 Not Used Use 2901547 Use 2901547 Use 2901547 Use 2901547 Use 2901547 Use 2901547 Use 2901547 0100011 0100038
1 1 2 2 16
Barrel Weldment Rod Weldment Cap Washer, Ring Bolt, Socket Head 5/16in-18NC x 2in
1 2 2 4 1 2 1 AR AR
100
2901547
1
Wiper Ring, Back-up O-Ring Ring, Wear Ring, Wear Seal T-Seal Compound, Locking Primer, Locking —————————— Seal Kit (Includes Items 7-13)
3120789
STEER CYLINDER ASSEMBLY
400S 460SJ
REV.
C
5-17
SECTION 5 CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO SN 0300087392 & ORIGINAL EQUIPMENT FOR SN 0300087392 TO SN 0300096000)
100
11 12 3 9 7 10 8
1
8 10 7 9 3 12 11
2
6 13 5-18
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO SN 0300087392 & ORIGINAL EQUIPMENT FOR SN 0300087392 TO SN 0300096000) ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
1684412
Ref
1 2 3 4 5 6 7 8 9 10 11 12 13
0370024 1683658 2570008 3020043 Not Used Use 2902409 Use 2902409 Use 2902409 Use 2902409 Use 2902409 Use 2902409 Use 2902409 Use 2902409
1 1 2 1
Barrel Weldment Rod Weldment Head, Cylinder Lube, Anti-Seize (Not Shown - Apply Only to Threads on Item 3)
1 2 4 2 2 2 2 1
100
2902409
1
Ring, Wear Ring, Back-up Ring, Wear O-Ring O-Ring Wiper Seal T-Seal —————————— Seal Kit (Includes Items 6-13)
3120789
STEER CYLINDER ASSEMBLY
400S 460SJ
REV.
A
5-19
SECTION 5 CYLINDER
4
1 2 25
6
12
30A
22
12
29
30
10
9
14
31
17
14
28
15
27
16
13
18
8
21
7
19
1 2 5 32
2 3 20
24
23
23
100
32 1 2 5
1 2 26
29
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY
5-20
400S 460SJ
3120789
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY ITEM #
PART NUMBER
1683897 1684194 1684194 1 2 3 4 5 6 7 8
0100011 0100038 0100063 0630535 0641604 0961896 1683054
QTY.
DESCRIPTION
Ref
Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
Ref Ref Ref Ref AR AR AR 3 4 1 1 1
1683893 1684193 9
1 1683895 1684312
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A
3120789
1 3480255 3480274 Not Used Use 2901861 Use 2901861 Use 2901861 3760436 Use 2901861 Use 2901861 Use 2901861 Use 2901861 Use 2901861 Use 2901861 Use 2901861 3340608 3571795 3931448 3931516 4566425 2220883 2220885 4641033 7024508
2 1 2 1 1 1 1 1 1 1 1 2 1 4 8 1 1 2 1 2
TELESCOPE CYLINDER ASSEMBLIES Prior to SN 0300066372 (Original Equipment) Prior to SN 0300066372 (Service Replacement) SN 0300066372 to SN 0300096000
REV.
B C C
Compound, Locking Primer, Locking Adhesive Bolt, Socket Head 1/4in-20NC x 1-1/8in Bolt 3/8in-16NC x 1/2in Bushing, Tapered Head Barrel Weldment Options: Cylinder p/n 1683897 Cylinder p/n 1684194 Rod Weldment Options: Cylinder p/n 1683897 Cylinder p/n 1684194 Piston Options: Cylinder p/n 1683897 Cylinder p/n 1684194 Ring, Wear Ring, Wear Ring, Back-up Seal (Cylinder p/n 1683897 Only) O-Ring O-Ring O-Ring Seal, Rod Wiper Ring, Back-up Seal Pad, Wear Plate, Wear Pad Mounting Capscrew 1/4in-20NC x 3in Capscrew 5/16in-18NC x 1in Spacer, Tube Plug, O-Ring #4 (Cylinder p/n 1683897 Only) Plug, O-Ring #6 Valve, Counterbalance O-Ring
400S 460SJ
5-21
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
4641114
AR 1
32
7012967 2220886 4751600
1 1 4
100
2901861
1
Options: Cartridge, Valve - Restrictor/Check (Cylinder p/n 1683897 Only) Seal Kit - 4641114 Valve Plug, O-Ring #8 (Cylinder p/n 1683897 Only) Flatwasher 3/8in Regular —————————— Seal Kit (Includes Items 12-14 & 16-22)
31
5-22
400S 460SJ
REV.
3120789
SECTION 6 HYDRAULIC
3120789
400S 460SJ
6-1
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
6-2
400S 460SJ
3120789
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM ITEM #
1 2 3 4 5 6 7 8 9 10 11 12
3120789
PART NUMBER
QTY.
DESCRIPTION
2792398
Ref
2220375 2220385 2220415 Not Used 2220501 2221043 2220711 2221040 2753035 2752632 2753342 2753339
1 1 2
Fitting, Straight Fitting, Tee Fitting, Straight
2 1 1 2 2 2 1 1
Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Elbow Hose Hose Hose Hose
AXLE LOCKOUT HYDRAULIC DIAGRAM
400S 460SJ
REV. 2/B
6-3
6-4
400S 460SJ
35
15
35
24
7
7
4
15
17
29
27
17
REAR AXLE
6
32 30
31
6
7
17
28
26
13
34
18
19
10
2
7
23
26
11
9
2
7
22
8
17
2-WHEEL DRIVE
1
2
16 25
3
20
5
1283084 Q
FRONT AXLE
14
14
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
3120789
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM #
PART NUMBER
QTY.
2792385/1283084
Ref
1 2 3 4 5 6 7
2220237 2220240 2220242 2220362 2220371 2220373 2220375
8 9 10 11 12 13 14 15 16 17
2220415 2220435 2220596 2220465 Not Used 2220481 2220501 2220504 2220568 2220582
2 3 1 1 1 2 AR 7 3 2 1 2 1
Fitting, Plug Fitting, Plug Fitting, Plug Fitting, Tee Fitting, Straight Fitting, Straight (Fittings moved to Pump Assembly) Fitting, Straight Pump Assy without Fittings Pump Assy with Fittings Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow
18 19 20 21 22 23 24 25 26 27 28 29
2220600 2221030 2752466 Not Used 2753346 2752495 2752442 2753347 2753343 2752977 2753344
1 3 2 1 AR 4 2 1 1 2
Fitting, Tee Fitting, Elbow Fitting, Tee Fitting, Elbow Fitting, Straight Pump Assy without Fittings Pump Assy with Fittings Fitting, Straight Fitting, Straight (Prior to SN 0300074316 Only) Hose
1 1 1 1 2 1 2 2
2753341 2752908 30
31 32
33 34
35
3120789
2 2752492 2752496 2752506
1 2
2753340 2754229 Not Used 1 4641076 4641282 2220466
2
DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 2WD
REV. 9/Q
Hose Hose Hose Hose Hose Hose Hose Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Hose Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Valve, Restrictor Options: Valve, Restrictor (.021) (Prior to SN 0300074316) Valve, Restrictor (.020) (SN 0300074316 to SN 0300096000) Fitting, Elbow
400S 460SJ
6-5
6-6
30
400S 460SJ
HYDRAULIC BRAKE
39
13
39
34
CASE PORT L1
5
35 31
32
CASE PORT L1
5
PORT A
2
13
PORT A
PORT B RIGHT REAR DRIVE MOTOR
6
6
PORT B
LEFT REAR DRIVE MOTOR
14
28
17
16
33
CONTROL PORT X1
6
5
15
19
6
38
8A
5
9
3
1 C
P
5
15
3
7
REVERSE FLOW DIVIDER (LOCATED UNDER REAR FRAME SHIELD)
4
2
7
M2 FORWARD FLOW DIVIDER (LOCATED UNDER REAR FRAME SHIELD)
M1
B
1
M4
3 M3
6
24
SWIVEL PORTS
20
10
PORT #6
FORWARD
27
PORT #1
BRAKE
FREE-FLOW RESTRICTER VALVE
36
SWIVEL PORTS
REAR AXLE
CONTROL PORT X1
34
29
14
14
REAR PORT #2
REAR PORT #7
6
2-SPEED
CASE DRAIN
26
REFER TO LOCKOUT CIRCUIT
1
FRONT PORT #5
REVERSE FRONT PORT
25
23
25
LEFT FRONT DRIVE MOTOR
11
FRONT PORT #1
6
FRONT PORT #7
PORT A
15
CASE PORT L2
37
22
2
22
15
RIGHT FRONT DRIVE MOTOR
CONTROL PORT X1
PORT B
6
37
13
PORT A
6
8
REAR PORT #5
REVERSE FRONT PORT
FRONT AXLE
21
CASE DRAIN
CONTROL PORT X1 CASE PORT L2 PORT B
FRONT PORT #2
2-SPEED
14
4-WHEEL DRIVE
20
11
FRONT STEER
STEER CYLINDER
12
12
18
4
LEFT RIGHT PORT #3 PORT #4
1283084 Q
SMALL PORT #5
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD
3120789
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM #
PART NUMBER
QTY.
2792386/1283084
Ref
1 2 3 4 5
2220242 2220362 2220366 2220371 2220373
6
2220375
7 8 9 10 11 12 13 14
2220415 2220435 2220578 2220465 2220237 2220501 2220504 2220582
15
2220596
16 17 18 19 20 21 22 23 24 25 26 27 28 29
2220600 2221030 2752466 2752502 2753346 2752944 2753416 2752594 2753417 2753345 2753035 2752495 2752977
1 2 2 1 AR 4 2 AR 12 4 3 2 1 1 2 3 3 AR 4 2 AR 5 3 1 1 2 2 2 1 2 3 2 2 1 1 1 2
30 31
32 33 34
3120789
2753341 2752908 2752443 2753340 2754229 2752506 2753162 2753343
1 2
1 2 2
DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 4WD
REV. 7/Q
Fitting, Plug Fitting, Tee Fitting, Elbow Fitting, Straight Fitting, Straight Options: Pump Assy without Fittings Pump Assy with Fittings Fitting, Straight Options: Pump Assy without Fittings Pump Assy with Fittings Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Plug Fitting, Elbow Fitting, Tee Fitting, Straight Options: Pump Assy without Fittings Pump Assy with Fittings Fitting, Elbow Options: Pump Assy without Fittings Pump Assy with Fittings Fitting, Straight Fitting, Straight (Prior to SN 0300074316 Only) Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Hose Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Hose Hose Hose
400S 460SJ
6-7
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM #
PART NUMBER
35
QTY.
DESCRIPTION
2
Hose Options: Prior to SN 0300088029 SN 0300088029 to SN 0300096000 Valve, Restrictor Options: Valve, Restrictor (.021) (Prior to SN 0300074316) Valve, Restrictor (.020) (SN 0300074316 to SN 0300096000) Fitting, Elbow (Fitting moved to Pump Assembly) Fitting, Tee Fitting, Elbow
2752492 2752496 36
37 38 39
6-8
1 4641076 4641282 2220472 2220602 2220466
2 1 2
400S 460SJ
REV.
3120789
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
6-9
6-10
400S 460SJ
30
21
65
20 80 66 81
70
73
18
4
37
21
64
19
67
68
23
40
74
5
5
3
63
3
62
69
27
59
18
3
25
26
74
61 57
69
55
74 32
13
52
38
56
33
37
12
54
22
35 36
51
28
5
1
50
9
17 24
45
31
9
53
10
49
29
18
11
30
2
43
34
5
6
47
45
8
1283084 Q
79 77 82
78
46
48
7
44
42
16
24
39
41
SECTION 6 HYDRAULIC FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM
3120789
SECTION 6 HYDRAULIC FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM ITEM #
PART NUMBER 2792383/1283084 2792704/1283084 2792384/1283084 2792705/1283084
1 2
2220237
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2220906 2221042 2220371 2220372 2220373 2220947 2220375 2220376 2220377 2220379 2220380 2220385 2220415 2220428 2220429 2220435 2220451 2220466 2220468 2220472 2220473 2220479 2220497 2220498
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
2220500 2221030 2220502 2220567 2220582 2220596 2220600 4567139 2221045 2220775 2220810 4640744 2221086 2220899 2221041
3120789
QTY. Ref Ref Ref Ref Ref 1 1
4 1 7 2 1 1 2 1 2 2 AR 1 1 2 1 4 1 1 3 2 2 AR 3 1 1 2 AR 1 1 2 1 1 2 1 2 2 6 2 1
DESCRIPTION STANDARD HYDRAULIC DIAGRAM 400S (Prior to SN 0300087630) 400S (SN 0300087630 to SN 0300096000) 460SJ (Prior to SN 0300087630) 460SJ (SN 0300087630 to SN 0300096000)
REV. 12/Q 1/Q 12/Q 1/Q
Fitting, Plug Fitting, Elbow Options: Prior to SN 0300086916 SN 0300086916 to SN 0300096000 Fitting, Straight Fitting, Straight (460SJ Only) Fitting, Straight Fitting, Straight (Fitting moved to Pump Assembly) Fitting, Straight Fitting, Straight (Fitting moved to Pump Assembly) Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee (Fitting moved to Pump Assembly) Fitting, Straight Fitting, Quick Disconnect (Prior to SN 0300074935) Fitting, Dust Cap (Prior to SN 0300074935) Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Straight (460SJ Only) Fitting, Elbow (460SJ Only) Fitting, Elbow Fitting, Straight (Fitting moved to Pump Assembly) Fitting, Straight Fitting, Elbow Pump Assy without Fittings Pump Assy with Fittings Fitting, Elbow Fitting, Straight (Prior to SN 0300074935) Fitting, Elbow Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Straight Tube Fitting, Elbow Fitting, Elbow Fitting, Reducer (Fitting moved to Pump Assembly) Fitting, Check Valve (Fitting moved to Pump Assembly) Fitting, Pressure Check Fitting, Tee Fitting, Tee (Fitting moved to Pump Assembly)
400S 460SJ
6-11
SECTION 6 HYDRAULIC FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM #
PART NUMBER
QTY.
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
2221044 2753352 2753353 2753354 2753357 2753351 2752942 2752763 2753350 2752430 2753358 2753355 2753349 2753356 2752519 2753360 2753359 2753514 Not Used
1 1 1 1 1 2 1 1 1 1 2 1 2 1 2 1 1 2
Fitting, Elbow Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose
1
Hose Options: 400S 460SJ
1
1
Hose Options: 400S 460SJ Hose Hose Hose Hose Hose Hose Hose Valve, Restrictor Options: Valve, Restrictor (.021) (Prior to SN 0300074935) Valve, Restrictor (.020) (SN 0300074935 to SN 0300096000) Hose (460SJ Only)
1 4 1 1 1 1 1 1 1 1
Hose (460SJ Only) Fitting, Straight Hose (Prior to SN 0300074935) Fitting, Straight (Prior to SN 0300074935) Fitting, Tee Fitting, Straight (Fitting moved to Pump Assembly) Hose Fitting, Modified Elbow (460SJ Only) Fitting, Plug (460SJ Only) Fitting, Straight (SN 0300087630 to SN 0300096000)
60 61
62 63 64 65 66 67 68 69
2753517 2753512 Not Used 2753516 2753513 2753368 2753372 2753348 2753369 2753373 2752471 2752443
1 1 2 1 1 2 1 2
4641076 4641282 70 71 to 72 73 74 75 76 77 78 79 80 81 82
6-12
2753511 Not Used 2753515 2220603 2752573 2220414 2221063 2220578 2753502 2180724 2180422 2221216
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 6 HYDRAULIC FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
6-13
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM LIST ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments.
2792398*
Ref
Axle Lockout Hydraulic Diagram
2792385/1283084*
Ref Ref Ref
Drive Hydraulic Diagrams: 2WD Machines 4WD Machines
2792705/1283084*
Ref Ref Ref Ref Ref
Standard Hydraulic Diagrams: 400S (Prior to SN 0300087630) 400S (SN 0300087630 to SN 0300096000) 460SJ (Prior to SN 0300087630) 460SJ (SN 0300087630 to SN 0300096000)
2792387
Ref
Standard Hydraulic Schematic
2792432
Ref
Sky Welder Hydraulic Diagram (Optional)
2792598/1283084
Ref
Tow Hydraulic Diagram
2792386/1283084*
2792383/1283084* 2792704/1283084* 2792384/1283084*
6-14
400S 460SJ
REV.
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-1
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM #
PART NUMBER
QTY.
4933025/1282937
Ref Ref Ref
ALARM ELECTRICAL DIAGRAMS Motion Alarm Travel Alarm
0270647 0271333 0271912 0270670 0258999
Ref Ref Ref Ref Ref Ref Ref Ref
COLD WEATHER KITS WIRING DIAGRAM Deutz Engine Machines (Ether) Deutz Engine Machines (Glow Plugs) Options: Without ADE System With ADE System Prior to SN 0300064571 With ADE System SN 0300064571 to SN 0300096000 Ford Engine Machines Isuzu Engine Machines
2902393/4933307
Ref
DRIVE/STEER CUTOUT WIRING DIAGRAM
0258922
Ref
ENGINE BLOCK HEATER WIRING DIAGRAM (FORD ENGINES)
0270649
Ref
ETHER START WIRING DIAGRAM (DEUTZ ENGINE MACHINES)
Ref Ref
GENERATOR ELECTRICAL DIAGRAMS: (Note: See JLG Supplement p/n 3124242 for SkyPower Miller 7500W Generator) 110Volt (Without ADE System) 110Volt (Without ADE System Prior to SN 0300069030) 110Volt (With ADE System SN 0300069030 to SN 0300096000) 110 Volt (With ADE System SN 0300077682 to SN 0300096000 for Deutz & Caterpillar /SN 0300078473 to SN 0300096000 for Ford) 110 Volt (With ADE System GM Engines) 220 Volt (Without ADE System) 220 Volt (With ADE System Prior to SN 0300069030) 220 Volt (With ADE System SN 0300069030 to SN 0300077682 for Deutz & Caterpillar /SN 0300069030 to SN 0300078473 for Ford) 220 Volt (With ADE System SN 0300077682 to SN 0300096000 for Deutz & Caterpillar /SN 0300078473 to SN 0300096000 for Ford)
4933026/1282937
0270646
4933153 4933190 4933238
Ref Ref Ref
4933300
Ref
4933350 4933154 4933191 4933239
Ref Ref Ref Ref
4933300
Ref
Ref 4933175 4933189 4933217
7-2
Ref Ref Ref
DESCRIPTION
REV.
GLOW PLUG WIRING DIAGRAM (DEUTZ ENGINE MACHINES) OPTIONS: Without ADE System With ADE System Prior to SN 0300064571 With ADE System SN 0300064571 to SN 0300096000
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
4932917 4933157 4933219 3740049
Ref Ref Ref Ref 1
LIGHTS ELECTRICAL DIAGRAM OPTIONS: Without ADE System With ADE System Prior to SN 0300064509 With ADE System SN 0300064509 to SN 0300096000 Relay
4922340 4922665
Ref Ref Ref
PLATFORM ELECTRICAL DIAGRAM OPTIONS: Without ADE System With ADE System
4933313
Ref
PLATFORM FLOODLIGHTS ELECTRICAL DIAGRAM
Ref
PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM OPTIONS: Without ADE System With ADE System
0258309 0270814
Ref Ref
4933279 4933335
Ref Ref Ref
4933353
Ref
4933127 4933177 4933230
Ref Ref Ref
4933325
Ref
4933126 4933176 4933229 4933334 4933348 4933202
Ref Ref Ref Ref Ref Ref
STANDARD ELECTRICAL DIAGRAMS Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Without ADE System Deutz With ADE System (Prior to SN 0300064404) Deutz With ADE System (SN 0300064404 to SN 0300085617) Deutz With ADE System (SN 0300085617 to SN 0300096000) Ford Without ADE System Ford With ADE System (Prior to SN 0300064404) Ford With ADE System (SN 0300064404 to SN 0300087630) Ford With ADE System (SN 0300087630 to SN 0300096000) GM Engine Machines Isuzu Engine
1870097 1870096 1870142 1870132 1870191
Ref Ref Ref Ref Ref Ref
STANDARD ELECTRICAL SCHEMATICS Deutz Without ADE System Ford Without ADE System Isuzu Caterpillar/Deutz /Ford With ADE System Deutz EMR2/GM (SN 0300085617 to SN 0300096000)
4932980 4933192 4933237
Ref Ref Ref Ref
SOFT TOUCH ELECTRICAL DIAGRAM Without ADE System With ADE System Prior to SN 0300064509 With ADE System SN 0300064509 to SN 0300096000
4933027/1283129
Ref
STROBE LIGHT ELECTRICAL DIAGRAM (WITHOUT ADE SYSTEM)
400S 460SJ
REV.
7-3
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
7-4
PART NUMBER
QTY.
4933151 4933193 4933240
Ref Ref Ref Ref
DESCRIPTION
REV.
SKY WELDER ELECTRICAL DIAGRAM (OPTIONAL) Without ADE System With ADE System Prior to SN 0300064509 With ADE System SN 0300064509 to SN 0300096000
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
7-5
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
7-6
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-7
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref
HARNESS COMPONENTS INSTALLATION
4922340
Ref
PLATFORM BOX HARNESS ASSEMBLY
1
See Note
AR
2
See Note
AR
3
See Note
AR
4 to 38 39
Not Used
40 to 43 44 45 to 47 48 49 50 51 to 54 55 56 57 to 59 60 61 62 63 64 65 66 67 68 69 70 71 72 to 89 90 91 92 93
7ft/2.13m 1060012 1060515 Not Used 2920129 Not Used 4460265 4460418 4460419 Not Used 4460720 4460721 Not Used 4460464 4460508 3990001 Not Used 4460225 4460267 3990010 Not Used 4120035 4460326 4460634 4460635 Not Used 4460613 4460503 4460741 4460420
101 102 103
7-8
4460470 4460471 4460428
Cable, Electrical - 12/4 Options: Cable, Electrical (Prior to SN 0300060655) Cable, Electrical (SN 0300060655 to SN 0300096000) Bulb, Light
2 5 26
Connector - 9 Position Connector - 6 Position Terminal, Female
4 44
Connector - 15 Position Socket, Female
31 4 23
Pin, Male (16 Gauge) Pin, Male (12 Gauge) Diode - 3 Amp (Not Shown)
1 36 10
Connector - 6 Position Pin, Male Diode - 6 Amp (Not Shown)
10 1 10 8
Socket, Light Plug - 3 Position Insert, Terminal (Single Wire) Insert, Terminal (Double Wire)
1 1 5 22
Connector - 21 Position Connector - 31 Position Plug - 5 Position Terminal
2 2 2
7/F
Switch Harness (Made up of Individual Wires) (Note: Not Available for Purchase) Light Display Harness (Made up of Individual Wires) (Note: Not Available for Purchase) Fuel Gauge Harness (Made up of Individual Wires) (Note: Not Available for Purchase)
10
Ref
REV.
PLATFORM BOX ASSEMBLY COMPONENTS Nut, Conduit Washer, Conduit Connector, Strain Relief
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
201 to 208 209
PART NUMBER
QTY.
0259189 0259190
Ref Ref Ref
Not Used 1060494
AR 60ft/18.3m 63ft/19.2m
210
1 4922387 4922375 1060516
AR 54ft/16.5m 60ft/18.3m
210A 210B 210C 210D 211
4460473 4460465 4460502 4460466 4922388 4922376 1060602
1 30 1 1 AR
AR 54ft/16.5m 60ft/18.3m
211A 211B 211C 211D 211E
301 to 305 306 307 to 311 312 313 314 315 316 to 318 319 320 321
3120789
4460473 4460465 4460614 4460466 4460509
1 4 1 13 4
4933127 4933126 4933202
Ref Ref Ref Ref
Not Used 4460420 Not Used 3990010 Not Used 4120035 2920129 Not Used 3730023 4460634 4460635
DESCRIPTION BOOM CABLES INSTALLATION 400S 460SJ
Cable, Electrical - 12/3 400S 460SJ Cable, Electrical - 16/30 Options: 400S 460SJ Cable, Electrical - 16/30 400S 460SJ Clamp, Cable Socket, Female Connector - 31 Position Plug, Seal Cable, Electrical - 16/4 & 12/4 400S 460SJ Cable, Electrical - 16/10 & 12/4 Options: (Does not Include Terminals) 400S 460SJ Clamp, Cable Socket, Female Connector - 21 Position Plug, Seal Socket, Female GROUND CONTROL BOX DIAGRAMS Deutz Engine Ford Engine Isuzu Engine
AR
Connector, Relay
AR
Diode 6 Amp (Not Shown)
AR AR
Base, Light Bulb, Light
1 3 AR
Resistor 500 Ohm (Not Shown - Located at Alternator Light) Insert, Terminal (Single Wire) Insert, Terminal (Double Wire)
400S 460SJ
REV. 9 9
1 1
3/C 4/C
4/D 5/G 2/B
7-9
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY. Ref
401 to 404 405
406 406A 406B 406C 406D 406E
407B 407C 407D 407E 407F 408 to 427 428 429 430 431 to 452 453
1 4922347 4922344 4922601 4922346 4460499 4460320 4460267 4460225 4460267 4460445 4460268 4460836 4460837 4460465 4922349 4922348 3990010 4460224 4460268 4460225 4460267 4460418 4460419 4460268 3730099 4460420 4460741 Not Used 4460526 4460428 4460426 Not Used 4460711
4922347 4922344 4922601 501 to 534 535 536 537 to 538
7-10
REV.
Not Used
407
407A
DESCRIPTION GROUND CONTROL BOX ASSY COMPONENTS
Not Used 4460424 4460268 Not Used
1 14 1 2 1 4 1 3 2 2 20 1
13 1 6 1 6 9 46 AR 1 6 13
Engine Harness Assembly Options: (See Items 501-593 for Breakdown) Deutz Engine Ford Engine Isuzu Engine Valve Harness Assembly DIN Connector with Diode Connector - 2 Position Pin, Male Housing, Terminal - 6 Position Pin, Male Connector - 3 Position Socket, Female Connector, Deutsch - 12 Position Housing, Terminal Connector Socket, Female Ground Control Box Harness Assembly Options: Deutz/Isuzu Engine Ford Engine Diode 6 Amp (Not Shown) Connector - 6 Position Socket, Female Connector - 6 Position Pin, Male Connector - 6 Position Terminal, Female Socket, Female Resistor (Not Shown) Plug, Relay Terminal, Relay Plug
1 3 1
Connector, Strain Relief Connector, Strain Relief Connector, Strain Relief
1
Connector, Strain Relief
Ref Ref Ref Ref
1 2
ENGINE HARNESS ASSEMBLY DEUTZ ENGINE FORD ENGINE ISUZU ENGINE
3/C
5 5
6/G 5/E 2/B
Connector - 2 Position Socket, Female
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
539 540 to 549 550 551 552 to 553 554 555 556 557 to 559 560
4460499 Not Used 4460374 4460375 Not Used 4460837 4460836 4460465 Not Used 4460582 4460797 4460580 4460794 4460579 4460793 4460795 4460834 4460457 4460458 4460842 4460713 4460725 4460726 4460800 4460799 4460784 4460783 4460458 4460459 4460457 4460790 4460728 4460789 2400061 2400060 Not Used 4460742 4460780 4460781 Not Used 4460591 4460589 4460608 4460777
AR
561 562
563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 to 589 590 591 592 593
3120789
DESCRIPTION
REV.
DIN Connector with Diode
1 4
Plug, Sealed (Ford Engine Only) Terminal (Ford Engine Only)
1 1 12
Housing, Deutsch Connector, Deutsch Terminal
3 3 1 1 1 1 1 1 4 4 2 1 1 2 30 9 1 5 1 1 1 2 4 2 2 2
Terminal (Ford Engine Only) Terminal (Isuzu Engine Only) Lock, Terminal (Ford Engine Only) Seal, Terminal (Isuzu Engine Only) Housing - 3 Position (Ford Engine Only) Housing - 3 Position (Isuzu Engine Only) Plug, Alternator (Isuzu Engine Only) Connector - 2 Position Terminal, Female Seal, Terminal Terminal, Female Housing, Connector - 42 Position (Ford Engine Only) Lock, Wedge - Center (Ford Engine Only) Lock, Wedge - Side (Ford Engine Only) Plug, Hole (Ford Engine Only) Pin, Male (Ford Engine Only) Housing - 6 Position (Isuzu Engine Only) Terminal, Spade (Isuzu Engine Only) Seal, Terminal (Isuzu Engine Only) Connector - 3 Position (Isuzu Engine Only) Terminal, Female (Isuzu Engine Only) Socket, Female (Isuzu Engine Only) Pin, Male (Ford Engine Only) Seal, Terminal (Isuzu Engine Only) Fuse (Ford Engine Only) Fuseholder/Cover (Ford Engine Only)
2 1 2
Connector - 2 Position Housing - 2 Position (Isuzu Engine Only) Socket, Female (Isuzu Engine Only)
1 3 3 1
Terminal, Lock (Deutz/Isuzu Engine Only) Socket (Deutz/Isuzu Engine Only) Seal, Cable (Deutz/Isuzu Engine Only) Housing - 4 Position (Deutz/Isuzu Engine Only)
400S 460SJ
7-11
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY. Ref
601
See Note
1
601A
4460266 4460268 See Note
1 7 1
4460266 4460268 See Note
1 7 1
605
4460224 4460268 See Note 4460224 4460268 See Note
1 6 1 1 6 1
605A
Use 2910000 7008833 7020234 Use 2910000
1 1 1 1
605E
7016336 Use 2910000 Use 2910000 Use 2910000 Use 2910000 Use 2910000 Use 2910000
1 9 1 1 9 1 1
606
4460693 4460591 4460608 7022134
4 1 4 1
607
7022137
1
608 to 609 610 610A
612
Not Used 4921927 4460326 4460267 4460499 See Note 1060341 0259198
612A 612B
4460476 4460475
602 602A 603 603A 604 604A
605B 605C 605D
610B 611
7-12
1 1 3 2 AR 37ft/11.3m
1 1 3
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS Controller Harness Assembly (Lift and Swing) (Note: Not Available for Purchase) Connector - 9 Position Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) (Note: Not Available for Purchase) Connector - 9 Position Socket, Female Controller Harness - Speed (Note: Not Available for Purchase) Connector - 6 Position Socket, Female Tilt Indicator Harness (Note: Not Available for Purchase) Connector - 6 Position Socket, Female Throttle Actuator/Controller Harness (Deutz/Isuzu) (Note: Not Available for Purchase) Throttle Actuator and Controller Assembly (was p/n 0060033) Mounting Clamp Kit (Not Shown) Spring, Retract (Not Shown) Throttle Actuator & Harness (Note: Not Available for Purchase) Boot Kit Pin, Male (Note: Not Available for Purchase) Connector, Male (Note: Not Available for Purchase) Controller & Harness Socket, Female (Note: Not Available for Purchase) Connector (Note: Not Available for Purchase) Connector - 4 Position (Note: Not Available for Purchase) Pin, Male Clip Seal, Terminal Fuel Pump Harness (Ford) (Not Shown - Consult Local Ford Dealer for Connectors) Engine Control Processor Harness (Ford) (Consult Local Ford Dealer for Connectors) Jib Valve Harness (460SJ Only) Connector - 3 Position Pin, Male Connector, DIN with Diode Limit Switch Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2 Fuel-On Timer Module & Harness Assembly (Isuzu Engine Machines Only) Connector - 3 Position Pin, Male
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
612C 612D 612E 613
4460459 4460457 4460458 See Note
1 3 6 1
613A 613B
4460476 4460475
1 3 Ref
701 702
702A
4933153 4933154 3990010 4921938
Ref Ref 1 1
0270022 0270024 0860038
Ref Ref 1 1
4460346 4460125 703C
703D 703E
703F 704 704A 705
706 706A
707
707A 708
3120789
REV.
OPTIONAL HARNESS COMPONENTS
Not Used
703
703A 703B
DESCRIPTION Connector - 3 Position Socket, Female Seal, Terminal Relay Harness (Isuzu Engine Machines) (Note: Not Available for Purchase) Connector - 3 Position Pin, Male
1 4060700 4060092 4460071 4460205 4460233 3960422 See Note 4460320 4460267 See Note 3740049 1060341 See Note
1 2
1 1 1 2 1 1 37ft/11.3m
1
4460424 4460268 1060341 See Note
1 2 37ft/11.3 2
2820035 4460598 4460442 Not Used
9ft/2.8m 1 2
Generator Electrical Components 110V 220V Diode - 6 Amp (Not Shown) Harness - On/Off Switch (Powermite Control Box to Ground Control Box) AC to Platform Receptacle Components Options: 110V GFI Receptacle 220V GFI Receptacle Box, Switch Receptacle Options: 110V GFI 220V GFI Shield, Cover Options: 110V GFI 220V GFI Connector, Strain Relief Connector Options: 110V GFI 220V GFI Gasket Strobe Light Harness (Note: Not Available for Purchase) Connector, Female - 2 Position Pin, Male Lights Harness (Note: Not Available for Purchase) Relay (Not Shown) Cable, Electrical - 16/2 Alarm Harness (Includes Alarm) (Note: Not Available for Purchase) Connector - 2 Position Socket, Female Cable, Electrical - 16/2 Platform Worklights Harness (Note: Not Available for Purchase) Loom, Vinyl Connector, Strain Relief Terminal (Not Shown-Located in Platform Console)
400S 460SJ
1/A 1/A
1 1
—
7-13
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
709
See Note
1
709A
7023679
1
710 to 711 712
Not Required See Note
1
Ref
801 802 803
804
7-14
4922021 7002821 7002823 4460467
1 1 1 1
4460510
1
7002828
1
DESCRIPTION
REV.
Dual Fuel Shut-Off Filter Harness (Note: Not Available for Purchase) Electrical Connector Kit (Includes [1] 2 Position Connector, 2 Pins & 2 Seals) Soft Touch System Harness (Note: Not Available for Purchase) TOOLS Service Harness (For Setting Circuit Cards) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
7-15
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) 336
336A
GROUND CONTROL BOX
507 508 TO EMS
210
327
210A 210C
326
210D 210B 335
336
469
336E
439 441 443 336C 460 461 472 473 330 332 335A 336G
J1
329 501 512
336D
J7
J2
332 336F
338 331 332 338D
J3 511
325
TO ANALYZER (DEUTZ
705
J4 332 336B
SN 0300085628 TO PRESENT)
338E
ALARM
705A
706A 336H 510 607D 608C
338A
338B 337 606A
336K
338C
606B
GM 481 482 ENGINE MODULE 483
MAIN VALVE
338A JIB VALVE (460SJ)
606
706 607C
HEADLIGHTS AND TAILLIGHTS
424 431
468 471
FUEL GAUGE ENGINE HARNESS
602A
SPEED PICKUP (DEUTZ ENGINE
704A
414 602C 415
704 STROBE LIGHT
THROTTLE CONTROLLER (FORD)
458 459
446 447 448 449 450 456
FUEL REGULATOR (GM) FUEL ON SOLENOID 427 (DEUTZ ENGINE
PRIOR TO SN 0300085628)
437 438 437 438 FUEL ON (CATERPILLAR ENGINE)
601 432 433
PRIOR TO SN 0300085628)
428 430
416
THROTTLE (CATERPILLAR ENGINE)
425 426 436
FUEL PUMP RELAY (CATERPILLAR)
ALL EXCEPT DEUTZ
453 454 SPEED PICKUP (CATERPILLAR)
452 427
337
FUEL PUMP (CATERPILLAR)
710A 710
LP CONVERTOR (FORD DUAL FUEL)
SN0300073403 PRIOR TO TO SN 0300073403 SN 0300096000
400S 460SJ
608
PUMP
SN 0300085628 TO SN 0300096000
427 451
ALTERNATOR
7-16
478 479 480
602B
602D
425 426 436 605
710A 710 601 ENGINE HARNESS
425 426 ALL 436 EXCEPT 467 DEUTZ SN
0300085628 TO SN 0300096000
3120789
SECTION 7 ELECTRICAL
210
TO PLATFORM CONSOLE BOX
PLATFORM WORK LIGHTS
335B 707A 107 TO ANALYZER (ALL EXCEPT DEUTZ SN 0300085628 TO SN 0300096000)
707A
PLATFORM CONSOLE BOX
SOFT TOUCH SYSTEM LIMIT SWITCH
708A 604 TO 604A J6 707D 109
51 708B
48
106
703A
108 102 710H
603 603A
707C 47 101
J1
103 56 TO J5
J2
J8
44 52 104 707E
J7 J6
105
J5
707B
109 51
(PRIOR TO SN 0300069278 SEE JLG SUPPLEMENT 3124287 FOR SN 0300069278 TO SN 0300096000)
49
TO ANALYZER
INVERTED FOR CLARITY
607B
210D
608A
703AA 416
FOOTSWITCH
TO GROUND CONTROL BOX
803 GENERATOR BOX
AC RECEPTACLE BOX
608A
GENERATOR RELAY ON ENGINE TRAY
703B
BRAKE
701 701A 209
703E
701D
703D 2-SPEED VALVE
804 802
210
DUAL CAPACITY LIMIT SWITCHES
608B
43
210A 210C 210E
608B
608
FUEL REGULATOR HARNESS (GM)
14
210B 607A
416
801
48
BOOM LIMIT SWITCH
607C
3120789
LOAD CELL
57 57A
474 475 476 477
709
46
NOTE: MODULE SHOWN
GENERATOR ON/OFF SWITCH AT PLATFORM
TO GENERATOR
703A
703C
400S 460SJ
701E
701B 701C 701F
7-17
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) ITEM #
PART NUMBER
QTY. Ref
1 to 3 4 5 to 13 14 15 to 42 43 44 45 46 47 48 49 50 51 52 53 to 55 56 57 57A
101
102 103 104 105 106 107 108 109
7-18
Not Used 0100048 Not Used 1060918 Not Used 4460071 4460226 Not Used 4460428 4460464 4460470 4460471 Not Used 4460708 4460905 Not Used 4922665 4922666 4460226 4460761 4460227
AR
DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS
Grease, Dialectric (Not Shown)
7ft/2.14m
Cable, Electrical - 18/3
1 2
Connector, Strain Relief Socket, Female
2 1 1 1
Connector, Strain Relief Pin, Male Deutsch Nut, Terminal Lockwasher, Terminal
2 5
Connector - 15 Position Seal, Plug
1 1 4 1 4
Harness, Platform Box (See Items 101-109 for Breakdown) Harness, Analyzer Cable Socket, Female (Not Shown - Located at J2) Connector - 4 Position Pin, Male
4922665
Ref
4460866 4460464 4460508 4460874 4460871 4460875 4460871 4460873 4460871 4460879 4460887 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227
1 7 3 1 23 1 18 1 8 1 2 6 18 2 18 1 16 2 16
REV.
PLATFORM BOX HARNESS ASSEMBLY
2/B
3/C
Connector - 19 Position Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Connector - 35 Position (Natural) Socket, Female Connector - 35 Position (Gray) Socket, Female Connector - 35 Position (Black) Socket, Female Connector - 2 Position Terminal (12 Gauge) Connector - 6 Position Socket, Female Connector - 6 Position Terminal (16 Gauge) Connector - 6 Position Pin Connector - 15 Position Pin
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
201 to 208 209
PART NUMBER
QTY.
0271160 0271159 0272612
Ref Ref Ref Ref
0272613
Ref
AR 1060494 1060985
63ft/19.2m
1060983
1
4922802
1
4922803
1
4922548 4922547 1060896
AR 1 1 AR
1
54ft/16.5m 60ft/18.3m
4460465 4460865 4460509 4460473 4460466 Not Used 4460865 4460473
22 1 8 1 4 1 1 Ref
301 to 324 325 326 327 328 329 330 331 332 333 to 334 335
Not Used 4460428 4460470 4460471 Not Used 4460526 4460874 4460875 4460905 Not Used 4922485 4922666 Not Required
3120789
BOOM CABLES INSTALLATION 400S 460SJ 400S (7500w 60Hz Generator - SKYPOWER) (SN 0300068836 to SN 0300096000) 460SJ (7500w 60Hz Generator - SKYPOWER) (SN 0300068836 to SN 0300096000)
REV. 8 8 4 4
Not Used
210
210A 210B 210C 210D 210E 211 to 223 224 225
DESCRIPTION
Cable, Electrical Options: Cable, Electrical - 12/3 (Prior to SN 0300068444) Cable, Electrical - 12/3 (400S) (57ft/17.4m) (SN 0300068444 to SN 0300096000) Cable, Electrical - 12/3 (460SJ) (63ft/19.2m) (SN 0300068444 to SN 0300096000) Harness, Electrical - 8/5 (400S) (With 7500w 60Hz Generator) Harness, Electrical - 8/5 (460SJ) (With 7500w 60Hz Generator) Harness Assembly (12/4 - 18/8) 400S 460SJ Cable, Electrical - 12/4&18/8 Options: 400S 460SJ Socket, Female 18 Gauge Connector Deutsch - 19 Position Socket, Female 12 Gauge Clamp. Cable Seal, Plug
3/C 3/C
Connector Deutsch - 19 Position Clamp. Cable GROUND CONTROL BOX COMPONENTS
3 1 1
Connector, Strain Relief Nut, Terminal Locknut, Terminal
1 1 1 4
Connector, Strain Relief Connector (Natural) Connector (Gray) Seal, Plug
1
Cable, Analyzer Options: Prior to SN 0300064404 SN 0300064404 to SN 0300085617 SN 0300085617 to SN 0300096000
400S 460SJ
3 1
7-19
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
335A
335B
QTY. 4
4460871 4460226 Not Required 4460761 4460227
336
1 4 1
4922664 4923236 4923456 4922540 4922664 4923261
336A 336B
336C
336D 336E 336F
336G 336H 336J
7-20
4922539 4922663 4922664 4923236 4923456 4923261 3990010 4460418 4460419 4460876 4460871 4460905 4460866 4460464 4460508 4460878 4460887 4120035 4460634 4460873 4460871 4460905 4460871 4460434 4460227 4460536
2 7 21 1 24 28 1 7 3 1 3 6 7 1 20 1 3 1 14 1
4460943
3
DESCRIPTION
REV.
Socket, Female (Not Shown - Located at J1) Prior to SN 0300064404 SN 0300064404 to SN 0300085617 SN 0300085617 to SN 0300096000 Connector - 4 Position Pin, Male Ground Control Box Harness Assembly Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines (Prior to SN 0300064404) Deutz Engine Machines (SN 0300064404 to SN 0300085617) Deutz Engine Machines (SN 0300085617 to SN 0300096000) Ford Engine Machines (Prior to SN 0300064404) Ford Engine Machines (SN 0300064404 to SN 0300067471) Ford Engine Machines (SN 0300067471 to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300091230) Ford Engine Machines (SN 0300091230 to SN 0300096000) GM Engine Machines (was p/n 4923236) Diode 6 Amp Connector - 6 Position Socket, Female Connector - 35 Position (Blue) Socket, Female Seal, Plug Connector - 19 Pin Pin, Male Deutsch 16 Ga Pin, Male (12 Gauge) Housing, Terminal - 4 Position Terminal (12 Gauge) Base, Light Terminal (16 Gauge) Connector - 35 Position (Black) Socket, Female Seal, Plug Socket, Female Connector - 15 Position Pin Connector - 3 Position (Deutz Engines SN 0300085617 to SN 0300096000 & All GM Engines) Socket, Female (Deutz & GM Engines SN 0300085617 to SN 0300096000 & All GM Engines)
400S 460SJ
6/G 1/B B 5/E 5/F C 5/E 3/C 6/G 1/B B C
3120789
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
336K
4460761
1
4460227
4
337
1 4922880 4923234 4923356 4922537 4923260
338 338A 338B 338C 338D 338E
4922536 4923235 4923419 4922538 4460880 4460320 4460267 4460445 4460268 4460871 4460836 4460837 4460465
339
3120789
1 14 2 4 1 3 20 2 2 22 1
4933279 4933335
Ref Ref
4933353
Ref
4933177 4933230
Ref Ref
4933325
Ref
4933176 4933229 4933334 4933348
Ref Ref Ref Ref
DESCRIPTION Connector - 4 Position (Deutz SN 0300085617 to SN 96000/Caterpillar Engines SN 0300087630 to SN 0300096000 & All GM Engines) Pin, Male (Deutz Engines SN 0300085617 to SN 0300096000 /Caterpillar Engines SN 0300087630 to SN 0300096000/All GM Engines) Engine Harness Assembly (See Items 401-460 for Breakdown) Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines (Prior to SN 0300085617) Deutz Engine Machines (SN 0300085617 to SN 0300096000) Ford Engine Machines (Prior to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300096000) GM Engine Machines Valve Harness Assembly DIN Connector Connector - 2 Position Pin, Male Connector - 3 Position Pin, Female Socket, Female Connector, Deutsch - 12 Position Housing, Terminal Connector Socket, Female Ground Control Box Wiring Diagram (Not Shown - See Items 501 to 512 for Breakdown) Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 030009123) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines (Prior to SN 0300064404) Deutz Engine Machines (SN 0300064404 to SN 0300085617) Deutz Engine Machines (SN 0300085617 to SN 0300096000) Ford Engine Machines (Prior to SN 0300064404) Ford Engine Machines (SN 0300064404 to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300096000) GM Engine Machines
400S 460SJ
REV.
4/D
7-21
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
4922880 4923234 4923356 4922537 4923260 4922536 4923235 4923419
Ref Ref Ref Ref Ref Ref Ref Ref Ref
DESCRIPTION ENGINE HARNESS ASSEMBLY Caterpillar Engine (Prior to SN 0300087630) Caterpillar Engine (SN 0300087630 to SN 0300091230) Caterpillar Engine (SN 0300091230 to SN 0300096000) Deutz Engine Prior to SN 0300085617 Deutz Engine SN 0300085617 to SN 0300096000 Ford Engine (Prior to SN 0300087630) Ford Engine (SN 0300087630 to SN 0300096000) GM Engine
401 to 413 414 415 416 417 to 423 424 425 426 427 428
Not Used 4460424 4460268 4460880 Not Used 4460834 4460457 4460458 4460465 4460836
1 2 AR
Connector - 2 Position Socket, Female DIN Connector without Diode
1 AR AR AR 1
Connector - 2 Position Terminal, Female Seal, Terminal Socket, Female Connector, Deutsch - 12 Position (Deutz Prior to SN 0300085617 & All Ford Engines Only)
429 430
Not Used 4460837
1
431 432
434 to 435 436 437
4460842 4460579 4460582 4460580 4461157 4460458 4460979 Not Used 4460742 4460890
AR 1
438
4460889
2
439 440 441 442 443 444 to 445 446 447 448 449 450 451 452
4460887 Not Used 4460464 Not Used 4460871 Not Used 4460713 4460725 4460726 4460800 4460799 4460891 4460539
2
Connector, Male - 2 Position Housing - 2 Position (Deutz Prior to SN 0300085617 & All Caterpillar Engines Only) Terminal (Deutz Prior to SN 0300085617 & All Caterpillar Engines Only) Terminal (12 Gauge)
1
Pin, Male
433
7-22
2 1 3 1 1 2 2
REV. 5/D 3/C 1/A 7/F D 6/F 2/B B
Housing, Terminal Connector (Deutz Prior to SN 0300085617 & All Ford Engines Only) Terminal, Female Housing - 3 Position (Ford Engine Only) Terminal (Ford Engine Only) Lock, Terminal (Ford Engine Only) Housing - 2 Position (GM Engine Only) Seal, Terminal (GM Engine Only) Terminal (GM Engine Only)
AR
Socket, Female
1 1 2 32 6 1 1
Connector, Housing 42 Position (Ford Engine Only) Connector Wedge Lock, Center (Ford Engine Only) Connector Wedge Lock, Side (Ford Engine Only) Connector, Plug (Ford Engine Only) Pin, Male (Ford Engine Only) Connector - 2 Position (Caterpillar Engine Only) Connector 3 Position (Caterpillar Engine Only)
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
453 454 455 456 457 458 459 460
4460993 4460994 Not Used 4460728 Not Used 2400061 2400060
2 1
Terminal, Spade (Caterpillar Engine Only) Connector 2 Position (Caterpillar Engine Only)
3
Pin, Male (Ford Engine Only)
Not Required 4460226
2 2 AR 0 1
461
4460226 4460465 3990001
1 1 1
462 to 466 467
Not Used 3730120
1
468
4461070
1
4460944
3
4461095
1
4460539
1
4460944
3
470
4922099
AR
471
4461052
1
4461053
1
4461005 4461006
5 5
4461060 4461054
2 2
4461008 4460465 4460226 4461124 4460693 4460608 4461161 4461121 4461122 4461123 4461109
18 1 1 1 4 4 1 1 4 4 1
469
472 473 474 475 476 477 478 479 480 481
3120789
DESCRIPTION
REV.
Fuse (Ford Engine Only) Holder, Fuse (Ford Engine Only) Socket, Female Options: All Machines Prior to SN 0300066372 Caterpillar & Ford Engines SN 0300066372 to SN 0300096000 Deutz Engines SN 0300066372 to SN 0300085617 Deutz Engines SN 0300085617 to SN 0300096000 Diode (Caterpillar Engine Only SN 0300087630 to SN 0300096000) Resistor Assembly (Ford Engine Only - SN 0300073403 to SN 0300096000) Connector - 3 Position with Resistor (Deutz SN 0300085617 to SN 0300096000 Only) Socket, Female (Deutz SN 0300085617 to SN 0300096000 Only) Connector - 3 Position (Deutz SN 0300085617 to SN 0300096000 Only) Connector - 3 Position (Deutz SN 0300085617 to SN 0300096000 Only) Socket, Female (Deutz SN 0300085617 to SN 0300096000 Only) Can Buss Cable (Deutz SN 0300085617 to SN 0300096000 Only) Connector - 25 Position (Deutz SN 0300085617 to SN 0300096000 Only) Cover, Receptacle (Deutz SN 0300085617 to SN 0300096000 Only) Terminal (Deutz SN 0300085617 to SN 0300096000 Only) Seal (Used with p/n 4461005) (Deutz SN 0300085617 to SN 0300096000 Only) Terminal (Deutz SN 0300085617 to SN 0300096000 Only) Seal (Used with p/n 4461060) (Deutz SN 0300085617 to SN 0300096000 Only) Plug, Hole (Deutz SN 0300085617 to SN 0300096000 Only) Socket, Female (GM Engine Only) Socket, Female (GM Engine Only) Connector - 4 Position (GM Engine Only) Terminal, Male (GM Engine Only) Seal (GM Engine Only) Lock, Terminal (GM Engine Only) Connector - 4 Position (GM Engine Only) Terminal, Female (GM Engine Only) Seal (GM Engine Only) Connector - 16 Position (GM Engine Only)
400S 460SJ
7-23
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
482 483
4461111 4461113 4461222
7 7 9
4933279 4933335
Ref Ref Ref
4933353
Ref
4933177 4933230
Ref Ref
4933325
Ref
4933176 4933229 4933334 4933348
Ref Ref Ref Ref
501 502 to 506 507 508 509 510
2920129 Not Used 2400065 2400066 Not Used 4460708
AR
511
4460226 4922637 4922636 2902443
AR 1 1 1
1 1 AR
4461072
512
7-24
4461074
1
4461071
4
4461073
1
4460894
1
4460892
1
DESCRIPTION
REV.
Pin, Male (GM Engine Only) Seal (GM Engine Only) Plug (GM Engine Only) GROUND CONTROL BOX WIRING DIAGRAM Caterpillar Engine Machines (Prior to SN 0300087630) Caterpillar Engine Machines (SN 0300087630 to SN 0300091230) Caterpillar Engine Machines (SN 0300091230 to SN 0300096000) Deutz Engine Machines (Prior to SN 0300064404) Deutz Engine Machines (SN 0300064404 to SN 0300085617) Deutz Engine Machines (SN 0300085617 to SN 0300096000) Ford Engine Machines (Prior to SN 0300064404) Ford Engine Machines (SN 0300064404 to SN 0300087630) Ford Engine Machines (SN 0300087630 to SN 0300096000) GM Engine Machines
3/D 3/C 1/A 2/C 4/F D 2/C 4/E 2/B B
Bulb, Light Fuse, 30Amp Fuse, Holder Connector - 15 Position (SN 0300064404 to SN 0300096000) Socket, Female Harness, Jumper (Not Shown) Harness, Jumper (Not Shown) (Caterpillar Machines Only) Receptacle Kit (Deutz SN 0300085617 to SN 0300096000 Only) Connector - 12 Position (Deutz SN 0300085617 to SN 0300096000 Only) Shell, Receptacle (Deutz SN 0300085617 to SN 0300096000 Only) Socket, Female (Gold) (Deutz SN 0300085617 to SN 0300096000 Only) Cap, Dust (Deutz SN 0300085617 to SN 0300096000 Only) Connector - 6 Position (Deutz & GM SN 0300085617 to SN 0300096000 Only) Connector, Terminal (Deutz & GM SN 0300085617 to SN 0300096000 Only)
400S 460SJ
3120789
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY. Ref
601
1 7023663 7023681 7027403
602
AR
602A
7027796
1
602B
See Note
1
602C 602D
7027793 7027794
1 1
603
See Note
1
603A
7022819 4460871 7022824 7022825 7022820 See Note 7007497 7007498 4921927 4460326 4460267 4460499 See Note
1 8 1 1 7 1 1 1 1 1 3 2 AR
604 604A 605
606 606A 606B 607 607A
1 Use 4360549 4360549
607B
1 4460428 4460968
607C 607D 608
4922769 4460226 4922714 1060902
608A
1 2 2 8.5ft/2.6m
1 Use 4360548 4360548
608B
1 4460428 4460968
3120789
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS Ford Engine Harness Options (For replacement parts refer to Ford engine dealer) (Ford Engine Machines): 2000172 & 2000174 Ford Engines 2000193 Ford Engines 2000207 Ford Engines Deutz Engine Harness Components (SN 0300085617 to SN 0300096000) (For replacement parts refer to Deutz engine dealer) Deutz Engine Harness (SN 0300085617 to SN 0300096000) (For replacement parts refer to Deutz engine dealer) Connector - 25 Position (Deutz SN 0300085617 to SN 0300096000 Only) (Note: Not Available for Purchase) Plug-In, Connector (SN 0300085617 to SN 0300096000) Deutz Engine Harness (SN 0300085617 to SN 0300096000) Controller Harness Assembly (Lift and Swing) (Note: Not Available for Purchase) Connector - 8 Position (Natural) Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) Connector - 8 Position Black) Socket, Female Pump Harness (Note: Not Available for Purchase) Plug (Pump) Plug (Valve Harness) Jib Valve Harness (460SJ Only) Connector - 3 Position Pin, Male Connector, DIN with Diode Limit Switch Harness Components (400S Only): (Note: Not Available for Purchase) Switch, Limit Options: Prior to SN 0300074316 (was p/n 4360322) SN 0300074316 to SN 0300096000 Connector, Strain Relief Options: Prior to SN 0300074316 (Use with p/n 4360322) SN 0300074316 to SN 0300096000 (Use with p/n 4360549) Cable, Electrical - 18/2 Socket, Female Capacity/Elevation Cut-out Switch Harnesses Cable, Electrical - 18/2 Switch, Limit Options: Prior to SN 0300074316 (was p/n 4360321) SN 0300074316 to SN 0300096000 Connector, Strain Relief Options: Prior to SN 0300074316 (Use with p/n 4360321) SN 0300074316 to SN 0300096000 (Use with p/n 4360548)
400S 460SJ
7-25
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
608C 609
4460226 4922978
2 1
610
4923451
1
Ref 701
701A 701B
0270022 0270024 0860038
Ref Ref 1 1
4460346 4460125 701C
701D 701E
701F 702 703
1 4060700 4060092 4460071 4460205 4460233 3960422 Not Used
1 2
1 AR
4933190 4933238 4933300 4933350 4933191 4933239 4933300 3990010 703A
1 1
4922483 4922641
703AA
4923445 4460742 4460743 4460458
703B 4922482 4922940
7-26
1 2 2 1 1 1
DESCRIPTION
REV.
Socket, Female Start Assist Solenoid Harness (Deutz Engine Machines SN 0300077682 to SN 0300085617 Only) (Located between Start Relay & Start Assist Solenoid on Engine) Glow Plugs Harness (Deutz Engine Machines SN 0300092802 to SN 0300096000 Only) (Not Shown - Located between Glow Plug Relay & Glow Plugs on Engine)
2/B
A
OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components Options: 110V GFI Receptacle 220V GFI Receptacle Box, Switch Receptacle Options: 110V GFI 220V GFI Shield, Cover Options: 110V GFI 220V GFI Connector, Strain Relief Plug, Male Options: 110V GFI 220V GFI Gasket
1 1
Generator Electrical Components 110V (Prior to SN 0300064509) (Caterpillar/Deutz/Ford Engines) 110V (SN 0300064509 to SN 0300077682) (Caterpillar/ Deutz/Ford Engines) 110V (SN 0300077682 to SN 0300096000) (Caterpillar/ Deutz/Ford Engines) 110V (GM Engines) 220V (Prior to SN 0300064509) 220V (SN 0300064509 to SN 0300077682) 220V (SN 0300077682 to SN 0300096000) Diode - 6 Amp (Not Shown) Harness - On/Off Switch Options: Prior to SN 0300064509 (Caterpillar/Deutz/Ford Engines) SN 0300064509 to SN 0300096000 (Caterpillar/Deutz/ Ford Engines) All (GM Engines) Connector - 2 Position (GM Engines) Socket, Female (GM Engines) Seal, Wire (GM Engines) Powermite Control Box to Relay Options: Prior to SN 0300077682 SN 0300077682 to SN 0300096000
400S 460SJ
2/B 1/A 2/A A 2/B 1/A 1/A
3120789
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
703C
QTY. 1
See Note See Note 703D 703E 704 704A 705 705A 706 706A
4460961 4460705 4460321 4460906 0255917 4460320 4460267 0257887 4460424 4460268 See Note 1060341 3740049
1 4 1 4 1 1 2 1 1 2 1 37ft/11.3m
1 1
4922484 4922643 707 707A 2920140
AR AR 2
2920157
2
4460320 4460227 4922764
2 4 2
4460424 4460226
2 4 1
707B 4460598 4460426 4460425 707C
1 4360232 Not Required 4360232
707D
1 4922498 1060983 4922965 2400070
3120789
1
DESCRIPTION Generator to Control Box Harness Options: Hardwired (Prior to SN 0300077682) (Note: Not Available for Purchase) Harness (SN 0300077682 to SN 0300096000) (Note: Not Available for Purchase) Connector - 4 Position Pin, Male Connector - 4 Position Socket, Female Strobe Light Harness (Includes Strobe Light) Connector - 2 Position Pin, Male Alarm Harness (Includes Alarm) Connector - 2 Position Socket, Female Lights Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2 Relay Harness, Bag (Located at Ground Control Box) (Not Shown) Options: Prior to SN 0300064509 SN 0300064509 to SN 0300096000 Platform Worklights/Floodlights Components Platform Worklights/Floodlights and Harness Components: Platform Worklights External Harness (Includes Light and Wire Only) Platform Floodlights External Harness (Includes Lights and Wire Only) (Not Shown) Connector - 2 Position Pin, Male Platform Floodlights Harness (Lights to Switch) (Not Shown) Connector - 2 Position Socket, Female Connector, Strain Relief Options: Platform Worklights Prior to SN 0300074316 Platform Worklights SN 0300074316 to SN 0300096000 Platform Floodlights Circuit Breaker, 15Amp Options: Platform Worklights Prior to SN 0300074316 Platform Worklights SN 0300074316 to SN 0300096000 Platform Floodlights Platform Worklights/Floodlights Console Box to Ground Harness All Prior to SN 0300074316 Internal Console Box Harness 400S SN 0300074316 to SN 0300096000 Console Box to Aux Relay 460SJ SN 0300074316 to SN 0300096000 Console Box to Aux Relay Fuse 20 AMP (Not Shown - Located Aux Relay) (SN 0300074316 to SN 0300096000 Only)
400S 460SJ
REV.
1/A
7-27
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED) ITEM #
PART NUMBER
QTY.
707D cont’d 707E 708
2400066
1
4460871 See Note
3 1
708A 708B 709 710
1060902 4460871 Not Required See Note
16ft/4.9m
710A
7023679
1
7002821 7002823 4460467
Ref 1 1 1
4460510
1
7002828 2901443
1 1
801 802 803
804 805
7-28
2 1
DESCRIPTION
REV.
Fuseholder (Not Shown - Located Aux Relay) (SN 0300074316 to SN 0300096000 Only) Socket, Female (Prior to SN 0300074316 Only) Soft-Touch System Harness (Note: Not Available for Purchase) Cable, Electrical - 18/2 Socket, Female Dual Fuel Shut-Off Filter Harness (Note: Not Available for Purchase) Electrical Connector Kit (Includes [1] 2 Position Connector, 2 Pins & 2 Seals) TOOLS Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire Analyzer Kit (Not Shown)
400S 460SJ
3120789
SECTION 8 DECALS
3120789
400S 460SJ
8-1
8-2
400S 460SJ
400S
49
50
9
SIDE ENTRY PLATFORM
52
12
46 45 24 35 3 19 20 22 21 45 24 26 35 33
7
13
11
34 33
5 1
7
400S
49
50
18
13
28 31 32 53 29 30 31 32
28 31 32 23
12
9 52
11
38 37 24 45 38 37 26 35 45
29 30 10 31 32
8
23
11
24 25
9 3
34 33
24
51
14
5
10
12 13 4
1
6
27
PRIOR TO SN 0300072618
36
18 47
48
26
52
48
WWW.JLG.COM
PRIOR TO SN 0300072073
35
3
25 25 15
26 35
4
16 17
PRIOR TO SN 0300072073
2
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
3120789
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM #
1 2 3 4 5
PART NUMBER
QTY.
DESCRIPTION
0270398 0259159 0259981 0259160
Ref Ref Ref Ref Ref
STANDARD DECAL INSTALLATIONS Decals JLG Model 400S with 500LB Capacity Model 400S with 750LB Capacity Model 460SJ
1703797 1703798 1703805 1703804
1 1 2 3 1
1702784 1706708 6
1 1703808 1706709
7
2
8
1704472 1704473 1702861
9
1702774
10
1702773
11 12 13
1702868 1704277
AR 1 2 AR 2 1 AR 2 1 2 3 2
1704096 1704488 1701645 14
1
15 16 17 18 19 20 21 22
1704104 1704489 1702688 3251813 1701502 1701503 1701504 1702153 See Note 1700584 See Note
1 1 1 2 1 1 1 1
23 24
1701509 1702300
1 6
3120789
REV. 4 13 11 12
Decal - Danger/Warning (Platform) Decal - Danger/Warning (Ground Control) Decal - Danger/Electrocution Decal - Warning Crushing Decal - Legend (Platform) Options: Prior to SN 0300093233 SN 0300093233 to SN 0300096000 Decal - Legend (Ground Control) Options: Prior to SN 0300093233 SN 0300093233 to SN 0300096000 Decal - Model Designation Options: Model 400S Model 460SJ Decal - JLG Lift (8in) Prior to SN 0300069278 SN 0300069278 to SN 0300096000 Decal - JLG Lift (3.5in) Prior to SN 0300069278 SN 0300069278 to SN 0300096000 Decal - JLG (5in) Front Entry Platform Side Entry Platform Decal - No Hands Decal - Attach Lanyard Here Decal - Capacity (Platform) Options: 400S with 500 Lbs. Maximum Capacity 400S with 750 Lbs. Maximum Capacity 460SJ Decal - Capacity (Ground Control) Options: 400S with 500 Lbs. Maximum Capacity 400S with 750 Lbs. Maximum Capacity 460SJ Decal - USA Decal - High Oil Level Decal - Low Oil Level Decal - Hydraulic Oil Decal - Inspection Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down
400S 460SJ
8-3
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM #
PART NUMBER
QTY.
25 26 27 28 29 30 31 32 33 34 35
1701500 1701529 3251243 0860520 1060279 0641408 4751400 3311405 3820001 3252347
4 4 1 1 1 1 6 1 AR 1 4
AR 0 1 AR 0 1 4 1 1 AR 4 4 1 2 4
Decal - No Lift Decal - Lift Diagram Decal - Hydraulic Oil Chart Decal - Storage Capacity (Prior to SN 0300072073Only) Decal - No Step Decal - Lock Latch Decal - JLG (Prior to SN 0300072618 Only) Decal - WWW.JLG.COM Bolt 1/4in-20NC x 3/4in
1704828 1704829 1 1701542 1701505 37 Not Required 1701543 38
39 to 44 45 46 47 48 49 50 51 52 53
8-4
Not Required 1700818 Not Used 1701499 3252672 1704412 1704540 1701691 1704726 1704825 1704885 0641406
REV.
Decal - Lift Decal - Arrow Nameplate - 120V-60Hz Box, Manual Storage Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet Decal - Footswitch (Part of 4360031 Footswitch) Decal - Maximum Tire Load Options: Model 400S with 500LB Capacity (was p/n 1704827 Prior to SN 0300077958) Model 400S with 750LB Capacity Model 460SJ Decal - Fuel GM Engine Machines Caterpillar & Deutz Engine Machines Decal - LPG Gas Non-Dual Fuel Machines Dual Fuel Machines Decal - LP Gas Liquid Withdrawal System Non-Dual Fuel Machines Dual Fuel Machines
Use 1706126
36
DESCRIPTION
400S 460SJ
3120789
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
8-5
8-6
400S 460SJ
400S
49
9
SIDE ENTRY PLATFORM
52
12
45 24 35 3 19 20 22 21 45 24 26 35 33
46
50
7
13
11
34 33
5 1
8
7
400S
49
50
18
13 39 28 12 31 32 23 29 30 31 32 9
11
52
38 37 24 45 38 37 26 35 45
28 23 31 32 53 29 30 10 31 32
11
24 25
9 3
10
12 13 4
1
34 33
5
24
51
14
6
27
PRIOR TO SN 0300072618
36
48
26
2 25 15
26 35
4
16 17
PRIOR TO SN 0300072073
48
WWW.JLG.COM
52
PRIOR TO SN 0300072073
35
3
18 47
25
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
3120789
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) ITEM #
PART NUMBER
QTY.
0259185 0259183 0259181 0259175 0259177 0259179
Ref Ref Ref Ref Ref Ref Ref Ref Ref
0259994 0259993 0259992 0259989 0259990 0259991
Ref Ref Ref Ref Ref Ref
0259186 0259184 0259182 0259176 0259178 0259180
Ref Ref Ref Ref Ref Ref
0270398
1
1 1703928 1703925 1703924 1703926 1703927 1703923
2
1 1703934 1703931 1703930 1703932 1703933 1703929
3
2 1703940 1703937 1703936 1703938 1703939 1703935
4
3 1703952 1703949 1703948
3120789
DESCRIPTION DECAL INSTALLATIONS Decals JLG Model 400S with 500LB Capacity Brazilian Spec (Dual Language - Portuguese/Spanish) Chinese Spec (Dual Language - Chinese/ English) CSA Spec (Dual Language - English/French) Japanese Spec Korean Spec Latin American Spec (Dual Language - English/Spanish) Model 400S with 750LB Capacity Brazilian Spec (Dual Language - Portuguese/Spanish) Chinese Spec (Dual Language - Chinese/ English) CSA Spec (Dual Language - English/French) Japanese Spec Korean Spec Latin American Spec (Dual Language - English/Spanish) Model 460SJ Brazilian Spec (Dual Language - Portuguese/Spanish) Chinese Spec (Dual Language - Chinese/ English) CSA Spec (Dual Language - English/French) Japanese Spec Korean Spec Latin American Spec (Dual Language - English/Spanish)
REV. 4 13 16 15 16 16 13 11 13 13 13 13 11 13 14 14 13 13 12
Decal - Danger/Warning (Platform) Options: Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger/Warning (Ground Control) Options Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger/Electrocution Options: Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Warning Crushing Options: Brazilian Spec Chinese Spec CSA Spec
400S 460SJ
8-7
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM #
PART NUMBER
4 (cont’d)
1703950 1703951 1703947
5 Not Required
AR 0
Use 1706708
1
1706708 Not Required
1 AR 0
Use 1706709
1
1706709
1 2
6
7
8
1704472 1704473 1702861
9
1702774
10
1702773
1703996 1704100
AR 1 2 AR 2 1 AR 2 1 AR 2 0 2 2 AR 3 3 3 3 AR AR 1 2
1703996 1703996 1704101
2 1 2
1703996 1703996 1704099 1703996
2 1 2 2
11 1704002 Not Required 1704000 1704001 12 1704005 1704003 1704277 1704004 13
8-8
QTY.
DESCRIPTION
REV.
Japanese Spec Korean Spec Latin American Spec Decal - Legend (Platform) Options: Brazilian/Chinese/Japanese/Korean Spec Prior to SN 0300093233 CSA/Latin American Spec Prior to SN 0300093233 (was p/n 1702784) All Specs SN 0300093233 to SN 0300096000 Decal - Legend (Ground Control) Options: Brazilian/Chinese/Japanese/Korean Spec Prior to SN 0300093233 CSA/Latin American Spec Prior to SN 0300093233 (was p/n 1703808) All Specs SN 0300093233 to SN 0300096000 Decal - Model Designation Options: Model 400S Model 460SJ Decal - JLG Lift (8in) Prior to SN 0300069278 SN 0300069278 to SN 0300096000 Decal - JLG Lift (3.5in) Prior to SN 0300069278 SN 0300069278 to SN 0300096000 Decal - JLG (5in) Front Entry Platform Side Entry Platform Decal - No Hands Options: Brazilian Spec Chinese/Japanese/Korean Specs CSA Spec Latin American Spec Decal - Attach Lanyard Here Options: Brazilian Spec CSA Spec Chinese/Japanese/Korean Spec Latin American Spec Decal - Capacity (Platform) Options: 230kg/500lb Maximum Capacity Options: Brazilian Spec - 400S (Prior to SN 0300064771) Brazilian Spec - 400S (SN 0300064771 to SN 0300096000) Brazilian Spec - 460SJ Chinese Spec - 400S (Prior to SN 0300064771) Chinese Spec - 400S (SN 0300064771 to SN 0300096000) Chinese Spec - 460SJ CSA Spec - 400S (Prior to SN 0300063268) CSA Spec - 400S (SN 0300063268 to SN 0300096000) CSA Spec - 460SJ
400S 460SJ
3120789
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM #
PART NUMBER
QTY.
13 (cont’d)
1703996 1704102
1 2
Continued 1703996 1703996 1704103
AR 1 1 2
1703996 1702688 1704098
1 1 2
1701645 1704233 1705070
2 AR 1 2
1704233 1705069
1 2
1704233 1705068 1704233 1705065
1 2 1 2
1704233 1705066
1 2
1704233 1705067
1 2
1702688 1704108
AR AR 1 1
1702688 1704112
1 1
1704109
1
Not Required 1704112 1704107 1704112 1704110 Not Required 1704111
0 1 1 1 1 0 1
Not Required 1702688
0 1
14
3120789
DESCRIPTION
REV.
Japanese Spec - 400S (Prior to SN 0300064771) Japanese Spec - 400S (SN 0300064771 to SN 0300096000) 230kg/500lb Maximum Capacity Options: Japanese Spec - 460SJ Korean Spec - 400S (Prior to SN 0300064771) Korean Spec - 400S (SN 0300064771 to SN 0300096000) Korean Spec - 460SJ Latin American Spec - 400S (Prior to SN 0300064771) Latin American Spec - 400S (SN 0300064771 to SN 0300096000) Latin American Spec - 460SJ 340kg/750lb Maximum Capacity Options: Brazilian Spec - 400S (Prior to SN 0300064771) Brazilian Spec - 400S (SN 0300064771 to SN 0300096000) Chinese Spec - 400S (Prior to SN 0300064771) Chinese Spec - 400S (SN 0300064771 to SN 0300096000) CSA Spec - 400S (Prior to SN 0300063268) CSA Spec - 400S (SN 0300063268 to SN 0300096000) Japanese Spec - 400S (Prior to SN 0300064771) Japanese Spec - 400S (SN 0300064771 to SN 0300096000) Korean Spec - 400S (Prior to SN 0300064771) Korean Spec - 400S (SN 0300064771 to SN 0300096000) Latin American Spec - 400S (Prior to SN 0300064771) Latin American Spec - 400S (SN 0300064771 to SN 0300096000) Decal - Capacity (Ground Control) Options: 230kg/500lb Maximum Capacity Options: Brazilian Spec - 400S (Prior to SN 0300064771) Brazilian Spec - 400S (SN 0300064771 to SN 0300096000) Brazilian Spec - 460SJ (Prior to SN 0300064771) Brazilian Spec - 460SJ (SN 0300064771 to SN 0300096000) Chinese Spec - 400S (SN 0300064771 to SN 0300096000) Chinese Spec - 460SJ CSA Spec - 400S (Prior to SN 0300063268) CSA Spec - 400S (SN 0300063268 to SN 0300096000) CSA Spec - 460SJ Japanese Spec - 400S Japanese Spec - 460SJ Korean Spec - 400S (SN 0300064771 to SN 0300096000) Korean Spec - 460SJ Latin American Spec - 400S (Prior to SN 0300064771)
400S 460SJ
8-9
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM #
PART NUMBER
QTY.
14 (cont’d)
1704106
1
1702688
1 1
1704510 1705076 1705075 1704510 1705074 1705071 1705072 1704510 1705073 15
16 17 18 19
20 21 22 23 24 25 26 27
28 29 30 31 32 33
8-10
3251813 Not Required 1701502 1701503 1701504 1704008 Not Required 1704006 Not Required Not Required 1704007 See Note 1700584 See Note 1701509 1702300 1701500 1701529 3251243 Not Required 0860520 1060279 0641408 4751400 3311405 3820001
AR 1 0 1 1 2 AR 1 0 1 0 0 1 1 1 1 1 6 4 4 AR 1 0 1 1 1 6 1 AR
DESCRIPTION
REV.
Latin American Spec - 400S (SN 0300064771 to SN 0300096000) Latin American Spec - 460SJ 340kg/750lb Maximum Capacity Options: Brazilian Spec - 400S (Prior to SN 0300064771) Brazilian Spec - 400S (SN 0300064771 to SN 0300096000) Chinese Spec - 400S (SN 0300064771 to SN 0300096000) CSA Spec - 400S (Prior to SN 0300063268) CSA Spec - 400S (SN 0300063268 to SN 0300096000) Japanese Spec - 400S (SN 0300064771 to SN 0300096000) Korean Spec - 400S (SN 0300064771 to SN 0300096000) Latin American Spec - 400S (Prior to SN 0300064771) Latin American Spec - 400S (SN 0300064771 to SN 0300096000) Decal - USA Options: Brazilian/CSA/Latin American Specs Chinese/Japanese/Korean Specs Decal - High Oil Level Decal - Low Oil Level Decal - Hydraulic Oil Decal - Inspection Options: Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down Decal - Lift Decal - Arrow Nameplate - 120V-60Hz Options: Brazilian/CSA/Latin American Specs Chinese/Japanese/Korean Specs Box, Manual Storage Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet
400S 460SJ
3120789
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM #
PART NUMBER
34
QTY. 1
1703985 1703982 1703984 1703980 1703981 1703983 35
4 Not Required Use 1706126 1704829 1704828
36
1 1701542 1701505
37 Not Required 1701543 38 Not Required 1700818 1704271 1702720 39
40 to 44 45 46
47 48 49 50 51 52 53
3120789
3252221 Not Required Not Used 1701499 3252685 3252684 3252683 3252680 3252681 3252682 1704412 1704540 1701691 1704726 1704825 1704885 0641406
AR 0 1 AR 0 1 1 1 AR 1 0 4 1
1 AR 4 4 1 2 4
DESCRIPTION
REV.
Decal - Footswitch Options: Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Maximum Tire Load Options: Brazilian/Latin American Specs Chinese/CSA/Japanese/Korean Spec Options: 400S Models with 500LB Capacity (was p/n 1704827 Prior to SN 0300077958) 400S Models with 750LB Capacity 460SJ Models Decal - Fuel GM Engine Machines Caterpillar & Deutz Engine Machines Decal - LPG Gas Non-Dual Fuel Machines Dual Fuel Machines Decal - LP Gas Liquid Withdrawal System Non-Dual Fuel Machines Dual Fuel Machines (English Language) Dual Fuel Machines (CSA Spec) Dual Fuel Machines (Spanish Language) Decal - CSA Options: CSA Specs Brazilian/Chinese/Japanese/Korean/Latin American Specs Decal - No Lift Decal - Lift Diagram Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Hydraulic Oil Chart Decal - Storage Capacity (Prior to SN 0300072073 Only) Decal - No Step Decal - Lock Latch Decal - JLG (CTW) (Prior to SN 0300072618 Only) Decal - WWW.JLG.COM Bolt 1/4in-20NC x 3/4in (SN 0300072618 to SN 0300096000)
400S 460SJ
8-11
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM #
8-12
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400S/460SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description STANDARD PARTS
2120210 7012944 7012943 7021376 7018991 7012772 7012664 3740067 7023205 4360475 4360469 2860030 4360328 4360476 2940074 1001129555 1001118416 4360387 4360407 4360331 4360232 7022818 7022824 7019166 3990010
Ref
Element, Filter (Figure 2-1) Coil (Figures 2-1 & 2-2) Coil (Figure 2-1) Coil (Figure 2-2) Coil (Figure 2-2) Coil (Figures 2-2 & 2-3) Element, Air Cleaner (Figures 2-8, 2-11, 2-14, 2-18 & 2-20) Relay (Figures 2-8, 2-11, 2-14, 2-18 & 2-20) Filter (Figure 2-25) Switch, Mushroom (Figures 2-27 & 4-6) Switch, Key (Figure 2-27) Key, Replacement (Figure 2-27) Switch, Toggle (Figures 2-27 & 4-6) Contact, Switch Block (Figures 2-27 & 4-6) Latch (Figure 4-2) Controller (Lift and Swing) (Figure 4-6) Controller (Drive and Steer) (Figure 4-6) Switch, Push Button (Figures 2-27 & 4-6) Controller, Speed (Figure 4-6) Switch, Toggle (Figure 4-6) Breaker, Circuit (Figure 4-6) Potentiometer (Figure 4-8) PC Board Assembly (Figure 4-10) Microswitch (Figure 4-10) Diode (Figure 7-3) VARIABLE PARTS
70001403 7026871 70001990 7016331 7020023 7027245 7027239 7027795 3740080 7014501 7022135 7027965 7027972 7022111 7022113
3120789
Qty./Machine
4 1 1 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Ref
Filter, Oil (Caterpillar Engine Machines) (Figure 2-8) Filter, Fuel (Caterpillar Engine Machines) (Figure 2-8) Solenoid, Shutdown (Caterpillar Engine Machines) (Figure 2-8) Filter, Oil (Deutz Engine Machines) (Figure 2-11) Filter, Fuel (Deutz Engine Machines) (Figure 2-11) Filter, Fuel (Deutz Engine Machines) (Figure 2-11) Solenoid, Shutdown (Deutz Engine Machines) (Figure 2-11) Module, Deutz EMR2 (Deutz Engine Machines) (Figure 2-11) Relay (Caterpillar & Ford Machines) (Figure 2-8 & 2-14) Filter, Oil (Ford Engine Machines) (Figure 2-14) Filter, Fuel (Ford Engine Machines) (Figures 2-14) Filter, Oil (GM Engine Machines) (Figure 2-18) Filter, Fuel (GM Engine Machines) (Figures 2-18) Filter, Oil (Isuzu Engine Machines) (Figure 2-20) Filter, Fuel (Isuzu Engine Machines) (Figure 2-20)
400S 460SJ
1 Dozen 4 1 1 Dozen 4 4 1 1 1 1 Dozen 4 1 Dozen 4 1 Dozen 4
9-1
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400S/460SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
Qty./Machine
4360501 3740080
Breaker, Circuit (Isuzu Engine Machines) (Figure 2-20) Relay (Machines with Generator Option) (Figures 2-9, 2-12, 2-17, 2-19 & 2-21) Switch, Toggle (Machines with Generator Option) (Figures 2-9, 2-12, 2-17, 2-18 & 2-21) Module, Controller (Ground Control) (Caterpillar & Ford Engines ) (Figure 2-27) Module, Controller (Ground Control) (Deutz & GM) (Figure 2-27) Switch, Limit (Figures 2-28 & 7-3) Switch, Limit (Figures 2-28 & 7-3) Module, Controller (Platform Control) (Figure 4-6) Switch, Toggle (Ford Dual Fuel Machines) (Figure 4-6) Fuse (Ford Engine Machines) (Figure 7-3)
1 1
4360336 1600364 1600411 4360548 4360549 1600375 4360336 2400061
9-2
400S 460SJ
1 1 1 1 1 1 1 2
3120789
SECTION 10 SPECIAL OPTIONS
3120789
400S 460SJ
10-1
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST ITEM #
10-2
PART NUMBER
QTY.
DESCRIPTION
REV.
Ref
Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
1340061
Ref Ref
MISCELLANEOUS SPECIAL OPTIONS Air Cleaner with Dust Evacuator Valve
0271239 0271445
Ref Ref
Air Line at Platform Installation - 400S Air Line at Platform Installation - 460SJ
0259194 0259193 0259196 0259195
Ref Ref Ref Ref Ref
Bellows Installations 400S with Oscillating Axle 400S with Fixed Axle 460SJ with Oscillating Axle 4560SJ with Fixed Axle
0259197
Ref
Boom Wiper Installation
0273064 0270646
Ref Ref Ref
0270647
Ref
0271912
Ref
0270670 0275056 0258999
Ref Ref Ref
Cold Weather Start Kits Caterpillar Engine Machines Deutz Engine Machines (Ether) (Prior to SN 0300085617 Only) Deutz Engine Machines (Glow Plugs) (Prior to SN 0300064404) Deutz Engine Machines - ADE System (SN 0300064404 to SN 0300085617) Ford Engine Machines GM Engine Machines Isuzu Engine Machines
1702788
Ref 1
1704174
1
1703479 1704175
1 1
0257195 1704150 0273250 0274529 1703175 0273370 0274247 1702868
Ref 1 Ref Ref 1 Ref Ref 2
1704000
2
1702962
1
Decal Installations Decal - Biodegradable Hydraulic Fluid (All except German Spec) Decal - Biodegradable Synthetic Hydraulic Fluid (All except German Spec) Decal - Biodegradable Hydraulic Fluid (German Spec Only) Decal - Biodegradable Synthetic Hydraulic Fluid (German Spec Only) Decal - Government Warranty Installation Decal - Glow Plug Warning Decal - Hertz Decal - Head & Engquist Equipment L.L.C (H&E) Decal - Lanyard Attach (GM K-1 Spec) Decal - Nations Rent Decal - National Equipment Services (NES) Decal - No Hands (English Language) (Used with Mesh to Top Rail Platform) Decal - No Hands (English& French Dual Language) (Used with Mesh to Top Rail Platform) Decal - Prop 65 Warning (Diesel Machines) (California Spec)
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM #
PART NUMBER
QTY.
Continued 1702961 0273710 0272599 0272418
0272448 0272588 0270575 0270574 0271892
Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
0257733
Ref
Decal Installations Decal - Prop 65 Warning (Gasoline Machines) (California Spec) Decal - SkyAir Decal - SkyCutter Decal - SkyGlazier (400S Only) Decal - SkyPower Options: ANSI Spec ANSI Export Spec Decal - SkyWelder Options: ANSI Spec ANSI Export Spec Decal - Sunbelt Decal - United Rentals (Prior to SN 0300069278) Decal - United Rentals (SN 0300069278 to SN 0300096000) Decal - Warning Stripes
2902393
Ref
Drive/Steer Cutout Kit
1001148902 1001148903 1001148904 1001148905 1001148906
Ref Ref Ref Ref Ref Ref
Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit
0258922 0275055
Ref Ref Ref
Engine Block Heater Installation Ford Engines GM Engines
0270649
Ref
Ether Start Installation (Deutz Engine Machines) (Prior to SN 0300085617 Only)
Ref 1
Filter Kits: Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil) Prior to SN 0300087630 Caterpillar Engine (was p/n 1001114035) Deutz Engine (was p/n 2910495 & p/n 1001114129) GM Engine (was p/n 1001114059) Ford Engine (was p/n 2910496 & p/n 1001114126) SN 0300087630 to SN 0300096000 Caterpillar Engine (was p/n 1001114034) Deutz Engine (was p/n 1001114128)
0272435 0272589
1001110998 1001110997 1001114131 2910949 1001111000 1001110999
3120789
DESCRIPTION
400S 460SJ
REV.
10-3
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM #
PART NUMBER
QTY.
Continued
Ref 1
1001109694 1001109694 1001109698 1001114125 1 1001110139 1001110138
10-4
DESCRIPTION
REV.
Filter Kits: Hydraulic/Air Filter Prior to SN 0300087630 Caterpillar/Deutz Engines (was p/n 1001114060 & p/n 1001114120) Ford Engine (was p/n 1001114120) SN 0300087630 to SN 0300096000 Caterpillar/Deutz Engines (was p/n 1001114061 & p/n 1001114121) Ford Engine (was p/n 1001114119 & p/n 1001114137) Engine - Fuel/Engine Oil Filter Caterpillar Engine Deutz Engine
4060959 3380652
Ref 1 1
Footswitch Shield Installation Shield, Footswitch (Prior to SN 0300091439) Shield, Footswitch (SN 0300091439 to SN 0300096000)
0270648 0271548
Ref Ref Ref
Glow Plug Installations (Deutz Engine Machines) Glow Plug Installation (Prior to SN 0300064404) Glow Plug Installation - ADE System (SN 0300064404 to SN 0300085617)
2300014 2300027 2300029 2300016 2300019
Ref Ref Ref Ref Ref Ref
Hydraulic Fluids Options: Mobil 424 Mobil 224H Bio Mobil EAL ISO 46 Bio Mobil DTE 13M Quaker State Quintolubric 888-46 Fire Res.
0270044 0271579 0271358
Ref 1 1 1
0272025
1
0270361 0271580 0271359
1 1 1
0272024
1
Hydraulic Welder Assemblies 225A - 400S (Prior to SN 0300064404) 200A - 400S (Prior to SN 0300064404) 225A - 400S - ADE System (SN 0300064404 to SN 0300064509) 225A - 400S - ADE System (SN 0300064509 to SN 0300096000) 225A - 460SJ (Prior to SN 0300064404) 200A - 460SJ (Prior to SN 0300064404) 225A - 460SJ - ADE System (SN 0300064404 to SN 0300064509) 225A - 460SJ - ADE System (SN 0300064509 to SN 0300096000)
0256765 0256778 0271607
Ref 1 1 1
Hydraulic Oil Cooler Installations Deutz (Prior to SN 0300063791) Ford (Prior to SN 0300063791) Ford/Deutz (SN 0300063791 to SN 0300096000)
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM #
PART NUMBER
QTY.
1001148971
Ref
Lanyard (Bolt-On) Kit Installation
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1
Lift Companion Components Data Recorder Installations: Lift Companion 5 Lift Companion 6 Start up Kit Collection Box Kits: All Specs except Latin American Latin American Spec Platform Cover Installations Clear Plastic Construction Cover
Ref Ref Ref 1
0258584 0258585 2901662 2901659 2901663 0258703 1670870
4845950 4846506 1670894
1
Steel Construction Options: Prior to SN 0300065099 SN 03000065099 to SN 0300096000 Cover Weldment Options: Prior to SN 0300065099 SN 0300065099 to SN 0300096000 Cover, Rubber
1001142504 1001142505
Ref Ref Ref
Platform Entry Kit Kit, Replace Swing Gate with Drop Bar Kit, Replace Drop Bar with Swing Gate
0273145 0273148 0273149 0273146 0273147
Ref Ref Ref Ref Ref Ref
Platform Mesh Installations (Side Entry Platforms) 36in X 8ft (91.5cm x 2.44m) 30in X 6ft (76cm x 1.83m) 36in X 6ft (91.5cm x 1.83m) 30in X 5ft (76cm x 1.52m) 30in X 4ft (76cm x 1.22m)
1001149730
Ref
Platform Mid Rail Repair Kit
0271603 0272733 0272725 0257728
Ref Ref Ref Ref Ref
Platform Rail Extension Installations 30in x 6ft Platforms (Front Entry Platform) 36in x 6ft Platforms (Side Entry Platform) 36in x 8ft Platforms (Side Entry Platform) Platform Tubing Rack Installations
0258918
Ref
Platform Utility Rack Assembly (Michigan OSHA Spec)
0861575
Ref
1600344 4922829
2 1
Proportional Valve Drive Installation (SN 0300069278 to SN 0300096000) Controller Harness, Feed Back
0258981 0271675
3120789
DESCRIPTION
400S 460SJ
REV.
10-5
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM #
PART NUMBER
QTY. Ref Ref
REV.
0273003 0273004 0272597 0272596 0273005 0275057 0272254
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
Sky Accessory: Note: For Breakdown of Sky Accessories Refer to Accessory Manual p/n 3124242 SkyAIr Compressor SkyCutter Plasma Cutter SkyCutter/SkyWelder CombInation SkyGlazier Options (400S Only): ANSI Spec Latin American Spec Brazilian Spec SkyGuard Component Options: SkyGuard Complete Add-On Kit (Non-UGM Machines) Sky Accessory: SkyGuard Platform Sensor Kit SkyGuard Blue Beacon Kit SkyPower - 7500W Options: 60Hz (ANSI Spec - Caterpillar Engine) 50Hz (ANSI Export Spec - Caterpillar Engine) 60Hz (ANSI Spec - Deutz Engine) 50Hz (ANSI Export Spec - Deutz Engine) 60Hz (ANSI Spec - Ford Engine) 60Hz (ANSI Spec - Ford Engine) SkyWelder 250A (SN 0300068333 to SN 0300096000)
0272307 0272301
Ref Ref Ref
Tire Sealant Installations 12 x 16.5 14 x 17.5
2901443 8896941 7002821 7002823
Ref 1 1 1 1
4460467
1
Tools for Service Analyzer Kit (SN 0300064404 to SN 0300096000) Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors)
4460510
1
7002822 7016654 7004275 7004276 7002826 7016655 4922012
1 1 1 1 1 1 1
0257728
Ref
0273512 0272590 0273353 0272395 0272387 0272955 1001149560 Continued 1001137672 1001143256
10-6
DESCRIPTION
Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1-1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Horsepower Card Service Harness Tube Rack Installation
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
0271240 0271446
Ref Ref Ref
Weld leads at Platform Installations 400S 460SJ
400S 460SJ
REV.
10-7
SECTION 10 SPECIAL OPTIONS FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO SN 0300068333)
6
TO WELDER
1
33
28
19
17F 17F 8 12
9 9
41
3
10
37
38 23 24 27
147 36
17C 17B
14
17A 42 18
VALVE (26) LOCATED ON TURNTABLE NEAR WELDER
15
11
2
17B
17C 17E 29
4
17D
26 25
5 29 40 32 22 31
LOCATED ON RADIATOR PLATE
10-8
31 7
400S 460SJ
29 20
3120789
SECTION 10 SPECIAL OPTIONS
3120789
400S 460SJ
10-9
SECTION 10 SPECIAL OPTIONS FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO SN 0300068333) ITEM #
PART NUMBER
QTY. Ref
1 2 3 4 5 6 7 8 9
0270044 0271579 0271358
Ref Ref Ref Ref
0272025
Ref
0270361 0271580 0271359
Ref Ref Ref
0272024
Ref
0362949 0641412 0641414 0641510 0641514 0641613 0641810 0840041 1060883
2 1 2 2 4 4 4 1 AR
Not Required 1320130 11
12 13 14 15 16 17 17A 17B 17C 17D 17E 17F 18
10-10
1320146 1320291 1704895 1704896 2030010 2080044 Not Used 2901971 7023413 7023414 7023418 7023415 7023416 7023417 3251963
SKY WELDER INSTALLATIONS 225A - 400S (Prior to SN 0300064404) 200A - 400S (Prior to SN 0300064404) 225A - 400S - ADE System (SN 0300064404 to SN 0300064509) 225A - 400S - ADE System (SN 0300064509 to SN 0300068333) 225A - 460SJ (Prior to SN 0300064404) 200A - 460SJ (Prior to SN 0300064404) 225A - 460SJ - ADE System (SN 0300064404 to SN 0300064509) 225A - 460SJ - ADE System (SN 0300064509 to SN 0300068333)
2 1 1 1 1 2 1 1 1 1 2 1
Platform Weld Leads Kit Connector, Cable Cable, #1 Weld - Black (12ft Length) Cable, #1 Weld - Red (12ft Length) Clamp, Ground Holder, Electrode Lugs, Cable Nameplate - Welding Leads
125ft/38.1m
AR 0 4 1
REV.
Note: For Machines with SkyWelder Built SN 0300068333 to SN 0300096000 see JLG Supplement 3124242. SkyWelder used Prior to SN 0300068333 is located on Turntable. SkyWelder used SN 0300068333 to SN 0300096000 is located in Platform.
Bar, Space Bolt 1/4in-20NC x 1-1/2in Bolt 1/4in-20NC x 1-3/4in Bolt 5/16in-18NC x 1-1/4in Bolt 5/16in-18NC x 1-3/4in Bolt 3/8in-16NC x 1-5/8in Bolt 1/2in-13NC x 1-1/4in Boot, Cable Cable, Weld 400S 460SJ Clamp, Hose 400S 460SJ Clamp, Hose Options: Clamp, Hose (Prior to SN 0300064404) Clamp, Hose (SN 0300064404 to SN 0300068333) Decal - Sky Welder Decal - Sky Welder (Not Shown - Located on Hood) Extinguisher, Fire Rivnut, Fastener
110ft/33.5m
10
DESCRIPTION
400S 460SJ
E A D B E A D B
B
3120789
SECTION 10 SPECIAL OPTIONS FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO SN 0300068333) (CONTINUED) ITEM #
PART NUMBER
QTY.
19 20 21 22 23 24 25
3311405 3311505 Not Used 3311805 4060802 4360336
2 4
Locknut 1/4in-20NC Locknut 5/16in-18NC
4 1 1 1
1 1 2 12
Locknut 1/2in-13NC Guard, Switch Switch, Toggle Hydraulic Welder Assembly Options (See 101 to 147 for Breakdown): 225A 200A Diverter Valve Assembly Spacer, Washer Flatwasher 1/4in Flatwasher 5/16in
4 1 1 1 1 1
Flatwasher 1/2in Support, Welder Support, Weld Lead Harness, Electrical (Not Shown) (Prior to SN 0300064404) Diode 3Amp Connector, Relay
1 1 1 4 1 1 1
Decal - Positive Decal - Negative Nameplate - AC & Weld Screw Oil Cooler Assembly Decal - Sky Welder (Platform) Decal - Weld Lead (SN 0300066961 to SN 0300068333)
26 27 28 29 30 31 32 33 34
35 36 37 38 39 40 41 42
4530016 4530020 4641164 4740397 4751400 4751500 Not Used 4751800 4846213 4846231 4922442 3990001 4460741 Not Used 1704919 1704920 3252764 0750605 3620034 1705000 1705305
4530016 4530020 101 102 103 104 105 106 107
108 109 110 111 112 113
3120789
Not Used 7023444 7023445 7023446 7023251 7023252 7023253 7024313 7023447 7023254 7023255 7023256 7023257 7023258
Ref Ref Ref
2 1 1 1 1 1
1 1 1 1 2 2
DESCRIPTION
HYDRAULIC WELDER ASSEMBLIES 225A 200A
REV.
1/A
C B
Grid - Front Shield Front Fan Rotor Bearing Impedance, Weld Options: 225A 200A Cover Switch, Step Selector, Range Knob, Switch Terminal, Female Weld Cable Attached Terminal, Male Weld Cable Attached
400S 460SJ
10-11
SECTION 10 SPECIAL OPTIONS FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO SN 0300068333) (CONTINUED) ITEM #
PART NUMBER
QTY.
114
See Note
1
115 116 117
7023259 7023260
1 1 1
Panel, Front (Note: Not Available - Purchase Complete Welder Assembly) Bridge, Rectifier Brushes and Holder Panel, Receptacle Options (Panel Only): 225A 200A
1 1 1 2
Ring, Slip Cover, Slip Ring Varistor Bridge, Single Phase Rectifier
1
Housing & Stator Options: 225A 200A Bolt, Stay M8 x 30mm Bolt, Stay
118 to 120 121 122 123 124 125 126
127 128 129 to 138 139 140 141
7023419 7024315 Not Used 7023261 7023262 7022363 7023264 Not Used 7023265 7024316 7023266 7023267 Not Used 7023448 7023449
4 4 1 1 1
7023420 See Note 141A
141B 141C 141D
141E 142 143 144 145 146
147
10-12
1 7023421 See Note 7023422 7024436 7023423 7023424 See Note 7023425 See Note 7023426 See Note 7023427 7023428 7024317 7024559
1 1 1 1
1 1 1 1 1 1
2
DESCRIPTION
REV.
Rail Set Duct Panel Assembly (Complete) Options: 225A 200A (Note: Not Available for Purchase) Receptacle, Twistlock Options: 225A 200A (Note: Not Available for Purchase) Control, Fine Knob Light - AC Receptacle Options: 225A 200A (Note: Not Available for Purchase) Harness (Not Shown) Mount, Motor (Note: Not Available for Purchase) Coupling Guard, Coupling (Note: Not Available for Purchase) Valve Assembly Motor Assembly Options: 225A 200A Cover, Weld Receptacle W/Cover
400S 460SJ
3120789
SECTION 11 PARTS NUMBER INDEX
Part Number 0020005 0020006 0060033 0060047 0060048 0060059 0080163 0080181 0080201 0080214 0080231 0080232 0080234 0080241 0100009 0100010 0100011
0100019 0100020
0100035 0100038 0100040 0100048
0100063 0100081 0140001 0140011 0140026 0140032 0181949 0200048 0200530
3120789
Page
....................... 1-45 ....................... 1-45 .............. 2-89, 7-12 ................ 3-7, 3-15 .............. 3-12, 3-15 ................ 3-7, 3-15 .............. 2-37, 2-43 .............. 2-22, 2-89 2-22, 2-53, 2-81, 289 ....................... 2-53 ....................... 2-34 ....................... 2-89 ....................... 2-54 ..................... 2-121 .............. 4-16, 4-21 ......................... 4-3 1-3, 1-4, 1-7, 1-8, 111, 1-12, 1-17, 1-46, 1-49, 2-3, 2-11, 2-22, 2-24, 2-29, 2-34, 2-40, 2-41, 2-48, 2-51, 2-53, 2-60, 2-61, 2-72, 2-75, 2-80, 2-81, 2-85, 2-90, 2-94, 2-107, 2112, 2-117, 2122, 2-125, 3-3, 3-4, 3-5, 3-7, 38, 3-11, 3-12, 313, 4-11, 4-13, 4-16, 4-23, 5-3, 5-5, 5-9, 5-11, 513, 5-17, 5-21 1-4, 1-7, 1-8, 1-12, 1-17, 2-11, 2-75 2-22, 2-24, 2-34, 240, 2-41, 2-53, 2-60, 2-63, 2-67, 2-68, 2-80, 2-81, 2-90, 4-4, 4-17, 4-21 ...2-122, 4-16, 4-21 5-3, 5-5, 5-9, 5-11, 5-13, 5-17, 5-21 ......................... 4-3 2-40, 2-54, 2-80, 2115, 2-121, 2122, 4-21, 7-18 ....................... 5-21 ....................... 4-22 ......................... 2-3 ....................... 4-21 ....................... 4-16 ..................... 2-122 ....................... 2-67 .............. 4-11, 4-13 ....................... 2-48
Part Number 0200632 0200664 0200741 0200742 0240047 0240049 0240050 0255917 0256765 0256778 0256847 0257195 0257728 0257733 0257887 0258252 0258253 0258308 0258309 0258584 0258585 0258608 0258703 0258918 0258922 0258981 0258999 0259000 0259001 0259135 0259136 0259137 0259138 0259140 0259141 0259143 0259144 0259145 0259146 0259147 0259148 0259149 0259150 0259151 0259152 0259153 0259155 0259156 0259157 0259158 0259159 0259160 0259175 0259176 0259177 0259178 0259179 0259180 0259181
Page
....................... 2-72 ....................... 2-94 ....................... 2-48 .............. 2-29, 2-48 ....................... 1-47 ....................... 1-47 ....................... 1-47 ............ 2-121, 7-27 ....................... 10-4 ....................... 10-4 .............. 2-37, 2-43 ....................... 10-2 .............. 10-5, 10-6 ....................... 10-3 ....................... 7-27 ....................... 2-56 ....................... 2-56 ..................... 2-122 .................. 4-4, 7-3 ....................... 10-5 ....................... 10-5 ....................... 4-18 ....................... 10-5 ....................... 10-5 ................ 7-2, 10-3 ....................... 10-5 ................ 7-2, 10-2 ....................... 2-93 ....................... 2-93 ......................... 3-3 ......................... 3-3 .............. 2-52, 4-18 ....................... 2-33 ....................... 2-52 ..................... 2-125 ..................... 2-107 ....................... 2-67 .............. 1-17, 1-41 .............. 1-17, 1-41 ....................... 2-11 ......................... 1-4 ....................... 1-12 ......................... 1-3 ....................... 1-11 ......................... 1-3 ....................... 1-11 ....................... 2-11 ....................... 2-11 ..................... 2-122 ....................... 2-12 ......................... 8-3 ......................... 8-3 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7
Part Number 0259182 0259183 0259184 0259185 0259186 0259188 0259189 0259190 0259193 0259194 0259195 0259196 0259197 0259198 0259351 0259352 0259353 0259354 0259355 0259356 0259640 0259641 0259665 0259674 0259750 0259751 0259852 0259856 0259857 0259875 0259962 0259963 0259964 0259965 0259968 0259981 0259989 0259990 0259991 0259992 0259993 0259994 0270022 0270024 0270029 0270030 0270044 0270074 0270075 0270076 0270077 0270078 0270079 0270086 0270091 0270092 0270093 0270094 0270159
400S 460SJ
Page
......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 2-3 ..................3-5, 7-9 ........ 3-5, 3-12, 7-9 ....................... 10-2 ....................... 10-2 ....................... 10-2 ....................... 10-2 ....................... 10-2 ..............2-91, 7-12 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-19 ....................... 1-19 ......................... 2-3 ......................... 2-3 ....................... 1-45 ....................... 1-45 ....................... 2-51 ....................... 2-51 ..................... 2-122 ..............3-11, 3-12 ..................... 2-122 ....................... 2-11 ..............4-18, 4-23 ..............4-18, 4-23 ..............4-18, 4-23 ..............4-18, 4-23 ..............4-18, 4-23 ......................... 8-3 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ..............7-13, 7-26 ..............7-13, 7-26 ..............1-45, 1-46 ..............1-45, 1-46 ............10-4, 10-10 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-19 ....................... 1-19 ....................... 1-45 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ..................... 2-121
Part Number 0270160 0270180 0270184 0270186 0270187 0270192 0270193 0270213 0270259 0270326 0270354 0270361 0270398 0270496 0270497 0270498 0270499 0270574 0270575 0270646 0270647 0270648 0270649 0270650 0270651 0270652 0270653 0270654 0270655 0270659 0270670 0270814 0271040 0271076 0271077 0271078 0271079 0271159 0271160 0271164 0271165 0271166 0271211 0271212 0271213 0271215 0271218 0271239 0271240 0271244 0271245 0271246 0271247 0271248 0271333 0271340 0271342 0271343 0271345
Page
..................... 2-121 ....................... 1-47 ....................... 1-45 ....................... 1-47 ....................... 1-47 ....................... 1-45 .............. 1-45, 1-47 ......................... 3-4 ....................... 1-45 ....................... 2-11 ..................... 2-127 ............ 10-4, 10-10 .................. 8-3, 8-7 ....................... 2-71 ....................... 2-71 ....................... 2-47 ....................... 2-47 ....................... 10-3 ....................... 10-3 ................ 7-2, 10-2 ................ 7-2, 10-2 ....................... 10-4 ................ 7-2, 10-3 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 2-68 ................ 7-2, 10-2 ..4-4, 4-8, 4-24, 7-3 ....................... 4-11 ..................... 2-118 ..................... 2-118 ..................... 2-118 ..................... 2-118 ....... 3-5, 3-12, 7-19 ................ 3-5, 7-19 ..................... 2-122 ..................... 2-122 ..................... 2-122 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 10-2 ....................... 10-7 ....................... 2-52 ....................... 2-33 .............. 2-52, 4-23 ....................... 2-51 ....................... 2-51 ......................... 7-2 ....................... 4-24 ..................... 2-121 ............ 2-121, 4-24 ....................... 2-71
11-1
SECTION 11
Part Number 0271346 0271347 0271348 0271355 0271358 0271359 0271441 0271445 0271446 0271548 0271579 0271580 0271603 0271607 0271657 0271659 0271661 0271662 0271675 0271892 0271912 0271977 0271978 0271993 0271994 0271995 0271996 0271997 0271998 0272007 0272008 0272009 0272010 0272011 0272018 0272024 0272025 0272035 0272036 0272070 0272254 0272274 0272275 0272301 0272307 0272310 0272311 0272336 0272337 0272352 0272353 0272387 0272395 0272418 0272427 0272435 0272444 0272448 0272588
11-2
PARTS NUMBER INDEX
Page
....................... 2-47 ....................... 2-47 ....................... 2-71 .............. 4-11, 4-24 ............ 10-4, 10-10 ............ 10-4, 10-10 ....................... 2-89 ....................... 10-2 ....................... 10-7 ....................... 10-4 ............ 10-4, 10-10 ............ 10-4, 10-10 ....................... 10-5 ....................... 10-4 ..................... 2-118 ..................... 2-118 ..................... 2-118 ..................... 2-118 ....................... 10-5 ....................... 10-3 ................ 7-2, 10-2 ......................... 1-3 ....................... 1-11 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-19 ....................... 1-19 ....................... 1-18 ....................... 4-11 ....................... 2-71 ....................... 2-47 ....................... 2-47 ....................... 2-71 ............ 2-121, 4-24 ............ 10-4, 10-10 ............ 10-4, 10-10 ......................... 4-4 ......................... 4-4 ................ 3-8, 3-13 ....................... 10-6 ......................... 1-3 ....................... 1-11 ....................... 10-6 ....................... 10-6 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 1-18 ....................... 10-6 ....................... 10-6 ....................... 10-3 ....................... 4-13 ....................... 10-3 ....................... 4-13 ....................... 10-3 ....................... 10-3
Part Number 0272589 0272590 0272591 0272592 0272593 0272596 0272597 0272599 0272609 0272612 0272613 0272614 0272615 0272725 0272731 0272733 0272783 0272784 0272803 0272804 0272805 0272828 0272885 0272886 0272897 0272900 0272901 0272902 0272903 0272906 0272923 0272924 0272925 0272926 0272927 0272938 0272939 0272955 0272970 0272989 0272994 0272999 0273003 0273004 0273005 0273050 0273051 0273064 0273065 0273145 0273146 0273147 0273148 0273149 0273250 0273353 0273370 0273473 0273493
Page
........................10-3 ........................10-6 ..........................3-3 ..........................3-3 .............. 3-11, 3-12 ........................10-6 ........................10-6 ........................10-3 ..........................4-7 ................ 3-5, 7-19 ....... 3-5, 3-12, 7-19 ........................2-47 ........................2-47 ........................10-5 ......................2-107 ........................10-5 .............. 1-17, 1-42 .............. 1-17, 1-42 ..........................1-7 ..........................1-8 ........................1-49 ........................1-49 ........................2-51 ........................2-52 ..........................3-4 ..........................1-3 ........................1-11 ..........................1-3 ........................1-11 ..........................1-7 ........................1-18 ........................1-18 .............. 1-17, 1-42 .............. 1-17, 1-42 ........................1-12 ......................2-118 ......................2-118 ........................10-6 ................ 4-8, 4-22 ........................2-22 ........................2-24 ..........................3-3 ........................10-6 ........................10-6 ........................10-6 ........................2-29 ........................2-29 ........................10-2 ..........................3-3 ........................10-5 ........................10-5 ........................10-5 ........................10-5 ........................10-5 ........................10-2 ........................10-6 ........................10-2 ..........................1-7 ..........................4-8
Part Number 0273494 0273507 0273511 0273512 0273693 0273710 0273944 0274015 0274016 0274079 0274084 0274085 0274247 0274334 0274415 0274416 0274419 0274420 0274529 0274570 0274574 0274584 0274600 0274601 0274603 0274605 0275032 0275039 0275055 0275056 0275057 0275059 0275060 0340041 0340046 0360406 0360541 0361810 0362519 0362528 0362870 0362909 0362932 0362936 0362949 0362954 0362965 0363019 0363082 0363097 0370024 0400075
0440161 0440162 0440240
400S 460SJ
Page
......................... 4-8 ....................... 2-75 ....................... 2-75 ....................... 10-6 .....2-25, 2-41, 2-43 ....................... 10-3 ....................... 2-40 ....................... 2-60 ..................... 2-125 ....................... 2-47 ....................... 2-29 ....................... 2-47 ....................... 10-2 ....................... 2-40 ..................... 2-118 ..................... 2-118 ..................... 2-118 ..................... 2-118 ....................... 10-2 ......................... 4-9 ............ 2-121, 4-24 ......................... 4-9 ......................... 2-3 ......................... 2-3 ....................... 2-60 ....................... 2-24 ....................... 2-80 ....................... 2-85 ....................... 10-3 ....................... 10-2 ....................... 10-6 ..................... 2-118 ..................... 2-118 2-22, 2-34, 2-41, 253, 2-81, 2-89 .....2-22, 2-56, 2-91 ....................... 1-49 ....................... 2-34 2-24, 2-34, 2-40, 252, 2-80, 2-90 ....................... 2-68 ..................... 2-122 ....................... 2-52 ..................... 2-122 .................. 1-3, 1-7 ..............1-41, 1-42 ..................... 10-10 .........1-3, 1-7, 1-11 ....................... 1-11 ....................... 1-49 ....................... 2-75 ....................... 2-75 ....................... 5-19 2-24, 2-34, 2-40, 252, 2-60, 2-80, 2-90 ....................... 1-12 .................. 1-4, 1-8 ....................... 2-11
Part Number 0440271 0440274 0440291 0480056 0480111 0480118 0480120 0480122 0480134 0480135 0480142 0561185 0561237 0561300 0630462 0630464 0630491 0630498 0630518 0630534 0630535 0630541
0630548 0630566 0630568 0630569 0641404 0641405 0641406
0641407 0641408
0641410
0641412 0641414
0641416 0641420 0641422 0641424 0641504 0641506 0641507
Page
....................... 1-12 ....................... 1-13 ....................... 1-13 ....................... 2-94 ....................... 2-72 .............. 2-48, 2-72 .............. 2-29, 2-48 ....................... 2-29 ....................... 2-72 ....................... 2-75 ....................... 2-85 ................ 3-7, 3-11 ....................... 3-12 .... 1-3, 1-4, 1-7, 1-8 .............. 4-11, 4-13 ..... 1-41, 4-16, 4-21 ..................... 2-121 .............. 2-34, 2-60 . 2-112, 2-115, 4-16 ......................... 5-9 5-5, 5-11, 5-13, 5-21 2-24, 2-34, 2-40, 252, 2-60, 2-80, 2-90 ..................... 2-115 ......................... 3-5 ....................... 4-23 ....................... 2-22 1-29, 2-122, 4-16, 421 .............. 2-75, 2-85 2-22, 2-33, 2-53, 261, 2-81, 2-113, 2-118, 2-122, 38, 3-11, 4-4, 4-7, 4-16, 4-17, 4-21, 8-4, 8-11 .............. 2-41, 2-61 1-45, 2-22, 2-52, 44, 4-7, 4-21, 8-4, 8-10 2-22, 2-25, 2-35, 240, 2-54, 2-60, 2-80, 2-91 .. 2-3, 2-53, 2-60, 280, 10-10 .. 1-3, 1-11, 2-54, 261, 4-4, 4-8, 411, 4-13, 4-21, 10-10 ............ 2-125, 3-12 ......................... 2-3 .............. 2-52, 2-80 ......................... 1-7 .............. 1-41, 1-49 2-22, 2-35, 2-54, 261, 2-91 2-22, 2-56, 2-61, 281
3120789
SECTION 11
Part Number
Page
0641508 . 1-8, 1-41, 1-42, 229, 2-48, 2-72, 2-75, 2-89, 2-94 0641510 . 2-3, 2-35, 2-41, 243, 2-85, 10-10 0641511 ....................... 2-80 0641514 ..................... 10-10 0641516 ......................... 3-5 0641518 ......................... 4-9 0641530 .............. 1-41, 1-42 0641538 .............. 1-41, 1-42 0641604 ................ 3-5, 5-21 0641605 .........3-4, 3-7, 3-12 0641606 1-4, 1-8, 1-11, 1-13, 1-41, 2-67, 3-7, 3-11 0641607 1-3, 1-4, 1-7, 1-12, 1-42 0641608 2-22, 2-33, 2-51, 281, 2-89, 2-107, 2-125, 3-3, 3-7, 3-11, 3-12 0641609 2-24, 2-53, 2-61, 281, 3-4 0641610 . 2-3, 2-22, 2-29, 234, 2-41, 2-42, 2-48, 2-52, 2-61, 2-68, 2-81, 2-89, 2-94, 2-122, 2125, 3-3, 3-7, 311, 3-12, 4-4, 421 0641611 2-34, 2-75, 2-81, 289, 4-16 0641612 2-53, 2-61, 2-75, 281, 2-125 0641613 ..................... 10-10 0641614 ....................... 2-53 0641616 2-24, 2-35, 2-40, 254, 2-60, 2-80, 3-7, 3-11 0641618 .....1-41, 1-42, 3-12 0641620 ................ 1-11, 3-3 0641626 .................. 1-3, 1-7 0641710 ....................... 2-85 0641718 ....................... 2-75 0641772 .....2-29, 2-48, 2-72 0641808 ....................... 1-45 0641810 ...2-11, 2-75, 10-10 0641812 2-22, 2-33, 2-41, 251, 2-61, 2-81, 2-89, 3-8, 3-13 0641814 ................ 2-68, 3-3 0641818 ....................... 2-42 0641820 2-22, 2-33, 2-52, 261, 2-81, 2-89, 3-4 0641826 ....................... 2-11 0642010 1-3, 1-7, 1-11, 2-24,
3120789
Part Number
0642012 0642682 0651406 0681608 0681610 0681612 0681632 0681810 0681822 0681824 0681828 0681832 0681856 0681872 0682012 0682014 0682018 0682026 0682040 0682048 0682248 0700610 0700808 0700810 0700814 0700816 0700819 0700820 0701010 0701012 0701014 0701015 0701016 0701022 0701217 0701414 0720805 0721003 0721004 0721005 0721006 0721008 0721010 0731004 0731005 0731007 0741605 0741606 0741607 0741610
Page
2-35, 2-40, 2-53, 2-60, 2-80, 2-90 .. 1-3, 1-7, 1-11, 3-3 ................ 3-8, 3-13 ......................... 2-3 ................ 3-8, 3-13 ......................... 3-3 ..... 2-48, 2-72, 2-94 ......................... 3-4 ....................... 1-17 ....................... 1-45 ......................... 1-8 ......... 1-4, 1-8, 1-13 ....................... 2-11 ....................... 1-46 ....................... 1-46 ....................... 1-17 ....................... 1-17 ....................... 2-11 ....................... 2-11 ....................... 1-49 ....................... 2-11 ......... 1-3, 1-7, 1-11 ....................... 2-89 .............. 2-22, 2-42 2-37, 2-43, 2-51, 281 ....................... 2-94 ....................... 2-34 ..... 2-48, 2-53, 2-61 ....................... 2-85 ..... 2-53, 2-60, 2-91 2-33, 2-42, 2-54, 261, 2-89, 2-94 .............. 2-51, 2-61 2-33, 2-42, 2-72, 275, 2-89 ....................... 2-85 .............. 2-51, 2-61 ....................... 2-29 ..... 2-33, 2-42, 2-48 .......... 2-113, 2-118 .............. 4-16, 4-24 2-22, 2-53, 2-62, 2112, 2-115 ... 2-68, 2-112, 4-13 2-22, 2-49, 2-51, 272, 2-90, 2-94 2-29, 2-49, 2-72, 294, 4-22 ... 2-51, 2-112, 4-16 ............ 2-111, 4-16 .............. 4-11, 4-13 ..................... 2-107 ................ 3-8, 3-11 ....................... 2-75 ......................... 3-7 2-22, 2-34, 2-54, 262, 2-81, 2-90
Part Number 0741808 0750605 0750808 0760606 0801186 0801213 0801214 0801215 0801216 0801223 0801359 0801360 0840041 0860038 0860520 0860984 0861195 0861270 0861271 0861278 0861279 0861280 0861281 0861320 0861327 0861337 0861339 0861340 0861341 0861392 0861414 0861432 0861433 0861434 0861435 0861462 0861463 0861494 0861495 0861496 0861499 0861509 0861510 0861535 0861537 0861571 0861575 0861591 0861592 0861706 0861707 0861710 0861711 0861736 0861739 0861773 0861774 0902210 0902457
400S 460SJ
PARTS NUMBER INDEX
Page
....................... 2-75 ..................... 10-11 ..................... 2-126 ....................... 2-62 ................3-3, 3-11 ......................... 3-7 ....................... 3-11 ......................... 3-7 ....................... 3-11 ..................3-3, 3-7 ..................3-3, 3-7 ................3-3, 3-11 ..................... 10-10 ..............7-13, 7-26 ................8-4, 8-10 ....................... 4-15 ....................... 4-15 ....................... 4-15 ....................... 4-15 ..................... 2-113 ..................... 2-113 ..................... 2-113 ..................... 2-113 ..................... 2-125 ..................... 2-125 ..................... 2-111 ..................... 2-111 ..................... 2-111 ..................... 2-111 ....................... 4-21 ..............4-21, 4-23 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-111 ..................... 2-111 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ....................... 4-21 ....................... 4-21 ....................... 4-15 ....................... 4-21 ....................... 4-21 ....................... 10-5 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ..................... 2-115 ....................... 2-72 ..............2-56, 2-62
Part Number
Page
0902461 0902464 0902539 0902556 0902668 0902669 0902673 0902674 0902724 0902733 0902734 0902740 0902751 0902756 0902952 0903010 0920116 0920119 0940049
....................... 2-33 ....................... 2-33 .............. 2-51, 2-64 ....................... 2-11 .......... 2-125, 2-126 ..................... 2-125 ..................... 2-126 ..................... 2-126 ....................... 2-54 ....................... 1-49 ....................... 1-49 ....................... 2-35 ....................... 4-21 ....................... 2-72 ....................... 2-75 ....................... 2-64 .............. 2-11, 2-15 .............. 2-11, 2-15 2-25, 2-35, 2-40, 254, 2-60, 2-80, 2-91, 2-125 0940070 ....................... 2-42 0940071 ..................... 2-125 0940092 ....................... 4-11 0940094 ....................... 4-11 0940101 ....................... 4-11 0940103 ....................... 4-13 0941611 ....................... 2-24 0961890 ......................... 5-3 0961893 ......................... 5-9 0961894 ................ 5-5, 5-13 0961896 ....................... 5-21 0961897 ....................... 5-11 0961947 .............. 3-12, 3-16 0961948 ....................... 1-46 0961950 .1-3, 1-7, 1-11, 3-7, 3-11, 5-11 0961951 .1-5, 1-9, 1-13, 3-7, 3-11, 3-16, 5-5, 5-7, 5-13, 5-15 0961986 ....................... 2-42 0962031 ....................... 2-89 0962140 ..1-5, 1-9, 1-13, 5-3 0962172 2-22, 2-35, 2-53, 262, 2-81, 2-90 0962292 ......................... 1-8 0962293 ....................... 1-46 0962335 ....................... 3-12 0962336 ......................... 5-9 0962348 ......................... 1-8 0962474 ......................... 5-3 1 ................................. 10-11 1001097554 ................. 2-26 1001097962 ............... 2-125 1001097963 ............... 2-125 1001099391 ................... 2-3 1001099830 ................... 3-4 1001101228 ................. 2-23 1001101232 ................. 2-23
11-3
SECTION 11
Part Number 1001101233 1001101835 1001101836 1001102308 1001102354 1001109194 1001109402 1001109403 1001109694 1001109698 1001110138 1001110139 1001110997 1001110998 1001110999 1001111000 1001113961 1001114034 1001114035 1001114059 1001114060 1001114061 1001114119 1001114120 1001114121 1001114125 1001114126 1001114128 1001114129 1001114131 1001114137 1001117320 1001118416 1001118417 1001129555
PARTS NUMBER INDEX
Page
................. 2-23 ............... 2-126 ............... 2-126 ................. 2-23 ................. 1-46 ................. 4-17 ............... 2-126 ............... 2-126 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-3 ................. 10-3 ................. 10-3 ................. 10-3 ................. 4-35 ................. 10-3 ................. 10-3 ................. 10-3 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-4 ................. 10-3 ................. 10-3 ................. 10-3 ................. 10-3 ................. 10-4 ................... 4-8 .4-21, 4-35, 9-1 ........ 4-21, 4-29 ...4-21, 4-29, 430, 9-1 1001137672 ................. 10-6 1001140283 ...1-4, 1-8, 1-13 1001140586 ............ 3-7, 5-7 1001140587 .......... 3-3, 5-15 1001142504 ................. 10-5 1001142505 ................. 10-5 1001143256 ................. 10-6 1001144023 ................... 4-7 1001144024 ................... 4-7 1001144025 ................... 4-7 1001144026 ................... 4-7 1001144027 ................... 4-7 1001144629 ................... 4-7 1001148902 ................. 10-3 1001148903 ................. 10-3 1001148904 ................. 10-3 1001148905 ................. 10-3 1001148906 ................. 10-3 1001148971 ................. 10-5 1001149560 ................. 10-6 1001149730 ................. 10-5 1060012 ......................... 7-8 1060279 ................ 8-4, 8-10
11-4
Part Number
Page
1060341 2-123, 7-12, 7-13, 727 1060494 ................ 7-9, 7-19 1060515 ..........................7-8 1060516 ..........................7-9 1060602 ..........................7-9 1060609 ......................2-123 1060680 ......................2-123 1060883 ......................10-10 1060896 ........................7-19 1060902 .............. 7-25, 7-28 1060903 .............. 4-11, 4-13 1060904 ........................2-22 1060918 4-4, 4-8, 4-21, 7-18 1060983 ....... 4-9, 7-19, 7-27 1060985 ........................7-19 1100118 ................ 1-3, 1-11 1100123 ..........................1-7 1120484 ......................2-108 1120487 ......................2-108 1120532 ......................2-107 1120552 ........................1-19 1180336 ..........................3-4 1180379 ..........................3-4 1260017 ........................2-11 1300019 ........................1-19 1320012 2-22, 2-23, 2-53, 262, 2-81, 2-89 1320016 2-22, 2-34, 2-53, 262, 2-81, 2-89 1320019 ........................2-51 1320022 2-22, 2-24, 2-35, 240, 2-42, 2-51, 2-53, 2-60, 2-62, 2-80, 2-81, 2-90 1320023 ........................2-60 1320032 ........................2-54 1320033 ........................2-62 1320058 ........................2-54 1320060 ..... 2-52, 2-62, 4-16 1320126 ........................2-68 1320127 ........................2-67 1320130 ......................10-10 1320146 ......................10-10 1320176 2-36, 2-37, 2-42, 244 1320218 .............. 2-67, 2-68 1320220 ........................2-67 1320222 ........................2-34 1320223 2-24, 2-35, 2-40, 242, 2-54, 2-80, 2-91 1320291 ......................10-10 1320323 ........................2-80 1321138 ........................2-62 1340060 2-22, 2-34, 2-42, 253, 2-62, 2-81, 2-89 1340061 ........................10-2
Part Number
Page
1580011 2-22, 2-53, 2-64, 282, 2-89 1580012 .................. 4-4, 4-8 1580013 .................. 4-4, 4-8 1600218 ....................... 4-17 1600283 ..............4-15, 4-33 1600284 ..............4-15, 4-27 1600298 ....................... 2-52 1600312 ..................... 2-115 1600313 ....................... 4-21 1600314 ....................... 2-52 1600317 ..............4-21, 4-29 1600318 ..............4-21, 4-35 1600327 ..................... 2-115 1600328 ....................... 2-52 1600344 ....................... 10-5 1600361 ....................... 2-26 1600363 ....................... 2-56 1600364 ..............2-115, 9-2 1600374 ....................... 2-64 1600375 ................ 4-21, 9-2 1600411 ..............2-115, 9-2 1660219 ....................... 2-12 1660219RR .................. 2-12 1660234 ..............2-37, 2-43 1660239 ....................... 2-91 1660250 ..............2-55, 2-63 1660255 ....................... 2-22 1670769 ....................... 3-12 1670824 ..................... 2-122 1670829 2-112, 2-115, 4-16, 4-21 1670836 ................ 3-8, 3-11 1670870 ....................... 10-5 1670894 ....................... 10-5 1670956 ..................... 2-122 1671037 ....................... 4-22 1671170 ..................... 2-125 1683053 ......................... 5-9 1683054 ....................... 5-21 1683055 ................ 5-5, 5-13 1683063 ....................... 5-11 1683076 ................ 5-3, 5-17 1683261 ......................... 5-9 1683572 ......................... 5-3 1683574 ......................... 5-3 1683575 .........1-3, 1-11, 5-3 1683609 ................ 3-12, 5-9 1683614 1-4, 1-8, 1-13, 5-17 1683615 ....................... 5-17 1683658 ..............5-17, 5-19 1683687 ......................... 5-9 1683776 ................ 3-3, 5-11 1683778 .................. 3-7, 5-5 1683844 ....................... 5-11 1683846 ....................... 5-11 1683861 ......................... 5-5 1683893 ....................... 5-21 1683895 ....................... 5-21
400S 460SJ
Part Number 1683897 1683949 1683950 1683951 1683952 1684012 1684013 1684138 1684139 1684193 1684194 1684283 1684284 1684312 1684412 1700584 1700818 1701499 1701500 1701502 1701503 1701504 1701505 1701509 1701515 1701529 1701542 1701543 1701645 1701691 1702153 1702300 1702564 1702565 1702566 1702567 1702590 1702610 1702676 1702688 1702720 1702738 1702740 1702773 1702774 1702784 1702788 1702861 1702868 1702938 1702961 1702962 1702968 1703067 1703090 1703091 1703092
Page
....... 3-7, 3-11, 5-21 ....................... 5-13 ....................... 5-13 ................ 3-3, 5-13 ......................... 5-5 ......................... 5-5 ................ 3-11, 5-5 ......................... 5-3 .. 1-3, 1-7, 1-11, 5-3 ....................... 5-21 ....... 3-7, 3-11, 5-21 ....................... 5-13 ................ 3-3, 5-13 ....................... 5-21 1-4, 1-8, 1-13, 5-19 ................ 8-3, 8-10 ................ 8-4, 8-11 ................ 8-4, 8-11 ................ 8-4, 8-10 ................ 8-3, 8-10 ................ 8-3, 8-10 ................ 8-3, 8-10 2-25, 2-35, 2-90, 84, 8-11 ................ 8-3, 8-10 ....................... 2-40 ................ 8-4, 8-10 2-54, 2-60, 2-80, 84, 8-11 2-60, 2-80, 8-4, 8-11 .................. 8-3, 8-9 ................ 8-4, 8-11 ......................... 8-3 ................ 8-3, 8-10 .............. 4-15, 4-21 .............. 4-15, 4-21 .............. 4-15, 4-21 .............. 4-15, 4-21 .............. 2-76, 2-86 .......... 2-111, 2-115 ....................... 4-21 ......... 8-3, 8-9, 8-10 ....................... 8-11 ....................... 1-19 ....................... 1-19 .................. 8-3, 8-8 .................. 8-3, 8-8 .................. 8-3, 8-8 ....................... 10-2 .................. 8-3, 8-8 ................ 8-3, 10-2 ....................... 4-24 ....................... 10-3 ....................... 10-2 ....................... 1-49 ....................... 1-19 ....................... 4-17 ....................... 4-17 ....................... 4-17
3120789
SECTION 11
Part Number
Page
1703093 ....................... 4-17 1703162 2-22, 2-35, 2-42, 254, 2-63, 2-82, 2-90 1703175 ....................... 10-2 1703450 ....................... 1-49 1703479 ....................... 10-2 1703622 ..................... 2-112 1703776 ....................... 4-15 1703797 ......................... 8-3 1703798 ......................... 8-3 1703804 ......................... 8-3 1703805 ......................... 8-3 1703808 ......................... 8-3 1703923 ......................... 8-7 1703924 ......................... 8-7 1703925 ......................... 8-7 1703926 ......................... 8-7 1703927 ......................... 8-7 1703928 ......................... 8-7 1703929 ......................... 8-7 1703930 ......................... 8-7 1703931 ......................... 8-7 1703932 ......................... 8-7 1703933 ......................... 8-7 1703934 ......................... 8-7 1703935 ......................... 8-7 1703936 ......................... 8-7 1703937 ......................... 8-7 1703938 ......................... 8-7 1703939 ......................... 8-7 1703940 ......................... 8-7 1703947 ......................... 8-8 1703948 ......................... 8-7 1703949 ......................... 8-7 1703950 ......................... 8-8 1703951 ......................... 8-8 1703952 ......................... 8-7 1703980 ....................... 8-11 1703981 ....................... 8-11 1703982 ....................... 8-11 1703983 ....................... 8-11 1703984 ....................... 8-11 1703985 ....................... 8-11 1703996 .................. 8-8, 8-9 1704000 ................ 8-8, 10-2 1704001 ......................... 8-8 1704002 ......................... 8-8 1704003 ......................... 8-8 1704004 ......................... 8-8 1704005 ......................... 8-8 1704006 ....................... 8-10 1704007 ....................... 8-10 1704008 ....................... 8-10 1704096 ......................... 8-3 1704098 ......................... 8-9 1704099 ......................... 8-8 1704100 ......................... 8-8 1704101 ......................... 8-8
3120789
Part Number 1704102 1704103 1704104 1704106 1704107 1704108 1704109 1704110 1704111 1704112 1704150 1704174 1704175 1704233 1704260 1704271 1704277 1704412 1704465 1704466 1704472 1704473 1704484 1704485 1704486 1704487 1704488 1704489 1704510 1704514 1704540 1704578 1704586 1704726 1704825 1704827 1704828 1704829 1704885 1704895 1704896 1704919 1704920 1704972 1704997 1705000 1705065 1705066 1705067 1705068 1705069 1705070 1705071 1705072 1705073 1705074 1705075 1705076 1705132
Page
......................... 8-9 ......................... 8-9 ......................... 8-3 ....................... 8-10 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ....................... 10-2 ....................... 10-2 ....................... 10-2 ......................... 8-9 .............. 4-17, 4-21 ....................... 8-11 .................. 8-3, 8-8 ................ 8-4, 8-11 .......... 2-111, 2-116 .......... 2-111, 2-116 .................. 8-3, 8-8 .................. 8-3, 8-8 .............. 4-18, 4-23 .............. 4-18, 4-23 .............. 4-18, 4-23 .............. 4-18, 4-23 ......................... 8-3 ......................... 8-3 ....................... 8-10 .............. 4-18, 4-23 ................ 8-4, 8-11 ....................... 1-49 ....................... 1-46 ................ 8-4, 8-11 ................ 8-4, 8-11 ................ 8-4, 8-11 ................ 8-4, 8-11 ................ 8-4, 8-11 ................ 8-4, 8-11 ..................... 10-10 ..................... 10-10 ..................... 10-11 ..................... 10-11 ....................... 2-41 ....................... 4-21 ..................... 10-11 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-9 ....................... 8-10 ....................... 8-10 ....................... 8-10 ....................... 8-10 ....................... 8-10 ....................... 8-10 ............ 2-117, 4-22
Part Number 1705364 1705753 1706059 1706060 1706061 1706062 1706063 1706064 1706126 1706708 1706709 1706712 1780305 1780307 1840013 1840014 1840015 1840020 1870096 1870097 1870132 1870142 1870191 2000162 2000163 2000164 2000166 2000172 2000174 2000175 2000190 2000193 2000195 2000207 2000210 2000216 2000219 2000236 2000245 2000247 2000286 2000287 2000311 2000312 2000313 2000347 2000354 2000358 2000359 2030010 2060025 2060032 2080040 2080044 2120150 2120163 2120209
400S 460SJ
PARTS NUMBER INDEX
Page
....................... 1-19 ..................... 2-115 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ................8-4, 8-11 ..................8-3, 8-8 ..................8-3, 8-8 ..................... 2-115 ..................... 2-125 ..........2-112, 2-116 ..................... 2-111 ..................... 2-111 ..................... 2-111 ..................... 2-111 ......................... 7-3 ......................... 7-3 ......................... 7-3 ......................... 7-3 ......................... 7-3 ..............2-33, 2-36 ....................... 2-89 ..............2-51, 2-55 ....................... 2-51 ..............2-51, 2-55 ....................... 2-51 ..............2-33, 2-36 ..............2-33, 2-36 ..............2-51, 2-55 ..............2-22, 2-25 ..............2-62, 2-63 ....................... 2-61 2-36, 2-37, 2-42, 243, 2-44 ....................... 2-41 ....................... 2-61 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-61 ....................... 2-61 ....................... 2-22 ....................... 2-41 ....................... 2-82 ....................... 2-81 ....................... 2-81 ..................... 10-10 2-34, 2-42, 2-53, 262, 2-82 ....................... 2-22 .......... 4-3, 4-7, 4-8 ............3-12, 10-10 ......................... 2-3 ......................... 2-3 ......................... 2-3
Part Number 2120210 2160002 2180125 2180344 2180348 2180387 2180388 2180389 2180418 2180422 2180467 2180482 2180504 2180536 2180724 2180798 2180877 2200222
2220001 2220005 2220082 2220124 2220237 2220240 2220242 2220250 2220261 2220273 2220290 2220313
2220362 2220366 2220371 2220372 2220373 2220375 2220376 2220377 2220379 2220380 2220385 2220409 2220414 2220415 2220428 2220429 2220435 2220451 2220459 2220465 2220466 2220468
Page
.................. 2-3, 9-1 ....................... 2-12 ....................... 2-67 ....................... 2-12 .............. 2-60, 2-80 .............. 2-67, 2-68 ....................... 2-67 .............. 2-67, 2-68 ....................... 2-67 ....................... 6-12 .............. 2-53, 2-62 ....................... 2-22 ....................... 2-68 ..... 2-24, 2-35, 2-90 ....................... 6-12 2-22, 2-34, 2-42, 253, 2-62, 2-90 ....................... 2-82 2-17, 2-24, 2-35, 240, 2-54, 2-60, 2-80, 2-91 ....................... 2-12 ....................... 2-68 ....................... 2-68 ....................... 2-12 ......... 6-5, 6-7, 6-11 ......................... 6-5 .................. 6-5, 6-7 2-24, 2-35, 2-54, 290 ....................... 2-67 2-12, 2-24, 2-35, 240, 2-53, 2-90 ....................... 2-68 2-24, 2-35, 2-40, 254, 2-60, 2-80, 2-90 .................. 6-5, 6-7 ......................... 6-7 ......... 6-5, 6-7, 6-11 ....................... 6-11 ......... 6-5, 6-7, 6-11 ..6-3, 6-5, 6-7, 6-11 ..... 2-22, 2-99, 6-11 ....................... 6-11 ....................... 6-11 ....................... 6-11 ..... 2-101, 6-3, 6-11 ....................... 2-34 ....................... 6-12 ..6-3, 6-5, 6-7, 6-11 ....................... 6-11 ....................... 6-11 ......... 6-5, 6-7, 6-11 ..... 2-34, 2-42, 6-11 ..... 2-24, 2-35, 2-90 .................. 6-5, 6-7 ......... 6-5, 6-8, 6-11 ....................... 6-11
11-5
SECTION 11
Part Number 2220472 2220473 2220479 2220481 2220497 2220498 2220500 2220501 2220502 2220504 2220567 2220568 2220578 2220582 2220596 2220600 2220602 2220603 2220648 2220711 2220775 2220794 2220805 2220810 2220883 2220885 2220886 2220888 2220899 2220906 2220947 2221018 2221019 2221024 2221030 2221040 2221041 2221042 2221043 2221044 2221045 2221063 2221086 2221176 2221216 2300004 2300014 2300016 2300019 2300027 2300029 2360539 2360540 2360541 2360625
11-6
PARTS NUMBER INDEX
Page
................ 6-8, 6-11 ....................... 6-11 ...2-22, 2-101, 6-11 ......................... 6-5 ....................... 6-11 .....2-22, 2-99, 6-11 ....................... 6-11 ...........6-3, 6-5, 6-7 ....................... 6-11 .................. 6-5, 6-7 .............. 2-22, 6-11 ......................... 6-5 2-22, 2-99, 6-7, 6-12 .........6-5, 6-7, 6-11 .........6-5, 6-7, 6-11 .........6-5, 6-7, 6-11 ......................... 6-8 ....................... 6-12 ....................... 2-67 ......................... 6-3 ....................... 6-11 2-24, 2-35, 2-40, 253, 2-90 ....................... 2-54 ...2-22, 2-101, 6-11 1-37, 1-38, 5-5, 5-9, 5-11, 5-21 .5-3, 5-5, 5-9, 5-13, 5-21 1-37, 1-38, 5-11, 522 ....................... 1-38 ....................... 6-11 ....................... 6-11 .....2-22, 2-99, 6-11 ....................... 2-67 ....................... 2-67 ....................... 2-68 .........6-5, 6-7, 6-11 ......................... 6-3 .....2-22, 2-99, 6-11 ....................... 6-11 ......................... 6-3 ....................... 6-12 .............. 2-22, 6-11 ....................... 6-12 ....................... 6-11 .....2-40, 2-60, 2-80 ....................... 6-12 ....................... 2-81 ....................... 10-4 .............. 1-18, 10-4 ....................... 10-4 ....................... 10-4 ....................... 10-4 .........1-5, 1-9, 1-14 .........1-5, 1-9, 1-14 .........1-5, 1-9, 1-14 .........1-5, 1-9, 1-14
Part Number 2360626 2360627 2360650 2360651 2360652 2400060 2400061 2400065 2400066 2400070 2420172 2420187 2420191 2420194 2420197 2460011 2460013 2460032 2460034 2460044 2460051 2460052 2460055 2540035 2560136 2560173 2570008 2600209 2600211 2600216 2600219 2600258 2600281 2600287 2680463 2680464 2680465 2680466 2680471 2680516 2720058
2720144 2720149 2720271 2720341 2720351 2720392 2720398 2720434 2720435 2720436 2720441 2720448 2720449 2720474
Page
......... 1-5, 1-9, 1-14 ......... 1-5, 1-9, 1-14 ......... 1-5, 1-9, 1-14 ......... 1-5, 1-9, 1-14 ......... 1-5, 1-9, 1-14 .............. 7-11, 7-23 ....... 7-11, 7-23, 9-2 ........................7-24 .............. 7-24, 7-28 ........................7-27 .......... 2-112, 2-116 .............. 2-55, 2-63 ......................2-107 ........................4-17 ........................4-21 .............. 2-47, 2-71 2-29, 2-47, 2-71, 293 2-29, 2-47, 2-71, 293 ..... 2-47, 2-71, 2-93 ........................2-71 .............. 2-75, 2-85 .............. 2-75, 2-85 .............. 2-29, 2-47 ......................2-125 .............. 4-15, 4-21 ..........................4-9 ........................5-19 ......................2-125 .............. 4-15, 4-23 ..........................4-3 ..........................4-3 ......................2-125 ..........................4-7 ..........................4-3 ......................2-125 ......................2-125 ......................2-125 ......................2-125 ......................2-126 ......................2-125 2-22, 2-24, 2-35, 253, 2-60, 2-80, 2-82, 2-90 ........................2-67 ........................2-68 ..... 2-24, 2-35, 2-90 ........................2-55 ........................2-35 ........................2-68 .............. 2-34, 2-42 .............. 2-34, 2-42 .............. 2-54, 2-62 .............. 2-53, 2-62 ........................2-89 ........................2-91 .............. 2-35, 2-42 ..... 2-54, 2-60, 2-80
Part Number 2720507 2720508 2720514 2720563 2720564 2720565 2720566 2720567 2750532
2751095 2752430 2752442 2752443 2752466 2752471 2752492 2752495 2752496 2752502 2752506 2752519 2752573 2752594 2752632 2752763 2752908 2752942 2752944 2752977 2753035 2753162 2753339 2753340 2753341 2753342 2753343 2753344 2753345 2753346 2753347 2753348 2753349 2753350 2753351 2753352 2753353 2753354 2753355 2753356 2753357 2753358 2753359 2753360 2753368 2753369 2753372
400S 460SJ
Page
....................... 2-23 ....................... 2-23 ..............2-62, 2-82 ....................... 2-82 ....................... 2-82 ....................... 2-80 ....................... 2-80 ....................... 2-80 2-23, 2-24, 2-35, 240, 2-42, 2-51, 2-53, 2-60, 2-63, 2-80, 2-82, 2-90 ....................... 2-12 ....................... 6-12 ......................... 6-5 ................ 6-7, 6-12 .................. 6-5, 6-7 ....................... 6-12 .................. 6-5, 6-8 .................. 6-5, 6-7 .................. 6-5, 6-8 ......................... 6-7 .................. 6-5, 6-7 ....................... 6-12 ....................... 6-12 ......................... 6-7 ......................... 6-3 ....................... 6-12 .................. 6-5, 6-7 ....................... 6-12 ......................... 6-7 .................. 6-5, 6-7 .................. 6-3, 6-7 ......................... 6-7 ......................... 6-3 .................. 6-5, 6-7 .................. 6-5, 6-7 ......................... 6-3 .................. 6-5, 6-7 ......................... 6-5 ......................... 6-7 .................. 6-5, 6-7 ......................... 6-5 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12
Part Number 2753373 2753416 2753417 2753502 2753511 2753512 2753513 2753514 2753515 2753516 2753517 2754229 2760105 2760109 2760112 2780221 2780230 2780243 2780244 2780246 2780247 2780253 2780254 2780267 2780268 2792383 2792384 2792385 2792386 2792387 2792398 2792432 2792598 2792704 2792705 2820031 2820035 2820080 2820099 2820128 2820129 2820140 2820172 2820173 2820174 2820181 2820182 2860012 2860030 2900708 2900733 2900770 2900792 2900804 2901301 2901303 2901443
Page
....................... 6-12 ......................... 6-7 ......................... 6-7 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 ....................... 6-12 .................. 6-5, 6-7 .......... 2-111, 2-116 .............. 4-15, 4-21 ....................... 2-64 ....................... 1-46 .... 1-4, 1-5, 1-8, 1-9 .............. 1-17, 1-25 .............. 1-17, 1-25 .............. 1-17, 1-21 .............. 2-11, 2-17 .............. 1-17, 1-25 ..... 1-17, 1-25, 1-26 .............. 1-17, 1-29 .............. 1-17, 1-29 .............. 6-11, 6-14 .............. 6-11, 6-14 ................ 6-5, 6-14 ................ 6-7, 6-14 ....................... 6-14 ................ 6-3, 6-14 ....................... 6-14 ....................... 6-14 .............. 6-11, 6-14 .............. 6-11, 6-14 2-30, 2-49, 2-72, 276, 2-86, 2-94 2-122, 4-4, 4-8, 7-13 ..................... 2-127 ..................... 2-127 2-35, 2-40, 2-91, 2126 ..................... 2-126 ....................... 2-91 ....................... 2-62 ....................... 2-62 ....................... 2-63 ..................... 2-126 ..................... 2-126 .............. 2-48, 2-72 ... 2-111, 2-116, 9-1 .............. 1-41, 1-42 ....................... 2-19 ................ 3-15, 5-3 .. 5-5, 5-7, 5-9, 5-11 ....................... 1-47 ................ 5-5, 5-13 ......................... 5-9 .............. 7-28, 10-6
3120789
SECTION 11
Part Number 2901547 2901548 2901637 2901659 2901662 2901663 2901775 2901841 2901861 2901879 2901880 2901971 2902393 2902409 2902443 2902511 2910000 2910495 2910496 2910752 2910865 2910949 2915014 2920110 2920113 2920129 2920130 2920140 2920157 2920162 2920214 2920215 2940073 2940074 2940117 2940118 3020016 3020021 3020029 3020043 3124114 3160242 3160243 3160249 3160266 3160280 3160298 3160348 3160351 3160353 3160354 3200362 3200378 3200406 3220103 3220110
3120789
Page
....................... 5-17 ......................... 5-3 ....................... 2-33 ....................... 10-5 ....................... 10-5 ....................... 10-5 ....................... 2-90 ....................... 5-11 .............. 5-21, 5-22 .............. 2-54, 2-60 .....2-23, 2-34, 2-90 ..................... 10-10 ................ 7-2, 10-3 ....................... 5-19 ....................... 7-24 ....................... 2-80 .............. 2-33, 7-12 ....................... 10-3 ....................... 10-3 ..................... 2-115 ....................... 4-23 ....................... 10-3 ..................... 2-115 ..................... 2-121 ..................... 2-121 4-17, 4-21, 7-8, 7-9, 7-24 ..................... 2-121 .........4-4, 4-8, 7-27 .....2-121, 4-9, 7-27 2-30, 2-48, 2-71, 293 ..................... 2-121 ..................... 2-121 2-112, 2-116, 2-125 ...........4-3, 4-7, 9-1 ..................... 2-125 ....................... 1-41 ....................... 2-61 .............. 2-37, 2-43 ....................... 1-13 ....................... 5-19 ....................... 2-56 .............. 1-17, 1-33 .............. 1-18, 1-33 .............. 2-11, 2-19 .............. 1-18, 1-33 .............. 2-11, 2-19 .............. 1-17, 1-33 .............. 1-18, 1-37 .............. 1-17, 1-37 .............. 1-17, 1-37 .............. 1-18, 1-37 ....................... 2-42 2-23, 2-33, 2-52, 289 .............. 2-62, 2-82 ....................... 2-42 ....................... 2-36
Part Number 3220112 3220113 3220114 3220134 3250585 3250872 3251102 3251243 3251813 3251963 3252221 3252347 3252672 3252680 3252681 3252682 3252683 3252684 3252685 3252764 3271805 3272201 3272205 3272605 3290405 3290505 3290801 3300106 3300220 3300255 3300353 3300408 3300441 3310805 3311001 3311005
3311401 3311405
3311501
Page
....................... 2-36 ..... 2-23, 2-56, 2-91 .............. 2-56, 2-91 .............. 2-62, 2-64 ......................... 4-9 ....................... 1-49 2-30, 2-49, 2-72, 286, 2-94, 4-24 2-76, 2-86, 8-4, 8-10 ................ 8-3, 8-10 ..................... 10-10 ....................... 8-11 .................. 4-8, 8-4 ......................... 8-4 ....................... 8-11 ....................... 8-11 ....................... 8-11 ....................... 8-11 ....................... 8-11 ....................... 8-11 ............ 2-76, 10-11 .............. 1-45, 1-46 ......... 1-3, 1-7, 1-11 ......................... 1-8 ................ 3-8, 3-13 ....................... 2-81 ....................... 2-81 ....................... 2-90 ....................... 1-18 ....................... 2-23 ....................... 1-45 ....................... 4-22 2-112, 2-116, 4-17, 4-21 ..................... 2-126 . 2-67, 2-113, 2-118 2-112, 4-7, 4-17, 422, 4-24 1-41, 2-23, 2-30, 235, 2-49, 2-51, 2-53, 2-62, 2-68, 2-72, 2-76, 2-86, 2-90, 2-94, 2121, 2-122, 4-3, 4-15, 4-22 2-116, 4-11, 4-13, 416 .. 2-3, 2-23, 2-25, 233, 2-40, 2-42, 2-52, 2-53, 2-60, 2-62, 2-76, 2-80, 2-82, 2-86, 2-89, 2-113, 2-118, 2126, 4-4, 4-8, 421, 8-4, 8-10, 10-11 2-25, 2-35, 2-40, 260, 2-80, 2-91, 2-126, 4-11, 4-
Part Number
PARTS NUMBER INDEX
Page
13 3311505 . 1-41, 1-42, 2-3, 223, 2-35, 2-42, 2-54, 2-56, 2-62, 2-80, 2-82, 2-91, 2-126, 3-5, 1011 3311601 .... 2-107, 2-122, 2126, 3-3, 3-4, 415, 4-23 3311602 ..................... 2-107 3311605 1-41, 1-42, 2-23, 224, 2-30, 2-34, 2-40, 2-42, 2-48, 2-52, 2-60, 2-62, 2-68, 2-72, 2-80, 2-82, 2-89, 2-94, 2-126, 3-3, 3-12, 4-4, 4-8, 4-16, 421 3311608 ......................... 3-4 3311705 .... 2-30, 2-48, 2-72 3311801 .... 1-17, 1-49, 2-12 3311805 2-23, 2-33, 2-42, 252, 2-62, 2-68, 2-82, 2-89, 3-4, 3-8, 3-13, 10-11 3312005 1-49, 2-24, 2-35, 240, 2-53, 2-60, 2-80, 2-90 3312008 ........ 1-4, 1-8, 1-13 3322201 1-3, 1-4, 1-8, 1-11, 1-13 3323003 ..................1-4, 1-8 3340399 2-23, 2-34, 2-40, 252, 2-61, 2-63, 2-80, 2-82, 2-90 3340453 ......................... 3-4 3340608 ....................... 5-21 3340853 ......................... 3-4 3340867 ................3-7, 3-11 3340868 ................3-7, 3-11 3340869 ................3-7, 3-11 3340870 ................3-7, 3-11 3340897 ......................... 3-5 3340898 ..............1-41, 1-42 3380434 ..................4-4, 4-8 3380569 ..................... 2-126 3380652 ....................... 10-4 3380741 ....................... 2-81 3420156 ....................... 4-23 3420352 ....................... 1-49 3420372 ....................... 1-49 3421565 ....................... 2-11 3422457 ................3-7, 3-11 3422561 ................3-3, 3-11 3422564 ......................... 3-3 3422566 ......................... 3-3 3422582 ......................... 3-7
400S 460SJ
Part Number 3422592 3422690 3422692 3422716 3422786 3422848 3422851 3422859 3422860 3422861 3422865 3422867 3422936 3423081 3450304 3450608 3450808 3460375 3480188 3480210 3480253 3480255 3480274 3510675 3510694 3510711 3510714 3510725 3510738 3510742 3510744 3510747 3510749 3510753 3510754 3510772 3510788 3510822 3510830 3510831 3510832 3510833 3520028
3520054 3520072 3520172 3520173 3520174 3520198 3536089 3538819 3539275 3539685 3539719 3539972 3570607
Page
1-3, 1-7, 1-11, 1-12 ......................... 3-3 .................. 1-4, 1-8 ....................... 1-13 ....................... 1-46 ......................... 1-8 ......................... 3-4 ................ 3-8, 3-11 ....................... 3-12 ....................... 3-12 ......................... 3-7 ....................... 3-12 ......... 1-4, 1-7, 1-12 ....................... 1-13 .............. 4-15, 4-23 .................. 1-5, 1-9 .................. 1-4, 1-8 ..................... 2-126 ................ 5-5, 5-13 ......................... 5-9 ....................... 5-11 ....................... 5-21 ....................... 5-21 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-7 ......................... 4-7 ......................... 4-7 ......................... 4-7 ......................... 4-7 2-30, 2-48, 2-49, 271, 2-72, 2-76, 2-85, 2-93, 2-94, 4-16, 4-22 ....................... 4-22 .................. 4-3, 4-7 ......................... 4-3 ....................... 4-17 ....................... 4-23 ......................... 4-7 .................. 4-4, 4-8 ....................... 4-17 .......... 2-112, 2-116 ......................... 4-3 ....................... 4-11 ....................... 2-51 ..... 2-33, 2-52, 2-89
11-7
SECTION 11
Part Number 3570667 3570800 3570801 3570808 3571019 3571192 3571201 3571222 3571265 3571266 3571279 3571498 3571502 3571692 3571795 3571818 3571833 3572003 3572032 3572041 3572165 3572200 3572345 3572502 3572503 3572504 3572506 3572600 3572728 3572827 3573667 3574091 3574210 3574225 3574235 3574253 3574254 3574259 3574264 3574496 3580134 3580158 3580250 3580280 3580312 3580313 3580315 3580348 3600279
11-8
PARTS NUMBER INDEX
Page
....................... 2-52 ....................... 2-33 ....................... 2-33 2-35, 2-53, 2-62, 282 2-23, 2-54, 2-62, 282 ....................... 2-89 ....................... 2-89 .............. 4-16, 4-22 ....................... 2-89 ....................... 2-89 ....................... 2-91 ....................... 2-51 .............. 2-51, 2-62 2-23, 2-33, 2-52, 262, 2-82, 2-89 ....................... 5-21 ....................... 1-46 ....................... 1-46 ..................... 2-111 .............. 1-45, 1-47 ....................... 2-11 ......................... 3-5 ......................... 3-5 ......................... 3-5 2-23, 2-54, 2-62, 282 2-23, 2-54, 2-62, 282 2-25, 2-54, 2-60, 280 ....................... 1-49 ....................... 2-52 ....................... 2-90 ..................... 2-116 2-23, 2-33, 2-63, 282 ....................... 4-13 ....................... 1-42 ....................... 2-76 ......................... 1-8 ....................... 2-23 .1-3, 1-4, 1-7, 1-11, 1-12 ....................... 2-23 ....................... 2-23 .............. 2-54, 2-62 2-30, 2-48, 2-72, 276, 2-86, 2-93 ....................... 2-47 ....................... 2-71 ....................... 2-93 .............. 2-76, 2-86 ....................... 2-76 ....................... 2-30 ....................... 2-86 2-23, 2-34, 2-43, 254, 2-62, 2-82,
Part Number
Page
2-89, 2-103 3600296 2-23, 2-33, 2-51, 289, 2-97 3600297 2-33, 2-51, 2-89, 2101 3600368 2-23, 2-33, 2-51, 289, 2-101 3600377 ........................2-55 3600385 2-23, 2-33, 2-51, 297, 2-99 3600395 .............. 2-41, 2-61 3600404 2-23, 2-41, 2-61, 281, 2-99 3600405 ... 2-23, 2-81, 2-101 3600423 2-23, 2-34, 2-43, 254, 2-62, 2-82, 2-89, 2-103 3620033 .............. 2-34, 2-43 3620034 ......................10-11 3620040 2-52, 2-62, 2-82, 289 3620046 ........................2-23 3641182 ............ 2-111, 4-17 3730023 ..........................7-9 3730099 ........................7-10 3730120 ........................7-23 3740049 2-112, 2-116, 4-17, 4-18, 7-3, 7-13, 7-27 3740057 ............ 2-112, 4-18 3740058 ........................4-16 3740063 ........................4-16 3740066 ............ 2-112, 4-18 3740067 2-23, 2-35, 2-43, 253, 2-62, 2-82, 2-90, 9-1 3740080 2-23, 2-30, 2-48, 253, 2-62, 2-72, 2-76, 2-86, 2-94, 9-1, 9-2 3740112 ......................2-111 3740113 ............ 2-112, 4-15 3740115 ........................4-15 3760133 ................ 3-7, 3-11 3760170 .............. 1-49, 2-11 3760308 ........................4-15 3760367 ................ 5-3, 5-17 3760368 ..........................5-9 3760369 ................ 5-5, 5-13 3760371 ........................5-11 3760436 ........................5-21 3780182 ........................1-13 3790012 2-60, 2-80, 2-117, 2121, 4-16, 4-18, 4-22, 4-23, 4-24 3790045 ........................1-18 3790109 ........................4-15 3790152 2-23, 2-35, 2-41, 251, 2-61, 2-81,
Part Number
Page
2-91 3820001 .......1-49, 8-4, 8-10 3820020 ......................... 4-7 3841143 1-8, 3-3, 3-7, 3-11, 3-12 3841203 ....................... 1-46 3841258 1-3, 1-4, 1-7, 1-11, 1-12, 3-3 3841340 1-41, 1-42, 3-8, 3-12 3841367 1-4, 1-8, 1-12, 1-13 3841442 ......................... 1-4 3841517 .........1-4, 1-8, 1-13 3841520 .........1-4, 1-7, 1-12 3841619 ......................... 1-8 3900109 1-4, 1-5, 1-8, 1-12, 1-13 3900139 ....................... 5-11 3900141 ......................... 5-9 3900205 ......................... 4-7 3900217 ....................... 2-89 3900224 ..............4-15, 4-23 3900232 ..................... 2-126 3900255 2-25, 2-35, 2-40, 253, 2-60, 2-80, 2-90 3900283 ......................... 3-4 3900295 ......................... 1-8 3900296 ......................... 1-8 3900322 ....................... 2-76 3910608 ..................... 2-112 3910610 ....................... 4-17 3910804 .......... 2-112, 2-116 3910808 ....................... 2-67 3911008 .................. 4-3, 4-7 3911040 ..................... 2-121 3930816 ..................... 2-122 3931028 ..................... 2-122 3931448 ....................... 5-21 3931516 5-3, 5-9, 5-17, 5-21 3931620 ................ 5-5, 5-13 3931664 ....................... 4-15 3931672 ..............4-15, 4-23 3931824 ....................... 5-11 3932224 ....................... 2-11 3941405 ....................... 4-11 3960389 2-23, 2-54, 2-60, 261, 2-80, 2-81, 2-126 3960407 ..............2-35, 2-43 3960422 ..............7-13, 7-26 3960438 2-113, 2-118, 2-126 3960461 ..................... 2-121 3960469 2-25, 2-54, 2-61, 280 3960591 ....................... 2-62 3990001 .....7-8, 7-23, 10-11 3990010 7-8, 7-9, 7-10, 7-13, 7-20, 7-26, 9-1 4060092 ..............7-13, 7-26
400S 460SJ
Part Number
Page
4060700 .............. 7-13, 7-26 4060802 2-30, 2-49, 2-72, 276, 2-86, 2-94, 4-9, 4-24, 10-11 4060803 .............. 2-108, 4-3 4060805 .............. 2-126, 3-5 4060808 ......................... 3-5 4060906 .......... 2-112, 2-116 4060907 ..................... 2-121 4060919 ......................... 3-5 4060950 ................ 1-5, 1-13 4060959 ....................... 10-4 4060978 . 1-3, 1-4, 1-7, 1-11, 1-12 4060979 ....................... 1-41 4060980 ....................... 1-41 4060981 ....................... 1-41 4060995 ................ 3-8, 3-11 4061010 ..................... 2-126 4061012 ....................... 2-68 4061048 ......................... 1-9 4070450 ....................... 1-49 4070497 2-23, 2-34, 2-40, 252, 2-61, 2-63, 2-80, 2-82, 2-90, 3-7, 3-11 4070498 2-24, 2-34, 2-40, 253, 2-61, 2-63, 2-80, 2-82, 2-90, 3-7, 3-11 4070501 ................ 3-7, 3-11 4070502 ................ 3-7, 3-11 4070503 ................ 3-7, 3-11 4070504 ................ 3-7, 3-11 4070560 ....................... 1-49 4070561 ....................... 1-49 4070929 ................ 3-7, 3-11 4070972 ....................... 1-11 4070973 ......... 1-3, 1-8, 1-11 4070987 ..................... 2-116 4071002 ......... 1-3, 1-8, 1-11 4071007 ................ 3-8, 3-11 4100025 .............. 2-56, 2-90 4100099 ....................... 5-11 4100100 ......................... 5-9 4120012 ............ 2-112, 4-18 4120013 ....................... 4-17 4120035 4-17, 7-8, 7-9, 7-20 4130368 ....................... 1-13 4130369 ....................... 1-13 4130403 ....................... 1-13 4130404 ....................... 1-13 4130405 ....................... 1-13 4130406 ....................... 1-13 4160182 ..................... 2-126 4220165 ......................... 4-3 4240018 .............. 2-76, 2-86 4240032 ..................... 2-121 4240099 2-35, 2-91, 4-4, 4-8,
3120789
SECTION 11
Part Number 4240112 4240135 4280295 4300048 4340678 4340684 4340738 4360031 4360057 4360188 4360232 4360294 4360314 4360321 4360322 4360328 4360331 4360336
4360387 4360392 4360407 4360417 4360469 4360475 4360476 4360501 4360548 4360549 4400275 4400420 4400423 4400429 4400450 4420037 4420038 4420051 4420060 4420068 4460007 4460023 4460027
4460049 4460071
3120789
Page
4-13 ..................... 2-107 ..................... 2-107 ..................... 2-107 ....................... 1-49 .............. 4-15, 4-22 .............. 4-15, 4-22 ....................... 2-76 .........4-4, 4-8, 4-22 .............. 4-11, 4-13 ....................... 2-67 4-16, 4-24, 7-27, 9-1 2-35, 2-49, 2-53, 272 ...2-111, 4-16, 4-18 ....................... 7-25 ....................... 7-25 2-116, 4-22, 4-24, 91 .......4-16, 4-22, 9-1 2-30, 2-49, 2-60, 272, 2-76, 2-81, 2-86, 2-94, 2121, 4-9, 4-18, 4-23, 4-24, 9-2, 10-11 2-112, 4-15, 4-22, 424, 9-1 2-24, 2-34, 2-42, 253, 2-62, 2-90 .......4-15, 4-22, 9-1 ......................... 2-3 ...2-111, 2-116, 9-1 2-111, 2-116, 4-16, 4-22, 9-1 2-111, 2-116, 4-16, 4-22, 9-1 .......2-90, 2-94, 9-2 .....2-122, 7-25, 9-2 .....2-122, 7-25, 9-2 .............. 2-67, 2-68 .............. 2-67, 2-68 .......... 2-107, 2-108 ..................... 2-107 .......... 2-107, 2-108 ......................... 4-9 .2-107, 2-111, 4-16 ....................... 1-49 ..................... 2-122 .............. 4-11, 4-13 ....................... 4-22 2-30, 2-48, 2-72, 294 2-29, 2-30, 2-47, 271, 2-75, 2-76, 2-85, 2-93 .............. 4-11, 4-13 4-4, 4-8, 4-22, 7-13, 7-18, 7-26
Part Number 4460125 4460205 4460224 4460225 4460226
4460227 4460233 4460234
4460265 4460266 4460267
4460268
4460320 4460321 4460326 4460346 4460374 4460375 4460418 4460419 4460420 4460424 4460425 4460426 4460428
4460434 4460442 4460445 4460457 4460458 4460459 4460464 4460465
4460466 4460467 4460470 4460471 4460473
Page
.............. 7-13, 7-26 .............. 7-13, 7-26 .............. 7-10, 7-12 ....... 7-8, 7-10, 7-18 4-22, 7-18, 7-20, 723, 7-24, 7-25, 7-26, 7-27 7-18, 7-20, 7-21, 727 .............. 7-13, 7-26 ..... 2-112, 2-116, 2121, 4-13, 4-16, 4-17, 4-22 ................ 4-27, 7-8 .............. 4-27, 7-12 .. 4-27, 7-8, 7-10, 712, 7-13, 7-21, 7-25, 7-27 2-122, 4-27, 7-10, 712, 7-13, 7-21, 7-22, 7-27 7-10, 7-13, 7-21, 727 ....................... 7-27 ....... 7-8, 7-12, 7-25 .............. 7-13, 7-26 ....................... 7-11 ....................... 7-11 7-8, 7-10, 7-18, 7-20 7-8, 7-10, 7-18, 7-20 ......... 7-8, 7-9, 7-10 2-122, 7-10, 7-13, 722, 7-27 ....................... 7-27 ... 2-112, 7-10, 7-27 ..... 2-112, 2-116, 2123, 4-16, 4-22, 7-8, 7-10, 7-18, 7-19, 7-25 .............. 7-18, 7-20 ....................... 7-13 .............. 7-10, 7-21 ..... 7-11, 7-13, 7-22 7-11, 7-13, 7-22, 726 .............. 7-11, 7-13 .. 4-22, 7-8, 7-18, 720, 7-22 .. 7-9, 7-10, 7-11, 719, 7-21, 7-22, 7-23 ................ 7-9, 7-19 4-16, 7-14, 7-28, 106 2-116, 4-16, 4-22, 78, 7-18, 7-19 2-116, 4-16, 4-22, 78, 7-18, 7-19 ................ 7-9, 7-19
Part Number 4460475 4460476 4460488 4460499 4460502 4460503 4460508 4460509 4460510 4460526 4460536 4460539 4460579 4460580 4460582 4460589 4460591 4460598 4460600 4460601 4460602 4460603 4460607 4460608 4460613 4460614 4460628 4460629 4460630 4460631 4460632 4460634 4460635 4460693 4460705 4460708 4460711 4460713 4460720 4460721 4460725 4460726 4460728 4460741 4460742 4460743 4460761 4460777 4460780 4460781 4460783 4460784 4460789 4460790 4460793
400S 460SJ
PARTS NUMBER INDEX
Page
..............7-12, 7-13 ..............7-12, 7-13 ..............4-16, 4-22 . 2-9, 7-10, 7-11, 712, 7-25 ......................... 7-9 ................4-17, 7-8 ...... 7-8, 7-18, 7-20 ................7-9, 7-19 4-16, 7-14, 7-28, 106 2-111, 2-116, 7-10, 7-19 ....................... 7-20 ..............7-22, 7-23 ..............7-11, 7-22 ..............7-11, 7-22 ..............7-11, 7-22 ....................... 7-11 ..............7-11, 7-12 4-4, 4-8, 4-24, 7-13, 7-27 ............2-111, 4-17 ............2-111, 4-17 ............2-111, 4-17 ............2-111, 4-17 ............2-111, 4-17 .... 7-11, 7-12, 7-23 ................4-17, 7-8 ......................... 7-9 ..................... 2-111 ....................... 4-17 ..................... 2-112 ............2-111, 4-17 ....................... 4-17 ........ 7-8, 7-9, 7-20 ..................7-8, 7-9 ..............7-12, 7-23 ....................... 7-27 .... 4-22, 7-18, 7-24 ............2-112, 7-10 ..............7-11, 7-22 ......................... 7-8 ......................... 7-8 ..............7-11, 7-22 ..............7-11, 7-22 ..............7-11, 7-23 .... 7-8, 7-10, 10-11 .... 7-11, 7-22, 7-26 ....................... 7-26 .... 7-18, 7-20, 7-21 ....................... 7-11 ....................... 7-11 ....................... 7-11 ....................... 7-11 ....................... 7-11 ....................... 7-11 ....................... 7-11 ....................... 7-11
Part Number 4460794 4460795 4460797 4460799 4460800 4460834 4460836 4460837 4460842 4460865 4460866 4460871
4460873 4460874 4460875 4460876 4460878 4460879 4460880 4460887 4460889 4460890 4460891 4460892 4460894 4460905 4460906 4460943 4460944 4460961 4460968 4460979 4460993 4460994 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 4461072 4461073 4461074 4461095 4461109 4461111 4461113 4461121 4461122 4461123
Page
....................... 7-11 ....................... 7-11 ....................... 7-11 .............. 7-11, 7-22 .............. 7-11, 7-22 .............. 7-11, 7-22 7-10, 7-11, 7-21, 722 7-10, 7-11, 7-21, 722 .............. 7-11, 7-22 ....................... 7-19 .............. 7-18, 7-20 4-29, 4-30, 4-35, 436, 7-18, 7-20, 7-21, 7-22, 7-25, 7-28 .............. 7-18, 7-20 ... 2-116, 7-18, 7-19 ... 2-116, 7-18, 7-19 ....................... 7-20 ....................... 7-20 ....................... 7-18 .............. 7-21, 7-22 ..... 7-18, 7-20, 7-22 ....................... 7-22 ....................... 7-22 ....................... 7-22 ....................... 7-24 ....................... 7-24 2-116, 4-22, 7-18, 719, 7-20 .............. 2-86, 7-27 ....................... 7-20 ....................... 7-23 ....................... 7-27 ............ 2-123, 7-25 ....................... 7-22 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-23 ....................... 7-24 ....................... 7-24 ....................... 7-24 ....................... 7-24 ....................... 7-23 ....................... 7-23 ....................... 7-24 ....................... 7-24 ....................... 7-23 ....................... 7-23 ....................... 7-23
11-9
SECTION 11
Part Number
PARTS NUMBER INDEX
Page
4461124 ....................... 7-23 4461157 ....................... 7-22 4461161 ....................... 7-23 4461222 ....................... 7-24 4520171 ....................... 1-19 4520212 ....................... 1-19 4520216 ....................... 1-19 4520224 ....................... 1-46 4520234 ....................... 1-46 4520240 ....................... 1-19 4520259 ....................... 1-19 4520266 ....................... 1-19 4530016 ..................... 10-11 4530020 ..................... 10-11 4558765 ....................... 2-24 4564281 ....................... 2-55 4564417 ....................... 2-72 456605 ......................... 2-62 4566425 ....................... 5-21 4566468 ................ 5-5, 5-13 4566471 ......................... 5-9 4566605 ....................... 2-51 4567073 ....................... 2-56 4567139 ....................... 6-11 4567462 .........1-4, 1-7, 1-12 4567495 ....................... 2-34 4567815 ....................... 2-43 4567817 ....................... 2-90 4567821 ....................... 2-90 4567878 .............. 2-53, 2-62 4567949 ....................... 5-11 4568158 ....................... 2-52 4568734 ....................... 2-76 4568735 .............. 2-76, 2-86 4568743 ....................... 2-24 4568951 ....................... 2-63 4568955 ....................... 2-63 4569083 ....................... 2-63 4569173 ....................... 2-63 4569176 ....................... 2-24 4569342 ....................... 2-82 4569345 ....................... 2-82 4620128 ....................... 2-11 4620141 ....................... 2-11 4640113 .............. 1-19, 1-46 4640261 ....................... 1-49 4640509 ..5-5, 5-7, 5-9, 5-11 4640744 ...2-24, 2-101, 6-11 4640751 .............. 2-35, 2-43 4640858 ......................... 5-3 4640871 .........1-4, 1-7, 1-12 4640921 .................. 2-3, 2-9 4640932 .................. 5-5, 5-7 4640952 ....................... 2-82 4640989 .............. 2-51, 2-63 4641019 ....................... 2-91 4641033 ....................... 5-21 4641062 ......................... 5-9 4641076 .........6-5, 6-8, 6-12
11-10
Part Number 4641107 4641108 4641114 4641115 4641117 4641144 4641162 4641164 4641207 4641208 4641272 4641282 4641499 4711000 4711400
4711500
4711600
4711700 4711900 4712400 4713000 4740076 4740086 4740120 4740155 4740158 4740274
4740362 4740397
4740439 4740442 4740444 4740491 4740500 4740537 4740538 4740539 4740540 4740546 4750600 4750800 4751000
Page
.............. 1-41, 1-42 ..........................2-3 ........................5-22 .............. 1-41, 1-42 .................. 2-3, 2-5 ........................5-11 ..........................5-3 ......................10-11 ........................1-42 ........................1-42 ........................2-24 ......... 6-5, 6-8, 6-12 .................. 2-3, 2-5 ........................4-16 1-4, 1-7, 1-12, 1-46, 2-40, 2-54, 2-63, 2-76, 2-81, 2-82, 2-86, 2-122, 4-4, 4-8, 4-11 1-49, 2-24, 2-54, 256, 2-81, 4-15, 4-23 2-24, 2-43, 2-82, 2122, 3-3, 3-4, 35, 3-7, 3-12 .............. 2-76, 2-86 .............. 2-35, 2-43 ..........................1-8 .................. 1-5, 1-8 ......................2-121 ......... 1-5, 1-8, 1-13 ... 2-126, 4-16, 4-22 ..........................1-8 1-3, 1-4, 1-7, 1-8, 111, 1-12 2-24, 2-33, 2-43, 252, 2-63, 2-82, 2-89, 2-121 2-121, 2-126, 4-4, 48, 4-22 2-49, 2-72, 2-76, 286, 2-94, 4-24, 10-11 ........................3-12 ........................2-89 ......................2-112 ..........................1-8 ......................2-126 ........................1-12 ........................1-12 ........................1-12 ........................1-12 ......................2-121 ......................2-111 . 2-67, 2-113, 2-118 1-41, 2-24, 2-30, 234, 2-49, 2-51, 2-53, 2-63, 2-68, 2-72, 2-76, 2-86,
Part Number
4751400
4751500
4751600
4751800
4751900 4752000
4752200
4760600 4761000 4761400 4761500 4761600
400S 460SJ
Page
2-90, 2-94, 2107, 2-112, 2116, 2-121, 4-3, 4-7, 4-16, 4-22 . 2-3, 2-24, 2-25, 233, 2-40, 2-43, 2-52, 2-53, 2-60, 2-63, 2-81, 2-82, 2-89, 2-113, 2116, 2-118, 2122, 2-126, 3-8, 3-11, 4-4, 4-8, 411, 4-13, 4-16, 4-22, 8-4, 8-10, 10-11 . 1-41, 1-43, 2-3, 224, 2-25, 2-30, 2-35, 2-40, 2-48, 2-51, 2-54, 2-60, 2-63, 2-72, 2-81, 2-82, 2-86, 2-91, 2-94, 2-126, 3-5, 4-11, 4-13, 1011 1-3, 1-4, 1-7, 1-8, 111, 1-12, 1-41, 1-43, 2-3, 2-24, 2-25, 2-30, 2-34, 2-40, 2-43, 2-48, 2-52, 2-60, 2-63, 2-67, 2-68, 2-72, 2-76, 2-81, 2-82, 2-89, 2-94, 2107, 2-126, 3-4, 3-7, 3-11, 4-4, 48, 4-16, 4-22, 522 1-5, 1-8, 1-13, 1-49, 2-12, 2-24, 2-35, 2-54, 2-63, 2-68, 2-76, 2-82, 2-91, 3-4, 4-9, 4-11, 413, 4-16, 10-11 ....................... 2-48 1-4, 1-7, 1-12, 1-49, 2-25, 2-35, 2-40, 2-53, 2-60, 2-81, 2-90 2-25, 2-35, 2-40, 253, 2-61, 2-81, 2-90 ..................... 2-112 . 2-112, 4-3, 4-7, 417, 4-24 2-116, 3-8, 3-11, 416 ....................... 2-52 1-3, 1-4, 1-11, 1-12, 1-41, 2-107
Part Number
Page
4791400 ..... 2-43, 2-82, 2-91 4791500 ......................... 2-3 4791600 2-35, 2-40, 2-54, 261, 2-81, 2-82, 2-91 4811900 ....................... 2-86 4812000 .............. 2-63, 2-72 4821397 ....................... 4-13 4831900 2-37, 2-43, 2-53, 263, 2-82, 2-90 4832000 2-37, 2-43, 2-54, 263, 2-91 4844815 ....................... 3-12 4844816 ....................... 3-12 4844817 ....................... 3-12 4844958 ....................... 2-11 4845327 ......................... 4-3 4845395 ....................... 2-35 4845426 ......................... 4-3 4845531 ....................... 2-48 4845824 ......................... 4-3 4845950 ....................... 10-5 4845951 ......................... 4-3 4845969 ....................... 2-93 4846011 ....................... 2-53 4846046 ....................... 2-53 4846069 .............. 1-11, 1-12 4846070 ....................... 1-13 4846072 .................. 1-3, 1-4 4846080 ..... 2-33, 2-52, 2-89 4846092 ..................... 2-126 4846095 ..................... 2-126 4846096 2-25, 2-35, 2-40, 254, 2-61, 2-81, 2-91 4846100 ..................... 2-126 4846110 ..................... 2-126 4846111 ..................... 2-126 4846112 ....................... 1-46 4846113 ....................... 1-46 4846114 ....................... 1-46 4846126 ....................... 1-46 4846128 ......................... 3-3 4846137 ................ 3-7, 3-12 4846186 ......................... 3-4 4846213 ..................... 10-11 4846216 ......................... 3-4 4846231 ..................... 10-11 4846310 ....................... 2-68 4846390 ....................... 4-11 4846393 ....................... 1-46 4846394 ....................... 1-46 4846426 ......................... 1-8 4846452 ......................... 4-7 4846478 .............. 2-33, 2-48 4846506 ....................... 10-5 4846550 .............. 1-11, 1-12 4846551 .................. 1-3, 1-4 4846561 ......................... 4-9
3120789
SECTION 11
Part Number 4846567 4846573 4846673 4846801 4846802 4846806 4846809 4846821 4846852 4860198 4860213 4860214 4860215 4860218 4891500 4891600
4891800
4892000 4892200 4892600 4920018 4920385 4921927 4921938 4922012 4922021 4922099 4922340 4922344 4922346 4922347 4922348 4922349 4922375 4922376 4922387 4922388 4922442 4922482 4922483 4922484 4922485 4922498 4922536 4922537 4922538 4922539 4922540 4922547 4922548 4922601 4922636 4922637 4922641
3120789
Page
.............. 2-33, 2-48 ................ 3-8, 3-13 ....................... 4-13 ......................... 1-7 ......................... 1-8 .............. 2-51, 2-63 2-33, 2-52, 2-63, 282 ....................... 2-24 ....................... 2-24 ....................... 1-19 ....................... 1-19 ....................... 1-19 ....................... 1-46 ....................... 1-46 ....................... 2-76 2-24, 2-35, 2-51, 276, 2-81, 2-86, 2-90, 3-8, 3-13 1-18, 1-45, 1-46, 211, 2-41, 2-61, 3-8, 3-13 .....1-18, 2-11, 2-76 .........1-4, 1-7, 1-12 .......3-8, 3-13, 3-16 ......................... 4-4 .............. 2-56, 2-90 .......2-3, 7-12, 7-25 ....................... 7-13 ....................... 10-6 ....................... 7-14 ....................... 7-23 .........4-17, 7-3, 7-8 ............ 2-111, 7-10 ............ 2-111, 7-10 ............ 2-111, 7-10 ............ 2-111, 7-10 ............ 2-111, 7-10 ......................... 7-9 ......................... 7-9 ......................... 7-9 ......................... 7-9 ..................... 10-11 ....................... 7-26 ....................... 7-26 ....................... 7-27 ............ 2-117, 7-19 ....................... 7-27 ...2-116, 7-21, 7-22 ...2-116, 7-21, 7-22 ............ 2-116, 7-21 ............ 2-117, 7-20 ............ 2-117, 7-20 ....................... 7-19 ....................... 7-19 ............ 2-111, 7-10 ....................... 7-24 ....................... 7-24 ....................... 7-26
Part Number 4922643 4922663 4922664 4922665 4922666 4922714 4922737 4922764 4922769 4922802 4922803 4922829 4922880 4922940 4922965 4922978 4923234 4923235 4923236 4923260 4923261 4923356 4923419 4923445 4923451 4923456 4932917 4932980 4933025 4933026 4933027 4933126 4933127 4933151 4933153 4933154 4933157 4933175 4933176 4933177 4933189 4933190 4933191 4933192 4933193 4933202 4933217 4933219 4933229 4933230 4933237 4933238 4933239 4933240 4933279 4933300 4933313 4933325
Page
....................... 7-27 ............ 2-117, 7-20 ............ 2-117, 7-20 ....... 4-22, 7-3, 7-18 2-117, 4-22, 7-18, 719 ............ 2-123, 7-25 ....................... 2-24 ....................... 7-27 ............ 2-123, 7-25 ....................... 7-19 ....................... 7-19 ....................... 10-5 ... 2-116, 7-21, 7-22 ....................... 7-26 ................ 4-9, 7-27 .............. 2-40, 7-26 ... 2-116, 7-21, 7-22 ... 2-116, 7-21, 7-22 ............ 2-117, 7-20 ... 2-116, 7-21, 7-22 ............ 2-117, 7-20 ... 2-116, 7-21, 7-22 ... 2-116, 7-21, 7-22 ....................... 7-26 ....................... 7-26 ............ 2-117, 7-20 ......................... 7-3 ................ 4-18, 7-3 ......................... 7-2 ......................... 7-2 ......................... 7-3 .................. 7-3, 7-9 .................. 7-3, 7-9 ......................... 7-4 ................ 7-2, 7-13 ................ 7-2, 7-13 ......................... 7-3 ......................... 7-2 ....... 7-3, 7-21, 7-24 ....... 7-3, 7-21, 7-24 ......................... 7-2 ................ 7-2, 7-26 ................ 7-2, 7-26 ......................... 7-3 ......................... 7-4 .................. 7-3, 7-9 ......................... 7-2 ......................... 7-3 ....... 7-3, 7-21, 7-24 ....... 7-3, 7-21, 7-24 ......................... 7-3 ................ 7-2, 7-26 ................ 7-2, 7-26 ......................... 7-4 ....... 7-3, 7-21, 7-24 ................ 7-2, 7-26 ......................... 7-3 ....... 7-3, 7-21, 7-24
Part Number
PARTS NUMBER INDEX
Page
4933334 ...... 7-3, 7-21, 7-24 4933335 ...... 7-3, 7-21, 7-24 4933348 ...... 7-3, 7-21, 7-24 4933350 ................7-2, 7-26 4933353 ...... 7-3, 7-21, 7-24 70000007 ..................... 2-63 70000099 ..................... 2-67 70000123 2-29, 2-47, 2-71, 275, 2-85, 2-93 70000124 2-29, 2-47, 2-71, 275, 2-85, 2-93 70000125 2-29, 2-47, 2-71, 275, 2-85, 2-93 70000126 2-30, 2-48, 2-71, 276, 2-85, 2-93 70000127 ............2-75, 2-85 70000264 ..................... 2-36 70000342 ..................... 3-16 70000544 ..................... 2-26 70000797 ..................... 1-37 70000851 ..................... 2-36 70000856 ..................... 1-33 70000969 ................... 2-103 70000970 ................... 2-103 70000971 ................... 2-103 70000972 ................... 2-103 70000973 ................... 2-103 70000975 ................... 2-104 70000976 ................... 2-103 70000977 ........2-103, 2-104 70000978 ........2-103, 2-104 70001017 ............2-23, 2-56 70001180 ..................... 2-26 70001181 ..................... 2-45 70001256 ....................... 2-5 70001257 ..................... 2-26 70001349 ..................... 1-29 70001403 ..............2-25, 9-1 70001423 ..................... 2-44 70001690 ..................... 2-64 70001695 ..................... 2-25 70001697 ..................... 3-16 70001863 ................... 2-108 70001941 ................... 2-121 70001976 ....................... 2-6 70001990 ..............2-26, 9-1 70001994 ....................... 3-4 7000206 ....................... 1-30 7000209 ....................... 2-17 7000217 ....................... 2-17 70002224 ..............5-7, 5-15 70002234 ..................... 2-36 70002235 2-29, 2-47, 2-71, 293 70002257 ..................... 2-99 7000228 ....................... 2-17 7000229 ..............1-29, 2-17 7000230 ..............1-29, 2-17 70002307 ............2-55, 2-64
400S 460SJ
Part Number
Page
7000232 ....................... 1-29 7000246 .............. 1-29, 2-17 7000248 ....................... 1-29 7000253 .............. 1-30, 2-17 7000255 ....................... 2-17 7000256 ....................... 2-17 70002567 ..................... 2-56 7000257 .............. 1-29, 2-17 7000258 .............. 1-29, 2-17 7000261 ....................... 1-29 7000262 ....................... 1-30 7000263 ....................... 1-30 7000269 ....................... 2-17 7000270 ....................... 2-17 70002724 ..................... 4-35 70002725 ..................... 4-35 70002726 ..................... 4-35 70002727 ............ 4-35, 4-36 70002728 ..................... 4-35 70002729 ..................... 4-36 70002730 ..................... 4-29 70002731 ..................... 4-29 70002732 ..................... 4-29 70002733 ..................... 4-30 70002734 ..................... 4-30 70002735 ..................... 4-30 70002768 ................... 2-108 7000281 ....................... 2-17 70002906 ..................... 4-30 70003039 ..................... 2-37 70003040 ..................... 2-37 70003041 ..................... 2-37 70003479 ..................... 2-45 70003480 ..................... 2-45 70003481 ..................... 2-45 70003483 ....................... 4-8 70003784 ..................... 4-15 70003838 .............. 5-7, 5-15 70003839 .............. 5-7, 5-15 70003848 .............. 5-7, 5-15 70003856 .............. 5-7, 5-15 70003932 ............ 2-37, 2-44 70004128 ....................... 5-7 70004129 ..................... 5-15 70004136 .............. 5-7, 5-15 70004137 ....................... 5-7 70004138 ....................... 5-7 70004139 ..................... 5-15 70004140 ..................... 5-15 7000625 .................. 4-4, 4-8 7000663 ....................... 2-36 7000722 ....................... 2-15 7000723 ....................... 2-15 7000724 ....................... 2-15 7000725 ....................... 2-15 7000731 .............. 1-30, 2-15 7000782 ....................... 2-15 7000798 ....................... 2-15 7000897 ....................... 2-55
11-11
SECTION 11
Part Number 7000974 7001481 7001485 7001988 7001998 7002107 7002110 7002111 7002112 7002117 7002125 7002821 7002822 7002823 7002826 7002828 7002840 7003049 7003050 7003078 7003094 7003452 7003453 7003454 7003457 7003459 7003462 7003657 7003928 7003933 7003935 7003941 7003946 7003952 7003953 7003954 7003955 7003956 7003969 7003972 7003973 7003974 7003976 7003977 7003980 7003982 7003983 7003986 7003989 7003992 7003993 7003994 7004275 7004276 7006137 7006140
11-12
PARTS NUMBER INDEX
Page
..................... 2-103 ....................... 2-99 ....................... 2-97 ....................... 2-17 ....................... 1-29 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 .....7-14, 7-28, 10-6 ....................... 10-6 .....7-14, 7-28, 10-6 ....................... 10-6 .............. 7-14, 7-28 .........1-4, 1-7, 1-12 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 2-29, 2-47, 2-71, 275, 2-85, 2-93 .............. 4-27, 4-29 ....................... 4-35 .............. 4-33, 4-35 .............. 4-33, 4-35 .............. 4-33, 4-35 ....................... 4-27 .............. 4-27, 4-29 ....................... 4-27 ....................... 4-27 ....................... 4-27 .............. 4-33, 4-35 .............. 4-33, 4-36 .............. 4-33, 4-36 ....................... 4-27 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-33, 4-36 ....................... 4-36 .............. 4-33, 4-36 ....................... 4-35 .............. 4-33, 4-36 4-27, 4-29, 4-33, 435 4-27, 4-29, 4-33, 435 ....................... 4-35 ....................... 10-6 ....................... 10-6 ......................... 3-4 ......................... 3-4
Part Number 7006151 7006152 7007289 7007412 7007419 7007437 7007438 7007439 7007446 7007470 7007497 7007498 7007601 7007633 7007640 7007933 7007990 7008833 7009992 7009995 7009996 7009998 7010429 7010488 7010494 7010542 7010543 7010699 7011016 7011044 7011067 7011112 7011323 7012513 7012514 7012518 7012519 7012520 7012521 7012522 7012523 7012524 7012558 7012664
7012693 7012770 7012772 7012773 7012775 7012776 7012777 7012799 7012914
Page
..........................3-4 ..........................3-4 ........................2-99 ........................2-98 ........................2-97 .............. 1-34, 1-38 .............. 1-33, 1-37 .............. 1-34, 1-37 .............. 1-33, 1-37 .............. 2-97, 2-98 ........................7-25 ........................7-25 ........................1-29 ........................2-17 ........................1-29 ........................2-15 ........................2-15 ........................7-12 ........................2-19 ........................2-19 ........................2-19 ........................2-19 ........................1-29 ........................2-17 ........................2-17 ....... 1-41, 1-42, 2-5 1-41, 1-42, 2-3, 2-5 2-30, 2-48, 2-72, 276, 2-85, 2-93 ......................2-103 ......................2-103 ......................2-103 .................. 5-5, 5-7 ........................3-15 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-29, 2-47, 2-71, 275, 2-85, 2-93 .................. 2-3, 2-5 ........................1-46 ........................1-46 ........................1-46 ........................1-46 ........................1-46 ........................1-46 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-22, 2-34, 2-42, 253, 2-62, 2-81, 2-89, 9-1 ......... 1-4, 1-7, 1-12 .................. 2-6, 2-9 ........... 2-6, 2-9, 9-1 .... 2-5, 2-6, 2-7, 2-9 .................. 2-6, 2-7 ..........................2-9 ..........................2-9 ..........................2-6 ..........................2-5
Part Number 7012918 7012930 7012941 7012943 7012944 7012953 7012965 7012967 7012974 7012975 7012995 7012998 7013187 7013701 7013711 7013757 7013766 7013771 7014501 7014801 7014802 7014810 7014812 7014813 7014816 7014900 7016180 7016314 7016329 7016330 7016331 7016332 7016336 7016359 7016360 7016380 7016399 7016505 7016524 7016628 7016641 7016654 7016655 7016662 7016680 7016744 7016745 7016746 7016768 7016769 7016803 7016808 7016817 7016820
7016833
400S 460SJ
Page
......................... 2-5 ..............1-41, 1-42 ......................... 2-3 .................. 2-3, 9-1 ...........2-3, 2-5, 9-1 ......................... 2-9 ......................... 2-9 . 1-41, 1-42, 2-5, 511, 5-22 ......................... 2-3 ......................... 2-5 ......................... 2-3 .................. 2-5, 2-9 ....................... 2-12 ..................... 2-103 ..................... 2-103 ..................... 2-103 ..................... 2-103 ..................... 2-103 ................ 2-63, 9-1 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ....................... 2-19 2-34, 2-52, 2-60, 290 ..................... 2-108 ....................... 2-36 ....................... 2-36 ................ 2-36, 9-1 ....................... 2-36 ....................... 7-12 ....................... 2-36 ....................... 1-46 ..................... 2-121 ......................... 4-8 ......................... 3-4 ......................... 3-4 ..................... 2-121 ....................... 2-36 ....................... 10-6 ....................... 10-6 ....................... 2-55 ..................... 2-107 ..................... 2-103 ..................... 2-103 ..................... 2-103 ..................... 2-103 ..................... 2-103 ....................... 2-34 .....2-54, 2-60, 2-80 .....2-34, 2-54, 2-60 2-23, 2-34, 2-41, 254, 2-60, 2-80, 2-90 .....2-34, 2-54, 2-60
Part Number
Page
7016834 2-23, 2-34, 2-41, 290 7016835 2-23, 2-34, 2-41, 290 7016843 2-23, 2-34, 2-41, 290 7017064 ....................... 2-17 7017065 ....................... 2-17 7017066 ....................... 2-17 7017067 ....................... 1-30 7017070 ....................... 1-29 7017080 ....................... 1-30 7017090 ....................... 1-29 7017091 ....................... 1-29 7017092 ....................... 1-29 7017093 ....................... 1-29 7017094 ....................... 1-29 7017095 ....................... 1-29 7017097 ....................... 1-29 7017125 ....................... 3-15 7017136 ....................... 3-15 7017137 ....................... 3-16 7017138 ....................... 3-16 7017139 ....................... 3-15 7017140 ....................... 3-15 7017142 ....................... 3-16 7017143 ....................... 3-15 7017148 ....................... 3-15 7017158 ....................... 3-16 7017159 ....................... 3-16 7017162 ....................... 3-15 7017163 ....................... 3-15 7017164 ....................... 3-15 7017172 ....................... 3-15 7017192 ....................... 3-15 7017195 ....................... 3-15 7017410 ......................... 2-5 7017411 ......................... 2-5 7017412 .............. 1-41, 1-42 7017421 ......................... 2-9 7017422 .................. 2-5, 2-9 7017427 ......................... 2-5 7017428 ......................... 2-5 7018612 ....................... 2-15 7018900 ......................... 2-7 7018912 ........... 2-6, 2-7, 2-9 7018942 .................. 2-7, 2-9 7018945 ......................... 2-9 7018991 ........... 2-6, 2-7, 9-1 7019103 .............. 4-33, 4-35 7019110 .............. 4-33, 4-35 7019111 4-27, 4-29, 4-33, 435 7019112 .............. 4-33, 4-35 7019114 ....................... 4-35 7019115 .............. 4-33, 4-35 7019117 ....................... 4-33 7019122 .............. 4-27, 4-29 7019123 .............. 4-27, 4-29
3120789
SECTION 11
Part Number 7019137 7019141 7019142 7019143 7019144 7019145 7019147 7019149 7019150 7019151 7019153 7019154 7019155 7019156 7019157 7019158 7019159 7019160 7019161 7019162 7019163 7019164 7019165 7019166 7019167 7019168 7019171 7019174 7019177 7019181 7019194 7019196 7019197 7019656 7019679 7019925 7019930 7019932 7019976 7019977 7019978 7019979 7019986 7019993 7019994 7019996 7020020 7020023 7020024 7020025 7020026 7020027 7020033 7020034 7020035 7020036 7020037
3120789
Page
....................... 4-27 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-27, 4-29 .............. 4-33, 4-35 ....................... 4-33 .............. 4-33, 4-35 .............. 4-33, 4-35 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-33 .............. 4-33, 4-35 .............. 4-33, 4-35 .............. 4-33, 4-35 ....................... 4-33 .............. 4-33, 4-36 .............. 4-33, 4-36 .......4-33, 4-36, 9-1 .............. 4-33, 4-36 .............. 4-33, 4-35 .............. 4-27, 4-29 .............. 4-27, 4-29 ....................... 4-29 ....................... 4-16 .............. 4-33, 4-36 ....................... 4-36 .............. 4-27, 4-29 2-23, 2-52, 2-62, 282 2-29, 2-47, 2-71, 275, 2-85, 2-93 .............. 2-56, 2-64 ....................... 2-56 ....................... 2-56 .............. 2-56, 2-63 .............. 2-55, 2-63 ....................... 2-64 .............. 2-56, 2-64 ....................... 2-55 .............. 2-55, 2-64 .............. 2-55, 2-64 .............. 2-55, 2-63 ......................... 2-3 ................ 2-36, 9-1 ....................... 2-36 ....................... 2-36 ....................... 2-36 ....................... 2-36 .................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9
Part Number 7020038 7020039 7020040 7020041 7020042 7020043 7020054 7020055 7020099 7020100 7020108 7020109 7020110 7020111 7020120 7020168 7020169 7020175 7020176 7020180 7020190 7020191 7020192 7020193 7020226 7020234 7020252 7020343 7020352 7020353 7020356 7020357 7020359 7020362 7020410 7020458 7020461 7020462 7020463 7020467 7020477 7020479 7020480 7020481 7021237 7021238 7021239 7021240 7021242
Page
.................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9 .................. 1-5, 1-9 ..................... 2-107 .................. 1-5, 1-9 .................. 1-5, 1-9 ....................... 4-15 ....................... 4-15 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-29, 2-47, 2-71, 275, 2-85, 2-93 ....................... 2-56 ....................... 2-36 .............. 2-37, 2-44 2-111, 2-116, 4-16, 4-22 2-111, 2-116, 4-16, 4-22 1-4, 1-8, 1-12, 1-13 2-29, 2-47, 2-71, 275, 2-85, 2-93 2-30, 2-48, 2-71, 293 2-30, 2-48, 2-72, 276, 2-85, 2-93 2-29, 2-47, 2-71, 275, 2-85, 2-93 ..................... 2-108 ....................... 7-12 ..................... 2-108 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-36 ....................... 2-36 ....................... 2-36 ....................... 2-36 ....................... 2-36 ....................... 2-37 ....................... 2-36 ....................... 2-36 ....................... 2-36 ....................... 2-37 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97
Part Number 7021243 7021248 7021249 7021250 7021251 7021254 7021255 7021257 7021258 7021259 7021260 7021263 7021264 7021265 7021268 7021269 7021270 7021271 7021272 7021273 7021274 7021275 7021276 7021277 7021278 7021279 7021280 7021281 7021283 7021284 7021288 7021290 7021291 7021292 7021294 7021296 7021297 7021298 7021299 7021325 7021326 7021327 7021328 7021329 7021330 7021335 7021337 7021338 7021339 7021340 7021341 7021342 7021344 7021346 7021347 7021349
400S 460SJ
PARTS NUMBER INDEX
Page
....................... 2-97 ....................... 2-97 .... 1-34, 1-37, 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ..............2-97, 2-98 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 .... 1-33, 1-37, 2-98 .... 1-33, 1-37, 2-98 .... 1-33, 1-37, 2-98 ....................... 2-98 ....................... 2-98 .... 2-97, 2-98, 2-99 ....................... 2-98 ....................... 2-97 ....................... 2-97 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-99 ....................... 2-99 ....................... 2-99 ....................... 2-99 ....................... 2-99 ..............1-21, 1-25 ..............1-21, 1-25 ..............1-21, 1-25 ..............1-21, 1-25 1-21, 1-22, 1-25, 126, 1-27 1-21, 1-22, 1-25, 126, 1-27 ....................... 1-25 ..............1-21, 1-25 1-21, 1-22, 1-26, 127 ....................... 1-21 ..............1-21, 1-26 ....................... 1-25 ..............1-21, 1-25 ..............1-22, 1-26 ..............1-21, 1-25 ..............1-21, 1-25 ....................... 1-25
Part Number 7021351 7021352 7021354 7021355 7021356 7021357 7021358 7021359 7021365 7021373 7021374 7021375 7021376 7021625 7021647 7021648 7021654 7021655 7021656 7021868 7022107 7022111 7022113 7022114 7022118 7022120 7022122 7022123 7022124 7022125 7022126 7022127 7022128 7022129 7022130 7022131 7022133 7022134 7022135 7022136 7022137 7022139 7022140 7022142 7022143 7022144 7022147 7022148 7022149 7022150 7022151 7022153 7022154 7022155 7022156 7022157 7022158 7022159 7022160
Page
....................... 1-25 ....................... 1-26 ....................... 1-26 ....................... 1-26 ....................... 1-26 ....................... 1-26 ....................... 1-26 ....................... 1-26 ......................... 2-5 ......................... 2-6 ......................... 2-6 .................. 2-5, 2-6 ........... 2-5, 2-6, 9-1 .............. 1-41, 1-42 ......................... 2-5 ......................... 2-5 .............. 1-41, 1-42 .............. 1-41, 1-42 .............. 1-41, 1-42 .............. 2-55, 2-63 ....................... 2-91 ................ 2-91, 9-1 ................ 2-91, 9-1 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 ....................... 2-91 .............. 2-55, 2-63 ..... 2-55, 2-64, 7-12 ....... 2-55, 2-63, 9-1 ....................... 2-55 .............. 2-55, 7-12 .............. 2-55, 2-63 ....................... 2-55 .............. 2-55, 2-64 .............. 2-55, 2-64 ....................... 2-56 .............. 2-55, 2-63 ....................... 2-56 ....................... 2-56 ....................... 2-56 ....................... 2-56 .............. 2-56, 2-64 ....................... 2-56 .............. 2-56, 2-64 .............. 2-56, 2-64 ....................... 2-56 ....................... 2-55 ....................... 2-55 ....................... 2-55
11-13
SECTION 11
Part Number 7022161 7022162 7022164 7022165 7022166 7022167 7022168 7022170 7022171 7022173 7022178 7022179 7022180 7022302 7022305 7022306 7022307 7022308 7022309 7022310 7022311 7022312 7022313 7022314 7022318 7022321 7022326 7022328 7022340 7022341 7022342 7022346 7022347 7022363 7022366 7022367 7022368 7022369 7022370 7022371 7022372 7022373 7022374 7022375 7022376 7022377 7022378 7022379 7022380 7022381 7022382 7022383 7022384 7022385 7022386 7022387 7022397 7022399
11-14
PARTS NUMBER INDEX
Page
....................... 2-55 ....................... 2-55 ....................... 2-56 ....................... 2-67 ....................... 2-67 ....................... 2-67 ....................... 2-67 ....................... 2-67 ....................... 2-67 ....................... 2-63 .............. 2-55, 2-64 ....................... 2-55 .............. 2-56, 2-63 .............. 1-33, 1-37 .............. 1-33, 1-37 .............. 1-33, 1-37 .............. 1-33, 1-37 ....................... 1-33 .............. 1-33, 1-37 .............. 1-33, 1-37 .............. 1-33, 1-37 .............. 1-33, 1-37 ....................... 1-33 .............. 1-33, 1-37 ....................... 1-34 ....................... 1-34 .............. 1-34, 1-38 1-33, 1-34, 1-37, 138 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-98 ....................... 2-98 ..................... 10-12 ....................... 1-34 ....................... 1-34 .............. 1-34, 1-37 .............. 1-34, 1-38 ....................... 1-34 .............. 1-34, 1-38 .............. 1-34, 1-38 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-98 ....................... 2-99 ....................... 2-99 ....................... 1-42 ....................... 1-42
Part Number
Page
7022544 1-21, 1-22, 1-25, 127 7022545 ..... 1-21, 1-22, 1-27 7022547 ........................1-26 7022548 ........................1-27 7022549 ........................1-26 7022551 ........................1-26 7022679 ........................2-63 7022808 .............. 4-27, 4-29 7022812 .............. 4-35, 4-36 7022813 ........................4-27 7022814 ........................4-29 7022815 ........................4-29 7022816 ........................4-29 7022817 ........................4-29 7022818 ................ 4-29, 9-1 7022819 ..... 4-29, 4-30, 7-25 7022820 ........................7-25 7022822 ........................4-35 7022823 ........................4-35 7022824 ....... 4-35, 7-25, 9-1 7022825 ..... 4-35, 4-36, 7-25 7023205 .............. 2-108, 9-1 7023206 ..........................2-3 7023207 ..........................2-3 7023251 ......................10-11 7023252 ......................10-11 7023253 ......................10-11 7023254 ......................10-11 7023255 ......................10-11 7023256 ......................10-11 7023257 ......................10-11 7023258 ......................10-11 7023259 ......................10-12 7023260 ......................10-12 7023261 ......................10-12 7023262 ......................10-12 7023264 ......................10-12 7023265 ......................10-12 7023266 ......................10-12 7023267 ......................10-12 7023306 ......................2-108 7023413 ......................10-10 7023414 ......................10-10 7023415 ......................10-10 7023416 ......................10-10 7023417 ......................10-10 7023418 ......................10-10 7023419 ......................10-12 7023420 ......................10-12 7023421 ......................10-12 7023422 ......................10-12 7023423 ......................10-12 7023424 ......................10-12 7023425 ......................10-12 7023426 ......................10-12 7023427 ......................10-12 7023428 ......................10-12 7023444 ......................10-11
Part Number 7023445 7023446 7023447 7023448 7023449 7023603 7023613 7023637 7023644 7023645 7023652 7023653 7023654 7023655 7023656 7023657 7023658 7023659 7023660 7023661 7023662 7023663 7023665 7023679 7023680 7023681 7023682 7023683 7023695 7023698 7023699 7023802 7023811 7023812 7023813 7023814 7023815 7023820 7023821 7023822 7023823 7023824 7023907 7023908 7023910 7023917 7023934 7023935 7023936 7024017 7024026 7024100 7024182 7024189 7024190 7024191 7024192 7024193 7024194
400S 460SJ
Page
..................... 10-11 ..................... 10-11 ..................... 10-11 ..................... 10-12 ..................... 10-12 ....................... 2-67 ....................... 2-56 ..............2-55, 2-64 ....................... 2-56 ....................... 2-67 ....................... 2-55 ....................... 2-55 ....................... 2-55 ....................... 2-55 ....................... 2-55 ....................... 2-56 ....................... 2-55 ....................... 2-67 ....................... 2-67 ....................... 2-63 ....................... 2-63 ..............2-55, 7-25 ....................... 2-67 .....2-67, 7-14, 7-28 ..............2-64, 2-67 .....2-55, 2-63, 7-25 ..............2-56, 2-63 ..............2-55, 2-63 ....................... 2-56 ....................... 2-64 ....................... 2-64 ..................... 2-101 ..................... 2-101 ..................... 2-101 ..................... 2-101 ..................... 2-101 ..................... 2-101 ..................... 2-101 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ..............1-33, 1-37 ..............1-33, 1-37 ..............1-34, 1-37 ....................... 1-42 ....................... 1-42 ....................... 1-42 ....................... 1-42 ....................... 1-27 ....................... 1-27 ....................... 2-17 ....................... 1-30 ....................... 1-30 ....................... 1-30 ....................... 1-30 ....................... 1-30 ..............1-30, 1-31 ....................... 1-30
Part Number 7024195 7024196 7024197 7024313 7024315 7024316 7024317 7024318 7024319 7024320 7024413 7024436 7024439 7024440 7024441 7024442 7024443 7024444 7024445 7024446 7024452 7024508 7024559 7024565 7024705 7024712 7024713 7024714 7024715 7024716 7024717 7024718 7024800 7024804 7024852 7024853 7024854 7024855 7024856 7024857 7024858 7024868 7024962 7024980 7025124 7025134 7026113 7026199 7026835 7026836 7026840 7026843 7026844 7026846 7026847 7026848 7026849 7026850
Page
....................... 1-31 .............. 1-30, 1-31 .............. 1-30, 1-31 ..................... 10-11 ..................... 10-12 ..................... 10-12 ..................... 10-12 ....................... 2-36 .......... 2-112, 2-116 .......... 2-112, 2-116 ....................... 2-36 ..................... 10-12 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-108 ..................... 2-121 ....................... 5-21 ..................... 10-12 ....................... 2-37 ....................... 1-30 ....................... 1-29 ....................... 1-30 ....................... 1-29 ....................... 1-30 ....................... 1-30 ....................... 1-30 ....................... 1-30 ....................... 2-98 ....................... 2-98 ....................... 1-34 .............. 1-34, 1-38 .............. 1-34, 1-38 ....................... 2-97 ....................... 2-97 ....................... 2-97 ....................... 2-97 .............. 1-33, 1-37 ..................... 2-101 ....................... 1-26 ....................... 2-56 .............. 2-56, 2-64 ....................... 5-15 2-29, 2-47, 2-71, 275, 2-85, 2-93 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25
3120789
SECTION 11
Part Number 7026851 7026852 7026853 7026854 7026855 7026856 7026857 7026858 7026859 7026860 7026861 7026862 7026863 7026864 7026865 7026866 7026867 7026868 7026869 7026870 7026871 7026872 7026873 7026874 7026875 7026876 7026877 7026878 7026879 7026880 7026881 7026882 7026883 7026884 7026885 7026886 7027012 7027013 7027059 7027239 7027245 7027250 7027276 7027400 7027401 7027402 7027403 7027404 7027405 7027406 7027407 7027408 7027410 7027411 7027413 7027419 7027793 7027794 7027795
3120789
Page
....................... 2-26 ....................... 2-25 ....................... 2-25 ....................... 2-26 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-26 ....................... 2-25 ....................... 2-26 ....................... 2-26 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ................ 2-25, 9-1 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-25 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-26 ....................... 2-80 ....................... 2-80 ....................... 1-29 ......................... 9-1 ......................... 9-1 ....................... 2-36 .............. 2-36, 2-44 ....................... 2-63 ....................... 2-64 .............. 2-56, 2-64 .............. 2-63, 7-25 ....................... 2-63 ....................... 2-64 ....................... 2-64 ....................... 2-63 ....................... 2-63 ....................... 2-64 ....................... 2-64 ....................... 2-64 .............. 1-34, 1-38 ....................... 7-25 ....................... 7-25 ......................... 9-1
Part Number
Page
Part Number
PARTS NUMBER INDEX
Page
Part Number
Page
7027796 ....................... 7-25 7027858 ..................... 2-125 7027887 2-30, 2-48, 2-72, 276, 2-86, 2-93 7027965 ................ 2-82, 9-1 7027972 ................ 2-82, 9-1 7027994 ....................... 2-82 7027996 ....................... 2-82 8180311 2-23, 2-52, 2-62, 282 8896941 ....................... 10-6 91083218 ..................... 2-55
400S 460SJ
11-15
SECTION 11
Part Number
11-16
PARTS NUMBER INDEX
Page
Part Number
Page
Part Number
400S 460SJ
Page
Part Number
Page
3120789
3120789
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417
JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia
JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil
+61 2 65 811111 +61 2 65 813058
+55 19 3295 1025
JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783
JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845
JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79
Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030
(852) 2639 5797
+65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700
JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com
